MODEL J – STYLE K & M

HERMETIC COMPRESSORS
RENEWAL PARTS Supersedes: 180.23-RP5 (698) Form 180.23-RP5 (1298)

MODELS
J43, J63, J83
J44, J64, J84

(See Page 2 for Complete Model Nomenclature)

28946A
 UNIT NOMENCLATURE

COMPRESSOR IDENTIFICATION

Each compressor is identified by nomenclature as

shown below. The nomenclature is printed on a data
plate which is located near the oil pump as shown in
Fig. 1. When contacting the factory or ordering re-
newal parts, include the complete Nomenclature,
Serial Number, and Date Code. Be sure that these
numbers are copied accurately.

LD02975

LD03063

FIG. 1 – COMPRESSOR DATA PLATE

J K 4 3 1 — M H 46/50 S

Compressor Series Motor Vendor

S = A. O. Smith
Style
Style K with Terminal Box and
Motor Protector
Style M without Factory Mounted
Motor Protector

Number of Cylinders Motor Voltage Code

4, 6, or 8 17 = 200-3-60
28/59 = 230-3-60/190-3-50
Displacement Code 40 = 380-3-60
3 = Short Stroke NO. OF CYLINDERS 46/50 = 460-3-60/380/415-3-50
4 = Long Stroke 4 6 8 58/70 = 575-3-60/500-3-50
3 3.2" 3.0" 3.1" 63 = 220-3-50
4 3.8" 3.6" 3.7"
43 = 440-3-50
Number of Unloaders 64 = 346-3-50
3 = (8 Cyl. Compr.) - % Loading: 100,75,50,25 36 = 363-3-50
2 = (8 Cyl. Compr.) - % Loading: 100,75,50
2 = (6 Cyl. Compr.) - % Loading: 100,66,33 Motor Efficiency Rating
1 = (8 Cyl. Compr.) - % Loading: 100,50 H = High Efficiency
1 = (6 Cyl. Compr.) - % Loading: 100,66 Blank = Standard Efficiency
1 = (4 Cyl. Compr.) - % Loading: 100,50

Motor Size Code

M, N, P, Q, S, T or V

2 YORK INTERNATIONAL
 FORM 180.23-RP5

GENERAL DESCRIPTION

Model JK and Model JM compressors share the same ing from this bearing head to the suction plenum is
compressor bodies and components with the following through an external pipe connection.
difference: Model JK is supplied with a factory mounted
motor protector, and the JM is supplied LESS the fac- Cylinder O-rings are now used on all permanently
tory mounted motor protector. Model differentiation was loaded cylinders as well as the cylinders that can un-
required to meet UL requirements. load. These features are shown in Fig. 6, page 10 of
the maintenance manual, Form 180.23-M5.
York Model J Styles K And M Semi Hermetic Compres-
sors are industrial duty reciprocating type compressors Connecting rods now have a drilled port added to pro-
designed to meet refrigerating and air conditioning re- vide forced lubrication to the wrist pin. This is essential
quirements using either R-22 or R-134a. They are avail- for POE lubricants only. Either rod can be used with
able in 4, 6, and 8 cylinder models in either “short stroke” mineral oil lubricants.
or “long stroke” versions, as designated by the third
character in the compressor model number and de- Oil temp controls include a ‘high oil temp’ cutout set at
scribed below. 160°F and an ‘oil temp inhibit’ feature that requires oil
temperature to be at least 15°F above ambient at start
Model J compressor unloading capabilities allow the up. If this condition is not satisfied, the starting circuit
compressor flow capacity to modulate as refrigeration will not engage. This start inhibit safety ensures that
load changes occur, improving part load operating effi- migration during the off cycle will not build excessive
ciency and decreasing operating costs. Nominal com- refrigerant in the oil. This prevents oil foaming and oil
pressor speeds at 60 Hz duty are 1750 RPM; or 1450 pressure loss.
RPM at 50 Hz duty.
Normal start up procedures include prelubricating the
Evolution of the J series compressor has resulted in a oil system with a hand pump and allowing the crank-
field serviceable unit that with proper maintenance will case heater to be energized 24 hours prior to start up.
provide years of reliable cooling service.
Normal oil pressure range is 30 – 60 PSID.
J Styles K and M compressors boast an improved oil
management system for control of oil flow within the PRELUBRICATION
compressor, along with an added oil temperature safety To ensure long compressor life, prelubrication at start
system. This improved oil management system signifi- and after long idle periods of several months is recom-
cantly decreases oil carry over which improves system mended. This manual prelube is especially important
heat transfer, operating efficiency, and reliability. on R-134a and R-407C units that employ POE type oil
due to the polar nature of these oils. This is accom-
The new oil management system consists of new mo- plished by attaching a hand pump to the valve core-type
tor end bearing head that incorporates an oil control access port (schrader fitting) on the oil pump.
bearing outboard of the two main bearings, and new
oil return ports that direct oil back into the crankcase. See pages 17 and 18 for oil priming pump and mainte-
Oil passes through an eductor prior to entering the nance chart.
crankcase. Oil that may accumulate in the motor hous-
ing will be transported to the crankcase via the eductor Parts and professional service are available through
pick-up tube. your local York Service Office. Contact the office listed
on the back cover nearest you. Sales and Service of-
Crankcase ventilation incorporates an oil mist precipi- fices are also listed on the web at
tator built into the new pump end bearing head. Vent- http://www.york.com/

