Operation and Safety Manual

Original Instructions - Keep this manual with the machine at all times.

Boom Lift Models

340AJ

ANSI ®
3121258
January 2, 2013
 FOREWORD

FOREWORD

This manual is a very important tool! Keep it with the machine at all times.
The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and
operating procedures essential for the safe and proper machine operation for its intended purpose.
Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes
without prior notification. Contact JLG Industries, Inc. for updated information.

3121258 – JLG Lift – a

 FOREWORD

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

This is the Safety Alert Symbol. It is used to alert you to the potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death

INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT INDICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOT
AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY. IT MAY
WILL HAVE A RED BACKGROUND. ALSO ALERT AGAINST UNSAFE PRACTICES. THIS DECAL WILL HAVE A
YELLOW BACKGROUND.

INDICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOT IMPORTANT

AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THIS INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES
DECAL WILL HAVE AN ORANGE BACKGROUND. DIRECTLY OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PRO-
TECTION OF PROPERTY.

b – JLG Lift – 3121258

 FOREWORD

For:
THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE- • Accident Reporting • Standards and Regulations
TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED Compliance Information
• Product Safety Publica-
JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY- tions • Questions Regarding Spe-
RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS
cial Product Applications
PRODUCT. • Current Owner Updates
• Questions Regarding Prod-
• Questions Regarding
uct Modifications
IMPORTANT Product Safety

JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE

Contact:
OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES,
INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE Product Safety and Reliability Department
UPDATED AND ACCURATE. JLG Industries, Inc.
13224 Fountainhead Plaza
Hagerstown, MD 21742
IMPORTANT USA
JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL
or Your Local JLG Office
INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN
(See addresses on inside of manual cover)
ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR
WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROP- In USA:
ERTY OR THE JLG PRODUCT.
Toll Free: 877-JLG-SAFE (877-554-7233)

Outside USA:
Phone: 240-420-2661
Fax: 301-745-3713
E-mail: ProductSafety@JLG.com

3121258 – JLG Lift – c

FOREWORD

REVISION LOG

Original Issue - June 17, 2010

Revised - December 20, 2010
Revised - March 17, 2011
Revised - May 16, 2012
Revised - January 2, 2013

d – JLG Lift – 3121258

 TABLE OF CONTENTS

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

SECTION - 1 - SAFETY PRECAUTIONS General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

1.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 2.3 OSCILLATING AXLE LOCKOUT TEST
1.2 PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Operator Training and Knowledge . . . . . . . . . . . 1-1
Workplace Inspection . . . . . . . . . . . . . . . . . . . . . 1-2 SECTION - 3 - MACHINE CONTROLS AND INDICATORS
Machine Inspection . . . . . . . . . . . . . . . . . . . . . . 1-2 3.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
1.3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3 3.2 CONTROLS AND INDICATORS . . . . . . . . . . . . . . . 3-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Ground Control Station . . . . . . . . . . . . . . . . . . . . 3-2
Trip and Fall Hazards . . . . . . . . . . . . . . . . . . . . . 1-3 Ground Control Indicator Panel . . . . . . . . . . . . . 3-6
Electrocution Hazards . . . . . . . . . . . . . . . . . . . . 1-4 Platform Station . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Tipping Hazards . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Platform Control Indicator Panel . . . . . . . . . . . . 3-12
Crushing and Collision Hazards. . . . . . . . . . . . . 1-7
1.4 TOWING, LIFTING, AND HAULING . . . . . . . . . . . . .1-8 SECTION - 4 - MACHINE OPERATION
1.5 ADDITIONAL HAZARDS / SAFETY . . . . . . . . . . . . .1-9 4.1 DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 BOOM OPERATING CHARACTERISTICS AND
SECTION - 2 - USER RESPONSIBILITIES, MACHINE PREPA- LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
RATION, AND INSPECTION Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
2.1 PERSONNEL TRAINING . . . . . . . . . . . . . . . . . . . . .2-1 Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Operator Training . . . . . . . . . . . . . . . . . . . . . . . . 2-1 4.3 ENGINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . 4-2
Training Supervision. . . . . . . . . . . . . . . . . . . . . . 2-1 Starting Procedure . . . . . . . . . . . . . . . . . . . . . . . 4-2
Operator Responsibility . . . . . . . . . . . . . . . . . . . 2-1 Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . 4-3
2.2 PREPARATION, INSPECTION, AND Fuel Reserve / Shut-Off System (Gas or Diesel
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2 Engines Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Pre-Start Inspection . . . . . . . . . . . . . . . . . . . . . . 2-4 4.3 TRAVELING (DRIVING) . . . . . . . . . . . . . . . . . . . . . . 4-6
Function Check. . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Traveling Forward and Reverse . . . . . . . . . . . . . 4-8

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TABLE OF CONTENTS

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

4.4 STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 Platform or Boom Caught Overhead . . . . . . . . . 5-2
4.5 PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 5.4 AUXILIARY DESCENT SYSTEM. . . . . . . . . . . . . . . .5-2
Platform Level Adjustment . . . . . . . . . . . . . . . . . 4-8 5.5 MANUAL SWING OVERRIDE . . . . . . . . . . . . . . . . . .5-2
Platform Rotation . . . . . . . . . . . . . . . . . . . . . . . . 4-8 5.6 EMERGENCY TOWING PROCEDURES . . . . . . . . .5-4
4.6 BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Swinging the Boom . . . . . . . . . . . . . . . . . . . . . . 4-9 SECTION - 6 - GENERAL SPECIFICATIONS & OPERATOR
Raising and Lowering the Tower Boom . . . . . 4-10 MAINTENANCE
Raising and Lowering the Main Boom . . . . . . 4-10 6.1 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
Telescoping the Main Boom . . . . . . . . . . . . . . 4-10 6.2 OPERATING SPECIFICATIONS AND PERFORMANCE
4.7 FUNCTION SPEED CONTROL . . . . . . . . . . . . . . . 4-10 DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
4.8 DUAL FUEL SYSTEM (GAS ENGINE ONLY) . . . . 4-10 Operating Specifications . . . . . . . . . . . . . . . . . . 6-1
Changing From Gasoline to LP Gas . . . . . . . . 4-10 Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Changing From LP Gas to Gasoline . . . . . . . . 4-11 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
4.9 SHUT DOWN AND PARK . . . . . . . . . . . . . . . . . . . 4-11 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Shut Down and Park . . . . . . . . . . . . . . . . . . . . 4-11 Engine Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Storage Position. . . . . . . . . . . . . . . . . . . . . . . . 4-14 Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
4.10 LIFTING AND TIE DOWN. . . . . . . . . . . . . . . . . . . . 4-14 Major Component Weights. . . . . . . . . . . . . . . . . 6-9
Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 6.3 OPERATOR MAINTENANCE . . . . . . . . . . . . . . . . .6-13
Tie Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 6.4 TIRES & WHEELS . . . . . . . . . . . . . . . . . . . . . . . . .6-18
Tire Replacement . . . . . . . . . . . . . . . . . . . . . . . 6-18
SECTION - 5 - EMERGENCY PROCEDURES Wheel and Tire Replacement . . . . . . . . . . . . . . 6-19
5.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . 6-19
5.2 INCIDENT NOTIFICATION. . . . . . . . . . . . . . . . . . . . 5-1
5.3 EMERGENCY OPERATION . . . . . . . . . . . . . . . . . . . 5-1
Operator Unable to Control Machine . . . . . . . . 5-1

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 TABLE OF CONTENTS

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

6.5 SUPPLEMENTAL INFORMATION . . . . . . . . . . . . .6-20 4-12. Decal Location Sheet 6 of 10 . . . . . . . . . . . . . . . . 4-21

4-13. Decal Location Sheet 7 of 10 . . . . . . . . . . . . . . . . 4-22
SECTION - 7 - INSPECTION AND REPAIR LOG 4-14. Decal Location Sheet 8 of 10 . . . . . . . . . . . . . . . . 4-23
4-15. Decal Location Sheet 9 of 10 . . . . . . . . . . . . . . . . 4-24
4-16. Decal Location Sheet 10 of 10 . . . . . . . . . . . . . . . 4-25
LIST OF FIGURES 5-1. Auxiliary Descent Decal and Hand Pump . . . . . . . 5-3
2-1. Basic Nomenclature. . . . . . . . . . . . . . . . . . . . . . . . .2-7 6-1. Oil Sampling Port . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
2-2. Daily Walk-Around Inspection - Sheet 1 of 3 . . . . . .2-8 6-2. Hydraulic Oil Operation Chart - Sheet 1 of 2 . . . . . 6-7
2-3. Daily Walk-Around Inspection - Sheet 2 of 3 . . . . . .2-9 6-3. Hydraulic Oil Operation Chart - Sheet 2 of 2 . . . . . 6-8
2-4. Daily Walk-Around Inspection - Sheet 3 of 3 . . . . .2-10 6-4. Engine Oil Operation Chart - GM . . . . . . . . . . . . . 6-10
3-1. Ground Control Station . . . . . . . . . . . . . . . . . . . . . .3-3 6-5. Engine Oil Operation Chart - Kubota . . . . . . . . . . 6-11
3-2. Ground Control Indicator Panel . . . . . . . . . . . . . . . .3-7 6-6. Operator Maintenance and Lubrication Diagram. 6-12
3-3. Platform Control Console. . . . . . . . . . . . . . . . . . . . .3-9
3-4. Platform Control Indicator Panel . . . . . . . . . . . . . .3-13
4-1. Position of Least Forward Stability . . . . . . . . . . . . .4-4
4-2. Position of Least Backward Stability . . . . . . . . . . . .4-5
4-3. Grade and Side Slopes . . . . . . . . . . . . . . . . . . . . . .4-7
4-4. Stowed Position . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12
4-5. Storage Position. . . . . . . . . . . . . . . . . . . . . . . . . . .4-13
4-6. Lifting and Tie Down Chart . . . . . . . . . . . . . . . . . .4-15
4-7. Decal Location Sheet 1 of 10 . . . . . . . . . . . . . . . . .4-16
4-8. Decal Location Sheet 2 of 10 . . . . . . . . . . . . . . . . .4-17
4-9. Decal Location Sheet 3 of 10 . . . . . . . . . . . . . . . . .4-18
4-10. Decal Location Sheet 4 of 10 . . . . . . . . . . . . . . . . .4-19
4-11. Decal Location Sheet 5 of 10 . . . . . . . . . . . . . . . . .4-20

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TABLE OF CONTENTS

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

LIST OF TABLES
1-1 Minimum Approach Distances (M.A.D.) . . . . . . . . . 1-5
1-2 Beaufort Scale (For Reference Only) . . . . . . . . . . 1-10
2-1 Inspection and Maintenance Table . . . . . . . . . . . . . 2-3
6-1 Operating Specifications . . . . . . . . . . . . . . . . . . . . . 6-1
6-2 Dimensional Data. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-3 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-4 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6-5 Kubota D1105-E3. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6-6 GM 0.97L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6-7 Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6-8 Critical Stability Weights . . . . . . . . . . . . . . . . . . . . . 6-9
6-9 Lubrication Specifications. . . . . . . . . . . . . . . . . . . 6-13
6-10 Wheel Torque Chart. . . . . . . . . . . . . . . . . . . . . . . . 6-20
7-1 Inspection and Repair Log . . . . . . . . . . . . . . . . . . . 7-1

iv – JLG Lift – 3121258

 SECTION 1 - SAFETY PRECAUTIONS

SECTION 1. SAFETY PRECAUTIONS

1.1 GENERAL 1.2 PRE-OPERATION
This section outlines the necessary precautions for proper
and safe machine operation and maintenance. For proper
Operator Training and Knowledge
machine use, it is mandatory that a daily routine is estab- • Read and understand this manual before operating the
lished based on the content of this manual. A maintenance machine.
program, using the information provided in this manual and
the Service and Maintenance Manual, must also be estab-
lished by a qualified person and followed to ensure the
machine is safe to operate.
The owner/user/operator/lessor/lessee of the machine shall
not operate the machine until this manual has been read,
training is accomplished, and operation of the machine has
been completed under the supervision of an experienced
and qualified operator.
If there are any questions with regard to safety, training,
inspection, maintenance, application, and operation, please
contact JLG Industries, Inc. (“JLG”). • Do not operate this machine until complete training is per-
formed by authorized persons.
• Only authorized and qualified personnel can operate the
FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN machine.
THIS MANUAL COULD RESULT IN MACHINE DAMAGE, PROPERTY DAM-
AGE, PERSONAL INJURY OR DEATH.

