SACE Emax 2.

New low voltage air circuit-breakers

Contact us

The data and illustrations are not binding. We reserve

1SDC200023D0201 - 03/2013 - 6.000 - CAL - Preliminary

ABB SACE
the right to modify the contents of this document on the
A division of ABB S.p.A. basis of technical development of the products, without
L.V. Breakers prior notice.

Via Baioni, 35 Copyright 2013 ABB. All rights reserved.

24123 Bergamo
Phone: +39 035 395.111
Fax: +39 035 395.306-433

www.abb.com

Technical catalogue - Edition 03.2013 - Preliminary

SACE Emax 2
New low voltage air circuit-breakers

Technical cat. | Ed. 03.2013 | Preliminary

 Main characteristics

Overview of the SACE Emax 2 family

1
Guide to selection 1/2

Distinctive features of the series

Efficiency 1/3
Control 1/4
Connectivity 1/5
Performance 1/6
Ease of use and safety 1/7

Product conformity
Approvals and certifications 1/9
Quality and Sustainability 1/10

ABB SACE Global Service 1/12

ABB catalogue | 1SDC200023D0201 | 1/1

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 Overview of the SACE Emax 2 family

Guide to selection
1

Ranges available

E1.2 E2.2 E4.2 E6.2

Automatic circuit-breakers @ 690-1150 V AC • • • •
Switch-disconnectors @ 690-1150 V AC, 1000 V DC • • • •
Sectionalizing truck • • •
Earthing switch with making capacity • • •
Earthing truck • • •

Automatic circuit-breakers

Icu (440Vac) Versione 630 800 1000 1250 1600 2000 2500 3200 4000 5000 6300
200 X
150 V E6.2
100 H
E2.2 E4.2
85 S
66 N
50 C
E1.2
42 B

Switch-disconnectors

Icw (1s) Version 630 800 1000 1250 1600 2000 2500 3200 4000 5000 6300
120 X
E6.2
100 V
85 H E4.2
E2.2
66 N
50 N
E1.2
42 B

Protection trip units

Version Application
Distribution Power control Generators
Ekip Dip Protection devices - -
Ekip Touch Protection devices and Measurements Protection devices and Measurements -
Protection devices, Measurements, Protection devices, Measurements,
Ekip Hi-Touch -
Network analyzer Network analyzer
Ekip G Touch Protection devices and Measurements Protection devices and Measurements
Protection devices, Measurements, Protection devices, Measurements,
Ekip G Hi-Touch
Network analyzer Network analyzer

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 Ease of use and safety
The entire range is available in fixed and withdrawable versions, with double insulation between the front of the switchgear and
1
the live parts to ensure operation in complete safety. The circuit-breakers can be powered indifferently from above or below.
All essential information is available in the central area of the front shield and enables immediate identification of the status of
the circuit-breaker: open, closed, ready to close, charged and discharged springs.
Maintenance is simply and safe. Thanks to the new front shield, the main accessories can be frontally accessed without
completely removing it.
The withdrawable circuit-breaker is inserted and removed via dedicated guide rails that simplify movement. The correct
movement from racked-in, test isolated, to racked-out position is guaranteed by a lock in each position. As a further guarantee
of safety, the shutters of the fixed part can be locked from the front when the circuit-breaker is removed. The shutters of the
upper terminals are independent of those of the lower terminals to facilitate checking and maintenance operations.
The Ekip Touch protection trip units are equipped with a large colour touch-screen display which enables safe and intuitive
operation. Furthermore the Ekip units can be programmed and consulted from a tablet, smart phone or portable PC via
the Ekip Connect application, which allows the parameters of the safety devices calculated in the DOC software to be set
automatically.

The trip units are easily interchangeable from the front of the circuit-breaker, and all communication units can be installed
directly on the terminal box with a few simple operations.

