Circuit Breaker Specification
Circuit Breaker Specification
38 cm
TECHNICAL SPECIFICATION
FOR 245KV / 123KV / 72.5KV / 36KV SF6 CIRUIT
BREAKERS FOR VARIOUS SUB-STATIONS OF KPTCL GRID
1.0.0 SCOPE
3.0.0 STANDARDS:
The circuit breakers shall conform to the latest revision and amendments of standards as
given below:
Sl. Standard ref.
Title
No. No.
IS : 2099
3 High voltage porcelain bushing
IEC : 60137
Indian electricity
12
rules
5.1.0 General
5.1.1 Circuit breaker offered shall be sulphur hexafluoride (SF6) type of 245KV, 123KV,
72.5 KV & 36 KV rating. SF6 gas shall serve as the quenching medium and
insulation between open contacts of the circuit breakers
5.1.2 Similar parts of the breaker, especially the removable ones, shall be freely
interchangeable without the necessity of any modification at site.
5.1.3 The circuit breaker shall comprise of three identical single pole units, for 245KV,
the type of operation shall be individually operated single poles, suitable for single
pole/three pole re-closing. For 123KV, 72.5KV & 36KV the type of operation shall
be three single poles gang operated suitable for three pole re-closing. These units
shall be linked together electrically /pneumatically/mechanically complete in all
respects.
Complete circuit breaker with all the necessary items for successful operation shall
be supplied, including but not limited to the following.
a) Breaker assemblies with bases, support structures for Circuit Breaker as well
as for individual control cabinet/central control cabinet and foundation bolts
for main structure as well as individual control cabinet / central control
cabinet (except concrete foundations), terminals and operating mechanism.
b) Compressed SF6 gas, Pneumatic system complete including compressors,
tanks, piping, fittings, valves and controls and necessary supports for inter-
pole piping for pneumatic systems.
c) One central control cabinet for each breaker with all the required electrical
devices mounted therein and the necessary terminal blocks for termination of
inter-pole wiring.
d) Instruments, gauges and other devices for SF6 gas pressure, pneumatic
pressure supervision.
5.2.0 CONTACTS:
5.2.1 All making and breaking contacts shall be sealed free from atmospheric effects.
Contacts shall be designed to have adequate thermal and current carrying capacity
for the duty specified and to have a life expectancy so that frequent replacements
due to excessive burnings will not be necessary. Provision shall be made for rapid
dissipation of heat generated by the arc on opening.
5.2.2 Main contacts shall be first to open and the last to close so that there will be little
contact burning and wear. If arcing contacts are used they shall be first to close
and the last to open. Tips of arcing contacts and main contacts shall be silver
plated or made of superior material like graphite or tungsten alloy.
5.2.3 Any device provided for voltage grading to damp oscillations or to prevent re-strike
prior to the complete interruption of the circuit or to limit over voltages on closing
shall have a life expectancy comparable to that of the breaker as a whole.
5.2.4 Breakers shall be so designed that when operated within their specified rating, the
temperature of each part will be limited to values consistent with a long life of the
material used. The temperature shall not exceed that indicated in IEC-56 under
specified ambient conditions.
5.2.5 Contacts shall be kept permanently under pressure of SF6 gas. The gap between
the open contacts shall be such that it can withstand at-least the rated phase to
ground voltage continuously at zero gauge pressure of SF6 gas due to its leakage.
If multi-break interrupters are used these shall be so designed and augmented that
a uniform voltage distribution is developed across them. Calculations/ test reports
CF4 0.05%
Oxygen + Nitrogen (Air) 0.05%
Water 15PPm
Acidity expressed
as HF 0.3ppm
Hydrolysable fluorides
expressed as HF 1.0ppm
5.6.2 The gas shall be non-flammable, nontoxic, odourless, inert and thermally stable
and shall have a high specific heat to enable quick removal of the heat produced by
the arc.
5.6.3 The deterioration or decomposition of the SF6 gas due to arcing should be
practically negligible and even when decomposed it should recombine immediately
to form the original SF6 gas within an extremely short time such as one micro-sec.
5.7.0 a) SF6 breaker shall be so designed that upon loss of pressure the gap between
open contacts shall be adequate to withstand at least the rated voltage at
atmospheric pressure of gas.
b) Bidder shall clearly bring out in his offer, the precautions to be taken in the use
of SF6 breaker.
c) Following features shall be provided for monitoring of SF6 gas in the breaker:
SF6 gas density meter with two potential free contacts of suitable rating. One of
these contacts shall be used for annunciation of low density. The other contact
shall be used by the bidder to ensure breaker lockout in the event of low SF6 gas
pressure. The successful bidder shall furnish a chart showing relation between
pressure and density of SF6 gas, as well as settings for alarm and lockout.
