SECTION – 4.

TECHNICAL SPECIFICATION

RELAY & PROTECTION PANELS WITH SUB-STATION

AUTOMATION SYSTEM FOR 220KV SUB-STATIONS

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 1 of 145
 TECHNICAL SPECIFICATION FOR RELAY & PROTECTION PANELS WITH SUB-
STATION AUTOMATION SYSTEM FOR 220KV SUB-STATIONS

SECTION –1 RELAY & PROTECTION PANEL

CLAUSE PARTICULARS

1.00 SCOPE.
2.00 BRIEF DESCRIPTION OF PROJECT.
3.00 STANDARDS.
4.00 CLIMATIC & GEOGRAPHICAL CONDITONS
5.00 SYSTEMS DETAILS.
6.00 AUXILLARY SUPPLY.
7.00 TYPE OF PANEL.
8.00 CONSTRUCTIONAL FEATURES.
9.00 MOUNTING.
10.00 PAINTING.
11.00 WIRING.
12.00 TERMINAL BLOCKS AND TERMINAL
CONNECTORS.
13.00 SPACE FOR CONTROL CABLE AND CABLE GLANDS.
14.00 VOID.
15.00 NAME PLATE AND MARKINGS.
16.00 INTERNALLY MOUNTED EQUIPMENTS,
17.00 FUSES.
18.00 EARTHING.
19.00 VOID
20.00 TEST TERMINAL BLOCKS.
21.00 CONTROL SWITCHES,
22.00 VOID
23.00 PUSH BUTTON SWITCHES.
24.00 SYNCHRONIZING EQUIPMENTS.
25.00 VOID.
26.00 INDICATING AND INTEGRATING EQUIPMENTS.
27.00 RELAYS.
28.00 PROTECTION SCHEME.
29.00 PROTECTION PHILOSOPHY
30.00 CO-ORDINATION OF DRAWINGS OF ASSOCIATED
EQUIPMENTS OF OTHER MANUFACTURES.
31.00 DRAWINGS AND LITERATURES
32.00 TESTS, TEST CERTIFICATES AND INSPECTION
33.00 SPARES
34.00 MAINTENANCE TOOLS & EQUIPMENT
35.00 QUALITY ASSURANCE PLAN
36.00 MINIMUM EXPERIENCE FOR QUALIFYING AS A
TENDER.
37.00 PERFORMANCE GUARANTEE
38.00 TRAINING TO BOARD ENGINEERS

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 2 of 145
 39.00 DESPATCH

40.0 DEVIATON FROM TECHNICAL SPECIFICATION

41.00 SCHEDULE OF REQUIREMENTS & DELIVERY
42.0 SCHEDULE OF PRICE.
43.0 GUARANTEED TECHNICAL PARTICULARS.

ANNEXURE-RPP1-SAS
ANNEXURE- RPP2-SAS
ANNEXURE- RPP3-SAS
ANNEXURE- RPP4-SAS
ANNEXURE- RPP5-SAS
ANNEXURE- RPP6-SAS
ANNEXURE- RPP7-SAS
ANNEXURE - SAS

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 3 of 145
 SECTION-2 SUB-STATION AUTOMATION:

CLAUSE PARTICULARS

1.0 GENERAL

2.0 SYSTEM DESIGN

3.0 BAY LEVEL FUNCTIONS

4.0 SYSTEM HARDWARE

5.0 SOFTWARE STRUCTURE

6.0 TESTS

7.0 SYSTEM OPERATION

8.0 POWER SUPPLY

9.0 DOCUMENTATION

10.0 TRAINING, SUPPORT SERVICE, MAINTENANCE &

SPARES

11.0 MAINTENANCE RESPONSIBILITY

12.0 RELIABALITY & AVAILABALITY

13.0 SPARES

14.0 LIST OF EQUIPMENTS

ANNEXURE – I (GTP IAS)

ANNEXURE-RRP-TVM

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 4 of 145
 SECTION-1

KARNATAKA POWER TRANSMISSION CORPORATION LIMITED

TECHNICAL SPECIFICATION FOR RELAY & PROTECTION PANELS

WITH SUB-STATION AUTOMATION SYSTEM FOR 220KV SUB-
STATIONS
SECTION – RELAY & PROTECTION PANEL
1.00 SCOPE:

1.01 This Technical specification cs design, manufacture, inspection, testing at works and
supply, erection, testing & commissioning of relay and protection panels, with sub-
station automation system for 220KV Sub-Stations of KPTCL grid.
1.02 The interface requirement between protection relay panel/equipments and substation
automation system is the complete responsibility of the bidder. The vendor should arrange all
necessary testing instruments required for testing & commissioning of Protection &
Substation Automation System.
1.03 A dedicated vendor’s representative shall be available at site from the date of erection till the
complete course of commissioning and handover.
1.04 Vendor shall estimate lump sum cost of complete job based on tender purpose specifications &
drawings. Tender specification and drawings will be submitted as reference purpose only and
vendor shall prepare control & relay panel scheme drawings as per specification. The Bill of
Material mentioned is of minimum requirement and bidder to review the specification and
shall include all necessary relays/timers/MCB etc. for satisfactory operation of Protection &
Substation Automation System.
1.05 Bidder to propose the essential spares tools & tackles along with bid for satisfactory Operation
& Maintenance of protection system and SAS.
1.06 Supply of license of the SAS, necessary relay software & communication cables etc required
for the project is in the scope of bidder. (Like Relay, BCU, Fault disturbance recorder
configuration, programming, parameterization tool and other software as required).
1.07 The equipment should conform in all respects to the relating standards and shall be
manufactured to the highest quality of Engineering, design and workmanship. The equipment
manufactured shall ensure satisfactory and reliable performance throughout the service life.

1.08 The equipments offered shall be complete in all respects. Any material / component /
accessories/software not specifically stated in this specification but which is otherwise
necessary for trouble free operation of the equipment specified in this specification shall be
deemed to be included unless excluded expressly. All such components/ accessories / software
shall be supplied at no extra cost.

1.09The design and manufacturing shall be such that the equipment / components/
accessories/software of the same type and of identical rating shall be interchangeable.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 5 of 145
 Likewise similar or corresponding parts/ components or accessories thereof shall also be
interchangeable.

1.10 Wherever and whenever a material or article or component is specified or described by the
name of a particular brand or manufacturer or vendor, the specific item mentioned shall be
understood as establishing type, function and quality and not as limiting competition.
However, tenderers are invited to offer other similar equipments/components/accessories
provided they meet with the required standards, design, duties and performance.

1.11 All equipments offered shall confirm to type tests and shall also be subjected to acceptance
and routine tests in accordance with the requirements stipulated herein. The purchaser
reserves the right for conducting any or all of the type tests in accordance with the relevant
standards. Such type tests shall be done free of cost. Where type tests have already been
conducted the tenderer shall submit copies of the same along with tender. The type tests
certificates should however be not older than Seven (07)five years as on the last date
of submission of bid as on the date of bid opening. Any extra cost for repeating the
type tests shall be indicated in the relevant price schedules.
a) For equipments manufactured in India:
i. Type tests on indigenous equipment for which testing facility is available in
India, should have been conducted in any independent laboratories
approved by Government or accredited by National accreditation body of the
country like Central Power Research Institute (CPRI), Electrical Research
and Development Association (ERDA), etc.
ii. Type tests on indigenous equipment, for which testing facility is not
available in India, should have been conducted in a laboratory of foreign
country accredited by National accreditation body of that country.
iii. The type tests conducted in-house by manufacturers shall also be
acceptable where the specific test facilities are not available in independent
NABL accredited laboratories provided the lab (manufacturer’s) is accredited
by National accreditation body of the country and the tests have been
witnessed by a representative of NABL accredited Independent
laboratory/Power utility.
b) For equipments manufactured Abroad:
i. Type tests on imported equipment should have been conducted in an Indian
Laboratory or foreign laboratory accredited by National accreditation body of
respective country.
ii. Type tests conducted in-house by manufacturers shall also be acceptable
provided the laboratory is accredited by National accreditation body of the
country and the tests have been witnessed by a representative of
accreditation body / Power utility.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 6 of 145
 2.00 BRIEF DESCRIPTION OF PROJECT:

2.01 The details of the project are as per Annexure enclosed.

2.02 The protection to be provided for various lines, transformers etc., shall be as follows:

i. Main protection i.e. distance scheme and differential scheme shall be of fast acting
numerical type.

ii. Back up protection shall be of numerical type.

2.03 There may be changes in components ordered as per purchase order and as per approved
drawing. However, subsequent inspection and supply of panels shall conform to the approved
drawing.

3.00 STANDARDS:

Unless specified otherwise, equipment covered by this specification shall conform to the Indian
Electricity Rules and to the latest editions of relevant Indian Standards, British or American
IEC or other equivalent standard. In the event of supplies confirming to other equivalent
international standards, the salient features of comparison shall be brought out in the tender.
One copy of such standard specification in English language shall be enclosed with the tender.
A general reference list of standards is furnished as follows:

Sl.
Particulars IS BS IEC
No.
1 Application guide for electrical relays for 3842 142 50
protection and other relays
2 Electrical relays for power system 3231 ---- 50255
3 Current transformers 2705 ---- ----
4 Voltage transformers 3156 ---- ----
5 Push buttons and control switches (LV 6875 ---- ----
switching devices for control and auxiliary
circuits)
6 AC electricity meter 722 ---- ----
7 Static protective relay 8686 ---- ----
8 Indicating instruments & recorders ---- 89/90 ----
9 Fuses 2203 88 66
10 AC static watt hour meter for active energy ---- --- 686
11 Colours for ready mixed paints and enamels 5 ---- ---
12 Ready mixed paints, brushing, finishing 127 ---- ----
exterior and semi glass for general purpose
white
13 Paints, finishing interior white 641 ---- ----
14 Direct acting indicating analog electrical 1258 ---- ----
measuring instruments and their accessories part : 1-5
7-9
15 Degree of protection provided by enclosures 2147 ---- -----
for low voltage switch gear and control gear.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 7 of 145
 Sl. No. Particulars IS BS IEC
16 Performance tests for protective 4177 ---- ----
scheme used in protection of light
gauge steel against corrosion
17 Sub-Station Automation System ---- ---- 6185061850 Ed1
& Ed2 (Site
selectable)
18 Communication Protocol ---- ---- 60870-5-104
19 Numerical relays ---- ---- 61000
20 Environmental testing ---- ---- 68
21 Insulation co-ordination for ---- ---- 664
equipment with low-voltage
system

4.00 CLIMATIC AND GEOGRAPHICAL CONDITIONS:

4.01

Sl.
Particulars
No.
1. Altitude Not exceeding 1000 Mtrs.
2. a) Max. ambient air temperature 50 deg.C
b) Average daily ambient air temperature 35 deg.C
3. Minimum ambient temperature 5 deg. C
4. Relative humidity 10-100%
5. Average annual rainfall 1000 to 3000mm / 5000mm
6. Average period of rainfall in a year 5 months
7. Maximum wind pressure in Kg/Sq. mt. 150
8. Isoceraunic level 46

4.02 The climate is moderately hot, tropical climate conducive to rust and fungus growth.

4.03 The climatic conditions are given to indicate wide range of variation in ambient conditions.

4.04 All electrical devices shall be tropicalised and given fungicidal treatment. They shall also be
capable of satisfactory operation under the hot and humid climatic conditions that would
prevail at the site.

4.05 All the equipments, contacts, etc., shall be designed to withstand seismic acceleration
equivalent 0.3 g. Air conditioning is not available in the control room.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 8 of 145
5.00 SYSTEM DETAILS:

5.01 Following is salient particulars of the system.

Sl. Particulars 220 KV 110KV 66 KV 33 KV

No.
1 Nominal system 220 110 66 33
voltage (KV)
2 Highest system 245 123 72.5 36
voltage (KV)
3 No. of phases 3 3 3 3
4 Frequency ( Hz) 50 50 50 50
5 Method of Effectively Effectively Effectively Effectively
grounding earthed earthed earthed earthed

5.02 The relays and meters shall be suitable for operation at 1 Amp Current Transformer secondary
and 110V phase to phase and 63.5 volts phase to neutral, secondary voltage of the Voltage
Transformer.

6.00 AUXILIARY SUPPLY:

6.01 The Purchaser shall make separate arrangement for providing low tension AC & DC power
supply for control and auxiliary use. The tenderer shall give in his tender the estimate for AC
& DC power required for the equipment covered by this specification.

6.02 The auxiliary supply voltage available is as follows:

Sl.
Particulars Details
No.
1 Power devices (like 415V, 3 phase, 4 wire, 50Hz AC supply with one
drive motors etc) point grounded
2 AC control and 240V, 1 phase, 2 wire, 50 Hz AC supply with one
protective devices point grounded
3 DC for alarm, control a) 220V for 220KV Stations.
and protection - 2 wire ungrounded DC supply from batteries and
devices battery charger. The ripple content in the DC supply
from the charger will be less than 2%

The above supply voltage may vary as follows:

1 AC supply Voltage variation +10% to –30%

Frequency variation ± 5%
Both variations may occur simultaneously or
independently
2 DC supply +10% to –20%

6.03 Each of the foregoing supplies will be made available by purchaser at one terminal point for
each equipment for operation of accessories and auxiliary equipments. In case of 110V, AC
supply is required, the tenderer shall include adequately rated 415/110V control transformers

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 9 of 145
 for each equipment. Bidders scope of supply shall include distribution beyond the points of
supply, including supply of interconnecting cables between instruments and terminal blocks.

7.00 TYPE OF PANEL:

7.01 VOID

7.02 VOID

7.03 Simplex Panel: Simplex Panel shall consist of vertical front panel with equipments mounted
there on and wiring occurs from rear of the control panel and either from rear or front of relay
panel. In case of panels having width of more than 800 mm, double leaf doors shall be
provided, the door shall have handles with either built in locking facility or shall be provided
with pad lock. Panel shall have hinged type openable glass door in front. Relay/devices shall be
visible from front glass door with front and rear door opening. All equipments shall be
mounted on a 19” rack swing door inside the front glass frame. The panel shall have padlock
arrangement for locking.

8.00 CONSTRUCTIONAL FEATURES:

8.01 Relay Panel shall be of Simplex type design. It is the responsibility of the bidder to ensure that
the equipments specified and such unspecified complementary equipment required for
completeness of the protective/ control schemes be properly accommodated in the panels
without congestion and if necessary, provide either more number of panels or panels with
larger dimensions. No price increase at a later date on this account shall be allowed. However
the width of the panels that are being offered to be placed in existing control room should be in
conformity with space availability in the control room.

8.02 Panels shall be completely metal enclosed and shall be dust, moisture and vermin proof. The
enclosure shall provide a degree of protection not less than IP-31 in accordance with IS : 2147.

8.03 Panels shall be free standing, floor mounting type and shall comprise structural frames
completely enclosed with specially selected smooth finished, Cold rolled sheet steel of
thickness not less than 3mm for weight bearing members of the panels such as base frame,
front sheet and door frames, and 2.0mm for sides, door, top and bottom portions. There shall be
sufficient reinforcement to provide level surfaces, and resistance to vibration and rigidity
during transportation and installation.

The dimensions of the panels shall be as given below:

Height - 2312 mm including base channel height of 102mm.
Depth - 610mm
Width - 800/ 1000 mm.

8.04 All doors, removable covers and panels shall be gasketed all around with Synthetic gaskets.
Neoprene/EPDM generally conforming with provision of IS-11149. However XLPE gasket
can also be used for fixing protective glass doors. Ventilating louvers, if provided shall have
screens and filters. The screens shall be made of either brass or GI wire mesh.

8.05 Design, materials selection and workmanship shall be such as to result in neat appearance,
inside and outside with no welds, rivets or bolt heads appearing from outside, with all exterior
surfaces smooth.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 10 of 145
8.06 Panels shall have base frame with smooth bearing surface, which shall be fixed on the
embedded foundation channels/insert plates. Anti-vibration strips made of shock absorbing
materials, which shall be supplied by the bidder, shall be placed between panel & base frame.

8.07 Cable entries to the panels shall be from the bottom. Cable gland plate fitted on the bottom of
the panel shall be connected to earthing of the panel/ station through a flexible braided copper
conductor rigidly.

8.08 Relay panels of modern modular construction would also be acceptable.

8.09 The purchaser reserves the right to order the panels in full or part of the quantity indicated in
the annexure. However, the breakup will be station – wise.

8.10 The offer shall include dummy panels and filler plates wherever necessary to have continuous
formation. However the purchaser reserves the right to order the dummy panels and filler
plates.

9.00 MOUNTING:

9.01 All equipment on and in panels shall be mounted and completely wired to the terminal blocks
ready for external connections. The equipments on front of panel shall be mounted flush with
only their bezels projection.

9.02 Equipment shall be mounted such that removal and replacement can be accomplished
individually without interruption of service to adjacent devices and are readily accessible
without use of special tools. Terminal marking on the equipment shall be clearly visible.

9.03 The centre lines of switches, push buttons and indicating lamps shall be not less than 750mm
from the bottom of the panel. The center lines of relays, meters and recorders shall be not less
than 450 mm from the bottom of the panel.

9.04 The centre lines of switches, push buttons and indicating lamps shall be matched to give a neat
and uniform appearance. Like wise the top lines of all meters, relays and recorders etc.., shall
be matched.

9.05 Final arrangement of control instruments & relays shall be as per the drawing approved by the
purchaser.

9.06 No equipment shall be mounted on the doors.

9.07 At existing station, panels shall be matched with other panels in the control room in respect of
dimensions, colour, appearance and arrangement of equipment (center lines of switches, push
buttons and other equipment) on the front of the panel.

9.08 All the equipment connections and cabling shall be designed and arranged to minimize the risk
of fire and damage which may be caused by fire.

9.09 The contractor shall carry out cut out, mounting & wiring of free issue items supplied by other
which are to be mounted in this panel in accordance with corresponding equipment
manufacturers drawing.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 11 of 145
 If any cutouts are left blank for mounting of future equipment, it shall be properly blanked off
with metal plates, and wires left shall be properly insulated or terminated to a terminal block.

10.00 PAINTING:

10.01 All sheet steel work shall be phosphated in accordance with the IS: 6005 "Code of practice for
phosphating iron and steel”.

10.02 Sheet steel shall be sand blasted to remove rust and scale, oil grease, dirt and swarf shall be
thoroughly removed by emulsion cleaning.

10.03 Rust and scale shall be removed by pickling with dilute acid followed by washing with running
water, rinsing with a slightly alkaline hot water and drying.

10.04 After phosphating, thorough rinsing shall be carried out with clean water followed by final
rinsing with dilute dichromate solution and oven drying.
10.05 The phosphate coating shall be sealed with application of two coats of ready mixed, stoved
type zinc chromate primer. The first coat may be “flash dried” while the second coat shall be
stoved.

10.06 After application of Primer, the panel exterior shall finally be painted with two coats of
synthetic enamel paint, each coat applied by stoving. The colour of the finishing paint shall
generally be "Siemens grey" corresponding to shade No. RAL 7032of IS-5 for panel exterior.
All cubicle interiors shall be painted white, so as to give a contrasting effect with cubicle
wiring

10.07 Each coat of primer and finished paint shall be of slightly different shade to enable inspection
of painting. The final finished thickness of paint film shall not be less than 60 microns and
shall not be more than 100 microns.

10.08 The finished paint appearance shall be aesthetically pleasing and shall be free from scratches,
dents or unevenness. A small quantity of paint shall be supplied free of cost for minor touching
up, if any that may be required at site.

10.09 In case the tenderer proposes to follow any other established painting procedure like
electrostatic painting, the procedure shall be submitted along with offer/bid for purchaser's
review and approval.

11.00 PANEL INTERNAL WIRING:

11.01 All wiring shall be of switch board type super flexible multi-stranded PVC (700C) insulated
1100V grade cables & shall be of FRLS type, C2 category, conforming to IS: 1554
(Part-1) and its amendments and shall be suitable for a steady conductor
temperature of 700C, which has proved its utility in tropical regions against hot and moist
climate and vermin (mice, white ants and cockroaches, etc.) and of FRLS type.

11.02 The size of wiring in different circuits shall not be less than those specified below:
Sl. Circuits Area of cross-section of

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 12 of 145
 No. conductor ( minimum
permissible size of wire)
1 Metering and relaying circuits connected to CTs 2.5 sq. mm
and PTs
2 Audio visual annunciation, signaling and control 1.5sq. mm
circuits
3 AC/DC Auxiliary control supply circuits 1.5sq. mm

11.03 Following colour scheme shall be used for the wiring.

Colour of the
Circuit where used Colour of the ferrule
wire
Red Red phase of instrument transformer Red
circuits
Yellow Yellow phase of instrument Yellow
transformer circuits
Blue Blue phase of instrument transformer Blue
circuits
Green Neutral connections earthed or not Green
earthed in the instrument transformer
circuits
White AC control wiring circuits using 415/ Respective phase:
240V auxiliary supply and cubicle Red, Yellow and blue
lighting Neutral : green
Grey DC control wiring circuits Red : Trip circuit
Blue : indicating circuit
Yellow: alarm circuit
Green : relay, auxiliary
and other interconnections
Lower voltage DC supply (from DC to -“-
DC converter)

11.04 All cubicle wiring shall be of the grouped type and laid out in flat formation on the framework,
in the interior of the panel cubicles and secured to it by means of cleats. Wiring shall be run
straight and given right angle bends wherever necessary. Wiring round the hinges shall be of
extra flexible conductors twisted around the axis of the wires.

Longitudinal throughs extending through out the full length of the panel shall be preferred for
inter panel wiring. Interconnection to adjacent panel shall be brought out to a separate set of
terminal blocks located near the slots of holes meant for taking the interconnecting wires. All
potential bus wiring, audible alarm, bus wiring, AC & DC control supply bus wiring, wiring
for cubicle lighting and such other wiring which runs from cubicle to cubicle within the
switchboard shall be laid down in gutters and shall be carefully screened.

Wiring connected to the space heaters in the cubicle shall have porcelain headed insulation
over a safe length from the heater terminals.

Each wire shall be continuous from end to end and shall not have any joints within itself.
Individual wires shall be connected only at the connection terminal or studs of the terminal
blocks, meters, relays, instruments and other switch board devices.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 13 of 145
 Terminal ends of the wires shall be provided with numbered self-locking ferrules suitably
coloured for phase identification. At points of intersection where a change of number is
necessary, duplicate ferrule shall be provided with the appropriate numbers on the changing
end.

Wire ends shall be elegantly hooked with Ross - Courtney solder less Terminals. At the
terminal connection, washers shall be interposed between wire terminals and the holding nuts.
All holding nuts shall be secured with locking nuts. The connection stud shall project at least 3
mm from the lock nut surface,

Wiring shall be so connected at the terminal studs that no wire terminal number ferrule gets
masked due to succeeding connections. All wire shall be suitable for bending and shall meet
the terminal studs at right angles with the stud axis and they shall not be skewed.

All studs, nuts, bolts, screws etc., shall be threaded according to the IS practice unless
purchaser's approval to any other practice of threading is obtained. Spare quantity of nuts, lock
nuts and washers of all varieties used on the switchboard shall be supplied to the extent of 10%
of the used quantities. The supplier should note that there would be no mezzanine floor for the
control room building for cable spreading and the method of taking the cables directly into
panel from the duct shall be clearly indicated.
Contractor shall be solely responsible for the completeness & correctness of the internal wiring
and for the proper functioning of the connected equipments.

12.00 TERMINAL BLOCKS AND TERMINAL CONNECTORS:

12.01 Terminal blocks shall be of the projecting stud type with check nuts and washers. The
insulation housing of the terminal connector along with barriers shall be moulded from
thermosetting resin dielectric and shall be of AC 1100V grade. The studs shall be fully
threaded and shall be of tin plated brass. The size of the studs shall be suitable for a continuous
rating of not less than 35 Amps and shall accommodate the conductor terminal with a close fit,
check nuts and washers shall also be of tin plated brass. Check nuts shall be hexagonal and
shall be suitable for being tightened with tubular box type spanners. The end termination
facility shall be suitable for tightening with screw driver. Tin plated brass inserts shall be
provided between the terminal connector studs for effective resistance free, electrical contact
between the incoming and outgoing terminations.

12.02 Terminal connectors shall be preferably of bolt and nut type for being assembled on to standard
mounting channels for multi-way grouping to form terminal blocks. These terminal blocks
shall be mounted vertically in columns inside the panel in a pillar type formation and shall be
so located that the incoming tail ends of the control cables can be terminated to these terminal
blocks easily.

12.03 All terminal blocks shall be provided with removable shrouds made of transparent dielectric
material rated for 1100V grade. Each shroud shall be etched or provided with a plastic marker
strip to identify the circuits that are terminated.

12.04 Each terminal block shall be provided with at least 30% spare terminals on each panel and
these spare terminals shall be uniformly distributed on all terminal blocks.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 14 of 145
12.05 All studs, nuts, screws etc., shall be threaded according to IS:7684. Sufficient spare quantities
of all varieties and size of bolts, studs, nuts, washers and screws used in the cubicle shall be
supplied along with cubicle free of cost.

12.06 Where terminal blocks are arranged in different columns or rows then minimum clearance of
150 mm shall be provided between the terminal block. A minimum clearance of 250 mm shall
be kept between Terminal blocks and associated cable gland plates.

12.07 Terminal blocks containing CT secondary leads shall be provided with test, isolating, short
circuiting & earthing facilities / sliding link type and VT’s secondary leads shall be provided
with isolating features.

12.08 Arrangement of terminal block assemblies & wiring channel within the enclosure shall be such
that a row of terminal blocks is run in parallel & close proximity along each side of the wiring
duct to provide for convenient attachment of internal panel wiring. The side of terminal block
opposite to wiring duct shall be reserved for the owner’s external cable connections. All the
adjacent terminal blocks shall also share the field wiring corridor. All wiring shall be provided
with adequate support inside the panels to hold them firmly & to enable free & flexible
termination without causing strain on terminals.

13.00 SPACE FOR CONTROL CABLES AND CABLE GLANDS:

All control and supply cable will be conducted at the bottom of the cubicles. The bottom plates
of panels shall be fitted with removable gland plates and fixed with the cable glands, the size of
which shall suit the owner's external cables. Cable glands shall be screened type and made of
brass or nickel plated steel and shall be suitable for PVC armoured cable. Necessary drawing
showing the cable entry position and foundation bolt location shall be supplied by the bidder.
The required quantities of cable glands suitable for the cable sizes as described below shall be
provided in each panel.

19 C x 2.5 Sq. mm for Power Transformer.

19 C x 2.5 Sq. mm for Circuit Breaker.
10 C x 2.5 Sq. mm for Circuit Breaker.
4 C x 6.0 Sq. mm for CT Circuits.
2 C x 10 Sq. mm for NCT Circuits.
4 C x 6 Sq. mm for PT Circuits and D.C.
10 C x 2.5 Sq. mm for Isolator.
2 C x 2.5 Sq. mm. for coupling capacitor.

14.00 MIMIC DIAGRAM: VOID

15.00 NAME PLATE & MARKINGS

15.01 Each unit panel shall be provided with a circuit label of size 40mm x 200mm (min) located
prominently at the top on the front and rear face of the panel. Circuit labels shall be located
inside the cubicle also for easy identification on both halves of the panel. These name plates
and labels shall bear the name of the circuit or equipment etc., to which the panel is associated
with. The letter shall have a minimum height of 20mm.

15.02 The name plate shall be 50mm width plates made of brass or black plastic and shall be etched
with 3mm sized letters of the name of the associated circuit / equipment. The etched letters

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 15 of 145
 shall be duly filled in with white enamel paint, if the plate is of black plastic or with black
enamel if the plate is of brass.

15.03 All instruments, relays and such other electrical devices and accessories mounted in the control
panel shall be provided with name plate bearing the name of the manufacturer, serial number,
type and technical rating data. These name plates shall be installed at the rear of the device
inside the cubicle.

15.04 VOID

15.05 Each panel shall be provided with a label located at the bottom corner on the front and shall
contain the following details:

i. Manufacturer's name.
ii. P.O. No. & date.
iii. Drawings reference No. that pertains to that panel.
iv. Serial No. of the panel.

The letters on name plates shall have minimum height 4 mm and the gap between lines / words
shall be more than 2 mm.

16.00 INTERNALLY MOUNTED EQUIPMENTS:

16.01 SPACE HEATERS:

Each control and relay panel shall be provided with a strip type or coil type tubular enclosed
space heaters to prevent condensation of moisture within the panel. It shall be installed at the
base of the cubicle and operated on 240V AC single phase supply. The surface temperature
shall be well below visible heat. Space heaters shall be provided with an independent switch
control, fuse and an adjustable thermostat to regulate the temperature.

