Electrical Measuring Instruments and INSTRUMENTATION List of Contents 1. Introduction To Electrical Measuring Instruments
Electrical Measuring Instruments and INSTRUMENTATION List of Contents 1. Introduction To Electrical Measuring Instruments
1.1 Measurement:
It is the act or result of quantitative comparison between a predefined standard and
an unknown quantity.
Instrument:
It is a device or mechanism used to determine the present value of a quantity under observation.
1.2 Instruments can be classified as:
- Absolute instruments
- Secondary instruments
Absolute instruments:
• Absolute instruments indicate the value of the quantity being measured in terms of constant
of instruments and its deflection.
• No comparison with standard instrument is necessary.
• Example: tangent galvanometer, Rayleigh current balance.
Secondary instruments:
• The secondary instruments need calibration with respect to the absolute instruments.
• The secondary instruments determine the value of the quantity being measured from the
deflection of the instruments.
• Calibration is a must for secondary instrument, without calibration the deflection obtained is
meaningless.
Example: Ammeter, voltmeter, wattmeter etc.
1.3 Classification
Secondary instruments are further classified according to the nature of operation as
: 1. Indicating
2. Recording
3. Integrating instruments.
• Indicating instruments: They uses scale and pointer to indicate the instantaneous
value of quantity under measurement.
• Recording instruments: They use pen and graph to give a continuous record of variation
of quantity being measured (such as voltage, frequency, power etc.). Recorders
are commonly used in power plants, process industries.
• An integrating instrument: They uses dial and display is one which takes into
consideration the period or the time over which the quantity is supplied. e.g. ampere hour
meter, energy meter.
• Electrical instruments can also classified as:
1. A.C. instruments
2. D.C. instruments
3. A.C./D.C. instruments
Some electrical instruments can measure only A.C. quantity, e.g. induction type
instruments, some can measure only D.C. quantity, e.g. P.M.M.C. instruments. Some can
work on both a.c. and d.c. e.g. moving iron instruments, dynamometer instruments etc.
Analog or Digital instruments: One more way of classifying instrument is:
1. Analog instruments
2. Digital instruments.
Analog information is continuous and step less function of time. Analog instruments are
For satisfactory operation of any indicating instrument, following three torques must act
together appropriately: 1. Deflecting torque
2. Controlling torque
3. Damping torque Deflecting Torque:
• It causes the moving system of the instrument to move from its initial position by means of
operating quantities or measurand.
• Deflecting torque is produced by using any one of the following effects of electric current :
Magnetic effect, Electromagnetic induction effect, Heating effect, Electrostatic effect .
Controlling Torque:
• It limits the movement of moving systems means used to bring back the pointer to its
original position by means of spring and gravity control methods.
• Controlling torque acts in the opposite direction to that of the deflecting torque.
• At steady state, Deflecting torque = Controlling torque
Damping Torque:
• Due to deflecting torque, pointer moves in one direction while due to controlling torque
pointer moves in opposite direction.
• Due to these opposite torques, the pointer may oscillate in the forward and backward
direction if the damping torque is not present.
• Damping torque brings the moving system to rest quickly in its final position.
• Damping torque acts only when the moving system is actually moving. If moving system is
at rest, damping torque is zero.
• Depending on the magnitude of torque, damping may be classified as under damped, over
damped or critically damped. Effect of damping on the deflection of the instrument is shown
in Fig. (1).
• If the instrument is under damped, the pointer will come to rest after some oscillations.
• If the instrument is overdamped, pointer takes considerable time to obtain its final deflected
position. If the damping is critical, without oscillation and in short time the pointer reach its
final steady position.
2 Ammeters and Voltmeters
Fig 2.1
A voltmeter has a high resistance, so it draws very small current. The connection of a
voltmeter is as shown in Fig.(2.2).
Fig. (2.2)
i.e. F = NBIL
where, Where F = Force in Newton, B = Flux density is tesla, I = Current is ampere, L = Length
of conductor in meter, N= number of turn in coil
Deflecting Torque:
It can be proved that the expression for the deflecting torque is given by,
Td = G x I where G = constant , I = Current through the moving
coil Controlling Torque :
The controlling torque is given by,
Tc = C. θ where C = Control spring constant in N-m/rad, θ = Deflection of coil
from zero position
For steady state, the controlling torque is equal to the deflection torque
∴ Tc = Td , i.e. Cθ = GI ,∴θ∝I
Thus deflection of the pointer is proportional to current passed through the coil.
