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3 - TP10S - User Guide (v3.77)

This document is a user guide for the TP10 machine. It provides an overview of programming and operation, including single and multi-step programming, debugging procedures like valve settings and angle calibration, and addresses common problems like issues with the oil pump or XY motors. Debugging involves setting parameters for the upper and lower molds, coefficients, frame strength, and mechanical compensation. Modes include inching, single cycles, and continuous operation.
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100% found this document useful (1 vote)
3K views16 pages

3 - TP10S - User Guide (v3.77)

This document is a user guide for the TP10 machine. It provides an overview of programming and operation, including single and multi-step programming, debugging procedures like valve settings and angle calibration, and addresses common problems like issues with the oil pump or XY motors. Debugging involves setting parameters for the upper and lower molds, coefficients, frame strength, and mechanical compensation. Modes include inching, single cycles, and continuous operation.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 16

TP10 - user guide(V3.

77)

PAGE 1
Directory:

1 overview........................................................................................................................................... 3
1.1 programming/running............................................................................................................3
1.2 more programming................................................................................................................3
1.3 advanced parameters............................................................................................................. 4
1.4 mode selection.......................................................................................................................5
1.5 system parameter...................................................................................................................6
1.6 machine diagnosis................................................................................................................. 6
2. debugging system............................................................................................................................ 7
2.1 valve settings......................................................................................................................... 7
2.2 coefficient.............................................................................................................................. 8
2.2.1 X axis......................................................................................................................... 8
2.2.2 Y axis......................................................................................................................... 8
2.3 angle debugging.................................................................................................................... 9
2.3.1 upper mold...............................................................................................................9
2.3.2 lower mold............................................................................................................... 9
2.3.3 other parameter..................................................................................................... 10
2.4 angle calibration.................................................................................................................. 10
2.5 length of calibration.............................................................................................................11
2.6 frame strength......................................................................................................................12
2.7 grid ruler.............................................................................................................................. 12
2.8 mechanical compensation................................................................................................... 13
2.9 great arc............................................................................................................................... 13
2.10 Y1-Y2 axis.........................................................................................................................14
3. user operation.............................................................................................................................. 14
3.1 single step programming..................................................................................................... 14
3.2 multi-step programming......................................................................................................15
4. common problem...........................................................................................................................15

PAGE 2
1 overview

1.1 programming/running

1.2 more programming

PAGE 3
Parameter:

Parameter Introductions
GIVEAWAY After the system is in place, the distance at which the bending
gear begins to yield
GIVE DELAY After the system is in place, when bending, the delay time for
the rear file to give up
COUNT Record the current number of products processed
COMPENSATION Compensation table compensation height (optional)
DWELL TIME pressure dwell
HIGHT The height at which the slider opens
Top dead center: Move the slider to the next step
Bottom stop: Switch to the next step on the return trip of the
CHANGE STEP
slider
Loose foot: The slider moves to the next step when it loosens
foot
STEP DELAY Wait time for another step.

1.3 advanced parameters

PAGE 4
Parameter Introductions
UPLOADING Unloading duration of the slide block
DWELL DELAY Pressure pause time
BACK DELAY Time to wait on the return trip
CHANGE Pressure height
FOOT RUN Step down and automatically run into position
FACTORY Formatting (user prohibited)
ANGLE PRO Angle programming switch

1.4 mode selection

Inching: Inching control


Single: Automatic return after the end of a single bend
Continuous: Automatic cycle operation

PAGE 5
1.5 system parameter

1.6 machine diagnosis

Machine state allows you to view all the state of the machine:

PAGE 6
2. debugging system

When the system is used for the first time, it is necessary to debug the machine to
achieve the purpose of users.

You need to do the following steps for debugging.

2.1 valve settings

Go down: Go down.
Slow down: Pressure action.
Unloading: Unloading action.
Backhaul: Backhaul action.

