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MacGregor Cranes
MacGregor Cranes
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MacGregor Cranes
MacGregor Cranes
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Juan Javier
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Omskéldsvik 5° ~, Cargotec Sweden AB MacGregor Cranes February, 2010 The Original Manufacturer of HAGGLUNDS Cranes Cargotec Sweden AB MacGregor Cranes Siégatan 4G. SE-891 85 ORNSKOLDSVIK Sweden Telephone +46 660 29 40 00 Fax +46 660 13977, Your ret Ourref To whom it may concern Assembly and installation manual for NI Gws382 Project No.: 2/07071.02LMW-1 Cranes type: GL4528.2/4030.8-2 (Crane ~ 1, 2&3) This file contains important delivery documents and necessary drawings for your crane commissioning work. The file should be forwarded to the responsible person for this commissioning, We would also like to draw your attention to the importance of foundation flatness and tensioning of foundation studs, see documents M 2020-035 E, 625/1467 E and drawing "Slewing bearing yard mount" in section mechanical assembly drawings. Note that document 625/1467 E and protocols in M 2020-035 E should be returned to our service division after being duly signed. Ifyou have any questions about the commissioning work or the content in the file, please contact our Service Division. Yours sincerely, Eva-Lisa Martinson Cargotec Sweden AB MacGregor Cranes Technical Documentation Services, STS Competence Centre Cranes, Service Division Lwpdatalassembly.detbrey tan ach. doeMacGREGOR ASSEMBLY AND INSTALLATION MANUAL MacGREGOR Ref Shipyard Hull No/Ship Wenchong SY Gws382 MacGREGOR Project No. Shipowner ‘Customer Reference 2/07071.02LMW-1 Tien Heyenga Document description Specification no Rev. |Crane no Technical data 2/07071.02LMW-1 a 1 1 Technical data 2/07071.02LMW-2 - 2.3 General arrangement 189 6548, E 1,2,3 2| Jib parking arrangement 391 0730 c 1 lib parking arrangement 301 0731 B 2.3 (Crane arrangement 3 }GL4528,2/4030.8-2 391 2812 : 1 |GL.4528,2/4030.8-2 301 2813 : 2.3 Order specification 490 6194 J 1,2,3 4 ‘Loose gear specification 1000000789 - 1,2,3 5 ‘Assembly Instructions 625/1321.33 E 9 1,2,3 6| Handling, Installation and Maintenance of Steel Wire Ropes cee a ue Hydraulic Oll Tank 5:302.16 E e 1,2,3 Welding instruction 7 Welding of the crane foundation to the ship's pedestal and inspection szo20. before lifting on board the Oe ieeae "0 aaa crane or twin platform Rust protection of components and Me587-1E 7 1,2,3 fastening elements, Tensioning/Tightening of the Slewing Bearing Mounting 7625/1467 E ' 1,2,3 8 Studs/Bolts Mounted at the Yard Rope Reeving Diagram 6216.91 E a 1,23 9 Lubricants for Deck Machinery 6.421.40E d 1,2,3 10) Lubricating Chart, crane PMS51 1728-E00 a fe 11 Preserving Hydraulic Slewing lcraneel 625/1388.13 E b 1,2,3 12) Assembly and spare part kit 489 5017-801 F 1,2,3 13 *) Document to be returned to MacGREGOR Cranes after being duly signed. Page 1 (3) ‘Gargotec Sweden AB ‘aess TTalophone Taian MacGREGOR Cranes ‘SE-S91 85 ORNSKOLOSVIK 48666029 40.00 +48.660 13077, SwedenMacGREGOR ASSEMBLY AND INSTALLATION MANUAL 2/07071.02LMW-1 Tien Heyenga MacGREGOR Ref ‘Shipyard Hull No/Ship Wenchong SY Gws3e2 MacGREGOR Project No. Shipowner Customer Reference Tools 14 Mechanical Assembly Drawings 15 Foundation with column 189 7205-801 - 1 Foundation with column 189 7229-801 A 2 Foundation with column 189 7435-801 : 3 |Slewing bearing, yard mounting 391 1406-801 - 1,2,3 Crane jib, yard mounting 489 5409-801 c 1.2.3 Ladder mounting 490 3651-801 - 1,2,3 Ladder mounting, crane house 390 4168-801 - 1,2,3 Mounting foot way 389 1442-801 D 1,2,3 Rope ladder mounting 390 8373-801 A 1 Rope ladder mounting 390 7031-801 A 2,3 Platform mounting 288 1875-801 A 1,2,3 Slip-ring device assembly 289 3292-801 : 1,2,3 Waring signs plac. foundation 287 9758-801 : 1,2.3 Hydraulic Assembly Drawings 16 | Hydraulic circuit 289 5932 : 1.2.3 Electrical Assembly Drawings 17 EI. specification 490 6941-801 B 1 El. specification 490 6941-802 B 2 El. specification 490 6941-803 B 3 Electrical system 324.2049 : 1 Electrical system 324 2050 : 2 Electrical system 324 2051 A 3 Power/Cable connection 324 1707 B 1,2,8 Slip-ring device 314 3985-801 B 1.2.3 El, inst. jib light (pack) 124 0621-801 A 1,2,3 El, inst. warming light crane top (pack) 124 0654-801 - 1,2,3 El. inst. warning light ib top (pack) 124 0652-801 A 1,2,3 El. inst. emergency stop pedest. (pack) 124 0335-801 c 1.2.3 Miscellaneous 18) Limit switches in hoisting and luting winch system 6.320.350 E d 4,2,3 *) Document to be returned to MacGREGOR Cranes after being duly signed Page 2 (3) Targoiec Sweden AB ‘daross Telephone Telefax MacGREGOR Crones SE-01 85 ORNSKOLOSVIK y4ee60"294000 +48 66019977 ‘SwedenMacGREGOR ASSEMBLY AND INSTALLATION MANUAL 2107071 .02LMW-1 Tien Heyenga MacGREGOR Ref Shipyard Hull No/Ship Wenchong SY Gws3e2 MacGREGOR Project No. Shipowner Customer Reference ‘Speed adjustment CC2000 414.6834 B Peer ao) Multi SWL function 424.0441 B 1,2,3 Pressure cut-off instruction 489 3770 c 4,23 Plussing instruction 490 3741 D 123 Instruction for oil venting equipment on | slewing gear box ee ola 7 1,2,3 Marking instruction 987 7704 E ft Measuring Procedure for Wear in | Slewing Bearings 6625/1579 E h 1.23 Absolute Encoder Calibration _ 6.03.46 E a | 123 Emergency lowering in case of complete power failure... ene U 1.2.3 | 20 *) Document to be returned to MacGREGOR Cranes after being duly signed. Page 3 (3) argos Sweden AB Toss Taphone Tawar itacGREGOR Cranes SeSoits onNsKOLOSK ——tasb0"20 4000 «4886019877 ‘SwedenMacGREGOR TECHNICAL DATA, (2.001 E) 2107071.02LMW-1 rev: - 2010-02-03 TECHNICAL DATA GENERAL Type of crane 61.4528 2/4030.8-2 Work order 2107071.02LMW-1 Serial number 62508120 - CRANE No. 1 Total weight: 53. ton ‘Type of current 3~60 Hz Supply voltage 440 -V Control voltage 230 -V MECHANICAL DATA Jib radius, high hook max 304 om Lifting height 4 8 om Lifting height K 30m BASIC DATA Hoisting | Hoisting | Jibradus | Jibradus | Hoisting | Hoisting | Luffingtime | Slewing speed capacity | capacity | Minimum | Maximum | speed | speed | Max —min radius Part SWL. low | high (ton) (ton (m) (my __| (m/min) | (enimin) (sec) (revimin) 45, 18, 43 28.2 22 35, : O7 40, 16 43. 30.8. 22. 35, 2 Or The Original Monufacturer of HAGGLUNDS Cranes 16)TECHNICAL DATA (2.001 €) 2107071.02LMW-1 rev: - 2010-02-03 ELECTRICAL DATA MAIN ELECTRICAL MOTOR ‘Type of frequency Rated power, cont. ‘Speed Rated power, $6 15% int. Rated vollage Starting current GEAR BOX DATA GEAR BOX Gear ratio Speed FEED AND CONTROL CIRCUIT ELECTRICAL MOTOR Type of frequency Rated power, 2-pole Speed, 2-pole Starting current, 2-pole FEED PUMP Displacement No 390 5128-801 3~60 Hz 184 kW 1788 revimin No 390 3433-801 No 289 3657-801 No 388 1669-801 294 kW 440 Vv ~ 710 A 602 2584 revimin 3-60 Hz 26 kW 3350 revimin ~ 194A 49.1 om*irev, = The Original Manufacturer of HAGGLUNDS Cranes 2(6)MacGREGOR TECHNICAL DATA (2.001 €) 2107071,02LMW-1 rev: - 2010-02-03 HYDRAULIC DATA — HOISTING CIRCUIT PUMP Displacement MOTOR, HOISTING Displacement HYDRAULIC DATA ~ LUFFING CIRCUIT PUMP Displacement MoTOR Displacement HYDRAULIC DATA — SLEWING CIRCUIT PUMP Displacement MOTOR Displacement WIRE ROPE Wire rope, hoisting winch Wire rope, luffing winch OIL VOLUME / OIL FILLING ll tank Planetary gear box Hoisting winch gear Luffing winch gear No 289 1833-801 (2x) 125 cm*rev. No 188 1243-801 Vg 107-0 cmifrev. No 289 1833-801 (1x) 125 cmifirev, No 188 1221-801 106.7 cm*#rev. No 289 1834-801 (1x) 125 cm’frev. No 188 1223-801 (3x) 56.1 omiirev, 9.34 mm x 284.5m No 391 1300-808 32 mm x 223 m No 391 2087-801 560 tres 14.0 iitres (x3) 175 fires 95 Itres The Original Manufacturer of HAGGLUNDS Cranes 36)MacGREGOR TECHNICAL DATA (2.001 €) 2107071.02LMW-1 rev: - 2010-02-03 Switches in Hoisting and Luffing Winch Systems Basic Limit Switches - see instruction 6.320.350 E Ton | Max. jib outreach | outreach «my (mn) eB 43 282 40 2 30,8 Basic limit switches luffing winch Cams] Cam | Jib Speed | Maxjib] Force [ Speed | Minjib | Angle | Values oflimits | degrees| parking | reduce, joutreach| limitation | reduce, /outreach| encoder| for lufing wire pos. | luffing out | (m) | for parking |_luffing in | “am (degree)| Approx (mm) Postion Apex ny] | (rm) A | Bsp | B D cspr | cc AT BT —— |_| degrees | Li | 30 | 2,00 0,00 | 128 | Ls] 100 31 42,30 | 328 | BL3_| 60 308 T_T [4881 | 359 | | BL2_| 100 203 [82.12 | 518 BL4_| 30 73 |__| 2379 27 BLS | 30_ - 43 [24441 248 | _ 195,97 | 1064 | 16 “Second layer Dimension AT and AL to be measured from the drum flange on empty drum side. Dimension BT and BL to be measured from the drum flange on full drum side, second layer. Safety limit switches — luffing winch Safely] Cam | Hoisting | Max outreach, | Min. outreach, | Angle encoder | Values of limits cams | degrees | capacity (ton)| stop.safety cams | stop. safety for luffing wire (m) cams (m) | (mm) BL(X) Pp 6 degrees AT BT Ble |__175 a 284 [97.58 593, Dimension AT and AL to be measured from the drum flange on empty drum side. Dimension BT and BL to be measured from the drum flange on full drum side. The Original Manufacturer of HAGGLUNDS Cranes 416)MacGREGOR TECHNICAL DATA (2.001 E) 2107071.02LMW-1 rev: - 2010-02-03 Limit switches, high hook — luffing winch Cams [Cam degrees] Speed reduce | Maxib Stop imit_| Angle encoder | Values of mits luffing out (m) degrees for luting wire Approx. (m) (am) Espr E AT BT Bir 700 285 588 35 BLS 304 5961 at Dimension AT and AL to be measured from the drum flange on empty drum side. Dimension BT and BL to be measured from the drum flange on full drum side. Limit switches - hoisting winch [Cams| Cam Empty drum limit, Speed reduce,| Speed Fulldrum | Angle | Values of | degrees] stop position. Atleast | empty drum | reduce, full limit, | encoder. | limits for three locking tums or | Approx.(m) | drum —_| stop position hoisting tank top. (m) Approx.(m) | (m) wire (rm) K spr K H spr H degrees | AL_BL BAT | 30 30, 7 128 IBH2 | 40 ~ 278 IBHS | 40 55 IBH4 | 30 & 1122 Second layer Limit switches , high hook - hoisting winch ‘Cams [Cam degrees|Speed reduce switch] Preventing jib] towards jib top | from touching ‘Approx. (m) ling block: F spr Fds BHS 80, 25 [Detector switch The Original M Manufacturer of HAGGLUNDS Cranes 516)MacGREGOR TECHNICAL DATA (2.001 E) 2107071.02LMW-1 rev: - 2010-02-03 AutoLoadstep GL4528,2/4030.8-2 val Min outreach ware limit (limit switch) Software limi 45 Max outreach (limit switch) 40 30 B-- 20 43 10 20 282 308° m Load area diagram The Original Manufacturer of HAGGLUNDS Cranes 616)MacGREGOR TECHNICAL DATA (2.001 E) 2107071.02LMW-2. rev: - 2010-02-03 TECHNICAL DATA GENERAL Type of crane 614528.2/4030.8-2 ‘Work order 2107071.02LMW-2 Serial number 62508121- CRANE No. 2 62508122 - CRANE No. 3 Total weight: 53 ton Type of current 3~60 Hz ‘Supply voltage 440 V Control voltage 230 V MECHANICAL DATA Jib radius, high hook max 304 om Lifting height H aom Lifting height K 35m BASIC DATA Hoisting | Hoisting] Jibradus ] Jib radius | Hoisting | Hoisting | _Luffing ime | Slewing speed capacity | capacity | Minimum | Maximum | speed | speed | Max min radius Part SWL. low | high (ton) (ton) (m) (m) | (r/min) | (r/min) (sec) (revimin) 45, 18 43 28.2 22 35 ~ O7 40. 16 43 30.8 22. 35 e OF The Original Manufacturer of HAGGLUNDS Cranes 16)MacGREGOR ‘TECHNICAL DATA (2.001 E) 2107071,02LMW-2 rev: - 2010-02-03 ELECTRICAL DATA MAIN ELECTRICAL MOTOR No 390 5128-801 Type of frequency 3~60 Hz Rated power, cont 184 kW Speed 1788 revimin Rated power, $6 15% int. 294 kW Rated voltage 440 Vv Starting current 710 A GEAR BOX DATA GEAR BOX No 390 3433-801 Gear ratio i= 0.692 Speed 2584 revimin FEED AND CONTROL CIRCUIT ELECTRICAL MOTOR No 289 3657-801 Type of frequency 3-60 Hz Rated power, 2-pole 26 kW ‘Speed, 2-pole 3350. revimin Starting current, 2-pole 194A FEED PUMP No 388 1669-801 Displacement 49.1 omiirev, The Original Manufacturer of HAGOLUNDS Cranes 216)TECHNICAL DATA (2.001 E) MacGREGOR 2107071.02LMW-2 rev: - 2010-02-03 HYDRAULIC DATA — HOISTING CIRCUIT PUMP Displacement MOTOR, HOISTING Displacement No 289 1833-801 125 No 188 1243-801 Vg 107-0 HYDRAULIC DATA - LUFFING CIRCUIT PUMP Displacement MOTOR Displacement No 289 1833-801 125 No 188 1221-801 108.7 HYDRAULIC DATA — SLEWING CIRCUIT PUMP. Displacement MOTOR Displacement WIRE ROPE Wire rope, hoisting winch Wire rope, luffing winch No 289 1834-801 125 No 188 1229-801 56.4 34 mm x 294.5 No 390 8946-804 032 mm x 223 m No 391 2087-801 OIL VOLUME / OIL FILLING Oil tank 560 Planetary gear box 14.0 Hoisting winch gear 175 Lutfing winch gear 95 (2x) cmitev. ome. (1%) cmirev. AQ FM om'irev. (1x) om’ rev. (3x) om'rev. litres litres (x3) litres litres The Original Manufacturer of HAGGLUNDS Cranes 36)MacGREGOR TECHNICAL DATA (2.001 &) 2107071.02LMW-2 rev: - 2010-02-03 Limit Switches in Hoisting and Luffing Winch Systems Basic Limit Switches - see instruction 6.320.350 E Ton | Mini] Max. jb outreach | outreach (ny (m) a5 43 282 a | 43 308 Basic limit switches luffing winch Cams] Cam ] Jb] Speed [Maxjb] Fore | Speed | Minjib | Angle | Values of imis degrees| parking | reduce, outreach] limitation | reduce, outreach|encoder| for luting wire pos. | lufing out | (m) [for parking tufing in (mm) (degree)]Approx.(m) position [Approx (m)}_ (m) (rm) a | Bspr | B o | cspr | c AT BT degrees| Bu | _a0 | 200 0,00_| 125 BLE 400 31 42.30 | 328. jas | 60 308 48,81 | 359 BL2—|—100 Zs 22.12 | 518 fla | 30, 73 237.97 27 us| 30 a3 [24.1 248, 19597 | 1064 | _16 ~ Second layer Dimension AT and AL to be measured from the drum flange on empty drum side, Dimension BT and BL to be measured from the drum flange on full drum side, second layer. Safety limit switches — luffing winch ‘Safely ] Cam | Hoisting | Max outreach, | Min, outreach, | Angle encoder | Values of mits cams | degrees | capacity (ton)| stop safety cams | stop. safety for luffing wire (m) ‘cams (m) (mmm) BL (x) Pp G degrees ATs: ‘BLO 175 40 284 97,58 593) Dimension AT and AL. to be measured from the drum flange on empty drum side. Dimension BT and BL to be measured from the drum flange on full drum side. The Original Monufacturer of HAGGLUNDS Cranes 46)MacGREGOR TECHNICAL DATA (2.001 &) 2107071.02LMW-2 rev: - 2010-02-03 Limit switches, high hook — luffing winch Tams [Cam degrees] Speed reduce] Maxjibstoplimit ] Angle encoder | Values of imits lutfing out (m) degrees for luffing wire Approx. (m) (mm) E spr E AT BT BLT 100, 28,9 28 88 Eo BL 100 304 59,61 ait Dimension AT and AL to be measured from the drum flange on empty drum side Dimension BT and BL to be measured from the drum flange on full drum side. Limit switches - hoisting winch Cams] Cam ] Emplydrumimit, |Speedreduce] Speed | Fulldrum | Angle | Values of [degrees| stop position. Atleast | empty drum | reduce, full limit, | encoder. | limits for three locking turns or | Approx.(m) | drum —_| stop position hoisting tank top. (m) Approx.(m)] (rm) wire (mm) Kspr K Hspr H degrees | AL BL IBHT_| 30 35 128 [BH2_| 40 25 [BH | 40 55 [BH4 [30 3 oe 208,7 “) “) Second layer Limit switches , high hook - hoisting winch Cams [Cam degrees |Speed reduce switch) Preventing jb towards jib top| from touching ‘Approx. (m) lifting biock F spr F ds BH ED 25 BHE 60. Detector switch The Original Manufacturer of HAGGLUNDS Cranes 5(6)MacGREGOR TECHNICAL DATA (2.001 E) 2107071.02LMW-2 rev: - 2010-02-03 AutoLoadstep GL4528.2/4030.8-2 Load Ton | Min outreach (limit switch) ‘Software limit 45+ Max outreach (iit switeh) 40--- Outreach ae wv 2 282 308m Load area diagram The Original Manufacturer of HAGGLUNDS Cranes 66)rf Markus Séderstrtin 2 tin Sea smo | meee sen) Line of saht= om (Souas) |_| a eS EST + 97 19| General Arrangement 2600 TEU Ton oT 7 189 6548Jib support yard supply), see sheet 2 Parking angle = 0° i * 12360 Jib strapped to jib support according to "Principle drawing for securing of block’, drawing 490 3677 (yard supply). a 20380 fre m B.L. (at center line ship) 23500 from center line crane (frame 202) | — as . Greasing of wire sheaves fo be done from crane / r | house top according to drawing 391 0307. | ' i Ay TITTIT TT chert iH DB. 5 240 © 245 oa = Parking arrangement F acGREGOR | ane no. 1 i Drawn by ‘Year Week [Dwg No. ‘ & I Markus Sddersttém o738| 3910730 st Lt boot Ya toee Approx. 