1SDC200407F001

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 Distinctive features

1 2

9
5

7
8
10

1SDC200402F001

Key
1 Trademark and size of circuit- breaker
2 SACE Ekip protection trip unit
3 Pushbutton for manual opening
4 Pushbutton for manual closing
5 Lever to manually charge closing springs
6 Electrical rating plate
7 Mechanical device to signal circuit-breaker open “O” and closed “I”
8 Signal for springs charged or discharged
9 Mechanical signalling of overcurrent release tripped
10 Size and serial number

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 Product conformity

SACE Emax 2 circuit-breakers and their accessories conform to IEC 60947,

1
EN 60947 international Standard

Approvals and certifications

SACE Emax 2 circuit-breakers and their accessories conform to the international IEC 60947, EN 60947 (harmonized in
30 CENELEC countries), CEI EN 60947 and IEC 61000 Standards and comply with the following EC directives:
– “Low Voltage Directives” (LVD) no. 2006/95/EC
– “Electromagnetic Compatibility Directive” (EMC) no. 2004/108/EC.
The ABB air circuit-breakers include a range that has been certified according to American UL 1066 Standards; it is also
certified by the Russian certification body GOST (Russia Certificate of Conformity) and has achieved China CCC Certification
(China Compulsory Certification).

Certification of conformity with the above-mentioned product Standards is carried out in compliance with the European
EN 45011 Standard by the Italian certification body ACAE (Association for the Certification of Electrical Equipment),which
is recognized by the European organization LOVAG (Low Voltage Agreement Group), and by the Swedish Intertek SEMKO
certification organization Intertek Semko which is recognized by the international organization IECEE.

The main versions of the devices are about to be approved by the following shipping registers

Registro Italiano Germanischer Russian Maritime

Navale (RINA): Lloyd (GL): Register of Shipping
Italian Deutsch (RMRS): Russian

1SDC200414F001
1SDC200408F001

1SDC200411F001

Lloyd’s Register Bureau Veritas (BV): Nippon Kaiji Kyokai

1SDC200409F001

of Shipping (LR): French (NKK): Japan

English
1SDC200415F001
1SDC200412F001

American Bureau Det Norske Veritas (DNV):

Shipping (ABS): Norway
American
1SDC200413F001
1SDC200410F001

For the types of certified circuit-breakers, certified ratings and corresponding validity, please contact ABB SACE.

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 Product conformity

Quality and Sustainability: company efficiency and integrated management

1
systems. Quality, Sustainability and Customer Satisfaction have always been
ABB SACE’s major commitment.

The involvement of all company departments and organization of processes have led the company to develop, implement and
certify management systems in compliance with international Standards:
– ISO 9001 for quality management
– IRIS for the quality of supplies in the railway sector (International Railway Industry Standards)
– ISO 14001 for environmental management
– OHSAS 18001 for the management of the health and safety of employees in the workplace
– SA 8000 for the management of social responsibility.
1SDC200416F001

1SDC200417F001

1SDC200418F001

1SDC200419F001

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 The Ranges

SACE Emax 2 automatic circuit-breakers 2/2

SACE Emax 2 switch-disconnectors 2/4

2
SACE Emax 2 automatic circuit-breakers
for applications up to 1150V AC 2/6

SACE Emax 2 switch-disconnectors

for applications up to 1150V AC 2/8

SACE Emax 2 switch-disconnectors

for applications up to 1000 V DC 2/10

SACE Emax 2 derived versions 2/12

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 SACE Emax 2 automatic circuit-breakers

Common data
Rated service voltage Ue [V] 690
Rated insulation voltage Ui [V] 1000
Rated impulse withstand voltage Uimp [kV] 12
2 Frequency [Hz] 50 - 60
Number of poles 3- 4

1SDC200424F001
Version Fixed - Withdrawable
Isolation behaviour IEC 60947-2

SACE Emax 2 E1.2

Performance levels B C N L
Rated uninterrupted current Iu @ 40°C [A] 630 630 250 630
[A] 800 800 630 800
[A] 1000 1000 800 1000
[A] 1250 1250 1000 1250
[A] 1600 1600 1250
[A] 1600
[A]
Neutral pole current-carrying capacity for 4-pole CBs [%Iu] 100 100 100 100
Rated ultimate short-circuit 400-415 V [kA] 42 50 66 150
breaking capacity Icu
440 V [kA] 42 50 66 130
500-525 V [kA] 42 42 50 100
690 V [kA] 42 42 50 60
Rated service short-circuit breaking capacity Ics [%Icu] 100 100 100 1)
100
Rated short-time withstand (1s) [kA] 42 42 50 15
current Icw
(3s) [kA] 24 24 36 -
Rated short-circuit making 400-415 V [kA] 88 105 145 330
capacity (peak value) Icm
440 V [kA] 88 105 145 286
500-525 V [kA] 88 88 105 220
690 V [kA] 88 88 105 132
Utilization category (according to IEC 60947-2) B B B A
Breaking Breaking time for I<Icw 40 40 40 40
Breaking time for I>Icw 25 25 25 10
Dimensions H - Fixed/Withdrawable [mm] 296/363.5 296/363.5 296/363.5 296/363.5
D - Fixed/Withdrawable [mm] 183/271 183/271 183/271 183/271
W - Fixed 3p/4p/4p FS [mm] 210/280
W - Withdrawable 3p/4p/4p FS [mm] 278/348
1) Ics : 50kA for 400V…440V voltage