YORK INTERNATIONAL 3
 NOM.
VALVE ADAPTER GASKET
NOTE A: SIZE
1. Brass pipe adapter by valve manufacturer Mueller. 2-1/8 A6267 A6261
2-5/8 A6268 A6261
3-1/8 A6269 A6262

LD02966

FIG. 2 – COMPRESSOR

4 YORK INTERNATIONAL
 FORM 180.23-RP5

LD02967

FIG. 3 – COMPRESSOR END VIEWS

LD02968

ITEM NO. DESCRIPTION PART NUMBER

S
38 UNLOADER, BLOCKED SUCTION 364-48190-000
38A PISTON 064-48189-000
38B WASHER, SEAL 028-12560-000
38C SCREW, CAP HEX SOCKET 021-17396-000
38D HEAD 013-01671-000
38E SEALER, LOCTITE GRADE AVV 021-17220-000
WASHER, PLAIN SPECIAL
38F 029-20999-000
RING, COMPRESSION1
NOTES:
1. s = Recommended Stock Spare Part
2. 1 = Includes Compression Ring and O-Ring

FIG. 4 – UNLOADING DEVICE

YORK INTERNATIONAL 5
 LD03064

FIG. 5 – MANIFOLD ARRANGEMENTS

COMPRESSOR
ITEM NO. DESCRIPTION
4 CYLINDER 6 CYLINDER 8 CYLINDER
1 HOUSING, COMPRESSOR 064-49269-000 064-49270-000 064-49271-000
2 HEAD, TOP, COMPRESSOR 064-48321-000 064-48321-000 064-48321-000
GASKET, HEAD AND ACCESS COVER 028-12559-000 028-12559-000 028-12559-000
3
NO. REQUIRED PER COMPRESSOR 4 5 6
4 SCREW, HEAD (16 REQUIRED) 021-17783-000 021-17783-000 021-17783-000
5 COVER, MOTOR 064-48363-000 064-48177-000 064-48178-000
6 GASKET, MOTOR COVER 064-48919-000 064-48918-000 064-48918-000
SCREW, 1/2 HEX CAP 021-18021-000 021-18021-000 021-18021-000
7
NO. REQUIRED PER COMPRESSOR 24 23 22
LOCKWASHER, HELIC. SPRING 021-05271-000 021-05271-000 021-05271-000
8
NO. REQUIRED PER COMPRESSOR 24 23 22
STUD, 1/2 021-18697-000 021-18697-000 021-18697-000
9
NO. REQUIRED PER COMPRESSOR 1 1 2
NUT, 1/2 HEX 021-11154-000 021-11154-000 021-11154-000
10
NO. REQUIRED PER COMPRESSOR 1 1 2
WASHER, CLIPPED CIRCULAR 021-17774-000 021-17774-000 021-17774-000
11
NO. REQUIRED PER COMPRESSOR 1 1 2
12 SCREEN,SUCTION (See Item 57 for Gasket) 026-28473-000 026-28473-000 026-28474-000
13 MANIFOLD, DISCHARGE 364-23147-000 064-48320-000 364-21709-000
GASKET, DISCH. MANIFOLD 064-21838-000 064-21838-000 064-21838-000
14
NO. REQUIRED PER COMPRESSOR 2 3 4
SCREW, 3/8 HEX CAP 021-01485-000 — 021-01485-000
15
NO. REQUIRED PER COMPRESSOR 8 — 8
WASHER 021-01274-000 — 021-01274-000
16
NO. REQUIRED PER COMPRESSOR 8 — 16
SCREW, 3/8 HEX FLANGE — 021-17784-000 —
17
NO. REQUIRED PER COMPRESSOR — 4 —
SCREW, 3/8 HEX FLANGE — 021-17782-000 —
18
NO. REQUIRED PER COMPRESSOR — 4 —
SCREW, 3/8 HEX FLANGE — 021-17781-000 021-08875-000
19
NO. REQUIRED PER COMPRESSOR — 4 8
20 BEARING HEAD, OIL PUMP END SEE FIGURE 10
21 GASKET, BEARING HEAD OIL PUMP END 028-12554-000 028-12554-000 028-12554-000
22 SCREW, HEX FLANGE (44 REQUIRED) 021-17692-000 021-17692-000 021-17692-000
23 BEARING HEAD, MOTOR END SEE FIGURE 11
24 SCREW, 7/16 HEX (4 REQUIRED) 021-10387-000 021-10387-000 021-10387-000

