KEY PERFORMANCE INDICATORS

Total RATED CAPACITY Prodn. Run TPH TOTAL

S/NO EQUIPMENT Prodn. (M.T.) (T.P.H.) Time(Hours) (Avg. TPH.) Available Hours
1 Crusher - 3 223,619 1350 311.23 718.50 744
2 Crusher - 4 162,074 1350 217.23 746.09 744
3 Raw Mill - 3 92,691 450 223.51 414.71 744
4 Raw Mill - 4 181,199 450 357.49 506.86 744
5 Kiln - 3 90,820 250 374.10 242.77 744
6 Kiln - 4 85,232 250 334.99 254.43 744
7 Cement Mill - 4 129,299 290 511.1 252.98 744
8 Cement Mill - 5 125,319 290 492.22 254.60 744
9 Cement Mill - 6 0 290 0.00 0.00 744
10 Cement Mill - 7 16,382 290 70.79 231.42 744
11 Coal mill - 3 2,540 70 47.01 54.03 744
12 Coal mill - 4 4,575 70 69.24 66.07 744

KEY PERFORMANCE INDICATORS FOR THE PE

S/NO EQUIPMENT Total RATED CAPACITY Prodn. Run TPH/TPD(kiln) TOTAL
Prodn. (M.T.) (T.P.H.) Time(Hours) (Avg. TPH.) Available Hours
1 Crusher - 3 2,621,619 1350 2,813.02 931.96 8,760
2 Crusher - 4 1,979,109 1350 2,066.30 957.80 8,760
3 Raw Mill - 3 1,629,009 450 3,688.20 441.68 8,760
4 Raw Mill - 4 2,071,102 450 4,582.49 451.96 8,760
7 Kiln - 3 1,083,564 250 4,291.35 252.50 8,760
8 Kiln - 4 1,281,418 250 5,155.03 248.58 8,760
9 Cement Mill - 4 1,190,368 290 4,741.22 251.07 8,760
10 Cement Mill - 5 1,011,508 290 3,992.85 253.33 8,760
11 Cement Mill - 6 755,842 290 2,919.84 258.86 8,760
12 Cement Mill - 7 377,593 290 1,517.50 248.83 8,760
5 Coal mill - 3 5,332 70 117.17 45.51 2,208
6 Coal mill - 4 11,222 70 205.93 54.49 2,208

NOTE: Kiln rated capacity 250 tph. 6000 tpd / 24 hrs

RMANCE INDICATORS FOR THE MONTH OF DECEMBER - 2017
INCIDENTAL
PLANNED- Circumstantial( TOTAL Downtime No.of. Incidental PERFORMANCE(% OEE(%)
(HOURS) MAINT.Hours Hours) Hours stops )
227.09 0.00 215.98 443.07 163 0.53 0.31
179.17 0.00 347.59 526.76 127 0.55 0.30
13.13 0.00 529.77 542.90 17 0.92 0.96
27.48 0.00 357.28 384.76 20 1.13 1.04
384.65 0.00 22.62 407.27 3 0.97 0.50
405 0.00 4.00 409.00 5 1.02 0.46
89.10 0.00 142.50 231.60 72 0.87 0.74
37.43 16.05 198.30 251.78 25 0.88 0.79
0.00 0.00 744.00 744.00 0 0.00 0.00
48.24 0.00 643.27 691.51 38 0.80 0.56
67.00 0.00 636.49 703.49 25 0.77 0.34
42.65 0.00 633.07 675.72 25 0.94 0.59

DICATORS FOR THE PERIOD FROM JAN' 2017 TO DECEMBER'2017 ( YTD )

INCIDENTAL PLANNED- Circumstantial TOTAL No.of. PERFORMANCE OEE
(HOURS) MAINT. Hours (Hours) Downtime Hours Incidental stops (%)
1,172.51 7.72 4,777.06 5957.29 1,197 0.69 0.49
1,598.01 21.00 5,074.54 6693.54 1,050 0.71 0.40
115.08 15.14 4,964.00 5094.22 117 0.98 0.95
235.78 32.89 3,907.06 4175.73 175 1.00 0.95
453.53 0.00 4,052.49 4506.02 37 1.01 0.92
549.27 0.00 3,055.69 3604.96 34 0.99 0.90
641.26 56.06 2,576.21 3273.52 546 0.87 0.66
240.22 25.53 4,502.43 4768.18 228 0.87 0.82
164.28 3.22 5,672.63 5840.13 196 0.89 0.84
557.64 0.00 5,239.16 5796.80 378 0.86 0.37
79.61 0.00 2,017.72 2097.33 32 0.65 0.40
50.23 0.13 1,952.67 2003.03 28 0.78 0.63
 OEE(%)
MTBF Utilization( Circumst Availabilit Reliability (Gross)
(Hours) %) +Pmaint y -(cir+pm) (%)
1.91 0.59 215.98 528.02 0.59
1.71 0.55 347.59 396.41 0.55
13.15 1.04 529.77 214.23 1.04
17.87 0.92 357.28 386.72 0.92
124.70 0.52 22.62 721.38 0.52 0.48828
67.00 0.45 4.00 740.00 0.45 0.458237
7.10 0.85 142.50 601.50 0.85
19.69 0.90 214.35 529.65 0.93
0.00 0.00 744.00 0.00 0.00
1.86 0.70 643.27 100.73 0.70
1.88 0.44 636.49 107.51 0.44
2.77 0.62 633.07 110.93 0.62

7 ( YTD )
MTBF Utilization Circumst +Availability - Reliability OEE(%)
(Hours) Pmaint - (cir+pm) (Gross)

2.35 0.71 4784.78 3975.22 0.71

1.97 0.56 5095.54 3664.46 0.56
31.52 0.97 4979.14 3780.86 0.98
26.19 0.94 3939.95 4820.05 0.95
115.98 0.91 4052.49 4707.51 0.91 0.494778
151.62 0.90 3055.69 5704.31 0.90 0.585122
8.68 0.77 2632 6128 0.77
17.51 0.94 4527.96 4232.04 0.94
14.90 0.95 5675.85 3084.15 0.95
4.01 0.43 5239.16 3520.84 0.43
3.66 0.62 2017.72 190.28 0.62
7.35 0.81 1952.80 255.20 0.81
S/N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

S/N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38

S/N
1
2
3
4
5
6
7
8

S/N
1
2
3
4
5
6
7
8
9
10
11
12
13
14

S/N
1
2
3
4
5
6

S/N
1
2
3
4
5
6
7
8
9
10
11
12
13
14

S/N
1
2
3
4

S/N
1
2
3
4
5
6
S/N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

S/N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

S/N
1

S/N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
CRUSHER- 3
CAUSE
02C BC01,22C BC02, 05C BC01, 02C BC02, 02C BC03,05C BC02, 05C BC01, 05C BC04, 02C HP01: Rope switch activa
02C BC01, 02C BC02,22C BC01, 79 BC01, 22CST01, 79 ST01: Belt deviation/Heavy drift/Slight Drift/ Inferior belt drift at sta
A0024 alarm
22C BC01, 05C BC01, 05C BC02, 02C BC01: Trimming of belt
05C BC01: Tail tear switch alarm.
02C BC03, 22C BC01, 05C BC01 Available alarm
A0201 alarm: unhooked in translation @ stacker
A0144 alarm: time out translation
05C BC02, 02C BC01: Speed monitor alarm
Stacker2 infer. Belt cut wheel cut from shaft/Inferior stacker belt cut/22C BC02 Removal of adjustment shaft tail end
05C DG01 Changing of diverter gate
02C BC03, 22C BC01, 05C BC01: Mechanical inspection
Mechanical work at stacker 1/79 mechanical fixed a roller at stacker belt.
05C DG01, 05C DG02 Diverter gate not diverting properly and inspected by mechanical.
Belt sup. Control rotation alam @ stacker 1 (material on superior belt was cleaned)
05C BC01 Change of rollers
High vibration at secondary crusher
Emergency stop at stacker by casuals(accidentally).
Mechanical work on 22C BC01 tail drum lagging
Stacker 2 inferior belt wheel cut from the shaft
79 ST01: Control panel suddenly went off.
22C BC01 Scrapper opened blcos of clips spillage generated at tripper and head drum
22C BC01 Side tracking
Connection at 02EC was not established
02C BC01: Tripped on speed monitor alarm/trimming of belt.
22C BC01 Pulled out lagging tail drum
Inferior belt time-out at stacker
02C CR02 M02 Overload alarm at secondary crusher motor 2 (VFD Drive)
05C BC01: Instrumentation workd on the rope switch
79 ST01 Overload at stacker
05D BC01 Crushing stopped to allow for inspection & testing
Stacker 2 stoppped for manual translation
A0089 Stacker alarm
05D BC01 Crusher stopped to empty out
05C DG01 Changing direction from HGLs to MG (Mechanical changing direction)
22C BC01 Cutting of exposed steel cord
Abnormal noise observed in primary crusher.
Tightening of translation wire at stacker inf belt
05C BC01 M01 VFD alarm
A0177: Communication alarm with communicator
A0016: Stacker alarm.
Adjustment of side skirt rubber @ inferior belt.
22C BC01: Fault inverter translation at tripper
A0042 Gen.encoder:preset not active indide
02D BC03 Mechanical adjustment

CRUSHER- 4
CAUSE
05D BC01, 22D BC01, 02D BC01, 02D BC02, 02D BC03, 79 BC01, 05D BC04: Clearing of materials/rope switch activated/Cle
02D BC01, 05D BC01, 79 Stacker superior belt: Belt dift/Heavy sway/deviation/slight tail drift/
05D BC01 Available alarm
02D BC02, 05D BC01, 05C BC01, 22D BC01: Mechanical inspection/ repairs/side tear/fixing rubber skirt
Dupline bus fault (All light sway switch activated)
02D HP01: Removal of boulders from hopper/Removal of small boulders at pulley of stacker sup.belt
05D BC01 Crusher stopped due to serious wobbling of the counterweight
22D ST02: Communication fault/Communication alarm at tripper
05D BC01 Cleaning of roller by mechanical
22D BC01 Stacker stopped for mechanical adjustment/inspection at pulley
05D BC01 Tail tear alarm
Stacker stopped for manual translation
A0021 unhooked in translation
A0139: Belt inferior Security rope switch-forward side.
A0028 Tripper alarm (antidrift switch belt min inclination)
05D BC01 Gearbox cooling system fault(electrical)
22D ST02 ,A0177 alarm @ stacker (instrumentation repairs)
05D BC01 Mechancal works
Change of program at stacker 1
05D DG02: Removal of metal plate.
Stacker breaker was off from panel
A0201:Alarm at stacker (unhooked in translation).
Strap 2 depart switch action alarm @ 79 stacker.
A0016: Stacker alarm
Change of stacker 1 position
05D BC01 Available alarm/inspection of belt by mechanical
02D NT01 tripped on metal detection
False indication at 79 stacker
22D ST02 Material translation
05D BC01 Cleaning of pulley drum
02D BC02 Adjustment of scraper
Crusher stopped to empty out 05C BC01
05D BC01: Removal of rubber skirt
05D BC01: Inspection.Stone made lines on the belt
Running the stacker belts
A0111: Communication alarm at stacker
Stacker alarm
A0089: Stacker alarm.(control rotation)