SACE Emax 2 E1.2

Mechanical and electrical life with regular ordinary [Iu] d 1000 1250 1600 1600 L
maintenance prescribed by the manufacturer
[No.oper.x 1000] 20 20 20 20
Frequency [Oper./Hour] 60 60 60 60
Electrical life 440 V [No.oper.x 1000] 8 8 8 3
690 V [No.oper.x 1000] 8 6,5 6,5 1
Frequency [Oper./Hour] 30 30 30 30

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 2

1SDC200426F001

1SDC200427F001
1SDC200425F001

E2.2 E4.2 E6.2

B N S H N S H V H V X
1600 800 250 800 3200 3200 3200 2000 4000 4000 4000
2000 1000 800 1000 4000 4000 4000 2500 5000 5000 5000
1250 1000 1250 3200 6300 6300 6300
1600 1250 1600 4000
2000 1600 2000
2500 2000 2500
2500
100 100 100 100 100 100 100 100 50-100 50-100 50-100
42 66 85 100 66 85 100 150 100 150 200
42 66 85 100 66 85 100 150 100 150 200
42 66 66 85 66 66 85 100 100 130 130
42 66 66 85 66 66 85 100 100 100 120
100 100 100 100 100 100 100 85 100 100 100
42 66 66 85 66 66 85 100 100 100 120
42 50 50 66 36 50 66 75 100 100 100
88 145 187 220 145 187 220 330 220 330 440
88 145 187 220 145 187 220 330 220 330 440
88 145 145 187 145 145 187 220 220 286 286
88 145 145 187 145 145 187 220 220 220 264
B B B B B B B B B B B
40 40 40 40 40 40 40 40 40 40 40
25 25 25 25 25 25 25 25 25 25 25
371/425 371/425 371/425 371/425 371/425 371/425 371/425 371/425 371/425 371/425 371/425
270/383 270/383 270/383 270/383 270/383 270/383 270/383 270/383 270/383 270/383 270/383
276/366 384/510 762/888/1014
317/407 425/551 803/929/1069

E2.2 E4.2 E6.2

< 1600 1600 2000 2500 < 2500 2500 3200 4000 4000 5000 6300
25 25 25 20 20 20 20 15 12 12 12
60 60 60 60 60 60 60 60 60 60 60
15 12 10 8 10 8 7 5 4 3 2
15 10 8 7 10 8 7 4 4 2 2
30 30 30 30 20 20 20 20 10 10 10

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 SACE Emax 2 switch-disconnectors

Switch-disconnectors, identified with the abbreviation “/MS”, are devices that satisfy the isolating specifications provided by
the IEC 60947-3 Standard. The switch-disconnectors are derived from the corresponding automatic circuit-breakers, and they
have the same dimensions and accessory options. This version differs from the automatic circuit-breakers only because of the
absence of protection trip units.
2

Common data
Rated service voltage Ue [V] 690
Rated insulation voltage Ui [V] 1000
Rated impulse withstand voltage Uimp [kV] 12
Frequency [Hz] 50 - 60
Number of poles 3- 4