16.02 PANEL LIGHTING:

The interior of the cubicles shall be illuminated by fluorescent lamps. The illumination shall be
free from hard shadows and shall be planned to avoid any strain or fatigue to a wire man
working inside the cubicle due to any abnormal or non-uniform illumination. These lamps shall
be operated through switches or door push buttons. It shall operate on 240V, AC single phase
supply.

16.03 POWER SOCKETS:

At least 3 nos. of 5 Amps three pin multiple plug points and 2 nos. of 15 Amps, 3 pin power
plug outlets shall be provided at convenient points in each set of the 220KV, 110KV, 66KV
and 33KV control panels. The plug points shall be provided with electrical and mechanical
cover with chain. For simplex panels, a single phase 5A plug and socket and a 15 Amp. 3 Pin
power plug & socket with switch is to be provided with security cover

17.0 FUSES:

17.01 H.R.C. fuses of adequate current and voltage rating shall be provided inside the cubicle for the
various protection, control and incoming auxiliary AC & DC supply circuits.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 16 of 145
 The fuse bases and carriers shall be mounted inside the cubicle in an easily accessible location.
They shall conform to relevant standard and shall be designed to carry HRC cartridge fuse
links. The fuse bases and carriers shall be moulded from the thermosetting resin dielectric or
moulded standard grades phonolic Bakelite or equivalent thereof and shall be black in colour.
The selection of the main and sub-circuit fuse ratings shall be such as to ensure selective
clearance of sub-circuit faults. All accessible live connections to fuse bases shall be adequately
shrouded. Fuses shall have operation indicators for indicating blown fuse condition. Fuse
carriers and bases shall have imprints of the fuse rating and voltages.
The short time fuse rating of fuses shall be not less than 9KA.

There shall be individual fuse units for each of the following circuits:

i) Signaling and Annunciation circuits.

ii) V.T. secondary instrument circuits.
iii) V.T. secondary, relay circuits.
iv) AC & DC control circuits (shall be separate for CB & Isolators).
v) AC auxiliary circuits.
vi) AC Power socket, cubicle space heater and lighting.
vii) Others if any.

18.00 EARTHING:

18.01 All panels shall be provided with a bare copper tinned earthing bus extended throughout the
length of the panel. Location of earth bus shall ensure no radiation interference for earth
system under various switching conditions of isolators and breakers. The material size of the
earthing bus shall not be less than 25 mm x 6 mm, perforated copper with threaded holes at a
gap of 50mm with provision of bolts & nuts for connection with cable armours & mounted
equipments etc for effective earthing. When several panels are mounted adjoining each other,
the earth bus shall be made continuous and necessary connection and clamps for this purpose
shall be included in the scope of supply. Provision shall be made for extending the earth bus
bars at a future date into new adjacent panels to be installed if any. Provision shall be made at
the end panels for connecting the same to the system earth ground mat.

18.02 All metallic cases of instruments, relays, accessories installed within the cubicle shall be
connected to the earth bus with 1100V grade standard multicore 2.5 sq. mm PVC insulated
conductor of green colour. The run of the wires shall be continuous without any joints and shall
be crimped at either end with open type solder less lugs.

18.03 Looping of earth connections, which would result in loss of earth connection to other devices
when the loop is broken, shall not be permitted. However, looping of earth connections
between equipment to provide alternative paths to earth bus shall be provided.

18.04 VT & CT secondary neutral or common lead shall be earthed at one place only at the terminal
blocks where they enter the panel. Such earthing shall be made through links so that earthing
may be removed from one group without disturbing continuity of earthing system for other
groups.

18.05 An electrostatic discharge arrangement shall be provided in each panel so as to discharge

human body before handles the equipments inside the panels.

19.00 INDICATING LAMPS: VOID

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 17 of 145
20.00 TEST TERMINAL BLOCKS:

20.01 Each panel where metering is involved shall be installed with instrument test terminal blocks.
These test terminal blocks shall be designed for use on panels with poly-phase meters to
facilitate their in-situ testing. The test terminal blocks shall be mounted at the bottom end of
the front face of the panel. They shall be of the projecting type semi-flush mounted with wire
connected at the back. All wiring to indicating, integrating and recording instruments shall be
done through the Test Terminal Block. The test terminal block shall be provided with screw
type front cover such that the removal of this cover shall grant access to the terminals in the
front for connecting check meters or for injection of external supply to the panel instruments.

20.02 The test terminal blocks shall facilitate in-situ testing of instruments without interrupting the
primary load circuit. The current terminals shall therefore be provided with shorting
arrangement through links before interrupting the normal circuit for insertion of external check
meters or for injection of an external supply into the panel instruments without causing an open
circuit in the current transformer secondaries. The potential terminal shall be provided with
sliding links for isolation of the normal supply voltage to the panel instruments from the
secondaries of voltage transformer.

20.03 The test terminal block shall have its insulation housing made of a moulded dielectric materials
such as phonolic Bakelite or equivalent thereof with adequate insulation between current and
potential terminals of different phases. The potential testing studs shall preferably be housed in
narrow recesses of the block moulded insulation to prevent accidental short circuit between
potential studs themselves or between potential and current terminals. The cover studs to be
provided shall be suitable for sealing with lead seals so as to prevent unauthorized access to the
test studs.

20.04 The test terminal block rating shall be 1100 volts, 35 Amps, The terminals shall be nickel-
plated brass and their contact resistance shall be less than 1 milli ohm. The test Terminal Block
shall preferably be of IMP make or any other standard link type makes.

21.00 CONTROL SWITCHES:

21.01 Control and instrument switches shall be rotary operated type with escutcheon plates clearly
marked to show operating position and circuit designation plates and suitable for flush
mounting with only switch front plate and operating handle projecting out. Handles of different
shapes and suitable inscriptions on switches shall be provided as an aid to switch identification.

21.02 The selection of operating handles for the different types of switches shall be as follows;

a) Selector switches Oval or knob, black

b) Trip transfer switches Pistol grip, lockable, black

21.03 VOID

21.04 VOID

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 18 of 145
21.05 Lockable type of switches, which can be locked in particular positions, shall be provided when
specified. The key locks shall be fitted on the operating handles.

21.06 All control switches wires shall be connected at the back. The contact mechanism shall become
operated. The contacts shall be silver plated and designed for liberal rating of the duty
involved. The contacts shall be provided with a dust and vermin proof removable protection
cover. The protection cover shall preferably be of transparent, inflammable material made of
moulded dielectric materials. Springs to be provided in the switch shall not be used as current
carrying parts.

The contacts provided in the switch shall not be used as continuous current carrying parts.

The contact combination and their operation shall be such as to give completeness to the
interlock and function of the scheme. The contact rating of the switches shall be as follows :

Contact rating in Amps

Description
220V/110V DC 240V AC

a) Make and carry continuously 10 10

b) Make and carry for 0.5 seconds 30 30

c) Break:
1. resistive load 3 7
2. inductive load with L/R = 40 ms 0.2 ---

21.07 VOID

22.00 SYNCHRONIZING SWITCHES: VOID

23.00 PUSH BUTTON SWITCHES

a) Push button switches provided, shall be of the momentary contact type wired back
connected. They shall be semi-flush mounted and where required they shall be
shrouded to prevent inadvertent or undesirable operation. They shall be provided with
integral inscription plates engraved with their functions.

b) All push buttons shall be with two sets of Normally Open (NO) and Normally Closed
(NC) contacts. The contact faces shall be silver plated and shall be able to make/break
and carry the rated current. The rated current shall be appropriate to the duty of the
desired function, but not less than 5 Amps.

24.00 SYNCHRONIZING EQUIPMENT: (Applicable for 220KV Sub-Station only)

24.01 The model sequence of synchronizing of various voltage classes in the station is as follows:

a) Synchronizing outgoing 220 kV lines with any one of the main buses.
b) Synchronizing 220KV and 110/66 kV breaker of Power transformer.
c) Synchronizing outgoing 110/66 kV lines with any one of the main buses.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 19 of 145
25.00 ANNUNCIATION SYSTEM: VOID

26.0 INDICATING & INTEGRATING INSTRUMENTS:

26.01 VOID

26.02 VOID

26.03 VOID

26.04 VOID

26.05 INTEGRATING METERS:

a) It shall of static type, 3 phase, 4 wire, 2 element trivector meter suitable for 1 Amp, CT and
110 volts phase to phase VT secondaries. It must be flush mounted type and tropicalisesd.
It shall have separate registers for recording KWh and KVARh consumption separately and
also demands with automatic resetting at the end of the month and also to record EXPORT
AND IMPORTS.

b) The meter should be of 0.2S accuracy class.

c) The meters shall have legible LED/LCD minimum 6 digits auto-cycle display. The meter
shall have non-volatile memory requiring no battery back up.

d) The meters shall conform to the detailed specification enclosed as Annexure.

26.06 VOID

26.07 VOID

27.00 RELAYS:

27.01 GENERAL:

a) All relays shall conform to the requirements of IS3231/IEC 50255/IEC 61000 or other
applicable standards. Relays shall be suitable for flush or semi flush mounting on the front
with connections from the rear.

b) All main protective relays shall be numerical type & communication protocol shall be as per
IEC 6185061850 Ed1 & Ed2 (Site selectable). Further the test levels of EMI as indicated in
IEC 6185061850 Ed1 & Ed2 (Site selectable) shall be applicable to these.

c) A detailed note regarding the various quality control procedures adopted by the manufacturer
should be given with special reference to static / numerical relay components on their quality
assurance tests. Information should be furnished regarding various equipment used for quality
assurance tests.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 20 of 145
d) The numerical relays offered must have proven performance. The bidder shall give a detailed
account of the field experience of the relays offered, information regarding experience in
designing etc.

e) The protection scheme at the other end of the transmission line will be furnished to the
successful bidder if required. The other particulars like distance of the lines, impedance, CT
ratios, PT details will be furnished to the successful bidder and should provide the protection
schemes suitable for parameters furnished.

f) The relay codes mentioned in the wiring/ schematic diagram, for auxiliary relays etc., which
are part of a composite relay, shall be marked on the name plate provided. This is required to
facilitate the field staff, to identify the auxiliary relay provided in the composite unit at the time
of trouble shooting.

g) All relays, other components, wiring etc shall withstand a test voltage of 2.5kV RMS, AC, 50
Hz.

h) The tenderer shall give a detailed account of the field experience of the relays offered.
Information regarding experience within the country should be indicated, giving the
approximate quantity of similar relays supplied in India. The bidder should also give an
account of his experience in designing coordinating similar protective gear within the country.

i) The tenderer shall indicate what facilities are available with him within the country for repair /
recalibration of the relays offered by him. Whether such facilities are available for the repair of
imported relays included in his offer shall also be stated in the tender.

j) The tenderer shall indicate what facilities are available with him for commissioning these
Relays. Such facilities shall cover indigenous and imported equipment. The bidder shall
arrange to train at his cost the engineering staff of KPTCL for trouble- free operation and
maintenance of these relays.

27.02 a) The protective and auxiliary relays offered shall be of proven design and based
on sound principles and should conform to BS : 142 and IS : 3231 and IEC : 255
wherever applicable. The protection equipment shall be designed and applied to
provide maximum discrimination between faulty and healthy circuits and its
performance shall be in accordance with the BS standard 3950. The equipment shall
remain in operation during transient phenomenon, which may arise during switching or
other disturbances to the system. They shall be in standard cases and shall be provided
with dust and vermin proof cases and covers, The covers shall be transparent and shall
be removable from the front. The relay shall be suitable for semi-flush mounting only
the flanges projecting in the front and with connection from the rear. The relays shall be
rectangular in space and dull black or egg shell black enamel painted cases.

b) All protective relays shall be in draw-out or plug-in type / modular cases with proper
testing facilities. The testing facilities provided on the relays shall be specifically stated
in the tender. Necessary test plugs shall be supplied loose and shall be included in
bidder's scope of supply. Test block and switches shall be located immediately below
each relay for testing. As an alternative to test block and test plug arrangements the
bidder shall also quote alternative testing facility of protective relays by providing a
push button which when pressed connects the testing equipment to the relay coils and
injects current in the coil and automatically disconnects the trip circuits and on

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 21 of 145
 operation of relay gives a signal that the equipment and the circuits are correct. The
above tests shall be carried out without short circuiting the CT secondary connections.
The Purchaser reserves the right for accepting any one of the above two testing
facilities. Unless otherwise specified all auxiliary relays and timers shall be supplied in
non-draw out cases/ plug-in type modular cases.

c) All AC relays shall be suitable for operation at 50 Hz AC Voltage operated relays shall
be suitable for 110 Volts VT secondaries and current operated relays for 1 Amp CT
secondaries as specified. DC auxiliary relays and timers shall be designed for the DC
voltage specified, and shall operate satisfactorily between 80% and 110% of rated
voltage. Voltage operated relays shall have adequate thermal capacity for continuous
operation.

d) All relays coils requiring a continuous voltage shall have adequate thermal capacity for
continuous operation. The current and voltage coil shall be rated for the current and
voltage rating specified under system details and auxiliary supply.
Opto Inputs: To avoid spurious pickup & mall operation of opto inputs they shall have
programmable opto inputs thresholds. Which shall be immune to capacitive discharge,
spurious pick up for battery earth fault conditions, switching voltages and also ensure
minimum chatters. All BI’s & BO’s of Numerical relays shall be independent &
galvanically isolated. All numerical relays shall be suitable auxiliary supply voltage of
80 -250V DC and BI’s shall be suitable for 80-250V DC supply.

e) The power supply unit shall be fully rated with liberal design in capacity.

f) The DC supply for solid state relay shall be from DC / DC converters and these shall be
amply and fully rated for all operating conditions in service. Provision of DC stand by
power supply will however not be acceptable.

g) The protective relays shall be suitable for efficient and reliable operation of the
protection scheme described in the specification. Necessary auxiliary relays and timers
required for interlocking schemes for multiplying of contacts/ suiting contact duties of
protective relays and monitoring of control supplies and circuits, lockout relay
monitoring circuits etc. and also required for the complete protection schemes
described in the specification shall be provided. All protective relays shall be provided
with at least two pairs of potential free isolated output contacts. Auxiliary relays and
timers shall have pairs of contacts as required to complete the scheme, contacts shall be
silver faced with spring action. Relay case shall have adequate number of terminals for
making potential free external connections to the relay coils and contacts, including
spare contacts. Relay cases size shall be so chosen as not to introduce any limitations
on the use of available contacts on the relay due to inadequacy of terminals. Paralleling
of contacts, if any shall be done at the terminals on the casing of the relay.

h) All protective relays, auxiliary relays and timers except the lock out relays and
interlocking relays specified shall be provided with self-reset type contacts. All
protective relays and timers shall be provided with externally hand reset positive action
operation indicators with inscription subject to purchaser's approval. All protective
relays which do not have built in hand-reset operation indicators shall have additional
auxiliary relays with operating indicators (Flag relays) for this purpose. Similar
separate operating indicator (auxiliary relays) shall also be provided in the trip circuits

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 22 of 145
 of protections located outside the board such as buchholtz relays, oil and winding
temperature protection, sudden pressure devices, fire protection etc.

i) There shall be no relay in the protective circuits, which shall cause tripping of the
circuit breaker when the relay is de-energized.

j) Timers shall be of solid or static type. Pneumatic timers are not acceptable. Time delay
in terms of milliseconds obtained by the external capacitor/resistor combination is not
preferred & shall be avoided.

k) Provision shall be made for easy isolation of trip circuit of each relay for the purpose of
testing & maintenance.

l) All protective relays & alarm relays shall be provided with one extra isolated pair of
contracts wired to terminals exclusively for further use.

m) The setting range of relays offered, if different from ones specified shall also be
acceptable if they meet the functional requirement.

n) Any alternative/additional protection of relays considered necessary for providing

complete effective & reliable protection shall also be offered separately. The
acceptance of this alternative/additional equipment shall lie with KPTCL.

o) Auxiliary seal-in-units provided on the protective relays shall preferably be of shunt

reinforcement type. If series relays are used the following shall be strictly ensured.
i) The operating time of the series seal-in-units shall be sufficiently shorter than
that of the trip coil or trip relay in series with which it operates to ensure
definite operation of the flag indicator of the relay.

ii) Seal-in-units shall obtain adequate current for operation when one or more
relays operate simultaneously.

iii) Impedance of the seal-in-units shall be small enough to permit satisfactory

operation of the trip coil on trip relays when D.C supply voltage is minimum.

iv) Trip-Circuit seal – in is required for all trip outputs irrespective of the
magnitude of the interrupted current. The trip-circuit seal-in logic shall not only
seal –in the trip outputs but also the relevant initiation signals to other scheme
functions (e.g. initiate signals to the circuit breaker failure function, reclosing
function etc.,) and the alarm output signals.

v) Two methods of seal-in are required, one based on the measurement of AC

current, catering for those circumstances for which the interrupted current is
above a set threshold, and one based on a fixed time duration, catering for those
circumstances for which the interrupted current is small (below the set
threshold).

vi) For the current seal-in method, the seal-in shall be maintained until the circuit
breaker opens, at which time the seal-in-shall reset and the seal in-method shall
not now revert to the fixed time duration method. For this seal-in method, the
seal-in shall be maintained for the set time duration. For the line protection

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 23 of 145
 schemes, this time duration shall be independently settable for single –and three
–pole tripping.

vii) Seal-in by way of current or by way of the fixed duration timer shall occur
irrespective of whether the trip command originates from within the main
protection device itself (from any of the internal protection functions), or from
an external device with its trip output routed through the main protection device
for tripping Trip-circuit seal-in shall not take place under sub-harmonic
conditions.

p) For numerical relays the scope shall include the following:

i) Necessary software & hardware to up/down load the data to/from the relay
from/to the personal computer provided in the station.
ii) The relay shall have suitable communication facility for connectivity to sub-
station system/SCADA. The relay shall be capable of supporting IEC 870-5-
103 and 6185061850 Ed1 & Ed2 (Site selectable) protocol.
iii. The relay shall be provided with Parallel Redundant Protocol (PRP) as per relevant
IEC in order to have zero recovery time and no loss of data and information due
to failure of one communication link or hardware.
iv. Cyber security: The protection relays & control IED’s shall be compliant to NERC
standard to ensure security & availability of secured data at remote access.

27.03 a) The materials, the components of static/ numerical relays shall be designed to withstand
the most severe tropical climatic conditions such as corrosive atmosphere, saline, fog,
damp, heat and fungus prone environment. These devices as such shall be tropicalised
in such a manner so as to meet with the IEC-68 standard.

b) The components shall be loaded by less than half of their rated values. The resistor
shall be of carbon composition or metal oxide type and the capacitors shall be plastic
film or tantalum type. Stringent measures including shielding of long internal wiring
should be taken to make relays immune to voltage spikes. As per IEC, the relays must
meet the requirements of IEC-255-4, appendix 'E'. Class-III regarding HF disturbance
tests, IEC-255-4 regarding impulse test at 5kV and fast transient test as per IEC-801-4.
Insulation barriers shall be provided to ensure that transients present in CT & VT
connections due to extraneous source do not cause damage to static circuits.

c) The. cases, racks and sub-units shall preferably be of stainless steel. The screws used in
cases, racks and sub-units shall be either of stainless steel or zinc plated steel.

d) The material of connector terminal blocks shall be of dielectric moulded type resin. The
connector plugs shall be corrosion resistive and the lugs shall be made of tinned brass
with the contact face silver / gold plated. All connections with the connector plug shall
be by wire wrapping.

e) The static/ numerical components forming the electronic solid state circuitry shall be
mounted on printed circuit board of adequate thickness and made of stratified glass
epoxid. A protective lacquer shall be applied when all the components are soldered.
Transformers in the circuitry shall also be impregnated with the same lacquer. All

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 24 of 145
 components shall be clearly marked and all wiring colour coded and tagged. Flat ribbon
cable is exempted from being tagged.

f) The relays shall be modular units assembled in fully tropicalised draw out cases with
the modules or sub-units plugged into racks. They shall be electrically isolated on the
measuring side through intensity or voltage input transformers with shield bonded (at
the over voltage/fixed voltage) and on the operation side through on/off relays. The
layout of measurement inputs, output relays, detection circuits and visual display such
as to eliminate mutual interference of the circuits involved. Internal test points shall be
provided on the printed circuit at typical points of the relay diagram. These test points,
if possible shall be provided on the front of the relay to enable testing during operation
without having to disconnect the relay.

g) Insulation barriers shall be provided to ensure that transients present for CT and VT
connections due to extraneous sources do not cause damage to static circuits. The static
relays offered shall be tested to withstand both 5 kV impulse tests and high frequency
disturbance stipulated by IEC. Details of the equipment used for tests shall be
furnished.

h) The relay shall be designed for designed for shock wave resistance, temperature
resistance, humidity resistance, transportation resistance and storage resistance and to
be insensitive to radio frequency interferences.

i) The performance of static/numerical relay shall not be affected by transient, common

mode and transient mode electromagnetic interference..

j) The solid state relays shall be stable and suitably protected against transient/ induced
over voltages and noise signals. The bidder shall state clearly in his bid, special
requirements, if any, for DC input arrangement or cabling considered necessary for
satisfactory operation of solid state relays quoted by him.

28.00 PROTECTION SCHEME:

28.01 Protection scheme shall consist of following :

a) The main protection, distance and differential protection relays are required to protect the
220KV, 110KV, 66KV lines and 220/110/11KV or 220/66/11KV, 110/33-11KV, 66/33KV,
66/11 KV and 33/11KV Power Transformers and clear the fault within shortest possible time
with reliability, selectivity and full sensitivity to all type of faults. The relay shall be fast acting
numerical type.

b) Back up protection shall be of numerical type.

28.02 Protection Scheme for 220KV lines :

The line protection relays are required to protect the line & clear the faults on line within
shortest possible time with reliability, selectivity & full sensitivity to all types of faults on the
lines. The general concept is to have two main protections having equal performance
requirement specially in respect of time called as Main-I & Main-II for 220kV lines & cables
and to have Main & backup protection for 110/66kV Lines. Main 1 and Main 2 relays shall be
provided with minimum 24BI’s and 24BO’s.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 25 of 145
 The maximum fault current could be as high as 40KA at 220KV and 31.5KA at 110KV &
66KV, but the minimum fault current could be as low as 20% of the rated current of CT
secondary. However for stations in Bangalore city, the maximum fault current could be 40KA
at 66KV. The starting & measuring relays characteristic should be satisfactory under the
extremely varying conditions.

For 220KV lines the protection relays shall be suitable for use with capacitor voltage
transformers having non-electronic damping and transient response as per IEC.
Fault Recorder, Distance to fault Locator and Over voltage relay (Stage-I) functions if offered
as an integral part of line protection relay, shall be acceptable provided these meet the technical
requirements as specified in the respective clause.

Auto reclose relay function if offered as an integral part of line distance protection relay, shall
be acceptable for 220kV lines only provided the auto reclose relay feature meets the technical
requirements as specified in the respective clause.
Following protections shall be provided for each of the transmission lines:
For 220kV Lines:
Main-I : Numerical distance protection scheme with inbuilt OC/EF protection.
Main-II : Numerical distance protection scheme of a make different from that of main-I with
inbuilt OC/EF.

For 220kV XLPE Cables:

Main-I : Numerical line differential protection scheme with inbuilt distance protection.
Main-II : Numerical line differential protection scheme with inbuilt distance protection of
make different from that of Main-I.

A) Numerical Distance Main-I & Main-II Distance Protection scheme for 220 kV lines:

Numerical distance protection shall be suitable for use with permissive under reach and over
reach required. Relay shall have continuous self-monitoring and diagnostic feature.

The detailed description of protection is given here under:

Numerical Distance Protection scheme shall :

i. Be suitable for one amp CT secondary and 110/3V AC potential from potential
transformer of 220 KV Bus.
ii. Be modular in construction.
iii. Have high speed non-switched distance relay for three phase systems to clear all type of
line faults within the set reach of the relay.
iv. It should cover at least two line sections completely with 25% additional margin.
v. Measure all type of faults without the need to switch the measuring elements to the
faulty phase or phases. Zone switching to extend the reach of the measuring elements is
not allowed. The reach of each zone shall be independently and individually adjustable
over vide range in suitable steps, for each of the zone measuring elements in steps of

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 26 of 145
 1%. The memory circuits with defined characteristics shall be provided in all three
phases to ensure correct operation during close-up 3 phase faults and other adverse
conditions.
vi. Have a maximum operating time up to trip impulse to circuit breaker, (with CVT being
used on line side) under source to line impedance ratios under all possible combinations
of fault (with all filters included) at 50% of zone-1 reach, as given below:

For SIR 0.01-4 - About 30 ms at nearest end and 40 ms at other end

of line.
AND
For SIR 4 –15 - About 35 ms at nearest end and 45 ms at other end
of line.

(Carrier transmission time is not included in the operating time indicated above. The
maximum carrier transmission time may be taken as 20ms. However, any reduction in
carrier time should be directly reflected as reduction in maximum operating time)

vii. Have stepped time-distance characteristics and shall have at least two directional and
one non-directional independently variable time graded distance protection zones to
cover two adjacent line sections.

viii. a) Three zones and one reverse zone of operation shall be available. The reach of the
relay for zones 1, 2 & 3 should be able to cover line lengths as per clause (iv)
above. The relay shall have an adjustable characteristics angle setting range of 30-
75 degree.

(b) Be field selectable for various over reaching, under reaching setting and blocking/
inter tripping communication scheme.

(c) Have quadrilateral or lens characteristics with a facility to set resistance and
reactance independently to cater for arc resistance on short lines and load
discrimination for long lines.

ix. Ensure that this long coverage is consistent with limitations imposed by heavy loading
and sound phase components of fault current.

x. The scheme shall not become inoperative even under severe system fault condition near
the location of the relay when the potentials applied to the relay are very small. If
characteristics of starting relays are such that it cannot pick up because of very low
infeed, under-voltage relays may also be used as supplementary relays.

xi. Have two independent continuously variable time setting range of 0-3 seconds for
zone-2 and 0-5 seconds for zone-3.
xii. Have a maximum resetting time of about 35 milli sec.

xiii Have facilities for offset features with adjustable 10-20% of zone-3 setting.

xiv. Have residual compensation variable from 30- 150%.

xv. Operate instantaneously when circuit breaker is closed to zero volt 3-phase fault.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 27 of 145
 xvi. Be suitable for single & three phase Auto re-closing and auto tripping at both ends.
xvii Have a continuous current rating of two times of rated current. The voltage circuit shall
be capable of operation at 1.2 times rated voltage. The relay shall also be capable of
carrying a high short time current of 70 times rated current without damage for a period
of 1 sec.
xviii Be selective between internal and external faults.
xix. Include fuse failure protection which shall:

a1) Monitor all the three fuses of CVT/IVT circuit, and associated cable against
open circuit
a2) Inhibit trip circuits on operation and initiate annunciation.
a3) Have an operating time less than 7 milliseconds.
a4) Remain inoperative for system earth faults.
a5) Be of solid state type.

xx. Have facility for under voltage & over voltage protection.

xxi. Have self diagnostics feature.

xxii. Have facility for current & voltage supervision.

xxiii. The circuit failure protection be provided as a back up protection in case of failure
protection be provided as a backup protection as required by object protection.

xxiv. Suitable number of potential free contacts (if required, multiplied through reed relays
only) be provided, on each distance scheme for carrier aided tripping, auto re-closing,
circuit breaker failure sequence of events recorder and data acquisition system..

xxv. Mutual compensation unit shall be provided such that healthy feeder protection shall
not mal-operate for faults in other lines of multi circuit lines.

xxvi. The scheme shall be adaptable for carrier blocking principle for purpose of
simultaneous inter tripping of breakers connected to the fault section and to prevent
tripping of breakers connected to healthy section. The directional elements at the two
ends of the protected line shall be inter locked by the power line carrier and shall trip
the breakers at the two ends of the protected line breakers at the two ends
simultaneously for fault in the protected zone. The blocking signal shall be transmitted
to prevent the circuit breakers from tripping in the event of fault external to the
protected zone. This shall not prevent the breakers tripping due to the second and third
zone elements acting as back-up protective relays. The direction comparison carrier
relaying shall provide instantaneous back-up protection and the second and third zone
elements delayed back-up.

xxvii. A separate out of step or power swing blocking relay shall be included to prevent
tripping of the breaker during power swings and system disturbances. The breaker shall
however be caused to trip if the disturbance lasts for an interval of time equal to or
greater than the third zone time setting.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 28 of 145
 Nevertheless the impedance loci of the distance relays shall be such that they have
maximum tendency to operate on power swings caused by system disturbances.