RAW MILL - 3
CAUSE
Clearing of material/Material jam at mill feeding chute
41C BE01, 52C BE02: Overload alarm.
Fixing of paddle wheel in the aumond feeder
Low material level at raw mill feeding hopper
22C BC03 Fixing of damaged scrapper
Mill tripped on high mill boby vibration
Insufficient material in the seal bin due to reclaimer ot scooping enough material
Rollers position too low

RAW MILL - 4
CAUSE
41D AS03: Material jam/material jam.
Roller 1,3 too low alarm.
22D BC03 Damaged motor bearing (NDE)
Patching work at Aumund feeder.
High current at apron feeder motor due to caked material
41D BC02: Axial shaft displaced.
A0081: Reclaimer alarm(22D RE01). Thermic pump plier aux brake
Power fluctuation
A0037 h/Stone reclaimer alarm(first setup done )
A0068 reclaimer alarm (fault inverter fault)
22D MS01 Available alarm
Loss of power supply to 22D RE02
A001 Apron feeder motor tripped on high current
41D BC02: Belt conveyor heavy drift

COAL MILL-3
CAUSE
Mill gear box vibration.
Profibus fault
Mill tripped on LRS Alarm
Mill tripped on vibration/inspection mill to remove foreign material
355 DW01 Weigh feeder stopped the mill
Classifier VFD fault Drive belt slip alarm

COAL MILL-4
CAUSE
Mill stopped on vibration
455 RF01, 455 FB01: Removal of heavy stone
Booster fan tripped on VFD fault.
455 RG21 is not stopping allowing material flow into calciner fine coal bin
455 RF01, 455 RG01: tripped on overload.
Mill gearbox tilting pad high bearing temperature
Pfister pump tripped on feedback overload(
Roller coming down
Mill shutdown on high mill inlet O2
455 DW01 tripped on available alarm as a result of a big lump of material.
HSLM Working pressure too low
Fan drive cooling fan 455 MF01/M12 tripped on overload.
4555 C06 overload alarm
Roller coming down

KILN - 3
CAUSE
57 BV01: Kiln feed tripped because PA fan butterfly valve tripped on limit position alarm.
No Operation
Operational Plan/ Kiln on heat up
Kiln outlet tip casting failure

KILN - 4
CAUSE
Feeding stopped calciner coal pfister feeder tripped on feedback alarm & shortage of gas
Not in operation
Collapse castable refractory of main burner pipe.
Kiln D down due to shortage of gas & coal
Kiln on heat-up
PC and MB pfister feeder triped on feedback alarm.
CEMENT MILL - 4
CAUSE
Feeding stopped on high gearbox lubrication unit oil temp.
HSLM counter pressure too high alarm.
84D BC02/ 84D BC04/ 84D BC05 Tripped on head drift heavy alarm
Mill Tripped on high power
84D DG01: Mill tripped due to move time/limit position alarm.
84D BC01,84D RF02: Cleaning of material
Drift switch 2 in botton alarm @ silo bucket elevator 3 (mechanical worked on it)
83 SG08 & 66C BC02 Low cinker bin level are being working on by mechanical (66 BC02 Tail drift alarm)
84D DG01: Clinker diverter gate wrong inclination.
84D BC04 mill tripped on reject belt head drift alarm.
84E AS04 due to airslide fan 84D FN16 blockage (mechanical removed and cleaned the fan filter
84D BC04 Mill rejecting belt
84D BC06: Clinker belt tripped on drift alarm.
84D BC04: Mill reject belt deviated on no material alarm.
Mill tripped on HSLM Ready for remote alarm
84D AS03 tripped due to mechanical direction 3 fault.
84D BC01 Emmergency quick stopped activated
84D MT02, 84D MT01, 84D MT03 metal detectr fault
84D DG01 Clinker diverter gate move time alarm?
HGL weigh feeder scrapper chain derailment
74 BC02: Low limestone hopper (Mech. worked on it)
86 BC13 Pull cord activated

CEMENT MILL - 5
CAUSE
Mill tripped on high gearbox vibration.
83 BC01 Low clinker level due to head drift alarm
HSLM Counter pressure too high alarm
Low heat as a result of kiln stoppage & overload alarm on HGG Panel
86 BE02 Drift switch 1 in botton alarm
83 AW02 Weigh feeder tripped on available alarm due to material rush from clinker hopper to the weigh feeder
66C BC01: Mill tripped on high vib due low clinker hopper level.(Mechanical/Electrical worked on 66C BC01)
Mill tripped on sudden spike in mill fan drive end (DE) bearing temperature (mechanical)
HSLM pump 2 runtime limit exceeded alarm
66D MS01: Low clinker bin level due to available alarm.
84E DG01 Failed on limit position alarm
Mill tripped on high power.
84E BHRF06 Mechanical check on bearing
Feeding was stopped due to drift switch in buttom alarm on 86 BC02 for mechanical department to inspect and also work
83 BC11 Changing of damaged self align roller

CEMENT MILL - 6
CAUSE
Not in operation

CEMENT MILL - 7
CAUSE
Masters/slave rollers raising during mill operation.
Additive rotary feeder inlet chute level monitor alarm.
Mill tripped on high vibration
735 BW01 Master roller not lowered at the prechange time set due to calibration error on belt weigher
HGG tripped on burner safety chain alarm
745 BE01 tripped Boot level alarm
Master roller not grinding due to prechange time
Mechanical orders stoppage due to loud noise at mill fan
735 BC02: Gypsum/limestone mill feed belt conveyor tripped on subcontrol fault due to foreign material thet cut the belt
Replacement of defective rubber skirt
Product bag filter high differential pressure alarm
HSLM Counter pressure too high alarm
735 MD02: Mill main drive tripped on reject hopper feed level max max alarm caused by high sensitivity of the metallic de
735 DG01 Mill main drive tripped chute reject bin /mill diverter gate failed on move time alarm as a result of low compress
715 BC14 Clinker hoper belt conveyor tripped on off track alarm causing low clinker hopper
TO DECEMBER 2017

DECEMBER. 2017
TOTAL HRS FREQ % DEPT
37.88 49 16.7 OPERATION
21.86 22 9.6 MECHANICAL
3.23 13 1.4 ?
3.4 7 1.5 ?
72.09 7 31.7 MECHANICAL
7.45 5 3.3 ELECTRICAL
3.13 5 1.4 OPERATION/MECHANICAL
0.7 4 0.3 ? T
10.84 3 4.8 INSTRUMENTATION O
6.2 3 2.7 T
MECHANICAL A
2.2 3 1.0 MECHANICAL L
0.75 3 0.3 MECHANICAL
6.87 2 3.0 MECHANICAL H
1.9 2 0.8 MECHANICAL O
U
1.54 2 0.7 ? R
1.05 2 0.5 S
MECHANICAL
0.67 2 0.3 OPERATION
0.62 2 0.3 OPERATION
20.55 1 9.0 MECHANICAL
3.65 1 1.6 MECHANICAL
2.9 1 1.3 ?
2.35 1 1.0 MECHANICAL
1.78 1 0.8 ?
1.85 1 0.8 ?
1.6 1 0.7 MECHANICAL
1.23 1 0.5 MECHANICAL
1.08 1 0.5
0.93 1 0.4 OPERATION
0.77 1 0.3 INSTRUMENTATION
0.72 1 0.3 OPERATION
0.63 1 0.3 MECHANICAL
0.5 1 0.2 ?
0.5 1 0.2 OPERATION
0.45 1 0.2 OPERATION
0.43 1 0.2 MECHANICAL
0.4 1 0.2 MECHANICAL
0.4 1 0.2 ?
0.38 1 0.2
0.35 1 0.2 INSTRUMENTATION
0.32 1 0.1
 0.27 1 0.1
0.25 1 0.1 MECHANICAL
0.17 1 0.1
0.15 5 0.1 INSTRUMENTATION
0.1 1 0.0 MECHANICAL
227.09

100.0

DECEMBER. 2017
TOTAL HRS FREQ % DEPT
37.81 51 21.10 OPERATION
6.56 8 3.66 MECHANICAL
4.6 7 2.57 ?
50.67 6 28.28 MECHANICAL
21.66 5 12.09 OPERATION T
2.32 5 1.29 O
OPERATION T
5.85 3 3.27 MECHANICAL A
4.48 3 2.50 INSTRUMENTATION L
1.6 3 0.89 MECHANICAL H
2.65 2 1.48 MECHANICAL O
U
1.05 2 0.59 MECHANICAL R
0.9 2 0.50 OPERATION S
0.6 2 0.33 MECHANICAL
0.57 2 0.32 ?
0.4 2 0.22 MECHANICAL
6.15 1 3.43 ELECTRICAL
4.5 1 2.51 INSTRUMENTATION
4.33 1 2.42 MECHANICAL
4.02 1 2.24 ?
3.9 1 2.18 ?
2.35 1 1.31 ELECTRICAL
2.13 1 1.19 ?
1.63 1 0.91 ?
1.25 1 0.70 ?
1.25 1 0.70 OPERATION
0.73 1 0.41 MECHANICAL
0.72 1 0.40 ?
0.75 1 0.42 ?
0.55 1 0.31 OPERATION
0.52 1 0.29 OPERATION
0.47 1 0.26 MECHANICAL
0.45 1 0.25 ?
0.4 1 0.22 MECHANICAL
 0.25 1 0.14 MECHANICAL
0.22 1 0.12 ?
0.18 1 0.10 INSTRUMENTATION
0.5 1 0.28 ?
0.2 1 0.11 ?
179.17 100.00

DECEMBER. 2017 T
O
TOTAL HRS FREQ % DEPT T
6.05 9 46.32 OPERATION A
1.87 2 14.32 OPERATION L
3.05 1 23.35 MECHANICAL H
0.95 1 7.27 OPERATION O
1 5.36 U
0.7 MECHANICAL R
0.32 1 2.45 OPERATION S
0.12 1 0.92 OPERATION
0.07 1 0.54 OPERATION
13.06 100.00

DECEMBER. 2017
TOTAL HRS FREQ % DEPT
7
4.08 6 14.85 OPERATION 6 6
1.4 2 5.09 OPERATION T 5 4.08
6.2 1 22.56 ELECTRICAL O 4

1 19.58 T 3
5.38 MECHANICAL A 2
4.82 1 17.54 OPERATION L 1
1.47 1 5.35 MECHANICAL 0
.
H
0.83 1 3.02 ? am
O lj
U eria
0.75 1 2.73 ELECTRICAL at
R /m
0.53 1 1.93 ? S am
lj r1
1 1.27 ia l le
0.35 ? er o
at R
0.35 1 1.27 ? :M
S 03
0.5 1 1.82 OPERATION A
D B
41 D
0.5 1 1.82 OPERATION 22
 at R
3:M
0
AS
D B
41 D
22
0.32 1 1.16 MECHANICAL
27.48 100.00

DECEMBER. 2017
TOTAL HRS FREQ % DEPT
53.32 17 79.58 OPERATION
3 2.63 INSTRUMENTATION T
1.76 O 60 53.32
0.92 2 1.37 ? T 50
8.87 1 13.24 OPERATION A 40
L 30
1.03 1 1.54 ? 20 17
1.1 1 1.64 MECHANICAL H 10
O 0
67.00 100.00 U
R
S