1SDC200428F001
Version Fixed - Withdrawable
Isolation behaviour IEC 60947-3

SACE Emax 2 E1.2

Performance levels B/MS N/MS
Rated uninterrupted current Iu @ 40°C [A] 630 250
[A] 800 630
[A] 1000 800
[A] 1250 1000
[A] 1600 1250
[A] 1600
Neutral pole current-carrying capacity for 4-pole CBs [%Iu] 100 100
Rated short-time withstand (1s) [kA] 42 50
current Icw (3s) [kA] 24 36
Rated short-circuit making 400-415 V [kA] 88 105
capacity (peak value) Icm 440 V [kA] 88 105
500-525 V [kA] 88 105
690 V [kA] 88 105
Utilization category (according to IEC 60947-3) AC-23A AC-23A
Dimensions H - Fixed / Withdrawable [mm] 296 / 363.5 296 / 363.5
D - Fixed / Withdrawable [mm] 183 / 271 183 / 271
W - Fixed 3p/4p/4p FS [mm] 210 / 280
W - Withdrawable 3p/4p/4p FS 278 / 348

SACE Emax 2 E1.2

Mechanical and electrical life with regular ordinary [Iu] < 1000 1000 1600
maintenance prescribed by the manufacturer
[No.oper.x 1000] 20 20 20
Frequency [Oper./Hour] 60 60 60
Electrical life 440 V [No.oper.x 1000] 8 8 8
690 V [No.oper.x 1000] 8 6.5 6.5
Frequency [Oper./Hour] 30 30 30

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 The device, when in the open position, guarantees an isolating distance between the main contacts of the circuit-breaker that
is sufficient to ensure that the installation downstream is not live.
Furthermore the switch-disconnectors, if used with an external protection relay with maximum delay of 500ms, enable a
breaking capacity at a maximum rated operating voltage (Ue) equal to the value of rated short-time withstand current (Icw) for
one second. 2

1SDC200430F001

1SDC200431F001
1SDC200429F001

E2.2 E4.2 E6.2

B/MS N/MS H/MS N/MS H/MS V/MS H/MS X/MS
1600 800 800 3200 3200 2000 4000 4000
2000 1000 1000 4000 4000 2500 5000 5000
1250 1250 3200 6300 6300
1600 1600 4000
2000 2000
2500 2500
100 100 100 100 100 100 50-100 50-100
42 66 85 66 85 100 100 120
42 50 66 36 66 75 100 100
88 145 187 145 187 220 220 264
88 145 187 145 187 220 220 264
88 145 187 145 187 220 220 264
88 145 187 145 187 220 220 264
AC-23A AC-23A AC-23A AC-23A AC-23A AC-23A AC-23A AC-23A
371 / 425 371 / 425 371 / 425 371 / 425 371 / 425 371 / 425 371 / 425 371 / 425
270 / 383 270 / 383 270 / 383 270 / 383 270 / 383 270 / 383 270 / 383 270 / 383
276 / 366 384 / 510 762 / 888 / 1014
317 / 407 425 / 551 803 / 929 / 1069

E2.2 E4.2 E6.2

< 1600 1600 2000 2500 < 2500 2500 3200 4000 4000 5000 6300
25 25 25 20 20 20 20 15 12 12 12
60 60 60 60 60 60 60 60 60 60 60
15 12 10 8 10 8 7 5 4 3 2
15 10 8 7 10 8 7 4 4 2 2
30 30 30 30 20 20 20 20 10 10 10

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 SACE Emax 2 automatic circuit-breakers
for applications up to 1150V AC

ABB SACE offers a solution designed for electrical applications with voltages up to 1150V in alternating current. The 1150V AC
range, which maintains the same dimensions and accessories as the standard 690V AC range, is identified by the letters “/E”.

Common data
Rated service voltage Ue [V] 1150
Rated insulation voltage Ui [V] 1250
Rated impulse withstand voltage Uimp [kV] 12
Frequency [Hz] 50 - 60

1SDC200424F001
Number of poles 3- 4
Version Fixed - Withdrawable
Isolation behaviour IEC 60947-2

SACE Emax 2 E1.2

Performance levels N/E
Rated uninterrupted current Iu @ 40°C [A] 630
[A] 800
[A] 1000
[A] 1250
[A] 1600
[A]
Neutral pole current-carrying capacity for 4-pole CBs [%Iu] 100
Rated ultimate short-circuit breaking 1000 V [kA] 30
capacity Icu
1150 V [kA] 25
Rated service short-circuit breaking capacity Ics [%Icu] 100
Rated short-time withstand current Icw (1s) [kA] 25
(3s) [kA] 25
Rated short-circuit making 1000 V [kA] 63
capacity (peak value) Icm
1150 Z [kA] 53
Utilization category (according to IEC 60947-3) B