Note: Provision of optional features other than those indicated above may be indicated
separately. Provision may be made in the relay for up-dating these optional features at a
later date whenever required by KPTCL.

xxviii. The distance relay shall be compatible for use with PLCC equipments and auto re-close
scheme existing. Further, the complete scheme shall also be flexible.

xxix. The distance protection scheme shall be suitable for any length (short lengths also) of
transmission line. Any limitations in this regard shall be clearly specified by the bidder.
xxx. Include a directional and non-directional backup Inverse Definite Minimum Time
(IDMT) over current & earth fault relay with normal inverse characteristics as per IEC-
60255-3 as a built in feature.

xxxi. The relays shall have following features either built-in or separately:

a) Fault locator of an accuracy of 3% or better.

b) Synchronizing check.
c) Weak end in feed.
d) Power swing blocking.
e) Broken conductor detection.
f) Compatibility with carrier protection scheme.
g) Compatibility with Single pole/three pole auto re-closer.
h) Disturbance Records.
i) Compatibility with sub-station automation even logger..
j) Auto Re-Closer.
k) Direction & Non-directional OCR & EFR

xxxii) All trip relays used in transmission line protection scheme shall be of self/electrical reset type
depending on application requirement.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 29 of 145
 LOGIC FOR DOCR (LINE PROTECTION)

LOGIC FOR DOCR (LINE PROTECTION)

IEC Normal Inverse

Zone-1, Zone-2, Zone-3
not started
curve Over current
AND
protection to operate.
I Pickup= 1.0A
TL = 0.2
Zero seq
current >10% OR
Negative Seq.
current >10%

LOGIC FOR DEFR (LINE PROTECTION)

Zone-1, Zone-2, Zone-3 IEC Normal Inverse

not started curve EF
Single pole AR AND
not in progress protection to operate.
I Pickup= 0.2A
TL = 0.2
Zero seq
current >10%
OR
Negative seq
current >10%

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 30 of 145
 LOGIC FOR DIRECTIONAL OVER CURRENT PROTECTION (OVERLOAD)

Any of the phase current

OR
values >1000A(Primary)
Definite
AND time lag Trip
180 sec

Zero seq
current <10% AND
Negative Seq.
current <10%

ADDITIONAL LOGIC FOR AUTO RECLOSURE

(Along with the other inputs for AR Block, the following input is to be added)

Any of the IR
BLOCK AUTO RECLOSE
values> 8kA i.e. IY
OR
10A secondary IR

Disturbance Recorder (DR) and Event Log (EL)

a. The Pre-triggering and post triggering time for recording DR shall be 0.5 and 2.0
second respectively.

b. The analog values to be indicated in the DR shall be Va, Vb, Vc, Vn, Ib, Ic and In.
The values indicated shall be primary values invariably.

c. The DR shall be triggered for operation of MAIN-2 relay, operation of 86 OR 96 of the

panel, operation of MAIN-1 relay is some cases.

d. The binary status mapped to DR shall be CB status on each phase, Trip relays
operated, zone1 start, zone2 start, zone3 start, zone4 start, zone1 trip, zone2 trip,
zone3 trip, zone4 trip, carrier received, carrier sent, carrier faulty, CB not ready, Trip
A phase, Trip B phase, Trip C phase, AR operated, TOR operated, AR block, SOFT
operated, DEF start, DEF trip, DOC start, DOC trip, Fuse fail operated, OC operated,
EF operated, PSB operated, Broken conductor operated, Pole Discrepancy operated,
LBB operated, any other external binary input given for triggering of DR like MAIN-1
in some cases.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 31 of 145
 e. Event Log (EL): The Event Log of all the above binary status for pick up and drop
out with timing shall be incorporated in the EL report.

1. Station name:
Object name – (Main-1/Main-2)
Line Name:
Line length.
Triggering signal:
Triggering date and time:
Record No:
Fault locator: (Distance of the fault in kM)
2. Analog values of pre-fault voltages and currents with angle of the phasor.
3. Watch dog contact.

B) Auto Re-Closing:

Auto re-closing relay shall

i) Be provided only for 220 kV line protection scheme. It shall be preferably built in
feature of the Main-I/Main-II distance relaying scheme. The bidder shall co-ordinate
the auto re-close relaying scheme with that of the circuit breaker so as to ensure
satisfactory and reliable operation of the auto re-closing scheme.
ii) Have single-phase or/ and three phase re-closing facilities.
iii) Have a continuously variable single phase dead time range of 0.1 – 2 secs.
iv) Have a continuously variable three phase dead time range of 0.1-2 secs.
v) Have a continuously variable reclaim time range of 5-25 seconds.
vi) Incorporate a four-position selector switch from which single phase/three phase/single
and three phase auto re-closer and non-auto re-closure mode can be selected.
vii) Have facilities for selecting check synchronizing or dead line charging features. It shall
be possible at any time to change the required feature by reconnection of links.
viii) Be of single shot type.

ix) Include check synchronizing relay which shall:

a) Have a time setting continuously variable between 0.5-5 seconds with facility of
additional 10 secs.
b) Have a response time within 200milli seconds with the timer disconnected.
c) Have a phase angle setting not exceeding 35 degree.
d) Have a voltage difference setting not exceeding 10%.

x) Include dead line charging relay which shall:

a) Have two sets of relays and each set shall be able to monitor the three phase
voltage.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 32 of 145
 b) Have one set connected to the line CVTs with a fixed setting of 20% of rated
voltage.
c) Have one set connected to the bus IVTs with a fixed setting of 80% of rated
voltage.
d) Incorporate necessary auxiliary relays and timers to give comprehensive
scheme.

xi) Also be possible to lockout the auto re-closing transformer scheme relays when the
carrier protection associated with main distance protection schemes are out of service/
faulty.

xii) Have separate “Auto re-close operation” and “circuit breaker lock out” annunciation
shall be provided.

C) Fault Locators function:

The fault locator shall be based on the impedance measurement of the line and shall be static,
microprocessor based only. It shall be capable of measuring the location of the fault from the
relaying point with an accuracy of 3% or better, for all types of faults including broken
conductor detection. It shall be ON LINE type. The fault locator shall measure the measuring
signals prior to the fault, during fault, before tripping of the breaker and store them in the
memory and process them at later stages. The accuracy of the measurement shall not be
affected / influenced by line loading prior to the fault, remote in feed, magnitude of the fault
resistance or mutual effect of parallel line(s), CVT transients, DC component in fault current,
heavy load conditions, temperature variations, frequency divisions. The fault locator shall have
built in display unit for showing fault location, faulty phase(s), current and voltage magnitudes
and their phase relationships. The fault locator shall be capable of being combined with the
respective distance protection for phase selection information. The calculation of line
protection shall take place when any of the line protections operate on fault. The calculation by
the fault locator shall be based on measuring values prior to and during the fault. These data
shall be stored in the memory of fault locator and calculation shall be made after tripping of the
line breakers. The distance to fault shall be shown as % of line length or actual fault location in
KM. The fault locator shall be suitable for its application with three (3) cycle circuit breaker.

D) DISTURBANCE RECORDER FUNCTION

Disturbance recorder (DR) shall be microprocessor based and shall be used to record the
graphic form of instantaneous values of voltage and current in all three phases, open delta
voltage and neutral current, open or closed position of relay contacts and breakers during the
system disturbances.

Necessary auxiliary VTs to generate open delta voltage, shall be supplied by the bidder. The
bidder shall furnish along with the offer a typical printout for simulated conditions on original
paper.

The disturbance recorder system shall be capable of accommodating eight analog and sixteen
event channels for each feeder. DR shall acquire the fault data and store them in non-volatile
memory.

Necessary software and hardware for down loading the data captured by disturbance recorder
to the personal computer available in the sub-station shall be included in the scope

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 33 of 145
 The disturbance recorder shall incorporate the features as described below:

i. Simplicity of maintenance and repair:

The number and type of modules employed shall be minimized.
The modules shall be of plug-in type and shall be easily accessible for maintenance and repair
wherever required.

ii. Immunity from the effects of hostile environment:

The equipment shall be designed to operate satisfactorily even when subject to the effects of
severely hostile electrical environment -such as interference signals arising out of switching
transients.

iii. Interface with PC

The DR should have an interface arrangement for transfer / storage of data to a PC. Necessary
PC software, special cables etc., shall be part of DR and should be included in the offer.
PC based user friendly, disturbance recorder evaluation software shall be provided for the
analysis and evaluation of the, record data made available in the PC. The software features
shall include repositioning of analog and digital signals, selection and amplification of time
and amplitude scales of each analog and digital channel, calculation of MAX / MIN frequency,
phase difference values, recording of MAX / MIN values etc., of analog channel, group signal
to be drawn on the same axis etc, listing and numbering of all analog and digital "channels and
current, voltage, frequency and phase difference values at the time of fault tripping.

iv. Scan Rate

The frequency response shall be 5 Hz on lower side and 250 Hz or better on upper side. The
DR shall have a scan rate of 1000 Hz/channel or better.

v Starting Sensors
The, equipment shall have inherent to it starting sensors based on over voltage, rate of change
of current, and rate of change of frequency. The starting sensors, on pick up, shall preserve the
fault data acquired during the period of system disturbance, including pre-fault and post fault
time in solid state memory. Preserved fault data shall not get erased unless operator erases.

vi. Pre-fault and Post-fault Time:

Pre-fault shall not be less than 160 ms and the post-fault time adjustable at a minimum of 2
seconds and a maximum of not less than 5 seconds. If another system disturbance occurs
during one post-fault run time the recorder shall also be able to record the same.

vii Amplitude and event Resolution

Amplitude resolution shall not be less than 8 bit. Event resolution shall be 2 ms or better.

viii Print out

The print out shall contain the following:
a. Feeder identity.
b. Date & time (1 hour, minute & second up to 100th of a second)

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 34 of 145
 c. Identity of trigger source.
d. Graphic form of analog and event signals of all the channels.

ix. Time generator

Each disturbance recorder shall have its own time generator. Facility shall exist of synchronize
the time generator from station time synchronization equipment having output of following
types at 30 min interval.
a. Voltage signal:
(0-5V continuously settable with 50m sec. Min. pulse duration).
b. Potential Free Contact-
(Minimum pulse duration of 50m second)
c. IRIG - B.
d. RS232C/RS 485.

Sub-stations where station time synchronization equipment is not available, time generator of
any one of the disturbance recorders can be taken as master and facility shall exist to
synchronize the time generators of other disturbance recorders and event loggers in that station
with respect to it. The recorder shall give annunciation in case of absence of synchronization
pulse within a specified time. The clock of the time generator shall be such that, the drift is
limited to ±0.5 seconds / day, if allowed to run without synchronization. Facility shall exist to
display the time in hour, minute and seconds on the front of panel.

28.02.A Protection Scheme for 220kV cables

The cable protection relays are required to protect the cable and clear the faults on cable within
shortest possible time with reliability, selectivity and full sensitivity to all type of faults on
lines. In case of 220kV XLPE cables, the general concept is to have two fast operating
protection scheme. The current differential protection will be used as Main-I & Main-II
protection.

I. Numerical Main-I & Main-II Current Differential Protection Scheme:

 The line Differential Protection IED (Intelligent Electronic Device) protection relay
should be Numerical with full compliance to IEC 6185061850 Ed1 & Ed2 (Site
selectable) standards in every respect and Interoperability with other manufacturers
IEDs and tools should be verified.

 The IED shall be suitable for Protection, control and monitoring of overhead lines and
cables for all Voltage levels in solidly grounded or impedance grounded networks.

 The protection unit should be based on Phase segregated Line differential Principle and
use.
 Advanced and proven algorithms shall support user friendly Engineering tool and
Disturbance handling tool.
 It should be possible to integrate Protection and control functionality for several objects
in the IED. The IED shall have complete functionality for single and multi breaker
arrangements with single or three phase tripping.
 At least Four/Five independent parameter setting groups shall be included.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 35 of 145
  IED shall have extensive self supervision including analogue channels.
 At new installations or at extensions and replacements in existing installations it shall
be possible to integrate the IED into a substation automation or monitoring system or
use the IED as a stand-alone multifunction unit.
 It shall be possible to equip the IED with a HMI for local access of all information.
 A Restrained dual Bias operate characteristic shall be used and the highest phase
current in any line shall be utilized as bias current.
 Charging current compensation for increased sensitivity for long lines and cables shall
be included.
 The IED should be suitable for multiplexed, route switched or dedicated fibre networks.
 Two time synchronization methods shall be available, the echo-method when channels
with stable and equal delays in both directions are used and GPS to be used in switched
networks with unequal channel delays in both directions.
 The communication channel shall be continuously monitored and an automatic
switchover to a redundant channel shall be possible.
 IED shall be provided with programmable logic for tripping and indications as well as a
high number of logic blocks and timers for user adaptation.
 For Line differential communication it shall be possible to select between a master-
master system or master slave system depending on the functional or economical
requirements. An automatic changeover to Master-slave communication should take
place if an interruption occurs in communication channel in master-master
communication system.
 A backup high speed full scheme distance protection with at least three zones should be
possible to include in order to get fault clearance in case of communication failure.It
shall be possible to have the distance protection continuously in operation or only
released for operation at communication failure. The distance Protection shall have
characteristics that will give load encroachment discrimination and load current
compensation of the reactance line in the first zone to avoid over reach. It should be
possible to set the distance Protection zone in forward, reverse or non directional mode.
Each zone should have individual resistive and reactive reach settings. Separate phase
selection logic and automatic switch onto fault logic should be included.
 Disturbance recording, event recording shall be built in features and included in the
IED.
 IED shall be provided with a front mounted HMI and front port for connection to a
Personal Computer.
 The IED shall be provided with communication interface for connection to Substation
Automation system and substation monitoring system. IEC 6185061850 Ed1 & Ed2
(Site selectable)-8-1 & IEC 60870-5-103 communication protocol shall be available.
The IED shall meet the IED 6185061850 Ed1 & Ed2 (Site selectable) standard in every
respect and interoperability with other manufactures IEDs and tools should be verified.
 Power supply modules from 48V to 250V AC/DC shall be available.
 It shall be possible to select different mounting alternatives such as rack, flush or wall
mounting. Depending of the required numbers of I/O modules in the IED 1/1 x 19”, ¾ x
19” and ½ x 19” cases shall be available.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 36 of 145
  GPS time synchronization module with GPS receiver used for time synchronization
shall be available.

28.03 Protection Scheme for 110 & 66kV lines

A. Numerical Distance protection scheme for 110 & 66KV Lines:

Numerical distance protection shall be suitable for use with permissive under reach and over
reach required. Relay shall have continuous self monitoring and diagnostic feature.

The detailed description of protection is given here under.

The numerical distance protection shall:

i. Be suitable for one amp CT secondary and 110/√3V AC Potential from potential transformer
of 110KV/ 66 KV Bus.

ii. Be static and modular in construction.

iii. Have high speed switched distance relay for three phase systems to clear all type of line faults
within the set reach of the relay, under all operating conditions.

iv. It should cover at least two line sections completely with 25% additional margin.

v. Measure all type of faults by switching over to the measuring elements. The reach of each zone
shall be independently and individually adjustable over wide range in suitable steps of 1%.
Memory circuits with defined characteristics shall be provided in all three phases to ensure
correct operation during close-up 3 phase faults and other adverse conditions.

vi. The protection scheme shall be fast and first zone shall energize the circuit breaker trip coil in
about one and half cycle. The tripping time of the second and third zone should be adjustable
to any desired value through a separate timing unit.

vii. Have stepped time distance characteristics and shall have at least two directional and one non-
directional independently variable time graded distance protection zones to cover two adjacent
line sections.

viii. (a) Three zones and one reverse zone of operation shall be available. The reach of the
relay for zones 1, 2 & 3 should be able to cover line lengths as per clause (iv) above.
The relay shall have an adjustable characteristics angle setting range of 30-75 degree.

(b) Be field selectable for various over reaching, under reaching setting and blocking/ inter
tripping communication scheme.

(c) Have mho/rectangular/polygonal/circular/oval/lens/quadrilateral characteristics with a

facility to set resistance and reactance independently to cater for arc resistance on short
lines and load discrimination for long lines.

ix. Ensure that this long coverage is consistent with limitations imposed by heavy loading and
sound phase component of fault current.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 37 of 145
x. The scheme shall not become inoperative even under severe system fault condition near the
location of the relay when the potentials applied to the relay are very small. If characteristics of
starting relays are such that it cannot pick-up because of very low infeed, under voltage relays
may also be used as supplementary relays.

xi Have facilities for offset features with adjustable 10-20% of zone -3 setting.

xii. Have residual compensation variable up to 150%.

xiii. Operate instantaneously when circuit breaker is closed to zero volt 3 phase fault.

xiv Have a continuous current rating of two times the rated current. The voltage circuit shall be
capable of operation at 1.2 times rated voltage. The relay shall also be capable of carrying a
high short time current of 70 times rated current without damage for a period of 1 sec.

xv Be selective between internal and external faults.

xvi Include fuse failure protection which shall:

al) Monitor all the three fuses of VT circuit, and associated cable against open circuit.
a2) Inhibit trip circuits on operation and initiate annunciation.
a3) Have an operating time less than 7 milliseconds.
a4) Remain inoperative for system earth faults.
a5) Be of solid state type.

xvii. Have facility for under voltage and over voltage protection.

xviii. Have self-diagnostic feature.

xix. Have facility for current & voltage circuit supervision.

xx. Suitable number of potential free contacts (if required, multiplied through reed relays only) be
provided, on each distance scheme.

xxi. Mutual compensation unit shall be provided such that healthy feeder protection shall not mal-
operate for faults in other lines of multi circuit lines. (This clause applicable for line protection
of 110 and 66KV lines of 220KV sub-stations only).

xxii. A separate out of step or power swing blocking relay shall be included to prevent tripping of
the breaker during power swings and system disturbances. The breaker shall however be
caused to trip if the disturbance lasts for an interval of time equal to or greater than the third
zone time setting.

Nevertheless the impedance loci of the distance relays shall be such that they have minimum
tendency to operate on power swings caused by system disturbance.

xxiii. The relay shall have the following features either built-in or separately.
a) Weakend in feed.
b) Power swing blocking.
c) Broken conductor detection.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 38 of 145
xxiv. All trip relays used in transmission lines protection scheme shall be of self/electrical reset type
depending on application requirement.

NOTE: Provision of optional features other than those indicated above may be indicated
separately. Provision may be made in the relay for updating these optional features at a later
date whenever required by KPTCL.

B. Protection Scheme for 110 & 66kV Cables

The Cable protection relays are required to protect the cable and clear the faults on cable
within shortest possible time with reliability, selectivity and full sensitivity to all type of faults
on lines. In case of 110kV & 66kV XLPE cables the current differential protection will be used
as Main protection.

Numerical Current Differential Protection Scheme:

 The line Differential Protection IED (Intelligent Electronic Device) protection relay
should be Numerical with full compliance to IEC 6185061850 Ed1 & Ed2 (Site
selectable) standards in every respect and Interoperability with other manufacturers
IEDs and tools should be verified.

 The IED shall be suitable for Protection, control and monitoring of overhead lines and
cables for all Voltage levels in solidly grounded or impedance grounded networks.

 The protection unit should be based on Phase segregated Line differential Principle and
use.
 Advanced and proven algorithms shall support user friendly Engineering tool and
Disturbance handling tool.
 It should be possible to integrate Protection and control functionality for several objects
in the IED. The IED shall have complete functionality for single and multi breaker
arrangements with single or three phase tripping.
 At least Four/Five independent parameter setting groups shall be included.
 IED shall have extensive self supervision including analogue channels.
 At new installations or at extensions and replacements in existing installations it shall
be possible to integrate the IED into a substation automation or monitoring system or
use the IED as a stand-alone multifunction unit.
 It shall be possible to equip the IED with a HMI for local access of all information.
 A Restrained dual Bias operate characteristic shall be used and the highest phase
current in any line shall be utilized as bias current.
 Charging current compensation for increased sensitivity for long lines and cables shall
be included.
 The IED should be suitable for multiplexed, route switched or dedicated fibre networks.
 Two time synchronization methods shall be available, the echo-method when channels
with stable and equal delays in both directions are used and GPS to be used in switched
networks with unequal channel delays in both directions.
 The communication channel shall be continuously monitored and an automatic
switchover to a redundant channel shall be possible.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 39 of 145
  IED shall be provided with programmable logic for tripping and indications as well as a
high number of logic blocks and timers for user adaptation.
 For Line differential communication it shall be possible to select between a master-
master system or master slave system depending on the functional or economical
requirements. An automatic changeover to Master-slave communication should take
place if an interruption occurs in communication channel in master-master
communication system.
 A backup high speed full scheme distance protection with at least three zones should be
possible to include in order to get fault clearance in case of communication failure, it
shall be possible to have the distance protection continuously in operation or only
released for operation at communication failure. The distance Protection shall have
characteristics that will give load encroachment discrimination and load current
compensation of the reactance line in the first zone to avoid over reach. It should be
possible to set the distance Protection zone in forward, reverse or non directional mode.
Each zone should have individual resistive and reactive reach settings. Separate phase
selection logic and automatic switch onto fault logic should be included.
 Disturbance recording, event recording shall be built in features and included in the
IED.
 IED shall be provided with a front mounted HMI and front port for connection to a
Personal Computer.
 The IED shall be provided with communication interface for connection to Substation
Automation system and substation monitoring system. IEC 6185061850 Ed1 & Ed2
(Site selectable)-8-1 & IEC 60870-5-103 communication protocol shall be available.
The IED shall meet the IED 6185061850 Ed1 & Ed2 (Site selectable) standard in every
respect and interoperability with other manufactures IEDs and tools should be verified.
 Power supply modules from 48V to 250V AC/DC shall be available.
 It shall be possible to select different mounting alternatives such as rack, flush or wall
mounting. Depending of the required numbers of I/O modules in the IED 1/1 x 19”, ¾ x
19” and ½ x 19” cases shall be available.
 GPS time synchronization module with GPS receiver used for time synchronization
shall be available.

28.04. Protection scheme for 220/110/11KV, 220/66/11KV, 110/33-11KV, 66/33KV and 66/11kV
Power Transformer Numerical Differential Protection.

A) Numerical Differential Relay

a) It shall consist of fully numerical/digital type, variable percentage, biased type

differential relay. It shall be triple pole type, with faulty phase identification/ indication.

b) The percentage bias shall be low near rated current, sufficient to allow for OLTC tap
variation and CT errors, but shall increase automatically for severe through faults to
ensure stability even under CT saturation errors. It shall offer low burden to CTs.

c) The relays shall be suitable for rated current of 1 Amp and have three instantaneous
high set over current units.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 40 of 145
 d) The relay shall remain stable under initial magnetizing inrush current, sympathetic
inrush when adjacent transformers are charged, through fault stability and over fluxing
conditions. The relay shall have second harmonic restraint feature.

e) The relay shall be very fast in operation with an operating time not greater than 30 milli
seconds at 5 times setting.
f) The relay shall be accompanied by interposing auxiliary current transformers for angle
and ratio correction or have internal features in the relay to take care of angle and ratio
corrections.

g) The bias setting of the relay shall be adjustable with range of 20 – 50 %.

h) The relay shall have a disturbance feature to record graphic form of instantaneous
values of current in all two/three winding transformer in 6 analog channels, during
faults and disturbances for pre fault and post fault period. The disturbance recorder
shall have the facility to record the following external digital channel signals apart from
the digital signals pertaining to differential relay.

i) REF Protection operated.

ii) HV & LV breaker status.
iii) Bucholtz/OLTC surge relay alarm / trip.
iv) WTI/OTI/PRD alarm/trip of transformer necessary hardware and
software for down loading the data captured by disturbance recorder to
personal computer available in the sub-station automation system shall
be included in the scope.

Note: Disturbance recorder shall be provided only for 100MVA/150MVA-220/66/11KV

Transformer/100MVA 220/110/11KV Transformer.

B) Restricted Earth fault Protection:

The restricted earth fault protection shall

a) Be single pole static/Numerical type.

b) Be of high speed, instantaneous current operated and high impedance type.

c) Have a current setting range of 10-40% of 1 Amp.

d) Be tuned to the system frequency. It shall have high rejection of DC component of fault
current.

e) Have suitable non-linear resistor to limit the peak voltage to 1000 volts.

C) Over fluxing protection:

a) Over flux protection relays shall be provided for HV side of 220/110/11KV transformer
/ 220/110/66KV transformer and shall be of static type.
b) The relay shall monitor the voltage (volts)/frequency (Hertz) and shall have a
continuous adjustable setting between 100 to 130% of nominal volts/ hertz ratio.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 41 of 145
 c) Relay shall have inverse time characteristic compatible with transformer over fluxing.

d) The relay shall be energized by two separate time delay relays to work in two stages for
a time delayed alarm and time delayed trip. The variable time setting of alarm shall be
in the range of 2-5 secs and that for trip in the range of 5-30 secs. Relay shall have a
high resetting ration of 98% or better.
D) Transformer overload relay:
Separate Numerical Transformer overload relay shall be provided with two stages. One stage
as non-trip alarm & the second stage is to extend trip command to breakers to have required
load relief. The Over Load relay operated contact shall be wired to auxiliary relay of minimum
8NO contacts.

E) Auxiliary relay:
The transformer protection panel shall be wired for buchholz alarm and trip, oil temperature
alarm and low oil level. The auxiliary flag relays shall be provided for contact multiplication
wherever they are needed for buchholz alarm/trip, winding temperature alarm/trip, oil
temperature alarm/trip, pressure relief device trip, oil surge relay trip. Current operated relays
shall be preferred to voltage operated relays.

Note: REFT, Over flux relay & auxiliary relays shall be separately provided externally and shall not
be inbuilt features of differential relay.

28.05 BACK UP PROTECTION:

28.05A) Back-up Directional Over Current & Earth fault protection scheme for 110kV & 66kV Lines
& UG Cable :
a) Shall have three over current and one earth fault element (s) which shall be either
independent or composite unit (s).
b) Shall be of Numerical type.
c) Shall include necessary VT fuse failure relays for alarm purposes.
d) Shall (for over current protection)
 have IDMT characteristic with a definite minimum time of 3.0 seconds at 10 times
setting
 have a variable setting range of 50-200% of rated current.
 have a characteristic angle of 30/45 degree lead.
 include hand reset flag indicators or LEDs.
e) Shall (for earth fault protection)
 have IDMT characteristic with a definite minimum time of 3.0 seconds at 10 times
setting
 have a variable setting range of 20-80% of rated current.
 have a characteristic angle of 45/60 degree lead.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 42 of 145
  include hand reset flag indicators or LEDs.
 include necessary separate interposing voltage transformers or have internal feature in
the relay for open delta voltage to the relay.

i. The operating coil of the DEFR shall be connected in the residual circuit of the star connection
of the line CT's. The polarizing voltage for DEFR shall be obtained from the open delta
connection of the VT secondary circuit.

ii. The backup protection as aforesaid shall operate independently of the main protection distance
relay, to provide protection for the line section, in the event of failure of the distance relays, to
clear the faulty section or failure of the main protection scheme relay.

iii. It should be possible to convert the directional relays to non-directional type by suitable means.

28.05-B Numerical Back-up Over Current & Earth fault protection scheme with high set feature for
Power Transformer:

b) Shall have three over current and one earth fault element (s) which shall be either
independent or composite unit (s).

c) The scheme shall include necessary VT fuse failure relays for alarm purposes.

d) Over current relay shall

 have directional IDMT characteristic with a definite minimum time of 3.0 seconds at 10
times setting and have a variable setting range of 50-200% of rated current.
 have low transient, over each high set instantaneous unit of continuously variable
setting range of 500-2000% of rated current.
 have a characteristic angle of 30/45 degree lead.
 include hand reset flag indicators or LEDs.

e) Earth fault relay shall

 have directional IDMT characteristic with a definite minimum time of 3.0 seconds at 10
times setting and have a variable setting range of 20-80% of rated current.
 have low transient, over each high set instantaneous unit of continuously variable
setting range 200-800% of rated current.
 have a characteristic angle of 45/60 degree lead.
 include hand reset flag indicators or LEDs.
 include necessary separate interposing voltage transformers or have internal feature in
the relay for open delta voltage to the relay.

i. The backup protection as aforesaid shall operate independently of the main protection
differential relay, to provide protection for the transformer section, in the event of failure of the
differential relays, to clear the faulty section or failure of the main protection scheme relay.

ii. It should be possible to convert the directional relays to non-directional type by suitable means.