DECEMBER. 2017
TOTAL HRS FREQ % DEPT
T
10.8 6 25.32 OPERATION O
6.09 3 14.28 OPERATION T 12 10.8
A 10
0.76 3 1.78 INSTRUMENTATION L 8
3.41 2 8.00 ? 6 6
2 H
1.59 3.73 OPERATION O 4
1 10.48 2
4.47 MECHANICAL U
R 0
8.5 1 19.93 ?
S
2.08 1 4.88 OPERATION
1.83 1 4.29 OPERATION
1.52 1 3.56 OPERATION
0.97 1 2.27 OPERATION
0.48 1 1.13 ?
 0.1 1 0.23 OPERATION
0.05 1 0.12 OPERATION
42.65 100.00

T
DECEMBER. 2017 O
T
TOTAL HRS FREQ % DEPT A 400
3.9 2 0.96 ? L
350
360 1 88.39 OPERATION
H 300
28.57 1 7.02 OPERATION O 250
3.63 U
14.8 1 OPERATION R 200
407.27 100.00 S 150
100
50
0

DECEMBER. 2017 T
TOTAL HRS FREQ % DEPT O
T 350
3.25 2 0.79 ? A
312.0 1 76.28 OPERATIOIN L 300

88.02 1 21.52 OPERATION H 250

2 1 0.49 POWER PLANT O
U 200
2 1 0.49 OPERATION R 150
1.73 1 0.42 ? S
409.00 99.21 100

50
3.25
0
Feeding stopped calcin
feeder tripped on feed
shortage of

T
O
T
A
L
DECEMBER. 2017 T
TOTAL HRS FREQ % DEPT O
T 35
26.48 30 29.72 MECHANICAL A 26
6.28 11 7.05 ? L 30
9.57 7 10.74 MECHANICAL H 25
2.42 4 2.72 OPERATION O
U
5.44 3 6.11 ? R
20

1.75 2 1.96 OPERATION S 15

11.88 1 13.33 MECHANICAL
10
5.33 1 5.98 MECHANICAL
4.67 1 5.24 INSTRUMENTATION 5
3.4 1 3.82 MECHANICAL
0
2.35 1 2.64 OPERATION
1.82 1 2.04 OPERATION
0.97 1 1.09 MECHANICAL
0.93 1 1.04 ?
0.73 1 0.82 OPERATION
0.58 1 0.65 ?
0.55 1 0.62 OPERATION
0.54 1 0.61 ?
0.6 1 0.67 ?
2.23 1 2.50 MECHANICAL
0.33 1 0.37 MECHANICAL
0.25 1 0.28 OPERATION
89.10 100.00

9
DECEMBER. 2017 8
7
TOTAL HRS FREQ % DEPT 6
5
5.41 8 14.5 OPERATION 4
3
8.4 3 22.4 ? 2
1
2.65 2 7.1 ? 0

8.07 1 21.6 T
? O
2.62 1 7.0 MECHANICAL T
2.25 1 6.0 OPERATION A
L
1.53 1 4.1 MECHANICAL/OPERATION
1.43 1 3.8 MECHANICAL H
O
1.33 1 3.6 OPERATION U
1.15 1 3.1 ? R
0.85 1 2.3 S
?
 H
O
U
R
S
0.65 1 1.7 OPERATION
0.63 1 1.7 MECHANICAL
0.28 1 0.7 MECHANICAL
0.18 1 0.5 MECHANICAL
37.43 21.5

DECEMBER. 2017
TOTAL HRS FREQ % DEPT T
O
744.00 1 100.00 OPERATION T 800.00
744.00 100.0 A 700.00
L 600.00
500.00
H 400.00
O 300.00
200.00
U 100.00
R 0.00
S

DECEMBER. 2017
TOTAL HRS FREQ % DEPT
2.98 12 6.18 OPERATION 18
16
16.46 8 34.12 ELECTRICAL 14
12

1.82 4 3.77 OPERATION

10
8
6

2.73 2 5.66 INSTRUMENTATION 4

2
0
0.65 2 1.35 ?
0.28 2 0.58 OPERATION
7.78 1 16.13 INSTRUMENTATION
6.5 1 13.47 MECHANICAL
3.6 1 7.46 ?
1.77 1 3.67 MECHANICAL
1.47 1 3.05 ?
0.83 1 1.72
0.72 1 1.49 INSTRUMENTATION
0.42 1 0.87 ?
0.23 1 0.48 ?
48.24 100.00 T
O
T
A
L

H
T
O
T
A
L

H
O
U
R
S
CRUSHER -3
80.00
70.00
49
60.00
50.00
40.0037.88
30.00 2
21.86
20.00
10.00 3
0.00

Column C Column D
 CRUSHER - 4
60

50.67
50 51

40 37.81

30

21.66
20

10
6.56
8 5.85 6
4.67 6 4.48
5 2.32
5
3 3 1.63 2.65 1.05 0.92 0.62 0.57
2 2 2 0.42
0

Column C Colu
 RAW MILL - 3
10
9
8
6.05
6
4 3.05
1.87
2 2 0.95 0.7
1 1 1
0

Column C Column D

RAW MILL - 4

7 6.2
6 6 5.38
4.82
5 4.08
4
3
2 1.42 1.47
0.83 0.75 0.53
1 1 1 1 1 1 1 1 1
0.35 0.
0
. . ) . l d. e ) t)
am m DE er ia ce ak on ne ul ar
m
lj ar ed er br ati a al
al (N e a t la u do rf
ria w g d
f m di
sp
au
x
uc
t
up tr e le
at
e lo rin un ed r fl et ve il ab
/m to
o ea um
k aft ie er s in a
rb ca sh pl w st lt Av
am ,3 o tA to al p Po fir au
lj r1 ot a i m (
(f S0
1
ia ll e m k ue Ax pu rm er
er ed or rd : ic al
a m M
at Ro ag
w o C0
2
er ar D ow
ng ot er
m al 22 fp
:M m hi rm
B
Th im er o
03 Da tc de 41
D . cl a im s s
AS 3 Pa e 1) re cla Lo
D B C0 fe E0 e re
41 on R on 8
22
D pr 2D /St 06 r
a t a
m
(2 7
h A0 Ap
nt ar 03 01
rr e al A0 A0
cu er
h i m
H ig
ecl a
: R
81
 at R e w or 02 i a la
r D
ag ng ot BC er
m er a 22 fp
o
:M m hi rm Th im er o
03 Da tc de 41
D
). cl a im s s
AS 03 Pa e 01 re cla Lo
D BC fe R E ne re
41 D on to 8
22 pr 2D S 06 r
a (2 h/ A0 Ap
at m 7
01
nt ar 03
rre al A0 A0
cu er
m
gh l ai
Hi R ec
1:
008
A
Column C Column D

COAL MILL - 3

53.32

17 8.87
1.76 0.92 1.03
3 2 1 1

TOTAL HOURS FREQUENCY

COAL MILL - 4

12 10.8
10 8.5
8
6.09
6 6 4.47
4 3.41
3 3 1.59 2.08 1.83 1.52
2 0.76 2 2 0.97 0.48
1 1 1 1 1 1 1
0
 Column C Column D

KILN - 3
360

3.9

Total Hours Freq.

KILN - 4

350
312.0
300

250

200

150

100 88.02

50
3.25 2
0
Feeding stopped calciner coal pfister Not in operation Collapse castable refractory of main Kiln D down due to shortage of gas
feeder tripped on feedback alarm & burner pipe. coal
shortage of gas

Column C Column D
 CEMENT MILL-4
35
26.48
30 30

25

20

15 11.88
9.57
11
10
6.28
7 5.44 5.33 4.67
5 3.4
2.42
4 1.75 2.35 1.82
3 0.97 0
2
1 1 1 1 1 1 1
0

TOTAL HOUR FREQUENCY

CEMENT MILL
-5

9 8.4 8.07
8 8
7
6 5.41
5
4
3 3 2.65 2.62 2.25
2 2 1.53 1.43 1.33
1 1 1 1 1 1 1
0

Column C Column D
 Column C Column D

CEMENT MILL-6
744.00
1

Not in operation

TOTAL HRS FREQ

CEMENT MILL - 7

18 16.46
16
14
12 12
10 7.78
8 8 6.5
6
2.98 2.73 3.6
4 4
1.82 1.77
0.65 1.47 0.83
2 2 2 2
0.28 1 1 1 1 1 1
0

Column C Column D
CRUSHER -3
80.00 60
72.09
70.00
49 50
60.00
40
50.00
40.0037.88 30
30.00 22
21.86 20.55 20
20.00 13 10.84 10
10.00 7 7.45
7 3.13 6.2 6.87
3.4
3.23 5 5 2.2 1.9 1.05 0.62 3.65
1.54 2.9
2.35
1.78
1.85
1.6
1.23
1.08 0.77 5
0.00
0.74 3 3 0.75
3 3 2 2 2 2 1 1 1 1 1 1 1 1 0.93
2 2 0.67 0.72
0.63
0.50.5
0.45
0.43
0.40.4
0.38
0.35
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
0.32
0.27
0.25
0.17
0.15
0.1
1 0

Column C Column D
 CRUSHER - 4

6.15
4.5 4.33 4.02 3.9
.63 2.65 1.05 0.92 0.62 0.57
2.35 2.13 1.63 1.25 1.25
0.73 0.72 0.75 0.55 0.52 0.47 0.45
2 2 2 0.42 0.4 0.25 0.22 0.18 0.5
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Column C Column D
W MILL - 3

F
R
0.95 0.7 E1 F
1 1 0.32
1 0.12
1 0.07
Q R
E
Q

nC Column D

F
R
5
E
0.53
1 1
0.35 1
0.35 0.51 0.51 1
0.32 Q
) t) m 02 nt ift F
ne ul ar RE rre dr
do rf
a
e
al D cu vy R
up tr e bl 22 gh ea E
et ve la to hi rh
ts in ai o Q
s t Av pl
y on ey
fir ul 1 up d nv
(f a S0 s ppe c o
M er tri t
la
rm D ow or el
a 22 fp ot :B
er s o m C02
im s r B
la Lo ede D
ec f e 41
n
ro
Ap
01
A0
 r e
la 22
D o or B
a fp ot 2:
er o m 0
im s s er BC
la Lo ed D
ec f e 41
n
ro
Ap
01
A0

1.03 1.1
1 1

F
R
E
Q

F
R
1.52 0.97 0.48
E
1 1 1 0.11 0.05
1 Q
 KILN - 3
F
2.5
360R
E
Q 2

1.5

1 1 1 1

0.5
28.57 14.8
0

Total Hours Freq.

N-4

2 2 1.73
Kiln D down due to shortage of gas & Kiln on heat-up PC and MB pfister feeder triped on
coal feedback alarm.