1200 1B IE $$$ [| | [Tt | wood i N ; 7 ‘, rT LB o \ 8 Forces on jib support at sea stowing. . ‘ NI i db 7 a Fv=175 kN ipl 15 3 Fu= 4475 KN a San | alll -—- - He i 500 1 { | | ee re i. | —Fa ! | 400 i 1 400 | | 2587 2574 ‘Section A-A ‘Section B-B l (Jib profile) (Jib profile) -— ‘Deseription (Engiish) Scate Parking arrangement ie e crane no. 1 2 i ‘Year Week [Dwg No. Revnd [No of ft i a o738| 3910730 Ci2Farag v= Parking angle > 4° —~ Jib strapped to jib support according to "Principle drawing for securing of block", drawing 490 3677 (yard supply). _ yr — cosy ctv seams ene tomcone house top according to drawing 391 0307. Crane no. 2 Jib support (MGC supply) Parking angle -1.5° Jib strapped to jib support according to "Principle drawing for securing of block", drawing 490 3677 (yard supply). Jib extension (MGC supply) according to drawing 391 0832 (valid for crane 2 & 3). Parking arrangement MacGREGOR MacGREGOR crane no. 2&3 Tam aa Wa [Boo i Markus Séderatém 391 07314 5 6 TOL. SYSTEM [General tol, for dimensions ACC. TO 1S0_lusenining 50 2768 tot-cl etding 130 13020 tol-et Therm cut 150 9013 391 2087-801 | ———— Lifting block ——_ 288_1424~803 ! a ————— i Gee \ Light 124 0621-801 = Ladder rounting, crane house 390 4168-801 Rope lader mounting 390 8373-801 C Mountin, foot wa 389 1442-801 : Crane jb, yard mounting 490 5409-801 Warningsign plac. foundation (English) 287 9758-801 Ladder rounting 490 3651-801 S| Sliprin device assembly 289 3292-801 z Bolt circle 62558 _98xM39 S| | Slewing bearing yord mounting 391 1406-801 SI} | El inst,emergency stop (pedestal) 124 0335-801 Article. [writen (om tng) Dinwntons Description (Engi) ae do ear WE OSSETFTER TESTI isan Crane no. 1 Rope reeving diagram 6.21691 Séren Gidlund 08 49 |Crane_arrangement 1:100 — [Deacriptton Town Tanguage) Fight kg MacGREGOR TiaiTer dreving We 391 0875Reference ° 2/07060,01 391 0875 Slewini ELins 1 Crane no. 2-3 391 1406-801 El,inst, jib light 0621-801 Ladder nounting, crane house 390 4168-801 Rope ladder mounting 390 7031-801 Mounting foot wa 389 _ 1442-801 Crane jib, yard mounting 490 5409-801 Ladder mounting 24 0335-801 borvteg ke 57 Ss Teaion ao Sony a ar FTO TERT Foo Rope reeving diagram 6.216 91E Soren Gidlund og 49 |Crane_arrangement a Warning sign plac. foundation (English) Slipring device assembly 287 9758-801 490 3651-801 289 3292-801 Lifting block 288 1424-803 Tee [oy tie Decripton om tno) we |Z] artete we — Dimenstone Deveripton (xg ~ 3 MacGREGOR‘eon [aa tao aw r veLs06y pee ee60 | sv ‘6086. t oo nests 80 Tt Tt — ‘oi enus| Loe-peleo6r | ¢ 7 fe ee | gr eius| 908-rel9 06% | z 124-80 sz9) | 9} etus | S08-V619 06% | _F ~ [oar 0 sz9 vay) vosrelooey |p | e2i 80$20 91 3u) e0s-v619 06 | € = Si Bu! 208-619 06> |Z oo si 3u) 109-619 067 | envoy [pers etnoy ave | aro] VB ata co aan, wan Gaal zee SMO owe am wi ai ie 20 L0z07@| 10 LZ0z07e a ama | nan we | TRE | TaD | BBall iw |e a a SOL90g sngjoo Yysy —_jewe}x@ sno}OD Lise sar 0) Bupuoose juawyees soeuns youd 188 ‘uoyonusu Buoweyy $60 way 00g woonusu say Aoce ‘eBey0% jaiueD, OW JOON HOB A OFF Ov JOM 3H 08 A Ove Ov 010 pe07 aif ewwozuoH | | 1.0 peor w afyewozu0H| | 10 peoy w aifyewozuoy et snipes xen! |Loc/se — peol weezy 12 snipesxen| |LOv/s> peo wee /zeZ —smIpeEN XEN et Snipe uN, |L08/SE peo) WLe/ze snpesuw |Lop/sy peo weysey snipes uN wean ON BUN | | O1/600Z see, 148029 ON BIN | 01/6002 482A ZZL-OZL /BLL-911 80 SZ9 ON BIN — edh eueso yoaq! | » soetd z-s'6z0/426007 edi ouevo Yoaq| |¢-1 eseid —_Z-BOCOHIe'BZSETO edh} aueLD 8G | _ubis Bune | [ 400-8810 ose ubis ‘Bunyieny| [ 400-2810 06¢ ——_UBis Bune) 20-10 12002 @-$ G20E/LZSEDTT <8 COWIE BASFIO vss S109 YODsKO>N vot e500) YCOTUO- sh 009 289 zee bee SMO eOuaKoH vslL 7S Buswavay ET aa “owedus Det snes NOILVOISIDAdS YACHO. 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Every MacGREGOR deck crane is thoroughly checked and thus the work at the shipyard mainly consists in re-assembling the crane house, jib, sip~ ring unit, extra load handling equipment (if any) filing of hydraulic oil, and reeving the wire ropes. When receiving the crane at the shipyard, carefully check the completeness of the assembly parts against the packing list. ‘Make a note of the weights of the included parts from the packing list to make sure that sufficient lifting capacity is available before starting the installation, Carefully study the drawings provided with the assembly and delivery documents. Model designations MacGREGOR's single cranes are builtin sizes up to 45 tons lifting capacity (with heavy litt capacity up to 80 tons). The model designations denote the crane type, ltting capacity, and jib working radius: thus GL 3024-2 i.e, stands for: GL - single crane type GL 30 - lifting capacity, 30 tonnes 24 - maximum outreach, 24 metres -2 = two fall rigging Marking of cranes, see Fig. 1 The cranes are numbered according to the "General Arrangement” drawing, Ifa shipment comprises, say, S cranes, the cranes are numbered 1 to 5, inclusive, where No. 1 is the crane situated nearest to the bows, of the ship. Fig. 1. Markings on the crane. The Original Manufacturer of HAGGLUNDS Cranes 3 (14)MacGREGOR ASSEMBLY INSTRUCTIONS 625/1921.33 E rev.:g 2003-10-06 Operations that may be performed by the shipyard personnel acting on their own responsibility Quayside assembly + Assembling crane house accessories + Assembling jib accessories + Cleaning contact surfaces Onboard assembly ~ Welding foundation to deck = Electric installation work in foundation column ~ Slip-ring unit installation = Mounting erane house + Mounting jib ~ Electrical installation + Preparations for reeving wire ropes = Lubrication + Filling hydraulic oil Operations that must be supervised by a MacGREGOR Cranes service engineer during final checkout ~ Start of crane = Reeving the wire ropes = Checking limit switch functions = Overload test ‘Caution! It is forbidden to operate the crane before a MacGREGOR Cranes’ supervisor has carried out fi- nal adjustments. Recommended order of assembly Introduction Preparations for the quayside and onboard assembly are of crucial importance for the rapid and efficient execution of the assembly. ‘The suggestions given here are for general guidance only; the ultimate decision how the work is to be actually carried out rests with the responsible fore- men of the shipyard. Look up the weights of foundation, twin platform, crane houses, and jibs to make sure that sufficient lifting capacity is available, Welding of foundation, see Fig. 2 1. Weld the foundation in place on the deck. Note! Important to follow our separate welding instruction M 2020-035E "Welding of the Crane Foundation to the Ship's Pedestal and Inspection before Lifting on Board 2. Install ladders and platforms, it provided. 3. Arrange for electrical power supply to the slip- rings. Pull in the supply cables to a height of approx. 1 metre above the upper edge of the foundation. Place the slip-ring unit in the foundation, 4, Erect a suitable scaffolding around the foundation to facilitate assembly and mounting of crane jib. Preparatory quayside assembly Crane house, standard type, see Fig. 3 5. Install protective loops under operator's cab, it removed during transportation 6. The ladder, which later is installed in the upper part of the foundation may be temporarily put in the crane house Crane house accessories, if provided, see Fig. 3 7. Assemble outside platforms and ladders on crane house. 8. Install extra worklights on crane house. The Original Manufacturer of HAGGLUNDS Cranes 5 (14)MacGREGOR ASSEMBLY INSTRUCTIONS. 626/1921.33 E rev. g 2003-10-06 Raising the crane house from the horizontal to the vertical position ~ Fasten lifting ropes to the lifting eyes on the crane house. See Fig. 5. + Lift crane house free of the floor, see Fig. 6. - Lower crane house on to wooden gratings, see Fig. 7. Note! ‘The lifting ropes must be chosen with an appropriate safety factor and of the correct length, ‘The ropes must be attached to the crane house in such a manner that the paintwork is not damaged. Wood or rubber protection pieces should be used if necessary. Sott slings should be given preference. Fig. 5. Fasten lifting ropes. Fig. 6. Lifting crane house {ree of the floor. Fig. 7. Lower crane house on to ‘wooden gratings. The Original Manufacturer of HAGGLUNDS Cranes 7(14)MacGREGOR ASSEMBLY INSTRUCTIONS. 