Diesel PreCare HDP

up to 1800 l/h

Manual Fully automatic

1. TECHNICAL 1.3 FILTER SPECIFICATIONS

SPECIFICATIONS Operating pressure < 1 bar absolute
1.1 FILTER Flow rate BestCost: up to 1800 l/h
The Diesel PreCare is an innovative HighTech: up to 1800 l/h
system for diesel prefiltration which Mounting thread BestCost: M22x1.5; M27x2
protects vehicle manufacturers and HighTech: G ¾
operators against breakdowns, (others on request)
downtime and expensive service calls.
The HYDAC solution "Diesel PreCare" Temperature range BestCost: -40 °C to +90 °C
is available as a cup filter in two HighTech: -20 °C to +90 °C
versions: (extended temperature range
 Manual water discharge (BestCost) - on request)
the conventional, operator-dependent Nominal voltage 24 V DC (optional 12 V)
solution Rated output up to approx. 300 W
 Fully automatic water discharge Fuel pre-heating
Plug&Play (HighTech) - the innovative Water separation efficiency >95% in accordance with ISO CD 16332
solution for fully automatic dewatering,
independent of the operator, even
during suction side operation. 1.4 SPECIAL MODELS AND 1.8 MAINTENANCE INSTRUCTIONS
ACCESSORIES  Only for suction-side operation
1.2 FILTER ELEMENTS
 Water sensor (present as standard on  Filter housings must be earthed.
The filter element Dieselmicron®
HDP "HighTech")
features 2-stage water separation.  When using electrical clogging
 Fuel pre-heating indicators, the system must be
HYDAC filter elements are validated
and their quality is constantly  Clogging indicator disconnected from the power source
monitored according to the following (only HDP "HighTech") before removing the clogging indicator
standards:  Multiple filter module (2-fold or 3-fold plug.
 ISO CD 16332 version) for higher service life or  Due to the likelihood of freezing, there
 ISO 19438 higher flow rate must be no restriction in the drain
 With integrated hand pump or line. This is to compensate for the
electric pump expansion.
(only HDP 600 BestCost and
multiple modules)
 Others on request! Symbol for hydraulic systems
1.5 SPARE PARTS Return of surplus fuel to lubricate / cool the CR pump

See Original Spare Parts List Prefilter Main filter

1.6 CERTIFICATES AND APPROVALS
On request Charge
pump
1.7 COMPATIBILITY WITH FUELS H2O

Diesel, biodiesel (B0-B100), Fuel tank Automatic

water Common
(non-conductive) discharge Rail

Others on request.
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1
 2. MODEL CODE (also order example) HDP  KF1  340  BC1  10  W  1.X  /-AS1
2.1 COMPLETE FILTER "BESTCOST" (MANUAL DESIGN)
Filter type
HDP

Filter material
KF1 Dieselmicron®

Size
HDP: 340, 600

Evolution stage
BC1

Filtration rating
10 µm standard, fully synthetic
30 µm fully synthetic
7 µm high performance fibre mix (glass/synthetic)

Type of clogging indicator

W no connection for a clogging indicator

Type code
1

Modification number
X the latest version is always supplied

Supplementary details
ASx with integrated water sensor
Hx with integrated fuel pre-heating
PHx with integrated hand pump (only HDP 600 BC1)
PEx with electric pump (only HDP 600 BC1)
Kxxx customer-specific

2.2 SPARE ELEMENT "BESTCOST" 0340  BC1  010  KF1  /-Kxxx

Size
0340, 0600

Evolution stage
BC1

Filtration rating in µm
010 standard, fully synthetic
030 fully synthetic
007 high performance fibre mix (glass/synthetic)

Filter material
KF1 Dieselmicron®

Supplementary details
Kxxx (for descriptions, see point 2.1)
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2
2.3 COMPLETE FILTER "HIGHTECH" (FULLY AUTOMATIC DESIGN) HDP  KF1  600  HT1  10  UED  1.X  /-AS1

Filter type
HDP

Filter material
KF1 Dieselmicron®

Size
HDP: 600

Evolution stage
HT1

Filtration rating
10 µm standard, fully synthetic
30 µm fully synthetic
7 µm high performance fibre mix (glass/synthetic)

Type of clogging indicator

A steel blanking plug in indicator port
UED vacuum gauge

Type code
1

Modification number
X the latest version is always supplied

Supplementary details
AS1 Standard: with integrated water sensor
H1 with integrated fuel pre-heating
Kxxx customer-specific

2.4 SPARE ELEMENT "HIGHTECH" 600  HT1  010  KF1  /-Kxxx

Size
0600

Evolution stage
HT1

Filtration rating in µm
010 standard, fully synthetic
030 fully synthetic
007 high performance fibre mix (glass/synthetic)

Filter material
KF1 Dieselmicron®

Supplementary details
Kxxx (for descriptions, see point 2.3)

2.5 REPLACEMENT CLOGGING INDICATOR VMF  1  UED . X

Type
VMF Thread G 1/8

Pressure setting
1 standard -1 to 0 bar (others on request)

Type of clogging indicator

(see Point 2.3)

Modification number
X the latest version is always supplied
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3
 3. DIMENSIONS
3.1. MANUAL DESIGN
HDP 340 "BestCost" HDP 600 "BestCost"

167 157
170 150.5

323

397
3.2. MULTI-EXTENDABLE
HDP 1200 "BestCost" HDP 1800 "BestCost"

390 177.5 592.5

177.5
397

397

HDP 340 BC 600 BC 1200 BC 1800 BC

E 7.127.1/11.16

Weight incl. 2.30 3.10 9.10 14.00

element [kg]

4
3.3. FULLY AUTOMATIC DESIGN
HDP 600 "HighTech"

161 163.5

394.5

3.4. MULTI-EXTENDABLE
HDP 1200 "HighTech" HDP 1800 "HighTech"

370 184.5
546 184.5
394.5

394.5

HDP 600 HT 1200 HT 1800 HT

E 7.127.1/11.16

Weight incl. 4.25 11.00 17.00

element [kg]

5
 NOTES

NOTE HYDAC Filtertechnik GmbH

The information in this brochure relates to the operating conditions and applications Industriegebiet
described. D-66280 Sulzbach/Saar
E 7.127.1/11.16

For applications or operating conditions not described, please contact the relevant Tel.: 0 68 97 / 509-01
technical department. Fax: 0 68 97 / 509-300
Subject to technical modifications. Internet: www.hydac.com
E-Mail: filter@hydac.com