Column D
 CEMENT MILL-4
F 30
R
E 25
Q
20

15

10

5
2.35 1.82 2.23
0.97 0.93 0.73 0.58 0.55 0.54 0.6 0.33 0.25
1 1 1 1 1 1 1 1 1 1 1 1
0

HOUR FREQUENCY

MILL

1.53 1.43 1.33 1.15 0.85 0.65 0.63

1 1 1 1 1 1 1 1
0.28 1
0.18

mn C Column D
mn C Column D

1.2
1 F
0.8 R
0.6 E
Q
0.4
0.2
0

3.6
1.77 1.47 0.83 0.72 0.42 0.23
1 1 1 1 1 1 1

F
R
E
Q
 60

50

40

30

20

43
0.40.4
0.38
0.35
0.32
0.27
0.25
0.17 5
0.15
0.1
10
FR
1 1 1 1 1 1 1 1 1 1 0
E
Q
 F
R
E
Q

0.47 0.45 0.4 0.25 0.22 0.18 0.5 0.21

1 1 1 1 1 1 1
 2.5

2
F
1.5 R
E
1 1
Q

0.5
14.8
0

F
R
E
Q
F
R
E
Q

F
R
E
Q
F
R
E
Q
DownTimeAna
ID Date Section ProcessLine SubSection From TimeFrom Date To Time
18740 12/1/2017 1_Quarry Crusher_3 Operation 20:33 12/1/2017 21:51
18742 12/1/2017 1_Quarry Crusher_3 Operation 3:15 12/1/2017 5:06
9809 12/2/2017 1_Quarry Crusher_3 Operation 7:43 12/2/2017 8:09
9810 12/2/2017 1_Quarry Crusher_3 Mechanical 9:52 12/2/2017 10:10
9811 12/2/2017 1_Quarry Crusher_3 Mechanical 10:10 12/2/2017 10:48
12294 12/3/2017 1_Quarry Crusher_3 Mechanical 14:16 12/3/2017 15:43
12297 12/3/2017 1_Quarry Crusher_3 Mechanical 18:15 12/3/2017 18:30
9760 12/4/2017 1_Quarry Crusher_3 Mechanical 16:19 12/4/2017 17:55
9844 12/5/2017 1_Quarry Crusher_3 Mechanical 6:00 12/5/2017 12:10
9846 12/5/2017 1_Quarry Crusher_3 Mechanical 13:31 12/5/2017 13:41
9848 12/5/2017 1_Quarry Crusher_3 Mechanical 15:10 12/5/2017 15:25
18778 12/6/2017 1_Quarry Crusher_3 Mechanical 3:00 12/6/2017 6:00
18772 12/6/2017 1_Quarry Crusher_3 Mechanical 20:46 12/6/2017 21:10
18816 12/7/2017 1_Quarry Crusher_3 Mechanical 15:06 12/7/2017 15:15
18818 12/7/2017 1_Quarry Crusher_3 ? 15:45 12/7/2017 15:54
18819 12/7/2017 1_Quarry Crusher_3 ? 17:36 12/7/2017 17:45
18812 12/7/2017 1_Quarry Crusher_3 Mechanical 6:00 12/7/2017 9:39
18878 12/8/2017 1_Quarry Crusher_3 Mechanical 19:57 12/8/2017 0:39
9926 12/9/2017 1_Quarry Crusher_3 Mechanical 20:51 12/9/2017 21:21
9930 12/9/2017 1_Quarry Crusher_3 Mechanical 2:00 12/9/2017 6:00
18899 12/10/2017 1_Quarry Crusher_3 Mechanical 6:00 12/10/2017 6:00
18920 12/11/2017 1_Quarry Crusher_3 Mechanical 6:00 12/11/2017 6:00
18938 12/12/2017 1_Quarry Crusher_3 Mechanical 21:45 12/12/2017 22:05
18937 12/12/2017 1_Quarry Crusher_3 Mechanical 6:00 12/12/2017 21:45
9950 12/13/2017 1_Quarry Crusher_3 Mechanical 7:55 12/13/2017 8:05
9953 12/13/2017 1_Quarry Crusher_3 Mechanical 9:42 12/13/2017 9:49
9954 12/13/2017 1_Quarry Crusher_3 Mechanical 9:57 12/13/2017 10:00
9955 12/13/2017 1_Quarry Crusher_3 Mechanical 10:08 12/13/2017 10:12
9955 12/13/2017 1_Quarry Crusher_3 Mechanical 10:21 12/13/2017 10:30
9957 12/13/2017 1_Quarry Crusher_3 Mechanical 10:45 12/13/2017 11:26
9975 12/13/2017 1_Quarry Crusher_3 Mechanical 5:13 12/13/2017 6:00
12341 12/14/2017 1_Quarry Crusher_C Mechanical 6:00 12/14/2017 9:14
12343 12/14/2017 1_Quarry Crusher_C Mechanical 10:00 12/14/2017 10:39
12349 12/14/2017 1_Quarry Crusher_C Mechanical 21:14 12/14/2017 21:44
12350 12/14/2017 1_Quarry Crusher_C Mechanical 22:18 12/14/2017 22:53
18968 12/15/2017 1_Quarry Crusher_3 Mechanical 21:16 12/15/2017 22:52
19011 12/16/2017 1_Quarry Crusher_3 Mechanical 20:34 12/16/2017 22:10
19012 12/16/2017 1_Quarry Crusher_3 ? 22:10 12/16/2017 0:12
19117 12/18/2017 1_Quarry Crusher_3 Mechanical 20:18 12/18/2017 20:36
19119 12/18/2017 1_Quarry Crusher_3 Mechanical 23:36 12/18/2017 0:36
19121 12/18/2017 1_Quarry Crusher_3 Mechanical 2:12 12/18/2017 4:33
19122 12/18/2017 1_Quarry Crusher_3 operation 5:30 12/18/2017 6:00
19166 12/19/2017 1_Quarry Crusher_3 Mechanical 7:55 12/19/2017 9:42
19167 12/19/2017 1_Quarry Crusher_3 Mechanical 10:19 12/19/2017 11:33
19177 12/19/2017 1_Quarry Crusher_3 Mechanical 20:50 12/19/2017 21:32
19179 12/19/2017 1_Quarry Crusher_3 operation 23:07 12/19/2017 23:42
12/20/2017 1_Quarry Crusher_3 Mechanical 9:27 12/20/2017 6:00
19253 12/21/2017 1_Quarry Crusher_3 operation 15:48 12/21/2017 15:58
19283 12/23/2017 1_Quarry Crusher_3 Mechanical 9:24 12/23/2017 9:28
19290 12/23/2017 1_Quarry Crusher_3 Operation 20:00 12/23/2017 20:31
19291 12/23/2017 1_Quarry Crusher_3 operation 20:51 12/23/2017 21:42
19322 12/24/2017 1_Quarry Crusher_3 Mechanical 17:45 12/24/2017 17:51
19342 12/25/2017 1_Quarry Crusher_3 Mechanical 6:15 12/25/2017 12:45
12173 12/26/2017 1_Quarry Crusher_3 Mechanical 22:34 12/26/2017 22:45
19552 12/29/2017 1_Quarry Crusher_3 Mechanical 7:30 12/29/2017 7:50
19555 12/29/2017 1_Quarry Crusher_3 Mechanical 10:48 12/29/2017 12:30
19557 12/29/2017 1_Quarry Crusher_3 Mechanical 14:35 12/29/2017 15:18
19560 12/29/2017 1_Quarry Crusher_3 Mechanical 16:44 12/29/2017 17:04
12273 12/30/2017 1_Quarry Crusher_3 Mechanical 9:06 12/30/2017 9:22
12274 12/30/2017 1_Quarry Crusher_3 Mechanical 9:26 12/30/2017 10:03
12275 12/30/2017 1_Quarry Crusher_3 Mechanical 10:41 12/30/2017 10:55
12276 12/30/2017 1_Quarry Crusher_3 Mechanical 10:55 12/30/2017 11:12
12318 12/31/2017 1_Quarry Crusher_3 Mechanical 10:00 12/31/2017 10:28
12322 12/31/2017 1_Quarry Crusher_3 Mechanical 13:54 12/31/2017 14:38
To Date TotalHr StopType Cause OpenClose
12/1/2017 1.3 Incidental 79 BC01 Heavy belt drift Close
12/1/2017 1.85 Incidental 79 ST01 belt deviation Close
12/2/2017 0.43 Incidental 05C DG01 Changing direction from HGLs to MG (MechanicalClose
12/2/2017 0.3 Incidental 22C BC01 Belt deviation Close
12/2/2017 0.63 Incidental 05D BC01 Crushing stopped to allow for inspection & testinClose
12/3/2017 1.45 Incidental 22C BC01: Belt deviation and stacker 2 superior. Close
12/3/2017 0.25 Incidental Adjustment of side skirt rubber @ inferior belt. Close
12/4/2017 1.6 Incidental 02C BC01: Tripped on speed monitor alarm/trimming of belClose
12/5/2017 6.17 Incidental Mechanical work at stacker 1. Close
12/5/2017 0.17 Incidental Heavy drift switch alarm. Close
12/5/2017 0.25 Incidental 22C BC01: Inspection of belt by mechannical. Close
12/7/2017 3 Incidental Stacker2 infer. Belt cut wheel cut from shaft Close
12/6/2017 0.4 Incidental 22C BC01 Cutting of exposed steel cord Close
12/7/2017 0.15 Incidental Stacker inferior belt drift Close
12/7/2017 0.15 Incidental A0144 stacker alarm Close
12/7/2017 0.15 Incidental A0144 stacker alarm Close
12/7/2017 3.65 Incidental Stacker 2 inferior belt wheel cut from the shaft Close
12/8/2017 4.7 Incidental Stacker 1 superior belt derailed got bent @ stacke Close
12/9/2017 0.5 Incidental 71 ST01: Slight drift. Close
12/10/2017 4 Incidental 05C BC01: Tail tear switch alarm. Close
12/11/2017 24 Incidental 05C BC01 Repair work Close
12/12/2017 24 Incidental 05C BC01 Repair work Close
12/12/2017 0.33 Incidental 05C BC01 Test running Close
12/12/2017 15.75 Incidental 05C BC01 Mechanical work Close
12/13/2017 0.17 Incidental 02C BC03 Mechanical inspection Close
12/13/2017 0.12 Incidental 02C BC02 Heavy drift switch (head) Close
12/13/2017 0.05 Incidental 02C BC02 Heavy drift switch (head) Close
12/13/2017 0.07 Incidental 02C BC02 Heavy drift switch (head) Close
12/13/2017 0.15 Incidental 02C BC02 Heavy drift switch (head) Close
12/13/2017 0.68 Incidental 05C BC01 Available alarm Close
12/14/2017 0.78 Incidental 05C BC01 Belt tear switch (tail) alarm Close
12/14/2017 3.23 Incidental Mechanical inspection at overland belt(05C BC01) due to tear switch alarm(Tail)
12/14/2017 0.65 Incidental Diverter gate(05C DG02) not diverting properly and inspected by mechanical.
12/14/2017 0.5 Incidental Trimming of 22C BC01 by mechanical
12/14/2017 0.58 Incidental Trimming of 22C BC01 by mechanical
12/15/2017 1.6 Incidental 22C BC02 Removal of adjustment shaft tail end Close
12/16/2017 1.6 Incidental The inferior belt wheel at stacker 2 got cut and changed to Close
12/16/2017 2.04 Incidental A0201 Unhooked in translation Close
12/18/2017 0.3 Incidental 22CST01 Trimming of superior belt Close
12/18/2017 1 Incidental 22C BC01 Material spillage due to slight belt drift and abse Close
12/18/2017 2.35 Incidental 22C BC01 Scrapper opened blcos of clips spillage generatedClose
12/19/2017 0.5 Incidental 22C BC01 clearing of material Close
12/19/2017 1.78 Incidental 22C BC01 Side tracking Close
12/19/2017 1.23 Incidental 22C BC01 Pulled out lagging tail drum Close
12/19/2017 0.7 Incidental 79 mechanical fixed a roller at stacker belt Close
12/19/2017 0.58 Incidental 79 ST01 belt deviation Close
12/20/2017 20.55 Incidental Mechanical work on 22C BC01 tail drum lagging Close
12/21/2017 0.17 Incidental 02C BC03 Belt deviation Close
12/23/2017 0.07 Incidental 02C BC02 Heavy drift head switch Close
12/23/2017 0.52 Incidental 05C DG01 Changing of diverter gate Close
12/23/2017 0.85 Incidental 05C DG01 Changing of diverter gate Close
12/24/2017 0.1 Incidental 02D BC03 Mechanical adjustment Close
12/25/2017 6.5 Incidental 05C BC01 Belt deviation Close
12/26/2017 0.18 Incidental Inferior belt drift at stacker 2 of line D Close
12/29/2017 0.33 Incidental 22C BC01 Inspection Close
12/29/2017 1.7 Incidental 02C BC01 tripped due to deviation Close
12/29/2017 0.72 Incidental 05C BC01 Change of rollers Close
12/29/2017 0.33 Incidental 05C BC01 Change of rollers Close
12/30/2017 0.27 Incidental 05C BC02: Rope switch ativated due to Trimming of belt Close
12/30/2017 0.62 Incidental 05C BC01: Rope switch ativated due to Trimming of belt Close
12/30/2017 0.23 Incidental 05C BC01: Rope switch ativated due to Trimming of belt Close
12/30/2017 0.28 Incidental 02C BC02: Belt drift Close
12/31/2017 0.47 Incidental 22C BC01 Trimming of belt by mechanical Close
12/31/2017 0.73 Incidental 22C BC01 Trimming of belt by mechanical Close
 OpenClose