625/1921,33 E rev:g 2003-10-06 Assembling jib 18. Clean the jib bearing bracket surfaces on jib and ‘orane house. Mating surfaces must be clean and free from rust, see Fig. 10. 419. Fit four guide pins on the jib end (packed with foundation screws). The guide pins must after mounting be removed with a socket wrench. See drwg. "ib mounting’, see Fig, 11 20. To facilitate installation, the jibs should be suspended ata suitable angle. Put the jib bearing housing in positon so as to facilitate the mounting ofthe crane, Liftthe erane jb on board and install it in the correct position. Support the jibs provisionally or place them on their parking cradles, Lubricate the crane and fil hydraulic oll according to the Lubricating Chart Fig. 10. Assembling jib and stip-ring unit. Fig. 11, Crane ji. The Original Manufacturer of HAGGLUNDS Cranes 914)MacGREGOR ASSEMBLY INSTRUCTIONS 625/1921.33 E rev.:g 2003-10-06 Final checkout When the installation has been completed, lubricate the crane according to the Lubricating Chart on the inside of the crane house. The assembly is then rounded off by a final check and adjustment of all limit valves, a comprehensive function test, and an overload test. After installation follow the maintenance chart itrespective of whether the crane is in operation or not Important! Tighton the wire rope locking clamps and secure the wire rope thimbles. Tighten all slewing bearing screws. The torque values are stated on the drawing "Slewing bearing mounting”. The tightening torque values are also stated in the instruction "Tightening Torques”. Note! All slewing bearing screws mounted at the yard should be retightened after the overload test and the Document 625/1467 E "Tightening Torque for the Slewing Bearing Mounting Bolts/Studs Mounted at the Yard” should be returned to our service depart- ment ater duly signed The Original Manufacturer of HAGGLUNDS Cranes 11044)MacGREGOR ASSEMBLY INSTRUCTIONS 625/1921.33 E rev.:g 2003-10-06 Onboard assembly (assembled crane) Mounting crane house Place loose assembly parts such as foundation bolts! studs, nuts, washers, slipring with accessories, limit switches (if applicable) etc. in the foundation [Caution - The foundation and the slewing bearing surfaces as well as the foundation lower side surface facing towards the washer must be clean and free from rust before assembly, - Flatness of foundation to be checked and recorded ‘according to separate instruction, M 2020-035. Protocol to be handed over to start-up engineer. 23, 24 ‘Check that all foundation mounting screws can be assembled without difficulty. If they do not fit, you must not jack out the slewing bearing or the foundation mounting ring. Mount the uts/studs so the markings are visible. See Fig 15. Lubricate the foundation mounting screws and washers. Prestressing forces/tightening torques and lubrication/rust protection are specified in drawing "Slewing bearing yard mount Mount the slip-ring unit mechanically and connect. it electrically. The maximum permissible radial runout ofthe slip-rings is 1 mm, Check the sea- ting of the carbon brushes, phase order, hull connection, and insulation resistances. Fig, 14. Onboard assembly. The Original Manufacturer of HAGGLUNDS Cranes 13(14)MacGREGOR SERVICE 6.222.1E rev. 1998-04-17 Handling, Installation and Maintenance of Steel Wire Ropes The Original Manufacturer of HAGGLUNDS Cranes + (12)MacGREGOR SERVICE 6.222.1 E rev.:a 1998-04-17 outdoor storage cannot be avoided the ropes must be covered in a way that moisture cannot create corrosion problems. Although plastic foil protects the ropes from rain, condensation from beneath might not be able to escape and could damage the ropes permanently. To avoid condensation prob- lems, itis advisable to use breathable water-proof fabric covers readily available from tarpaulin manu- factures. When storing a number of spare ropes, the follow- ing rule should be applied: first in - first out. This means, the ropes should be used in the order of delivery. In this way it can be avoided that certain ropes are only put in service after being stored for many years. Itis self-evident that the different ropes in stock must be clearly marked to avoid the possibility of confusion (e.g. i similar ropes of diffferent tensile strength are stored) In addition proper records have to be kept which make it possible to trace the “history" of any rope back to the manufacturer on the basis of storing number, specification, date of order and date of delivery. Installing steel wire ropes When installing steel wire ropes, extra care must be taken that the ropes are unwound from the ring or reel without torsions and without any outer dam- age. The same applies to reeving the ropes into the system, Unwinding steel wire ropes from the coil lta rope is delivered on a coil, itis either unwound on a turntable or the coil is rolled along the ground like a hoop. In the latter case ensure that the sur- face is clean; sand or grit that sticks to the lubricant might damage the wires when the rope travels or sheaves. Unwinding steel wire ropes from the reel An unteeling stand (tunable) should be used to unwind a wire rope from its reel ‘Another accepted unreeling method isto mount the reel on a shaft supported by two jacks or a stand, Rolling the wire rope along the floor, as is some- times recommended in the relevant literature, does ot work very well in practice because the reel al- ways unwinds less wire than the distance the ree! travels, s0 that with this method the rope has to be dragged along the worker. The Original Manufacturer of HAGGLUNDS Cranes 3(12)MacGREGOR SERVICE 6,222.1 E rev.sa 1998-04-17 Here, special attention must be paid to the hook block. It must be secured in an upright position so that the rope can be spooled without any fleet an- gles occuring between the rope and the block's sheaves, Winding the steel wire rope from the reel ‘onto the drum During the manufacturing process every steel wire rope receives its preferred bending direction when being drawn from the wire rope closer by means of a capstan. When delivered to the customer the rope is bent in that direction. Make certain that it bends in the same direction when it is wound from the reel onto the drum, If the rope is wound at the bottom of the drum, it should leave the reel at the buttom and vice versa: i.e., always reel from top to top or from bottom to, bottom. If this procedure is not strictly followed, the rope will either try to twist between reel and drum or it will later try to regain its preferred position when in practical service. In both cases structural changes of the rope may occur. Installing the rope with the help of the old one or by a thinner rope It the new rope is pulled in by the old one or by a thinner rope one must make sure that the connec- tion between these ropes is absolutely safe. In ad- dition it must be ensured that the thinner rope can- Not rotate. Rotation-resistant steel wire ropes or three-strand ibre ropes for instance, can be re- commended for this purpose. When using conven- tional wire ropes one must at least make sure that they have the same direction of lay as rope to be installed. If the new rope is pulled in with help of the used ‘one, the two rope ends are often buttwelded to- gether. A connection of that kind can transfer the twist of the old rope, built up in the reeving system, into the new rope. By that method of installation the new rope may be extremely damaged ‘There are even more reasons why that procedure is highly problematic: Itis true, that when using spe- cial electrodes the welded connection presents acceptable results in a pull test with a straight rope; but because of the great length of rigid connection zone the very same connection could break due to the enormous bending stresses when running over sheaves, If that connection is applied, its safety should be increased by using a Chinese fingor. Fewer prob- lems are caused by con- necting wire ropes with welded-on pad eyes or chain links, which are joined by