Suitable pressure gauges shall be provided for SF6 gas, pneumatic air, hydraulic
oil as applicable. Gauge dials shall be clearly visible with naked eye to an
observer standing on ground.
Adequate number of pressure switches, shall be provided for monitoring pressure
of SF6 gas. The pressure switches shall be provided with sufficient number of
potential free NO & NC contacts for purchaser's use in control, protection and
- A (for materials
100 50
immersed in oil or
impregnated )
120 70
-E
130 80
-B
155 105
-F
100 50
-Enamel : oil base
120 70
-synthetic in air
180 130
-H
See Note 13 See Note 13
-C
8. Any part of metal or
insulating materials in
100 50
contact with oil, except
contacts.
NOTES :
1) According to its function, the same part may belong to several categories as listed in
table. In this case the permissible maximum value of temperature and temperature
rise to be considered are the lowest among the relevant categories.
2) Care shall be taken to ensure that no damage is caused to the surrounding
Insulating material.
3) When contact parts have different coating, the permissible temperature and
temperature rises shall be those of the part having the lower value permitted in
table.
4) The quality of the coated contacts shall be such that a layer of coating material
remains at the contact area :
a) after making and breaking test (if any):
b) after short time withstand current test:
c) after the mechanical endurance test ;
According to the relevant specification for each equipment. Otherwise, the
contacts shall be regarded as "bare".
5.12.1 The circuit breaker shall be designed for electrical local as well as remote control. In
addition there shall be provision for local mechanical control (emergency trip).
5.12.2 The operating mechanism shall be of spring charging type (both for closing and
opening operation) or semi pneumatic operation type in which closing operation is
of spring charging type and opening operation is by pneumatic type or pneumatic
type for both opening & closing operations. The mechanism shall be adequately,
designed for the specified tripping and re-closing duty. The entire operating
mechanism control circuitry, individual breaker compressor unit, hydraulic pump,
spring charging motor etc., as required, shall be housed in an outdoor type, steel
enclosure. This enclosure shall conform to the degree of protection IP-55 of IS-2147
and shall be suitable for mounting on a separate concrete plinth.
5.12.3 All working parts in the mechanism shall be of corrosion resistant material. All
bearings which require greasing shall be equipped with pressure grease fittings.
5.12.4 The design of the operating mechanism shall be such that it shall be practically
maintenance free. The guaranteed number of years of maintenance free operation,
the number of full load and full rated short circuit current breaking operations
without requiring any maintenance or overhauling shall be clearly stated in the
tender bid. As far as possible, the need for lubricating the operating mechanism
shall be kept to the minimum and eliminated altogether, if possible.
B) Opening operation:
The opening operation is affected by compressed air. When the opening signal
energizes the trip coil, the latch and cam are released. Control valve is opened,
which allows the compressed air and pushes down the opening piston and effects
opening of the circuit breaker. The opening piston is held against the spring force.
a) Circuit breakers with pneumatic operating mechanism shall be provided with
individual compressed air system with an adequate compressor motor unit,
rated to meet full requirements of the respective circuit breaker.
b) The ICU shall be complete with air piping and accessories, all stop valves,
tees, pressure reducers, etc., required for normal operation of the breaker.
c) The compressed air mechanism shall be capable of operating the circuit
breaker under all duty conditions with air pressure immediately before
operation between 85% and 105% of rated supply pressure. The make /
break time at this supply pressure shall not exceed the specified make/break
time written any values of trip coil supply voltage as specified.
d) The semi - pneumatic operating mechanism shall consist of pilot or auxiliary
and main valves for closing and opening operation of the circuit breaker. The
pilot valves shall be suitable for operations either electrically by electrical
solenoids or by local control push buttons. The accessories shall include an
intake filter, stop valve, non-return valve, drain valve, breaker position
indicator, auxiliary contacts, operation counter, space heater, a set of
terminal blocks, etc.
e) The operating mechanism shall also include necessary monitoring and safety
interlocks such as pressure gauges with electrical alarm contacts for low/
high pressure signals, pressure switches for low pressure lock-out for
closing, opening and auto re-closing operations and a safety valve. Local
manual control shall not be provided. The closing and auto re-closing lock-
j) Quality of Air :
Compressed air used shall be dry and free of dust particles. Arrangement for
conditioning compressed air shall be provided as an integral part of air
compressor system. Air shall condense at working pressure at a temperature
of minus 10 deg. C. Measures of achieving this shall be brought out clearly
in the bid. All instruments required for checking the quality of air shall be
furnished as special tools along with the breakers.
k) Operating mechanism Housing:
Operating mechanism of unit compressor and all accessories shall be
enclosed in a weather proof cabinet of sheet steel construction, the thickness
of which shall not be less than 3mm. Hinged doors giving access to the
mechanism at the front and sides shall be provided.