Advantages of PMMC Instruments:
The PMMC consumes less power and has great accuracy.
It has uniformly divided scale and can cover arc of 270 degree.
The PMMC has a high torque to weight ratio.
It produces no losses due to hysteresis.
Disadvantages of PM MC Instruments:
The moving coil instrument can only be used on D.C supply as the reversal of current
produces reversal of torque on the coil. 2.2.2 Types of moving iron instruments:
1. Attraction type
2. Repulsion type
Construction of the attraction type moving iron instrument is as shown in the given figure.
The moving iron, i.e. the disc of soft iron, is eccentrically mounted. Coil is situated around
the disc. When the coil is ex cited it produces magnetic field.
Due to magnetic field the moving iron moves from the weaker field outside the coil to the
stronger field inside the coil. Thus moving iron gets attracted inwards and thus the name
attraction type.
The controlling torque is provided by the balance weights attached to the moving iron.
Spring also can be used to provide controlling torque.
Damping is provided by air friction in which aluminum piston is attached to the moving
system and moves in a closed air damping chamber.
Working principle
In Moving Iron Instruments, a plate or van of soft iron or of high permeability steel forms the
moving element of the system. The iron van is so situated that it can move in the magnetic
field produced by a stationary coil
The stationary coil is excited by the current or voltage under measurement. When the coil is
excited, it becomes an electromagnet and the iron van moves in direction of offering low
reluctance path. Thus the force of attraction is always produced in a direction to increase the
inductance of coil. Mind that as the van follows the low reluctance path, the net flux in air
gap will increase which means increased flux linkage of coil and hence inductance of coil
will increase. It shall also be noticed that, the inductance of coil is variable and depends on
the position of iron van.
Deflecting torque in Moving iron Instruments is given as
Td = (1/2)I2(dL/dƟ)
In moving iron instruments, the controlling torque is provided by spring. Controlling torque due
to spring is given as
Tc = KƟ
We observe that the angular deflection of needle of moving iron instruments is square of rms
current flowing through the coil. Therefore, the deflection of moving iron instruments is
independent of direction of current.
2.2.3Repulsion Type
In the repulsion type, there are two vanes inside the coil one fixed and other movable. These
are similarly magnetized when the current flows through the coil and there is a force of
repulsion between the two vanes resulting in the movement of the moving vane. Two different
nt designs are in common use (I) Radial Vane Type In this type, the vanes are radial strips of
iron. The strips are placed within the coil
as shown in Fig. The fixed vane is attached to the coil and the movable one to the spindle of the
instrument. (a) Radial vane type. (b) Co-axial vane type
(ii) Co-axial Vane Type In this type of instrument, the fixed and moving vanes are sections of
co axial cylinders as shown in Fig. The controlling torque is provided by springs. Gravity control
can also he used in vertically mounted instruments. The damping torque is produced by air
friction as in attraction type instruments. The operating magnetic field in moving iron
instruments is very weak and therefore eddy current damping is not used in them as introduction
of a permanent magnet required for eddy current damping would destroy the operating magnetic
Field. It is clear that whatever may be the direction of the current in the coil of the instrument,
the iron vanes are so magnetized that there is always a force of attraction in the attraction type
and repulsion in the repulsion type of instruments. Thus moving iron instruments are unpolarised
Instruments i.e., they are independent of the direction in which the current passes. Therefore,
these instruments can be used on both A.C. and D.C.
• An attraction type instrument will usually have a lower inductance than the
corresponding repulsion type instrument, and voltmeters will therefore be accurate over a
wider range of frequency and there is a greater possibility of using shunts with
ammeters.
• On the other hand, repulsion instruments are more suitable for economical production
in manufacture, and a nearly uniform scale is more easily obtained; they are, therefore,
much more common than the attraction type.
2.4 Errors in Moving Iron Instruments
There are two types of errors, which occur in moving iron instruments — errors which occur
with both a.c. and D.C. and the other which occur only with ac. only. Errors with both D.C. and
A.C i) Hysteresis Error ii) Temperature error iii) Stray magnetic field Errors with only A.C
Frequency errors
Advantages & Disadvantages 1) Universal use (2) Less Friction Errors (3) Cheapness (4)
Robustness (5) Accuracy (6) Scale (7) Errors (8) Waveform errors.