either strands or thin wire ropes. ‘This connection provides satisfactory load capacity, itis flexible and pre~ vents the transfer of twist from the old rope into the new one, When using two strands to pull the rope into place, these will indicate the intensity of twist in the old rope on the basis of the number of turns they have made dur- ing the instalation procedure, Another possibility is connecting the rope ends with Chinese fingers. These are tubes made out of braided strands, which are pulled over the Tope ends and then secured at their ends with tape or seizing wire, Under load the Chinese fingers will contract, and hold the rope ends by friction. The Original Manufacturer of HAGGLUNDS Cranes 5 (12)SERVICE 6.222.1 E rev.sa 1998-04-17 “Breaking-in" the steel wire rope After the rope has been installed and before it is going to do its proper job, several run-throughs of the normal operational circle should be carried out under light load. The new rope should be *broken-in", so that the ‘component parts can settle and adjust themselves to the actual operating conditions. It is most un- fortunate that in practice only too often the exact opposite of this recommendation is performed: quite frequently after installing the rope overload tests are carried out with loads beyond the safe work- ing load of the system Cutting steel wire ropes In some cases the user must cut steel wire ropes. Hand cutters are sufficient for rope diameters up to 8 mm. Mechanical or hydaulic cutters will be re- quired for larger sizes. ‘The best method is to use a high speed disk cutter. Unless the rope is being scrapped the use of flame cutting equipment is not recommended. Careless cutting can result in the balance of ten- sion in the rope being destroyed. This is particu: larly important when cutting rotation resistant ropes where the strands may have been deliberately non- preformed as part of the manufacturing specifica- tion, In every case, each side of the cut must be prop- erly seized to prevent strand disturbance. insulat- ing tape cannot prevent strand movement, so an- nealed (iron) wire should always be used. Alter marking the position of the cut the end of the seizing wire is laid along the rope axis leaving suf- ficient length to secure both ends by twisting when the seizing complete. ‘The rope and this wire end are now wrapped mov- ing away from the location of the intended cut. The rope is tightly wrapped for a distance of approx. three rope diameters. Both ends of the seizing wire are then pulled tight and twisted together for a length of one rope diam- eter. ‘The twisted connection is then hammered into a gusset between the strands. After preparing the other side of the intended cut accordingly the rope can now be cut, Instead of using one long seizing its also possible to apply at least three seizing the size of one rope diameter each on both sides of the intended cut, The maintenance of steel wire ropes ‘Stee! wire ropes must be serviced regularly, the kind of maintenance depending on the lifting device, its use and the selected rope. Regular maintenance may considerably increase the service life of a steel wire rope. The Original Manufacturer of HAGGLUNDS Cranes 7 (12)SERVICE 6,222.1 E rev.sa 1998-04-17 Cutting or shifting steel wire ropes Very often wire ropes must be discarded although only short rope sections, e. g. the one that climbs to the second layer on the drum, are seriously dam- aged, while the rest of the rope is stil in perfect condition, In cases such as this the service life of wire ropes. can be enormously increased by shortening, shift- ing them at the fixing point by a span that removes the section of the rope which has had most abuse out of the critical zone. Alter this procedure an adjacent section will be sub- jected to the abuse. Another typical local damage occurs on the drum at those sections where the rope rubs against the adjacent winding (crossover point) and must be detlected to the side. If the damage caused in these sections is the main reason for discarding the rope, several cuttings or shiftings will move the stresses to different rope zones and possibly multiply the service life of the rope. The Original Manufacturer of HAGGLUNDS Cranes 9(12)MacGREGOR SERVICE 6.22.1 E rev.:a 1998-04-17 ‘Some examples of wire rupture fl [Contraction rupture caused by excessive stress, [Crown wires of outer strands may wear so thin that| the residual cross sectional area of steel in the rope| will not support the normal design load and con-| traction rupture may ensue. Rupture from fatigue will often occur when under- size sheaves are used. Vibrations and torsional] stress loads in the rope accelerate fatigue rupture. Wear and identations of surface wires also promote| fatigue and lead to premature wire rupture. (Corrosion may cause wire ropes to break. As a| safety measure, inspect ropes regularly and care-| fully to prevent catastrophes; observe manufactur- ers instructions The Original Manufacturer of HAGGL| 11:(12)MacGREGOR MAINTENANCE 5,302.18 E rev. © 2009-03-05 Hydrau! ‘The hydraulic cil tank is placed on the crane house floor. The feed pump is located inside the oil tank. The ‘main pump unit drive gearing is continually lubricated by oil from the hydraulic system, surplus oil being returned to the tank by a drain line. Checking oll level The oil tank has a dipstick to indicate the oil level. Check that oil level is between min. and max on the dipstick Oil level float switch If the oil evel drops below a certain minimum level an oil level float switch installed in the oil tank, operates alatmsignaison the control panelin the operator's cab. Verity thatthe switch s working properlyby statingthe crane, loosening the nutthatholds he switchanditing itup slowiy il tiling Oil Tank Fiting oft Oilistiledatan’aero-quip"type quick-releasecoupling, placed on the filter unit, see Fig. 2, When filing cil the hydraulicsystemmustbe atrestandthe electric power switched oft Filloilto just under the MAX mark on the dipstick. Use oll according to the "Lubricants for Deck Machinery” NOTE! Oi! must not be filled directly into the tank. Cleaning the oll tank Before cleaning the oil tank, immobilise the cranejibin suitable manner, push the stop button and switch off the power. Drain off the oil into clean empty barrels or drums, Remove the tank cover. Scrape off sediment, if any, fromthe tank bottom and sides using @ rubber scraper. 1. Radiator hose 2. Hydraulic hose 3, Vedge valve 4. Air fiter with dipstick 5, Oil level and temperature guard 6. Feed pump 7. Quick coupling 8. Filter 9. Thermometer Fig. 1. Tank with feed pump unit The Original Manufacturer of HAGGLUNDS Cranes 1)|MacGREGOR || Instruction i 360/D Forsberg 07-06-12 10 M 2020-035E 1 (16) WELDING OF THE CRANE FOUNDATION TO THE SHIP’S PEDESTAL AND INSPECTION BEFORE LIFTING ON BOARD THE CRANE OR TWIN PLATFORM 1. INSTRUCTIONS FOR WELDING THE CRANE FOUNDATION TO THE SHIP'S PEDESTAL 1.1 The Quality Manager is responsible for the contents of this instruction and the Service Manager for the surveillance that it is observed, Note! The manufacture of the foundation shall enclose this instruction when the foundation is delivered. 1.2. The shown joints or shapes of foundations are typical, but the design differs from ship to ship. .-1.3. To avoid fitting problems, the dimension of the pedestal shall be checked before welding to the foundation. Pushing and pulling foundation to fit the pedestal is not allowed. 1.4. The numbers of beads in the welding depends on the thickness of the material and must thus be taken into consideration when making the welding procedure. 1.5. The welding shall be carried out by two welders working simultaneously. 1.6. Use suitable welding procedures and welding consumables. Electrodes must be properly handled in order to prevent moisture pickup. \ IMPORTANT 1.7. No gap between foundation and pedestal is allowed before welding. If necessary adjust acc, to page 15. Tack weld foundation to pedestal. Tacks approx. 