TES-P-119-02-R0-Basic Design Aspects
TES-P-119-02-R0-Basic Design Aspects
TABLE OF CONTENTS
5.1 Appearance
5.2 Public Safety
5.3 Site Conditions
5.4 Electrostatic and Electromagnetic Field Effects
6.1 Frequency
6.2 System Nominal Voltage
6.3 Harmonics
6.4 AC Auxiliary Voltages
6.5 DC Auxiliary Voltages
6.6 Insulation Levels
6.7 Creepage Distance
9.0 BIBLIOGRAPHY
The purpose of this chapter is to highlight SEC practices with respect to standard nominal
voltages, substation classification and switching arrangements. It also defines the basic
criteria required to design a substation for SEC. These include the environmental
considerations, system parameters, system conventions and standard substation equipment
and their ratings.
Other relevant aspects of substation engineering, like grounding, lighting, surge protection,
lightning protection, insulation co-ordination, clearances, cable laying, etc. shall be per other
chapters of TES-P-119.
The design shall make adequate provision for safety of operation and maintenance
personnel, reliability and continuity in service, ease of inspection and maintenance, ease and
clarity of operation, avoidance of spurious alarms, ability to withstand the severe service
conditions specified, freedom from undue vibration and noise, exclusion of vermin, birds
and animals, precautions to minimize fire risk. To limit the required stock of spare parts all
equipment and parts thereof performing similar duties shall be interchangeable.
All support structures for electrical equipment shall be designed to suit the service
conditions specified in 01-TMSS-01, the loads imposed on them, and the appropriate
electrical clearance requirements as mentioned in TES-P-119.08. The portal structures and
foundations shall be designed considering the spans required by the substation layout.
The SI system of units shall be used for all Engineering and Design.
The standard nominal voltages used by SEC are 11kV, 13.8kV, 33kV, 34.5kV and 69kV for
distribution and 110kV, 115kV, 132kV, 230kV and 380kV for transmission of electric
power.
In GIS substation the primary side switchgears of power transformer shall be totally
enclosed in an SF6 gas insulated housing and shall normally be installed indoors in
an air-conditioned building. The exit bus ducts from GIS (if any) shall be installed
outdoors. Secondary/tertiary side switchgears of the power transformer shall be
installed in an air-conditioned building.
The main bus bar switching arrangements shall be as per project scope of work and
technical specifications (SOW/TS) and the same shall be one of the following :
Offered bus bar arrangement shall be cost effective (present worth of annual costs and
minimum life cycle cost), flexible and safe to operate and maintain with required degree of
service continuity and reliability as well as the availability of power sources. Transmission
substation equipment losses shall be evaluated to justify minimum life cycle cost.
In Double Bus, Single Breaker Arrangement the bus coupler breaker connecting the two
main buses shall be normally closed, so transfer of a feeder from one bus to the other bus
will be possible without de-energizing the feeder circuit, by operating the disconnect
switches.
In Breaker and a Half Arrangement under normal operating conditions, all breakers shall be
closed and the two main buses shall be energized. To trip a circuit the two associated circuit
breakers must be opened.
Radial taps from 230kV and 380kV transmission lines to supply distribution type loads shall
be avoided.
Automatic load shedding shall be used if specified in SOW/TS to aviod cascading outages
and to minimize transient time of system disturbances/disruption.
5.1 Appearance
5.1.1 In some areas, zoning regulations shall require screening, low profile designs,
or other measures to improve appearance of outdoor substation. Substations
shall be located in a way that they are not strikingly visible to the public.
Sites that avoid the outdoor substation structures appearing on the skyline,
and those that take advantage of the natural land contours and tree plantations
are preferred.
5.1.5 Generally, use of complementary colors rather than use of contrasting colors
shall be better to blend the substation building into the background.
5.1.6 Outdoor substations shall consider nearby airports and aeronautic corridors
(if any), as there are usually restrictions on the maximum height of structures
and due to possible disturbances on navigation equipment.
All 69kV, 110kV, 115kV, 132kV, 230kV and 380kV substations shall be
indoor GIS modular type unless otherwise specified in project SOW/TS.
All substations upto 34.5kV shall be indoor type unless otherwise specified
in project SOW/TS.
5.2.1 Substations shall be safe for people doing operation and maintenance and
living at its boundary.
Where power transformers are located very near the boundary limits,
concrete perimeter in front of the transformers shall be of removable precast
panels to provide easy access for installation and maintenance.