28.06 Local Breaker Back up protection:

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 43 of 145
a) Each breaker shall be provided with breaker fail protection to overcome failure of breaker
mechanism. In such a case adjacent circuit breaker and/or remote end breaker are required to
be tripped.

b) The relay shall be based on current principle and be set to operate after main protection
operates and CB has not opened out, with some safety margin.

c) It shall have the following features:

i) It shall be triple pole type and suitable for station DC supply. It shall have three over
current elements. Each element shall be arranged to get individual initiation from the
corresponding phase of line/transformer protection.

ii) Static measuring element with short consistent pick up time of approximately 4 to 5 ms
and short setting time.

iii) It shall have an operating time of less than 15 milliseconds and a resetting time of less
than 15 milliseconds.

iv) It shall have a setting range of 5 - 80% of rated current and have a continuous thermal
withstand of two times rated current irrespective of the setting.

v) It shall have a timer with continuously adjustable setting range of 0.1 - 1 seconds.

vi) No power consumption from DC auxiliary circuit during normal service.

vii) It shall trip through bus bar protection scheme and lock out all the local breakers.
Simultaneously a direct trip signal shall be sent to remote end circuit breaker and lock
out its auto re-closing features.
It shall be provided with necessary auxiliary relays to make comprehensive schemes.
Note: LBB relay as inbuilt function of Main-I/Main-II distance/differential relay is also
acceptable.

28.07 Bus Coupler Panel:

a) Bus coupler is used for transferring circuits or feeder or transformer from one bus to another.
In case of outage of circuit breaker in respect of the line/transformer circuits, the bus coupler
breaker is used for the same.

b) It is proposed to provide transfer trip protection scheme to all the line / transformers, to
facilitate transfer of open and close commands from line/ transformer panels to the bus coupler
panel, when one of the lines/transformers CB is faulty.

c) The control panel wiring of all feeders and transformers shall include the above facility.

d) Bus coupler shall be suitable for bi-directional power flow.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 44 of 145
e) Two numbers of non-directional over current relays and one number non-directional earth fault
relay shall be provided when the breaker is used as bus coupler.
f) 2 nos. of numerical under frequency relay with voltage protection feature shall be
provided in the Bus coupler panel if station provided with bus coupler panel if not same
shall be provided in 220/66kV transformer panel. The relay shall have 4 stages of under
frequency and 2 stages of frequency supervised with rate of change of frequency for low
frequency load shedding.

28.08 Tripping Relay:

Each panel shall be provided with instantaneous DC operated tripping relay. The relay shall
have adequate number of normally open and normally close contacts to meet the requirement
of scheme, other functions like auto re-closing relay, LBB relay, fault locator disturbance
recorder, event logger wherever applicable. The maximum operating time of the relay shall not
exceed ten milliseconds and reset within 20 milliseconds. Relay shall be provided with
operation indicator for each element coil.

28.09 Tripping Circuit Supervision Relay.

a) Each trip coil of circuit breaker shall be provided with an independent trip circuit supervision
relay. These relays shall be mounted in the control panel associated with the circuit breakers.
Two trip coils will be provided in each pole of 220 KV CB. However, in respect of 110KV,
66KV & 33KV CB there will be only 2 nos. of trip coils for all the three poles of CB.

b) These relays shall monitor the healthiness of each phase of the trip circuit while the breaker is
in open or closed position and give an alarm for the loss of DC supply or for faults in the trip
coil or for faults in the trip circuit such as leads, auxiliary contacts. The relay shall have a time
delay on drop off of not less than 200 milliseconds and be provided with operation indication.

c) Trip supervision relay shall be located in the panel.

d) The relay shall have adequate contacts for providing connection to alarm and event logger.

28.10 DC Supply monitoring relay:

The relay shall be capable of monitoring the failure of DC supply to which it is connected.
Separate DC supply monitoring relay shall be provided for DC main circuit, control circuit of
tripping relay and protection circuit of each panel. It shall have adequate potential free contact
to meet the scheme requirement. The relay shall have a time delay on drop off of not less than
100msecs and be provided with operation indicator/flag. Indicating lamp and separate alarm
for DC fail shall be provided and shall be operated by 230V AC single phase supply. Push
buttons for test and accept shall be provided.

28.11 Voltage Selection Relay:

The relay shall operate from auxiliary DC supply voltage and it shall have sufficient number of
contacts for extending bus VT supply voltage to relays and meters depending on the bus to
which that particular line is connected.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 45 of 145
 Under no circumstances there shall be either paralleling of two VT supplies through voltage
selection relay or reserve charging of VT secondaries. The relay design shall be such that
operation of the selector relay used will open the operating circuit of the other relay.

28.12 INTERLOCKING:

The control circuits for operation of the disconnecting switches in the line shall be so designed
that the following interlocking features are provided for usual conditions of operation and all
the necessary devices, auxiliary relays shall be included in the supply of control panels.

The other interlocks required are (a) it should not be possible to operate either of the bus
selector isolators unless the other bus selector isolator, bypass isolator and line breaker is in de-
energized condition. (b) it should not be possible to operate the by-pass isolator when the main
breaker and the breaker disconnect isolators (on either side of the breaker) all are in closed
position. (c) during change over from the line breaker to bus coupler control, both breakers will
be closed and it will be necessary to close both the bus selector isolators for making the change
over. The interlock required is that it should not be possible to operate either of the bus selector
isolators when the line is in service, unless the bus coupler is also closed. (d) If the earth switch
of the line isolator is connected to ground, it shall not be possible to close the bus isolator, by-
pass isolator or the line isolator or the breaker.

28.13 220KV BUS BAR PROTECTION:

a) The bus bar protection shall be of numerical and modular construction.

b) The bus bar protection scheme offered shall be very fast acting and have maximum
operating time up to trip impulse to trip relay, for all types of faults of 15 millisecond at
5 times setting value.

c) The scheme shall be based on the percentage-biased differential and low impedance,
circulating current principle with a slope varying from 50 to 85%. In order to guard
against mal-operations due to any spurious operation of the basic differential relay, a
check feature shall also be incorporated. This check feature shall be built in feature of
the relay. The check feature may be high speed over current starting relay normally set
to coincide with the largest line CT primary current rating and high speed 3 phase under
voltage relay connected to the bus VTs.

d) The bus bar protection scheme shall not give rise to false operation during normal load
flow in bus bar. The bus bars protection shall be stable for heavy through faults
condition upto maximum 40KA fault level for 220KV and shall operate correctly
positively for all faults within the protected zone(s) even under conditions of CT
saturation. For every severe internal faults the relay shall operate and seal-in within the
above time i.e. the relays decision shall be made before CT saturation takes place.

e) The bus bar protection scheme offered shall be adaptable to different CT ratios in
different bays in any particular substation. The scheme shall allow the use of multi-tap
interposing CTs for ratio matching purposes. It should be possible to extend the scheme
for any limits on the number of additional bays or on the increasing fault level of the
bus. The scheme offered shall include the cost of ICT’s required for this purpose.

f) i) The scheme shall be single zone protection. The entire bus consisting of

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 46 of 145
 two sections shall be treated as single zone.

ii) The scheme shall be provided with independent zones of protection for each bus
of double bus with zone indication. (two zone protection) This scheme shall be
provided wherever called for. However, during bypassing of line transformer
breaker through bus coupler, two zone protection will be converted to single
zone protection.

g) The protection scheme shall provide continuous supervision for the various CT
secondary pilot wires. In case of any open circuiting of CT secondary the relevant zone
of protection shall be shorted and an appropriate alarm initiated.

h) The bus bar protection scheme shall include continuous DC supply supervision.

i) It shall include high speed tripping relays conforming to clause 28.08 for each feeder /
transformer circuits including future ones.

j) As an optional feature the scheme shall provide facilities for built-in automatic testing
at regular intervals. The automatic testing feature shall incorporate injection of currents
through each input circuit of the relay and shall check for basic operation as well as
stability against external faults. The total time taken for automatic testing shall be less
than 30 milliseconds, during which time the tripping shall be blocked. In case of failure
of any zone the relevant zone shall be blocked and an alarm initiated.
k) In case of sub-stations where the C&R Panels are located in the switchyard AC Kiosk,
distributed type bus bar protection shall be provided.
l) Shall include trip relays, CT switching relays(if applicable), auxiliary CTs (if
applicable) as well as additional power supply module, input modules etc as may be
required to provide a bus bar protection scheme for the complete bus arrangement ie.,
for all the bays or breakers including future bays as per the single line diagram and also
for additional 1 No. transformer of the same rating and also 4 numbers of 220kV future
lines. In case of distributed bus bar protection, the bay units for future bays may be
installed in a separate panel & same shall be located where bus bar protection panel is
installed.

m) It shall have 'CT' selection incomplete alarm wherever CT switching is involved.

o) If CT switching relays are provided then the switching relays shall be provided only
after an ICT. Switching of main CT secondaries shall not be carried out.

p) Include protection “IN/OUT” switch for each zone.

28.14 Time Synchronization Equipment:

a) The Time synchronization equipment shall receive the co-ordinated universal Time (UTC)
transmitted through Geo positioning satellite system (GPS) and synchronize equipments to
the Indian standard time in a sub-station.

b) Time synchronization equipment shall include antenna, all special cables and processing
equipment etc.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 47 of 145
 c) It shall be compatible for synchronization of Event Loggers, Disturbance recorders and
SCADA at a sub-station through individual port or through Ethernet realized through optic
fibre bus.

d) Equipment shall operate up to the ambient temperature of 50 degree centigrade and 100%
humidity.

e) The synchronization equipment shall have 2 micro second accuracy, Equipment shall give
real time corresponding to IST (taking into consideration all factors like voltage, &
temperature variations, propagation & processing delays etc).

f) Equipment shall meet the requirement of IEC 60255 for storage & operation.

g) The system shall be able to track the satellites to ensure no interruption of synchronization
signal.

h) The output signal from each port shall be programmable at site for either one hour, half
hour, minute or second pulse, as per requirement.

i) The equipment offered shall have six (6) output ports. Various combinations of output
ports shall be selected by the customer, during detailed engineering, from the following.

 Voltage signal: Normally 0-5V with 50milli seconds minimum pulse duration. In case
any other voltage signal required, it shall be decided during detailed engineering.
 Potential free contact (minimum pulse duration of 50 milli seconds).
 IRIG-B
 RS232C/RS 485
 SNTP port

j) The equipment shall have a periodic time correction facility of one second periodicity

k) Time synchronization equipment shall be suitable to operate from 220V DC or 110V DC as

available at sub-station.

l) Equipment shall have real time digital display in hour, minute, second (24 hour mode) &
have a separate time display unit to be mounted on the top of control panels having display
size of approx. 100 mm height.

28.15 Rely Test Kit

One relay test kit shall comprise of the following equipment as detailed here under should be
supplied:

3 sets Relay tools kits

2 Nos. Test plugs for TTB
2 Nos Test/isolation jack for online testing of relays

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 48 of 145
 2 Nos Test pugs for using with modular type relays (if applicable)

28.16 VOID

29.00 PROTECTION PHILOSOPHY:

220kV substations are provided with dual DC source. The Main-1 & Main- II distance
protection are to be connected to different DC sources ie source -1 and source -2. The trip coils
TC1 & TC2 of circuit breakers are also to be energized by different DC sources ie source -1 &
source-2.

A) 220 KV Line protection

Carrier aided, high speed, numerical distance scheme (with fault locator, auto re-close,
disturbance records and event recorder) as Main-I & Main-II protection. The Main-II
protection shall operate independent of Main-I protection. In addition to this if cable is used for
lines, line differential protection is used as Main- I and Main-II–protection.

The voltage source from three nos. of C.V.T. provided for each line shall be used for line
charged indication, auto re-close and synchronization etc., The voltage source for protection
and meter circuits of the line feeder will be from the selected bus/line CVT. Provision can be
made in the panel with change over switch to transfer potential to bus VTs, in case of failure of
CVT.

B) 110 KV / 66 KV LINE PROTECTION

Numerical distance scheme as principal protection and directional over current / directional
earth fault numerical relays as back-up protection. The back-up protection shall operate
independent of primary protection. In addition to this, if cable is used for lines, line differential
protection is used as Main protection and directional over current/directional earth fault relays
as back up protection.

The voltage source for protection and meter circuits of the line feeder will be from the bus
VTs.
a) For 220KV sub-stations.
The voltage source from line CVTshall be used for line charged indication and
synchronization etc. The voltage source for line feeder for protection circuits shall be
from selected line CVT/Bus VT and for metering circuits will be from the bus V.T’s.

b) For 110 & 66 KV sub-stations:

The voltage source for protection and metering circuits of the line feeder will be from
Bus V.T’s

C) Power Transformer Protection:

The protection scheme should trip the circuit breaker on HV and MV/ LV side of transformer
for any fault in the transformer.

a) The differential protection scheme and REF as principle protection.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 49 of 145
 b) The directional numerical OCR / EFR provided on HV side and DOCR/DEFR provided
on MV/LV side shall act as back up protection.
c) Transformer Overload protection with two stages
d) Three number of circulating current relay for protection of 11kV Tertiary winding in
case of 220/110/11KV, 100MVA and 220/66/11KV, 100MVA/150MVA Transformer
provided.

e) The trip impulses received from Buchholz relay, winding temperature relay, pressure
relief device, oil surge relay etc., provided by the transformer manufacturer, shall trip
the breaker through an auxiliary relay.

f) The necessary matching transformers required for the protection scheme shall be
supplied by the bidder and is deemed to be part of differential protection.

g) The back up protection shall operate independent of primary protection.

D) Bus Bar Protection:

a) The 220KV bus bars shall be protected by a high speed circulating current / differential
protection.

b) The relays shall be of numerical design and the scheme shall cover all the 220KV Bus
and feeder circuits.

30.00 Co-ordination of Drawings of associated equipments of other manufacturers:

1. The purchaser intends to procure all outdoor equipments associated with these panels
from other manufacturers. The supplier is therefore required to co-ordinate the control
and wiring schematics of these panels with control and wiring schematic of the outdoor
equipment manufacturer.

2. The purchaser will intimate the supplier the details of the outdoor equipments
manufacturers on whom purchaser orders have been placed for the supply of these
equipments along with such relevant details such as P.O. No. and date, delivery period,
and all other technical details such as rating data, wiring diagrams etc. The supplier
shall co-ordinate these diagrams with that of the associated relay and protection panels,
and shall also seek such clarifications as are necessary from these manufacturers under
intimation to the purchaser.

3. The purchaser will assist and or furnish the supplier with all relevant data as are
necessary for completeness of co-ordination of the wiring diagrams and interlocking of
equipment circuits.

31.00 DRAWINGS AND LITERATURES:

31.01 Tender drawings and literatures:

The following drawings and literatures shall be submitted along with tender documents.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 50 of 145
 a) Principal layout drawings of the SIMPLEX Relay and protection with disposition of
meters and control switches, relays. These layout drawings shall be for the following
views:

i. Front face of panel.

ii. Inside view of panel.

b) Illustrated literature with photographs of similar panels supplied by the manufacturer.

c) Pictorial and sectional views of control switches, test terminal blocks, indicating
instruments, exploded views of draw out type instruments etc.,

d) Printed copies of illustrated, literature, general technical data, performance application,

and specifications of relays, fault locators, etc.,

e) Elementary schematic wiring diagrams of the various metering and protective schemes.

31.02 Contract Drawing:

In the event of an order, the supplier shall submit drawings, GTP and type test reports in
triplicate for approval of the purchaser, prior to manufacture. After the drawings are approved
six copies of each of the drawings printed on 90 GSM paper shall be supplied for immediate
use.

The successful bidder should forward the drawings as follows.

a) One set of reproducible, originals and 12 sets of copies of all approved drawings along
with 12 sets of literature commissioning and maintenance manuals to the Chief
Engineer, Electy., Tendering & Procurement, KPTCL, Kaveri Bhavan, Bangalore -560
009.

b) Three sets of copies of all approved drawings along with three sets of literature and
manuals to each of the consignee.

c) Non supply or part supply of drawings, literature and manual will be deemed as
incomplete supply of equipment.

The contract drawings shall cover the following

a) Principal layout drawing as per clause No. 31.01 (a).

b) Details of construction and dimensions of the cubicle and complete switch board.

c) Foundation drawings indicating the cable entries and trenches etc.

d) Elementary diagrams of all controls, metering, protection, annunciation and other

circuits. All devices shall be numbered according to ASA code.

e) Cabling and wiring diagram of the front and rear cubicles and interconnections between
them. Ferrule numbers device members, grouping for cable take offs etc., shall be
distinctly shown.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 51 of 145
 f) Inter-connection diagram between switch board and switchgear equipment, power
transformers, instrument transformers and other associated equipment.

g) Dimensional outline, drilling diagram and special mounting arrangement, if any, of

each type of the various devices on the switch board.

h) Individual internal wiring diagram of all devices and elementary wiring diagrams or
relays for internal wiring.

i) Construction details of the switches, terminal blocks and test blocks etc.

31.03 LITERATURE:

In the event of an order, seven copies of each set of the following literatures shall be supplied.

a) Literature describing construction, operation, testing, calibration, adjustment, rating,

specifications, setting details of all the protective and auxiliary relays and control
switches.

b) Literature giving rated data, details of adjustments for calibration for the indicating
instruments and integrating instruments.

c) List of spare parts, identification number from removable parts of relays, instruments
and switches etc., with the help of which the purchaser will be able to procure spare
parts from the supplier at any subsequent time.

d) Performance application of relays.

e) Detailed internal drawings of all units / schematic diagrams of all, PCB's of the relays,
reference voltages at convenient test points, functional description, operational details.
This is essential for trouble shooting of the relays.

f) The literature shall contain wave forms / voltages etc at selected points for easy
identification of faulty units with in the modular unit.

32.00 TESTS, TEST CERTIFICATES AND INSPECTION:

32.01 The following routine tests shall be carried out on the panels at the factory:

a) Checking of overall dimensions, thickness of panel sheet and paint film.

b) Checking wiring and continuity of circuits.

c) One minute HV withstand test – All equipment on panel and internal wiring shall be
tested to withstand a voltage of 2KV to earth for one minute.

d) Insulation resistance of the complete wiring, circuit by circuit with all equipment
mounted on the panel.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 52 of 145
 e) Verification of degree of protection as per IS –2147

32.02 All relays shall be subject to type tests and routine tests as per relevant standards, that is IS -
3231 or IEC - 60255.

32.03 All other components including indicating instruments and accessories installed within the
panel shall be subject to type tests, routine tests and acceptance tests according to the standards
to which they conform.

32.04 All routine and acceptance tests shall be conducted in the presence of the purchaser’s
representatives. No material shall be dispatched unless the purchaser communicates his written
approval to these test certificates.

32.05 Type Tests Reports:

The reports for following type tests shall be submitted by the bidder for the protective relays,
fault locator, Disturbance recorder and Event logger.

a) Insulation tests as per IEC 60255-5

b) High frequency disturbance test as per IEC 60255-4( Appendix-E) – Class III (not
applicable for electromechanical relays)

c) Fast transient test as per IEC 1000-4 level III (not applicable for electromechanical
relays).

d) Relay characteristics, performance and accuracy test as per IEC 60255

 Steady state characteristics and operating time.

 Dynamic characteristics and operating time for distance protection relays and current
differential protection relays.
 For disturbance recorder and event logger only performance tests are intended under
this item.
 Conformance test as per IEC 6185061850 Ed1 & Ed2 (Site selectable)-10

e) Tests for thermal and mechanical requirements as per IEC 60255-6

f) Tests for rated burden as per IEC 60255-6

g) Contact performance test as per IEC 60255-0-20 (not applicable for Event logger
distance to fault locator and Disturbance recorder).

32.06 Steady state & dynamic characteristics test reports on the distance protection relays as type
test, shall be based on general guidelines specified CIGRE Committee 34 report on evaluation
of characteristics and performance of power system protection relays and protective system A
on simulator/network analyzer /PTL alternatively, the files generated using electromagnetic
transient programme (EMTP) can also be used for carrying out the above tests Single source
dynamic tests on transformer differential relay shall be /should have been conducted based on
general guidelines specified in CIGRE committee 34 report.

33.00 Spares

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 53 of 145
33.01 The tenderer shall recommend in his offer a set of spares as are required for a period of 10
(Ten) years in respect of relays and instruments quoted. All like spare parts shall be
interchangeable with respect to each other and shall therefore be suitable for the
parts/components that they would replace.

33.02. The tenderer shall indicate the life expectancy or shelf life of all such spares and their
recommended method of storage.

33.03 Itemized unit price rate for each component shall be furnished in the schedule of prices in
tender proposal sheets. The purchaser reserves the right to order for the spares which in his
assessment are actually required.

34.00 MAINTENANCE TOOLS AND EQUIPMENT:

34.01 a) The tenderer shall offer in his tender a set of special tools as are necessary for
routine maintenance and testing of the equipment. These shall include amongst others
relay test jacks, patch cords, etc.

b) The tenderer is required to supply these tools arranged neatly in wooden boxes.

34.02 a) The tenderer shall offer in his tender, instruments and equipment’s for conducting
tests on relays and instruments. The relay testing kits shall be suitable for conducting
dynamic tests on the relays to ascertain their characteristics as also to conduct
periodical calibration and maintenance tests.

b) The testing kits, shall be self contained compact portable units with built in power
supply units and timers. If the test equipment contains more than one unit then no
extensive inter unit wiring shall be involved at site. The kits shall be capable of being
operated off the auxiliary AC & DC power supplies specified in this tender document.

34.03 Itemized unit price rate of each such tool/equipment shall be furnished in the schedule of prices
in tender proposal sheets.

35.00 QUALITY ASSURANCE PLAN:

The tenderer shall invariably furnish the following information along with his offer failing
which his offer shall be liable for rejection.

a) Names of sub-suppliers of individual accessories.

b) Information and copies of test certificates in respect of bought out accessories.
c) List of manufacturing facilities available.
d) List of areas in manufacturing process where stage inspections are carried out for
quality assurance and details of such tests and inspection.
e) The type tests certificates should however be not older than Seven (07) years as on
the last date of submission of bidType test certificates not older than three years
as on the previous date of tender opening.

35.01 The supplier shall within 30 days of placement of order, submit following information to the
purchaser.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 54 of 145
 i) List of bought out accessories and the names of sub-suppliers selected from those furnished
along with offer.
ii) Type test certificates of the bought out accessories.
iii) Quality assurance plan (QAP) with hold points for purchaser’s inspection. The quality
assurance plan and hold points shall be discussed between the purchaser and supplier before
the QAP is finalised.

35.02 The supplier shall submit the routine test certificates of bought out items, at the time of routine testing
of the fully assembled panel.

36.00 MINIMUM EXPERIENCE FOR QUALIFYING AS A TENDERER :

i. Tenderers shall have a minimum experience of five years in the design, manufacture, testing
and commissioning of Control and Relay panels, similar to the type specified in the present
enquiry. At least 50% of the quantity of similar type of main protection relays i.e., distance
and differential, over fluxing, REF relays and Bus bar protection relays called for in the present
enquiry shall be in successful operation for a minimum period of two years. The tenderer shall
furnish performance certificate for satisfactory operation of similar main protection relays for a
minimum period of two years. The tenderer shall furnish the type test certificates for tests
conducted on a similar relay not later than three Seven years as on the last date of
submission of bidfrom the previous date of bid opening.

ii. The tenderer should be the original manufacturer of at least 50% of the total relay types
mentioned, viz., distance relays, auto re-close relays, differential relays and back up protection
relays, High speed trip relays, LBB, Bus bar protection relays, over-fluxing and REF relays.

iii. The purchaser however reserves the right to waive the minimum experience condition
stipulated in clause 36.00 (i) in case of Firm having collaboration with well experienced Firms.
The experience of the collaborating Firms in the manufacture of similar type of main
protection relays shall be not less than five years. The waiving of minimum experience
condition will be considered by the purchaser only on furnishing the performance guarantee for
the main protection relays manufactured by the collaborating Firms.

37.00 PERFORMANCE GUARANTEE :

The control and relay panels along with the main protection relays offered shall be guaranteed for
satisfactory performance for a period of 42 months from the date of satisfactory commissioning of C
& R Panels. The equipment/relays if found defective/failed within the above guarantee period shall be
replaced or repaired by the supplier free of cost within one month from receipt of intimation. If the
defective/failed equipments/relays are not replaced/repaired as per the above guarantee clause, the
corporation shall recover an equivalent amount plus 15% supervision charges from any of the
supplier’s bills.

38.0 TRAINING TO BOARD ENGINEERS :

38.01 The purchaser requires that training be imparted to eight Engineers of the Purchaser’s organization in
the testing, commissioning, calibration, adjustment, trouble shooting and attending to routing defects,
mal-operations in the relays and instruments supplied. Such training shall be imparted at the supplier’s
works for a period of not less than 2 (two) weeks and shall be imparted free of cost. The to and fro

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 55 of 145
 travel expenses of these Engineers will be borne by the purchaser. However boarding, lodging and
other incidental expenses related there to shall be borne by the supplier.

38.02 In case training is to be imparted at the works of the supplier’s collaborators. Then the same shall be
arranged for by the supplier.

38.03 The training shall be imparted before dispatch of the equipment.

39.0 DESPATCH :

39.01 The control and relay panels shall be dispatched in suitable crates with all instruments, relays, switches
and other devices mounted in position and wired. Instruments which cannot be sent in this manner
may be separately dispatched.

39.02 The detailed dispatch schedule for each control & relay panel board shall be supplied well in advance.
In the schedule, items accompanying the control panel items separately despatched in crates and items
for which only drilling and wiring is provided shall be separately listed.

39.03 The packing list for each shipment shall indicate complete details of equipment being shipped to
enable to consignee to identify the parts and to ensure that no equipment stated to have been shipped
has either lost in transit or if damaged, to initiate replacement proceedings and also to enable the
insurance claims to be preferred. If the invoice does not contain full details, if any part not specifically
mentioned in the packing list is missing in transit the supplier shall be responsible for supply of such
parts to the purchaser without any extra cost.

40.0 DEVIATION FROM TECHNICAL SPECIFICATIONS :

40.01 The tender can suggest modification in the protective scheme detailed in the specification if it
improves the discrimination selectivity and overall performance of the protection scheme, clearly
giving all the details.

41.0 SCHEDULE OF REQUIREMENTS AND DELIVERY :

41.01 The schedule of requirement of components is detailed in annexure. The tenderer should
furnish the breakup prices for various relays and meters for future addition and deletion.

41.02 Station wise schedule of requirement along with the desired delivery is detailed in Annexure. In case
of new stations the basis of comparison will be on package basis i.e. on the complete requirement of a
station.

41.03 The purchaser may ask for addition or deletion of some items during the time of verification of
drawings. The Firm shall agree to supply any additions(at extra cost, if any).

41.04 In case of new 220KV stations space constraints may result in the layout being modified into single
bus both on 220 KV & 110/66 KV sides. In this event the bus coupler panel will be deleted from
requirement.

41.05 In view of 41.04 and also due to other reasons, there may be change in the components of the panels
which will be decided at the time of approval of drawings. In the event of difference of components
between purchase order and approved drawing, payment will be made as per approved drawing.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 56 of 145
42.00 SCHEDULE OF PRICE:

42.01 The tenderer should furnish the schedule of prices for each type of panel station wise. The supplies
should be complete in all respects as stipulated in annexure and preference will be given to tenederers
who confirm that this delivery can be met. The tenderer should indicate in this offer the breakup of
time required for (1) collecting design parameters from purchaser, (2) Designing of panels and
preparation of detailed drawings, (3) Approval of drawing, (4) fabrication of panels and testing and (5)
transportation to site. This information will be used for the purpose of calculating penalty etc.

42.02 The tenderer shall furnish the breakup price for each of the component of panels. Decision in regard to
adding or deleting any of the component rests with the purchaser.

43.0 GUARANTEED TECHNICAL PARTICULARS:

43.01 The tenderer should furnish the guaranteed technical particulars as called for in Annexure, failing
which the offer is liable to be overlooked.

43.02 Guaranteed technical particulars for panels for different voltage class shall be furnished
separately.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 57 of 145
SECTION -2 - SUBSTATION AUTOMATION SYSTEM

1.0 GENERAL:

1.1 The substation automation system shall be offered from a manufacturer who must have
designed, manufactured, tested, installed and commissioned Substation Automation System
which must be in satisfactory operation on 220 KV system or higher for at least 2 (two) years
as on the date of bid opening.