6 YORK INTERNATIONAL
 FORM 180.23-RP5

COMPRESSOR
ITEM NO. DESCRIPTION
4 CYLINDER 6 CYLINDER 8 CYLINDER
25A PUMP, OIL (BARE) 026-35003-000 026-35003-000 026-35003-000
26 GASKET, OIL PUMP 028-12556-000 028-12556-000 028-12556-000
27 SCREW, HEX FLANGE (6 REQUIRED) 021-17689-000 021-17689-000 021-17689-000
CRANKSHAFT
S
28 STROKE 3 364-49221-000 364-49222-000 364-49223-000
STROKE 4 364-49224-000 364-49225-000 364-49226-000
29 WASHER, THRUST 029-11098-000 029-11098-000 029-11098-000
S
30 MOTOR SEE TABLE 3
31 KEY, MOTOR 064-26560-000 064-26560-000 064-26560-000
32 WASHER, SHAFT 064-21835-000 064-21835-000 064-21835-000
33 SCREW, 5/8 HEX CAP 021-01630-000 021-01630-000 021-01630-000
34 LOCKWASHER, SHAFT 021-05295-000 021-05295-000 021-05295-000
S
35 SCREEN, OIL STRAINER 029-20032-000 029-20032-000 029-20032-000
36 RETAINING CMPD, LOCTITE (Use With Item 35) 013-01752-000 013-01752-000 013-01752-000
S
VALVE, RELIEF 022-03871-000 022-03871-000 022-03871-000
37
NO. REQUIRED PER COMPRESSOR 1 2 2
S
UNLOADER PISTON SEE FIGURE 4
38
NO. REQUIRED PER COMPRESSOR SEE TABLE 1
S
VALVE, SOLENOID 025-29999-000 025-29999-000 025-29999-000
39
NO. REQUIRED PER COMPRESSOR SEE TABLE 1
COIL, SOLENOID (LESS VALVE)
S
120 VOLT 025-30976-000 025-30976-000 025-30976-000
40
240 VOLT 025-30977-000 025-30977-000 025-30977-000
NO. REQUIRED PER COMPRESSOR SEE TABLE 1
S
GASKET, SOLENOID VALVE 028-12558-000 028-12558-000 028-12558-000
41
NO. REQUIRED PER COMPRESSOR 1 2 3
SCREW, 3/8 HEX CAP 021-17690-000 021-17690-000 021-17690-000
42
NO. REQUIRED PER COMPRESSOR 6 12 18
COVER, ACCESS 064-48176-000 064-48176-000 064-48176-000
43
NO. REQUIRED PER COMPRESSOR 1 2 3
PIN, COILED SPRING 029-21378-000 029-21378-000 029-21378-000
44
NO. REQUIRED PER COMPRESSOR 1 2 3
SCREW, 7/16 HEX FLANGE 021-17693-000 021-17693-000 021-17693-000
45
NO. REQUIRED PER COMPRESSOR 16 32 48
46 COVER, HANDHOLD (2 REQUIRED) 064-21645-000 064-21645-000 064-21645-000
VALVE CAGE ASSY (DISCHARGE) SEE FIGURE 6
47
NO. REQUIRED PER COMPRESSOR 4 6 8
SCREW, DISCH. VALVE CAGE 021-16827-000 021-16827-000 021-16827-000
48
NO. REQUIRED PER COMPRESSOR 16 24 32
PLATE, VALVE SUCTION SEE FIGURE 7
49
NO. REQUIRED PER COMPRESSOR 4 6 8
SLEEVE, CYLINDER 064-48192-000 064-48192-000 064-48192-000
50
NO. REQUIRED PER COMPRESSOR 4 6 8
SEAL, O-RING, CYLINDER SLEEVE 028-12259-000 028-12259-000 028-12259-000
51
NO. REQUIRED PER COMPRESSOR1 SEE TABLE 1
S
52 PISTON ASSEMBLY SEE FIGURE 8
S
53 CONNECTING ROD ASSEMBLY SEE FIGURE 9
54 TERMINAL BOX SEE FIGURE 12

NOTES: S
= Recommended Stock Spare Part
1
= One (1) Required on Each Unloading Cylinder

