MPS Bulandshahar

TECHNICAL STATEMENT (E/M) WORKS

Datas as given below:
Middle stage Ultimate stage
1 Peak flow 86.86 Mld 102.87 mld
3619.17 cum/ hr. 4286.25 cum/ hr.
60319.44 lpm 71437.5 lpm
2 Average flow 43.43 Mld 51.435 mld
1809.58 cum/ hr. 2143.13 cum/ hr.
30159.72 lpm 35718.75 lpm
3 Non Peak 21.72 Mld 25.72 mld
904.79 cum/ hr. 1071.56 cum/ hr.
15079.86 lpm 17859.38 lpm
4 Total Head during peak flow as given 22 M
5 Size of rising main dia 0.90 M
6 Length of rising main 50 M
7 As per CPHEEO, Pumping station upto
15MLD is supposed to be smaller and 1/2 peak
flow pumps are selected. Above it is
considered to be larger pumping station.
Which refers to pumps of 1/4 peak flow. and
therefore, pumps of 1/4 peak flow are selected
Capacity of each pump 904.79 cum/ hr.
8 Considering defficiency on account of 4 Nos.
10 %
pump running in parallel operation.
Hence, capacity of each pump 1005.32 cum/ hr.
Say 1000 cum/ hr.
9 It is deemed considerable to get cleansing
velocity during non peak hours pumping that is 0.40 m/s
0.60m/s at the minimum
Note: Velocity 0.40 m/s is below cleansing velocity but above approach velocity is perceived
to be suitable as successive pumping during peak and average hrs pumping will be desilting the
rising main without affecting life and performance of the motors to be used as per obervations
witnessed in the field.

10 KW. Power input to pump DischargeX Head X sp- gravity

367X Pump Efficiency
(a) Pump efficiency assumed 62 %
(b) Sp- gravity 1.05 gram/ cm2
(c) Discharge 1000 cum/ hr.
(d) Total head in mtr. 22 M
101.52 KW
Margin in BKW as per sewage manual 1.1
111.67 KW
HP of the motor 149.64 HP
 Next available rating 150 HP
6 Nos. pump set shall be provided in module of 4 working +2 standby and another 2
in spare to cater 100% standby as per latest version of CPHEEO manual.

11 Design of Generating set

Motor rating 150 HP
No. of motors for each D.G. Set 2 Nos.
Running current load for Ist motor and inrush
current of later one, assuming running load
current 1.25 times per HP of the motor at 65% 1x150x1.25+150x1.25x4.0
taping of the ATS starter.
D.G. sets are designed by manufacturer to with 1x150x1.25+1/2x 150x1.25x4.0
stand 50% overload for 30 second
I 562.50 Amp.
V 415 Volt
Power 1.732x Vx I

Power Required 404313.75 VA

404.31 KVA
Load for light and fan (10 KW) 12.50 KVA
Total power 416.81 KVA
Available rating 500 KVA
Check load corresponding to safe load as 75%
and economical range of fuel consumption
anything in between 75 to 60% of D.G. Set
rating.
FLC of the D.G. Set 500 KVA 695 Amp.
1/2 Peak load at MPS 2X150X1.25+54 (Single phase)
429 Amp.
Load percentage 61.73 Okay

Hence, 2 Nos D.G. sets are selected, each for 2 No. motors would be running
simultaneously on an average hrs pumping. During peak hrs pumping, both the D.G.
sets will be running separately and simultaneously to with stand the load of 4 No.
motors having the provision of bus bars of LT Panel devided in two halves with
coupler, instead sychronization panel. It is perceived / observed in field that
sychronization of D.G sets is exposed to risk of loss to assets created under the
system and attract collateral damage to other equipment as well, if operater is not
good at doing sychronization.