3121258 – JLG Lift – 1-1

 SECTION 1 - SAFETY PRECAUTIONS

• Read, understand, and obey all DANGERS, WARNINGS, Machine Inspection

CAUTIONS, and operating instructions on the machine
and in this manual. • Before machine operation, perform inspections and func-
tional checks. Refer to Section 2 of this manual for
• Use the machine in a manner which is within the scope of
detailed instructions.
its intended application set by JLG.
• Do not operate this machine until it has been serviced and
• All operating personnel must be familiar with the emer-
maintained according to requirements specified in the
gency controls and emergency operation of the machine
Service and Maintenance Manual.
as specified in this manual.
• Be sure the footswitch and all other safety devices are
• Read, understand, and obey all applicable employer,
operating properly. Modification of these devices is a
local, and governmental regulations as they pertain to
safety violation.
operation of the machine.

Workplace Inspection
MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM
• The operator is to take safety measures to avoid all haz- SHALL BE MADE ONLY WITH WRITTEN PERMISSION FROM THE MANU-
ards in the work area prior to machine operation.
FACTURER
• Do not operate or raise the platform while on trucks, trail-
ers, railway cars, floating vessels, scaffolds or other equip- • Do not operate any machine on which safety or instruction
ment unless approved in writing by JLG. placards or decals are missing or illegible.
• Do not operate the machine in hazardous environments • Avoid any buildup of debris on the platform floor. Keep
unless approved for that purpose by JLG. mud, oil, grease, and other slippery substances from foot-
wear and platform floor.
• Be sure that the ground conditions are able to support the
maximum load shown on the decals located on the
machine.

1-2 – JLG Lift – 3121258

 SECTION 1 - SAFETY PRECAUTIONS

1.3 OPERATION • Supplies or tools which extend outside the platform are
prohibited unless approved by JLG.
General • When driving, always position boom over rear axle in line
with the direction of travel. Remember, if boom is over the
• Do not use the machine for any purpose other than posi- front axle, steer and drive functions will be reversed.
tioning personnel, their tools, and equipment.
• Do not assist a stuck or disabled machine by pushing,
• Never operate a machine that is not working properly. If a pulling, or by using boom functions. Only pull the unit
malfunctions occurs, shut down the machine. from the tie-down lugs on the chassis.
• Never slam a control switch or lever through neutral to an • Do not place boom or platform against any structure to
opposite direction. Always return switch to neutral and steady the platform or to support the structure.
stop before moving the switch to the next function. Oper-
ate controls with slow and even pressure. • Stow boom and shut off all power before leaving machine.

• Do not allow personnel to tamper with or operate the Trip and Fall Hazards
machine from the ground with personnel in the platform,
except in an emergency. During operation, occupants in the platform must wear a full
body harness with a lanyard attached to an authorized lan-
• Do not carry materials directly on platform railing. Contact
yard anchorage point. Attach only one (1) lanyard per lan-
JLG for approved material handling accessories.
yard anchorage point.
• When two or more persons are in the platform, the opera-
tor shall be responsible for all machine operations.
• Always ensure that power tools are properly stowed and
never left hanging by their cord from the platform work
area.

3121258 – JLG Lift – 1-3

 SECTION 1 - SAFETY PRECAUTIONS

• Before operating the machine, make sure all gates are • Use extreme caution when entering or leaving platform.
closed and fastened in their proper position. Be sure that the boom is fully lowered. It may be neces-
sary to telescope out to position the platform closer to the
ground for entry/exit. Face the machine, maintain “three
point contact” with the machine, using two hands and one
foot or two feet and one hand during entry and exit.

Electrocution Hazards
• This machine is not insulated and does not provide pro-
tection from contact or proximity to electrical current.

• Keep both feet firmly positioned on the platform floor at all

times. Never use ladders, boxes, steps, planks, or similar
items on platform to provide additional reach.
• Never use the boom assembly to enter or leave the plat-
form.

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 SECTION 1 - SAFETY PRECAUTIONS

Table 1-1. Minimum Approach Distances (M.A.D.)

Voltage Range MINIMUM APPROACH DISTANCE

(Phase to Phase) in Feet (Meters)
0 to 50 KV 10 (3)
Over 50KV to 200 KV 15 (5)
Over 200 KV to 350 KV 20 (6)
Over 350 KV to 500 KV 25 (8)
Over 500 KV to 750 KV 35 (11)
Over 750 KV to 1000 KV 45 (14)
NOTE: This requirement shall apply except where
employer, local or governmental regulations
are more stringent.
• Maintain distance from electrical lines, apparatus, or any
energized (exposed or insulated) parts according to the • Maintain a clearance of at least 10 ft. (3m) between any part
Minimum Approach Distance (MAD) as shown in Table 1- of the machine and its occupants, their tools, and their
1. equipment from any electrical line or apparatus carrying up
• Allow for machine movement and electrical line swaying. to 50,000 volts. One foot additional clearance is required for
every additional 30,000 volts or less.

3121258 – JLG Lift – 1-5

 SECTION 1 - SAFETY PRECAUTIONS

• The minimum approach distance may be reduced if insulat- Tipping Hazards

ing barriers are installed to prevent contact, and the barriers
are rated for the voltage of the line being guarded. These • The user must be familiar with the surface before driving.
barriers shall not be part of (or attached to) the machine. The Do not exceed the allowable sideslope and grade while
minimum approach distance shall be reduced to a distance driving.
within the designed working dimensions of the insulating
barrier. This determination shall be made by a qualified per-
son in accordance with the employer, local, or governmental
requirements for work practices near energized equipment.

DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED

ZONE (MAD). ASSUME ALL ELECTRICAL PARTS AND WIRING ARE
ENERGIZED UNLESS KNOWN OTHERWISE.

1-6 – JLG Lift – 3121258

 SECTION 1 - SAFETY PRECAUTIONS

• Do not elevate platform or drive with platform elevated • If boom assembly or platform is in a position that one or
while on a sloping, uneven, or soft surface. more wheels are off the ground, all persons must be
removed before attempting to stabilize the machine. Use
• Before driving on floors, bridges, trucks, and other sur-
cranes, forklift trucks, or other appropriate equipment to
faces, check allowable capacity of the surfaces.
stabilize machine.
• Never exceed the maximum platform capacity. Distribute
loads evenly on platform floor. Crushing and Collision Hazards
• Do not raise the platform or drive from an elevated posi- • Approved head gear must be worn by all operating and
tion unless the machine is on firm, level and smooth sur- ground personnel.
faces.
• Check work area for clearances overhead, on sides, and
• Keep the chassis of the machine at least 2 ft. (0.6m) from bottom of platform when lifting or lowering platform, and
holes, bumps, drop-offs, obstructions, debris, concealed driving.
holes, and other potential hazards on the floor/surface.
• Do not push or pull any object with the boom.
• Never attempt to use the machine as a crane. Do not tie-
off machine to any adjacent structure.
• Do not elevate the machine when wind conditions exceed
28 mph (12.5 m/s). Refer to Table 1-2, Beaufort Scale (For
Reference Only).
• Do not increase the surface area of the platform or the
load. Increase of the area exposed to the wind will
decrease stability.
• Do not increase the platform size with unauthorized deck
• During operation, keep all body parts inside platform rail-
extensions or attachments.
ing.

3121258 – JLG Lift – 1-7

 SECTION 1 - SAFETY PRECAUTIONS

• Use the boom functions, not the drive function, to position 1.4 TOWING, LIFTING, AND HAULING
the platform close to obstacles.
• Never allow personnel in platform while towing, lifting, or
• Always post a lookout when driving in areas where vision
hauling.
is obstructed.
• This machine should not be towed, except in the event of
• Keep non-operating personnel at least 6 ft. (1.8m) away
emergency, malfunction, power failure, or loading/unload-
from machine during all driving and swing operations.
ing. Refer to the Emergency Procedures section of this
• Limit travel speed according to conditions of ground sur- manual for emergency towing procedures.
face, congestion, visibility, slope, location of personnel,
• Ensure boom is in the stowed position and the turntable
and other factors which may cause collision or injury to
locked prior to towing, lifting or hauling. The platform must
personnel.
be completely empty of tools.
• Be aware of stopping distances in all drive speeds. When
• When lifting machine, lift only at designated areas of the
driving in high speed, switch to low speed before stop-
machine. Lift the unit with equipment of adequate capac-
ping. Travel grades in low speed only.
ity.
• Do not use high speed drive in restricted or close quarters
• Refer to the Machine Operation section of this manual for
or when driving in reverse.
lifting information.
• Exercise extreme caution at all times to prevent obstacles
from striking or interfering with operating controls and per-
sons in the platform.
• Be sure that operators of other overhead and floor level
machines are aware of the aerial work platform’s pres-
ence. Disconnect power to overhead cranes.
• Warn personnel not to work, stand, or walk under a raised
boom or platform. Position barricades on floor if neces-
sary.

1-8 – JLG Lift – 3121258

 SECTION 1 - SAFETY PRECAUTIONS

1.5 ADDITIONAL HAZARDS / SAFETY • Do not refuel the machine with the engine running.
• Battery fluid is highly corrosive. Avoid contact with skin
• Do not use machine as a ground for welding.
and clothing at all times.
• When performing welding or metal cutting operations,
• Charge batteries only in a well ventilated area.
precautions must be taken to protect the chassis from
direct exposure to weld and metal cutting spatter.

3121258 – JLG Lift – 1-9

 SECTION 1 - SAFETY PRECAUTIONS

DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED 28

MPH (12.5 M/S).

Table 1-2. Beaufort Scale (For Reference Only)

Beaufort Wind Speed

Description Land Conditions
Number mph m/s
0 0 0-0.2 Calm Calm. Smoke rises vertically
1 1-3 0.3-1.5 Light air Wind motion visible in smoke
2 4-7 1.6-3.3 Light breeze Wind felt on exposed skin. Leaves rustle
3 8-12 3.4-5.4 Gentle breeze Leaves and smaller twigs in constant motion
4 13-18 5.5-7.9 Moderate breeze Dust and loose paper raised. Small branches begin to move.
5 19-24 8.0-10.7 Fresh breeze Smaller trees sway.
6 25-31 10.8-13.8 Strong breeze Large branches in motion. Whistling heard in overhead wires.
Umbrella use becomes difficult.
7 32-38 13.9-17.1 Near Gale/Moderate Gale Whole trees in motion. Effort needed to walk against the wind.
8 39-46 17.2-20.7 Fresh Gale Twigs broken from trees. Cars veer on road.
9 47-54 20.8-24.4 Strong Gale Light structure damage.

1-10 – JLG Lift – 3121258

 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

2.1 PERSONNEL TRAINING 6. The safest means to operate the machine where over-
head obstructions, other moving equipment, and obsta-
The aerial platform is a personnel handling device; so it is cles, depressions, holes, or drop-offs exist.
necessary that it be operated and maintained only by trained
7. Means to avoid the hazards of unprotected electrical
personnel.
conductors.
Persons under the influence of drugs or alcohol or who are
8. Specific job requirements or machine application.
subject to seizures, dizziness or loss of physical control must
not operate this machine.
Training Supervision
Operator Training Training must be done under the supervision of a qualified
person in an open area free of obstructions until the trainee
Operator training must cover:
has developed the ability to safely control and operate the
1. Use and limitations of the controls in the platform and at machine.
the ground, emergency controls and safety systems.
2. Control labels, instructions, and warnings on the
Operator Responsibility
machine. The operator must be instructed that he/she has the respon-
sibility and authority to shut down the machine in case of a
3. Rules of the employer and government regulations.
malfunction or other unsafe condition of either the machine
4. Use of approved fall protection device. or the job site.
5. Enough knowledge of the mechanical operation of the
machine to recognize a malfunction or potential mal-
function.