SACE Emax 2 E1.2

Mechanical and electrical life with regular ordinary [Iu] < 1000 1000 1600
maintenance prescribed by the manufacturer
[No.oper.x 1000] 20 20 20
Frequency [Oper./Hour] 60 60 60
Electrical life 1150 V [No.oper.x 1000] 1 1 1
Frequency [Oper./Hour] 30 30 30

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 2

1SDC200426F001

1SDC200427F001
1SDC200425F001

E2.2 E4.2 E6.2

H/E H/E X/E
800 3200 4000
1000 4000 5000
1250 6300
1600
2000
2500
100 100 50 - 100
30 50 65
30 30 65
100 100 100
30 50 65
30 30 65
63 105 143
53 105 143
B B B

E2.2 E4.2 E6.2

< 2000 2000 2500 < 3200 3200 4000 4000 5000 6300
25 25 20 20 20 15 12 12 12
60 60 60 60 60 60 60 60 60
2 2 2 1 1 1 1 1 1
30 30 30 20 20 20 10 10 10

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 SACE Emax 2 switch-disconnectors
for applications up to 1150V AC

The switch-disconnectors for applications at 1150V, identified by the letters “/E” and “/MS”, are derived from the corresponding
standard automatic circuit-breakers, of which maintain the overall dimensions and the possibility of mounting accessories.
The switch-disconnectors are not equipped with Ekip protection trip units. By means of external protection relay with 500 ms
maximum timing, the Icu breaking capacity is equal to the value of Icw (1s).
2

Common data
Rated service voltage Ue [V] 1150
Rated insulation voltage Ui [V] 1250
Rated impulse withstand voltage Uimp [kV] 12
Frequency [Hz] 50 - 60
Number of poles 3- 4

1SDC200428F001
Version Fixed - Withdrawable
Isolation behaviour IEC 60947-3

SACE Emax 2 E1.2

Performance levels N/E MS
Rated uninterrupted current Iu @ 40°C [A] 630
[A] 800
[A] 1000
[A] 1250
[A] 1600
[A]
Neutral pole current-carrying capacity for 4-pole CBs [%Iu] 100
Rated short-time withstand current Icw (1s) [kA] 25
(3s) [kA] 25
Rated short-circuit making capacity (peak value) Icm 1000 V [kA] 53
1150 V [kA] 53

SACE Emax 2 E1.2

Mechanical and electrical life with regular ordinary [Iu] < 1000 1000 1600
maintenance prescribed by the manufacturer
[No.oper.x 1000] 20 20 20
Frequency [Oper./Hour] 60 60 60
Electrical life 1150 V [No.oper.x 1000] 1 1 1
Frequency [Oper./Hour] 30 30 30

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 2

1SDC200430F001

1SDC200431F001
1SDC200429F001

E2.2 E4.2 E6.2

H/E MS H/E MS X/E MS
800 3200 4000
1000 4000 5000
1250 6300
1600
2000
2500
100 100 50 - 100
30 50 65
30 30 65
53 105 143
53 105 143

E2.2 E4.2 E6.2

< 2000 2000 2500 < 3200 3200 4000 4000 5000 6300
25 25 20 20 20 15 12 12 12
60 60 60 60 60 60 60 60 60
2 2 2 1 1 1 1 1 1
30 30 30 20 20 20 10 10 10

ABB catalogue | 1SDC200023D0201 | 2/9

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 SACE Emax 2 Switch-disconnectors
for applications up to 1000V DC

ABB SACE extends its solutions to applications in direct current with a range of switch-disconnectors for applications up to
1000V, which comply with the international IEC60947-3 standard.
For all applications in which integrated protection is requested in addition to isolation, ABB SACE offers SACE Emax automatic
circuit-breakers with PR122/DC and PR123/DC. For further information, please refer to the technical catalogue “SACE Emax DC.
2 Low voltage air circuit-breakers for direct current applications”.