Generally, a high resistance is connected in series with the moving coil to limit the current
through it. By limiting the current, the moving coil is made of light weight which in turn
increases the sensitivity of the instrument.
The controlling torque is provided by springs which also serve the additional purpose of leading
current into and out of the moving coil. Air friction damping (not shown in fig.) is employed in
such instruments.
Dynamometer Type Wattmeter Working
When power is to be measured in a circuit, the wattmeter is connected in the circuit. The current
coil is connected in series with the load, carries the load current and the potential coil, connected
in parallel with the load, carries the current proportional to the voltage across the load. The fixed
coil produces a field Fm and moving coil produces a field Fr. The field Fr tries to come in line
with the main field Fm, which produces a deflecting torque on the moving coil.
Advantages: It can be used both on AC and DC circuits. It has a uniform scale. High degree of
accuracy can be obtained by careful design.
Disadvantages: At low power factors, the inductance of the potential coil causes serious errors.
The reading of the instrument may be affected by stray fields acting on the moving coil.
In order to prevent it, magnetic shielding is provided by enclosing the instrument in an iron case.
4 Energymeter
Energy meters are the basic part to measure the power consumption. It is used
everywhere, no matter how big or small consumption it is. It is also known as watt-hour
meter. Here we discuss the construction and working principle of induction type energy
meter. To understand the structure of watt-hour meter, we must understand the four
essential components of the meter. These components are as follows:
1. Driving system
2. Moving system
3. Braking system
4. Registering system
Now there are two types of induction meters and they are written as follows:
Single phase type
Three phase type induction meters.
Driving system
It consists of two electromagnets, called “shunt” magnet and “series” magnet, of laminated
construction. A coil having large number of turns of fine wire is wound on the middle limb
of the shunt magnet. This coil is known as ―pressure or voltage‖ coil and is connected
across the supply mains. This voltage coil has many turns and is arranged to be as highly
inductive as possible. In other words, the voltage coil produces a high ratio of inductance to
resistance.
Moving system
The moving system essentially consists of a light rotating aluminum disk mounted on a vertical
spindle or shaft. The shaft that supports the aluminum disk is connected by a gear arrangement to
the clock mechanism on the front of the meter to provide information that consumed energy by
the load.
Braking system damping of the disk is provided by a small permanent magnet, located
diametrically opposite to the a.c magnets. The disk passes between the magnet gaps. The
movement of rotating disc through the magnetic field crossing the air gap sets up eddy currents
in the disc that reacts with the magnetic field and exerts a braking torque.
Phase and Speed Errors:
The phase errors is introduced because the shunt magnet flux does not leg behind the supply
voltage by exactly 90 degree due to some resistance of the coil and iron losses. the angle less
slightly less than 90 degree. Because this errors the torque is not zero at zero power factor of the
load.
In order to remove this error, made supply voltage exact 90 degree . this is accomplished by
adjusting the position of copper shading band provided on central limb of the shunt magnet. an
error on the fast under these condition can be eliminated by bringing the shading and near to the
disc and vice-versa
Sometimes, the speed of the disc of energy meter is faster or slower , when tested on a load
having power factor. there, energy meter register either more or less energy and errors is
introduced.
In order to remove this error, the redial position of the braking magnet is adjusted. Movement of
braking magnet, away from the centre of the disc increase the torque which decreases the speed
of the Disc.
Frictional Error:
This error is introduced due to friction at the rotor bearing and the register mechanism. because
this error is unwanted braking torque acts on the moving system and register less energy then the
actual energy passing though it
This error is compensated by placing two short circuited bands on the outer limbs of the shunt
magnet. These bands embrace the flux contain in two outer limbs of of the shunt magnet. An emf
induces circulating current though them. This causes phase displacement between the enclose
flux and main flux. As a result of this, a small driving torque is exerted on the disc solely by
pressure coil which compensate the friction torque.
Creeping error:
The slow but continuous rotation of energy meter , which only pressure coil is excited but no
current flow though the current coil is called creeping. This error may be due to excessive
friction compensation, excessive voltage supply and stray magnetic field etc.
In order to prevent creeping on no load, two holes are drilled in the disc on the opposite side of
the spindle at the same radius , this causes sufficient distortion of the field to prevent continuous
rotation.
Temperature Error:
By changing the temperature, the parameter of the coils change slightly which introduce a small
error in meter. However, this error negligible small and there is no need to prevent any means to
eliminate the error.