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 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

2.2 PREPARATION, INSPECTION, AND

MAINTENANCE JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-TRAINED SERVICE
TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED
The following table covers the periodic machine inspections
THE JLG SERVICE TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT
and maintenance required by JLG Industries, Inc. Consult
MODEL.
local regulations for further requirements for aerial work plat-
forms. The frequency of inspections and maintenance must
be increased as necessary when the machine is used in a
harsh or hostile environment, if the machine is used with
increased frequency, or if the machine is used in a severe
manner.

2-2 – JLG Lift – 3121258

 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

Table 2-1. Inspection and Maintenance Table

Type Frequency Primary Service Reference

Responsibility Qualification
Pre-Start Inspection Before using each day; or User or Operator User or Operator Operator and Safety Manual
whenever there’s an Operator change.
Pre-Delivery Inspection Before each sale, lease, or rental delivery. Owner, Dealer, or User Qualified JLG Service and Maintenance
(See Note) Mechanic Manual and applicable JLG
inspection form
Frequent Inspection In service for 3 months or 150 hours, whichever Owner, Dealer, or User Qualified JLG Service and Maintenance
(See Note) comes first; or Mechanic Manual and applicable JLG
Out of service for a period of more than 3 months; inspection form
or
Purchased used.
Annual Machine Inspec- Annually, no later than 13 months from the date of Owner, Dealer, or User Factory-Trained Service and Maintenance
tion prior inspection. Service Technician Manual and applicable JLG
(See Note) (Recommended) inspection form
Preventative Maintenance At intervals as specified in the Service and Main- Owner, Dealer, or User Qualified JLG Service and Maintenance
tenance Manual. Mechanic Manual
NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections.

3121258 – JLG Lift – 2-3

 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

Pre-Start Inspection 4. Operation and Safety Manuals – Make sure a copy of

the Operator and Safety Manual, AEM Safety Manual
The Pre-Start Inspection should include each of the follow- (ANSI markets only), and ANSI Manual of Responsibili-
ing: ties (ANSI markets only) is enclosed in the weather
resistant storage container.
1. Cleanliness – Check all surfaces for leakage (oil, fuel,
or battery fluid) or foreign objects. Report any leakage to 5. “Walk-Around” Inspection – Refer to Figure 2-2.
the proper maintenance personnel.
6. Battery – Charge as required.
2. Structure - Inspect the machine structure for dents,
damage, weld or parent metal cracks or other discrep- 7. Fuel (Combustion Engine Powered Machines) – Add the
ancies. proper fuel as necessary.
8. Engine Oil Supply - Ensure the engine oil level is at the
Full mark on the dipstick and the filler cap is secure.
9. Hydraulic Oil – Check the hydraulic oil level. Ensure
hydraulic oil is added as required.
10. Accessories/Attachments - Reference the Operator
and Safety Manual of each attachment or accessory
Parent Metal Crack Weld Crack installed upon the machine for specific inspection, oper-
ation, and maintenance instructions.
3. Decals and Placards – Check all for cleanliness and
legibility. Make sure none of the decals and placards are
missing. Make sure all illegible decals and placards are
cleaned or replaced.

2-4 – JLG Lift – 3121258

 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

11. Function Check – Once the “Walk-Around” Inspection Function Check

is complete, perform a functional check of all systems in
an area free of overhead and ground level obstructions. Perform the Function Check as follows:
Refer to Section 4 for more specific operating instruc-
1. From the ground control console with no load in the
tions.
platform:
a. Check that all guards protecting the switches or
locks are in place;
IF THE MACHINE DOES NOT OPERATE PROPERLY, TURN OFF THE
MACHINE IMMEDIATELY! REPORT THE PROBLEM TO THE PROPER b. Operate all functions and ensure proper operation;
MAINTENANCE PERSONNEL. DO NOT OPERATE THE MACHINE UNTIL IT c. Check auxiliary descent and ensure proper opera-
IS DECLARED SAFE FOR OPERATION. tion;
d. Ensure that all machine functions are disabled
when the Emergency Stop Button is pushed in.
e. Ensure all boom functions stop when the function
enable switch is released.

3121258 – JLG Lift – 2-5

 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

2. From the platform control console: 4. Swing the boom over either of the rear tires and ensure
that the Drive Orientation indicator illuminates and that
a. Ensure that the control console is firmly secured in
the Drive Orientation Override switch must be used for
the proper location;
the drive function to operate.
b. Check that all guards protecting the switches or
locks are in place;
c. Operate all functions and ensure proper operation;
d. Ensure that all machine functions are disabled
when the Emergency Stop Button is pushed in.
e. Ensure that all machine functions stop when the
footswitch is released.
3. With the platform in the stowed position:
a. Drive the machine on a grade, not to exceed the
rated gradeability, and stop to ensure the brakes
hold;
b. Check that the tilt indicator is illuminated to ensure
proper operation.

2-6 – JLG Lift – 3121258

 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

5
7
2
8
1. Platform
6 4 2. Platform Console
3. Jib
11 3 4. Fly Boom Section
10 5. Base Boom Section
1
6. Main Lift Cylinder
9 7. Master Cylinder
8. Upper Upright
9. Lower Upright
10. Tower Lift Cylinder
11. Tower Boom
15 12. Front Drive/Steer Wheels
13. Rear Drive Wheels
14 14. Frame
12 15. Turntable
13

Figure 2-1. Basic Nomenclature

3121258 – JLG Lift – 2-7

 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

13 9
5 6 6 5
8 7

8 8
3 8
2

12 2
14
10 11 15

1
4 7
6 5
5 6

Figure 2-2. Daily Walk-Around Inspection - Sheet 1 of 3

2-8 – JLG Lift – 3121258

 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

General 3. Boom Sections/Uprights/Turntable - See Inspection

Note.
Begin the "Walk-Around Inspection" at Item 1, as noted on
the diagram. Continue checking each item in sequence for 4. Swing Motor and Worm Gear - No evidence of dam-
the conditions listed in the following checklist. age.
5. Wheel/Tire Assemblies - Properly secured, no miss-
ing lug nuts. Inspect for worn tread, cuts, tears or other
TO AVOID POSSIBLE INJURY, BE SURE MACHINE POWER IS OFF. discrepancies. Inspect wheels for damage and corro-
sion.
DO NOT OPERATE MACHINE UNTIL ALL MALFUNCTIONS HAVE BEEN
CORRECTED. 6. Drive Motor, Brake, and Hub - No evidence of leak-
age.
INSPECTION NOTE: On all components, make sure there 7. Hood Assemblies - See Inspection Note.
are no loose or missing parts, that they are securely fas-
tened, and no visible damage, leaks or excessive wear 8. All Hydraulic Cylinders - No visible damage; pivot
exists in addition to any other criteria mentioned. pins and hydraulic hoses undamaged, not leaking.

1. Platform Assembly and Gate - Footswitch works 9. Turntable Bearing - Evidence of proper lubrication.
properly, not modified, disabled or blocked. Latch and No evidence of loose bolts or looseness between
hinges in working condition. bearing and machine.

2. Platform & Ground Control Consoles - Switches and 10. Tie Rod Ends and Steering Spindles - See Inspec-
levers return to neutral, decals/placards secure and tion Note.
legible, control markings legible.

Figure 2-3. Daily Walk-Around Inspection - Sheet 2 of 3

3121258 – JLG Lift – 2-9

 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

11. Hydraulic Pump - See Inspection Note. 14. Battery - Batteries have proper electrolyte level;
cables tight; see Inspection Note.
12. Fuel Tank - See Inspection Note.
15. Platform Rotator - See Inspection Note.
13. Hydraulic Reservoir - See Inspection Note.

Figure 2-4. Daily Walk-Around Inspection - Sheet 3 of 3

2-10 – JLG Lift – 3121258

 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

2.3 OSCILLATING AXLE LOCKOUT TEST (IF 5. With boom over right side of machine, place Drive con-
trol lever to Reverse and drive machine off of block and
EQUIPPED) ramp.
6. Have an assistant check to see that left front or right rear
wheel remains elevated in position off of ground.
LOCKOUT SYSTEM TEST MUST BE PERFORMED QUARTERLY, ANY
TIME A SYSTEM COMPONENT IS REPLACED, OR WHEN IMPROPER 7. Carefully activate Swing control lever and return boom
SYSTEM OPERATION IS SUSPECTED. to stowed position (centered between rear wheels).
When boom reaches center, stowed position, lockout
NOTE: Ensure boom is fully retracted, lowered, and centered cylinders should release and allow wheel to rest on
between rear wheels prior to beginning lockout cylinder ground, it may be necessary to activate Drive to release
test. cylinders.
8. Place the 6 inches (15.2 cm) high block with ascension
1. Place a 6 inches (15.2 cm) high block with ascension ramp in front of right front wheel.
ramp in front of left front wheel.
9. Place Drive control lever to Forward and carefully drive
2. From platform control station, start engine. machine up ascension ramp until right front wheel is on
3. Place the Drive control lever to the forward position and top of block.
carefully drive machine up ascension ramp until left front 10. With boom over left side of machine, place Drive control
wheel is on top of block. lever to Reverse and drive machine off of block and
4. Carefully activate Swing control lever and position boom ramp.
over right side of machine.

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 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

11. Have an assistant check to see that right front or left rear 13. If lockout cylinders do not function properly, have quali-
wheel remains elevated in position off of ground. fied personnel correct the malfunction prior to any fur-
ther operation.
12. Carefully activate Swing control lever and return boom
to stowed position (centered between rear wheels).
When boom reaches center, stowed position, lockout
cylinders should release and allow wheel to rest on
ground, it may be necessary activate Drive to release
cylinders.

2-12 – JLG Lift – 3121258

 SECTION 3 - MACHINE CONTROLS AND INDICATORS

SECTION 3. MACHINE CONTROLS AND INDICATORS

3.1 GENERAL NOTE: The indicator panels use different shaped symbols to alert
the operator to different types of operational situations
that could arise. The meaning of those symbols are
explained below.
THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE Indicates a potentially hazardous situation, which
APPLICATION AND OPERATION. THE USER AND OPERATOR ARE if not corrected, could result in serious injury or
RESPONSIBLE FOR CONFORMING WITH GOOD SAFETY PRACTICES. death. This indicator will be red.

This section provides the necessary information needed to Indicates an abnormal operating condition,
understand control functions. which if not corrected, may result in machine
interruption or damage. This indicator will be yel-
3.2 CONTROLS AND INDICATORS low.
Indicates important information regarding the
NOTE: All machines are equipped with control panels that use
operating condition, i.e. procedures essential for
symbols to indicate control functions. On ANSI machines
safe operation. This indicator will be green with
refer to decal located on the control box guard in front of the exception of the capacity indicator which will
the control box or by the ground controls for these sym- be green or yellow depending upon platform
bols and the corresponding functions. position.

3121258 – JLG Lift – 3-1

 SECTION 3 - MACHINE CONTROLS AND INDICATORS

2. Hourmeter

TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CON- Registers the amount of time the machine has been in
TROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM use, with engine running. The hourmeter registers up to
MOVEMENT DO NOT RETURN TO THE OFF POSITION WHEN RELEASED. 9,999.9 hours and cannot be reset.

Ground Control Station

WHEN THE MACHINE IS SHUT DOWN THE POWER/EMERGENCY STOP
(See Figure 3-1., Ground Control Station) SWITCH MUST BE POSITIONED TO THE OFF POSITION TO PREVENT
DRAINING THE BATTERIES.
1. Indicator Panel
3. Power/Emergency Stop Switch
The Indicator Panel contains indicator lights that signal
problem conditions or functions operating during A two-position red mushroom shaped switch supplies
machine operation. power to PLATFORM/GROUND SELECT switch when
NOTE: The Function Enable switch must be held pulled out (on). When pushed in (off), power is shut off
down in order to operate Main Boom Tele- to the PLATFORM/GROUND SELECT switch.
scope, Tower Lift, Swing, Main Lift, Jib Lift,
Platform Level Override, and Platform Rotate functions.