1.2 The Substation Automation System (SAS) shall be installed to control and monitor all the
substation equipments from Remote Control Centre (RCC) as well as from local control centre.
The SAS shall contain the following main functional parts:

 Bay control Intelligence Electronic Devices (IEDs) for control & monitoring.

 Station Human Machine Interface (HMI)

 Redundant managed switched Ethernet Local Area Network communication

infrastructure with hot standby.

 Gateway for remote control via industrial grade hardware (to RCC) through IEC
60870-5-104 protocol.

Gateway for remote supervisory control (to RSCC), the gateway should be able to
communicate with RSCC on IEC 60870-5-104 protocol. The specific protocol to be
implemented shall be handed over to successful bidder. It shall be bidders
responsibility to integrate his offered system with existing RSCC system for exchange
of desired data. The exact IO point shall be decided during detailed engineering.
Note: The Contractor shall provide License for IEC 60870-5-104 Protocol and Integrate
the SAS system to the KPTCL SCADA system.
 Remote HMIEnergy Measurement system, DR work station.

 Peripheral equipment like printers, display units, key boards, Mouse etc.

1.3 It shall enable local station control via a PC by means of human machine interface (HMI) and
control software package, which shall contain an extensive range of Supervisory Control And
Data Acquisition (SCADA) functions.

1.4 It shall include communication gateway, intelligent electronic devices (IED) for bay control
and inter IED communication infrastructure. An architecture drawing for SAS is enclosed.

1.5 The communication gateway shall facilitate the information flow with remote control centers.
The bay level intelligent electronic devices (IED) for protection and control shall provide the
direct connection to the switchgear without the need of interposing components and perform
control, protection and monitoring functions.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 58 of 145
2.0 SYSTEM DESIGN:

2.1 General system design.

The Substation Automation System (SAS) shall be suitable for operation and monitoring of the
complete substation including future extensions as given in Section-Project.

The system shall be of the state-of-the art suitable for operation under electrical environment
present in Extra high voltage substations follow the latest engineering practice, ensure long-
term compatibility requirements and continuity of equipment supply and the safety of the
operating staff.

The offered SAS shall support remote control and monitoring from Remote Control centers via
gateways.

The system shall be designed such that personnel without any background knowledge in
Microprocessor-based technology are able to operate the system. The operator interface shall
be intuitive such that operating personnel shall be able to operate the system easily after having
received some basic training.
The system shall incorporate the control, monitoring and protection functions specified, self-
monitoring, signaling and testing facilities, measuring as well as memory functions, event
recording and evaluation of disturbance records.
Maintenance, modification or extension of components may not cause a shutdown of the whole
substation automation system. Self-monitoring of components, modules and communication
shall be incorporated to increase the availability and the reliability of the equipment and
minimize maintenance.

Bidder shall provide the Bay control IED (a bay comprises of one circuit breaker and
associated disconnect or, earth switches and instrument transformer in the simplex relay and
protection panels itself (described in other sections of technical specifications) located in
control room. Station HMI is also located in Control Room for overall optimization in respect
of cabling.

2.2 System Architecture.

The SAS shall be based on a decentralized architecture and on a concept of bay-oriented,
distributed intelligence.
Functions shall be decentralized, object-oriented and located as close as possible to the process.

The main process information of the station shall be stored in distributed databases. The
typical SAS architecture shall be structured in two levels, i.e., in a station and a bay level.

At bay level, the IEDs shall provide all bay level functions regarding control, monitoring and
protection, inputs for status indication and outputs for commands. The IEDs should be directly
connected to the switchgear without any need for additional interposition or transducers.

Each bay control IED shall be independent from each other and its functioning shall not be
affected by any fault occurring in any of the other bay control units of the station.
The data exchange between the electronic devices on bay and station level shall take place via
the communication infrastructure. This shall be realized using fibre-optic cables, thereby
guaranteeing disturbance free communication. The fibre optic cables shall be run in G.I.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 59 of 145
 conduit pipes. Data exchange is to be realised using IEC-6185061850 Ed1 & Ed2 (Site
selectable) protocol with a redundant managed switched Ethernet communication
infrastructure.

The communication shall be made in 1+1 mode, excluding the links between individual bay
IEDs to switch, such that failure of one set of fibre shall not affect the normal operation of the
SAS. However, it shall be alarmed in SAS. Each fibre optic cable shall have four (4) spare
fibres.

At station level, the entire station shall be controlled and supervised from the station HMI. It
shall also be possible to control and monitor the bay from the bay level equipment at all times.
Clear control priorities shall prevent operation of a single switch at the same time from more
than one of the various control levels, i.e., RCC, station HMI, bay level or apparatus level. The
priority shall always be on the lowest enabled control level.

The station level contains the station-oriented functions, which cannot be realised at bay level,
e.g. alarm list or event list related to the entire substation, gateway for the communication with
remote control centres.

The GPS time synchronising signal (as specified in the section relay & protection) for the
synchronization of the entire system shall be provided.

The SAS shall contain the functional parts as described in para 1.2 above.

2.3 Functional Requirements:

The high-voltage apparatus within the station shall be operated from different places:
 Remote control centres.
 Station HMI.
 LocalBay controller IED

Operation shall be possible by only one operator at a time.

The operation shall depend on the conditions of other functions, such as interlocking,
synchrocheck, etc. (see description in “Bay level control functions”).

2.3.1 Select-before-execute:

For security reasons the command is always to be given in two stages: selection of the object
and command for operation under all mode of operation except emergency operation. Final
execution shall take place only when selection and command are actuated.

2.3.2 Command supervision:

Bay/station Interlocking and blocking.

Software Interlocking is to be provided to ensure that inadvertent incorrect operation of

switchgear causing damage and accident in case of false operation does not take place. In
addition to software interlocking hardwired interlocking are to be provided for:

a) Bus Earth Switch Interlocking.

b) Transfer Bus Interlocking (if applicable).

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 60 of 145
 It shall be a simple layout, easy to test and simple to handle when upgrading the station with
future bays. For software interlocking the bidder shall describe the scenario while an IED of
another bay is switched off or fails.

A software interlock override function shall be provided which can be enabled to bypass the
interlocking function.

2.3.3 Run Time Command cancellation.

Command execution timer (configurable) must be available for each control level connection.
If the control action is not completed within a specified time, the command should get
cancelled.

2.3.4 Self-supervision.

Continuous self-supervision function with self-diagnostic feature shall be included.

2.3.5 User configuration.

The monitoring, controlling and configuration of all input and output logical signals and binary
inputs and relay outputs for all built-in functions and signals shall be possible both locally and
remotely.

It shall also be possible to interconnect and derive input and output signals, logic functions,
using built-in functions, complex voltage and currents, additional logics (AND-gates, OR gates
and timers). (Multi-activation of these additional functions should be possible).

The functional requirement shall be divided into following levels:

a) Bay (a bay comprises of one circuit breaker and associated disconnector, earth switches
and instrument transformer) Level Functions.

b) System Level Functions.

3.0 BAY LEVEL FUNCTIONS:

3.1 In a decentralized architecture the functionality shall be as close to the process as possible. In
this respect, the following functions can be allocated at bay level:

 Bay control functions including data collection functionality.

 Bay protection functions.

Separate IEDs shall be provided for bay control function and bay protection function.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 61 of 145
 3.1.1 Bay Control functions.
3.1.1.1 Overview.
Functions.
 Control mode selection
 Select-before-execute principle.
 Command supervision:
 Interlocking and blocking
 Double command.
 Synchrocheck, voltage selection.
 Run Time Command cancellation
 Transformer tap changer control (for power transformer bays)
 Operation counters for circuit breakers and pumps
 Hydraulic pump/Air compressor control and runtime supervision /spring mechanism
supervision
 Operating pressure supervision.
 Display of interlocking and blocking.
 Breaker position indication per phase
 Isolator Position Indication
 Alarm annunciation
 Measurement display
 Local HMI (local guided, emergency mode)
 Interface to the station HMI.
 Data storage for at least 200 events.
 Extension possibilities with additional I/O’s inside the unit or via fiber-optic
communication and process bus.
3.1.1.2 Control mode selection.
Bay level operation:
As soon as the operator receives the operation access at bay level the operation is normally
performed via bay control IED. During normal operation bay control unit allows the safe
operation of all switching devices via the bay control IED.

Emergency operation:
It shall be possible to close or open the selected Circuit Breaker with ON or OFF push buttons
even during the outage of bay IED.
REMOTE mode

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 62 of 145
 Control authority in this mode is given to a higher level (Remote Control Centre) and the
installation can be controlled only remotely. Control operation from lower levels shall not be
possible in this operating mode.

3.1.1.3 Synchronism and energizing check.

The synchronism and energizing check functions shall be bay-oriented and distributed to the
bay control and/or protection devices. These features are:

 Settable voltage, phase angle, and frequency difference.

 Energizing for dead line – live bus, live line – dead bus or dead line – dead bus with no
synchro-check function.
 Synchronizing between live line and live bus with synchro-check function.

Voltage selection.

The voltages relevant for the Synchro-check functions are dependent on the station topology,
i.e., on the positions of the circuit brakers and/or the isolators. The correct voltage for
synchronizing and energizing is derived from the auxiliary switches of the circuit breakers, the
isolator, and earthing switch and shall be selected automatically by the bay control and
protection IEDs.

3.1.1.4 Transformer tap changer control.

Raise and lower operation of OLTC taps of transformer shall be facilitated through Bay
controller IED.

3.1.2 Bay protection functions:

3.1.2.1 General.
The protection functions are independent of bay control function. The protection shall be
provided by separate protection IEDs (numerical relays) and other protection devices as
detailed in Section-Relay & Protection panels.

IEDs, shall be connected to the communication infrastructure for data sharing and meet the
real-time communication requirements for automatic functions. The data presentation and the
configuration of the various IEDs shall be compatible with the overall system communication
and data exchange requirements.

Event and disturbance recording function:

Each IED should contain an event recorder capable of storing at least 200 time-tagged events.
This shall give alarm if 70% memory is full. The disturbance recorder function shall be as per
detailed in section –Relay & Protection panles.

3.2 System level functions:

3.2.1 Status supervision:

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 63 of 145
 The position of each switchgear, e.g., circuit breaker, isolator, earthing switch, transformer tap
changer etc., shall be supervised continuously. Every detected change of position shall be
immediately displayed in the single-line diagram on the station HMI screen, recorded in the
event list, and a hard copy printout shall be produced. Alarms shall be initiated in the case of
spontaneous position changes.

The switchgear positions shall be indicated by two auxiliary switches, normally closed (NC)
and normally open (NO), which shall give ambivalent signals. An alarm shall be initiated if
these position indications are inconsistent or if the time required for operating mechanism to
change position exceeds a predefined limit.

The SAS shall also monitor the status of substation auxiliaries. The status and control of
auxiliaries shall be done through separate one or more IED and all alarm and analog values
shall be monitored and recorded through this IED.

3.2.2 Measurements.

a) Analog inputs for voltage and current measurements shall be connected directly to
the voltage transformers (VT) and the current transformers (CT) without intermediate
transducers. The values of active power (W), reactive power (VAR), frequency (Hz) and the
rms values for voltage (U) and current (I) shall be calculated. The measured values shall be
displayed locally on the Station HMI and in the Control Centre. The abnormal values must be
discarded. The analog values shall be updated every 2 seconds.

Threshold limit values shall be selectable for alarm indications.

3.2.3 Event and alarm handling:

Events and alarms are generated either by the switchgear, by the control IEDs or by the station
level unit. They shall be recorded in an event list in the station HMI. Alarms shall be recorded
in a separate alarm list and appear on the screen. All, or a freely selectable group of events and
alarms shall also be printed out on an event printer. The alarms and events shall be time-
tagged with a time resolution of 1 ms.

3.2.4 Station HMI.

3.2.4.1 Substation HMI Operation:

On the HMI the object has to be selected first. In case blocking or interlocking conditions are
not met, the selection shall not be possible and an appropriate alarm annunciation shall occur.
If a selection is valid the position indication will show the possible direction and the
appropriate control execution button shall be pressed in order to close or open the
corresponding object.

Control operation from other places (e.g. REMOTE) shall not be possible in this operating
mode.

3.2.4.2 Presentation and dialogues.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 64 of 145
 General:

The operator station HMI shall be redundant with hot standby and shall provide basic functions
for supervision and control of the substation. The operator shall give commands to the
switchgear on the screen via mouse clicks or keyboard commands.

The HMI shall give the operator access to alarms and events displayed on the screen. Aside
from these lists on the screen, there shall be a printout of alarms or events in an event log.

An acoustic alarm shall indicate abnormalities and all unacknowledged alarms shall be
accessible from any screen selected by the operator.

The following standard pictures shall be available from the HMI.

 Single-line diagram showing the switchgear status and measured values.

 Control dialogues with interlocking and blocking details. This control dialogue shall tell
the operator whether the device operation is permitted or blocked.
 Measurement dialogues.
 Alarm list, station / bay-oriented.
 Event list, station / bay-oriented.
 System status.
3.2.4.3 HMI design principles:

Consistent design principles shall be adopted with the HMI concerning labels, colours,
dialogues and fonts. Non-valid selections shall be dimmed out.
The object status shall be indicated using different status colours for:
 Selected object under command
 Selected on the screen
 Not updated, obsolete values, not in use or not sampled
 Alarm or faulty state
 Warning or blocked
 Update blocked or manually updated
 Control blocked
 Normal state

3.2.4.4 Process status displays and command procedures:

The process status of the substation in terms of actual values of currents, voltages, frequency,
active and reactive powers as well as the positions of circuit breakers, isolators and transformer
tap-changers shall be displayed in the station single-line diagram.

In order to ensure a high degree of security against undesired operation, a “select-before-

execute” command procedure shall be provided. After the “selection” of a switch, the operator

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 65 of 145
 shall be able to recognize the selected device on the screen and all other switchgear shall be
blocked. As communication between control centre and device to be controlled is established,
the operator shall be prompted to confirm the control action and only then final execute
command shall be accepted. After the “execution” of the command the operated switching
symbol shall flash until the switch has reached its new position.

The operator shall be in a position to execute a command only, if the switch is not blocked and
if no interlocking condition is going to be violated. The interlocking statements shall be
checked by the interlocking scheme implemented at bay and station level.

After command execution the operator shall receive a confirmation that the new switching
position has been reached or an indication that the switching procedure was unsuccessful with
the indication of the reason for non-functioning.

3.2.4.5 System supervision & display.

The SAS system shall be comprehensively self-monitored such that faults are immediately
indicated to the operator, possibly before they develop into serious situations. Such faults are
recorded as a faulty status in a system supervision display. This display shall cover the status
of the entire substation including all switchgear, IEDs, communication infrastructure and
remote communication links and printers at the station level etc.

3.2.4.6 Event list.

The event list shall contain events that are important for the control and monitoring of the
substation.

The event and associated time (with 1 ms resolution) of its occurrence has to be displayed for
each event.

The operator shall be able to call up the chronological event list on the monitor at any time for
the whole substation or sections of it.

A printout of each display shall be possible on the hard copy printer.

The events shall be registered in a chronological event list in which the type of event and its
time of occurrence are specified. It shall be possible to store all events in the computer for at
least one month. The information shall be obtainable also from a printed event log.

The chronological event list shall contain:

 Position changes of circuit breakers, isolator and earthing devices.

 Indication of protective relay operations.
 Fault signals from the switchgear.
 Indication when analog measured values exceed upper and lower limits. Suitable provision
shall be made in the system to define two level of alarm on either side of the value or which
shall be user defined for each measured.
 Loss of communication.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 66 of 145
  Filters for selection of a certain type or group of events shall be available. The filters shall
be designed to enable viewing of events grouped per:
 Date and time.
 Bay
 Device
 Function e.g., trips, protection operations etc.
 Alarm class.
3.2.4.7 Alarm list:

Faults and errors occurring in the substation shall be listed in an alarm list and shall be
immediately transmitted to the control centre. The alarm list shall substitute a conventional
alarm tableau and shall constitute an evaluation of all station alarms. It shall contain
unacknowledged alarms and persisting faults. The date and time of occurrence shall be
indicated.

The alarm list shall consist of a summary display of the present alarm situation. Each alarm
shall be reported on one line that contains:

 The date and time of the alarm.

 The name of the alarming object.
 A descriptive text.
 The acknowledgement state.

Whenever an alarm condition occurs, the alarm condition must be shown on the alarm list and
must be displayed in a flashing state along with an audible alarm. After acknowledgment of
the alarm, it should appear in a steady (i.e., not flashing) state and the audible alarm shall stop.
The alarm should disappear only if the alarm condition is physically cleared and the operator
has reset the alarm with a reset command. The state of the alarms shall be shown in the alarm
list (Unacknowledged and persistent, Unacknowledged and cleared, Acknowledged and
persistent).

Filters for selection of a certain type or group of alarms shall be available as for events.

3.2.4.8 Object picture:

When selecting an object such as a circuit breaker or isolator in the single-line diagram, the
associated bay picture shall be presented first. In the selected object picture, all attributes like

 Type of blocking
 Authority
 Local / remote control
 RSCC / SAS control
 Errors etc.,
shall be displayed.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 67 of 145
3.2.4.9 Control dialogues:

The operator shall give commands to the system by means of mouse click located on the
single-line diagram. It shall also be possible to use the keyboard for command activation.
Data entry is performed with the keyboard. Dedicated control dialogues for controlling at least
the following devices shall be available:

 Breaker and disconnector

 Transformer tap-changer.

3.2.5 User-authority levels:

It shall be possible to restrict activation of the process pictures of each object (bays,
apparatus...) within a certain user authorisation group. Each user shall then be given access
rights to each group of objects e.g.:

 Display only.
 Normal operation (e.g. open/close of switchgear)
 Restricted operation (e.g. by-passed interlocking)
 System administrator
 For maintenance and engineering purposes of the station HMI, the following authorisation
levels shall be available:
 No engineering allowed.
 Engineering/configuration allowed.
 Entire system management allowed.
The access rights shall be defined by passwords assigned during the log-in procedure.
Only the system administrator shall be able to add / remove users and change access rights.

3.2.6 Reports:

The reports shall provide time-related follow-ups of measured and calculated values. The data
displayed shall comprise:

 Trend reports:
 Day (mean, peak)
 Month (mean, peak)
 Semi-annual (mean, peak)
 Year (mean, peak)
 Historical reports of selected analog values:
 Day (at 15 minutes interval)
 Week

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 68 of 145
  Month
 Year
It shall be possible to select displayed values from the database in the process display on-
line. Scrolling between e.g. days shall be possible. Unsure values shall be indicated. It
shall be possible to select the time period for which the specific data are kept in the
memory.

Following printouts shall be available from the printer and shall be printed on demand:

i. Daily voltage and frequency curves depicting time on X-axis and the appropriate
parameters on the Y-axis. The time duration of the curve is 24 hours.

ii. Weekly trend curves for real and derived analog values.

iii. Printouts of the maximum and minimum values and frequency of occurrence and
duration of maximum and minimum values for each analog parameter for each circuit
in 24 hours period.

iv. Provision shall be made for logging information about breaker status like number of
operation with date and time indications.

v. Equipment operation details shift wise and during 24 hours.

vi. Printout on adjustable time period as well as on demand for MW, MVAR, Current,
Voltage on each feeder and transformer as well as Tap positions, temperature and status
of pumps and fans for transformers.

vii. Printout on adjustable time period as well as on demand system frequency and average
frequency.

viii. Reports in specified formats, which shall be handed over to successful bidder.

3.2.7 Trend display (historical data):

It shall be possible to illustrate all types of process data as trends – input and output data,
binary and analog data. The trends shall be displayed in graphical form as column or curve
diagrams with a maximum of 10 trends per screen. Adjustable time span and scaling ranges
must be provided.

It shall be possible to change the type of value logging (direct, mean, sum or difference) on-
line in the window. It shall also be possible to change the update intervals on-line in the
picture as well as the selection of threshold values for alarming purposes.

3.2.8 Automatic disturbance file transfer:

All recorded data from the IEDs with integrated disturbance recorder as well as dedicated
disturbance recording systems shall be automatically uploaded (event triggered or once per
day) to a dedicated computer and be stored on the hard disc.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 69 of 145
3.2.9 Disturbance analysis:

The PC-based work station shall have necessary software to evaluate all the required
information for proper fault analysis.

3.2.10 IED parameter setting:

It shall be possible to access all protection and control IEDs for reading the parameters
(settings) from the station HMI or from a dedicated monitoring computer. The setting of
parameters or the activation of parameter sets shall only be allowed after entering a password.

3.2.11 Automatic sequences:

The available automatic sequences in the system should be listed and described (e.g., sequences
related to the trip transfer). It must be possible to initiate pre-defined automatic sequences by the
operator and also define new automatic sequences.

3.2.12 A set of following ETVM reading display and reports (ETVM Provided in Relay & Protection
Panel) are required in the Station HMI.
i) To present data read from meters.
ii) To schedule meter reading and to select individual meters for manual reading.
iii) To remotely program the electronic meters.
iv) To manage the billing data and prepare it for exporting to other systems.

Other than the above parameters, those specified in the Annexure CRP-TVM shall also
be provided.

The contents and format of meter reading displays shall be subject to approval by the
purchaser

3.3 Gateway:

3.3.1 Communication Interface:

The Substation Automation System shall have the capability to support simultaneous
communications with multiple independent remote master stations.

The Substation Automation System shall have communication ports as follows:

a) Two ports for Remote Control Centre.

b) Two ports for Regional System Coordination Centre (RSCC).

The communication interface to the SAS shall allow scanning and control of defined points
within the substation automation system independently for each control centre. The substation
automation system shall simultaneously respond to independent scans and commands from
employer’s control centres (RCC & RSCC). The substation automation system shall support
the use of a different communication data exchange rate (bits per second), scanning cycle,

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 70 of 145
 and/or communication protocol to each remote control centre. Also, each control centres data
scan and control commands may be different for different data points within the substation
automation systems database.

3.3.2 Remote Control Centre Communication Interface:

Employer will supply communication channels between the Substation Automation System
and the remote control centre. The communication channels provided by Employer will
consist either of power line carrier, microwave, optical fibre, VSAT or leased line, the details
of which shall be provided during detailed Engineering.

3.3.3 Interface equipment:

The Contractor shall provide interface equipment for communicating between Substation
Automation System and Remote control centre and between Substation Automation System
and Regional System Coordination Centre (RSCC). However, the communication channels
available for this purpose are specified in the section project.
In case of PLCC communication any modem supplied shall not require manual equalization
and shall include self-test features such as manual mark/space keying, analog loop-back, and
digital loop-back. The modems shall provide for convenient adjustment of output level and
receive sensitivity. The modem should be stand alone complete in all respects including power
supply to interface the SAS with communication channel. The configuration of tones and
speed shall be programmable and maintained in non-volatile memory in the modem. All
necessary hardware and software shall also be in the scope of bidder except the communication
link along with communication equipment between substation control room and Remote
Control Centre.

3.3.4 Communication Protocol:

The communication protocol for gateway to control centre must be open protocol and shall
support IEC 60870-5-104 and IEC 6185061850 Ed1 & Ed2 (Site selectable) for all levels of
communication for substation automation such as Bay to station HMI, gateway to remote
station etc.

4.0 SYSTEM HARDWARE:

4.1 Redundant Station HMI, HMI View Node, Remote HMIEnergy Measurement System
workstation and Disturbance Recorder Work Station:

The contractor shall provide redundant station HMI in hot standby mode.

It shall be capable to perform all functions for entire substation including future requirements
as indicated in the SLD. It shall use industrial grade components. Processor and RAM shall be
selected in such a manner that during normal operation not more than 30% capacity of
processing and memory are used. Supplier shall demonstrate these features.
Formatted: Indent: Left: 0 cm
The capacity of hard disk shall be selected such that the following requirement should occupy
less than 50% of disk space.

1. Storage of all analog data (at 15 minutes interval) and digital data including alarm, event
and trend data for thirty (30) days.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 71 of 145
 2. Storage of all necessary software.
3. 20 GB space for OWNER’s use.

Supplier shall demonstrate that the capacity of hard disk is sufficient to meet the above
requirement.
The Minimum requirement of Redundant Station HMI, Main HMI View Node: Formatted: Justified, Indent: Left:
1.27 cm
Processor:i7 or above
RAM: 24GB. Formatted: Font: Times New Roman,
Not Bold
Hard disk: 1TB
Formatted: Font: Times New Roman,
The Minimum requirement of Energy Measurement System workstation and Not Bold
Disturbance Recorder Work Station: Formatted: Justified
Processor: i7 or above
Formatted: Justified, Indent: Left:
RAM: 8GB. 1.27 cm
Hard disk: 1TB Formatted: Font: Times New Roman,
4.1.1 HMI (Human Machine Interface): Not Bold
Formatted: Font: Times New Roman,
The VDU shall show overview diagrams (Single Line Diagrams) and complete details of the Not Bold
switchgear with a colour display. All event and alarm annunciation shall be selectable in the Formatted: Justified, Indent: Left:
form of lists. Operation shall be by a user friendly function keyboard and a cursor positioning 1.27 cm
device. The user interface shall be based on WINDOWS concepts with graphics & facility for
panning, scrolling, zooming, decluttering etc.

4.1.2 Visual Display Units/TFT’s (Thin Film Technology):

The contractor shall provide three display units, one for station HMI, one for redundant HMI
and one for DR work station. These shall have high resolution and reflection protected picture
screen. High stability of the picture geometry shall be ensured. The screen shall be at least
21” diagonally in size and capable of colour graphic displays.
The display shall accommodate resolution of 1280 x 1024 pixels. The HMI shall be able to
switch the key board and cursor positioning device, as unit among all the monitors at a consol
vis push button or other controls.

4.1.3 Printer:
It shall be robust & suitable for operation with a minimum of 132 characters per line. The
printing operation shall be quiet with a noise level of less than 45 dB suitable for location in
the control room. Printer shall accept and print all ASCII characters via master control
computer unit interface.

The printer shall have in built testing facility. Failure of the printer shall be indicated in the
Station HMI. The printer shall have an off line mode selector switch to enable safe
maintenance. The maintenance should be simple with provisions for ease of change of print
head, ribbon changing, paper insertion etc.

All printers mounted in the control room shall be provided with a separate printer enclosure
each. The enclosure shall be designed to permit full enclosure of the printers at a convenient
level. Plexiglas windows shall be used to provide visual inspection of the printers and ease of
reading. The printer enclosures shall be designed to protect the printers from accidental
external contact and each should be removable from hinges at the back and shall be provided
with lock at the front.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 72 of 145
 All reports and graphics prints shall be printed on laser printer. One dot matrix printer shall be
exclusively used for hourly log printing.

All printers shall be continuously online.

4.1.4 Mass Storage Unit:

The mass storage unit shall be built-in to the Station HMI. All operational measured values
and indications shall be stored in a mass-storage unit of CD-ROM / DVD-ROM with 700 MB
or more capacity. The unit should support at least read (48X), Write (24X) and Re-write (10X)
operations with Multi-Session capability. It should support ISO9660, Rockridge and Joliet
Filesystems. It should support formatting and use under the operating system provided for
Station HMI. The monthly back up of data shall be taken on disc. The facility of back up of
data shall be inherent in the software.

4.1.6 Interconnection Cables & Wiring:

The contractor shall provide all interconnecting wires, cables, connectors, terminations, local
area network (LAN) cables and other wiring required by field devices and IED’s including
cabling required for interfacing with Marshalling Box.

4.1.5 Switched Ethernet Communication Infrastructure:

The bidder shall provide the redundant switched optical Ethernet communication infrastructure
for SAS. The bidder shall keep provision of 50-100% spare capacity for employer use. One
switch shall be provided to connect all IEDs bays of 220 KV, 110 KV/66 KV yard to
communication infrastucture.

4.2 Bay level unit:

The bay unit shall use industrial grade components. The bay level unit, based on
microprocessor technology shall use numerical techniques for the calculation and evaluation of
external input analog signals. They shall incorporate select-before-operate control principles as
safety measures for operation via the HMI. They shall perform all bay related functions, such
as control commands, bay interlocking, data acquisition, data storage, event recording and shall
provide inputs for status indication and outputs for commands. They shall be directly
connected to the switchgear. The bay unit shall acquire and process all data for the bay
(Equipment status, fault indications, measured values, alarms etc) and transmit these to the
other devices in substation automation system. In addition, this shall receive the operation
commands from station HMI and control centre. The bay unit shall have the capability to store
all the data for at least 24 hours.