ear switch alarm(Tail)

ted by mechanical.
DownTimeAna
ID Date Section ProcessLine SubSection From TimeFrom Date To Time
18754 12/1/2017 1_Quarry Crusher_4 Mechanical 5:06 12/1/2017 6:00
18751 12/1/2017 1_Quarry Crusher_4 Mechanical 22:30 12/1/2017 22:39
18750 12/1/2017 1_Quarry Crusher_4 Mechanical 18:27 12/1/2017 21:24
18745 12/1/2017 1_Quarry Crusher_4 Mechanical 10:03 12/1/2017 15:03
9821 12/2/2017 1_Quarry Crusher_4 Mechanical 16:40 12/2/2017 17:08
9777 12/4/2017 1_Quarry Crusher_4 ? 16:45 12/4/2017 16:52
9869 12/5/2017 1_Quarry Crusher_4 Mechanical 14:08 12/5/2017 15:08
18832 12/7/2017 1_Quarry Crusher_4 Mechanical 13:36 12/7/2017 14:24
12/8/2017 1_Quarry Crusher_4 Mechanical 11:30 12/8/2017 18:00
18900 12/10/2017 1_Quarry Crusher_4 Mechanical 6:00 12/10/2017 6:00
18920 12/11/2017 1_Quarry Crusher_3 Mechanical 6:00 12/11/2017 6:00
9981 12/13/2017 1_Quarry Crusher_3 ? 20:43 12/13/2017 20:56
9982 12/13/2017 1_Quarry Crusher_3 Mechanical 23:44 12/13/2017 0:43
12369 12/14/2017 1_Quarry Crusher_4 Mechanical 20:25 12/14/2017 20:37
12371 12/14/2017 1_Quarry Crusher_4 ? 23:34 12/14/2017 23:45
18987 12/15/2017 1_Quarry Crusher_4 Mechanical 21:51 12/15/2017 22:50
19018 12/16/2017 1_Quarry Crusher_4 Mechanical 7:24 12/16/2017 9:06
19020 12/16/2017 1_Quarry Crusher_4 Mechanical 12:00 12/16/2017 14:15
19021 12/16/2017 1_Quarry Crusher_4 Mechanical 14:15 12/16/2017 15:27
19071 12/17/2017 1_Quarry Crusher_4 Operation 9:36 12/17/2017 9:54
19081 12/17/2017 1_Quarry Crusher_4 Mechanical 0:17 12/17/2017 0:52
19083 12/17/2017 1_Quarry Crusher_4 Mechanical 2:20 12/17/2017 3:04
19084 12/17/2017 1_Quarry Crusher_4 ? 4:37 12/17/2017 6:00
19126 12/18/2017 1_Quarry Crusher_4 Mechanical 8:43 12/18/2017 9:06
19188 12/19/2017 1_Quarry Crusher_4 Operation 6:18 12/19/2017 6:37
19194 12/19/2017 1_Quarry Crusher_4 ? 17:34 12/19/2017 17:45
19239 12/20/2017 1_Quarry Crusher_4 Mechanical 17:50 12/20/2017 20:30
19305 12/23/2017 1_Quarry Crusher_4 Mechanical 14:38 12/23/2017 14:41
19304 12/23/2017 1_Quarry Crusher_4 Mechanical 10:00 12/23/2017 14:20
12184 12/26/2017 1_Quarry Crusher_4 Operation 14:33 12/26/2017 15:09
12238 12/28/2017 1_Quarry Crusher_4 Mechanical 11:30 12/28/2017 11:54
19585 12/29/2017 1_Quarry Crusher_4 Mechanical 22:15 12/29/2017 22:39
19586 12/29/2017 1_Quarry Crusher_4 Mechanical 22:51 12/29/2017 23:03
12300 12/30/2017 1_Quarry Crusher_4 Mechanical 17:18 12/30/2017 17:33
To Date TotalHr StopType Cause
12/2/2017 0.9 Incidental 05D BC01 tail tear switch alarm
12/1/2017 0.15 Incidental 05D BC01 Tail tear switch alarm
12/1/2017 2.95 Incidental 05D BC01 Crusher stopped due to serious wobbling of the cou
12/1/2017 5 Incidental 02D BC02 Mechanical repairs
12/2/2017 0.47 Incidental 02D BC02 Adjustment of scraper
12/4/2017 0.12 Incidental 02D BC01: Heavy drift switch alarm (tail).
12/5/2017 1 Incidental Superior belt deviation at 79 stacker.
12/7/2017 0.8 Incidental 22D BC01 Fixing of damaged rubber skirt
12/8/2017 18.5 Incidental 05D BC01 Side tear
12/11/2017 24 Incidental 05D BC01 Repair work
12/12/2017 24 Circumstantial No Operation
12/13/2017 0.22 Incidental A0028 Tripper alarm (antidrift switch belt min inclination)
12/13/2017 0.98 Incidental 05D BC01 Belt tear switch (tail alarm)
12/14/2017 0.2 Incidental 05C BC01: Mechanical inspection.
12/14/2017 0.18 Incidental A0028 tripper low(anti drift switch belt-min incli
12/15/2017 0.98 Incidental 05D BC01 Cleaning of roller by mechanical
12/16/2017 1.7 Incidental 05D BC01 Stopped due to serious wobbling @ counterweight
12/16/2017 2.25 Incidental 22D BC01 Stacker stopped for mechanical inspection at pulley
12/16/2017 1.2 Incidental 05D BC01 Stopped for due to serious wobbling at counter wei
12/17/2017 0.3 Incidental 05D BC01 Cleaning of roller
12/17/2017 0.58 Incidental 02D BC01 Heavy drift switch (Head)
12/17/2017 0.73 Incidental 05D BC01 Available alarm/iinspection of belt by mechanical
12/18/2017 1.38 Incidental 05D BC01 Available alarm
12/18/2017 0.38 Incidental 05D BC01 Belt deviation
12/19/2017 0.32 Incidental 05D BC01 Cleaning of roller
12/19/2017 0.18 Incidental 05D BC01 Belt conveyor heavy sway switch 2
12/20/2017 2.67 Incidental 05D BC01 Belt deviation
12/23/2017 0.05 Incidental 02D BC01 Heavy drift head switch
12/23/2017 4.33 Incidental 05D BC01 Mechancal works
12/26/2017 0.6 Incidental Belt deviation at 79 stacker alarm
12/28/2017 0.4 Incidental 05D BC01: Removal of rubber skirt
12/29/2017 0.4 Incidental A0021 unhooked in translation
12/29/2017 0.2 Incidental A0021 unhooked in translation
12/30/2017 0.25 Incidental 05D BC01: Inspection.Stone made lines on the belt
OpenClose
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DownTimeAna
ID Date Section ProcessLin SubSection From TimeFrom Date To Time To Date
18846 12/7/2017 2_RawMillVRM_3 Mechanical 12:54 12/7/2017 13:36 12/7/2017
18901 12/10/2017 2_RawMillVRM_3 Mechanical 7:51 12/10/2017 10:54 12/10/2017
TotalHr StopType
0.7 Incidental
3.05 Scheduled
Cause OpenClose
22C BC03 Fixing of damaged scrapper Close
Fixing of paddle wheel in the aumond feeder Close
DownTimeAna
ID Date Section ProcessLin SubSectionFrom TimeFrom Date To Time To Date
19467 12/25/2017 2_RawMills VRM_4 Mechanica 19:06 12/25/2017 20:34 12/25/2017
19515 12/27/2017 2_RawMills VRM_4 Mechanica 14:43 12/27/2017 20:06 12/27/2017
12255 12/28/2017 2_RawMills VRM_4 Mechanica 9:40 12/28/2017 9:59 12/28/2017
TotalHr StopType Cause OpenClose
1.47 Incidental 41D BC02: Axial shaft displaced. Close
5.38 Circumstantial Patching work at Aumund feeder. Close
0.32 Incidental 41D BC02: Belt conveyor heavy drift Close
DownTimeAna
ID Date Section ProcessLin SubSection From TimeFrom Date To Time
18995 12/15/2017 5_CoalMills CLM_3 ? 21:30 12/15/2017 22:36
To Date TotalHr StopType Cause OpenClose
12/15/2017 1.1 Incidental Classifier VFD fault Drive belt slip alarm Close
DownTimeAna
ID Date Section ProcessLin SubSectionFrom TimeFrom Date To Time To Date
19213 12/19/2017 5_CoalMills CLM_4 Mechanica 23:31 12/19/2017 3:59 12/19/2017
TotalHr StopType Cause
4.47 Incidental Mill gearbox tilting pad high bearing temperature
OpenClose
Close
DownTimeAna
ID Date Section ProcessLin SubSection From Time From Date To Time To Date
9897 12/5/2017 3_Kilns Kiln_3 ? 17:07 12/5/2017 18:39 12/5/2017
18947 12/12/2017 3_Kilns Kiln_3 Operation 15:12 12/12/2017 6:00 12/13/2017
9990 12/13/2017 3_Kilns Kiln_3 Operation 6:00 12/13/2017 6:00 12/14/2017
12388 12/14/2017 3_Kilns Kiln_C Operation 6:00 12/14/2017 6:00 12/15/2017
18999 12/15/2017 3_Kilns Kiln_3 Operation 6:00 12/15/2017 6:00 12/16/2017
19041 12/16/2017 3_Kilns Kiln_3 Operation 6:00 12/16/2017 6:00 12/17/2017
19104 12/17/2017 3_Kilns Kiln_3 Operation 6:00 12/17/2017 6:00 12/18/2017
19157 12/18/2017 3_Kilns Kiln_3 Operation 6:00 12/18/2017 6:00 12/19/2017
19215 12/19/2017 3_Kilns Kiln_3 Operation 6:00 12/19/2017 6:00 12/20/2017
19368 12/20/2017 3_Kilns Kiln_3 Operation 6:00 12/20/2017 6:00 12/21/2017
19384 12/21/2017 3_Kilns Kiln_3 Operation 6:00 12/21/2017 6:00 12/22/2017
19401 12/22/2017 3_Kilns Kiln_3 Operation 6:00 12/22/2017 6:00 12/23/2017
19411 12/23/2017 3_Kilns Kiln_3 Operation 6:00 12/23/2017 6:00 12/24/2017
19426 12/24/2017 3_Kilns Kiln_3 Operation 6:00 12/24/2017 6:00 12/25/2017
19473 12/25/2017 3_Kilns Kiln_3 Operation 6:00 12/25/2017 6:00 12/26/2017
12197 12/26/2017 3_Kilns Kiln_3 Operation 6:00 12/26/2017 6:00 12/27/2017
19522 12/27/2017 3_Kilns Kiln_3 Operation 6:00 12/27/2017 6:00 12/28/2017
12260 12/28/2017 3_Kilns Kiln_3 Operation 6:00 12/28/2017 11:57 12/28/2017
12261 12/28/2017 2_RawMillKiln_3 Operation 11:57 12/28/2017 6:00 12/29/2017
19601 12/29/2017 3_Kilns Kiln_3 Operation 6:00 12/29/2017 10:34 12/29/2017
12310 12/30/2017 3_Kilns Kiln_3 ? 6:38 12/30/2017 9:00 12/30/2017
TotalHr StopType
1.53 Incidental
14.8 Incidental
24 Incidental
24 Incidental
24 Incidental
24 Incidental
24 Incidental
24 Incidental
24 Incidental
24 Incidental