5.2.3 Additional means of protecting the public shall be taken through adequate
design of all facilities inside the fence/wall wherever required.
5.2.4 Appropriate warning signs shall be posted on the peripheral barrier of the
substation. Details of the warning sign shall be per TES-P-119.21.
5.2.5 Every substation shall have fire detection and protection system in
accordance with TES-P-119.21. Surface Treatment of Metals and Building
Exterior shall be such as to minimize as far as possible the risk of fire and the
resultant damage in the event of fire.
5.2.6 The design and erection of the substations shall be such that limits on noise
levels (including pure tone at 120Hz) measured in accordance with ISO
Recommendation R 1996, both with the new substation equipment in service
and out of service are not exceeded 65dB(A) during day time (06:00-
22:00hrs.) and 55 dB(A) during night time (22:00-06:00hrs.) above
background noise at substation boundary, unless otherwise specified in local
regulations (SASO 315). For estimation of far-field transformer sound levels,
IEEE C57.136 can be used.
5.2.7 The orientation of the transmission substation and location of the gates shall
be decided based on the location, available plot size and/or right of ways. The
preferred orientation of a transmission substation located in urban area shall
be such that a public road is available at the power transformer side.
The complete substation shall be designed to meet the service conditions specified in
01-TMSS-01.
a. Surface conditions include salt flats (sabkhah), marl, eolian sand and
rock. Preferably substations shall not be located in areas of sabkhah.
b. Ground water table varies from near the surface in the coastal zone to
several meters below grade in the inland areas.
c. Soil investigation must be carried out for each substation site before
finalizing the design and engineering.
5.4.4 In all substations, equipment layout and design shall be for ultimate
development and arranged such that during maintenance in a de-energized
bay the electric field from adjacent energized bays at power frequency shall
not exceed 5kVrms/m and magnetic field shall not exceed 0.1mT at a height of
one (1) meter above ground. This value shall also apply to access roads,
walkways and working areas to reduce the likelihood of station personnel
receiving annoying shocks from grounded structures, e.g. switchgear support
structures, low voltage lamp stands, etc.
5.4.5 Directly under energized 110kV, 115kV, 132kV, 230kV and 380kV outdoor
conventional equipment the electric field at power frequency shall not exceed
10kVrms/m and magnetic field shall not exceed 0.5mT at a height of one (1)
meter above ground.
6.1 Frequency
The nominal frequency for SEC system is 60 Hz and the permissible operating
frequency range is between 59.9 Hz and 60.1 Hz. The transient frequency variations
shall be between 58.5 Hz and 61.5 Hz.
The standard nominal system voltages adopted by SEC are listed in 01-TMSS-01.
The permissible operating voltage range is + 5% under normal operating conditions
and + 10% , for 30 minutes, under single contingency emergency operating
conditions.
6.3 Harmonics
6.3.1 Standard
The level of harmonics shall be controlled per IEEE 519 and shall not exceed
the values specified in the table below:
6.3.2 Momentary
The total harmonic distortion in the transmission system shall not exceed a
value of 2%, averaged over a three second interval.
The voltages listed in Table 02-2 are the standard nominal AC auxiliary voltages
adopted by SEC. For reinforced substations the auxiliary system voltage shall be as
per the existing system. The permissible operating voltage range is + 5% under
normal operating conditions and + 10% for 30minutes, under single contingency
emergency operating condition.
AC Auxiliary Voltages
L-L/L-N (Nominal)
(Vrms)
480/277 (New Substation)
400/230 or 380/220 (New Substation)
220/127 (New Substation)
The insulation levels for all HV, MV and LV (AC & DC) equipment shall not be less
than the values specified in 01-TMSS-01.
Basic lightning impulse insulation levels (BIL) are specified with respect to a
standard 1.2/50 µs wave shape and the basic switching impulse insulation level
(BSL) is specified for a 250/2500 µs impulse with tolerances specified by the
Industry Standards.
The creepage distance of all indoor and outdoor bushings/insulators shall be per 01-
TMSS-01.
Three phase, three wire (3φ, 3W) circuit configuration shall be used throughout SEC
system for all voltage levels from 380kV down to 11kV. Three phase, four wire (3φ,
4W) circuit configuration shall be used for all AC auxiliary circuits.
Unless otherwise specified in project SOW/TS, the system neutral shall be solidly
grounded for all service voltages. Power transformer secondary neutral shall be
solidly grounded or effectively grounded based on the requirement specified in
SOW/TS.