One no. bay level unit shall be provided for supervision and control of each 220 KV. , 110 KV
& 66 KV bays (a bay comprises of one circuit breaker and associated disconnector, earth
switches and instrument transformer). The bay level unit shall be equipped with analog and
binary inputs / outputs for handling the control, status monitoring and analog measurement
functions. All bay level interlocks are to be incorporated in the bay level unit so as to permit
control from the bay level unit local bay mimic panel with all bay interlocks in place, during
maintenance and commissioning or in case of contingencies when the Station HMI is out of
service.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 73 of 145
 The bay level unit shall meet the requirements for withstanding electromagnetic interference
according to relevant parts of IEC 6185061850 Ed1 & Ed2 (Site selectable). Failure of any
single component within the equipment shall neither cause unwanted operation nor lead to a
complete system breakdown.

4.2.1 Input / Output (I/O) modules:

The I/O module shall form a part of the bay level unit and shall provide coupling to the
substation equipment. The I/O modules shall acquire all switchgear information (i.e., data
coming directly from the switchgear or from switchgear interlocking devices) and transmit
commands for operation of the switchgear. The measured values of voltage and current shall
be from the secondaries of instrument transformers. The digital inputs shall be reported by
exception with 1 ms resolution. Contact bouncing in digital inputs shall not be assumed as
change of state.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 74 of 145
4.3 Extendibility in future:
Offered substation automation system shall be suitable for extension in future for additional
bays indicated in SLD & additional 4 bays for each KV reference. During such requirement all
the drawings and configurations, alarm/event list etc., displayed shall be designed in such a
manner that its extension shall be easily performed by the employer. During such event,
normal operation of the existing substation shall be unaffected and system shall not require a
shutdown. The contractor shall provide all necessary software tools along with source codes to
perform addition of bays in future and complete integration with SAS by the user. These
software tools shall be able to configure IED, add additional analog variable, alarm list, event
list, modify interlocking logics etc., for additional bays / equipment which shall be added in
future. There shall be provision for change of designation of bay as and when necessity arises.

5.0 Software structure:

The software package shall be structured according to the SAS architecture and strictly divided
in various levels. Necessary firewall shall be provided at suitable points in software to protect
the system. An extension of the station shall be possible with lowest possible efforts.
Maintenance, modification or an extension of components of any feeder may not force a shut-
down of the parts of the system which are not affected by the system adaptation.

5.1.1 Station level software

5.1.1.1 Human-machine interface (HMI)

The base HMI software package for the operator station shall include the main SAS functions.
The base HMI software package for the operator station shall include the main SAS functions
and it shall be independent of project specific hardware version and operating system. It shall
further include tools for picture editing, engineering and system configuration. The system
shall be easy to use, to maintain and to adapt according to specific user requirements
Systems shall contain a library with standard functions and applications.

5.1.2 Bay level software: System software:

5.1.2.1 The system software shall be structured in various levels. This software shall be placed in a
non-volatile memory The lowest level shall assure system performance and contain basic
functions, which shall not be accessible by the application and maintenance engineer for
modifications The system shall support the generation of typical control macros and a process
database for user specific data storage. In case of restoration of links after failure, the software
along with hardware shall be capable of automatically synchronising with the remaining
system Without any manual interface. This shall be demonstrated by contractor during
integrated system test

5.1.2.2 Application Software:

In order to ensure robust quality and reliable software functions, the main part of the
application software shall consist of standard software modules built as functional block
elements. The functional blocks shall be documented and thoroughly tested. They form part of
library. The application software within the control/protection devices shall be programmed in
a functional block language.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 75 of 145
 5.1.2.3 Network Management System:
The contractor shall provide a network management system software for

following management functions:

a. Configuration Management.
b. Fault management.
c. Performance Monitoring.
This system shall be used for management of communication devices and other IEDs in the
system. This NMS can be loaded in DR workstation and shall be easy
to use. user friendly and menu based. The NMS shall monitor all the devices in the SAS and
report if there is any fault in the monitored devices. The NMS shall
a) Maintain performance. resource usage and error statistics for all managed
links and devices and present this information via displays, periodic reports
and on demand reports.
b) Maintain a graphical display of SAS connectivity and device status.
c) Issue alarms when error conditions occurs.

d) Provide facility to add and delete addresses and links.

5.1.2.4 The contractor shall provide each software in two copies in CD to load into the
system in case of any problem related with Hardware communication etc.
6.0 T EST S:

The substation automation system offered by the bidder shall be subjected to

following tests to establish compliance with IEC 6185061850 Ed1 & Ed2 (Site selectable)
for EHV substation
equipment installed in the control room and specified ambient conditions:

6.1 Type Tests:

6.1.1 Control IEDs and Communication Equipment:

1) Power Input:
1. Auxiliary Voltage.
ii. Current Circuits.

iii. Voltage Circuits.

iv. Indications.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 76 of 145
 2) Accuracy Tests:
1. Operational Measured Values.

II. Currents.

111. Voltages.
IV. Time resolution.

3) Insulation Tests:
1. Dielectric Tests.
11. Impulse Voltage withstand Test.
4) Influencing Quantities.
1.
Limits of operation.
II.
Permissible ripples
111 Interruption of input voltage.
.
5) Electromagnetic Compatibility Test:
1. 1 MHZ burst disturbance test
11. Electrostatic Discharge Test.
111
. Radiated Electromagnetic Field Disturbance Test.
IV.
Electrical Fast Transient Disturbance Test.
V. Conducted Disturbances Tests induced by Radio Frequency Field.
VI.
Magnetic Field Test.
VI1.
Emission (Radio Interference level]) Test.
Vlll.
Conducted Interference Test.
6) Function Tests:
1. Indication

11.
Commands
111
. Measured Value Acquisition
IV. Display Indications

7) Environmental tests:
1.
Cold Temperature.
n.
Dry Heat

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 77 of 145
 iii. Wet heat
lV. Humidity (Damp Heat Cycle)
v. Vibration
VI. Bump.

Vl1. Shock.

6.2 Factory Acceptance Tests:

The supplier shall submit a test specification for factory acceptance test (FAT)

and commissioning tests of the station automation system for approval. For the individual
bay level IED's applicable type test certificates shall be submitted. The manufacturing phase
of the SAS shall be concluded by the factory acceptance
test (FAT). The purpose is to ensure that the Contractor has interpreted the
"
specified requirements correctly and that the FAT includes checking to the degree required
by the user. The general philosophy shall be to deliver a system to site only after it has been
thoroughly tested and its specified performance has been verified, as far as site conditions
can be simulated in a test lab. If the FAT comprises only a certain portion of the system for
practical reason, it has to be assured that this test configuration contains at least one unit of
each and every type of equipment incorporated in the delivered system.

If the complete system consists of parts from various suppliers or some pans arc
already installed on site, the F AT shall be limited to sub-system tests. In such a case,
the complete system test shall be performed on site together with the site acceptance test
.
(SAT)

6.3 Integrated Testing:

The integrated system tests shall be performed as detailed in subsequent clauses
as per the following configuration:
. Redundant Station HMI, DR workstation with all IEDs & printers.

All other switches for complete substation as detailed in section project shall be simulated as
needed:-

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 78 of 145
.

6.3.1 Hardware Integration Tests:

The hardware integration test shall be performed on the specified systems, to be
used for Factory tests when the hardware has been installed in the Factory. The
operation of each item shall be verified as an integral part of system. Applicable
hardware diagnostics shall be used to verify that each hardware component is
completely operational and assembled into a configuration capable of supporting
software integration and factory testing of the system. The equipment expansion
capability shall also be verified during the hardware integration tests.
6.3.2 Integrated System Tests:
Integrated System Tests shall verify the stability of the hardware and the software.
During the tests all functions shall run concurrently and all equipment shall operate
a continuous 100 Hours period. The integrated system test shall ensure the SAS is
free of improper interactions between software and hardware while the system is
operating as a whole

6.4 Field tests:

The field tests shall completely verify all the features of SAS hardware and software

7.0 SYSTEM OPERATION:

7.1 Substation Operation:

7.1.1 Normal Operation:

Operation of the system by the operator from the remote RCC or at the substation
shall take place via industry standard HMI (Human Machine Interface) subsystem
consisting of graphic colour VDU, a standard keyboard and a cursor positioning
device (mouse).
The coloured screen shall be divided into 3 fields:
1. Message field with display of present time and date.

ii. Display field for single line diagrams.

iii. Navigation bar with alarm/condition indication.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 79 of 145
,
 For display of alarm annunciation, lists of events etc., a separate HMI view mode
shall be provided.
All operations shall be performed with mouse and/or a minimum number of function
keys and cursor keys. The function keys shall have different meanings depending on
the operation. The operator shall see the relevant meanings as function tests displayed
in the command field (i.e., operator prompting) For control actions, the switchgear
(i.e., circuit breaker etc.) requested shall be selectable on the display by means of the
cursor keys. The switching element
selected shall then appear on the background that shall be t1ashing in a different
color. The operator prompting shall distinguish between:
Prompting of indications e.g., fault indications in the switchgear. and Prompting of
,
operational sequences e.g., execution of switching operations.
The summary information displayed in the message field shall give a rapid
display of alarm/message of the system in which a fault has occurred and alarm
annunciation lists in which the fault is described more fully.

Each operational sequence shall be divided into single operation steps, which are
initiated by means of the function keys WINDOW command by mouse. Operator
prompting shall be designed in such a manner that only the permissible keys are
available in the command field related to the specific operation step. Only those
switching elements shall be accessed for which control actions are possible. If the
operation step is rejected by the system, the operator prompting shall be supported
by additional comments in the message field. The operation status shall be reset
to the corresponding preceding step in the operation sequence by pressing one of the
function keys. All operations shall be verified. Incorrect operations shall be
indicated by comments in the message field and must not be executed.
The offer shall include a comprehensive description of the system. The above
operation shall also be possible via Windows based system by mouse.

';'
Tech. Spec. of Relay & Protection Panel- Rev 012 Page 80 of 145 ,
f
.
8.0 POWER SUPPLY:

Power for the substation automation system shall be derived from substation 220 V
DC system.
Inverter of suitable capacity shall be provided for station HMI and its peripheral
devices e.g., printer etc. In the event of Power failure. necessary safeguard

software shall be built for proper shutdown and restart.

9.0
DOCUMENTATION:

The following documents shall be submitted for employer's approval during detailed
engineering:
a) System Architecture Drawing.
b) Hardware Specification.
c) Sizing Calculations of various components.
d) Response Time Calculation.
e) Functional Design Document.
Following documentation to be provided for the system in the course of the
project shall be consistent, CAD supported and of similar look/feel. All CAD
.
drawings to be provided in “dfx” format.

List of drawings.
"
Substation Automation System architecture.
Block Diagram.
.
Guaranteed Technical Parameters, Functional Design Specification and
Guaranteed availability and reliability.
.
Calculation for power supply dimensioning.
. I/O Signal lists.
. Schematic diagrams
~
List of Apparatus.
.
. List of Labels.
Logic Diagram (hardware & software). -Panel
. Panel layout drawing.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 81 of 145

.:,
'r
..
~I,:
~
4" ,~.c..~,""-,,~~,,- '.

. GA of and GTP.
. Control Room Layout.
. Test Specification for Factory Acceptance Test (FAT).

. Product Manuals.
.
. Assembly Drawing.

. Operators Manual.

. Complete documentation of implemented protocols between various elements.

Listing of software and loadable in CD ROM.
. Other documents as may be required during detailed engineering.

Two sets of hard copy and Four sets of CD ROM containing all the as-built
documents/drawings shall be provided to CEE (T&P) and to each of the consignee.
"
10.0 TRAINING, SUPPORT SERVICES. MAINTENANCE AND SPARES:
10.1 Training:
Contractor personnel who are ,experienced instructors and who speak understandable
English shall conduct training. The contractor shall arrange on his
Own cost all hardware training platform required for successful training and
understanding in India. The Contractor shall provide all necessary training

material. Each trainee shall receive individual copies of all technical manuals and all
other documents used to training. These materials shall be sent to Employer
at least two months before the scheduled commencement of the particular training
course. Class materials, including the documents sent before the training courses
as well as class handouts, shall become the property of Employer. Employer reserves
the right to copy such materials, but for in-house training and use only.
Hands-on training shall utilize equipment identical to that being supplied to Employer.

For all training courses, the travel (e.g., airfare) and per-diem expenses will be borne by the
participants.
The Contractor shall quote training prices individually for each of the courses as. indicated in
Price Schedule.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 82 of 145

' "'
,
, ,
~

Employer will have the option to cancel any or all-training courses. In the case of
cancellation, the rate quoted against the respective course will not be paid to the Contractor.

The schedule. location and detailed contents of each course will be finalized

during Employer and Contractor discussions.

10.2 Computer System Hardware Course:
A computer system hardware course shall be offered, but at the system level only.
The training course shall be designed to give Employer hardware personnel
sufficient knowledge of the overall design and operation of the system so that
they can correct obvious problems, configure the hardware, perform preventive
maintenance, run diagnostic pro grams and communicate with contract

maintenance personnel. The following subjects shall be covered:

a) System Hardware Overview: Configuration of the system hardware.
b) Equipment Maintenance: Basic theory of operation. maintenance techniques
and diagnostic procedures for each element of the computer system. e.g..
processors, auxiliary memories, LAN's routers and printers. configuration of

all the hardware equipment's.

c) System Expansion: Techniques and procedures to expand and add equipment
such as loggers, monitors and communication channels.
d) System Maintenance: Theory of operation and maintenance of the redundant
hardware configuration, tail over hardware, configuration control panels and failover
switches. Maintenance of protective devices and power supplies.
e) Subsystem Maintenance: Theory of design and operation. maintenance
techniques and practices, diagnostic procedures and (where applicable)
expansion techniques and procedures. Classes shall include hands-on training for the
specific subsystems that are part of Employer's equipment or part of similarly designed
.and configured subsystems. Computing Al1 interfaces to the computing equipment shall
be taught in details
f) Operational Training:: Practical training on preventive and corrective
maintenance of all equipment, including use of special tools and instruments.

,.

~.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 83 of 145
 This training shall be provided on Employer equipment or on similarly
configured systems.
10.3 ~
Computer System Software Course:
The Contractor shall provide a computer system software course that covers the
following subjects:
a) System Programming: Including all applicable programming languages and
all stand-alone service and utility packages provided with the system. An introduction to
software architecture. effect of tuning parameters (OS software, Network software,
.database software etc.) on the performance of the system

b) Operating System: Including the user aspects of the operating system, such as
program loading and integrating procedures, scheduling, management, service
and utility functions and system expansion techniques and procedures.
c) System Initialization and Failover: Including design, theory of operation and
practice.
d) Diagnostics: Including the execution of diagnostic procedures and the
interpretation of diagnostic outputs.
e) Software Documentation: Orientation in the organization and use of system
software documentation.

f) Hands-on Training: One week with allocated computer time for trainee
performance of unstructured exercises and with the course instructor available
for assistance as necessary.
10.4
Application Software Course:
The Contractor shall provide comprehensive application software courses
covering all applications including the database and display building course. The
training shall include:
a) Overview: Block diagrams of the application software and data flows.
Programming standards and programme interface conventions.

b) Application Functions: Functional capabilities, design and major algorithms.

Associated maintenance and expansion techniques.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 84 of 145
~

c) Software Development: Techniques and conventions to be used for the

preparation and integration of new software functions.
d) Software Generation: Generation of application software from source code
and associated software configuration control procedures.
e) software Documentation: Orientation in the organization and use of
functional and detailed design documentation and of programmer and user
manuals.

f) Hands-on Training: One week, with allocated computer time for trainee
performance of unstructured exercises and with the course instructor available
for assistance as necessary.
10.5 Requirement of training:
The contractor shall provide training for two batches for two-weeks each for following
courses:
Sl. No. Name of the Course

1. Computer System Hardware

2.
3. Computer System Software
4. Application Software

11.0 MAINTENANCE RESPONSIBILITY:

11.1
Maintenance Responsibility during theGuaranteed Availability Period. During
Guaranteed availability period, the contractor shall take continual actions
to ensure the guaranteed availability and shall make available all the necessary
resources such as specialist personnel spare parts, tools, test devices etc., for
replacement or repair of all defective parts and shall have prime responsibility for
keeping the system operational.

12.0 RELIABILITY AND AVAILABILITY:

The SAS shall be designed so that the failure of any single component, processor or
device shall not render the system unavailable. The SAS shall be designed to
satisfy the very high demands for reliability and availability concerning:

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 85 of 145
 . Mechanical and electrical design.
.. Security against electrical interference (EMI)
High quality components and boards.
.
. Modular, well-tested hardware.
Thoroughly developed and tested modular software.
. Easy-to-understand programming language for application programming.
.
Detailed graphical documentation and application software.
.
Built-in supervision and diagnostic functions.
.
Security
Experience of security requirements
Process know--how
'
Select before execute at operation
Process status representation as double indications
. Distributed solution.
.
Independent units connected to the local area network Back-
.
up functions
. Panel design appropriate to the harsh electrical environment and ambient conditions.

. Panel grounding immune against transient ground potential rise.

Outage terms:
1) Outage:
The state in which substation automation system or a unit of SAS is unavailable
for Normal Operation as defined in the clause 7.1 due to an event
directly related to the SAS or unit of SAS. In the event, the owner has taken any
equipment/system other than Substation Automation System for schedule-forced
maintenance, the consequent outage to SAS shall not be considered as outage for
.the purpose of availability.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 86 of 145
 2) Actual outage duration (AOD):
The time elapsed. in hours between the start and the end of an outage. The time
shall be counted to the nearest 1I4th of an hour; Time less than 1/4th of an hour
shall be counted as having duration of 1/4th of an hour.
3) Period Hours (PH):
The number of hours in the reporting period. In a full year the period hour are
8760h (8784h for a leap year).
4) Actual Outage hours (AOH):
The sum of actual outage duration within the reporting period
AOH=AOD
5) Availability:
Each SAS shall have a total availability of 99.98% i.e., the ratio of total time
duration minus the actual outage duration to total time duration.

12.1 Guarantees Required:

The availability for the complete SAS shall be guaranteed by the Contractor. Bidder
shall include in their offer the detailed calculation for the availability .. The
contractor shall demonstrate their availability guaranteed by conducting the availability test
on the total substation automation system as a Whole after commissioning of total
substation automation system. The test shall verify the reliability and integrity of all
sub-systems. Under these conditions the test shall establish an overall availability of
99.98%. After the lapse of 1000 Hours of cumulative test time, test records shall be
examined to determine the conformance with availability criterion. In case of any
outage during the availability test. the contractor shall rectify the problem and after
rectification, the 1000 Hours period start after such rectification. If test object has
.not been met the test shall continue until the specified availability is achieved

The contractor has to establish the availability in a maximum period of three months from
the date of commencement of the availability test.
After the satisfactory conclusion of test both contractor and employer shall
mutually agree to the test results and if these results satisfy the availability

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 87 of 145
 criterion, the test is considered to be completed successfully. After that the system shall be
taken over by the employer and then the guarantee period shall start.

13.0 SPA RES:

13.1 Consumables:
All consumables such as paper, cartridges shall be supplied by the contractor till
the SAS is taken over by the Owner.
13.2
Availability Spares:
The bidder is required to furnish the list of spares, which 'may be required for
ensuring the guaranteed availability during the guaranteed availability period. The final list
of spares shall form part of scope of supply and accordingly the price thereof shall be
'
quoted by the bidder and shall be considered in the evaluation of the bids. During the
guaranteed availability period. the spare parts supplied by the Contractor shall be
made available to the contractor for usage subject to replenishment at the earliest.
Thus, at the end of availability period the inventory of spares with the Employer
shall be fully replenished by the Contractor. However, any additional spares required
to meet the availability of the system (which are not a part of the above spares
.supplied by the contractor) would have to be supplied immediately by the Contractor

free of cost to the Employer.

14.0 LIST OF EQUIPMETNS:

Formatted: Height: Exactly 3.65 cm
Quantity of equipments shall be decided by bidder in order to achieve guaranteed
"
reliability and availability as declared by bidder.
i, Station HMI.
Formatted: Space Before: 0 pt, Line
ii. Redundant Station HMI (in Hot stand bystandby mode). spacing: Exactly 20.6 pt, Height:
Exactly 3.65 cm
iii. Bay level units along with bay mimic.
Formatted: Height: Exactly 3.65 cm
IV. Disturbance Recorder Work Station (Maintenance HMI).
v. Colour Laser Printer - 1 No. (For Reports & Disturbance Records).
vi. Dot Matrix Printer - (one each for Alarms and log sheets).
vii. All interface equipment for gateway to RCC and RSCC.

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 88 of 145 >
<
 " '"

viii. Communication infrastructure between Bay level units, Station HML Printers,
gateways, redundant LAN etc.. as required.
ix. Remote workstation includingEnergy Measurement System Workstation HMI and along
with
x. one printer.
x.
xi.DR work
Any station
other equipment as necessary. Formatted: Position: Horizontal: 4.31
cm, Relative to: Page, Vertical: 6.16
cm, Relative to: Page, Width: Exactly
9.31 cm

Tech. Spec. of Relay & Protection Panel- Rev 012 Page 89 of 145
 TYPICAL ARCHITECTURAL DRAWING OF SUB-STATION
AUTOMATION SYSTEM
TO REMOTE CONTROL
CENTRE ON IEC-60870-5-104

REMOTE GATEWAY MAIN HMI REDUNDANT HMI

IEC-61850 TO
IEC-60870-5-104

DR PC

GPS ANTENA

GPS RECEIVER

TIME DISPLAY
UNIT
A4 LASER
PRINTER
A3 DOT MATRIX
PRINTER

STATION LEVEL STATION LEVEL

ETHERNET SWITCH ETHERNET SWITCH

REDUNDANT ETHERNET
RING WITH SWITCHES

BAY LEVEL BAY LEVEL

ETHERNET SWITCH ETHERNET SWITCH

BAY CONTROLLER RELAY BAY CONTROLLER RELAY

SWITCHGEAR, CT/VT'S SWITCHGEAR, CT/VT'S

NOTES:
1. STATION BUS SHALL BE REALIZED BY HIGH SPEED REDUNDANT OPTICAL BUS USING
INDUSTRIAL GRADE COMPONENTS AND SHALL BE AS PER IEC 6185061850 Ed1 & Ed2 (Site
selectable).
2. IEDS FOR TWO BAYS MAY BE HOUSED IN ONE PANEL ALONG WITH ITS SWITCH.
3. INSIDE THE SUB STATION, ALL CONNECTIONS SHALL BE REALIZED AS PER IEC 6185061850
Ed1 & Ed2 (Site selectable) PROTOCOL.
4. FOR GATEWAY, IT SHALL COMMUNICATE WITH REMOTE SUPERVISORY CONTROL CENTRE
(RSCC), REMOTE CONTROL CENTRE (RCC) ON IEC 60870-5-104 PROTOCOL
5. THE ROUTER SHALL COMMUNICATE ON IEC 60870-5-104 PROTOCOL
6. THE PRINTER AS REQUIRED SHALL BE CONNECTED AT STATION BUS DIRECTLY & CAN BE
MANAGED EITHER FROM STATION HMI, HMI VIEW NODE OR DISTURBANCE RECORDER
WORK STATION.

Relay & Protection panel 90 of 145

 TYPICAL ARCHITECTURAL DRAWING OF ENERGY MEASUREMENT SYSTEM

EMS WORK STATION

MINIMUM TVM'S/PORT

TVM 1 2 8
  
     
     

  

     

RS 485(4PARTS)/      

NIC

TO RS232(1 PORT)   

RS-232 DLMS CONVERTER

 
 
 
 
 
 

  

SWITCH

     

     

TO SLDC
(COMMUNICATION
IS IN SCOPE
OF KPTCL)
104 1. EMS WORK STATION WILL DOWNLOADED LOAD
SAS
SURVEY DATA EVERY HOUR.
2. NIC ON IP TO SLDC WAN
SAS GATEWAY

NOTE:
1. LOCAL SYSTEM SHOULD GIVES
a) LOAD SURVEY DATA REPORT-15 MINUTES
b) DAILY REPORT
c) MONTHLY REPORT
d) MIDNIGHT READING
2. SLDC ON FTP
a) LOAD SURVEY DATA REPORT
b) MID NIGHT READING TO BE SENT IN
CSU FILE TO THE IP GIVEN BY SCADA

Relay & Protection panel 91 of 145

 ANNEXURE – I
(GTP IAS)
Basic Monitoring requirements are:

- Switchgear status indication

- Measurements (U, I, P, Q, f)
- Event
- Alarm
- Winding temperature of transformers
- Ambient temperature
- Status and display of 415 V LT system, 220V & 48 VDC system.
- Status of display of Nitrogen injection Fire protection system and Air conditioning system.
- Acquisition of all counters in PLCC panels through potential free contacts from PLCC or
independently by counting the receive/send commands, for 220 KV lines.
- Acquisition of alarm and fault record from protection relays
- Disturbance records for 220 KV lines.
- Monitoring the state of batteries by displaying DC voltage, charging current and load current
etc.
- Tap-position of transformer

List of Inputs:

The list of input for typical bays is as below:

Analog inputs:
i) For line
Current R-phase
Y-phase
B-phase
Voltage R-Y phase
Y-B phase
B-R phase

Relay & Protection panel 92 of 145

ii) For transformer
Current R-phase
Y-phase
B-phase
WTI (for transformer)
OTI (for transformer)
Tap position (for transformer only)
iii) For bus coupler
Current R-phase
Y-phase
B-phase
iv) Common
a) Voltage for Bus-I & Bus-II
Voltage R-Y phase
Y-B phase
B-R phase
b) Frequency for Bus-I & Bus-II.
c) Ambient temperature (switchyard).
d) LT system
i. Voltage R-Y, Y-B, B-R of Main Switchboard Section-I.
ii. Voltage R-Y, Y-B, B-R of Main Switchboard Section-II.
iii. Voltage R-Y, Y-B, B-R of Diesel Generator.
iv. Current from LT transformer-I.
v. Current from LT transformer-II.
vi. Current from Diesel Generator.
vii. Voltage of 220 V DCDB-I.
viii. Voltage of 220 V DCDB-II.
ix. Current from 220 V Battery Set-I.
x. Current from 220 V Battery Set-II.
xi. Current from 220 V Battery charger-I.