YORK INTERNATIONAL 7
 COMPRESSOR
ITEM NO. DESCRIPTION
4 CYLINDER 6 CYLINDER 8 CYLINDER
55 VALVE, SUCTION STOP 022-02844-000 022-02844-000 022-02845-000
VALVE SIZE 3-1/8" 3-1/8" 3-5/8"
56 SCREW, 5/8 HEX CAP (4 REQUIRED) 021-16817-000 021-16817-000 021-16818-000
57 GASKET (2 REQUIRED) 064-47079-000 064-47079-000 064-47204-000
58 VALVE, DISCHARGE STOP 022-01394-000 022-01394-000 022-02844-000
VALVE SIZE 2-5/8" 2-5/8" 3-1/8"
59 SCREW, 5/8 HEX CAP (4 REQUIRED) 021-16821-000 021-16821-000 021-16817-000
60 GASKET, DISCH VALVE 064-47078-000 064-47078-000 064-47079-000
S
61 SIGHT GLASS, OIL (2 REQUIRED) 026-17581-000 026-17581-000 026-17581-000
62 SEALER, REFRIGERANT PIPE1 013-02023-000 013-02023-000 013-02023-000
S
63 VALVE, OIL CHARGING 022-01582-000 022-01582-000 022-01582-000
64 CAP, OIL CHARGING VALVE 023-00977-000 023-00977-000 023-00977-000
65 PIPE PLUG, 1/8 HEX SOCKET 023-01970-000 023-01970-000 023-01970-000
NO. REQUIRED PER COMPRESSOR 1 2 3
66 CRANKCASE HEATER - 120V 025-32938-000 025-32938-000 025-32938-000
- 240V 025-32939-000 025-32939-000 025-32939-000
67 HEAT CONDUCTIVE COMPOUND 013-00898-000 013-00898-000 013-00898-000
68 DRAIN ORIFICE PLUG, 0.022" 064-47349-000 064-47349-000 064-47349-000
NO. REQUIRED PER COMPRESSOR 1 2 3
69 PIPE PLUG, 1/8 HEX SOCKET 023-01972-000 023-01972-000 023-01972-000
NO. REQUIRED PER COMPRESSOR 1 2 3
70 SENSOR, OIL TEMP 025-32966-000 025-32966-000 025-32966-000
71 MAGNET (2) 029-22748-000 029-22748-000 029-22748-000
72 COVER PLATE, BLANK2 064-48187-000 064-48187-000 064-48187-000
73 SEALER, LOCTITE (Use with Item 9) 013-01671-000 013-01671-000 013-01671-000
74 SCREW, 3/8 HEX CAP 021-01458-000 021-01458-000 021-01458-000
75 WASHER 021-01267-000 021-01267-000 021-01267-000
76 SEAL, O-RING, CONDUIT SEAL 028-03292-000 028-03292-000 028-03292-000
NO. REQUIRED PER COMPRESSOR SEE TABLE 1
OIL RETURN PIPING, PUMP END:
77 CONNECTOR, BEARING HEAD TO HOUSING 364-49283-000 364-49284-000 364-49285-000
78 CONNECTOR, FLARE 023-18955-000 023-18955-000 023-18955-000
NO. REQUIRED PER COMPRESSOR 2 1 1
79 ELBOW NOT REQUIRED 023-18956-000 023-18956-000
OIL RETURN PIPING, MOTOR END:
80 EDUCTOR, OIL RETURN 022-09716-000 022-09716-000 022-09716-000
81 VALVE, CHECK 022-09741-000 022-09741-000 022-09741-000
82 ELBOW 023-00868-000 023-00868-000 023-00868-000
83 SEAL. O-RING 028-13896-000 028-13896-000 028-13896-000
84 CONNECTOR, EDUCTOR TO CHECK VALVE 364-49345-000 364-49345-000 364-49345-000
85 SEALER, REMOVABLE THREAD 013-01678-000 013-01678-000 013-01678-000
86 ELBOW, STREET 1/4 X 1/4 023-01685-000 023-01685-000 023-01685-000
NOTES: S
= Recommended Stock Spare Part
1
= Not shown. Used for threaded pipe joints
2
= Used to Replace Solenoid Valves for Reduced Steps of Unloading. See Table 1.

TABLE 1 – PART QUANTITIES FOR VARIOUS STEPS OF UNLOADING

ITEM NUMBER
STEPS OF 51 72
38 39 40 54W 76
UNLOADING 4 Cyl 6 Cyl 8 Cyl 4 Cyl 6 Cyl 8 Cyl
QUANTITY
1 1 1 1 2 2 2 11 0 1 2 1
2 2 2 2 NA 4 4 13 NA 0 1 2
3 3 3 3 NA NA 6 15 NA NA 0 3
NA = Not Applicable

8 YORK INTERNATIONAL
 FORM 180.23-RP5

47A

47B 47C
47E
47D

28953A

47F

ITEM NO. DESCRIPTION PART NUMBER

Cage, Discharge Valve Assembly
S
47 664-48785-000
Includes Items A,B,C,D,E, & F
47A Cage, Discharge Valve 064-48787-000
47B Plate, Inner Valve 064-48032-000
47C Ring, Discharge Valve 064-43012-000
47D Screw, 3/8 Button Head Cap 021-17649-000
47E Nut, 3/8 Hex Self Locking 021-09932-000
Spring, Helical, Pack of 24 229-21788-800
47F
No. Springs Required Per Valve Assembly 6
S = Recommended Stock Spare Part

FIG. 6 – DISCHARGE VALVE CAGE ASSEMBLY (See also Table 5 & 6, Page 15)

LD03065

PART NUMBER
ITEM NO. DESCRIPTION R-134a (Wave)
R-22 (Coil)
(Not Shown)
Plate, Suction Valve Assembly
S
49 364-49264-000 664-49291-000
Includes Items A, B, & C
49A Plate, Valve 064-49261-000 664-49268-000
49B Ring, Suction Valve 064-43011-000 022-09743-000
229-13813-800 222-09742-800
Spring
49C 6 (Helical) 2 (Wave)
No. Springs Required Per Valve Assy
Pack of 24 Pack of 2
S = Recommended Stock Spare Part

FIG. 7 – SUCTION VALVE PLATE ASSEMBLY (See also Tables 5 & 6, Page 15)

YORK INTERNATIONAL 9
 LD03066

ITEM NO. DESCRIPTION PART NUMBER

Piston Assembly
S
52 364-46757-000
Includes Items A, B, C, & D
52A Piston, Bare 064-46538-000
52B Ring, Piston (2 Req’d Per Piston) 029-15175-000
52C Pin, Piston 029-13090-000
52D Retainer (2 Req’d Per Piston) 029-13091-000
S = Recommended Stock Spare Part