70 mm long and 300 mm apart. If possible, tack weld from inside and remove tacks when back gouging. Make sure foundation is tack welded in correct forward and aft direction; in case of question contact MGC head office. FoundationMacGREGOR | Instruction 360/D Forsberg 07-06-12 10 M 2020-035E 3 (16) 1.10 Welding of foundation to Pedestal Crane house Foundation Welding zone "A” Pedestal IMPORTAN’ position, ‘he foundation and pedestal shall be in vertical The welding zone “A” can be as one of the two alternatives below. Alt I Stiffening plate af the welding zone "A" 'W3 (Shall be welded by the supplier of the foundation) wi w2 Circular cross section of foundation: = WL:AIl runs according to welding sequence | (WS1) = W2:All runs according to welding sequence 2 (WS2) - W3:Alll runs according to welding sequence 2 (WS2)‘MacGREGOR Instruction 2020-035E 516) 360/D Forsberg 07-06-12 10 WELDING SEQUENCES FOUNDATIONS WITH CYLINDRIC CROSS SECTION Welding sequence 1 (WS1)|MacGREGOR | 360/D Forsberg 07-06-12 10 M 2020-035E (16) Welding sequence 5 (WSS) 1 4360/D Forsberg jacGREGOR | | Instruction i 07-06-12 10 M 2020-035E 9 (16) the foundation and pedestal is completed. The verification must be made before or in connection with the crane/platform being lifted onboard. The records from the verification shall be presented to MacGREGOR Cranes commissioning engineer. There are two alternative methods to verity the flatness of the top flange on the foundation/pedestal. INSPECTION BY USE OF LASER The best method of inspection is by use of laser equipment. If laser ‘equipment is used the result shall be recorded either on a printer connected to the equipment or in a protocol similar to page 12. Neither welding nor straightening is allowed to take place on the pedestal after the record of flatness IMPORTANT. If the Quality Control department at MacGREGOR mean that the shipyard not have good experience of welding the foundation to the pedestal, laser equipment shall be used. B. INSPECTION OF FLATNESS IN TWO STEPS WITHOUT USE OF LASER. STEP 1. INSPECTION BEFORE THE CRANE/PLATFORM IS LIFTED ON BOARD. Afier final welding and straightening the flatness check shall be performed by use of a straightness batten with as a minimum the same length as the outer diameter of the foundation top flange. The batten to be placed in 8 positions according to the figure below. At each position the clearance has to be checked on both sides with a thickness gauge. The result shall be recorded in a protocol similar to page 13 Note! This check makes it possible to discover if the top flange is twisted. Possible clearance has to be checked on both sides of the straightness battenMacGREGOR || Instruction 360/D Forsberg 07-06-12 10 M 2020-035E 11 (16) Correction by jacking or heating must not be used. PERMISSIBLE OUT-OF- FLATNESS INCLUDING SLOPE OF THE MACHINED TOP FLANGE The maximum permissible out-of-fatness including slope is specified on the drawing. The drawing is delivered with the foundation as an attachment to this instruction. Should the figure measured exceed the ones specified on the drawings, MacGREGOR Cranes must be consulted. Please note that the maximum value shall be reached only once per 180° sector. To avoid larger deviations and the occurrence of peaks in smaller sectors, any deviations in the range of 0° - 90° - 180° must only rise or fall gradually. If not otherwise is specified on the drawings, the following guidelines can be used. Diameter in Permissible gap mm = 1000 0,10 mm 1000-1500 0.12 mm 1500-2000 0,15 mm 2000-2500 0.17 mm 2500-4000 0,20 mm 4000-6000 0,30 mm (6000-8000. 0.40 mm FORE AND AFT LOCATION OF THE FOUNDATION ‘The Shipyard has to secure that the fore and aft location is correct according to the drawings in the “Assembly drawing documents”|MacGREGOR || Instruction i 360 Forsberg 07-06-12, io M2020-035E 13(16) MEASUREMENT PROTOCOL - INSPECTION WITHOUT LASER, STEP 1 Shipyard: Hull No: Crane Nos... MEASURED TION CLEARANCE Side A Side B i 2 3 4 3 6 7 g We hereby certify, that no welding is carried out on the foundation pedestal after this measurement. Date............. Signature.i |MacGREGOR 360/D Forsberg, ‘Instruction 07-06-12 .. REPAIR OF ROOT GAPS Adjustment If root gaps have occurred, a first measure should be to make an adjustment of the respective details. If those measures are not sufficient, ie. the root gaps are 100 large, the details may be repaired according to the instructions below Repair of butt joints Repair of too large root gaps with respect to butt joints is carried out by means of building up the plate edge(s) by welding according to the figures below. When welding from one side, a backing bar of approved material may be used. The backing bar shall be placed on the rear of the plate. The backing bar may, under no circumstances, be placed between the plates so that material of the plates is mixed with material of the backing bar. A repair when welding from one side is carried out according to the figure below.CTI20/A. Oberg (07-12-04 7 M6S87-IE 1 (6) Rust protection of components and fastening elements externally installed on cranes on The Quality department is responsible for the contents of this instruction and for the surveillance that it is observed. ae ‘This instruction is vali ~ At separate assembly of crane housing at the manufacturing place - At separate assembly of crane jib at the manufacturing place - During assembly of crane housing and crane jib together - When replacing of old components with new ones Installation of hydraulic hose On hydraulic hoses with coupling-nut the thread shall be applied with CORTEC VC1 368, 1241 0000-001, during assembly. Densyl tape apply to press sleeves, hydraulic couplings and nipples After painting the Densyl Tape, 1169 2130-001. shall be winded on the hose couplings as far upwards the component as possible, and further up on the hose so that it creates a protecting shellMacGREGOR ||| Instruktion | en = og C7120/A. Oberg 07-12-04 M 6587-1E 3 (6) Note that Densyl Tape shall be applied before CORTEC VC1 368. Otherwise the tape will not stick to the material. eed fosnree eRI} The screws for flanges shall be applied with protection grease Multifak EP2, 1171 4157-052, and protected with a suitable protection cap according to table. In case of lack of space for an external protection cap, a smaller plug, have to be fitted in the allen key handle. Poe‘MacGREGOR | | Instruk ion C7120/A. Oberg 07-12-04 7 MOS87-1E —-5(6) The bolt track on the electric motor shalll be greased with CORTEC VC1 368 ( if this type of electric motor is installed)SERVICE INFORMATION MacGREGOR 625/1467 E rev.: f 2009-05-07 Tensioning/Tightening of the Slewing Bearing Mounting Studs/Bolts Mounted at the Yard Allthe slewing bearing mounting studs/bolts mustbe installed and tensioneditightened according to the drawing "SLEWING BEARING YARD MOUNTING’ (can be found in the "Assembly and delivery documents" that was sent with the crane shipment). Allthe sstuds/bolts must be tensioneditightened twice, during the installation and after the overload test of the crane. This instruction is valid only for the studs/bolts mounted at the yard. When the studs/bolts are tensioneditightened to the correct value, please sign and return the below document to MacGREGOR Cranes, Service Division! To Cargotec Sweden AB MacGREGOR Cranes Service Division Siégatan 4G, ‘SE-891 85 ORNSKOLDSVIK, Sweden Re.: Deck cranes, slewing bearing mounting studs/bolts mounted at the yard Name of ship: New building no.: Crane type Crane serial no. We hereby certify that the slewing bearing mounting studs/bolts mounted at the yard ‘on above crane(s) are tensioneditightened to the correct value according to the drawing SLEWING BEARING YARD MOUNTING before and after the overioad test. Date: Sign: Name (block letters, please!) ‘Company: The Original Manufacturer of HAGGLUNDS CranesMacGREGOR SERVICE 6216.91 E rev. a 2006-06-30 Rope Reeving Diagram for Cranes Type GL-2 (new version) Luffing, 6 parts Crane house top. — Hoisting wire rope. Lutting wire rope Slack wire safety switch, hoisting and luffing. Slack wire condition. The Original Manufacturer of HAGGLUNDS Cranes 12)MAINTENANCE 5,421.40 E rev.:d 2008-05-14 Lubricants for Deck Machinery A. OILS The oil shallbe refinedoilcontainingadditives against| loxidation, rust and foaming, as well as wear inhibitor| jand/or EP additives, I Stewing gear unit Synthetic ot (polyalyco! type). Viscosity 220 eSt/40°C. Viscosity index (VI) 210. Solidification point 30°C or better. ‘The cil must full spectications according to DIN| 51354, FZG stage 12. CAUTION! The cil must not be mixed with mineral oil Jor synthetic gear oil on PAO-basis. The oil can also| [dissolve paints and some seals. Example: Shell Tivela $220 or similar. NY Hoisting and lutting winches Synthetic oil (polyglycol type). Viscosity 220 eSv40°C. Viscosity index (V1) 210. Solidification point -20°C or better. [The oil must fulfil specifications according to DIN 151354, FZG stage 12. CAUTION! The oi! must not be mixed with mineral oil Jor synthetic gear oil on PAO-basis, The oil can also| dissolve paints and some seals. Example: Shell Tivela $220 or similar. Crane hydraulic system For service in normal conditions: Viscosity 68 cSV40°C_ approx. (ISO VG 68 HV). Viscosity index (VI) min. 150. Solidification point -35*C or better. Example: SHELL TELLUS T68. For service in arctic climate: Viscosity APPROX. 