Relay & Protection panel 93 of 145

 xii. Current from 220 V Battery charge-II.
xiii. Voltage of 48 V DCDB-I.
xiv. Voltage of 48 V DCDB-II.
xv. Current from 48 V Battery set-I.
xvi. Current from 48 V Battery set-II.
xvii. Current from 48 V Battery charger-I.
xviii. Current from 48 V Battery charger-II.
Digital Inputs:
The list of input for various bays/SYSTEM is as follows:
Sl.
Particulars 220 KV 110/66 KV BC
No.
1. Line bays:
i) Status of each pole of CB, Isolator, Earth switch
ii) CB trouble
iii) CB operation/closing lockout
iv) Pole discrepancy optd.
v) Trip coil faulty TC1/TC2
vi) LBB optd
vii) Bus bar protection trip relay optd.
viii) Main bkr auto recloser operated
ix) A/R lockout
x) Direct trip sent
xi) Direct trip received
xii) Main-I/Backup blocking
xiii) Main-I/Backup Inter trip send
xiv) Main-I/Backup Inter trip received
xv) Fault Locator Faulty
xvi) Main VT Fuse fail
xvii) Main Protn trip
xviii) Back up protn trip
xix) Main PSB Alrm
xx) Main softrip
xxi) Main R-Phase trip
xxii) Main Y-Phase trip

Relay & Protection panel 94 of 145

xxiii) Main B-phase trip
xxiv) Main Start
xxv) Main Carrier aided trip
xxvi) Main fault in reverse direction
xxvii) Main Zone-2 trip
xxviii) Main Zone-3 trip
xxix) Main weak ends infeed
xxx) Main fault in reverse direction
xxxi) Back-up o/c optd
xxxii) Back-up e/f optd
xxxiii) 220 V DC-I/II source fail
xxxiv) Speech channel fail
xxxv) PLCC protection channel fail
xxxvi) PLCC protection channel fail
xxxvii) SF6 Gas Pressure Low
Sl.
Particulars 220 KV 110/66 KV BC
No.
xxxviii)Spares – 4 Nos
2. Transformer bays: 100/150MVA Transformer
i) Status of each pole of CB, Isolator, Earth switch
ii) CB trouble
iii) CB operation/closing lockout
iv) Pole discrepancy optd.
v) Trip coil faulty
vi) LBB optd.
vii) Bus bar protn. trip relay optd
viii) REF optd
ix) DIF optd
x) Over flux alarm (V)
xi) Over flux trip (V)
xii) HV Bus VT fuse (A)
xiii) MV Bus VT Fuse (A)
xiv) OTI Alarm/Trip
xv) PRD optd
xvi) Overload alarm

Relay & Protection panel 95 of 145

xvii) Bucholz trip
xviii) Bucholz Alarm
xix) OLTC oil surge relay alarm
xx) OLTC oil surge relay trip
xxi) Oil low alarm
xxii) Back-up o/c (HV) optd.
xxiii) Back-up e/f (HV) optd
xxiv) 220 V DC-I/II source fail
xxv) Tap mismatch
xxvi) Back-up o/c (MV) optd
xxvii) Back-up e/f (MV) optd
xxviii) WTI Alaram/Trip
xxix) SF6 Gas Pressure low
xxx) Spares 4 Nos.
3. Transformer bays – for others:
i) Status of each pole of CB, Isolator, Earth switch
ii) CB trouble
iii) CB operation / closing lockout
iv) Pole discrepancy optd.
v) Trip coil faulty
Sl. 110/
Particulars 220 KV BC
No. 66 KV
vi) LBB optd.
vii) Bus bar protn. trip relay optd
viii) REF optd
ix) DIF optd
x) HV Bus VT fuse fail
xi) OTI Alarm / trip
xii) PRD optd
xiii) Bucholz trip
xiv) Bucholz alarm
xv) Oil low alarm
xvi) Back-up o/c HV optd
xvii) Back-up E/F HV optd
xviii) 220 V DC-I/II source fail

Relay & Protection panel 96 of 145

xix) Back up o/c LV operated
xx) Back up E/F LV operated
xxi) SF6 Gas Pressure low
xxii) Spares 4 Nos.
4. Bus-bar Protection:
i) Bus bar main-I trip
ii) Bus bar main-II trip
iii) Bus-bar zone-I CT open
iv) Bus-bar zone-II CT open
v) Bus protection relay fail
5. Auxiliary system:
i) Incomer-I On/Off
ii) Incomer-II On/Off
iii) 415 V Bus-I/II U/V
iv) 415 V Bus coupler breaker on/off
v) DG set bkr on/off
vi) Alarm/trip signals as listed in Section: DG Set
vii) PLCC exchange fail
viii) Time sync. Signal absent
Alarm/trip signals as listed in Section: Battery &
ix)
Battery charger
x) 220 V DC-I earth fault
xi) 220 V DC-II earth fault
Alarm/ Nitrogen trip signals as listed in Section:
xii)
Fire protection system

The exact number and description of digital inputs shall be as per detailed engineering requirement
apart from the above mentioned digital inputs, minimum of 200 inputs shall be kept for KPTCL
use in future.

Relay & Protection panel 97 of 145

 ANNEXURE – RPP –TVM

NOTE: PLEASE REFER THE UPLOADED DOCUMENT FOR DLMS ICS

COMPLIANT TVM SEPARATELY

Relay & Protection panel 98 of 145

 ANNEXURE – RPP1 – SAS

RELAY & PROTECTION PANEL FOR 220 KV FEEDERS AND BUS COUPLER FOR
STATIONS WITH SUBSTATION AUTOMATION SYSTEM.

(TYPE-2L – FOR 220 KV FEEDERS)

(TYPE-2BC – FOR 220 KV BUS COUPLER)
The SIMPLEX panel shall generally consist of following items:
QUANTITIES
Sl. No. PARTICULARS
2L 2BC
A MEASUREMENT & CONTROL:
1 Bay Control Intelligent Electronic Device 1 No. 1No.
As per Cl. No.
3.1.1.1 – Over view
3.1.1.2 – Control & Selection.
3.1.1.3 – Synchronisation & energizing check.
3.2 - System level function
3.2.1 - Status supervision.
3.2.2 - Measurements.
3.2.3 - event & alarm handling.
2 (a) AC 3 Phase, 2 element, Electronic Tri-Vector meter 1 No. 1No.
(TVM), Accuracy 0.2S with ABT & TOD features
and shall conform to detailed specification
furnished.
(b) Test Terminal block for TVM 1 No. 1No.
3. Selector switch for control of 220KV CB & 220KV 1 No. 1No.
isolator from local, RemoteBay control unit and
remote – SCADA
4 Selector Switch with indication - 1 No.
a) For bus coupler off – FDR1-FDR2…../TR1, TR2
b) For double bus arrangement, for selection of trip 1 No. 1No.
transfer scheme between Feeder/ Transformer and
bus coupler with locking facility.
c) For selection line CVT & bus VT 1 No. -
5 Indication & alarm 1 No. 1 No.
As described in Annexure of specification

Relay & Protection panel 99 of 145

 ANNEXURE – RPP1 – SAS
RELAY & PROTECTION PANEL FOR 220 KV FEEDERS AND BUS COUPLER FOR STATIONS
WITH SUBSTATION AUTOMATION SYSTEM.
QUANTITIES
Sl. No. PARTICULARS
2L 2BC
RELAYS
1 Main Protection Relay:
a) Numerical / digital distance scheme with fault locator,
disturbance recorder, event recorder suitable for 3-ph / single
phase tripping with other features as described in the detailed
specifications, with test switch- Main-I protection 1 Set
b) Numerical / digital distance scheme with fault locator,
disturbance recorder, event recorder suitable for 3-ph / single 1 Set
phase tripping with other features as described in the detailed
specifications, with test switch- Main-II protection. -
Note: Main-II numerical distance protection relay shall be of make
different from that of Main-I.
2 Back-up protection:
a) Numerical directional over current potentially polarized
- --
IDMT relays without instantaneous elements.
b) Numerical directional earth fault potentially polarized IDMT
- --
relays without instantaneous elements
c) Numerical non-directional over current IDMT relay with
-- 2 Nos.
instantaneous element.
d) Numerical non-directional earth fault IDMT relay with
-- 1 No.
instantaneous element.
e) Carrier receive relays, auxiliary relays, timers etc as per Lot Lot
scheme requirements.
f) Numerical under frequency relay with voltage protection
feature. The relay shall have 4 stages of under frequency and - 1set
2 stages of frequency supervised with rate of change of
frequency for low frequency load shedding.
3 Breaker Auxiliary Relays:
a) Trip circuit supervision relay 6 Sets 6 Sets
b) 3 Phase Tripping relay (1 for main-I, 1 for main-II/backup 1 Set 1 Set
protection & 1 for bus-bar protection)
1 Set -
c) Single phase tripping relay 3 for Main-I & 3 for Main-II
d) DC supply monitoring relay 2 Sets 2 Sets
e) Flag relays, auxiliary relays, timers etc., as per scheme As As
requirement (breaker failure protection) required required
f) Local breaker back up relays 1 No. 1 No.
g) Auto reclose scheme with check synchronizing and dead line
1 Set --
charging relay
4 Other devices:
a) Test terminal block If required see note
b) PVC circuit labels 2 Nos. 2 Nos.
c) One label indicating manufacturers name, P.O. details, 1 No. 1 No.
drawing reference number etc.

Relay & Protection panel 100 of 145

 d) Internally mounted equipments 1 Set 1 Set

Relay & Protection panel 101 of 145

 ANNEXURE – RPP1 – SAS
RELAY & PROTECTION PANEL FOR 220 KV FEEDERS AND BUS COUPLER FOR
STATIONS WITH SUBSTATION AUTOMATION SYSTEM.

NOTE:

1. Other accessories required for operation of the protective scheme including interconnections
shall be included.

2. Numerical distance scheme shall be suitable for all line lengths. Any limitation shall be clearly
specified.

3. The static devices in addition to name plate, shall have labels indicating the function that are
part of that particular relays and their codes in the drawings.

4. Suitable interlock arrangements shall be provided for selection of PT voltages, so that there
should not be paralleling of PT secondaries or energisation of PT secondary of a PT, which is
not charged.

5. Suitable interlock arrangement shall also be provided to prevent local / remote electrical
operation of bus selection isolator when the corresponding breakers are closed.

6. TTB for protection circuit to be provided if the relays are of non-draw out type.

Relay & Protection panel 102 of 145

 ANNEXURE – RPP1 –Cable – SAS

RELAY & PROTECTION PANEL FOR 220 KV CABLE FEEDERS FOR STATIONS WITH
SUBSTATION AUTOMATION SYSTEM.

(TYPE-2L – FOR 220 KV CABLE FEEDERS)

The SIMPLEX panel shall generally consist of following items:
QUANTITIES
Sl. No. PARTICULARS
2L
A MEASUREMENT & CONTROL:
1 Bay Control Intelligent Electronic Device 1 No.
As per Cl. No.
3.1.1.1 – Over view
3.1.1.2 – Control & Selection.
3.1.1.3 – Synchronisation & energizing check.
3.2 - System level function
3.2.1 - Status supervision.
3.2.2 - Measurements.
3.2.3 - event & alarm handling.
2 (a) AC 3 Phase, 2 element, Electronic Tri-Vector meter 1 No.
(TVM), Accuracy 0.2S with ABT & TOD features,
DLMS compliant and shall conform to detailed
specification furnished.
(b) Test Terminal block for TVM 1 No.
3. Selector switch for control of 220KV CB & 220KV 1 No.
isolator from local, RemoteBay control unit and
remote – SCADA
4 Selector Switch with indication -
a) For bus coupler off – FDR1-FDR2…../TR1, TR2
b) For double bus arrangement, for selection of trip 1 No.
transfer scheme between Feeder/ Transformer and
bus coupler with locking facility.
c) For selection line CVT & bus VT 1 No.
5 Indication & alarm 1 No.
As described in Annexure of specification

Relay & Protection panel 103 of 145

 ANNEXURE – RPP1 – Cable - SAS
RELAY & PROTECTION PANEL FOR 220 KV CABLE FEEDERS FOR STATIONS WITH
SUBSTATION AUTOMATION SYSTEM.
QUANTITIES
Sl. No. PARTICULARS
2L
RELAYS
1 Main Protection Relay:
Main I - Numerical current differential protection with
protection unit based on phase segregated line differential
principle and restrained dual bias operating characteristic as
detailed in the specification.
Main II – Numerical current differential protection with 1 Set
protection unit based on phase segregated line differential
principle and restrained dual bias operating characteristic as
detailed in the specification.
1 Set
Note:
a)Main-II numerical current differential protection relay shall
be of a make different from that of Main-I
b) Optic fibre is used for communication for tripping the other
end relays. Communication protocol of IEC 6185061850 Ed1
& Ed2 (Site selectable) & IEC 60870-5-103 shall be used in
case the other end relays are with SAS. Communication
protocol of IEC 60870-5-104 shall be used in case other end
relays are with SCADA system (only RTU)
c) The Numerical current differential protection relays shall be
suitable for line/cable length of minimum 50kM.
2 Breaker Auxiliary Relays:
h) Trip circuit supervision relay 6 Sets
i) Tripping relay (1 for main-I, 1 for Mai-II& 1 for bus-bar
1 Set
protection)
j) DC supply monitoring relay 1 Set
k) Flag relays, auxiliary relays, timers etc., as per scheme
As required
requirement (breaker failure protection)
l) Local breaker back up relays 1 No.
m) Auto reclose scheme with check synchronizing and dead
1 Set
line charging relay
4 Other devices:
e) Test terminal block If required see
note
f) PVC circuit labels 2 Nos.
g) One label indicating manufacturers name, P.O. details,
1 No.
drawing reference number etc.
h) Internally mounted equipments 1 Set

Relay & Protection panel 104 of 145

Relay & Protection panel 105 of 145
 ANNEXURE – RPP1 – CABLE-SAS
RELAY & PROTECTION PANEL FOR 220 KV CABLE FEEDERS FOR STATIONS
WITH SUBSTATION AUTOMATION SYSTEM.

NOTE:

1. Refer Note of Annexure CRP-1 SAS wherever applicable.

Relay & Protection panel 106 of 145

 ANNEXURE – RPP2 – SAS

RELAY & PROTECTION PANEL FOR 100 MVA, 220/66/11 KV

STAR-STAR-DELTA, THREE WINDING POWER TRANSFORMER
OR
220/110/11 KV STAR-STAR-DELTA, AUTO-TRANSFORMERS FOR STATIONS WITH
SUBSTATION AUTOMATION SYSTEM.

(TYPE-2T6 & 2T1)

2T6 FOR 220/66/11 KV TRANSFORMERS
TYPE-2T1 FOR 220/110/11 KV AUTO-TRANSFORMERS
The SIMPLEX C & R panel shall generally consist of the following items:

QUANTITIES
Sl. No. PARTICULARS
2T6 2T1
A MEASUREMENT & CONTROL:
1 Bay Control Intelligent Electronic Device for both 1 Set. 1 Set.
HV & MV side
As per Cl. No.
3.1.1.1 – Over view
3.1.1.2 – Control & Selection.
3.1.1.3 – Synchronisation & energizing check.
3.1.1.4 – Transformer Tap changer control
3.2 - System level function
3.2.1 - Status supervision.
3.2.2 - Measurements.
3.2.3 - event & alarm handling.
2 (a) AC 3 Phase, 2 element, Electronic Tri-Vector meter 2 Nos. 2 Nos.
(TVM), Accuracy 0.2S with ABT & TOD features,
DLMS compliant and shall conform to detailed
specification furnished on both HV side &LV side.
(b) Test Terminal block for TVM 2 Nos. 2 Nos.
3. Selector switch for control of 220KV and 2 Nos. 2 Nos.
110/66KV CB & 220KV and 110KV/66KV
isolator from local, Remote Bay control unit and
remote- SCADA
4 (a) For double bus arrangement, for selection of trip 1 No. 1No.
transfer scheme between Feeder/ Transformer and
bus coupler with locking facility.
5 Indication & alarm 1 No. 1 No.
As described in Annexure of specification

Relay & Protection panel 107 of 145

 ANNEXURE – RPP2 – SAS

RELAY & PROTECTION PANEL FOR 100 MVA/150MVA, 220/66/11 KV

STAR-STAR-DELTA, THREE WINDING POWER TRANSFORMER
OR
220/110/11 KV STAR-STAR-DELTA, AUTO-TRANSFORMERS FOR STATIONS WITH
SUBSTATION AUTOMATION SYSTEM. (SCADA)

QUANTITIES
Sl. No. PARTICULARS
2T6 2T1
B PROTECTION RELAYS:
1 Main Protection Relay:

a) Numerical triple pole high speed percentage bias

1 Set 1 Set
differential relay with high set instantaneous
element suitable for three winding transformers
with fixed ratio ICT’s.
b) Over Flux relay. 1 No. 1 No.
c) Restricted earth fault relay 2 Nos. 1 No.
d) Over load relay 1 No. 1 No.

Relay & Protection panel 108 of 145

 ANNEXURE – RPP2 – SAS
RELAY & PROTECTION PANEL FOR 100 MVA/150MVA, 220/66/11 KV
STAR-STAR-DELTA, THREE WINDING POWER TRANSFORMER
OR
220/110/11 KV STAR-STAR-DELTA, AUTO-TRANSFORMERS FOR STATIONS WITH
SUBSTATION AUTOMATION SYSTEM. (SCADA)
Sl. No. PARTICULARS QUANTITIES
2 Back-up protection: 2T6 2T1
a) Numerical directional over current potentially
polarized IDMT relays with high set 3 Nos. 3 Nos.
instantaneous elements (on HV side).
b) Numerical directional over current potentially
polarized IDMT relays with high set 3 Nos. 3 Nos.
instantaneous elements (on MV side)
c) Numerical directional earth fault IDMT relay
with potentially polarized IDMT relays with 1 No. 1 No.
high set instantaneous elements (on HV side).
d) Numerical directional earth fault potentially
polarized IDMT relays with high set 1 No. 1 No.
instantaneous elements (on MV side)
e) Numerical non-directional over current IDMT
relay with high set instantaneous elements
(suitable for 1000/1 Amps) for protection of 3 Nos. 3 Nos.
tertiary winding due to circulating current in
delta winding.
f) Flag relays, auxiliary relays, timers etc., as per
scheme requirement
3 Breaker Auxiliary Relays:
a) Trip circuit supervision relay (HV side) 6 Sets 6 Sets
b) Trip circuit supervision relay (MV side) 2 Sets 2 Sets
c) i. Inter tripping relay (to trip both HV & MV
side 1 Set 1 Set
of the transformer 1 Set 1 Set
ii. Tripping relay MV side 1 Set 1 Set
iii. Tripping relay for Bus-bar
d) DC supply monitoring relay 1 Set 1 Set
e) Auxiliary relays for Bucholtz trip/alarm,
winding temperature high trip/alarm, oil
As required As required
temperature high trip/alarm, oil surge relay trip,
pressure relief device trip
f) Flag relays, auxiliary relays, timers etc., as per
As required As required
scheme requirement
g) Local breaker back up relays (breaker failure
1 No. 1 No.
protection)

Relay & Protection panel 109 of 145

 ANNEXURE – RPP2 – SAS

RELAY & PROTECTION FOR 100 MVA/150MVA, 220/66/11 KV

STAR-STAR-DELTA, THREE WINDING POWER TRANSFORMER
OR
220/110/11 KV STAR-STAR-DELTA, AUTO-TRANSFORMERS FOR STATIONS WITH
SUBSTATION AUTOMATION SYSTEM. (SCADA)

Sl. No. PARTICULARS QUANTITIES

4 Other devices: 2T6 2T1
a) Test terminal block If required see note
b) PVC circuit labels 2 Nos. 2 Nos.
c) One label indicating manufacturers name, P.O.
1 No. 1 No.
details, drawing reference number etc.
d) Internally mounted equipments 1 Set 1 Set

NOTE:

2. Refer Note of Annexure CRP-1 SAS wherever applicable.

Relay & Protection panel 110 of 145

 ANNEXURE – RPP-3 SAS

SIMPLEX TYPE PANEL FOR 220 KV BUS-BAR PROTECTION

TYPE-2 BBA
FOR SUBSTATION WITH SUBSTATION AUTOMATION SYSTEM (SCADA)

Sl. No. PARTICULARS QUANTITIES

1 PVC Circuit labels 2 Sets
2 Internal equipment and small wiring like cubicle 1 Set
3 Triple pole high speed percentage biased static /
1 Set
numerical relays
4 Bus barCT secondary wiring supervision and shorting
As required
relays
5 DC Controlling Voltage supervision relays 1 Set
6 High speed tripping relay for tripping of breakers As required
7 CT selection / switching relays with adequate number
As required
of NO/NC contacts
8 Bus Zone Indication relays As required
9 Terminal blocks suitable for testing of the above relay As required
10 DC fail indication.

The offer should include if necessary marshalling

kiosks for CT wring etc., that are needed for
satisfactory working and other internal equipments.
The scheme shall be suitable for adding additional line
/ transformer in each station and all necessary
accessories are to be provided.

Relay & Protection panel 111 of 145

 ANNEXURE – RPP -4 – SAS

RELAY & PROTECTION PANEL FOR 110/66 KV FEEDERS

(TYPE-1L – FOR 110 KV FEEDER)

(TYPE 6L – FOR 66 KV FEEDER)
FOR STATION WITH SUBSTATION AUTOMATION
(SCADA)
The SIMPLEX panel shall generally consist of the following items:
QUANTITIES
Sl. No. PARTICULARS
1L 6L
A MEASUREMENT & CONTROL:
1 Bay Control Intelligent Electronic Device 1 No. 1No.
As per Cl. No.
3.1.1.1 – Over view
3.1.1.2 – Control & Selection.
3.1.1.3 – Synchronisation & energizing check.
3.2 - System level function
3.2.1 - Status supervision.
3.2.2 - Measurements.
3.2.3 - event & alarm handling.
2 (a) AC 3 Phase, 2 element, Electronic Tri-Vector meter 1 No. 1No.
(TVM), Accuracy 0.2S with ABT & TOD features,
DLMS compliant and shall conform to detailed
specification furnished.
(b) Test Terminal block for TVM 1 No. 1No.
3. Selector switch for control of 110/66KV CB & 1 No. 1No.
110/66KV isolator from local, RemoteBay control
unit and remote – SCADA
4 Selector Switch with indication 1 No. 1 No.
a) For bus coupler off – FDR1-FDR2…../TR1, TR2
b) For double bus arrangement, for selection of trip 1 No. 1No.
transfer scheme between Feeder/ Transformer and
bus coupler with locking facility.
c) For selection line CVT & bus VT - -

Relay & Protection panel 112 of 145

 ANNEXURE – RPP -4 – SAS

RELAY &PROTECTION PANEL FOR 110/66 KV FEEDERS

QUANTITIES
Sl. No. PARTICULARS
1L 6L
B RELAYS:
1 Main Protection Relay:

Numerical distance scheme suitable for 3 phase 1 Set 1 Set

tripping with other features as described in the
detailed specification with test switch.
2 Back-up protection:
a) Numerical directional over current potentially
polarized IDMT relays without instantaneous 2 Nos. 2 Nos.
elements.
b) Numerical directional earth fault potentially
polarized IDMT relays without instantaneous 1 No. 1 No.
elements
c) Flag relays, auxiliary relays, timers etc., as per
scheme requirement. As required As required
3 Breaker Auxiliary Relays:
a) Trip circuit supervision relay 2 Sets 2 Sets
b) Tripping relay (1 for main 1 for backup
1 Set 1 Set
protection)
c) DC supply monitoring relay 1 Set 1 Set
d) Flag relays, auxiliary relays, timers, etc., as per
As required As required
scheme requirement
4 Other devices:
a) Test terminal block If required see note
b) PVC circuit labels 2 Nos. 2 Nos.
c) Label indicating manufacturers name, P.O.
1 No. 1 No.
details, drawing reference number etc.
d) Internally mounted equipments 1 Set 1 Set

NOTE: Refer Note of Annexure CRP-1, wherever applicable.

Relay & Protection panel 113 of 145

 ANNEXURE – RPP -4 - CABLES – SAS

RELAY &PROTECTION PANEL FOR 110/66 KV FEEDERS

(TYPE-1L – FOR 110 KV CABLE FEEDER)

(TYPE 6L – FOR 66 KV CABLE FEEDER)
FOR STATION WITH SUBSTATION AUTOMATION
(SCADA)
The SIMPLEX panel shall generally consist of the following items:
QUANTITIES
Sl. No. PARTICULARS
1L 6L
A MEASUREMENT & CONTROL:
1 Bay Control Intelligent Electronic Device 1 No. 1No.
As per Cl. No.
3.1.1.1 – Over view
3.1.1.2 – Control & Selection.
3.1.1.3 – Synchronisation & energizing check.
3.2 - System level function
3.2.1 - Status supervision.
3.2.2 - Measurements.
3.2.3 - event & alarm handling.
2 (a) AC 3 Phase, 2 element, Electronic Tri-Vector meter 1 No. 1No.
(TVM), Accuracy 0.2S with ABT & TOD features,
DLMS compliant and shall conform to detailed
specification furnished.
(b) Test Terminal block for TVM 1 No. 1No.
3. Selector switch for control of 110/66KV CB & 1 No. 1No.
110/66KV isolator from local, RemoteBay control
unit and remote – SCADA
4 Selector Switch with indication 1 No. 1 No.
a) For bus coupler off – FDR1-FDR2…../TR1, TR2
b) For double bus arrangement, for selection of trip 1 No. 1No.
transfer scheme between Feeder/ Transformer and
bus coupler with locking facility.
c) For selection line CVT & bus VT - -

Relay & Protection panel 114 of 145

 ANNEXURE – RPP -4 - CABLES– SAS
RELAY &PROTECTION PANEL FOR 110/66 KV CABLE FEEDERS
QUANTITIES
Sl. No. PARTICULARS
1L 6L
B RELAYS:
1 Main Protection Relay:
Numerical current differential protection with protection unit
based on phase segregated line differential principle and
restrained dual bias operating characteristic as detailed in the
specification.
Note: Optic fibre is used for communication for tripping the
other end relays. Communication protocol of IEC 6185061850 1 Set 1 Set
Ed1 & Ed2 (Site selectable) & IEC 60870-5-103 shall be used
in case the other end relays are with SAS. Communication
protocol of IEC 60870-5-104 shall be used in case other end
relays are with SCADA system (only RTU). The Numerical
current differential protection relays shall be suitable for
line/cable length of minimum 50kM.
2 Back-up protection:
d) Numerical directional over current potentially polarized
IDMT relays without instantaneous elements. 2 Nos. 2 Nos.
e) Numerical directional earth fault potentially polarized
IDMT relays without instantaneous elements 1 No. 1 No.
f) Flag relays, auxiliary relays, timers etc., as per scheme
requirement. As required As required
3 Breaker Auxiliary Relays:
e) Trip circuit supervision relay 2 Sets 2 Sets
f) Tripping relay (1 for main 1 for backup protection) 1 Set 1 Set
g) DC supply monitoring relay 1 Set 1 Set
h) Flag relays, auxiliary relays, timers, etc., as per scheme
As required As required
requirement
4 Other devices:
e) Test terminal block If required see note
f)PVC circuit labels 2 Nos. 2 Nos.
g)Label indicating manufacturers name, P.O. details, drawing
reference number etc. 1 No. 1 No.

h)Internally mounted equipments 1 Set 1 Set

NOTE:

Relay & Protection panel 115 of 145

 1. Refer Note of Annexure CRP-1 SAS wherever applicable.

ANNEXURE – RPP -5 – SAS

RELAY & PROTECTION PANEL FOR 110/33 KV

110/11 KV & 66/11 KV DELTA-STAR POWER TRANSFORMER

(TYPE-1T3 FOR 110/33 KV TRANSFORMER)

(TYPE-1T1 FOR 110/11 KV TRANSFORMER)
(TYPE-6T1 FOR 66/11 KV TRANSFORMER)
FOR STATION WITH SUBSTATION AUTOMATION SYSTEM

The SIMPLEX panel shall generally consist of the following items:

QUANTITIES
Sl. No. PARTICULARS
1T3 1T1 / 6T1
A MEASUREMENT & CONTROL:
1 Bay Control Intelligent Electronic Device for both 1 set 1 set
HV & LV side
As per Cl. No.
3.1.1.1 – Over view
3.1.1.2 – Control & Selection.
3.1.1.3 – Synchronisation & energizing check.
3.1.1.4 – Transformer Tap changer control
3.2 - System level function
3.2.1 - Status supervision.
3.2.2 - Measurements.
3.2.3 - event & alarm handling.
Note: For LV side IED, the features shall be
suitable for 11KV switchgear with single bus &
VCB. Protection shall also be covered in the IED.
2 (a) AC 3 Phase, 2 element, Electronic Tri-Vector meter 2 Nos. 2 Nos.
(TVM), Accuracy 0.2S with ABT & TOD features,
DLMS compliant and shall conform to detailed
specification furnished on both HV side & IV side.
(b) Test Terminal block for TVM 1 No. 1No.
3. (a) Selector switch for control of 110KV/66KV CB 1 No. 1No.
&110KV/66KV isolator from local, RemoteBay
control unit and remote – SCADA
4. b) For double bus arrangement, for selection of trip 1 No. 1No.
transfer scheme between Feeder/ Transformer and
bus coupler with locking facility.

Relay & Protection panel 116 of 145

 ANNEXURE – RPP -5 – SAS

RELAY & PROTECTION PANEL FOR 110/33 KV

110/11 KV & 66/11 KV DELTA-STAR POWER TRANSFORMER
QUANTITIES
Sl. No. PARTICULARS
1T3 1T1 / 6T1
B PROTECTION RELAYS:
1 Main Protection Relay:

a) Numerical triple pole high speed percentage bias

1 Set 1 Set
differential relay with high set instantaneous
element suitable for two winding transformers
with universal ratio ICT’s.
b) Restricted earth fault relay. 1 No. 1 No.
2 Back-up protection:
a) Numerical directional over current potentially
polarized IDMT relays with high set instantaneous 3 Nos. 3 Nos.
elements (on HV side).
b) Numerical directional over current potentially
polarized IDMT relays with high set instantaneous 3 Nos. --
elements (on MV side)
c) Numerical directional earth fault potentially
polarized IDMT relays with high set instantaneous 1 No. 1 No.
elements (on HV side)
d) Numerical directional earth fault potentially
polarized IDMT relays with high set instantaneous 1 No. --
elements (on MV side)
e) Flag relays, auxiliary relays, timers etc., as per
As required As required
scheme requirement
3 Breaker Auxiliary Relays:
a) Trip circuit supervision relay (HV side) 2 Sets 2 Sets
b) Trip circuit supervision relay (MV side) 2 Sets 2 Sets
c) Inter tripping relay (to trip both HV & MV side of
1 Set 1 Set
the transformer)
d) DC supply monitoring relay 1 Set 1 Set
e) Local breaker back up relays (breaker failure
protection) 1 No. 1 No.
f) Auxiliary relays for Bucholtz trip/alarm, oil
temperature high trip/alarm, winding temperature As required As required
high trip/alarm, etc., for HV & MV

ANNEXURE – RPP -5 – SAS

Relay & Protection panel 117 of 145

 RELAY & PROTECTION PANEL FOR 110/33 KV
110/11 KV & 66/11 KV DELTA-STAR POWER TRANSFORMER

Sl. QUANTITIES
PARTICULARS
No. 1T3 1T1 / 6T1
4 Other devices:
a) Test terminal block If required see note
b) PVC circuit labels 2 Nos. 2 Nos.
c) Label indicating manufacturers name, P.O. details,
1 No. 1 No.
drawing reference number etc
d) Internally mounted equipments 1 Set 1 Set

NOTE: Refer Note of Annexure CRP-1, wherever applicable.