Suitable space heaters shall be mounted in the housing to prevent
condensation. Heaters shall be controlled by differential thermostat so that
the cubicle temperature is always, maintained approximately 10 deg. C
above the outside air temperature. On/Off switch and fuse shall be provided
for the heaters. Heaters shall be suitable for 240 V AC single phase supply.
The heater leads shall be covered with porcelain material up to sufficient
length to avoid melting of insulation of the leads.
5.12.9 PNEUMATIC OPERATING MECHANISM
Pneumatic operating mechanism for both closing and opening of the breaker -
operations affected by compressed air. Other details are similar to the clause Nos.
5.12.8 (B) (a) to (k) above.
NOTE: In addition to the above details the Clause No. 5.23 for specification for
control cabinet is applicable wherever necessary.
5.12.10 SPRING OPERATING MECHANISM :
Spring charging type operating mechanism for both closing and tripping.
Closing and opening operation :
5.13.8 INTERLOCKS:
It is proposed to electrically interlock the circuit breaker with Purchaser's air break
isolating switches in the switchyard in accordance with switchyard safety
interlocking scheme. The details of the scheme shall be furnished to the successful
bidder. The requirement of auxiliary contacts to be provided in breaker operating
mechanism for successful operation of the scheme has been specified in clause
5.13.6.
5.14.0 MOUNTING:
5.16.0 PAINTING:
5.16.1 All metal sheet surfaces exposed to atmosphere shall be given two primer coats of
zinc phosphate and two coats of epoxy paint with epoxy base thinner. All metal
parts not accessible for painting shall be made of corrosion resisting material. All
machine finished or bright surfaces shall be coated with a suitable preventive
compound and suitably wrapped or otherwise protected. All paints shall be
carefully selected to withstand tropical heat and extremes of weather within the
limits specified. The paints shall be gray shade No. 631 of IS-5. The paint shall not
scale off or wrinkle or be removed by abrasion due to normal handling.
5.16.2 Paint inside the metallic housing shall be of anti-condensation type and the paint
on outside surfaces shall be suitable for outdoor installation.
5.16.3 All components shall be given adequate treatment of climate proofing as per IS :
3202 as to withstand corrosive and severe service condition.
5.17.0 GALVANISING:
5.18.0 EARTHING:
The operating mechanism housing, dead tank, support structures etc., shall be
provided with two separate earthing terminals for bolted connection to 50x8mm GI
flat to be provided by the purchaser for connection to station earth mat. The
connecting point shall be marked with "Earth" symbol No. 86 of IEC publication
117-1 Part - I
5.21.3 The current density adopted for the design of the terminal pad shall in no case
exceed 1.6A/sq. mm for copper pad and 1.0A/sq. mm for pad made of other
material.
5.21.4 The vertical clearance of lowest live part of the breaker (i.e., not the center of the
terminal pad) from ground level (including concrete foundation plinth) shall be as
given below. In no case the height less than that indicated will be accepted.
245 KV Breaker - 5750 mm
123 KV Breaker - 4600 mm.
72.5 KV Breaker - 4250 mm for Rigid Bus/ 4600mm for String Bus.
36 KV Breaker - 4000 mm
6.0.0 TESTS :
6.1.1 The Circuit Breakers offered shall be fully type tested as per the relevant standards. Formatted: Font: 11 pt, English
(India)
Type tested Circuit Breakers shall be offered. The type test reports shall be
Formatted: Indent: Left: 1.27 cm,
furnished for each rating called for in the bid. The type test reports shall not be First line: 0 cm
older than ten (10) years as on the last date of submission of bid. The type tests are Formatted: Font: 11 pt, English
(India)
to be conducted again without any extra cost to the owner in case the type test
reports are older than ten (10) years as on the last date of submission of bid. The Formatted: Font: 11 pt, English
(India)
type test charges are to be indicated in the schedule. The owner reserves right to
Formatted: Indent: Left: 1.27 cm
insist for conducting all or a few type tests even though the type tests are less than
Formatted: Font: 11 pt, Font color:
ten (10) years old as on the last date of submission of bid, the payment in such Text 1, English (India)
cases will be made as per the rates in the schedule. Formatted: Font: Bold
Formatted: Font: 11 pt, Font color:
Text 1, English (India)
a) For Circuit Breakers manufactured in India: Formatted: Indent: Left: 1.27 cm,
First line: 0 cm
ii. Type tests on indigenous equipment, for which testing facility is not available
in India, should have been conducted in a laboratory of foreign country
accredited by National accreditation body of that country.
