NPTEL » Six Sigma ‘About the Course Unit 13 - Week 11 ‘Course outine Wook 8 Saree Ky Coreg ‘esrb Saring Pa fermtoues Pa) -Aoepene Sarin Pee termine (Pat Lee 5 aco Sarsing Mao Acteton| Wook 12 ‘est Warcorote Assignment 11 ‘Te aue dete forsunmiting th assignment hs oseae Due on 2020-04-15, 23:59 IST, sper ourrecores you have not submits ths essgnment 9) Which ofthe following isan advantage of acceptance sampling? point ‘a. Acceptance sampling requires planning and documentation of the acceptance: sampling procedure whereas 100% inspection does nat. b. Fever personnel are involved in inspection activities c. There are risks of accepting “bad” lots and rejecting “good” lots, ‘d_ Less information is usually generated about the product or about the process that manufactured the product ° Yo, neanower income, Sean's ‘Accented Aree: 7 what isthe function of operating characteristic (Oc) curve? oat ‘8. OC curve has no effect on sampling plans. b. The OC curve plots the probability of accepting the lot versus the lot fraction defectives OC curve becomes more like the idealized OC curve shape as the sample site decreases. 4, OC curve displays the discriminatory power of the sampling plan. t,t anor isicore. scores owes: 8) What willbe the average outgoing quality (A0Q) for N = 5000, n = 70, and ¢= 32 Suppose that 10m ‘the process average nonconforming rate is 2% a. 0.9866 b. ao16 «00127 6. 0.0093 ‘ goer ‘Accented Aree: * © What will be the value of average total inspection (ATI) for the sampling plan N= 1200, n= 50, ¢ ome Suppose that the process average nonconforming rate is 3%. a. 84250 b. 687.20 450.60, 4. 358.20 Boyrmanmer incon. ses few: 8) For the double sampling plan N = 2000, m, = 80, ¢j= 4,7) = 3, My = 100, ¢p = 2,7, =3, find the co average sample number for batches with 3 proportion nonconforming of 1.5%, assuming no curtailment. a 1016 b. 105.8 © 17a 4, 106.2 Boyrmanmer incon. ‘copie Anewors ® Would yeu prefer the stated double sampling plan or a single sampling plan with n = 100, ¢ co inorder to minimize ASN for the data given in question number 5? 8. Both the plans are equal and anyone can be chosen. b. Single sampling plan should be chosen ifthe objective isto minimize ASN. ‘= Double sampling plan should be chosen ifthe objective isto minimize ASN. d. None of these. Bojragnmer income. fester: 7) The diameter ofan axle must lie within a desirable upper and lower bound. Consequently, if the co process average diameter ic belaw 45 mm or above 47 mm, the desired probability of lot acceptance is 0.10. Let the producer's risk be 0.05 and the process standard deviation of the axle diameters be 0.5 mm. Find the variable acceptance sampling plan. Which of the following statement is correct regarding variable sampling plan? a. Ifthe sample average is less than 45.412 mm or greater than 46.588 mm, the lot is rejected, . &random sample of size 4 is chosen from the lot. The lower acceptance levels 45.412 and the upper acceptance limit is 47.588. None of these ‘Accept Answers: 8) what is the major difference hetween MIL-STD-LO5E and ANSV/ASQC 21.4 sampling plans? 1 point '&. The term non-conforming is substituted for defect in ANSI/ASQC 21.4. b. An optimal procedure for switching from normal inspection to reduced inspection without satisfying the limit number criterion is included in ANSW/ASQC mA. ‘& The scheme aspect of sampling is emphasized in ANSY/ASQC 21.4, 4, Allofthe above, to, anor isicore. scores owes: © Find the average total inspection for lot with an incoming proportion nonconforming of 0.03 1 for a double sampling plan vith lot site 4000 given by the following parameters: ny = SO, e = A,r =5,n, = 100, ¢, =5,72 a. 72159 b. 789.25 854.64 4, 93109 o,bagnener since ses fren: 8) Let's consider a double sampling plan of lot size 3000 given by the following parameters: ‘point 40, cy = 1, 1% =5, nz = 8D, ¢ =5, 13 = 6, For a lat proportion nonconforming value af p= (0.03, find the probability of accepting such lots. a. 66.35% b. 22.59% 74.68% 1d, 88.89% fo,reanmerisnoract. scp ener: “41 what will be the single sampling plan that will reject lots that are 1.3% nonconforming 8% of * point the time? Use acceptance numbers of 3 a 36 b77 e128 228 to, anor isicore. Accepts Aree: "21 Which type of OC curve is preferred for a stream of lots in which the lot size is at least 10 times ‘point large as compared to the sample size and which probability distribution is followed? 8, Type AOC Curve with binomial distribution b. Type 8 OC Curve with Poisson distribution Type 8 OC Curve with binomial distribution 4. Type A OC Curve with Poisson distribution fo,rmanmer isaac. decent Anewor: *9) Which of the following statement is true? ce 1a. A sampling system determines the fate of a lot based on a certain sample size and acceptance crteris. b. Tightened inepection has the most stringent requirements and the most discriminatory power. ‘&A-sampling scheme is indexed by lot size and either AQL, LQL, or ADQL. ‘d._ When tightened inspection is in effect, normal inspection is institute when 5 consecutive lots are accepted upon original inspection, ‘ ‘Accented Aree: * ¢ “4 Ina Dodge-Romig plan when the lot size i 550, the LOL is 5%, and the process average is 0.85% 10m nonconforming what will be the value of ACL? A single sampling plan is desired. a. 092 b. 099 eal a. 22 Boyrmanmer incon. ‘copie Anewor *5) Which of the following is one of the advantages of variable sampling plan? 1. For a comparable level of protection ae specified by the producer's risk «@, the ‘acceptable quality evel (AQL), the consumer's risk f, end the limiting quality level (LaL), sample sizes are smaller fora variable plan than for an attribute plan, b, Each quality characteristic requires @ separate sampling plan, Because the number of quality characteristics is usually large, this implies that several sampling plans must be monitored. With attribute sampling plans, several variables can be combined to form a single attribute plan (The administrative end unit inspection costs are usually higher for variable plans ‘than for attribute plans, The measuring instruments are more expensive because an exact measurement value ie taken. 4d. Tomake inferences from the variable sampling plans, we must know or estimate the distribution of the quality characteristic for the process under consideration ‘econo Anewor