46 cS¥/40°C (ISO VG 46 HV). Viscosity index (VI) approx. 180. Solidification point -45°C or better. Example: SHELL TELLUS T46, }@@ Loadhandlingequipment, withoutoil heater Viscosity 32 cSY40°C approx. (ISO VG 32 HV), Viscosity index (VI) min. 150. Solidification point -45°C or better. Example: SHELL Tellus T 32. Yr Cable winch, turbo coupling (if applicable) Viscosity 22 cS¥/40°C (ISO VG 22). Example: SHELL MORLINA. 1@ cable winch, gear box (it applicable) Synthetic oil brand. Example: MOBILE Glygoyle 30. 1@ stabitizing winch, turbo coupling (it applicable) Viscosity 22 cSv40°C (ISO VG 22) Example: SHELL TELLUS 22. 1 stabiizing winch, gear box (i applicable) Synthetic ol brand Example: Ara-Dego GS220. The Original Manufacturer of HAGGLUNDS Cranes 12)LUBRICATING CHART _ e1st1722.£00 rev.a 2009.04.27 Mac¢GREGOR Tom] Part of crane (see page 2 for location) AD TL iisstones as cmt apo ona DapRT™ EE 2_| Wire sheaves, Jib stay: tnipple/sheave(I-2nippies)* __(nolonalleranes) a 3_| Wire sheaves, Jib top: 1 nipple/sheave (4-9 nipples) * j 4_| Wire sheaves, Lifting block: 1 nipple/sheave (1-2 nipples) * ey 3 _| Wire rope sackets: 2 pos (in some cases on jb or block) *¥* a 6 Swivel, Lifting block (Single) or Lifting beam (Twin): 1 nipple A 7_[ Allwire ropes, o @_| Electric motor: 2 nipples A 9 | Doorhinges: 3 nipples, see instruction manual, section 62 a 70_| sib bearings: 2 nipples w 11] Oiltank a 12_| Airbreathercap, 13_| Oitfiters a 14_| Slowing gear case ~ 7 15_| Slowing bearing tooth a 16 | Slewing bearing - See dwg, section 93 fornipples ** Al 17_| Hoisting + Lufing winches, bearing: 1 nipplefwinch a 78_| Hoisting + Luffing winches, oil change oS v 19_| Parking cylinders: 4 nipples (optional) ALT % Check what number of nipples that apply to your crane. Itis of utmost importance that all nipples. are greased, Key to symbols Daily b Every 100 working hours (or before taking ** felubrication should be performed under winch into operation, iters 17) slewing motion. tthatisnot possible elubrcate | ¢ Every 200 working hours or every two months Searing through all grease fitings, then turn Sai bearing approx. 200 mm and elubricate again. | EverY $00 working hours or every six month Repeat this procedure until overlap of greasing eee ern ereneeee meee ig achieved and the whole bearing | _Every 2000 working hours of every two years circumference is filed with new grease at the gaps and seals. (Five rolations/greasings | Key tosymbols should be sufficient) A Grease for ball and roller bearings co 4. Grease for plain bearings, Before greasing proceed as follows Crane jib parked on parking support: Park the crane and slack the luffing and hoisting wire, Crane jib parked in wires: Hoisting wire - slacken the wit by lowering the lifting block to deck LLutfing wire - run the block up against the jib top to slacken the luffing wire, i Grease for wire ropes © Grease for open spur gears tr Grease for jb bearings © Oillevel, check & Oil fiters, check © Oilfiters, replace Hydraulic ol, oil change I The first oil change to be done after 200 Y Gear case oil, oll change B Slip-rings to be treated according to Air breather cap, check Gear case oil, oil change ‘working hours (running-in period) ‘The first oll change to be done after 200 working hours (ruinning-in period) separate instruction, see section 6.3, [Documents with supplementary data: (il quantity required: “Technical data", Section 2. Maintenance intervals: "Maintenance chart", Section 5. Location of nipples ete: Lubricants: “Lubricating and maintenance", Section 5 “Lubricants for deck machinery", Section 5. The Original Manufacturer of HAGGLUNDS Cranes 14)LUBRICATING CHART pws: 1720-£00 rev:a 2008-0427 MaeGREGOR OILEILTER |“ S S enuron + Renew all filter cartridges when this lamp is lit. |The lifting block can have either 1 or 2 wire sheave(s). Wire sheave(s) on jib stay for cranes] [Lifting beam with hook for twin] Central greasing, see examples with special design cranes below: Jcentral greased, 3 [Example: Wire sheaves jib top, © Filer sence 6 : cme iain Es Saye a nee eee eee Filter 4135 The sheave(s) to be lubricated | y i peony peeked | tate atoned a outreach. / 6 2 Tc ‘8. Electric motor Ereaia: Wes shenes crane ext ean 13. & Oil filling} and central greased. val —a a | credo central Manual greased om 12. Air breather cap-— 8. Door hinges 11. Oil tank — 17, 18, Lutting winch: 17, 18, Hoisting winch —¥— ——14, Slewing gear case YY! —19, Parking cylinders 16. Slewing bearing 10. Jib bearings 75, Slewing bearing teeth 24) The Original Manufacturer of HAGGLUNDS CranesLUBRICATING CHART rustrese vie anoaear MACGREGOR Crane jib to be positioned in min. jib outreach. Wire sheaves on jib top are central greased from crane house top. [Warning! Use safety belt. meen Greasing of wire sheaves to be done from crane house top. Cental lubrication of jb wire sheaves. The Original Manufacturer of HAGGLUNDS Cranes 314)LUBRICATING CHART ens 1728-£00 rev. 2000-0427 MaeGREGOR THIS PAGE IS INTENTIONALLY LEFT BLANK 44) The Original Manufacturer of HAGGLUNDS CranesSERVICE INFORMATION MacGREGOR 625/138, 13 E rev.:b 2008-01-21 Preservation of Hydraulic Slewing Cranes, Type GL 1. Storage prior to installation A. General precautions ‘The crane is stored indoors or outdoors under a watertight tarpaulin. Crates and cartons containing loose gear must be stored indoors. ‘The malor components (crane house, twin platform, jib) should be placed on wood blocks as shown in the figures to the right. Note! In case of longer durations of storage, upright storingof crane houses is proferred because of easier access to the interior of the crane house and to the operator's cabin. B. Storage for one month or more Inspect crane house and operator's cabin once a month. Inspect CTt-cabinet and CT2-cabinet for moisture, When storing for longer periods than one ‘month, apply a coat of grease on all uncovered piston rods, valve pistons and machined surfaces; see recommendation ‘Lubricants for Deck Machinery’ for suitable greases. Furthermore, the following ‘components shouldbe treated with "Dinitrof’orsimilar Preservative: ~ Springs. - Jib bearing bundles on crane house. In adverse climatic conditions, a portable electric heater should be placed in the crane house to prevent condensation of moisture. ©. Storage for three months or more ‘Same precautions as in 18, and: During monthly inspections, pay particularattention to any evidences ofincipient corrosion and, iffound, take corrective action, To protect electric motors, it is recommended that electric power is continuously supplied to the motor heaters. coy Crane house, stored horizontally. i Crane house, placed upright (J ‘Twin platform, stored horizontally, a) Crane jib, stored horizontally. HE = Wood blocks. =. The Original Manufacturer of HAGGLUNDS Cranes 1(2)JREGOR aa A A eed OT 625/1388,13 E rev.:b 2008-01-21 Power for the electric heaters is taken trom the CT1- cabinet in the crane housing, D. Connection of heater The easiest way of having the anti-condensation heater (220V - 2x50W + 3x15W + 16W) of the main electric motor (2x50W), oll cooler motor (18W) and CT2-cabinet (3x15W) activated is to connect 220V supply toCT1 X2:111 and CT1 X2:112. (Checkelectric circuit diagram valid for the crane.) Note! Lightingin crane houseandcabin willshine ifthe light switches arein on-position. Outleton CT1-cabinet door and extra equipment (e.g. ventilating fans) will have electric power. Warning! ‘This means 220V is applied to the CT1-cabinet in the crane house. Before anybody touches or enters into the crane this supply must be disconnected. ‘Danger to life!” corresponding warning signs to be put up etc. Place bags of desiccator in electronic equipment boxes. 