FIG. 8 – PISTON ASSEMBLY

WRIST PIN LUBE CIRCUIT

ADDED FOR POE LUBRICANTS

53A, 53B

28951A

PART NUMBER
ITEM NO. DESCRIPTION
Short Stroke Long Stroke
Connecting Rod Assembly R-22 – R-134a
S
53 664-49011-000 664-49012-000
Includes Items A, B, & C
Screw, 5/16 Hex Cap 021-13665-000 021-13665-000
53A
No. Req’d Per Connecting Rod 2 2
Washer (Package of 10) 221-01262-800 221-01262-800
53B
No. Req’d Per Connecting Rod 2 2
Dowel Pin (Not Shown) 029-19802-000 029-19802-000
53C
No. Req’d Per Connecting Rod 2 2
S = Recommended Stock Spare Part

FIG. 9 – CONNECTING ROD ASSEMBLY

10 YORK INTERNATIONAL
 FORM 180.23-RP5

LD02970

BEARING HEAD, OIL PUMP END

(OIL PUMP REMOVED)

ITEM NO. DESCRIPTION PART NUMBER

Head, Bearing Assembly (Oil Pump End)
20 364-49266-000
Includes Items A, B, C, D, E, F, G, H & I
S20A Bearing, Crankshaft 029-11097-000
20B Pipe Plug, 3/8 Hex Socket 023-04298-000
20C Pipe Plug, 1/8 Hex Socket 023-01970-000
Sealer, Loctite Grade AVV
20D 013-01671-000
(Use With Items 20B and 20C)
20E Pipe Plug, 1/4 Square Head 023-01972-000
Sealer, Removable Thread
20F 013-01678-000
(Use With Item 20E)
20G Precipitator Wire Mesh 026-35313-000
20H Cover 064-49267-000
20I Cap Screw (6 Required) 021-01361-000
Head, Bearing (Oil Pump End)
— 064-49260-000
(Does Not Include Items A, B, C, D, E, F, G, H & I)
S = Recommended Stock Spare Part

FIG. 10 – OIL PUMP END BEARING HEAD

YORK INTERNATIONAL 11
 LD02971

BEARING HEAD, MOTOR END

ITEM NO. DESCRIPTION PART NUMBER

Head, Bearing Assembly (Motor End)
23 364-49228-000
Includes Items A, B, C, D, E, F, G & H
S23A Bearing, Crankshaft (2 Required) 029-11097-000
23B Bearing, Crankshaft, Oil Control 029-22495-000
23C Cap, Seal, Oil Relief Valve (See Inset A) 065-06394-000
23D Plunger, Oil Relief Valve (See Inset A) 065-01331-000
23E Spring, Helical (see Inset A) 029-06143-000
23F Plug, Pipe Flush Type Hex Socket 023-05366-000
Sealer, Loctite Grade AVV
23G 013-01671-000
(Use With Item 23E)
23H Pin, Slot 1/8 Spring 029-05395-000
Head, Bearing (Motor End)
— 064-49227-000
(Does Not Include Items A, B, C, D, E, F, G & H)
S = Recommended Stock Spare Part

FIG. 11 – MOTOR END BEARING HEAD

12 YORK INTERNATIONAL
 FORM 180.23-RP5

TABLE 2 – COMPRESSOR MOTOR TERMINAL BOX MODEL – A OR B (How to Determine)

MOTOR
VOLT SIZE
CODE M N P Q S T V M N P Q S T V
STANDARD MOTOR HIGH EFFICIENCY MOTOR
17 A A A A A NA B B B B B NA
28 A A A A A B B A A B B B B B
40 A A A A A A A A A A A A A B
43 A A A A A A A NOT AVAILABLE
46 A A A A A A A A A A A A A A
50 A A A A A A A NOT AVAILABLE
58 A A A A A A A A A A A A A A
59 A A A A A NA NOT AVAILABLE
63 A A A A A NA NOT AVAILABLE
64 A A A A A A A NOT AVAILABLE
70 A A A A A A A NOT AVAILABLE