12 Design of Power Transformer 33/.433 KV, 3 Phase 4 wire system

Total peak load of the MPS 3x150x1.25+150x1.25x4.0+17.39 Amp.
Since distribution transformer is designed to 3x150x1.25+150x1.25x4.0/2+17.39
with stand 50% over load for 30 second
I 954.89 Amp.
V 415.00 Volt
Power 1.732x415x954.89 VA
 686355.83
Total power 686.36 KVA
Next available rating 1000 KVA
Check safe load corresponding to no load
losses at the minimum (60 to 70% of the
machine.
FLC of the Power Transformer 1391 Amp.
Peak load of the MPS 954.89 Amp.
Percentage of the load on machine in balance 68.65
Load is around 70% attributes to power consumption at the minimum
Note: STP is in the close proximity of the MPS which makes necessary adding the
load of STP about 800 KVA .
Load of MPS 1000 KVA
Load of STP 800 KVA
Total 1800 KVA
Next available rating 2000 KVA
Check the load corresponding to the load of 954.89
MPS
STP 1113.00
Total Amp. 2067.89
I 2067.89
V 415.00
Power 1486357.97
1486.00 KVA
Load % 74.00 %
Hence power transformer of 200 KVA is
selected.
13 Design of Delivery/ Column pipe for non clog bottom suction sewage pump sets.
Discharge 1000 cum/ hr.
Size of Delivery pipe 400 mm
Velocity 2.21 m/s Okay
Design of Common header
Discharge 4X 1000
4000 cum/ hr.
Size of Common header 800 mm
Velocity 2.21 Okay
14 33 KV HT AVR Band range 38 KV to 24 KV, 3 Phase 2000 KVA make Andrewyule
It is learned that power supply from UPPCL is always fluctuating from 38 KV to 24
KV and contributes not only to damage the equipment procurred but also hamper the
operation and running of the plants as a part of routine feature due to erratic power
supply as mentioned above and therefore, 33 KV HT AVR is suggested to curb the
erractic the power supply at the input of MPS which also obviate the need of OLTC
and RCTC for power transformer is undoubtly economical to procure HT AVR at
output 33 KV ±1% variation.

2000 KVA 1 No.

15 Design of APFC Panel
Total Peak load of the MPS 686.00 KVA
Total load of the STP 800.00 KVA
Total load 1486.00 KVA
1188.80 KW
Rating of capacitor bank about 33% of the total 392.30
load
Next available rating 450 KVAr
Ampere of APFC feeder 450x1.13
Note: Capacitor bank shall be in combination 508.50 Amp.
of nine and relays also in nine step.

Incomer feeder of APFC Panel ACB, 4P is 1000 Amp.

suggested.
Selection of the VCB for transformer feeder
VCB 1600 Amp.
Selection of the ACB, 4P for MV switchgear panel
D.G. set incomer (02 Nos.) 1000 Amp.
ACB, 4P 50 KA for power supply (02 Nos.) 4000 Amp.
ACB, 400A 50KA for motor feeder (06 Nos.) 400 Amp.
MCCB, 4P 25KA for motor feeder (02 Nos.)
for street lighting & external lighting 63 Amp.
MCCB, 4P 25KA for miscllenious work (01
No.) 100 Amp.
ACB, 4P 3200A 70KA fro transformer
feeder No.1 & 2. SLD of the entire power
distribution system is enclosed for ready 3200 Amp.
reference.

Bus Coupler ACB 3200 Amp.

Bus bar in Copper (density 1.6A/sqm) 4000 Amp.

Assistant Engineer
 IPS-2 Bulandshahar
TECHNICAL STATEMENT (E/M) WORKS
Datas as given below:
Middle stage Ultimate stage
1 Peak flow 7.04 Mld 8.348 mld
293.33 cum/ hr. 347.83 cum/ hr.
4888.89 lpm 5797.2222 lpm
2 Average flow 3.52 Mld 4.174 mld
146.67 cum/ hr. 173.92 cum/ hr.
2444.44 lpm 2898.6111 lpm
3 Non Peak 1.76 Mld 2.09 mld
73.33 cum/ hr. 86.96 cum/ hr.
1222.22 lpm 1449.31 lpm
4 Total Head during peak flow as given 11 M
5 Size of rising main dia 0.30 M
6 Length of rising main 576 M
As per CPHEEO, Pumping station upto 15MLD is supposed to be smaller and threfore,
7 1/2 peak flow pumps are selected.
Capacity of each pump 2444.44 lpm
8 Considering defficiency on account of 2 Nos. pump
running in parallel operation. 5 %
Hence, capacity of each pump 2573.10 lpm
Say 2600 lpm
It is deemed considerable to get cleansing velocity
during non peak hours pumping that is .60m/s at 0.61 m/s Okay
9 the minimum