24 Incidental
24 Incidental
24 Incidental
24 Incidental
24 Incidental
24 Incidental
24 Incidental
5.95 Incidental
18.05 Circumstantial
4.57 Circumstantial
2.37 Incidental
Cause OpenClose
57 BV01: Kiln feed tripped because PA fan butterfly valve tripped on limit position alarm. Close
Kiln outlet tip casting failure Close
No operation. Close
Not in operation.
No Operation Close
No Operation Close
No Operation Close
No operation Close
No Operation Close
Not in operation Close
Not in operation Close
Not in operation Close
Not in operation Close
Not in operation Close
Not in operation Close
No operation Close
Not in operation Close
Operational plan Close
Kiln on heat-up. Close
Kiln on heat up Close
57C BV01: PA fan butterfly valve tripped on limit position alarm Close
DownTimeAna
ID Date Section ProcessLin SubSection From TimeFrom Date To Time To Date
18762 12/1/2017 3_Kilns Kiln_4 Operation 6:00 12/1/2017 6:00 12/2/2017
9841 12/2/2017 3_Kilns Kiln_4 Operation 6:00 12/2/2017 6:00 12/3/2017
12336 12/3/2017 3_Kilns Kiln_4 Operation 6:00 12/3/2017 6:00 12/4/2017
9798 12/4/2017 3_Kilns Kiln_4 Operation 6:00 12/4/2017 6:00 12/5/2017
9899 12/5/2017 3_Kilns Kiln_4 Operation 6:00 12/5/2017 6:00 12/6/2017
18801 12/6/2017 3_Kilns Kiln_4 Operation 6:00 12/6/2017 6:00 12/7/2017
18854 12/7/2017 3_Kilns Kiln_4 Operation 6:00 12/7/2017 6:00 12/8/2017
18892 12/8/2017 3_Kilns Kiln_4 Operation 6:00 12/8/2017 6:00 12/9/2017
9942 12/9/2017 3_Kilns Kiln_4 Operation 6:00 12/9/2017 6:00 12/10/2017
18910 12/10/2017 3_Kilns Kiln_4 Operation 6:00 12/10/2017 6:00 12/11/2017
18929 12/11/2017 3_Kilns Kiln_4 Operation 6:00 12/11/2017 6:00 12/12/2017
18948 12/12/2017 3_Kilns Kiln_4 Operation 6:00 12/12/2017 6:00 12/13/2017
9990 12/13/2017 3_Kilns Kiln_4 Operation 6:00 12/13/2017 6:00 12/14/2017
12389 12/14/2017 3_Kilns Kiln_4 Operation 6:00 12/14/2017 8:00 12/14/2017
19158 12/18/2017 3_Kilns Kiln_4 Power plant 18:00 12/18/2017 20:00 12/18/2017
19216 12/19/2017 3_Kilns Kiln_4 ? 7:02 12/19/2017 10:06 12/19/2017
19217 12/19/2017 3_Kilns Kiln_4 ? 10:26 12/19/2017 10:37 12/19/2017
19369 12/20/2017 3_Kilns Kiln_4 ? 9:37 12/20/2017 11:21 12/20/2017
12262 12/28/2017 3_Kilns Kiln_4 Operation 13:59 12/28/2017 6:00 12/29/2017
19602 12/29/2017 3_Kilns Kiln_4 Operation 6:00 12/29/2017 6:00 12/30/2017
12311 12/30/2017 3_Kilns Kiln_4 Operation 6:00 12/30/2017 6:00 12/31/2017
12359 12/31/2017 3_Kilns Kiln_4 Operation 6:00 12/31/2017 6:00 1/1/2018
TotalHr StopType
24 Incidental
24 Incidental
24 Incidental
24 Incidental
24 Incidental
24 Incidental
24 Incidental
24 Incidental
24 Incidental
24 Incidental
24 Incidental
24 Incidental
24 Incidental
2 Circumstantial
2 Circumstantial
3.07 Incidental
0.18 Incidental
1.73 Incidental
16.02 Incidental
24 Incidental
24 Incidental
24 Incidental
Cause
No Operation
No operation.
Not in operation.
Not in operation.
Not in operation.
No Operation
No Operation
No operation
Not in operation.
No operation
No Operation
No operation
No operation.
Kiln on heat up.
Kiln D down due to shortage of gas & coal
Feeding stopped calciner coal pfister feeder tripped on feedback alarm & shortage of gas
Feeding stopped calciner coal pfister feeder tripped on feedback alarm & shortage of gas
PC and MB pfister feeder triped on feedback alarm.
Collapse castable refractory of main burner pipe.
No Operation
No Operation
No Operation
OpenClose
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DownTimeAna
ID Date Section ProcessLin SubSection From TimeFrom Date To Time
12337 12/3/2017 4_CementMills CM_4 Operation 22:35 12/3/2017 23:11
9799 12/4/2017 4_CementMills CM_4 Mechanical 14:50 12/4/2017 15:39
9800 12/4/2017 4_CementMills CM_4 Operation 21:42 12/4/2017 22:19
9900 12/5/2017 4_CementMills CM_4 Mechanical 11:23 12/5/2017 11:49
9901 12/5/2017 4_CementMills CM_4 Mechanical 12:28 12/5/2017 13:16
9902 12/5/2017 4_CementMills CM_4 Mechanical 14:16 12/5/2017 15:05
9903 12/5/2017 4_CementMills CM_4 Mechanical 15:30 12/5/2017 16:09
9904 12/5/2017 4_CementMills CM_4 Mechanical 17:37 12/5/2017 17:57
9905 12/5/2017 4_CementMills CM_4 Mechanical 1:16 12/5/2017 2:34
18804 12/6/2017 4_CementMills CM_4 Mechanical 18:07 12/6/2017 6:00
18803 12/6/2017 4_CementMills CM_4 Mechanical 15:16 12/6/2017 16:09
18802 12/6/2017 4_CementMills CM_4 Operation 9:27 12/6/2017 11:48
18856 12/7/2017 4_CementMills CM_4 Mechanical 2:28 12/7/2017 3:30
18855 12/7/2017 4_CementMills CM_4 Operation 6:00 12/7/2017 21:53
18895 12/8/2017 4_CementMills CM_4 Operation 17:09 12/8/2017 17:46
18894 12/8/2017 4_CementMills CM_4 Mechanical 12:02 12/8/2017 15:24
18893 12/8/2017 4_CementMills CM_4 Mechanical 11:22 12/8/2017 12:02
9943 12/9/2017 4_CementMills CM_4 Mechanical 9:40 12/9/2017 11:20
9944 12/9/2017 4_CementMills CM_4 Mechanical 12:04 12/9/2017 12:58
9945 12/9/2017 4_CementMills CM_4 Mechanical 0:03 12/9/2017 0:48
9946 12/9/2017 4_CementMills CM_4 ? 0:48 12/9/2017 1:44
18916 12/10/2017 4_CementMills CM_4 Mechanical 3:46 12/10/2017 5:01
18915 12/10/2017 4_CementMills CM_4 Mechanical 0:24 12/10/2017 1:11
18914 12/10/2017 4_CementMills CM_4 Mechanical 16:30 12/10/2017 17:27
18913 12/10/2017 4_CementMills CM_4 Operation 12:00 12/10/2017 13:24
18912 12/10/2017 4_CementMills CM_4 Mechanical 11:12 12/10/2017 12:00
18911 12/10/2017 4_CementMills CM_4 Mechanical 6:59 12/10/2017 8:35
18933 12/11/2017 4_CementMills CM_4 Mechanical 23:02 12/11/2017 0:51
18932 12/11/2017 4_CementMills CM_4 Mechanical 14:12 12/11/2017 16:03
18931 12/11/2017 4_CementMills CM_4 Mechanical 10:30 12/11/2017 11:37
18930 12/11/2017 4_CementMills CM_4 Mechanical 9:39 12/11/2017 10:30
18956 12/12/2017 4_CementMills CM_4 Mechanical 23:33 12/12/2017 0:33
18955 12/12/2017 4_CementMills CM_4 Mechanical 21:47 12/12/2017 23:10
18954 12/12/2017 4_CementMills CM_4 Mechanical 20:18 12/12/2017 21:21
18953 12/12/2017 4_CementMills CM_4 Mechanical 15:30 12/12/2017 16:06
18952 12/12/2017 4_CementMills CM_4 Mechanical 13:01 12/12/2017 13:36
18951 12/12/2017 4_CementMills CM_4 Operation 10:48 12/12/2017 11:23
18950 12/12/2017 4_CementMills CM_4 Mechanical 9:06 12/12/2017 9:34
18949 12/12/2017 4_CementMills CM_4 Mechanical 6:38 12/12/2017 7:25
9991 12/13/2017 4_CementMills CM_4 Mechanical 8:43 12/13/2017 9:14
9992 12/13/2017 4_CementMills CM_4 Mechanical 9:14 12/13/2017 10:00
9993 12/13/2017 4_CementMills CM_4 Operation 10:00 12/13/2017 10:33
9994 12/13/2017 4_CementMills CM_4 Mechanical 12:04 12/13/2017 12:24
 9995 12/13/2017 4_CementMills CM_4 Mechanical 12:48 12/13/2017 13:24
9996 12/13/2017 4_CementMills CM_4 Mechanical 14:23 12/13/2017 15:13
9998 12/13/2017 4_CementMills CM_4 Operation 15:36 12/13/2017 16:10
9999 12/13/2017 4_CementMills CM_4 Mechanical 20:47 12/13/2017 22:08
10000 12/13/2017 4_CementMills CM_4 Mechanical 1:35 12/13/2017 3:14
12390 12/14/2017 4_CementMills CM_4 Operation 6:42 12/14/2017 7:24
12391 12/14/2017 4_CementMills CM_4 Mechanical 9:35 12/14/2017 10:24
12392 12/14/2017 4_CementMills CM_4 Operation 19:36 12/14/2017 20:19
12393 12/14/2017 4_CementMills CM_4 Operation 20:46 12/14/2017 6:00
19000 12/15/2017 4_CementMills CM_4 Operation 6:00 12/15/2017 18:00
19042 12/16/2017 4_CementMills CM_4 Mechanical 6:13 12/16/2017 9:37
19043 12/16/2017 4_CementMills CM_4 Operation 14:10 12/16/2017 14:54
19105 12/17/2017 4_CementMills CM_4 Operation 21:09 12/17/2017 21:44
19106 12/17/2017 4_CementMills CM_4 Operation 23:03 12/17/2017 23:18
19159 12/18/2017 4_CementMills CM_4 Mechanical 8:37 12/18/2017 13:57
19160 12/18/2017 4_CementMills CM_4 Operation 14:56 12/18/2017 6:00
19160 12/18/2017 4_CementMills CM_4 Operation 6:00 12/19/2017 6:00
19370 12/20/2017 5_CoalMills CM_4 Operation 6:00 12/20/2017 6:00
19386 12/21/2017 4_CementMills CM_4 Mechanical 6:00 12/21/2017 8:14
19387 12/21/2017 4_CementMills CM_4 Operation 8:14 12/21/2017 8:45
19388 12/21/2017 4_CementMills CM_4 Operation 10:42 12/21/2017 11:36
19389 12/21/2017 4_CementMills CM_4 Operation 2:54 12/21/2017 3:34