COMPRESSOR MOTOR TERMINAL BOX COMPONENTS

(See Figs. 12A and 12B)
TERMINAL BOX
ITEM NO. DESCRIPTION QUANT A B
PART NUMBER
54 Terminal Box 1 364-48175-000 364-48704-000
54A Cover, Terminal Box 1 064-47459-000 064-47459-000
54B Screw, Tap 9 021-13784-000 021-13784-000
54C Lockwasher, Internal Tooth 2 021-01133-000 021-01133-000
54D Screw, Pan Head 2 021-03743-000 021-03743-000
54E Screw, 3/8 Hex Flange 16 021-17691-000 021-17691-000
54F Lockwasher, 3/8 Internal Tooth 4 021-01155-000 021-01155-000
54G Washer, Plain, 7/16 ID x 1 OD 16 021-01267-000 021-01267-000
54H Bolt, Terminal 6 021-18660-000 021-18473-000
54I Seal, O-Ring, 7/16 ID 6 028-12551-000 028-12551-000
Washer, Terminal Bolt (Package of 10) — 228-09410-800 228-09410-800
54J
Number of Washers Required Per Compressor 12 — —
54K Washer, Plain 6 021-17646-000 021-17646-000
Nut, 7/16 Hex (Package of 6) — 221-12724-800 221-12724-800
54L
Number of Nuts Required Per Compressor 18 — —
54M Lockwasher, 7/16 Internal Tooth 6 021-16246-000 021-16246-000
Screw, Cap Hex Soc Hd (Package of 5) — 221-14817-800 221-14817-800
54N
Number of Screws Required Per Compressor 4 — —
54O Terminal, Overload 8 025-18650-000 025-18650-000
Washer, Plain, 3/16 ID (Package of 5) — 221-18694-800 221-18694-800
54P
Number of Washers Required Per Compressor 16 — —
54Q Seal, O-Ring, 5/32 ID 4 028-09347-000 028-09347-000
Washer, Terminal (Package of 10) — 228-09525-800 228-09525-800
54R
Number of Washers Required Per Compressor — 4 8
54S Nut, Flange, Serrated 4 021-18936-000 021-18936-000
54T Terminal Block 1 025-30402-000 025-30402-000
54U Gasket, Terminal Block 1 028-12557-000 028-12557-000
54V Spacer, Insulating 2 064-47346-000 064-47346-000
54W Terminal Block, Flat Base Note 1 025-20944-000 025-20944-000
54X Terminal Block End 1 025-20946-000 025-20946-000
54Y Bar, Jumper (See Note 2) 1 064-47424-000 064-47424-000
Module, Motor Protector: 1 — —
54Z
115V/230V — 025-32838-000 025-32838-000
NOTES: 1 = See Table 1, Page 7
2 = (Not Shown) Used in Across-the Line Applications

YORK INTERNATIONAL 13
 NOTE: Low temp applications and
high humidity environments:
Insulate terminal bolts to prevent
condensation and reduce arcing po-
tential. Use 3M Scotchfil Electrical
Insulation Putty UPN #15140 or
equivalent.

FIG. 12A – MOTOR TERMINAL PLATE DETAIL

LD02972

FIG. 12B – TERMINAL BOX

14 YORK INTERNATIONAL
 FORM 180.23-RP5

ITEM NO. DESCRIPTION PART NO.

CRANKCASE FLOAT
364-26809-000
INCLUDES:
FLOAT ASSEMBLY 364-45530-000
1 COVER, HANDHOLE 364-26808-000
2 ADAPTOR 064-26807-000
3 VALVE BODY 064-45531-000
4 LEVER, FLOAT 068-04542-000
5 VALVE, FLOAT 068-04545-000
6 PIN, VALVE 068-01594-000
7 PIN, LEVER 064-02071-000
8 BALL, FLOAT 022-00530-000
9 NUT-HEX SELF-LOCKING (PACKAGE OF 5) 221-09610-800
10 LOCKWASHER 021-05273-000
11 NUT, HEX JAM (PACKAGE OF 10) 221-08073-800
LD03067
12 PIN, ROLL (PACKAGE OF 5) 229-08228-800
13 GASKET, COPPER 028-03014-000
FIG. 13 – CRANKCASE FLOAT

TABLE 3 – REPLACEMENT MOTORS (ROTOR & STATOR)1

VOLT MOTOR SIZE CODE2
VOLTAGE
CODE M N P Q S T V
STANDARD MOTORS
200-3-60 17 364-47924-001 364-47924-008 364-47924-015 364-47924-022 364-47924-029 — —
230-3-60/190-3-50 28/59 364-47924-002 364-47924-009 364-47924-016 364-47924-023 364-47924-030 — —
380-3-60 40 364-47924-003 364-47924-010 364-47924-017 364-47924-024 364-47924-031 364-47924-039 364-47924-047
460-3-60/380/415-3-50 46/50 364-47924-004 364-47924-011 364-47924-018 364-47924-025 364-47924-032 364-47924-040 364-47924-048
575-3-60/500-3-50 58/70 364-47924-005 364-47924-012 364-47924-019 364-47924-026 364-47924-033 364-47924-041 364-47924-049
220-3-50 63 364-47924-006 364-47924-013 364-47924-020 364-47924-027 364-47924-034 — —
440-3-50 43 364-47924-007 364-47924-014 364-47924-021 364-47924-028 364-47924-035 364-47924-043 364-47924-051
346-3-50 64 364-47924-101 364-47924-102 364-47924-103 364-47924-104 364-47924-105 364-47924-106 364-47924-107
HIGH EFFICIENCY MOTORS
200-3-60 17 364-49053-001 364-49053-008 364-49053-015 364-49053-022 364-49053-029 — —
230-3-60 28 364-49053-002 364-49053-009 364-49053-016 364-49053-023 364-49053-030 364-49053-038 364-49053-046
380-3-60 40 364-49053-003 364-49053-010 364-49053-017 364-49053-024 364-49053-031 364-49053-039 364-49053-047
460-3-60 46 364-49053-004 364-49053-011 364-49053-018 364-49053-025 364-49053-032 364-49053-040 364-49053-048
575-3-60 58 364-49053-005 364-49053-012 364-49053-019 364-49053-026 364-49053-033 364-49053-041 364-49053-049
NOTES:
1
= Replacement motor must be the same size code and voltage code as the original motor, identified by the sixth digit of the Model Number.
Rotors and stators are not available separately. Replacement motors include Item 54H. (See Page 12 and Fig. 12, Page 13.)
2
= The unused protector leads should be cut off in the area where they exit the bundle. They should be cut off at different lengths (approxi-
mately 1/4" difference) to prevent the exposed ends from touching any other component.