3-2 – JLG Lift – 3121258

 SECTION 3 - MACHINE CONTROLS AND INDICATORS

2
1. Indicator Panel
1 2. Hourmeter
3. Power/Emergency Stop
3 4. Platform/Ground Select
12 5. Telescope
6. Main Boom Lift
4 7. Tower Boom Lift
8. Swing
9. Engine Start/Auxiliary Descent Enable/
5 Function Enable
11 10. Platform Rotate
6 11. Platform Level
12. Jib Lift
10 7
9
8
1001119230 A

Figure 3-1. Ground Control Station

3121258 – JLG Lift – 3-3

 SECTION 3 - MACHINE CONTROLS AND INDICATORS

NOTE: When the Platform/Ground Select Switch is in the center 6. Main Boom Lift
position, power is shut off to the controls at both operat-
ing stations. Remove the key to prevent the controls from Provides raising/lowering of the main boom when posi-
being actuated. The key is removable in the platform posi- tioning up or down.
tion on CE specification machines. The key must be avail-
7. Tower Boom Lift
able to ground personnel in the event of an emergency.
Provides raising and lowering of the tower boom.
4. Platform/Ground Select Switch
8. Swing
The three position, key operated switch supplies power
to the platform control console when positioned to Provides 355 degrees non-continuous turntable rotation.
PLATFORM. With the switch key turned to the GROUND
position only ground controls are operable.
5. Telescope Control

Provides extension and retraction of the boom.

3-4 – JLG Lift – 3121258

 SECTION 3 - MACHINE CONTROLS AND INDICATORS

9. Engine Start/ Auxiliary Descent Enable /Function Enable

To start the engine, the switch must be held
ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR
"UP" until the engine starts.
SLIGHT LEVELING OF THE PLATFORM. INCORRECT USE COULD CAUSE
To use auxiliary descent enable, the switch THE LOAD/OCCUPANTS TO SHIFT OR FALL. FAILURE TO DO SO COULD
must be held “DOWN” for duration of func- RESULT IN DEATH OR SERIOUS INJURY.
tion use.
11. Platform Leveling Override
When the engine is running, the switch
must be held "DOWN" to enable all boom A three position switch allows the operator to adjust the
controls.
automatic self leveling system. This switch is used to
10. Platform Rotate adjust platform level in situations such as ascending/
descending a grade.
Provides rotation of the platform.
12. Jib Lift

Provides raising and lowering of the jib.

3121258 – JLG Lift – 3-5

 SECTION 3 - MACHINE CONTROLS AND INDICATORS

Ground Control Indicator Panel 5. Low Fuel Level Indicator

Indicates the fuel level is low. The Fuel Reserve/Cut-Out

(See Figure 3-2., Ground Control Indicator Panel)
System will shut the engine down (or allow it start and
1. Drive and Steer Disable Indicator (If equipped) run for an additional minute, depending upon machine
setup) before the fuel tank is emptied.
Indicates the Drive and Steer Disable function has been 6. Glow Plug Indicator
activated.
2. High Engine Temperature Indicator Indicates the glow plugs are operating. After turning on
ignition, wait until light goes out before cranking engine.
Indicates that engine coolant temperature is abnormally 7. System Distress Indicator
high and service is required.
3. Low Engine Oil Pressure Indicator The light indicates that the JLG Control System has
detected an abnormal condition and a Diagnostic Trou-
Indicates that engine oil pressure is below normal and ble Code has been set in the system memory. Refer to
service is required. the Service Manual for instructions concerning the trou-
ble codes and trouble code retrieval.
4. Battery Malfunction Indicator
The system distress indicator light will illuminate for 2-3
Indicates a problem in the battery or charging circuit, seconds when the key is positioned to the on position to
and service is required. act as a self test.
8. Platform Overload Indicator (If Equipped)

Indicates the platform has been overloaded.

3-6 – JLG Lift – 3121258

 SECTION 3 - MACHINE CONTROLS AND INDICATORS

1. Drive and Steer Disable

2. High Engine Coolant Temperature
3. Low Engine Oil Pressure
1 8 4. Battery Malfunction
5. Low Fuel
6. Glow Plug
2 7 7. System Distress
8. Platform Overload
3 6

4 5

Figure 3-2. Ground Control Indicator Panel

3121258 – JLG Lift – 3-7

 SECTION 3 - MACHINE CONTROLS AND INDICATORS

Platform Station
ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR
(See Figure 3-3., Platform Control Console)
SLIGHT LEVELING OF THE PLATFORM. INCORRECT USE COULD CAUSE
THE LOAD/OCCUPANTS TO SHIFT OR FALL. FAILURE TO DO SO COULD
RESULT IN DEATH OR SERIOUS INJURY.
TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CON-
TROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM 2. Platform Leveling Override
MOVEMENT DO NOT RETURN TO THE OFF OR NEUTRAL POSITION
WHEN RELEASED. A three position switch allows the operator to adjust the
automatic self leveling system. This switch is used to
1. Drive Speed/Torque Select adjust platform level in situations such as ascending/
descending a grade.
The machine has a three position switch - The forward 3. Horn
position gives maximum drive speed by allowing the
drive pump to go to maximum displacement and the A push-type HORN switch supplies electrical power to
engine to go to maximum RPM when the drive controller an audible warning device when pressed.
is moved. The back position gives maximum torque for
rough terrain and climbing grades by reducing the drive 4. Power/Emergency Stop Switch
pump displacement and keeping the engine at high
RPM, when the drive controller is moved. The center A two-position red mushroom shaped switch furnishes
position allows the machine to be driven as quietly as power to PLATFORM Controls when pulled out (on).
possible by leaving the engine at mid engine, and the When pushed in (off), power is shut off to the platform
drive pump at a reduced displacement. functions.

3-8 – JLG Lift – 3121258

 SECTION 3 - MACHINE CONTROLS AND INDICATORS

1 2 3 4 5 6 7

1702676 D
1001107677 A

1702566 B 1702565 B

1702567 B

1705170 A

15 14 13 12 11 10 9 8

1. Drive Speed/Torque Select 6. Fuel Select 11. Jib Lift

2. Platform Leveling Override 7. Drive Orientation Override 12. Tower Boom Lift
3. Horn 8. Drive/Steer 13. Platform Rotate
4. Power/Emergency Stop 9. Telescope 14. Function Speed Control
5. Start/Auxiliary Descent Enable 10. Lights 15. Main Lift/Swing Controller
Figure 3-3. Platform Control Console

3121258 – JLG Lift – 3-9

 SECTION 3 - MACHINE CONTROLS AND INDICATORS

5. Start/Auxiliary Descent Enable 7. Drive Orientation Override

When pushed forward, the switch energizes the starter When the boom is swung over the rear tires or further in
motor to start the engine. either direction, the Drive Orientation indicator will illumi-
nate when the drive function is selected. Push and
When pushed back, it energizes Auxiliary Descent release the switch, and within 3 seconds move the
Enable which allows the boom and jib to be lowered in Drive/Steer control to activate drive or steer. Before driv-
the event of engine malfunction. Gravity is used to con- ing, locate the black/white orientation arrows on both
trol valves and lower the booms and jib. The functions the chassis and the platform controls. Move the drive
that can be operated with this control are: controls in a direction matching the directional arrows.
• Main Lift Down NOTE: To operate the Drive joystick, pull up on the locking ring
• Tower Lift Down below the handle.

• Jib Lift Down NOTE: The Drive joystick is spring loaded and will automatically
6. Fuel Select (Dual Fuel Engine Only) (If Equipped) return to neutral (off) position when released.

Moving the switch to the appropriate position selects 8. Drive/Steer

gasoline or liquid propane fuel.
Push forward to drive forward, pull back to drive in
reverse. Steering is accomplished via a thumb-activated
rocker switch on the end of the steer handle.
9. Telescope

Provides extension and retraction of the main boom.

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 SECTION 3 - MACHINE CONTROLS AND INDICATORS

10. Lights (If Equipped) NOTE: To operate the Main Boom Lift/Swing joystick, pull up on
the locking ring below the handle.
This switch operates the chassis lights if the machine is
so equipped. NOTE: The Main Boom Lift/Swing joystick is spring loaded and
will automatically return to neutral (off) position when
11. Jib Lift
released.
Provides for raising or lowering of the jib by positioning
15. Main Lift/Swing Controller
up/down.
12. Tower Boom Lift Provides main lift and swing. Push forward to lift up, pull
backward to boom down. Move right to swing right,
Provides for raising and lowering of tower boom when move left to swing left. Moving the joystick activates
positioned up or down. switches to provide the functions selected.
13. Platform Rotate

Provides rotation of the platform when positioned to the

right or left.
14. Function Speed Control

This control affects the speed of telescope, tower lift and

jib lift. Turning the knob all the way counterclockwise
until it clicks puts drive, tower lift and swing into creep
mode.

3121258 – JLG Lift – 3-11

 SECTION 3 - MACHINE CONTROLS AND INDICATORS

Platform Control Indicator Panel 3. Tilt Alarm Warning Light and Alarm

(See Figure 3-4., Platform Control Indicator Panel) Tilt Angle Market
NOTE: The indicator lights will illuminate for approximately 1 sec- 3° CE & Australia
ond when the key is positioned to the on position to act as 5° ANSI, CSA & Japan
a self test.
This red illuminator indicates that the chassis is on a
1. AC Generator (If Equipped) slope. An alarm will also sound when the chassis is on a
slope and the boom is out of transport position. If lit
Indicates the generator is in operation. when boom is out of transport position, lower to below
horizontal then reposition machine so that it is level
2. Platform Overload Indicator (If Equipped)
before continuing operation. If the boom is above hori-
zontal and the machine is on a slope, the tilt alarm warn-
Indicates the platform has been overloaded.
ing light will illuminate and an alarm will sound and
CREEP is automatically activated.

IF TILT WARNING LIGHT IS ILLUMINATED WHEN BOOM IS RAISED OR

EXTENDED, RETRACT AND LOWER TO BELOW HORIZONTAL THEN
REPOSITION MACHINE SO THAT IT IS LEVEL BEFORE EXTENDING
BOOM OR RAISING BOOM ABOVE HORIZONTAL.

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 SECTION 3 - MACHINE CONTROLS AND INDICATORS

1 2 3 4 5

1001107853 C

9 8 7 6

1. AC Generator 4. Glow Plug/Wait to Start 7. Creep

2. Platform Overload 5. Enable/Footswitch 8. System Distress
3. Tilt 6. Fuel Level 9. Drive Orientation
Figure 3-4. Platform Control Indicator Panel

3121258 – JLG Lift – 3-13

 SECTION 3 - MACHINE CONTROLS AND INDICATORS

4. Glow Plug/Wait to Start Indicator 6. Fuel Level Indicator

Indicates the glow plugs are operating. After turning on
Indicates the level of fuel in the tank.
ignition, wait until light goes out before starting engine.
7. Creep Speed Indicator
5. Enable Indicator/Footswitch
When the Function Speed Control is turned to the creep
To operate any function, the footswitch must be
position, the indicator acts as a reminder that all func-
depressed and the function selected within seven sec-
tions are set to the slowest speed. The light flashes if the
onds. The enable indicator shows that the controls are
control system puts the machine into creep speed and
enabled. If a function is not selected within seven sec-
will be on continuously if the operator selects creep
onds, or if a seven second lapse between ending one
speed.
function and beginning the next function, the enable
light will go out and the footswitch must be released and
depressed again to enable the controls.

Releasing the footswitch removes power from all con-

trols and applies the drive brakes.

TO AVOID SERIOUS INJURY, DO NOT REMOVE, MODIFY OR DISABLE

THE FOOTSWITCH BY BLOCKING OR ANY OTHER MEANS.