The phases in all new substations shall be designated as R (Red), Y (Yellow) and B
(Blue) throughout the substation when viewed from East to West, from North to
South and from Top to Bottom. For reinforced substations the three phases shall be
designated as per the existing system. For MV switchgears phase conductors when
viewed from operating side, the phase designation shall be R, Y, B from left to right,
from front to back and from top to bottom. The phase designation for power
transformers shall be per IEC 60076, unless otherwise specified in respective
TMSS/Project Scope of Work and Technical Specifications.
Color of mimic bus for future transmission substations shall be as specified in Table
02-4:
Voltage Color
380 kV Equipment and RAL 2008 – Hellratorange
Connections
230 kV Equipment and RAL 6010 – Grass Green
Connections
132 kV Equipment and RAL 3003 - Rubinrot
Connections
110 or 115 kV RAL 3000 – Feuerrot
Equipment and
Connections
69 kV Equipment and RAL 1018 – Zinkgelb
Connections
33 or 34.5 kV RAL 8001 – Ockerbraun
Equipment and
Connections
11 or 13.8 kV RAL 5003 – Saphire Blue
Equipment and
Connections
Neutral/Ground Symbol RAL 9017 – Black
and Connections
The color of the mosaics base shall be same as that of the panel. The part of each
transformer symbol representing each winding shall be colored in accordance with
the voltage of the winding.
7.5.1 General
7.5.2 Letter designation for substation equipment shall be as specified in Table 02-5:
A : •
All 69kV up to 380kV Circuit Breakers
•
34.5kV, 33kV, 13.8kV and 11kV Incomer and
Bus-tie Circuit Breakers only
B : 34.5kV, 33kV, 13.8kV and 11kV Outgoing and
Station Service Transformer Circuit Breakers
C : Capacitor/Capacitor Bank
CCVT* : Coupling Capacitor Voltage Transformer
CT* : Current Transformer
D : Disconnect Switch
F : Fuse
G : Generator
HF Harmonic Filter
J : Fused Disconnect
K : Grounding Switch
NGR : Nuetral Grounding Resistor
LA* Lightning Arrester
PT* : Potential Transformer
TBPT : Two Bushings Potential Transformer
R : Recloser
RMUf* Ring Main Unit: Fused Tee-off
RMUb* Ring Main Unit: Breaker Tee-off
S : Circuit Switcher
SVC* : Static VAR Compensator
T : Transformer
TCR* : Thyristor Controlled Reactor
CLR : Current Limiting/Series Reactor
VR* : Voltage Regulator
Z* : Shunt Reactor
* Three digit numbering is not applicable for this equipment.
7.5.3 Number designation for substation equipment shall consist of three digits.
The first digit and one letter (as applicable) indicates the voltage level as
follows:
8 for 380kV
7 for 230kV
6X for 132kV
6 for 115kV
6Y for 110kV
5 for 69kV
4X for 33kV
4 for 34.5kV
3 for 13.8kV
3X for 11kV
2 for 4.16kV
1 for 2.4kV
0 for 600V and below
7.5.5 Bus designation shall include the voltage level and the bus number, e.g.
230kV BUS 1.
7.5.6 Bus sections shall have alphabetical designations in addition to the bus
number, e.g. 230 kV BUS 1A, 230 kV BUS 1B.
7.5.8 For system voltages of 69kV and above, the substation equipment numbering
for the different bus arrangements shall be as follows:
230 63
69 31.5 or 40
34.5 or 33 25
13.8 or 11 21
8.2.5 The rated short time (1s) withstand current of circuit breakers and the
switchgears at different voltage levels shall be the same as the 3φ
symmetrical interrupting current.
BIBLIOGRAPHY
2. Donald G. Fink and H. Wayne Beaty, "Standard Handbook for Electrical Engineers",
Thirteenth Edition, Mc Graw-Hill, Inc., N.Y, 1993.
5. M. Khalifa, "High Voltage Engineering, Theory and Practice", Marcel Dekker, Inc.,
N.Y., 1990.
11. IEEE C57.136: Guide for Sound Level Abatement and Determination for Liquid-
Immersed Power Transformers and Shunt Reactors.
12. Electra # 179, CIGRE Joint Working Group 36.01/06: A Summary of Standards for
Human Exposure to Electric and Magnetic Fields at Power Frequencies.