PAGE 7
2.2 coefficient

2.2.1 X axis

2.2.2 Y axis

Following the steps above, you are ready to adjust the bending Angle.

PAGE 8
2.3 angle debugging

First, we set the upper and lower mold sizes:

2.3.1 upper mold

2.3.2 lower mold

PAGE 9
2.3.3 other parameter

The following red box:

2.4 angle calibration

Set up the upper mold, lower mold, material, plate thickness and plate length, click
the menu and enter manual debugging. Bend an Angle at will, then click the coordinate
reference point and enter the password 1212. The actual Angle appears, enter the actual
measured Angle, and the Angle is calibrated.The diagram below:

PAGE 10
2.5 length of calibration

When the user uses the inner ruler to bend and inputs the size of the inner ruler as
100, if the actual measurement is 101, then click the menu into manual and change the
coordinate reference point to 101.
When the user uses the outside dimension to bend, if the actual outside dimension is
105, switch to the top of the outside dimension, enter 105, and then switch to the inside
dimension. If the inside dimension is 103, click the menu into the manual and change the
coordinate reference point to 103.

PAGE 11
2.6 frame strength

When the user needs to bend the long board, because the long board has a larger
rebound than the short board, so in the same Angle of folding, the long board should be
pressed deeper than the short board, in order to correctly bend the required Angle.At this
time, the frame strength of the material needs to be set, as shown in the figure below:

2.7 grid ruler

Before setting, please close the magnetic grid ruler first, step the upper mold and the
lower mold to the flush position, then click the key to calibrate, the current position will
automatically change to 0mm, then step on to stop the slider, check whether it will jack up
the oil cylinder, and set the maximum limit position.

PAGE 12
2.8 mechanical compensation

Drive the compensation motor to the maximum position, input the maximum voltage
and the maximum height.Then the compensation motor is driven to the minimum position,
input the minimum voltage and the minimum height.

2.9 great arc

To set the size of the arc, click to generate the program

PAGE 13
2.10 Y1-Y2 axis

3. user operation

3.1 single step programming

The user only needs one machining step when as follows

PAGE 14
3.2 multi-step programming

Programming steps:
First set up the material, thickness, long plate and mold base, opening height and the
speed change point, then set up the target size and bending Angle, set up after the first
step, click on add processing step by step number (see above), and then click the insert
step sequence, at this point you can edit the second step, and so on, in the process of
programming, will copy the programming of all parameters on the step.

4. common problem

problem solutions
1. Check the feedback signal of oil pump
The oil pump won't start
2. Check oil pump signal output
3. Check emergency stop
Stop after the pump 1.Check emergency stop
starts 2.check oil pump line
1. Check emergency stop
2. Does the servo have an alarm
XY motor is not running
 3. Is the motor wire loose
4. Servo communication failure

PAGE 15

1. Check if the slider is on it
The Y-axis motor does 2. Check if the drive alarms
not move
 3. Is the oil pump on
4. Is there on limit

1. Did you release it during the emergency stop


Unable to START 2. Is the oil pump on
3. Is the servo normal
4. Is it at top dead center
1. Did you release it during the emergency stop
2. Has the oil pump started

Valve is not action 3. Check valve operation configuration


4. Check upper and lower dead center signals
5. Check the foot switch
6. Check relay output
1. Check the holding time
Abnormal action
2. Check unloading time
3. Check the oil pump
1. Power is suddenly cut off during operation
Error showing X/Y 2. The encoder wire is loose
position
Solution: Reset the coordinate reference point
1. Check the parallelism of the working table
2. Check the parallelism of both ends of the slider
3. Check the cutting edge center of upper and lower
molds
 4. Check whether the Y-axis belt is loose
The bending Angle error 5. Check Y axis transmission coefficient
is too large 6. Check the parameters of the mold

7. Check upper die parameters
8. Check materials, board length, board thickness
and frame strength
9. Did you use Angle compensation
10. Plate thickness and groove width ratio
11. Pressure holding time is different

PAGE 16

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