Frequency Error:
Since the energy meter are used normally at fixed frequency, therefore , they are designed and
adjusted to have minimum error declared supply frequency Which is normally 50 Hz in India.
Objective Questions
Q Creeping is avoided by __________ a)
reversing the polarity of the voltage
b) drilling two diametrically opposite holes
c) holding the disc
d) increasing the friction
Q Energy meter creeps __________ a)
due to change in supply
b) due to reversal in polarity of voltage
c) due to asymmetry in magnetic circuit
d) due to turns ratio of transformer
Earth Tester
Definition: The instrument used for measuring the resistance of the earth is known
as earth tester. All the equipment of the power system is connected to the earth through
the earth electrode. The earth protects the equipment and personnel from the fault current.
The resistance of the earth is very low. The fault current through the earth electrode
passes to the earth. Thus, protects the system from damage.
Construction of Earth Tester
The earth tester uses the hand driven generator. The rotational current reverser and the
rectifier are the two main parts of the earth tester. The current reverser and the rectifier are
mounted on the shaft of the DC generator. The earth tester works only on the DC because of the
rectifier.
The tester has two commutators place along with the current reverser and rectifier. The each
commutator consist four fixed brushes. The commutator is a device used for converting the
direction of flows of current. It is connected in series with the armature of the generator. And the
brushes are used for transferring the power from the stationary parts to the moving parts of the
devices.
The earth tester consists two pressures and the current coils. The each coil has two terminals.
The pair of the pressure coil and the current coil are placed across the permanent magnet. The
one pair of current and pressure coil is short-circuited, and it is connected to the auxiliary
electrodes.
The earth tester consists the potential coil which is directly connected to the DC generator. The
potential coil is placed between the permanent magnet. The coil is connected to the pointer, and
the pointer is fixed on the calibrated scale. The pointer indicates the magnitude of the earth
resistance. The deflection of the pointer depends on the ratio of the voltage of pressure coil
to the current of the current coil.
5.2 Instrument transformers. These instruments transformers are of two types - (i) Current
Transformers (CT) and (ii) Potential Transformers (PT).
Current transformers are generally used to measure currents of high magnitude. These
transformers step down the current to be measured, so that it can be measured with a normal
range ammeter. A Current transformer has only one or very few number of primary turns. The
primary winding may be just a conductor or a bus bar placed in a hollow core (as shown in the
figure). The secondary winding has large number turns accurately wound for a specific turns
ratio. Thus the current transformer steps up (increases) the voltage while stepping down
(lowering) the current.
Now, the secondary current is measured with the help of an AC ammeter. The turns ratio of a
transformer is NP / NS = IS / IP
Potential transformers are also known as voltage transformers and they are basically step
down transformers with extremely accurate turns ratio. Potential transformers step down the
voltage of high magnitude to a lower voltage which can be measured with standard measuring
instrument. These transformers have large number of primary turns and smaller number of
secondary turns.
A potential transformer is typically expressed in primary to secondary voltage ratio. For
example, a 600:120 PT would mean the voltage across secondary is 120 volts when primary
voltage is 600 volts.
6 Cathode Ray Oscilloscope (CRO)
Definition: LCR meters can be understood as a multi meter, this is because it can
measure resistance, inductance, and capacitance as per the requirement. Thus, it is termed as
LCR meter. L in its name signifies inductance, C stands for capacitance and R denotes
resistance. The significant component of LCR meter is the Wheatstone bridge and RC ratio
arm circuits. The component whose value is to be measured is connected in one of the arms of
the bridge. There are different provisions for the different type of measurements.
1. ON/OFF Switch: The ON/OFF switch can be used to turn on or off LCR meter. When the
switch is positioned to ON state, the main supply is connected with LCR meter. After this,
it is crucial to leave the meter for 15 minutes so that it can warm up. The indicator on the
front panel will start glowing to indicate that the LCR meter is ON.
2. Test Terminals: The two points on the front panel are test terminals. The component
which is to be measured is connected to these test terminals.
3. Function Selector: The function selector is used for setting the meter in the mode in order
to measure the particular type of the component. If resistance is to be measured, then the
function selector is to be set at R mode, if inductance is to be measured it is to be adjusted
to L mode and similarly in case of capacitance it is to be adjusted at C mode.