FOOTSWITCH MUST BE ADJUSTED IF FUNCTIONS ACTIVATE WHEN

SWITCH ONLY OPERATES WITHIN LAST 1/4" OF TRAVEL, TOP OR BOT-
TOM.

3-14 – JLG Lift – 3121258

 SECTION 3 - MACHINE CONTROLS AND INDICATORS

8. System Distress Indicator 9. Drive Orientation Indicator

The light indicates that the JLG Control System has When the boom is swung beyond the rear drive tires or
detected an abnormal condition and a Diagnostic Trou- further in either direction, the Drive Orientation indicator
ble Code has been set in the system memory. Refer to will illuminate when the drive function is selected. This is
the Service Manual for instructions concerning the trou- a signal for the operator to verify that the drive control is
ble codes and trouble code retrieval. being operated in the proper direction (i.e. controls
reversed situations).

3121258 – JLG Lift – 3-15

 SECTION 3 - MACHINE CONTROLS AND INDICATORS

NOTES:

3-16 – JLG Lift – 3121258

 SECTION 4 - MACHINE OPERATION

SECTION 4. MACHINE OPERATION

4.1 DESCRIPTION The primary operator control station is in the platform. From
this control station, the operator can drive and steer the
This machine is a self-propelled hydraulic personnel lift machine in both forward and reverse directions. The opera-
equipped with a work platform on the end of an elevating tor can raise or lower the boom or swing the boom to the left
and rotating boom. or right. Standard boom swing is 355 degree non-continu-
ous. The machine has a Ground Control Station which will
override the Platform Control Station. Ground Controls oper-
ate Boom Lift and Swing, and are to be used in an emer-
gency to lower the platform to the ground should the
operator in the platform be unable to do so.

3121258 – JLG Lift – 4-1

 SECTION 4 - MACHINE OPERATION

4.2 BOOM OPERATING CHARACTERISTICS AND 4.3 ENGINE OPERATION

LIMITATIONS NOTE: Initial starting should always be performed from the
Ground Control station.
Capacities
Starting Procedure
Raising boom above horizontal with or without any load in
platform, is based on the following criteria:
1. Machine is positioned on a smooth, firm and level sur-
face. IF ENGINE FAILS TO START PROMPTLY, DO NOT CRANK FOR AN
EXTENDED TIME. SHOULD ENGINE FAIL TO START AGAIN, ALLOW
2. Load is within manufacturers rated design capacity. STARTER TO “COOL OFF” FOR 2-3 MINUTES. IF ENGINE FAILS AFTER
3. All machine systems are functioning properly. SEVERAL ATTEMPTS, REFER TO ENGINE MAINTENANCE MANUAL.

4. Machine is as originally equipped from JLG. NOTE: Diesel engines only: After turning on ignition, operator
must wait until glow plug indicator light goes out before
Stability cranking engine.
Machine stability is based on two (2) conditions which are
called FORWARD and BACKWARD stability. The machine’s 1. Turn key of SELECT switch to GROUND. Position
position of least FORWARD stability is shown in Figure 4-1., POWER/EMERGENCY STOP switch to ON, then push
and its position of least BACKWARD stability is shown in Fig- the ENGINE START switch until engine starts.
ure 4-2.

ALLOW ENGINE TO WARM-UP FOR A FEW MINUTES AT LOW SPEED

TO AVOID FORWARD OR BACKWARD TIPPING, DO NOT OVERLOAD BEFORE APPLYING ANY LOAD.
MACHINE OR OPERATE THE MACHINE ON AN OUT-OF-LEVEL SURFACE.

4-2 – JLG Lift – 3121258

 SECTION 4 - MACHINE OPERATION

2. After engine has had sufficient time to warm up, shut Refer to Engine Manufacturer’s manual for detailed informa-
engine off. tion.
3. Turn SELECT switch to PLATFORM. Fuel Reserve / Shut-Off System (Gas or Diesel
4. From Platform, pull POWER/EMERGENCY STOP switch Engines Only)
out, then push the ENGINE START switch until engine
starts. The Fuel Shutoff System senses when the fuel level is getting
low and automatically shuts the engine down before the fuel
NOTE: Footswitch must be in released (up) position before tank is emptied.
starter will operate. If starter operates with footswitch in
the depressed position, DO NOT OPERATE MACHINE. Depending upon machine setup, the machine will either
keep the engine shut down until the fuel tank is refilled or the
operator will be able to restart and run the engine for an
Shutdown Procedure additional minute. After 1 minute, the engine will shut off for a
second time and the machine will return to the engine shut-
down mode until the fuel tank is refilled.

IF AN ENGINE MALFUNCTION CAUSES AN UNSCHEDULED SHUT-

DOWN, DETERMINE THE CAUSE AND CORRECT IT BEFORE RESTART-
ING THE ENGINE.

1. Remove all load and allow engine to operate at low

speed for 3-5 minutes; this allows further reduction of
internal engine temperature.
2. Push POWER/EMERGENCY STOP switch in.
3. Turn Platform/Ground Select switch to Off.

3121258 – JLG Lift – 4-3

 SECTION 4 - MACHINE OPERATION

MAIN BOOM MAIN BOOM

FULLY EXTENDED HORIZONTAL

MACHINE WILL "TIP OVER" IN THIS

DIRECTION IF OVERLOADED OR
OPERATED ON AN LOWER BOOM
OUT-OF-LEVEL SURFACE FULLY ELEVATED

Figure 4-1. Position of Least Forward Stability

4-4 – JLG Lift – 3121258

 SECTION 4 - MACHINE OPERATION
.

PLATFORM ROTATED
90 DEGREES MACHINE WILL "TIP OVER" IN THIS
DIRECTION IF OVERLOADED OR
OPERATED ON AN
OUT-OF-LEVEL SURFACE
MAIN BOOM FULLY ELEVATED
AND FULLY RETRACTED

LOWER BOOM
FULLY ELEVATED

Figure 4-2. Position of Least Backward Stability

3121258 – JLG Lift – 4-5

 SECTION 4 - MACHINE OPERATION

4.4 TRAVELING (DRIVING)

See Figure 4-3., Grade and Side Slopes DO NOT DRIVE WITH BOOM OUT OF TRANSPORT MODE EXCEPT ON A
SMOOTH, FIRM AND LEVEL SURFACE.
NOTE: Refer to the Operating Specifications table for Gradeabil-
ity and Sideslope ratings. TO AVOID LOSS OF TRAVEL CONTROL OR “TIP OVER”, DO NOT DRIVE
MACHINE ON GRADES EXCEEDING THOSE SPECIFIED IN THE OPERAT-
All ratings for Gradeability and Sideslope are based upon ING SPECIFICATIONS SECTION OF THIS MANUAL.
the machine’s boom being in the stowed position, fully
lowered, and retracted. DO NOT DRIVE ON SIDESLOPES WHICH EXCEED 5 DEGREES.

USE EXTREME CAUTION WHEN DRIVING IN REVERSE AND AT ALL

TIMES WHEN THE PLATFORM IS ELEVATED.

BEFORE DRIVING, LOCATE THE BLACK/WHITE ORIENTATION ARROWS

ON BOTH THE CHASSIS AND THE PLATFORM CONTROLS. MOVE THE
DRIVE CONTROLS IN A DIRECTION MATCHING THE DIRECTIONAL
ARROWS.

Traveling is limited by two factors:

1. Gradeability, which is the percent of grade of the incline
the machine can climb.
2. Sideslope, which is the angle of the slope the machine
can be driven across.

4-6 – JLG Lift – 3121258

 SECTION 4 - MACHINE OPERATION

GRADE SIDE SLOPE

LEVEL

Figure 4-3. Grade and Side Slopes

3121258 – JLG Lift – 4-7

 SECTION 4 - MACHINE OPERATION

Traveling Forward and Reverse 4.6 PLATFORM

3. At Platform Controls, pull out Emergency Stop switch,
start engine, and activate footswitch.
ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR
4. Position Drive controller to FORWARD or REVERSE as
SLIGHT LEVELING OF THE PLATFORM. INCORRECT USE COULD CAUSE
desired.
THE LOAD/OCCUPANTS TO SHIFT OR FALL. FAILURE TO DO SO COULD
This machine is equipped with a Drive Orientation Indicator. RESULT IN DEATH OR SERIOUS INJURY.
The yellow light on the platform control console indicates
that the boom is swung beyond the rear drive tires and the Platform Level Adjustment
machine may Drive/Steer in the opposite direction from the
movement of the controls. If the indicator is illuminated, To manually Level Up or Down - Position the Platform/Level
operate the Drive function in the following manner: control switch Up or Down and hold until the desired plat-
form position is obtained.
1. Match the black and white direction arrows on both plat-
form control panel and the chassis to determine the Platform Rotation
direction the machine will travel.
To rotate the platform to the left or right, use the Platform
2. Push and release the Drive Orientation Override switch. Rotate control switch to select the direction and hold until
Within 3 seconds, slowly move the Drive control toward desired position is reached.
the arrow matching the intended direction of machine
travel. The indicator light will flash during the 3 second
interval until the drive function is selected.

4.5 STEERING
Position thumb switch on Drive/Steer controller to RIGHT for
steering right, or to LEFT for steering left.

4-8 – JLG Lift – 3121258

 SECTION 4 - MACHINE OPERATION

4.7 BOOM
TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINERY IF ANY
CONTROL LEVER OR TOGGLE SWITCH CONTROLLING PLATFORM
A RED TILT WARNING LIGHT IS LOCATED ON THE CONTROL CONSOLE MOVEMENT DOES NOT RETURN TO THE ‘OFF’ OR NEUTRAL POSITION
WHICH LIGHTS WHEN THE CHASSIS IS ON AN EXCESSIVE SLOPE. DO WHEN RELEASED.
NOT SWING OR RAISE BOOM ABOVE HORIZONTAL WHEN LIGHT IS LIT.

DO NOT DEPEND ON TILT ALARM AS A LEVEL INDICATOR FOR THE

CHASSIS. TILT ALARM INDICATES CHASSIS IS ON AN EXCESSIVE TO AVOID A COLLISION AND INJURY IF PLATFORM DOES NOT STOP
SLOPE (3 DEGREE OR GREATER ON CE & AUSTRALIA SPEC MACHINES, WHEN A CONTROL SWITCH OR LEVER IS RELEASED, REMOVE FOOT
5 DEGREE OR GREATER ON ANSI, CSA, & JAPAN SPEC MACHINES). FROM FOOTSWITCH OR USE EMERGENCY STOP SWITCH TO STOP THE
CHASSIS MUST BE LEVEL BEFORE SWINGING, OR RAISING BOOM MACHINE.
ABOVE HORIZONTAL OR DRIVING WITH THE BOOM ELEVATED.
Swinging the Boom
TO AVOID TIP OVER IF RED TILT WARNING LIGHT LIGHTS WHEN BOOM
IS RAISED ABOVE HORIZONTAL, LOWER PLATFORM TO GROUND To swing boom, use Swing control to select Right or Left
LEVEL. THEN REPOSITION MACHINE SO THAT CHASSIS IS LEVEL direction.
BEFORE RAISING BOOM.

TRAVELING WITH BOOM BELOW HORIZONTAL IS PERMITTED ON

GRADES AND SIDE SLOPES SPECIFIED IN THE OPERATING SPECIFICA-
TIONS SECTION OF THIS MANUAL.

3121258 – JLG Lift – 4-9

 SECTION 4 - MACHINE OPERATION

Raising and Lowering the Tower Boom 4.9 DUAL FUEL SYSTEM (GAS ENGINE ONLY)
To raise or lower the Tower Boom, position Tower Boom Lift The dual fuel system enables the standard gasoline engine
switch to Up or Down until desired height is reached. to run on either gasoline or LP gas.