19402 12/22/2017 4_CementMills CM_4 Operation 13:21 12/22/2017 13:56
19412 12/23/2017 4_CementMills CM_4 Operation 17:50 12/23/2017 6:00
19548 12/24/2017 4_CementMills CM_4 Operation 6:00 12/24/2017 18:00
19427 12/24/2017 4_CementMills CM_4 Operation 18:00 12/24/2017 2:25
19428 12/24/2017 4_CementMills CM_4 Operation 5:40 12/24/2017 6:00
19474 12/25/2017 4_CementMills CM_4 Operation 6:00 12/25/2017 6:21
12198 12/26/2017 4_CementMills CM_4 ? 18:51 12/26/2017 19:27
19523 12/27/2017 4_CementMills CM_4 ? 12:27 12/27/2017 17:37
19524 12/27/2017 4_CementMills CM_4 ? 17:42 12/27/2017 17:48
19525 12/27/2017 4_CementMills CM_4 ? 17:50 12/27/2017 18:00
19526 12/27/2017 4_CementMills CM_4 Instrumentati 18:00 12/27/2017 22:40
19527 12/27/2017 4_CementMills CM_4 Mechanical 23:35 12/27/2017 0:33
12263 12/28/2017 4_CementMills CM_4 Electrical 9:38 12/28/2017 10:29
19603 12/29/2017 4_CementMills CM_4 ? 6:38 12/29/2017 7:18
19604 12/29/2017 4_CementMills CM_4 Operation 10:45 12/29/2017 13:56
19605 12/29/2017 4_CementMills CM_4 ? 16:53 12/29/2017 17:05
19606 12/29/2017 4_CementMills CM_4 ? 17:41 12/29/2017 18:13
19607 12/29/2017 4_CementMills CM_4 ? 4:33 12/29/2017 5:12
12312 12/30/2017 4_CementMills CM_4 Power plant 8:57 12/30/2017 10:03
12313 12/30/2017 4_CementMills CM_4 Electrical 0:44 12/30/2017 1:19
12361 12/31/2017 4_CementMills CM_4 Operation 20:25 12/31/2017 20:46
12360 12/31/2017 4_CementMills CM_4 Operation 8:16 12/31/2017 11:43
To Date TotalHr StopType
12/3/2017 0.6 Incidental
12/4/2017 0.82 Incidental
12/4/2017 0.62 Incidental
12/5/2017 0.43 Incidental
12/5/2017 0.8 Incidental
12/5/2017 0.82 Incidental
12/5/2017 0.65 Incidental
12/5/2017 0.33 Incidental
12/5/2017 1.3 Incidental
12/7/2017 11.88 Incidental
12/6/2017 0.88 Incidental
12/6/2017 2.35 Incidental
12/7/2017 1.03 Incidental
12/7/2017 15.88 Circumstantial
12/8/2017 0.62 Incidental
12/8/2017 3.37 Incidental
12/8/2017 0.67 Incidental
12/9/2017 1.67 Incidental
12/9/2017 0.9 Incidental
12/9/2017 0.75 Incidental
12/9/2017 0.93 Incidental
12/10/2017 1.25 Incidental
12/10/2017 0.78 Incidental
12/10/2017 0.95 Incidental
12/10/2017 1.4 Incidental
12/10/2017 0.8 Incidental
12/10/2017 1.6 Incidental
12/11/2017 1.82 Incidental
12/11/2017 1.85 Incidental
12/11/2017 1.12 Incidental
12/11/2017 0.88 Incidental
12/12/2017 1 Incidental
12/12/2017 1.38 Incidental
12/12/2017 1.05 Incidental
12/12/2017 0.6 Incidental
12/12/2017 0.58 Incidental
12/12/2017 0.58 Incidental
12/12/2017 0.47 Incidental
12/12/2017 0.78 Incidental
12/13/2017 0.52 Incidental
12/13/2017 0.77 Incidental
12/13/2017 0.55 Incidental
12/13/2017 0.33 Incidental
12/13/2017 0.6 Incidental
12/13/2017 0.83 Incidental
12/13/2017 0.57 Incidental
12/13/2017 1.35 Incidental
12/13/2017 1.65 Incidental
12/14/2017 0.7 Incidental
12/14/2017 0.82 Incidental
12/14/2017 0.71 Incidental
12/15/2017 9.23 Circumstantial
12/15/2017 12 Circumstantial
12/16/2017 3.4 Incidental
12/16/2017 0.73 Incidental
12/17/2017 0.58 Incidental
12/17/2017 0.25 Incidental
12/18/2017 5.33 Incidental
12/19/2017 15.07 Circumstantial
12/20/2017 24 Circumstantial
12/21/2017 24 Circumstantial
12/21/2017 2.23 Incidental
12/21/2017 0.52 Circumstantial
12/21/2017 0.9 Circumstantial
12/21/2017 0.67 Incidental
12/22/2017 0.58 Circumstantial
12/24/2017 12.17 Circumstantial
12/24/2017 12 Circumstantial
12/24/2017 8.42 Circumstantial
12/25/2017 0.33 Incidental
12/25/2017 0.35 Incidental
12/26/2017 0.6 Incidental
12/27/2017 5.17 Incidental
12/27/2017 0.1 Incidental
12/27/2017 0.17 Incidental
12/27/2017 4.67 Incidental
12/27/2017 0.97 Incidental
12/28/2017 0.85 Incidental
12/29/2017 0.67 Incidental
12/29/2017 3.18 Circumstantial
12/29/2017 0.2 Incidental
12/29/2017 0.54 Incidental
12/29/2017 0.65 Incidental
12/30/2017 1.1 Circumstantial
12/30/2017 0.58 Incidental
12/31/2017 0.35 Incidental
12/31/2017 3.45 Circumstantial
Cause
Mill tripped on high power.
Mill gearbox lubrication unit oil temp. HH alarm.
Mill tripped on high power.
Feeding stopped on high gearbox lubrication unit oil temp.
Feeding stopped on high gearbox lubrication unit oil temp.
Feeding stopped on high gearbox lubrication unit oil temp.
Feeding stopped on high gearbox lubrication unit oil temp.
74 BC02: Low limestone hopper (Mech. worked on it)
Feeding stopped on high gearbox lubrication unit oil temp.
Drift switch 2 in botton alarm @ silo bucket elevator 3 (mechanical worked on it)
High mill gearbox lubrication oil temp.(65 degree)
84E AS04 due to airslide fan 84D FN16 blockage (mechanical removed and cleaned the fan filter
84D BC02 Tripped on head drift heavy alarm
Operational plan
Mill Tripped on high power
84D BC04 Tail drift slight & heavy alarm on mill reject belt ,the belt deviated on no material
Mill tripped on high mill gearbox lub. Oil Temp.
Mill stopped due to high gearbox lubrication temp.
84D BC04: Tripped on drift alarm.
Mill stopped due to high gearbox lubrication temp.
84D BC04: Mill reject belt deviated on no material alarm.
Stopped on mill gearbox high lub.temp.
Stopped on mill gearbox high lub.temp.
Stopped on mill gearbox high lub.temp.
84D RF02 Cleaning of material
Stopped on mill gearbox high lub.temp.
Stopped on mill gearbox high lub.temp.
84D BC04 Mill rejecting belt
mill gearbox high lub.temp.
84D BC05 Drifted
mill gearbox high lub.temp.
84D BC04 Mill tripped due to tail and heavy drift alarm
84D BC04 Mill tripped due to tail and heavy drift alarm
Mill tripped on high mill gearbox lubrication unit oil temperature
Mill tripped on high mill gearbox lubrication unit oil temperature.
Mill tripped on high mill gearbox lubrication unit oil temperature.
84D AS03 tripped due to mechanical direction 3 fault.
Mill tripped on high mill gearbox lubrication unit oil temperature
Mill tripped on high mill gearbox lubrication unit oil temperature
Mill gearbox lubrication unit oil temp. HH alarm.
84D BC04 Heavy drift alarm
84D BC01 Emmergency quick stopped activated
Mill gearbox lubrication unit oil temp. HH alarm.
Mill gearbox lubrication unit oil temp. HH alarm.
Mill gearbox lubrication unit oil temp. HH alarm.
HSLM counter pressure too high alarm.
Mill gearbox lubrication unit oil temp. HH alarm.
Mill gearbox lubrication unit oil temp. HH alarm.
HSLM counter pressure too high.
High gear box lubrication oil temp(64.5)
HSLM counter pressure too high.
Low clinker hopper feed bin leve(16.7)
Operational plan
84D BC04 mill tripped on reject belt head drift alarm.
Mill tripped on HSLM Ready for remote alarm
Mill tripped on high power due to low mill outlet temp.
86 BC13 Pull cord activated
83 SG08 & 66C BC02 Low cinker bin level are being working on by mechanical (66 BC02 Tail drift alarm)
Operational plan
No operation
Not in operation.
HGL weigh feeder scrapper chain derailment
Heatup and startup procedure
Mill main drive tripped on avaiable alarm due to powerplant turbine failure.
HSLM counter pressure too high alarm.
HSLM counter pressure too high alarm.
Low clinker hopper bin level
Operational plan.
Operational plan/heatup and startup procedure
HSLS counter pressure too high alarm.
HSLM counter pressure too high alarm.
84D DG01 Clinker diverter gate move time alarm?
84D DG01: Mill tripped due to move time/limit position alarm.
84D DG01: Mill tripped due to move time/limit position alarm.
84D DG01: Mill tripped due to move time/limit position alarm.
84D DG01: Clinker diverter gate wrong inclination.
84D BC06: Clinker belt tripped on drift alarm.
HSLM copunter pressure too high alarm.
HSLM Counter pressure too high alarm
HGG stopped to give gas for kiln start up
HSLM Counter pressure too high alarm
84D MT02, 84D MT01, 84D MT03 metal detectr fault
Mill tripped on HSLM counter pressure too high
No gas from power plant.
HSLM counter pressure too high alarm.
84D BC01 Rope switch activated due to manual clearing of materials
Low clinker hopper level due to material overload at 66C BC01
OpenClose