ANNEXURE – RPP -6 – SAS

RELAY & PROTECTION PANEL FOR 110/66 KV BUS COUPLER

Relay & Protection panel 118 of 145

 (TYPE-1BC FOR 110 KV BUS COUPLER)
(TYPE-6BC FOR 66 KV BUS COUPLER)
FOR STATION WITH SUBSTATION AUTOMATION SYSTEM

The SIMPLEX panel shall generally consist of the following items:

QUANTITIES
Sl. No. PARTICULARS
1BC 6BC
A MEASUREMENT & CONTROL:
1 Bay Control Intelligent Electronic Device 1 No. 1No.
As per Cl. No.
3.1.1.1 – Over view
3.1.1.2 – Control & Selection.
3.1.1.3 – Synchronisation & energizing check.
3.2 - System level function
3.2.1 - Status supervision.
3.2.2 - Measurements.
3.2.3 - event & alarm handling.
2 (a) AC 3 Phase, 2 element, Electronic Tri-Vector meter 1 No. 1No.
(TVM), Accuracy 0.2S with ABT & TOD features,
DLMS compliant and shall conform to detailed
specification furnished.
(b) Test Terminal block for TVM 1 No. 1No.
3. Selector switch for control of 110/66KV CB & 1 No. 1No.
110/66KV isolator from local, RemoteBay control unit
and remote – SCADA
4 Selector Switch with indication 1 No. 1 No.
a) For bus coupler off – FDR1-FDR2…../TR1, TR2
b) For double bus arrangement, for selection of trip 1 No. 1No.
transfer scheme between Feeder/ Transformer and bus
coupler with locking facility.

Relay & Protection panel 119 of 145

 ANNEXURE – RPP -6 – SAS

RELAY & PROTECTION PANEL FOR 110/66 KV BUS COUPLER

QUANTITIES
Sl. No. PARTICULARS
1BC 6BC
B PROTECTION RELAYS:
1 Back-up protection:

a) Numerical non-directional over current IDMT 2 Nos. 2 Nos.

relay with instantaneous element.
b) Numerical non-directional earth fault IDMT
1 No. 1 No.
relays with instantaneous elements
c) Flag relays, auxiliary relay, timers etc., as per
Lot Lot
scheme requirement.
2 Auxiliary Relays:
a) Trip circuit supervision relay 2 Sets 2 Sets
b) Tripping relay (1 for main & 1 for backup
1 Set 1 Set
protection)
c) DC supply monitoring relay 1 Set 1 Set
d) Local breaker back up relays (breaker failure
1 No. 1 No.
protection)
e) Flag relays, auxiliary relay, timers etc., as per
scheme requirement Lot Lot
3 Other devices:
a) Test terminal block If required see note
b) PVC circuit labels 2 Nos. 2 Nos.
c) One label indicating manufacturers name, P.O.
1 No. 1 No.
details, drawing reference number etc
d) Internally mounted equipments 1 Set 1 Set

NOTE: Refer Note of Annexure CRP-1, wherever applicable.

Relay & Protection panel 120 of 145

 ANNEXURE – RPP -7 – SAS
RELAY & PROTECTION AND METERING PANEL FOR 33 & 11 KV FEEDERS
(TYPE-3L FOR 33 KV FEEDERS)
(TYPE-11L FOR 11 KV FEEDERS)
FOR STATION WITH SUBSTATION AUTOMATION SYSTEM
The SIMPLEX panel shall generally consist of the following items:
QUANTITIES
Sl. No. PARTICULARS
3L 11L
A MEASUREMENT & CONTROL:
1 Bay Control Intelligent Electronic Device 1 No. 1No.
As per Cl. No.
3.1.1.1 – Over view
3.1.1.2 – Control & Selection.
3.2 - System level function
3.2.1 - Status supervision.
3.2.2 - Measurements.
3.2.3 - event & alarm handling.
Note:
i. 2 Nos. Numerical non directional over current
IDMT relay with instantaneous element and 1
No. numerical non – directional earth fault
IDMT relay with instantaneous element shall
be provided in the bay control IED itself.
ii. For 33KV feeders, the features of IED shall be
suitable for single bus with SF6 breaker, 2
isolators & CT’s. For 11KV feeders the
features of IED shall be suitable for single bus
with vacuum circuit breakers.
iii. The status indication of electromechanical
20CR & IEFR provided in the conventional
11KV switchgear is to be included in the IED.
iv. As the number of features of 33KV /11KV
feeders is limited, 2 feeders may be
accommodated in one bay control IED.
2 (a) AC 3 Phase, 2 element, Electronic Tri-Vector meter 1 No. 1No.
(TVM), Accuracy 0.2S with ABT & TOD features,
DLMS compliant and shall conform to detailed
specification furnished.
(b) Test Terminal block for TVM 1 No. 1No.
B. Back up protection included in the IED
Refer Note (i) Under item A(i)

Relay & Protection panel 121 of 145

 ANNEXURE – RPP-7 – SAS

RELAY & PROTECTION PANEL FOR 33 KV FEEDERS

(TYPE-3L FOR 33 KV FEEDERS)
(TYPE-11L FOR 11 KV FEEDERS)
FOR STATION WITH SUBSTATION AUTOMATION SYSTEM

The SIMPLEX panel shall generally consist of the following items:

Sl.
PARTICULARS QUANTITIES
No.
1 Auxiliary Relays:
a) Trip circuit supervision relay 2 Sets 1 Set
b) Tripping relays 1 Set 1 Set
c) DC supply monitoring relay 1 Set 1 Set
d) Flag relays, auxiliary relay, timers etc., as per scheme
requirement Lot Lot
2 Other devices:
a) Test terminal block If required see note
b) PVC circuit labels 2 Nos. 2 Nos.
c) One label indicating manufacturers name, P.O.
1 No. 1 No.
details, drawing reference number etc
d) Internally mounted equipments 1 Set 1 Set

Relay & Protection panel 122 of 145

 ANNEXURE –SAS

SCHEDULE OF REQUIREMENT FOR SUB-STATION AUTOMATION SYSTEM IN

220KV STATIONS

Particulars

1) Station Human Machine Interface

2) Hot Stand by Station HMI.
3) Redundant managed switched Earth net Local area Network communication infrastructure
including optic fibre cable etc., with hot stand by ( to RCC & RSCC)
4) Gate way (PC based) for remote control via industrial grade hardware through IEC 60870-
5-104 protocal.
5) Peripheral equipment line printer display unit key Board mouse etc.,
6) system software and Hardware for reliable operation of SAS in conformity with Technical
specification.
7) Other accessories required for reliable operation of SAS as per Technical specification.
8) DR workstation.
9) EMS workstation with DLMS accessories.
10) Furniture’s.
11) For all numerical relays conforming to IEC 6185061850 Ed1 & Ed2 (Site selectable)
protocol necessary ICD, CID,PICS, MICS, PIXIT documents in soft copy.

Relay & Protection panel 123 of 145

 ANNEXURE –RP –GTP
SECTION – RELAY AND PROTECTION PANEL
SCHEDULE OF GUARANTEED TECHNICAL PARTICULARS OF CONTROL
EQUIPMENT AND RELAYS
Bidder's Name
Sl. No. Description
A. PANELS :
I Description, Construction & formation details :
1 Make and Type reference of manufacturer
2 Type
i) type of construction or simplex
ii) type of scheme
a) for line
b) for power transformer
3 Thickness of sheet steel (mm):
i. Door, Top and Bottom of panel
ii. Other
4 Tentative overall dimensions (L*B *H) (mm) of each
panel
5 Dead weight of each panel (Kgs)
6 Approximate weight of each panel with all components
(Kgs)
7 Details of packing for transport
8 Overall dimensions of transport package (L*B*H) (mm)
9 Approximate gross weight of transport package (Kgs)
10 Exterior paint film thickness (microns) and paint colour
11 Interior paint film thickness (microns) and paint colour
12 Cubicle Lighting : Volts, wattage, Type of holder and
fitting whether provided with door control switch or not.
13 Safety earthing :
a. Material of conductor
b. Size (W*T) (mm)
c. Surface treatment and finish of conductor.
d. Type of end connection
14 Panel front/rear component identity board
a. Material
b. Size
c. Size of lettering and colour
d. Method of fixing

Relay & Protection panel 124 of 145

 Sl. No. Description
15 Panel wiring :
a. Type and material of wire conductors, insulation and
voltage grade.
b. Conductor cross sectional area or strands/gauge of
wire and colour scheme adopted for :
i. VT secondary circuits and annunciation circuit.
ii. Other Circuits.
c. Type of wire termination
16 Mimic bus details :
a. Type painted / strip fixed
b. Width (mm)
c. Whether colour scheme specified will be followed
d. If not specify deviations.
II. TERMINAL BLOCKS AND CONNECTORS (USED
FOR PANEL WIRING)
1 Make and Type reference of manufacturer
2 Insulation and voltage grade
3 Constructional details
4 Current rating of studs, size and material
5 Whether shrouding provided or not
6 Whether space terminals provided or not
7 Literature enclosed.
III. INDICATING LAMPS :
1 Wattage and voltage of lamp
2 Size of lens and material thereof
3 Type of lamp holder
4 Whether provided with series resistor? If yes, specify
Ohmic value power loss
IV FUSE HOLDERS AND FUSES :
1 Make and Type reference of manufacturer
2 Insulation and voltage grade
3 Type of Insulation material
4 Type of fuses
5 Rating of fuses provided for different circuits
6 Literature enclosed.

Relay & Protection panel 125 of 145

 Sl. No. Description
VI. SELECTOR SWITCHES :
1 Make and Type reference of manufacturer
2 Type of handle / Switch
3 Mounting details
4 Number of positions
5 Number of contracts available in each position.
a. Open
b. Close
6 Making capacity of contacts
7 Breaking capacity of contacts
8 Whether locking arrangement is available.
9 Whether detailed literature and drawings enclosed.
(YES/NO)
VII. PUSH BUTTONS :
1 Make and Type reference of manufacturer
2 Mounting details
3 Type of contact
4 Current and voltage rating
5 No. of contacts
a. NO
b. NC
6 Whether shrouding provided to prevent inadvertent
operation (YES/NO)
7 Whether provided with integral engraved inscription
plates (YES/NO)
VIII AUXILIARY CT's VT'S :
1 Make and Type reference of manufacture
2 a. Type
b. Ratios available
c. Burden V A
d. Standard to which it conforms
e. Accuracy class
f. Short time current / voltage rating
g. Temperature rise
h. One minute power frequency withstand voltage
j. Mounting dimensional details
j. Weight

Relay & Protection panel 126 of 145

 Sl. No. Description

k. Panel in which to be provided with quantity thereof

and connected ratio
3 For CT's only
a. Knee point voltage (KPV) (Volts)
b. Excitation current at KPV and 50% KPV (ma)
c. Internal impedance of primary and secondary
windings in ohms
4 Literature enclosed.
IX. SPACE HEATERS :
1 Make and Type reference of manufacture
2 Type of space heater (Tubular / strip type)
3 Rating Wattage
4 Whether thermostat provided (YES/NO)
II INSTRUMENT TEST TERMINAL BLOCKS :
1 Make and Type reference of manufacturer
2 Insulation class and rating
3 Size and mounting details
4 Type of CT terminal shorting mechanism (LINK /
SCREW)
5 Type of VT terminal Isolating Mechanism
6 Whether detailed literatures enclosed. (YES/NO)
C GENERAL PROTECTION RELAYS :
I The tenderer shall furnish guaranteed Technical
particulars for all types of relay offered, in the following
proforma (separate sheet shall be enclosed for each type
of relay :)
1 Manufacturer's name or trade marks
2 Type designation
3 Size and mounting details (whether in draw out case)

Relay & Protection panel 127 of 145

 Sl. No. Description
4 Rated Values of both input and auxiliary energizing
quantities
5 Values of the limits of the operative range(s) of the
auxiliary energising quantity (ies)
6 Contacts data, Number and rating of main and auxiliary
contacts
7 Rated value or setting range of the characteristic
quantities and or angle
8 Limiting short-time thermal withstand values
9 Limiting dynamic values.
10 i. Burden data ( in case of poly input relays - data shall
be furnished for appropriate set of input terminals).
a. At highest tap - AC current / voltage coil
b. At lowest tap - AC current / voltage (coil)
ii. DC power consumption.
11 Impulse and dielectric test voltage(s)
12 Details of accessories (If essential to the relay
performance)
13 Details of accessories (Optional items)
14 Whether provided with seal in trip contacts
15 a. Type of operating characteristics
b. Accuracy of operating characteristics, operating time
with details
16 H.F. disturbance test voltage (s)
17 Whether literature enclosed
18 Type of relay flag indicator and rating of target coil
II In addition to the above details, the following details
shall also be furnished for relays specified below :
1 DOCR / DEFR :
a. Directional sensitivity
b.Minimum voltage at which the directional units operate
c. Characteristic angle
2 OVER FLUXING RELAY :
a. Whether provided with timer if so time setting
available for Alarm and delayed trip.
3 Distance Protection Scheme for 220KV / 110KV /
66KV Lines:
A Type of distance measuring element
a. Starting unit
i. Type of scheme
b, No. of measuring element or comparator with details

Relay & Protection panel 128 of 145

 Sl. No. Description
c. Setting range of the distance measurement
d. No. of zones
i. Overall range for all zones.
ii. Reach setting range at rated current.
Zone - 1 (forward) - ohms
Zone - 2 (forward) - ohms
Zone - 3 (forward) - ohms
Off set zone 3 reverse - ohms
Zone extension (if any)
e. Characteristic of each zone
Zone - 1
Phase fault unit
Earth fault unit
Zone - 2
Phase fault unit
Earth fault unit
Zone - 3
Phase fault unit
Earth fault unit
Zone - 3 off set
Zone -1 in ohms
1. Reach of the relay along with characteristic angle at
rated current and voltage
2. Reach of the relay in resistive direction at rated
current & voltage
3. Reach in reactive direction at rated current & voltage
Zone - 2 in ohms
1. Reach of the relay along with characteristic angle at
rated current and voltage
2. Reach of the relay in resistive direction at rated
current & voltage
3. Reach in reactive direction at rated current & voltage
Zone - 3 in ohms
1. Reach of the relay along with characteristic angle at
rated current and voltage
2. Reach of the relay in resistive direction at rated
current & voltage
3. Reach in reactive direction at rated current & voltage

Relay & Protection panel 129 of 145

 Sl. No. Description
Zone - 3 in Reverse ohms
1. Reach of the relay along with characteristic angle at rated
current and voltage
2. Reach of the relay in resistive direction at rated current &
voltage
3. Reach in reactive direction at rated current & voltage
f. Power swing blocking characteristic setting
i. Forward reach
ii. Reverse reach
g. Setting range of residual compensation
h. Setting range of mutual compensation
i. (i) Operating time
Zone - 1
(ii) Time setting range
Zone -2
Zone -3
Power swing blocking
j. Accuracy
Zone - 1 (reach)
Zone - 2 (reach)
Zone - 3 (forward reach)
K. Polarising scheme
Zone - 1
Zone - 2
Zone - 3
B. Additional featues provided :
a. Fault locator
b. Carrier aided tripping scheme
c. Power swing blocking
d. Broken conductor detection
e. Synchronous check
f. Weakend infeed
g. Switch on to fault
h. Fuse failure supervision
C. Facilities available for Fault Locator
a. Name and type reference of manufacturer
b. Rating and setting available
c. Rated V A burden
d. Power consumption voltage and current element

Relay & Protection panel 130 of 145

 Sl. Description
No.
e. Memory capacity with details
f. Triggering method
g. Accuracy
h. Method of accuracy
D Auto Recloser:
a) Reclosing facilities available
b) Single phase/three phase dead time range.
c) Reclaim time range
d) No. of modes selectable by selection switch
e) Provision of Check synchronizing features and its time setting,
range phase angle setting, voltage difference setting.
f) Provision of deadline charging set range of voltage.
g) Lock out facility.
E Disturbance Recorder:
a) No. of event channels
b) No. of analog signals.
c) Sampling rate
d) Recording Band width
e) Over current triggering – range.
f) Under current triggering – range.
g) Over voltage triggering – range.
h) Pre fault time – range.
i) Post fault time – range.
j) Limit time – range.
k) No. of recorded disturbances.
l) Total recording time with 8 Analog and 16 event channels
recorder.
m) Voltage channels – details.
n) Period of built in calendar.
o) Current channels – details,
F EVENT RECORDER
a) Time tagging resolution.
b) Events capacity
i) Max. NO. of events per disturbance report.
ii) Max. No. of disturbance reports
c) Time tagging error with synchronization.
i) Once in One second
ii) Once in ten seconds.
iii) Once in sixty seconds
d) Timer tagging error without synchronization.
4 Restricted Earth fault Relay.
a) Manufacturer Type P designation
b) Operating time 2 x setting
5 Differential protection scheme :

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 a. No. of restraining coils and operating coils.
b. Harmonic restraints provided with details
c. Rated VA Burden and power consumption of
i. Restraining coil
ii. Operating coil
d. Type of slope setting :
If variable, range of slope setting through fault current stability.
Maximum & minimum range of HV / MV / LV current ratio over which
the relay can be used.
e. Whether provided with switching inrush current restraint, if so type.
6 Trip circuit supervision relay:
a) Name of manufacturer.
b) Type & Designation.
c) Whether preclosing & post closing supervision provided.
d) Time delay
7 High speed trip relay
a) Name of manufacturer.
b) Type & Designation.
c) Contact rating.
Current rating-
i) Continuous rating
ii) Rating for 5 secs.
d) Break Resistive load inductive load (with L/R = 40 msec.
e) Operating time at rated voltage (max).
f) Resetting time.
g) Whether supervisory relay included.
8 Local breaker back up protection.
a) Name of manufacturer.
b) Type & Designation.
c) Operating time
d) Resetting time
e) Setting range
i) current
ii) time
9 Bus bar protection
a) Name of manufacturer.
b) Type & Designation.
c) Type of relay (numerical)
d) Principle of operation (biased/low impedance)
e) Operating time
f) Resetting time
g) Setting range.
i) Current
ii) time.
h) Whether will it cause tripping for the differential current below
the load current of heavily loaded feeder (Bidder shall submit

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 application check for the same).
III The tenderer shall confirm whether the following details will be
furnished at the time of approval of drawings:
a. Identification and location of removable parts.
b. Data of permit suitable connection of the relay (including the
polarity)
c. Data concerning the earthing of metallic part
d. To indicate parts of modules which should not be replaced without
observing precaution prescribed by the manufacturer.

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 GUARANTEED TECHNICAL PARTICULARS FOR ELECTRONIC TRIVECTOR
METERS
Sl. No. PARTICULARS
1 Type of Meter
2 Class of Accuracy
3 Standard to which the meter conforms
4 Current rating for which accuracy is guaranteed for
a. Basic Current (ib)
b. Continuous Current overloading capability
c. Short time over current
d. Minimum Starting Current
5 a)Voltage rating for which accuracy is guaranteed for
b)Over voltage withstand capacity - continuous
c)VoltageRange
6 Other Parameters for which accuracy is guaranteed
a. Reference Temperature
b. Standard Reference Frequency (Hz)
c. Accuracy Guaranteed for
d. FrequencyRange
e, For single Phase Loads / In- put
f. For two Phase Loads / In - put
g. For In-put / Loads without neutral in -puts unbalanced Voltages

h. TemperatureRange
i. P F range
j. Time
7 Insulation Resistance
8 Sampling Plan for measurement of Voltage, Current and Frequency

9 Power Loss in each Current circuit at Basic Current in VA & WATT

10 Power Loss in each Voltage circuit at reference in VA & WATT

11 Display device (Hardware details)

a. Type of Display i.e. LCD
b. Character size of display digits
c. No. of Display digits used
1. For data

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 2. For parameter identification
d. Life of display unit (Guaranteed)
e. Method adopted for digit over flow
12 Display details (Software)
13 a. Non-volatile memory retention time in absence of power

b. Non - volatile memory capacity in KB.

c. RAM Capacity
d. Maximum number of Parameters which can be stored in non-
volatile Memory at each half an hour intervals for Six Months.
14 Maximum demand
a. Parameters that can be dynamically selected
b. IntegrationPeriodRange
c. Provision for Automatic Rest
d. Type of MD Computation

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 Sl. No. Description
15 Communication Inter-phase available
- for calibration
- for data transfer
16 Electro magnetic interference / Electro magnetic
comparativity level
17 Mounting arrangement
18 Meter sealing arrangement
a. Meter body
b. Meter terminal block
c. MD reset bush button
d. Battery unit
19 Degree of protection against moisture etc.,
20 a. Provision for real time clock
b. Real time clock accuracy
c. Life of real time clock (Guaranteed)
21 Power Supply backup
22 Measuring principle employed for
a. KWH
b. KVAH
c. RKVAH
d. Maximum demand parameters
e. PF
NOTE 1. Measuring principle adopted for each of the items above
should be specified.
2. Measurement logic employed in case of Harmonics and
contents up to which meter recognizes for measurement
shall be furnished.
23 Abnormal conditions that will be identified with limiting
values
24 Guarantee period offered for
a. Performance and accuracy
b. Components not covered under guarantee
25 Micro processor
a. Address in bits
b. Sampling rate
26 Compatibility of the software for the following
a. For generation of consumer bill directly with the
existing KPTCL billing software
b. Compatibility of software provided for MRI, down
loading from earlier version already supplied to KPTCL
c. Compatibility of software for generation of report for
earlier versions

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 Sl. No. Description
27 Additional features available
28 Agreement to furnish protocol details for development of
required software through third party
29 Platform on which the meter communicates
30 Levels of security
a. For changing real time
b. Fir changing display parameters
c. For changing Load survey parameters
d. For changing TOD Registers, clock setting
e. Measuring principle, computation
31 Specification of reference standard offered
32 Specification of Lapatop Computer offered
33 Specification of MRI kit offered
34 Specification of equipment offered for checking
communication capability through RS232/RS485 port

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 SCHEDULE OF GUARANTEED TECHNICAL PARTICULARS OF SUB-STATION
AUTOMATION
GUARANTEED TECHNICAL PARTICULARS
Sl.
Particulars
No.
A SUBSTATION AUTOMATION SYSTEM MASTER
CONTROL UNIT OF HMI
a) Name and Country of Manufacture.
b) Manufactures type and designation
c) Memory capacity
i) Hard Disk
ii) RAM
Operating system software type
d) Type of drives provided
i) 3.5” Floppy & MG drive.
ii) Magnetic optical drive (rewritable)
e) Update time of
i) digital input
ii) Analog Input
f) Response time for
i) Alarm Function
ii) Control Function
g) Response time for
i) Alarm function
ii) Control function
h) Whether semi of fully colour graphic type
i) Total number of bay units which can be connected
without effecting the response/update time of the
system
j) Whether facility and hardware for transfer of data to
remote sub-station motorized.
k) Communication protocol adopted for
i) Bay unit
ii) RSCC/LDC
l) Applicable standard
m) Type of auxiliary supply required
n) Speed of data processing in instruction per sec.
o) List of manufacture whose bay units can be
connected to master unit without additional.
p) Whether equipment offered is of industrial grade
q) All necessary software provided for proper
functioning of the system as a whole.
r) List of all software provided
s) Max. Possible distance return bay unit & master.
t) Weight

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 Sl. Particulars
No.
u) Dimensions
v) Power Consumption
aa) CPU
ab) Processor speed
ac) Hard disk
a) Type
b) Capacity
ad) Cache Memory
a) On Chip
b) On Board
ae) CommunicationPort
af) VDU
a) Screen size
b) Resolution
B BAY CONTROL UNIT
a) Name of Country of Manufacture
b) Manufacturers type and designation
c) Type of Mounting
d) No. of bay control units offered
e) Memory capacity
f) Data Storage capacity
g) Standard applicable
h) Rated auxiliary voltage
i) Rated frequency
j) No. of binary inputs
k) No. of outputs
l) Language
m) Type of Communication protocol
n) No. & type of communication port
o) Operation temperature range
p) System response time
q) (i) Exchange of display
ii) Presentation of binary change
iii) Presentation of analog change
iv) Order to process output
v) Order to update display
vi) Report generation
vii) Max. temperature
Max. Humidity
r) Whether data is received on failure of unit. If yes,
indicate the duration

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Sl. Particulars
No.
s) Speed of transmission between bay and Master control
unit
t) No. of inputs it can accommodate (specify voltage &
current separately)
a) Digital
b) Analog
u) Resolution for digital inputs
v) Update time of
a) analog inputs
b) digital inputs
w) Whether data processing is done in bay unit or master
control unit.
x) Power concentration
y) Humidity
z) Dimensions
C) KEYBOARD
i) Name &county of Manufacture
ii) Manufactures type & designation
a) Operation
b) Engineers.
iii) Whether standard or the numerical keyboard
included in the programming terminal.
D) Local Area Network LAN
1) Standard
2) Protocol
3) Communication Medium
4) Speed
5) Maximum distance
E) Network Operating system
F) SCADA Software
1) Supplies
2) Operating system
3) Facilities Provided (Full details to be enclosed in
separate sheet)

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Sl. Particulars
No.
G) Printer
1) Colour Printer
2) Manufacturer name
3) Country of Manufacture
4) Model type
5) A3 and A4 size paper supplied
6) Throughput rate
7) Resolution
8) Available data interface
9) Print colour
10) Max. Temperature
11) Max. Humidity.
G(b) Alarm/Event Printer
1) Manufacturer name
2) Country of Manufacture
3) Model type
4) Paper Size
5) Paper Loading Facility
6) Print head
7) Throughput
8) Resolution
9) Available Data Interface
10) Print Colour
11) Max. temperature
12) Max. Humidity (Rh.)

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 Sl. Particulars
No.
G(c) SCANNER
1) Manufacturer name
2) Country of Manufacture
3) Model type
4) Paper Size
5) Resolution
6) Available Data interface
H Following information is attached separately with the bid Yes/No
a) Type, Make and Model No. for each item/sub-item with
relevant catalogues / descriptive information
b) List of installation of similar Equipment now in service Yes/No
with contact
Persons name and address Yes/No
Detailed drawing with dimensions of each equipment panel Yes/No
and interfaces
Full functional description specific to project along with Yes/No
proposed Architecture/scheme enclosed
I SYSTEM SOFTWARE
1) Multitasking operating system
2) Background executive
3) File handling utility
4) Magnetic tape/disk data transfer utility
5) Online debugger
6) Object Module library utility
7) Report generator utility for display & Print
8) Communication utility
9) Graphic display generation utility
10) Online system backup capability
11) Test and Maintenance Programs (Diagnostic
software)
12) System generation at site
13) Data base utility
14) Data acquisition, processing and alarm
monitoring/reporting
15) Communication
16) Operator interface (MMI)
17) Network Operating system
18) Utilities like debugging and software downloading
19) Mathematical and logic function

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Sl. Particulars
No.
II PROCESS SOFTWARE
1) Plant data base
2) Control software
3) Graphic display with points assignment
4) Logs or reports with points assignment
5) Software for communication with external computer
system
6) Relay setting software
7) Any other software.
Note: Bidder shall supplement information in this Data Sheet
with a write up on each topic
CPU
Processing capacity
World Length
Programmable real time clock Yes/No.
Watch dog timer Yes/No.
Auto Restart Yes/No
Time synchronization Yes/No
PROCESS INPUT SYSTEM
No. of high resolution inputs

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