Raising and Lowering the Main Boom

IT IS POSSIBLE TO SWITCH FROM ONE FUEL SOURCE TO THE OTHER
To raise or lower the Main Boom, use Main Boom Lift control-
WITHOUT ALLOWING THE ENGINE TO STOP. EXTREME CARE MUST BE
ler to select UP or DOWN movement.
TAKEN AND THE FOLLOWING INSTRUCTIONS MUST BE FOLLOWED.
Telescoping the Main Boom
Changing From Gasoline to LP Gas
To extend or retract the main boom, use the Main Telescope
Control Switch to select IN or OUT movement. 1. Start engine from Ground Control Station.
2. Open hand valve on LP gas supply tank by turning
4.8 FUNCTION SPEED CONTROL counterclockwise.
This control affects the speed of telescope, tower boom lift 3. While engine is operating on GASOLINE under a no-
and jib lift. Turning the knob all the way counterclockwise load condition, place FUEL SELECT switch at Platform
until it clicks puts drive, main lift, platform rotate, and swing Control to LP position.
into creep mode.

4-10 – JLG Lift – 3121258

 SECTION 4 - MACHINE OPERATION

Changing From LP Gas to Gasoline 4.10 SHUT DOWN AND PARK

1. With engine operating on LP under a no-load condition, Shut Down and Park
position FUEL SELECT switch at Platform Control Sta-
See Figure 4-4.
tion to GASOLINE position.
The procedures to shut down and park the machine are as
2. Close hand valve on LP gas supply tank by turning
follows:
clockwise.
1. Drive machine to a reasonably well protected area.
2. Ensure boom is lowered over rear drive axle.
3. Shut down Emergency Stop at Platform Controls.
4. Shut down Emergency Stop at Ground Controls. Posi-
tion Platform/Ground Select switch to center OFF.
5. If necessary, cover Platform Controls to protect instruc-
tion placards, warning decals, and operating controls
from hostile environment.

3121258 – JLG Lift – 4-11

 SECTION 4 - MACHINE OPERATION

Figure 4-4. Stowed Position

4-12 – JLG Lift – 3121258

 SECTION 4 - MACHINE OPERATION

TIE DOWN STRAP 7.09 ft.

2.15 m

BLOCKING/SUPPORT

Figure 4-5. Storage Position

3121258 – JLG Lift – 4-13

 SECTION 4 - MACHINE OPERATION

Storage Position 4.11 LIFTING AND TIE DOWN

(See Figure 4-5.) (See Figure 4-6.)
The procedures to place the machine in the storage position Lifting
is as follows:
1. Refer to the Serial Number Plate, refer to the Specifica-
1. From the ground control station, raise the boom at least
tions section of this manual, or weigh the individual unit
to the elevation shown in Figure 4-5. The boom must be
to find out the Gross Vehicle Weight.
raised to prevent the platform basket from hitting the
ground during this procedure. 2. Place the boom in the stowed position.
3. Remove all loose items from the machine.

THE JLG CONTROL SYSTEM WILL SET A DIAGNOSTIC TROUBLE CODE 4. Properly adjust the rigging to prevent damage to the
TO SIGNIFY THE JIB IS BEING PLACED IN THE STORAGE POSITION. machine and so the machine remains level.

2. Using the jib lift control, lower the jib until the platform is Tie Down
in the position shown.

WHEN TRANSPORTING THE MACHINE IN THE STOWED POSITION, THE

THE PLATFORM BASKET MUST NOT BE IN CONTACT WITH THE BOOM MUST BE FULLY LOWERED INTO THE BOOM REST.
GROUND, BLOCKING, OR ANY TIE DOWN EQUIPMENT.
1. Place the boom in the stowed position or storage posi-
3. Place blocking under the platform support, lower the tion.
platform support down onto the blocking, and tie it 2. Remove all loose items from the machine.
down as shown in Figure 4-5.
3. Secure the chassis and the platform using straps or
chains of adequate strength.

4-14 – JLG Lift – 3121258

 SECTION 4 - MACHINE OPERATION

CL
340AJ
A 43.4”/1.10m
B 41.4”/1.05m
1001119576 B

Figure 4-6. Lifting and Tie Down Chart

3121258 – JLG Lift – 4-15

 SECTION 4 - MACHINE OPERATION

21

6
14
14 6

18

Figure 4-7. Decal Location Sheet 1 of 10

4-16 – JLG Lift – 3121258

 SECTION 4 - MACHINE OPERATION

26
12
8
24
36
18

35 14 7 39 34 13 31 30 7 14 35

Figure 4-8. Decal Location Sheet 2 of 10

3121258 – JLG Lift – 4-17

 SECTION 4 - MACHINE OPERATION

24 8 11 24 11 24 8 42
8

12

43

ANSI AUS
CE

Figure 4-9. Decal Location Sheet 3 of 10

4-18 – JLG Lift – 3121258

 SECTION 4 - MACHINE OPERATION

26

26 26
11 11
19

32 28 43 10 6 14 14 6 32

JAPAN-KOREA-CHINESE-PORTUGUESE-SPANISH
Figure 4-10. Decal Location Sheet 4 of 10

3121258 – JLG Lift – 4-19

 SECTION 4 - MACHINE OPERATION

26
26

19

32 32 27 10 6 14 14 6 32
27 10 6 14 14 6 19 32
CE AUSTRALIA
Figure 4-11. Decal Location Sheet 5 of 10

4-20 – JLG Lift – 3121258

 SECTION 4 - MACHINE OPERATION

26 41
26 41

19 19

32 28 36 10 6 14 14 6 32 32 28 43 10 6 14 14 6 32

ANSI FRENCH

Figure 4-12. Decal Location Sheet 6 of 10

3121258 – JLG Lift – 4-21

 SECTION 4 - MACHINE OPERATION

47 47

Figure 4-13. Decal Location Sheet 7 of 10

4-22 – JLG Lift – 3121258

 SECTION 4 - MACHINE OPERATION

37
20 44
37 23
38
20

45
27 32
27
32 1 2 3 32
11 11
19 32
4
17 16
25 32
Figure 4-14. Decal Location Sheet 8 of 10

3121258 – JLG Lift – 4-23

 SECTION 4 - MACHINE OPERATION

34 46

26
12
33
29
9
4

5
15
14

7 35 13 7 14 35

ANSI-SPANISH-FRENCH-KOREAN-CHINESE-PORTUGUESE-JAPANESE

Figure 4-15. Decal Location Sheet 9 of 10

4-24 – JLG Lift – 3121258

 SECTION 4 - MACHINE OPERATION

33 29 22 26 11 34

15
5
14

7 35 13 46 7 14 35
CE-AUSTRALIA

Figure 4-16. Decal Location Sheet 10 of 10

3121258 – JLG Lift – 4-25

 SECTION 4 - MACHINE OPERATION

Item # ANSI CE Australia Japan Korea French Chinese Portuguese Spanish

1001119732-C 1001115783-C 1001119733-C 1001119734-C 1001119735-C 1001119736-C 1001119737-C 1001119738-C 1001119739-C
1 -- -- -- -- -- -- -- -- --
2 -- -- -- -- -- -- -- -- --
3 -- -- -- -- -- -- -- -- --
4 -- -- -- -- -- -- -- -- --
5 1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584
6 1701500 1701500 1701500 1701500 1701500 1701500 1701500 1701500 1701500
7 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499
8 1701504 1701504 1701504 1701504 1701504 1701504 1701504 1701504 1701504
9 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509
10 1702391 1701517 1701517 1001113166 1001113509 1001113169 1001113168 1001113170 1001113171
11 1703804 1701518 1701518 1703950 1703951 1703948 1703949 1703952 1703947
12 1703953 -- -- 1703944 1703945 1703942 1703943 1705903 1703941
13 1701642 1701642 1701642 1701642 1701642 1701642 1701642 1701642 1701642
14 1702300 1702300 1702300 1702300 1702300 1702300 1702300 1702300 1702300
15 1702631 1702631 1702631 1702631 1702631 1702631 1702631 1702631 1702631
16 -- -- -- -- -- -- -- -- --
17 -- -- -- -- -- -- -- -- --
18 -- -- -- -- -- -- -- -- --
19 -- -- -- -- -- -- -- -- --

4-26 – JLG Lift – 3121258

 SECTION 4 - MACHINE OPERATION

Item # ANSI CE Australia Japan Korea French Chinese Portuguese Spanish

1001119732-C 1001115783-C 1001119733-C 1001119734-C 1001119735-C 1001119736-C 1001119737-C 1001119738-C 1001119739-C
20 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277
21 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412
22 1703797 1705084 -- -- -- -- -- -- --
23 1703798 1705921 1705921 1703926 1703927 1703924 1703925 1703928 1703923
24 -- 1705822 1705822 1705344 1705345 1705347 1705348 1705349 1705917
25 1703805 1705828 1705828 1703980 1703981 1703984 1703982 1703985 1703983
26 1701645 1705961 1705961 1703938 1703939 1703936 1703937 1703940 1703935
27 1707013 1705978 1705978 1707059 1707058 1707055 1707060 1707134 1707056
28 -- -- -- 1707054 1707042 1707047 1707044 1707133 1707049
29 -- -- -- -- -- -- -- -- --
30 -- -- -- -- -- -- -- -- --
31 -- -- -- -- -- -- -- -- --
32 -- -- -- -- -- -- -- -- --
33 1001119576 1001119576 1001119576 1001119576 1001119576 1001119576 1001119576 1001119576 1001119576
34 1001119578 1001119578 1001119578 1001119578 1001119578 1001119578 1001119578 1001119578 1001119578
35 1001119580 1001119580 1001119580 1001119580 1001119580 1001119580 1001119580 1001119580 1001119580
36 -- -- -- -- -- -- -- -- --
37 1702868 -- -- -- 1705969 1704000 1705968 1704002 1704001
38 1705351 -- -- 1705426 1705427 1705429 1705430 1001113680 1705910
39 -- -- -- -- -- -- -- -- --

3121258 – JLG Lift – 4-27

 SECTION 4 - MACHINE OPERATION

Item # ANSI CE Australia Japan Korea French Chinese Portuguese Spanish

1001119732-C 1001115783-C 1001119733-C 1001119734-C 1001119735-C 1001119736-C 1001119737-C 1001119738-C 1001119739-C
40 -- -- -- -- -- -- -- -- --
41 -- -- -- -- -- -- -- -- --
42 -- -- 1001112551 1001112551 -- -- 1001112551 -- --
43 1001120009 -- -- 1001120009 1001120009 1001120009 1001120009 1001120009 1001120009
44 1001120010 -- -- 1001120010 1001120010 1001120010 1001120010 1001120010 1001120010
45 1001120002 -- 1001120003 1001120279 1001120280 1001120004 1001120281 1001120282 1001120283
46 1001119981 1001119981 1001119981 1001119981 1001119981 1001119981 1001119981 1001119981 1001119981
47 1701529 1701529 1701529 1701529 1701529 1701529 1701529 1701529 1701529

4-28 – JLG Lift – 3121258

 SECTION 5 - EMERGENCY PROCEDURES

SECTION 5. EMERGENCY PROCEDURES

5.1 GENERAL
This section explains the steps to be taken in case of an FOLLOWING ANY INCIDENT, THOROUGHLY INSPECT THE MACHINE
emergency situation while operating. AND TEST ALL FUNCTIONS FIRST FROM THE GROUND CONTROLS,
THEN FROM THE PLATFORM CONTROLS. DO NOT LIFT ABOVE 3 M (10
5.2 INCIDENT NOTIFICATION FT.) UNTIL YOU ARE SURE THAT ALL DAMAGE HAS BEEN REPAIRED, IF
REQUIRED, AND THAT ALL CONTROLS ARE OPERATING CORRECTLY.
JLG Industries, Inc. must be notified immediately of any inci-
dent involving a JLG product. Even if no injury or property
damage is evident, the factory should be contacted by tele-
5.3 EMERGENCY OPERATION
phone and provided with all necessary details.
Operator Unable to Control Machine
In USA:
JLG Phone: 877-JLG-SAFE (554-7233) IF THE PLATFORM OPERATOR IS PINNED, TRAPPED OR
UNABLE TO OPERATE OR CONTROL MACHINE:
Outside USA: 1. Other personnel should operate the machine from
240-420-2661 ground controls only as required.