YORK REMANUFACTURED COMPRESSORS ARE AVAILABLE FROM

THE YORK REMANUFACTURING FACILITY IN
WHEELING, ILLINOIS. FOR PRICES AND/OR AVAILABILITY,
CALL 1-800-537-9675 OR FAX 1-847-541-0943.
FOR AFTER HOURS EMERGENCY SERVICE,
CALL 1-847-541-9466

YORK INTERNATIONAL 15
TABLE 4 – SERVICE AIDS
GASKET KIT** VALVE BEARING STATOR
ROTOR
COMPRESSOR MODEL RETAINING REMOVAL REMOVAL
MANDREL*
4 CYLINDER 6 CYLINDER 8 CYLINDER CLIP TOOL TOOL
364-48642 364-48643 364-48644 064-37274 364-37260 364-37273 029-13597
* Screws Into End of Crankshaft to Aid in Removing / Installing Rotor
** Depending on application, not all gaskets may be required.

TOP HEAD “VALVE REPLACEMENT” KITS & TOP HEAD “OVERHAUL” KITS

The price of the kits shown below is less than the total price of the individual parts. These kits provide a conve-
nient, economical method of ordering replacement parts.

Each Top Head “Valve Replacement” Kit listed in Table 5 contains the suction and discharge valves, springs,
gaskets, screws and nuts that are recommended to be replaced when a valve replacement is required.

Each Top Head “Overhaul” Kit listed in Table 6 contains the suction valves, suction springs, suction valve plates,
discharge valve cage assemblies, gaskets, bolts and lockwashers that are recommended to be replaced when a
top head overhaul in necessary.

Each kit has all of the recommended parts to service the valves located under one head for each compressor
listed.

Included with each kit is a table of threaded torque values.

If servicing a complete compressor, order the Quantities listed in the Table.

Helical coil valve spring replacement must be done after every 5000 hours of running time on both suction and
discharge valve assemblies.

R-22 R-22
TABLE 5 – TOP HEAD “VALVE REPLACEMENT” KIT TABLE 6 – TOP HEAD “OVERHAUL” KIT
KIT PART NO. R-22 364-47667-015 KIT PART NO. R-22 364-47666-021
EACH NO. OF KITS REQUIRED EACH NO. OF KITS REQUIRED
KIT PER COMPRESSOR KIT PER COMPRESSOR
CONTAINS 4 CYL 6 CYL 8 CYL CONTAINS 4 CYL 6 CYL 8 CYL
Suction Valve 2 3 4 Suction Valve, Plate & Spgs. 2 3 4
Discharge Valve Dschg. Valve Cage Assmbly
Suction Valve Springs Top Head Gasket
Discharge Valve Springs Discharge Manifold Gasket
Top Head Gasket * R-134a – 364-47666-020
Discharge Manifold Gasket
* R-134a – Order parts separately. See page 9.

YORK OIL
Mineral Oil, R-22, Type C, 5-gallon can – 011-00312-000
POE Oil, R-134a, R-407c, Type H, 5-gallon can – 011-00549-000

16 YORK INTERNATIONAL
 FORM 180.23-RP5

OIL CHARGING / PRIMING PUMP

OIL CHARGING PUMP / OIL PRIMER

YORK’s specially designed SUPER Oil Charging Pump

is a real convenience to anyone operating, maintaining
or servicing Refrigerant Compressors. It provides an
easy means of charging oil into the compressor via the
Schader valve access port on the oil pump without pump-
ing a vacuum on the crankcase.

It eliminates the difficulties often encountered by inex-

perienced operators not familiar with pump-down pro-
cedures. It prevents air from getting into the crankcase
air which eventually would have found its way to the
00054VIP
condenser, resulting in excessive condensing pressures
and inefficient operation.

SERVICE AIDS

Crankshaft pre-lube service at start-up and YORK OIL CHARGING PUMP

after long idle periods is recommended. PART NO. 470-10654

00055VIP

LD03156

FIG. 22 – BEARING REMOVAL TOOL PART NO. 364-37260-000

YORK INTERNATIONAL 17
 MAINTENANCE REQUIREMENTS FOR YORK MODEL JK RECIPROCATING COMPRESSORS
18

PER EVERY
PROCEDURE MONTHLY QUARTERLY SEMI-ANNUALLY
APPLICATION * HOURS
Leak check X
Check oil level X1
Check oil appearance X2
Check compressor super heat X3
Record operating pressure,
X
temperatures, and motor current readings
Check oil temperatures X4
Change oil X2
Replace Suction / Discharge Springs † X5