Common data
Rated service voltage Ue [V] 750 (3p) / 1000 (4p)
Rated insulation voltage Ui [V] 1000
Rated impulse withstand voltage Uimp [kV] 12
Number of poles 3- 4
Version Fixed - Withdrawable

1SDC200428F001
Isolation behaviour IEC 60947-3

SACE Emax 2 E1.2

Performance levels N/DC MS
Rated uninterrupted current Iu @ 40°C [A] 800
[A] 1250
[A]
[A]
[A]
[A]
Poles 3 4 4
Rated service voltage Ue 750 750 1000
Rated insulation voltage Ui 1000 1000 1000
Rated short-time withstand current Icw (1s) [kA] 20 25 20
Rated short-circuit making capacity (peak value) Icm 750 V [kA] 40 53 40
1000 V [kA] 40
Utilization category (according to IEC 60947-3)

SACE Emax 2 E1.2

Mechanical and electrical life with regular ordinary [Iu] < 1000 1250
maintenance prescribed by the manufacturer
[No.oper.x 1000] 20 20
Frequency [Oper./Hour] 60 60
Electrical life 1000 V [No.oper.x 1000] 1 1
Frequency [Oper./Hour]

Note: by means of external protection relay with 500 ms maximum timing, the breaking capacity Icu at the maximum rated use voltage is equal to the value of Icw (1s).

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 2

1SDC200430F001

1SDC200431F001
1SDC200429F001

E2.2 E4.2 E6.2

S/DC MS H/DC MS X/DC MS
1250 1250 4000
1600 1600 5000
2000 2000 6300
2500 2500
3200
4000
3 4 4 3 4 4 3 4 4
750 750 1000 750 750 1000 750 750 1000
1000 1000 1000 1000 1000 1000 1000 1000 1000
25 40 25 40 50 40 65 65 65
53 84 53 84 105 84 143 143 143
53 84 143

E2.2 E4.2 E6.2

< 2000 2000 2500 < 3200 3200 4000 4000 5000 6300
25 25 20 20 20 15 12 12 12
60 60 60 60 60 60 60 60 60
2 2 2 1 1 1 1 1 1

ABB catalogue | 1SDC200023D0201 | 2/11

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 SACE Emax 2 derived versions

Safety is an indispensable requirement that must always be guaranteed in electrical installations. In this
regard, ABB SACE offers devices developed to further increase safety standards during inspection and
maintenance activities on electrical installations.
In particular, in a withdrawable version, ABB SACE Emax 2 offers:
2

– Sectionalizing truck CS: in normal operating conditions

of the electrical circuit, this device is inserted in the fixed
part and short-circuits the upper and lower terminals of
the power circuit. When maintenance activities need to be
carried out, the sectionalizing truck is removed and the
1SDC200432F001

1SDC200433F001

part of the system involved is isolated. The device can be

accessorised with a keylock and padlocks for locking in the
withdrawn position.

– Earthing truck MT: this device enables all phases of

the electrical circuit in which maintenance needs to be
performed to be earthed 1).
The earthing truck is available in two versions: for earth
connection from the upper or lower terminals.
1SDC200434F001

1SDC200435F001
1SDC200436F001

1SDC200437F001

– Earthing switch with making capacity MTP: similar to the

MT device, this differs due to the presence of a mechanical
stored energy control which allows the circuit to be opened
and closed. Two versions of this earthing switch are also
available: for earth connection from the upper or lower
1SDC200438F001

1SDC200439F001

terminals. It can also be accessorised with a keylock or

padlocks for locking in the open position.
1SDC200440F001

1SDC200441F001

1) The earthing circuit is dimensioned for a short-time current equal to 60% of

the maximum Icw of the circuit-breaker from which it is derived (IEC 60439-1)

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Emax2_cap02.indd 14 15/04/2013 16:21:57
 SACE Emax 2. New low voltage air circuit-breakers
Contact us

The data and illustrations are not binding. We reserve

1SDC200023D0201 - 03/2013 - 6.000 - CAL - Preliminary

ABB SACE
the right to modify the contents of this document on the
A division of ABB S.p.A. basis of technical development of the products, without
L.V. Breakers prior notice.

Via Baioni, 35 Copyright 2013 ABB. All rights reserved.

24123 Bergamo
Phone: +39 035 395.111
Fax: +39 035 395.306-433

www.abb.com

Technical catalogue - Edition 03.2013 - Preliminary

SACE Emax 2
New low voltage air circuit-breakers

Technical cat. | Ed. 03.2013 | Preliminary