E-mail: 2. Other qualified personnel on the platform may use the

platform controls. DO NOT CONTINUE OPERATION IF
ProductSafety@JLG.com CONTROLS DO NOT FUNCTION PROPERLY.
Failure to notify the manufacturer of an incident involving a 3. Cranes, forklift trucks or other equipment can be used to
JLG Industries product within 48 hours of such an occur- stabilize motion of the machine.
rence may void any warranty consideration on that particular
machine.

3121258 – JLG Lift – 5-1

 SECTION 5 - EMERGENCY PROCEDURES

Platform or Boom Caught Overhead If it is necessary to raise the jib in order to properly perform
the auxiliary descent procedure, use the following proce-
If the platform or boom becomes jammed or snagged in dure.
overhead structures or equipment, rescue platform occu-
pants prior to freeing the machine. 1. From the ground control console, place the Platform/
Ground Select switch in the Ground position.
5.4 AUXILIARY DESCENT SYSTEM 2. Pull out the Power/Emergency Stop control.

Refer to Figure 5-1., Auxiliary Descent Decal and Hand Pump. 3. Hold down the Auxiliary Descent Enable Switch, hold up
the jib lift control switch and operate the hand pump
The auxiliary descent system allows the boom and jib to be located next to the hydraulic tank to raise the jib.
lowered in the event of primary power (engine power) loss.
This system uses electrically powered solenoid valves and 5.5 MANUAL SWING OVERRIDE
the force of gravity to lower the booms and jib. The following
functions are included in this system and will operate nor- The manual swing override is used to manually swing the boom
mally if the engine is not running and the auxiliary power and turntable assembly in the event of a total power failure when
switch has been activated. the platform is positioned over a structure or obstacle. To oper-
ate the manual swing override, proceed as follows:
• Main Lift Down
• Tower Lift Down 1. Using a 7/8 inch socket and ratchet wrench, locate nut
on swing worm gear on left side of machine.
• Jib Lift Down
2. Install wrench on nut and ratchet in the direction
1. From the ground control console, place the Platform/ desired.
Ground Select switch in the Ground position.
2. Pull out the Power/Emergency Stop control.
3. Hold down the Auxiliary Descent Enable Switch and the
control switch for the desired function.

5-2 – JLG Lift – 3121258

 SECTION 5 - EMERGENCY PROCEDURES

1 2

PUMP
3 4 HANDLE

+
1 2
HAND
PUMP

3 4 5

+ +
1001127549 A

Figure 5-1. Auxiliary Descent Decal and Hand Pump

3121258 – JLG Lift – 5-3

 SECTION 5 - EMERGENCY PROCEDURES

5.6 EMERGENCY TOWING PROCEDURES After moving machine, complete the following procedure:
1. Position machine on a firm level surface.
Towing this machine is prohibited. However, provisions for mov-
ing the machine have been incorporated. The following proce- 2. Chock wheels securely.
dures are to be used ONLY for emergency movement to a
3. Disengage the mechanical release on both drive hubs
suitable maintenance area.
by loosening, completely reversing, and tightening the
two bolts on each hub.
4. Remove chocks from wheels as desired.
THE ALLOWABLE TOWING SPEED IS 1.9 MPH (3 KPH). THE MAXIMUM
ALLOWABLE TOWING DISTANCE IS 0.6 MILES (1 KM).

1. Chock wheels securely.

2. Engage the mechanical release on both drive hubs by
loosening, completely reversing, and tightening the two
bolts on each hub.
3. Connect suitable equipment, remove chocks, and move
machine.

5-4 – JLG Lift – 3121258

 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE

SECTION 6. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE

6.1 INTRODUCTION 6.2 OPERATING SPECIFICATIONS AND
This section of the manual provides additional necessary
PERFORMANCE DATA
information to the operator for proper operation and mainte- Operating Specifications
nance of this machine.
Table 6-1. Operating Specifications
The maintenance portion of this section is intended as infor-
mation to assist the machine operator to perform daily main- Capacity: Unrestricted:
tenance tasks only, and does not replace the more thorough ANSI 500 lbs. (227 kg)
Preventive Maintenance and Inspection Schedule included CE & Australia 500 lbs. (230 kg)
in the Service and Maintenance Manual.
Maximum Travel Grade, stowed 45%
Other Publications Available: Position (Gradeability) see Figure 4-3.
Service and Maintenance Manual ............................ 3121259 Maximum Travel Grade, stowed 5°
Position (Side Slope) see Figure 4-3.
Illustrated Parts Manual ............................................ 3121260
Drive Speed - Stowed 3.1 mph (5.0 kph)

Elevated Drive Speed 0.6 mph (1.0 kph)

Gross Machine Weight - Approximate

ANSI 9400 lbs. (4263 kg)
CE & Australia 9700 lbs. (4400 kg)

3121258 – JLG Lift – 6-1

 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE

Table 6-1. Operating Specifications Table 6-2. Dimensional Data

Ground Bearing Pressure Up and Over Platform Height 17’ 0" (5.17 m)
Pneumatic 59 psi (4.1 kg/cm2)
Horizontal Reach 19’ 11" (6.06 m)
Foam Filled 64 psi (4.5 kg/cm2)
Solid 70 psi (4.9 kg/cm2) Machine Width 6’ 4" (1.93 m)
Non-Marking Solid 81 psi (5.7 kg/cm2)
Wheel Base 6’ 2" (1.87 cm)
System Voltage 12V DC
Platform Height
Maximum Main Relief Hyd. Pressure 4060 psi (280 Bar) ANSI 33’ 9" (10.29 m)
CE & Australia 33’ 10.5" (10.33 m)

Dimensional Data Ground Clearance 10.1" (23.7 cm)

Table 6-2. Dimensional Data

Capacities
Turning Radius (Inside) 5’ (1.52 m)
Table 6-3. Capacities
Turning Radius (Outside) 13’ (3.96 m)
Hydraulic Oil Tank (to Full Level) 20.6 Gal. (77.9 L)
Machine Height (stowed) 6’ 7" (2 m)
Drive Hub* 25.5 oz. (0.75 L)
Machine Height (storage) 7’ 1" (2.17 m)

Machine Length (stowed) 18’ 2" (5.52 m) *Drive hubs should be one half full of lubricant.
Machine Length (storage) 13’ 1" (3.98 m)

6-2 – JLG Lift – 3121258

 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE

Tires Engine Data

Table 6-4. Tires
Table 6-5. Kubota D1105-E3
Size 265/50 D20 (20" x 9") Type Liquid Cooled
Maximum Tire Load 4800 lbs. (2177 kg) Number of Cylinders 3
Bore 3.07 in. (78 mm)
Type Air, Foam-Filled
Stroke 3.09 in. (78.4 mm)
Size 18" x 7" Total Displacement 68.5 cu. in. (1123 cm³)

Maximum Tire Load 4800 lbs. (2177 kg) Compression Ratio 24:1
Firing Order 1-2-3
Type Solid
Output 24.8 hp (18.5 kW)
Low Idle RPM 1200 ± 50
High Idle RPM 3000± 50

3121258 – JLG Lift – 6-3

 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE

Table 6-6. GM 0.97L

Hydraulic Oil
Table 6-7. Hydraulic Oil
Type Liquid Cooled
Hydraulic System
Number of Cylinders 4 S.A.E. Viscosity
Operating
Bore 2.58 in. (65.5 mm) Grade
Temperature Range
Stroke 2.84 in. (72.0 mm)
+0° to + 180° F 10W
Total Displacement 59 cu. in. (967 cm³) (-18° to +83° C)
Compression Ratio 8.8:1 +0° to + 210° F 10W-20, 10W30
Firing Order 1-3-4-2 (-18° to +99° C)
Output 28.6 hp (21.3 kW) +50° to + 210° F 20W-20
Low Idle RPM 1200 ± 50 (+10° to +99° C

High Idle RPM 3000± 50

NOTE: Hydraulic oils require anti-wear qualities at least API Ser-
vice Classification GL-3, and sufficient chemical stability
for mobile hydraulic system service.

NOTE: Machines may be equipped with Mobil EAL biodegrad-

able and non-toxic hydraulic oil. This is a fully synthetic
hydraulic oil that possesses the same anti-wear and rust
protection characteristics as mineral oils, but will not
adversely affect the ground water or the environment
when spilled or leaked in small amounts.

6-4 – JLG Lift – 3121258

 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE

NOTE: Aside from JLG recommendations, it is not advisable to OIL SAMPLING

mix oils of different brands or types, as they may not con-
tain the same required additives or be of comparable vis- See Figure 6-1., Oil Sampling Port.
cosities. If use of hydraulic oil other than Mobil 424 is
This machine is equipped with an oil sampling valve to allow
desired, contact JLG Industries for proper recommenda-
for verification of hydraulic oil condition. Refer to the Service
tions.
Manual for Oil Sampling procedures.

3121258 – JLG Lift – 6-5

 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE

Figure 6-1. Oil Sampling Port

6-6 – JLG Lift – 3121258

 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE

HYDRAULIC FLUID OPERATION CHART

NOTICE:

MACHINE OPERATION USING NON-JLG APPROVED

HYDRAULIC FLUIDS OR OPERATION OUTSIDE OF
THE TEMPERATURE BOUNDARIES OUTLINED IN
THE "HYDRAULIC FLUID OPERATION CHART" MAY
RESULT IN PREMATURE WEAR OR DAMAGE TO
COMPONENTS OF THE HYDRAULIC SYSTEM.

Figure 6-2. Hydraulic Oil Operation Chart - Sheet 1 of 2

3121258 – JLG Lift – 6-7

 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE

Fluid Properties Base Classifications

Viscosity at 40° C (cSt, Typical)

Readily Biodegradable*
Synthetic Polyol Esters

Virtually Non-toxic**

Fire Resistant***
Viscosity Index

Vegetable Oils
Mineral Oils
Description

Synthetic
Mobilfluid 424 55 145 X
Mobil DTE 10 Excel 32 32 164 X X
Univis HVI 26 26 376 X
Mobil EAL Hydraulic Oil 47 176 X X X
Mobil EAL Envirosyn H46 49 145 X X X
Quintolubric 888-46 50 185 X X X X
* Readily biodegradable classification indicates one of the following:
CO2 Conversion > 60% per EPA 560/6-82-003
CO2 Conversion > 80% per CEC-L-33-A-93
** Virtually Non-toxic classification indicates an LC50 > 5000 ppm per OECD 203
*** Fire Resistant classification indicates Factory Mutual Research Corp. (FMRC) Approval
4150740 B

Figure 6-3. Hydraulic Oil Operation Chart - Sheet 2 of 2

6-8 – JLG Lift – 3121258

 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE

Major Component Weights

DO NOT REPLACE ITEMS CRITICAL TO STABILITY WITH ITEMS OF DIF-

FERENT WEIGHT OR SPECIFICATION (FOR EXAMPLE: BATTERIES,
FILLED TIRES, PLATFORM) DO NOT MODIFY UNIT IN ANY WAY TO
AFFECT STABILITY.

Table 6-8. Critical Stability Weights

Components LBS. KG.

Counterweight 1875 ± 75 850.5 ± 34

Tire and Wheel - 20x9 Pneumatic 130 59

Tire and Wheel - 20x9 Foam-Filled 220 99.8

Tire and Wheel - 18x7 230 104.3

Platform & Console - 30x60 242.5 110

Platform & Console - 30x48 216 98

Battery 66 30

3121258 – JLG Lift – 6-9

 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE

NOTICE:

MACHINE OPERATION USING NON-JLG APPROVED

ENGINE OIL OR OPERATION OUTSIDE OF
THE TEMPERATURE BOUNDARIES OUTLINED IN
THE "ENGINE OIL OPERATION CHART" MAY
RESULT IN PREMATURE WEAR OR DAMAGE TO
COMPONENTS OF THE ENGINE.

1001120074-A

Figure 6-4. Engine Oil Operation Chart - GM

6-10 – JLG Lift – 3121258

 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE

NOTICE:

MACHINE OPERATION USING NON-JLG APPROVED

ENGINE OIL OR OPERATION OUTSIDE OF
THE TEMPERATURE BOUNDARIES OUTLINED IN
THE "ENGINE OIL OPERATION CHART" MAY
RESULT IN PREMATURE WEAR OR DAMAGE TO
COMPONENTS OF THE ENGINE.