2. Protecting cranes on board ship when not used for extended periods A. Inspect crane houses and operator's cabins ‘onceamonth. InspectCT1-cabinetand CT2-cabinet formoisture, Pulla watertight tarpaulin overthe top of the crane house. When storingforlonger periods than a month, be sure that all unprotected piston rods and valve pistons are well coated with grease, for a suitable grease, see recommendation “Lubricants for Deck Machinery’. Components specified in 1B are to be inspected regularly and treated with “Dinitrol” or a similar preservative. Connect the electric motor heaters to a power supply tor continuous operation. The heaters are usually connected to the deck lighting circuit which may be supplied either from the ship's generators orby shore power. B. Run the feed pump motor for at least 10 minutes ‘once a month by closing the main power switch and ‘setting the WINTER/SUMMERstartingselectorswitch towinter. Inasalt-air environment, particular attention must be paid during inspections to any evidence of incipient corrosion and, if found, effective corrective action should be taken. Relubricate slewing bearing during rotation not later than after 3 months’ standstill and thereafter every 3 months. Before and after prolonged stoppage of the equipment relubrication isabsolutely necessary. When cleaning the equipmentcare mustbe taken to prevent ‘leaningagentsfromdamaging the sealsorpenetrating the traceways. C. Connection of feed pump ~ Connect main supply cables tothe crane (L1,L2,L3, andearth) ~ Set switch S50 on CT1-cabinet in winter position. Set main switch in start position. Check correct rotation of the feed pump by checking the oil flow in the main pump gear box. Warning! Voltage in the CT1-cabinet. Separate feed (orange cables). Before connecting, check the electric diagram or contact MacGREGOR (SWE), Service Division. eS 2(2) The Original Manufacturer of HAGGLUNDS Cranes@ry 4 7v0s6er $0.16 UES Vea | ay one oo ewe | aesee ol en ‘aweol 4580 | 19S oustee a Hessyopassal yoo BULA WON lteruanscotong | OF to seseous tatoo wi wed e1eds pue -Aiquiossy te ones hnceny i Liz Guu eas! 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Todcers cole] bed_i[ ab aor peters if] es 2-61 Fico a aes el rT ; ; ae MacaREaor + eee 189 7205 i yTo 2 3 ca a | fi A , va . 7 A’ ET soa : : ° ¢ ¢ . . | r t E : Crane no. 1 ‘ Lh 4 Tes aa tar le Tales at ts a 8 aa fe = cel a Ht] 189 7207-807 |Fundament Founde Eg 5 189 7205 i Lfoi] 68 Fasa-aoi [ote food] 189 7a3i-2or u Crone no, 2 A It f = | é ; . pe16800118 Crane _no. 3 [ieaar severe Teasers cor Cot Fame NE ONT 0 cole EEE at aed polar 189 7435, 7TA. IBN [loa ter STO] A Dragféljd/Tightening sequence Kranene framsida/Front of the crane 1 b1109, 8 fi iss 5° ACA he a 2 4 a 230 8 Fo 6 Forspinningskraft 795 kN 2 osv./and so on med hdraulisk skruvstréckare Prestessing force 795 kN. Kran eller plattform With ydraulic screw tensioner c Crane or platform ; - — Se loo6] x] 390 9328-010 Styrpinne Guide pin 1. Kontokty torre fenglorde fare morering {005} X| 390 9328-009 |Styrpinne Guide pin Gontact surfaces cleaned before wunting [004] xx| 1176 2060-001 [Hempinol 10220 Paint ‘Screw mark at nut end. 39-133 IMEM 39-10. Hl i 2, Skruvarna dragna med hydraul isk kruv- 005, 98) 2126 20 aeespe’ lexagon nut L I eee tone 002} 98] 490 5915-006 |Bricka Washer is sioner, tightening sequenee es-te T'9- JooqT ga] 390 9268-022 [Pinnskruv L=410 Stud screw Is § 3. Dragningen upprepas pa de farst ragna -—+ a) butane tiifs alla bultarna harrétt am Ot Article No. |vscription (own language) Dimensions Description (Engl ish)| The tightening repeated ot firsttensioned — |DrarTarccker 7 pveTTeatTon rao) bolts until of! bolts have the crrect pre- [ose = stressing force. |Brees 57 Yes Wea ave Tan CEgTanT— iscale A - General instruction: Acc, to MGCM2096-017E |Potrik Séderberg 08 10 |S ewing bearing yard mount, 1:5 D rt Ton Com Tago Ee a coger _varvsmont FS Bg MacGREGOR 3 | 1 2oF 36 TABELL A TABLE A A Giller pos Valid for|T item tdragningsmoment momen tnycke| ightening torque ‘orque wrench ‘Smord med pos Greased with item 001 1580_Nm 004 Kontaktytorna avfettade fére monter ing The contact surfaces degreased before mounting Smérjfett Texaco Mul tifak Joo6] xx] 1171 4157-052 Grease 005} 8} 2522 4563-510 |Skyddshuv Protection cap 4 l004] Xx] 1263 2078-001 |Molycote pasta 1000 Modisu|phide 003] xX} 488 8324-004 |Styrbult Guide pin 3|002]| 8] 490 3816-008 |Bricka Washer Slooi| 8] 388 7147-009 [Skruv MBS Bolt Taso chad By Speci Tieation ao [irom oy Tear Wank [Dover ToT 65 TEmg TTR] sare s Séren Gidlund 96 38 |Crane jib, yard mount 20 é Tater toon Tsp) ao zs Kranarm,varvsmont 6 Bs a " If o| MacGREGOR 1 Ee) er _ 1489 5409 iKRO1004 TOL, SYSTEM [General ACC. TO_1S0_|yeeniming 180 2768 Weiding 150 19920 for [evte] Revinion Tee | Yoor Wok (003) 4/2151 2022-178 |BRB 13x24-fzb Washer 002} 4/2121 2032-536 |M6S 12x30-8.8-fzb Hexagon screw 489 5542 (001} 1] 390 3502-801 |Stege Ladder sat ae Ola Sedin 01 22 [Ladder mounting 1:40 Stege monterin MacGREGOR 490 3651 ao 1KR97012 ‘Slater earn po. a6 TOL. SYSTEM [éenerat tol. for dinenaione ACC. TO 150 |vithout tot: Indieat tone Sunfooe rougheas Nochining 180 2768 tol-cLoses Rule um |vetding O1N 8570 tol-ctases A B t Be 308. i Be tek i i Section B - B } Seale 1:5 2 c Ad |005|_xx] 1171 4512-001 | Smarjfett Gleitmo 815 Grease (Oo loo4) 4] 2151 2027-178 | RB 13x24-A2 Washer O 003] 4] 2126 2634-122 | Lasm-M6M 12-A2-70 Locking nut 002} 4} 2121 2034-540 | MBS 12x40-A2-70 Hexagon screw I 1001 1] 389 1938-801 | Gangbana Foot way i Z| teae [anys detlote pe. Description (own Language) Dineneione Description EngLish] ko Ay ee as 2 | Order spec = |Oraning checked by [Kecepted For prod by |Specifloation le ISGD 1:20 Section A- A [Dose — oa aE Wok Dear TGETON EGU Iara ty (001 413__S-0 Nordeli/TB _97 19 | Mount. foot way 22 H Wont. gangbana 858 nt. an ; Ma IREGOR = ent aang a HAGGLUNDS 1 Ig SGD] iS MEMBER OF THE ‘TIVE GROUP Pre E Es Ses = 389 1442 DF™ j 3 4 5 6l 9 3 4 5 6 TOL, SYSTEN [General Tol, Tor dimanaTone AGC. _TO_1SO |Mochining 180 2788 to! Surece robes naiog Danes Por et 0 013 toon A A | =H 3 + 3 8 1 8 N > E 3 5 8 Ee m i Yo View B A ¢ vy, 005) xx} 1171 4512-001 ‘Smérjfett Gleitmo 815 Grease &o,, (004) 8/2151 2054-178 |TBRSUB 13x36-fzv Washer 003) 4) 2126 2634-122 |Lasm-MEM 12-A4-80 Locking nut ey) / 002} 4/2121 2034-540 |M6S 12x40-A4-80 Hexagon screw} __| ; (ORNS) 7 oor] 1] 390 4169-801 |Stege Ladder E ~ "a eZ] aruiciewe. [oserpton om or Diewsone eveription atin] E $ [ssa aT TT |ASy " go fay RW OTT TERT fare Ake Sjédin 02 04 |Ladder mounting i 0 TS Ty fort Fo Section A- A 804 Steae monter in. 19 aa " ES MacGREGOR re a — 1390 4168 eo ? 3 4 5 6| 6 TOL, SYSTEW [ooneral Tot. Tor dimen ee. T0150 Surfece_ rousing Rin ae : ° (008) xx] 1171 4512-001 |Smorjfett Gleitmo 815 Grease 007} 2] 2169 4165-260 |Kapel Istrackare Cupel strop A 1006} 4] 2183 2509-080 |Shacke! M8 RF Shackle 1005} 6] 2151 2027-178 |RB 13x24-A2 Washer 004} 3) 2126 2634-122 |Lasm-M6M 12-A2-70 Locking nut 003} 3) 2121 2034-540 |M6S_12x40-A2-70 Hexagon screw (002} 1] 388 5576-807 |Repstege Rope ladder 001] 1] 390 4234-801 |Konsol f repstege Console f rope ladder tm [ay Arte Ho. Dever lntion (wn tenguoge) Dinanetons Description (Engl ah] og Tack BF peat TeatTor do [bara aaa FT TTT bare p Séren Gidlund 05 42 [Rope ladder Fountica x ls neFTpETon om Togas) mo E 3 Repsteqe mo! =F I aoe ‘A [389675 ASI] 06 38 MacGREGOR i 8 ie Rovian Tod | Yeor wer L_! 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