NOTES:
A. PRE-LUBRICATION – To ensure long compressor life, pre-lubrication at start-up and after long idle periods of several months is recommended.
This manual pre-lube is especially important on R-134a and R407C units that employ POE-type oil due to the polar nature of these oils. This
is accomplished by attaching a hand pump to the core-type access port (schrader fitting) on the oil pump.
B. Run hours and starts must be recorded on all maintenance and repair records for warranty reimbursement.
† An Industry Certified Technician should perform this service. Proof of maintenance fulfillment may be required for warranty validation purposes.
* Reserved for any special site determined requirements.
1
For all models, maintain oil level no higher than the midpoint of the upper sight glass and no lower than the middle of the lower sight glass.
2
Oil should be golden colored and relatively clear. If contamination is suspected, take an oil sample.
3
On typical air conditioning applications, superheat should be 12° to 15°F.
4
At idle, the crankcase oil heater should maintain a minimum oil temperature 15° to 30°F above ambient. During compressor operation, maximum
oil temperature is 160°F.
5
Helical coil springs used in reciprocating compressor suction and discharge valve assemblies should be replaced every 5,000 hours when used on
normal chilled water (40° to 50°F LWT) air conditioning applications. Other applications that may operate at higher-pressure ratios such as low
temp brine (20° to 39°F LWT), and units operating under high ambient conditions (ambient temps above 115°F) should have more frequent
maintenance intervals.
YORK INTERNATIONAL
 FORM 180.23-RP5

ALABAMA LOUISIANA OHIO

Birmingham New Orleans Cincinnati
YORK International Corp. YORK International Corp. YORK International Corp.
(205) 987-0458 (504) 464-6941 (513) 489-8871
Cleveland
ARIZONA MARYLAND YORK International Corp.
Phoenix Baltimore/Washington (216) 447-0696
YORK International Corp. YORK International Corp. Columbus
(602) 220-9400 (410) 720-6383 YORK International Corp.
(614) 841-5242
CALIFORNIA MASSACHUSETTS
Los Angeles Boston PENNSYLVANIA
YORK International Corp. YORK International Corp. Philadelphia
(714) 897-0997 (781) 769-7950 YORK International Corp.
San Francisco (610) 640-2320
YORK International Corp. MICHIGAN Pittsburgh
(510) 426-1166 Detroit (412) 364-6600
YORK International Corp. YORK
COLORADO (810) 689-7277 YORK international Corp.
Denver (717) 771-6561
YORK International Corp. MINNESOTA
(303) 649-1500 Minneapolis SOUTH CAROLINA
YORK International Corp. Greenville
CONNECTICUT (612) 780-4446 YORK International Corp,
Danbury (803) 297-4822
YORK International Corp. MISSOURI
(203) 730-8100 Kansas City TENNESSEE
YORK International Corp. Kingsport
FLORIDA (816) 221-9675 YORK International Corp.
Miami St. Louis (615) 349-2450
YORK International Corp. YORK International Corp. Nashville
(305) 389-9675 (314) 770-0909 YORK International Corp.
Tampa (615) 833-9675
YORK International Corp. NEW JERSEY
(381) 621-1323 Newark TEXAS
Orlando YORK International Corp. Austin
YORK International Corp. (908) 225-0606 YORK International Corp.
(407) 444-2261 (512) 458-4575
NEVADA Dallas
GEORGIA Las Vegas YORK International Corp.
Atlanta YORK International Corp. (214) 241-1219
YORK International Corp. (702) 873-2200 Houston
(404) 925-0346 YORK International Corp.
NEW YORK (713) 782-5200
HAWAII Buffalo San Antonio
Honolulu YORK International Corp. YORK International Corp.
YORK International Corp. (716) 633-2172 (210) 496-6631
(808) 596-0761 New York
YORK International Corp. UTAH
ILLINOIS (212) 843-1602 YORK International Corp.
Chicago Salt Lake City
YORK International Corp. NORTH CAROLINA (801) 261-1200
(708) 520-1910 Charlotte
YORK International Corp. VIRGINIA
INDIANA (704) 598-0000 Richmond
Indianapolis Greensboro YORK International Corp.
YORK International Corp. YORK International Corp. (804) 359-2600
(317) 595-3050 (336) 299-9675 Newport News
Raleigh (804) 873-0362
KENTUCKY YORK International Corp.
Louisville (919) 829-1700 WASHINGTON
YORK International Corp, Seattle
(502) 499-6020 YORK International Corp,
(206) 251-9145

CANADA Ottawa, Ontario Toronto, Ontario Laval, Quebec

(613) 596-9111 (905) 890-6812 (514) 387-6000

YORK Applied Systems field office listing subject to change.

See us on the web at http://www.york.com/ for additional information.

YORK INTERNATIONAL 19
 Proud Sponsor
of the 1998
U.S. Olympic Team

36USC380

P.O. Box 1592, York, Pennsylvania USA 17405-1592 Subject to change without notice. Printed in USA
Copyright © by York International Corporation 1998 ALL RIGHTS RESERVED

Form 180.23-RP5 (1298)

Supersedes: 180.23-RP5 (698)