1001120075-A

Figure 6-5. Engine Oil Operation Chart - Kubota

3121258 – JLG Lift – 6-11

 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE

5 3 5
4

2 9
7
5 6,8 5

Figure 6-6. Operator Maintenance and Lubrication Diagram

6-12 – JLG Lift – 3121258

 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE

6.3 OPERATOR MAINTENANCE

NOTE: The following numbers correspond to those in Figure 6- LUBRICATION INTERVALS ARE BASED ON MACHINE OPERATION
6., Operator Maintenance and Lubrication Diagram. UNDER NORMAL CONDITIONS. FOR MACHINES USED IN MULTI-SHIFT
OPERATIONS AND/OR EXPOSED TO HOSTILE ENVIRONMENTS OR CON-
DITIONS, LUBRICATION FREQUENCIES MUST BE INCREASED ACCORD-
Table 6-9. Lubrication Specifications.
INGLY.
KEY SPECIFICATIONS
1. Swing Bearing
BG* Bearing Grease (JLG Part No. 3020029) Mobilith SHC 460.
HO Hydraulic Oil. API service classification GL-4, e.g. Mobilfluid
424.
EPGL Extreme Pressure Gear Lube (oil) meeting API Service Clas-
sification GL-5 or Mil-Spec Mil-L-2105.
MPG Multipurpose Grease having a minimum dripping point of
350° F (177° C). Excellent water resistance and adhesive
qualities, and being of extreme pressure type.
(Timken OK 40 pounds minimum.)
EO Engine (crankcase) Oil. Gas - API SF, SH, SG class, MIL-L-
2104. Diesel - API CC/CD class, MIL-L-2104B/MIL-L-
2104C.
Lube Point(s) - Remote Fitting
*MPG may be substituted for these lubricants, if necessary, but service
Capacity - A/R
intervals will be reduced.
Lube - BG
Interval - Every 3 months or 150 hrs of operation
Comments - Apply grease and rotate in 90 degree
intervals until bearing is completely lubricated

3121258 – JLG Lift – 6-13

 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE

2. Swing Bearing/Worm Gear Teeth

Lube Point(s) - Grease Fitting Lube Point(s) - Grease Fitting

Capacity - A/R Capacity - A/R
Lube - Lubriplate 930-AAA Lube - Mobil SHC 007
Interval - A/R Interval - A/R

DO NOT OVERGREASE BEARINGS. OVERGREASING BEARINGS WILL

RESULT IN DAMAGE TO OUTER SEAL IN HOUSING.

6-14 – JLG Lift – 3121258

 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE

3. Hydraulic Tank 4. Hydraulic Tank Return Filter and Breather

Interval - Change after first 50 hrs. and every 6 months or

300 hrs. thereafter.
Lube Point(s) - Fill Cap
Comments - For breather element, twist top to replace.
Capacity - 24.8 Gal. (93.9 L), 20.6 Gal. (77.9 L) to Full
Under certain conditions, it may be necessary to replace
Level; 17.8 Gal (67.4 L) to Low Level
both elements on a more frequent basis.
Lube - HO
Interval - Check Level daily; Change every 2 years or 1200
hours of operation.
Comments - On new machines, those recently over-
hauled, or after changing hydraulic oil, operate all sys-
tems a minimum of two complete cycles and recheck oil
level in reservoir.

3121258 – JLG Lift – 6-15

 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE

5. Wheel Drive Hub 6. Oil Change with Filter - Kubota

OIL LEVEL CHECK

AND FILL

Lube Point(s) - Level/Fill Plug

Capacity - 25.5 oz. (0.75 L)(1/2 Full)
Lube - EPGL
Interval - Check level every 3 months or 150 hrs of opera-
tion; change every 2 years or 1200 hours of operation
Lube Point(s) - Fill Cap/Spin-on Element
Capacity - 5.4 Quarts (5.1 L) w/Filter
Lube - EO
Interval - Check level daily; change every 500 hours or six
months, whichever comes first. Adjust final oil level by
mark on dipstick.

6-16 – JLG Lift – 3121258

 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE

7. Fuel Filter/Water Separator - Kubota 8. Oil Change with Filter - GM

Lube Point(s) - Fill Cap/Spin-on Element

Lube Point(s) - Replaceable Element Capacity - 3.1 Quarts (3 L) w/Filter
Interval - Every year or 600 hours of operation Lube - EO
Interval - Check level daily; change every 500 hours or six
months, whichever comes first. Adjust final oil level by
mark on dipstick.

3121258 – JLG Lift – 6-17

 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE

9. Charge Filter 6.4 TIRES & WHEELS

Tire Replacement
JLG recommends a replacement tire be the same size, ply and
brand as originally installed on the machine. Please refer to the
JLG Parts Manual for the part number of the approved tires for a
particular machine model. If not using a JLG approved replace-
ment tire, we recommend that replacement tires have the follow-
ing characteristics:

• Equal or greater ply/load rating and size of original

• Tire tread contact width equal or greater than original
• Wheel diameter, width, and offset dimensions equal to
the original
• Approved for the application by the tire manufacturer
(including inflation pressure and maximum tire load)

Unless specifically approved by JLG Industries Inc. do not

replace a foam filled or ballast filled tire assembly with a pneu-
matic tire. When selecting and installing a replacement tire,
ensure that all tires are inflated to the pressure recommended
Interval - Change after first 50 hrs. and every 6 months or by JLG. Due to size variations between tire brands, both tires
300 hrs. thereafter. on the same axle should be the same.
Comments - Remove the engine tray retaining bolt and
pull out engine tray to gain access.

6-18 – JLG Lift – 3121258

 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE

Wheel and Tire Replacement mounting stud holes in the wheels. The proper procedure for
attaching wheels is as follows:
The rims installed on each product model have been designed 1. Start all nuts by hand to prevent cross threading. DO
for stability requirements which consist of track width, tire pres- NOT use a lubricant on threads or nuts.
sure, and load capacity. Size changes such as rim width, center
piece location, larger or smaller diameter, etc., without written 2. Tighten nuts in the following sequence.
factory recommendations, may result in an unsafe condition
regarding stability.

Wheel Installation
6 1
It is extremely important to apply and maintain proper wheel 9
mounting torque. 4
3
8
2 7
WHEEL NUTS MUST BE INSTALLED AND MAINTAINED AT THE PROPER 5
TORQUE TO PREVENT LOOSE WHEELS, BROKEN STUDS, AND POSSI-
BLE DANGEROUS SEPARATION OF WHEEL FROM THE AXLE. BE SURE
TO USE ONLY THE NUTS MATCHED TO THE CONE ANGLE OF THE
WHEEL.
3. The tightening of the nuts should be done in stages. Fol-
Tighten the lug nuts to the proper torque to prevent wheels from
lowing the recommended sequence, tighten nuts per
coming loose. Use a torque wrench to tighten the fasteners. If
wheel torque.
you do not have a torque wrench, tighten the fasteners with a
lug wrench, then immediately have a service garage or dealer 4. Wheel nuts should be torqued before first road use and
tighten the lug nuts to the proper torque. Over-tightening will after each wheel removal. Check and torque every 3
result in breaking the studs or permanently deforming the months or 150 hours of operation.

3121258 – JLG Lift – 6-19

 SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE

Table 6-10. Wheel Torque Chart 6.5 SUPPLEMENTAL INFORMATION

TORQUE SEQUENCE The following information is provided in accordance with the
1st Stage 2nd Stage 3rd Stage requirements of the European Machinery Directive 2006/42/
40 ft lbs (55 Nm) 95 ft lbs (130 Nm) 170 ft lbs (230 Nm) EC and is only applicable to CE machines.
For electric powered machines, the equivalent continuous A-
Weighted sound pressure level at the work platform is less
than 70dB(A)
For combustion engine powered machines, guaranteed
Sound Power Level (LWA) per European Directive 2000/14/
EC (Noise Emission in the Environment by Equipment for
Use Outdoors) based on test methods in accordance with
Annex III, Part B, Method 1 and 0 of the directive, is 104 dB.
The vibration total value to which the hand-arm system is
subjected does not exceed 2,5 m/s2. The highest root mean
square value of weighted acceleration to which the whole
body is subjected does not exceed 0,5 m/s2.

6-20 – JLG Lift – 3121258

 SECTION 7 - INSPECTION AND REPAIR LOG

SECTION 7. INSPECTION AND REPAIR LOG

Machine Serial Number _______________________________________

Table 7-1. Inspection and Repair Log

Date Comments

3121258 – JLG Lift – 7-1

 SECTION 7 - INSPECTION AND REPAIR LOG

Table 7-1. Inspection and Repair Log

Date Comments

7-2 – JLG Lift – 3121258

 TRANSFER OF OWNERSHIP
An Oshkosh Corporation Company

To Product Owner:
If you now own but ARE NOT the original purchaser of the product covered by this
manual, we would like to know who you are. For the purpose of receiving safety-related
bulletins, it is very important to keep JLG Industries, Inc. updated with the current
ownership of all JLG products. JLG maintains owner information for each JLG product
and uses this information in cases where owner notification is necessary.
Please use this form to provide JLG with updated information with regard to the
current ownership of JLG products. Please return completed form to the JLG Product
Safety & Reliability Department via facsimile or mail to address as specified below.
Thank You,
Product Safety & Reliability Department
JLG Industries, Inc.
13224 Fountainhead Plaza
Hagerstown, MD 21742
USA
Telephone: +1-717-485-6591
Fax: +1-301-745-3713

NOTE: Leased or rented units should not be included on this form.

Mfg. Model: _______________________________________________________________

Serial Number: ____________________________________________________________

Previous Owner: ___________________________________________________________

Address: _________________________________________________________________

_________________________________________________________________________

Country: _________________________ Telephone: (_______) ____________________

Date of Transfer: _________________________________

Current Owner: ____________________________________________________________

Address: _________________________________________________________________

_________________________________________________________________________

Country: _________________________ Telephone: (_______) ____________________

Who in your organization should we notify?

Name: ___________________________________________________________________

Title:____________________________________________________________________
 Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417
3121258

JLG Worldwide Locations

JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS
P.O. Box 5119 Rua Eng. Carlos Stevenson, Bentley House Z.I. de Baulieu
11 Bolwarra Road 80-Suite 71 Bentley Avenue 47400 Fauillet
Port Macquarie 13092-310 Campinas-SP Middleton France
N.S.W. 2444 Brazil Greater Manchester +33 (0)5 53 88 31 70
Australia +55 19 3295 0407 M24 2GP - England
+33 (0)5 53 88 31 79
+61 2 65 811111 +55 19 3295 1025 +44 (0)161 654 1000
+61 2 65813058 +44 (0)161 654 1001

JLG Deutschland GmbH JLG Equipment Services Ltd. JLG Industries (Italia) s.r.l. Oshkosh-JLG Singapore Technology
Max-Planck-Str. 21 Rm 1107 Landmark North Via Po. 22 Equipment Pte Ltd
D - 27721 Ritterhude - Ihlpohl 39 Lung Sum Avenue 20010 Pregnana Milanese - MI 29 Tuas Ave 4,
Germany Sheung Shui N. T. Italy Jurong Industrial Estate
+49 (0)421 69 350 20 Hong Kong +39 029 359 5210 Singapore, 639379
+49 (0)421 69 350 45 (852) 2639 5783 +39 029 359 5845 +65-6591 9030
(852) 2639 5797 +65-6591 9031

Plataformas Elevadoras JLG Sverige AB

JLG Iberica, S.L. Enkopingsvagen 150
Trapadella, 2 Box 704
P.I. Castellbisbal Sur SE - 176 27 Jarfalla
08755 Castellbisbal, Barcelona Sweden
Spain +46 (0)850 659 500
+34 93 772 4700 +46 (0)850 659 534
+34 93 771 1762

www.jlg.com