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Close
DownTimeAna
ID Date Section ProcessLin SubSection From TimeFrom Date
10002 12/13/2017 4_CementMills CM_5 Mecahnical 14:53 12/13/2017
To Time To Date TotalHr StopType
15:04 12/13/2017 0.18 Incidental
Cause OpenClose
83 BC11 Changing of damaged self align roller Close
DownTimeAna
ID Date Section ProcessLin SubSection From TimeFrom Date To Time
18764 12/1/2017 4_CementMills CM_6 Operation 6:00 12/1/2017 6:00
9842 12/2/2017 4_CementMills CM_6 Operation 6:00 12/2/2017 6:00
12339 12/3/2017 4_CementMills CM_6 Operation 6:00 12/3/2017 6:00
9804 12/4/2017 4_CementMills CM_6 Operation 6:00 12/4/2017 6:00
9907 12/5/2017 4_CementMills CM_6 Operation 6:00 12/5/2017 6:00
18807 12/6/2017 4_CementMills CM_6 Operation 6:00 12/6/2017 6:00
18859 12/7/2017 4_CementMills CM_6 Operation 6:00 12/7/2017 6:00
18897 12/8/2017 4_CementMills CM_6 Operation 6:00 12/8/2017 6:00
9947 12/9/2017 2_RawMills CM_6 Operation 6:00 12/9/2017 6:00
18918 12/10/2017 4_CementMills CM_6 Operation 6:00 12/10/2017 6:00
18935 12/11/2017 4_CementMills CM_6 Operation 6:00 12/11/2017 6:00
18958 12/12/2017 4_CementMills CM_6 Operation 6:00 12/12/2017 6:00
10004 12/13/2017 4_CementMills CM_6 Operation 6:00 12/13/2017 6:00
12394 12/14/2017 4_CementMills CM_6 Operation 6:00 12/14/2017 6:00
19003 12/15/2017 4_CementMills CM_6 Operation 6:00 12/15/2017 6:00
19045 12/16/2017 4_CementMills CM_6 Operation 6:00 12/16/2017 6:00
19111 12/17/2017 4_CementMills CM_6 Operation 6:00 12/17/2017 6:00
19163 12/18/2017 4_CementMills CM_6 Operation 6:00 12/18/2017 6:00
19219 12/19/2017 4_CementMills CM_6 Operation 6:00 12/19/2017 6:00
19372 12/20/2017 4_CementMills CM_6 Operation 6:00 12/20/2017 6:00
19393 12/21/2017 4_CementMills CM_6 Operation 6:00 12/21/2017 6:00
19403 12/22/2017 4_CementMills CM_6 Operation 6:00 12/22/2017 6:00
19414 12/23/2017 4_CementMills CM_6 Operation 6:00 12/23/2017 6:00
19430 12/24/2017 4_CementMills CM_6 Operation 6:00 12/24/2017 6:00
19476 12/25/2017 4_CementMills CM_6 Operation 6:00 12/25/2017 6:00
12200 12/26/2017 4_CementMills CM_6 Operation 6:00 12/26/2017 6:00
19529 12/27/2017 4_CementMills CM_6 Operation 6:00 12/27/2017 6:00
12265 12/28/2017 4_CementMills CM_6 Operation 6:00 12/28/2017 6:00
19609 12/29/2017 4_CementMills CM_6 Operation 6:00 12/29/2017 6:00
12315 12/30/2017 4_CementMills CM_6 Operation 6:00 12/30/2017 6:00
12363 12/31/2017 4_CementMills CM_6 Operation 6:00 12/31/2017 6:00
To Date TotalHr StopType Cause OpenClose
12/2/2017 24 Circumstantial No Operation Close
12/3/2017 24 Circumstantial No operation. Close
12/4/2017 24 Circumstantial Not in operation.
12/5/2017 24 Circumstantial Not in operation. Close
12/6/2017 24 Circumstantial Not in operation. Close
12/7/2017 24 Circumstantial No Operation Close
12/8/2017 24 Circumstantial No Operation Close
12/9/2017 24 Circumstantial No Operation Close
12/10/2017 24 Circumstantial Not in operation. Close
12/11/2017 24 Circumstantial No operation Close
12/12/2017 24 Circumstantial No Operation Close
12/13/2017 24 Circumstantial No Operation Close
12/14/2017 24 Circumstantial No operation. Close
12/15/2017 24 Circumstantial Not in operation.
12/16/2017 24 Circumstantial No operation Close
12/17/2017 24 Circumstantial No operation Close
12/18/2017 24 Circumstantial No Operation Close
12/19/2017 24 Circumstantial No Operation Close
12/20/2017 24 Circumstantial No Operation Close
12/21/2017 24 Circumstantial Not in operation Close
12/22/2017 24 Circumstantial Not in operation Close
12/23/2017 24 Circumstantial Not in operation Close
12/24/2017 24 Circumstantial Not in operation Close
12/25/2017 24 Circumstantial Not in operation Close
12/26/2017 24 Circumstantial Not in operation Close
12/27/2017 24 Circumstantial No operation Close
12/28/2017 24 Circumstantial Not in operation Close
12/29/2017 24 Circumstantial Not in operation. Close
12/30/2017 24 Circumstantial No operation Close
12/31/2017 24 Circumstantial Not in operation. Close
1/1/2018 24 Circumstantial no operation Close
DownTimeAna
ID Date Section ProcessLin SubSection From TimeFrom Date To Time
9909 12/5/2017 4_CementMCM_7 Instrumentation 12:00 12/5/2017 19:47
9910 12/5/2017 4_CementMCM_7 Electrical 20:10 12/5/2017 23:07
9911 12/5/2017 4_CementMCM_7 Instrumentation 1:02 12/5/2017 2:30
18808 12/6/2017 4_CementMCM_7 Operation 12:36 12/6/2017 12:53
18865 12/7/2017 4_CementMCM_7 Mechanical 18:35 12/7/2017 18:49
18864 12/7/2017 4_CementMCM_7 Mechanical 16:15 12/7/2017 16:40
18863 12/7/2017 4_CementMCM_7 ? 15:56 12/7/2017 16:15
18862 12/7/2017 4_CementMCM_7 ? 13:51 12/7/2017 14:11
18861 12/7/2017 4_CementMCM_7 Instrumentation 11:39 12/7/2017 12:53
19417 12/23/2017 4_CementM
CM_7 Operation 18:28 12/23/2017 6:00
19432 12/24/2017 4_CementM
CM_7 Operation 8:32 12/24/2017 8:47
19433 12/24/2017 4_CementM
CM_7 Operation 9:12 12/24/2017 9:25
19434 12/24/2017 4_CementM
CM_7 Operation 13:51 12/24/2017 14:14
19435 12/24/2017 4_CementM
CM_7 Operation 17:23 12/24/2017 17:29
19436 12/24/2017 4_CementM
CM_7 Operation 1:18 12/24/2017 1:45
19437 12/24/2017 4_CementM
CM_7 Operation 1:54 12/24/2017 2:44
19438 12/24/2017 4_CementM
CM_7 Operation 2:47 12/24/2017 3:17
19439 12/24/2017 4_CementM
CM_7 Operation 5:11 12/24/2017 5:46
19440 12/24/2017 4_CementM
CM_7 Operation 5:48 12/24/2017 5:52
19441 12/24/2017 4_CementM
CM_7 Operation 5:54 12/24/2017 6:00
19477 12/25/2017 4_CementM
CM_7 ? 6:00 12/25/2017 7:30
19478 12/25/2017 4_CementM
CM_7 Mechanical 9:13 12/25/2017 12:49
19479 12/25/2017 4_CementM
CM_7 Instrumentation 14:15 12/25/2017 14:58
19480 12/25/2017 4_CementM
CM_7 Operation 15:13 12/25/2017 15:40
19481 12/25/2017 4_CementM
CM_7 Operation 15:54 12/25/2017 16:16
19483 12/25/2017 4_CementM
CM_7 Mechanical 1:08 12/25/2017 2:54
19484 12/25/2017 4_CementM
CM_7 Operation 2:56 12/25/2017 3:33
19485 12/25/2017 4_CementM
CM_7 Operation 3:35 12/25/2017 3:58
19486 12/25/2017 4_CementM
CM_7 Operation 4:00 12/25/2017 4:03
19487 12/25/2017 4_CementM
CM_7 Operation 4:06 12/25/2017 4:11
19488 12/25/2017 4_CementM
CM_7 Operation 4:13 12/25/2017 4:16
19489 12/25/2017 4_CementM
CM_7 Operation 4:18 12/25/2017 4:38
19490 12/25/2017 4_CementM
CM_7 Operation 4:41 12/25/2017 4:53
19491 12/25/2017 4_CementM
CM_7 Operation 4:56 12/25/2017 5:07
19492 12/25/2017 4_CementM
CM_7 Operation 5:10 12/25/2017 5:23
19493 12/25/2017 4_CementM
CM_7 Operation 5:26 12/25/2017 6:00
12201 12/26/2017 4_CementM
CM_7 ? 6:00 12/26/2017 6:38
12267 12/28/2017 4_CementM
CM_7 Mechanical 11:30 12/28/2017 18:00
To Date TotalHr StopType Cause OpenClose
12/5/2017 7.78 Incidental Master roller not Close
12/5/2017 2.95 Incidental Additive rotary feClose
12/5/2017 1.47 Incidental Product bag filterClose
12/6/2017 0.28 Incidental 745 BE01 tripped Close
12/7/2017 0.23 Incidental 715 BC14 Clinker Close
12/7/2017 0.42 Incidental 735 DG01 Mill main Close
12/7/2017 0.32 Incidental HGG tripped on buClose
12/7/2017 0.33 Incidental HGG tripped on buClose
12/7/2017 1.23 Incidental 735 BW01 MasterCloser
12/24/2017 11.53 Incidental 735 RF02: Rotary C f lose
12/24/2017 0.25 Incidental 73 RF02: Mill inle Close
12/24/2017 0.22 Incidental 73 RF02: Mill inle Close
12/24/2017 0.38 Incidental 73 RF02: Mill inle Close
12/24/2017 0.1 Incidental 73 RF02: Mill inle Close
12/24/2017 0.45 Incidental 73 RF02: Mill inle Close
12/24/2017 0.83 Incidental HSLM Counter preClose
12/24/2017 0.5 Incidental Masters/slave rollClose
12/24/2017 0.58 Incidental 73 RF02: Mill inle Close
12/24/2017 0.07 Incidental Master/slave rolleClose
12/25/2017 0.1 Incidental Master/slave rolleClose
12/25/2017 1.5 Incidental 735 BW01: MasterClose r
12/25/2017 3.6 Incidental 735 BC02: Gypsum/ Close
12/25/2017 0.72 Incidental 735 MD02: Mill ma Close
12/25/2017 0.45 Incidental Mill tripped on hi Close
12/25/2017 0.37 Incidental Mill tripped on hi Close
12/25/2017 1.77 Incidental Replacement of de Close
12/25/2017 0.62 Incidental Mill tripped on hi Close
12/25/2017 0.38 Incidental Mill tripped on hi Close
12/25/2017 0.05 Incidental Master/slave rolleClose
12/25/2017 0.08 Incidental Master/slave rolleClose
12/25/2017 0.05 Incidental Master/slave rolleClose
12/25/2017 0.33 Incidental Master/slave rolleClose
12/25/2017 0.2 Incidental Master/slave rolleClose
12/25/2017 0.18 Incidental Master/slave rolleClose
12/25/2017 0.22 Incidental Master/slave rolleClose
12/26/2017 0.57 Incidental Master/slave rolleClose
12/26/2017 0.63 Incidental Master and slave Close
12/28/2017 6.5 Incidental Mechanical ordersClose