10 KW. Power input to pump DischargeX Head X sp- gravity

6120X Pump Efficiency
(a) Pump efficiency assumed 48 %
(b) Sp- gravity 1.05 gram/ cm2
(c) Discharge 2600 lpm
(d) Total head in mtr. 11 M
10.22 KW
Margin in BKW as per sewage manual 1.2
12.27 KW
HP of the motor 16.44 HP
Next available rating 20 HP
2 Nos. Motors shall be provided in module of 2 working +2 standby
11 Design of Generating set
Motor rating 20 HP
No. of motors for each D.G. Set 2 Nos.

Running current load of former motor and inrush

current of later one, assuming running load current
1.25 times per HP of the motor at 58% star delta
starting. 1x20x1.25+20x1.25x2.0
 D.G. sets are designed by maufacturer to with stand
50% overload for 30 second 1x20x1.25+1/2x 20x1.25x2.0
I 50.00 Amp.
V 415 Volt
Power 1.732x Vx I

Power Required 35939 VA

35.94 KVA
Load for light and fan (5 KW) 6.25 KVA
42.19 KVA
Available
Check loadrating 63 fuel KVA
corresponding to safe load and as 75% econimical
consumption rating anything in between .75 to 60% of D.G. Set rating.
FLC of the D.G. Set 63 KVA 87.64 Amp.
Peak Amp. of IPS 2X20X1.25+8.69
58.69 Amp.
Load percentage 66.97 Okay
Available
Hence, rating
1 No. D.G. set is selected, for 2 No. pump sets63.00 KVA
running simultaneously During
peak hrs. Pumping.
12 Design of Power Transformer 11/.433 KV, 3 Phase 4 wire system
Total peak load of the IPS 1x20x1.25+20x1.25x2.0+8.69
I 83.69 Amp.
V 415.00 Volt
Power 1.732x415x158.69
60154.70
60.15 KVA
Derating factor 90 %
Total power 66.84 KVA
Next available rating 100 KVA
Check safe load corresponding to no load losses at
the minimum (50 to 80% of the machine.
FLC of the Power Transformer 139 Amp.
Peak load of the IPS 83.690
Load percentage 60.21 Okay
13 Design of Delivery/ Column pipe for non clog bottom suction sewage pump sets.
Discharge 2600 lpm
Size of Delivery pipe 150 mm
Velocity 2.45 m/s Okay
14 Design of Common header
Discharge 2X 2600
5200 lpm
Size of Common header 200 mm
2.76 m/s Okay
15 Design of APFC Panel
Total Peak load of the Plant 60.15 KVA
48.12 KW
Rating of capacitor bank about 33% of the total
load 15.88
Next available rating 20 KVAr
Note: decentralize capacitor bank is recommended for each motor separately because of
smaller capacity of the APFC panel.
Hence, capacitor bank 7.5 to 10 KVAr is recommended for each motor should be fixed
with separate electro magnetic contactor within star delta starter panel.
Assistant Engineer
 IPS-3 Bulandshahar
TECHNICAL STATEMENT (E/M) WORKS
Datas as given below:
Middle stage Ultimate stage
1 Peak flow 10.98 Mld 12.977 mld
457.50 cum/ hr. 540.71 cum/ hr.
7625.00 lpm 9011.80556 lpm
2 Average flow 5.49 Mld 6.4885 mld
228.75 cum/ hr. 270.35 cum/ hr.
3812.50 lpm 4505.90278 lpm
3 Non Peak 2.75 Mld 3.24 mld
114.38 cum/ hr. 135.18 cum/ hr.
1906.25 lpm 2252.95 lpm
4 Total Head during peak flow as given 18 M
5 Size of rising main dia 0.35 M
6 Length of rising main 888 M
7 As per CPHEEO, Pumping station upto 15MLD is supposed to be smaller and threfore, 1/2
peak flow pumps are selected.
Capacity of each pump 3812.50 lpm
8 Considering defficiency on account of 2 Nos. pump 5 %
running in parallel operation.
Hence, capacity of each pump 4013.16 lpm
Say 4000 lpm
9 It is deemed considerable to get cleansing velocity
during non peak hours pumping that is .60m/s at the 0.69 m/s Okay
minimum