iii. The type tests conducted in-house by manufacturers shall also be acceptable Formatted: List Paragraph, Indent:
where the specific test facilities are not available in independent NABL Left: 1.75 cm, Hanging: 0.63 cm,
Numbered + Level: 1 + Numbering
accredited laboratories provided the lab (manufacturer’s) is accredited by Style: i, ii, iii, … + Start at: 1 +
National accreditation body of the country and the tests have been witnessed Alignment: Left + Aligned at: 0.79 cm
by a representative of NABL accredited Independent laboratory/Power utility. + Indent at: 2.06 cm
Formatted: Font: Bookman Old Style,
b) For Circuit Breakers manufactured Abroad: Font color: Text 1
i. Type tests on imported equipment should have been conducted in an Indian Formatted: Font: 11 pt, Font color:
Text 1, English (India)
Laboratory or foreign laboratory accredited by National accreditation body of
respective country. Formatted: List Paragraph, Indent:
Left: 2.06 cm
ii. Type tests conducted in-house by manufacturers shall also be acceptable provided the Formatted: Indent: Left: 1.27 cm,
First line: 0 cm
laboratory is accredited by National accreditation body of the country and the tests Formatted: Font: Bold
have been witnessed by a representative of accreditation body/Power utility. Formatted: Font: 11 pt, Font color:
Text 1, English (India)
Formatted: Font: 11 pt, Bold, Font
The equipment offered if not type tested will be rejected. These tests must have color: Text 1, English (India)
been conducted not later than 1Tfive years from the last date of submission of Formatted: Font: 11 pt, Font color:
Text 1, English (India)
bid. In case the equipment of the type and design offered has already been Formatted: Indent: Left: 1.75 cm
type tested, the tenderer shall furnish four sets of the type test reports along Formatted: Font: 11 pt, Font color:
Text 1, English (India)
with the offer. 1Tyears andcomparison additionalIn case these type tests are
Formatted: Indent: Left: 1.75 cm,
conducted later than five years, all the type tests as per the relevant Hanging: 0.63 cm
5) Short time with stand current & peak withstand current tests.- Cl. No. 6.6 of
IEC 62271-100
7.1.0 The inspection may be carried out by the Purchaser or his representative at any
stage of manufacture. The successful tenderer shall grant free access to the
purchaser’s representative/s at a reasonable notice when the work is in progress.
Inspection and acceptance of any equipment under this specification by the
purchaser shall not relieve the supplier of his obligation of furnishing equipment in
accordance with the specification and shall not prevent subsequent rejection if the
equipment is found to be defective.
7.2.0 The supplier shall keep the purchaser informed in advance, about the
manufacturing Programme so that arrangement can be made for stage inspection.
7.3.0 The purchaser reserves the right to insist for witnessing the acceptance/routine
testing of the bought out items. The supplier shall keep the purchaser informed in
advance, about such testing programme.
7.4.0 No material shall be dispatched from its point of manufacture unless the material
has been satisfactorily inspected and tested unless the same is waived by the
purchaser in writing.
17.0.0 SCHEDULES:
Bidder's Name
Circuit Breaker Rating
1 General
a. Name of the Manufacturer
b. Country of Manufacture
c. Type of Circuit Breaker
d. Manufacturer's type designation
e. Standard Applicable
f. Rated Voltage (kV ms)
g. Rated Current :
i. Under normal condition (A)
ii. Under site conditions (A)
h. Rated frequency (Hz)
i. Number of poles
j. Whether 3 pole or single pole unit
k. Whether all the 3 poles ganged electrically or
mechanically
l. Whether dead tank or live tank design
m. Type of installation
n. No. of break per pole
o. Latching Current (kA)
2 Guaranteed Ratings
a. Rated short circuit breaking current
i. Symmetrical component at highest system voltage
(kA)
ii. DC Component (%)
iii. Asymmetrical breaking current at highest system
voltage (kA)
b. Rated Making Capacity
i. At higher rated voltage (kAp)
ii. At lower rated voltage (kAp)
c. i. Maximum Total break time under any duty
condition for any current up to rated breaking current
with limiting conditions of voltage and pressure (ms)
ii. Rated breaking time (ms)
d. Closing time (ms)
e. Minimum opening time under any condition with
limiting voltage and pressure (ms)
f. Maximum opening time under any condition with
limiting voltage and pressure (ms)
Date Name
Place Signature
Designation
Company Seal
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Place Signature Formatted: Centered
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