4. Range Selector: The range selector provides an extent of measuring range so that
component of high magnitude or low magnitude values can be measured easily. The range
selector should be adjusted properly in order to have correct measurement. For example: if
a resistor of 10 mega ohms is under measurement and the range selector is in the range of
ohms, then it will not show reliable and accurate results.
Now,
Dividing equation (3) by equation (2) we get,
Q 1 The input power to a 3-phase a.c. motor is measured as 5kW. If the voltage and
current to the motor are 400V and 8.6A respectively, determine the power factor of the
system? Power P=5000W, line voltage VL = 400 V, line current, IL = 8.6A and power, P
=√3 VLIL cos φ Hence
Power factor = cos φ = P √3 VLIL = 5000 √3 (400) (8.6) = 0.839
2. Two wattmeters are connected to measure the input power to a balanced 3-phase
load by the two-wattmeter method. If the instrument readings are 8kW and 4kW,
determine (a) the total power input and (b) the load power factor.
(a)Total input power, P=P1 +P2 =8+4=12kW
(b) tan φ =√3(P1 − P2)/(P1 + P2) =√3 (8 – 4) / (8 + 4) =√3 (4/12) =√3(1/3) = 1/ √3
9 Transducers
The transducer changes the physical quantity into an electrical signal. It is an electronic device
which has two main functions, i.e., sensing and transduction. It senses the physical quantity and
then converts it into mechanical works or electrical signals.
The transducer is of many types, and they can be classified by the following criteria.
1. By transduction used.
2. as a primary and secondary transducer
3. as a passive and active transducer
4. as analogue and digital transducer
5. as the transducer and inverse transducer
The transducer receives the measured and gives a proportional amount of output signal. The
output signal is sent to the conditioning device where the signal is attenuated, filtered, and
modulated.
Primary Transducer – The transducer consists the mechanical as well as the electrical devices.
The mechanical devices of the transducer change the physical input quantities into a mechanical
signal. This mechanical device is known as the primary transducers.
Secondary Transducer – The secondary transducer converts the mechanical signal into an
electrical signal. The magnitude of the output signal depends on the input mechanical signal.
Example of Primary and Secondary Transducer
Consider the Bourdon‘s Tube shown in the figure below. The tube act as a primary transducer. It
detects the pressure and converts it into a displacement from its free end. The displacement of
the free ends moves the core of the linear variable displacement transformer. The movement of
the core induces the output voltage which is directly proportional to the displacement of the tube
free end.
Passive Transducer – The transducer which requires the power from an external supply source
is known as the passive transducer. They are also known as the external power transducer. The
capacitive, resistive and inductive transducers are the example of the passive transducer. Active
Transducer – The transducer which does not require the external power source is known as the
active transducer. Such type of transducer develops theirs owns voltage or current, hence known
as a self-generating transducer. The output signal is obtained from the physical input quantity.
Transducer – The device which converts the non-electrical quantity into an electric quantity is
known as the transducer.
Inverse Transducer – The transducer which converts the electric quantity into a physical
quantity, such type of transducers is known as the inverse transducer. The transducer has
high electrical input and low non-electrical output.
10 Temperature Transducer
Definition: The temperature transducer converts the thermal energy into a physical quantity likes
the displacement, pressure and electrical signal
Types of Temperature Transducer
The temperature transducer is mainly classified into two types.
Contact Temperature Sensor Device
In such type of transducers, the sensing element is directly connecting to the thermal source. And
the heat is transferred by the phenomenon of conduction. The conduction is the process through
which the heat is transferred from one substance to another without the movement of the
substance.
Non-contact Type Temperature Sensor Device
The sensing element is directly not contacting the thermal source. They use convection
phenomenon for the transfer of heat. The convection is the process in which the heat is transfer
by the movement of the substance. The non-contact type transducer is sub-categorised into the
following categories.
Thermistor – The thermistor is a type of resistor whose resistance varies with the temperature.
The resistance is measured by passing the small measured direct current, and this current causes
the voltage drop across the resistance.
Resistance Thermometer – The resistance of metal varies with the temperature. And this
property of the metal is used for measuring the temperature. The resistance thermometer uses the
platinum as the sensing element and hence measures the surrounding temperature.
Thermocouples – The thermocouple converts the temperature into the electrical energy at the
point of the contact. It works on the principle that the metals have different temperature
coefficient and when these two metals join together then the voltage induces, and this voltage is
directly proportional to the temperature.
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