10 KW. Power input to pump DischargeX Head X sp- gravity

6120X Pump Efficiency
(a) Pump efficiency assumed 52 %
(b) Sp- gravity 1.05 gram/ cm2
(c) Discharge 4000 lpm
(d) Total head in mtr. 18 M
23.76 KW
Margin in BKW as per sewage manual 1.15
27.32 KW
HP of the motor 36.61 HP
Next available rating 40 HP
2 Nos. Motors shall be provided in module of 2 working +2 standby
11 Design of Generating set
Motor rating 40 HP
No. of motors for each D.G. Set 2 Nos.
Running current load of former motor and inrush 1x40x1.25+40x1.25x2.0
current of later one, assuming running load current 1.25
times per HP of the motor at 58% star delta starting.
 D.G. sets are designed by maufacturer to with stand 1x40x1.25+1/2 40x1.25x2.0
50% overload for 30 second

I 100.00 Amp.
V 415 Volt
Power 1.732x Vx I

Power Required 71878 VA

71.88 KVA
Load for light and fan (5 KW) 6.25 KVA
78.13 KVA
Available rating 100 KVA
Check load corresponding to safe load and as 75% econimical fuel consumption
rating anything in between .75 to 60% of D.G. Set rating.
FLC of the D.G. Set 400 KVA 139 Amp.
Peak Amp. of IPS 2X40X1.25+8.69
Load percentage 108.69 Amp.
78.19 Okay
Hence, 1 No. D.G. set is selected, for 2 No. pump sets will be running simultaneously During
peak hrs. Pumping.
12 Design of Power Transformer 11/.433 KV, 3 Phase 4 wire system
Total peak load of the IPS 1x40x1.25+40x1.25x2.0+8.69
I 158.69 Amp.
V 415.00 Volt
Power 1.732x415x158.69
114063.20
114.06 KVA
Derating factor 90 %
Total power 126.74
Next available rating 150 KVA
Check safe load corresponding to no load losses at the
minimum (50 to 80% of the machine.
FLC of the Power Transformer 209 Amp.
Peak load of the IPS 158.690
Load percentage 75.93 Okay
13 Design of Delivery/ Column pipe for non clog bottom suction sewage pump sets.
Discharge 4000 lpm
Size of Delivery pipe 200 mm
Velocity 2.12 m/s Okay
14 Design of Common header
Discharge 2X 4000
8000 lpm
Size of Common header 300 mm
1.89 m/s Okay
15 Design of APFC Panel
Total Peak load of the Plant 114.06 KVA
91.25 KW
Rating of capacitor bank about 33% of the total load 30.11
Next available rating 30 KVAr
Ampere of APFC feeder 30x1.13
33.90 Amp.
Incomer feeder of APFC Panel 63Amp. is suggested.

Assistant Engineer
 IPS-6 Bulandshahar
TECHNICAL STATEMENT (E/M) WORKS
Datas as given below:
Middle stage Ultimate stage
1 Peak flow 5.76 Mld 5.942 mld
240.00 cum/ hr. 247.58 cum/ hr.
4000.00 lpm 4126.38889 lpm
2 Average flow 2.88 Mld 2.971 mld
120.00 cum/ hr. 123.79 cum/ hr.
2000.00 lpm 2063.19444 lpm
3 Non Peak 1.44 Mld 1.49 mld
60.00 cum/ hr. 61.90 cum/ hr.
1000.00 lpm 1031.60 lpm
4 Total Head during peak flow as given 18 M
5 Size of rising main dia 0.30 M
6 Length of rising main 761 M
7 As per CPHEEO, Pumping station upto 15MLD is supposed to be smaller and threfore, 1/2
peak flow pumps are selected.
Capacity of each pump 2000.00 lpm
Considering defficiency on account of 2 Nos. pump 5 %
8 running in parallel operation.
Hence, capacity of each pump 2105.26 lpm
Say 2100 lpm
It is deemed considerable to get cleansing velocity
during non peak hours pumping that is .60m/s at the 0.50 m/s Okay
9 minimum
10 KW. Power input to pump DischargeX Head X sp- gravity
6120X Pump Efficiency
(a) Pump efficiency assumed 45 %
(b) Sp- gravity 1.05 gram/ cm2
(c) Discharge 2100 lpm
(d) Total head in mtr. 18 M
14.41 KW
Margin in BKW as per sewage manual 1.2
17.29 KW
HP of the motor 23.17 HP
Next available rating 25 HP
2 Nos. Motors shall be provided in module of 2 working +2 standby
11 Design of Generating set
Motor rating 25 HP
No. of motors for each D.G. Set 2 Nos.
Running current load of former motor and inrush
current of later one, assuming running load current
1.25 times per HP of the motor at 58% star delta
starting. 1x25x1.25+25x1.25x2.0
D.G. sets are designed by maufacturer to with stand
50% overload for 30 second 1x25x1.25+1/2x 25x1.25x2.0
I 62.50 Amp.
 V 415 Volt
Power 1.732x Vx I
Power Required 44923.75 VA
44.92 KVA
Load for light and fan (5 KW) 6.25 KVA
51.17 KVA
Available rating 63
Check load corresponding to safe load and as 75% econimical fuel KVA
consumption rating anything in between .75 to 60% of D.G. Set rating.
FLC of the D.G. Set 63 KVA 87.65 Amp.
Peak Amp. of IPS 2X25X1.25+8.69
Load percentage 71.19 Amp.
81.22 Not Okay
Next available rating 82.50 KVA
82.50X1000/1.732X415
114.78 Amp.
Load percentage 62.02
Hence, 1 No. D.G. set is selected, for 2 No. pump sets running simultaneously During peak
hrs. Pumping.
12 Design of Power Transformer 11/.433 KV, 3 Phase 4 wire system
Total peak load of the IPS 1x25x1.25+25x1.25x2.0+8.69
I 102.44 Amp.
V 415.00 Volt
Power 1.732x415x158.69
73631.82
73.63 KVA
Derating factor 90 %
Total power 81.81
Next available rating 100 KVA
Check safe load corresponding to no load losses at the
minimum (50 to 80% of the machine.
FLC of the Power Transformer 139 Amp.
Peak load of the IPS 102.440
Load percentage 73.70 Okay
13 Design of Delivery/ Column pipe for non clog bottom suction sewage pump sets.
Discharge 2100 lpm
Size of Delivery pipe 150 mm
Velocity 1.98 m/s Okay
14 Design of Common header
Discharge 2X 2100
4200 lpm
Size of Common header 200 mm
2.23 m/s Okay
15 Design of APFC Panel
Total Peak load of the Plant 73.63 KVA
58.91 KW

Rating of capacitor bank about 33% of the total load 19.44

Next available
Note: rating
decentralize 20 separately
capacitor bank is recommended for each motor KVArbecause of
smaller capacity of the APFC panel.
Hence, capacitor bank 7 to 10 KVAr is recommended for each motor should be fixed with
separate electro magnetic contactor within star delta starter panel.

Assistant Engineer