CA. N o .

: CCE(N EP)/ AF- 0 4 / 2 0 1 8 - 2 0 1 9

N a m e Of Wo rk : Re s urfa c ing Of Runw a y And Allie d Wo rks At AF Sta tio n Purne a In Biha r
Clie nt : Milita ry Eng ine e r Se rvic e s (GE)
D EPMC : M/ s CES (I) Priva te Lim ite d
Co ntra c to r : M/ s KCC Build c o n Priva te Lim it e d

WET MIX MACADAM PLANT CALIBRATION

Plant Make :- Fortune Panel Systems (India} Pvt. Ltd.
Source Material : Pakur (JH) Date of Calibration:- 19-01-2021

Rated Capacity of Plant : 100 TPH Next due date ofCalibration:-

1. Length of gathering belt :- 13.5 M

2. Average time travel for 1 revolution :- 19 SEC

Gate Opening vs Material Flow for Individual Bins

Bin - 1 Aggregates (40mm) ( For 1 m Length) Bin - 2 Aggregates (20mm) ( For 1 m Length)
TPH TPH
Gate Opening (mm) 1 2 3 Average Gate Opening (mm) 1 2 3 Average
100 6825 8421 6255 7167 18.3 130 4024 4123 4008 4052 10.4
145 7625 7926 7796 7782 19.9 165 8652 8425 8245 8441 21.6
255 8254 8130 8250 8211 21.0 180 5380 5420 5610 5470 14.0

Bin - 3 Aggregates (10mm) ( For 1 m Length) Bin - 4 Stone Dust ( For 1 m Length)
TPH TPH
Gate Opening (mm) 1 2 3 Average Gate Opening (mm) 1 2 3 Average
110 3345 3185 3517 3349 8.6 110 6590 6624 6597 6604 16.9
125 3599 3745 3462 3602 9.2 140 7590 7996 8042 7876 20.1
148 4195 3980 4190 4122 10.5 165 8954 9954 9845 9584 24.5

Plant setting -70 TPH (Value obtained from graph)

Size of Aggregate Percentage TPH Gate Opening

40 mm 30 21.0 255mm
20 mm 20 14.0 180mm
10 mm 15 10.5 148mm
Stone Dust 35 24.5 165mm

Co ntra c to r's DEPMC JE (Civil) Eng r- In- Cha rg e

Co ntra c to r's DEPMC JE (Civil) Eng r- In- Cha rg e
 Six Lanning of Delhi Agra Section of NH2 from Km.20.50 to Km.200.00(Length Km 179.500) in
RPD/ID/
the state of Haryana/Uttar Pradesh to be executed as BOT (Toll) on DBFO Pattern under NHDP
CAL/T/73
Phase V Project.
CLIENT NATIONAL HIGHWAY AUTHORITY OF INDIA.
CONCESSIONAIRE DA TOLL ROAD PVT. LTD.
INDEPENDENT CONSULTANT URS SCOTT WILSON.
EPC CONTRACTOR RELIANCE INFRASTRUCTURE LTD.
CONTRACTOR LARSEN & TOUBRO CONSTRUCTION, INFRA IC.

ABSTRACT OF WET MIX MACADAM

WMM Plant - 82 KM Plant Make :- MACONS

Source Material : Chapra Quarry Date of Calibration: 09.05.2016
Rated Capacity of Plant : 200 TPH Next due date ofCalibration:- 09.11.2016
RFI No.- DATR/HR/MAT/2016/0591

1) Gradation
IS Sieve Percentage of Passing Specific Mid Value
(mm) Sample - 1 Sample - 2 Sample - 3 Sample - 4 Average Limit
53 100.00 100.00 100.00 100.00 100 100 100.0
45 100.00 100.00 100.00 100.00 100 95-100 97.5
22.4 70.16 69.84 69.72 70.14 69.97 60-80 70.0
11.2 49.87 49.65 49.65 50.06 49.81 40-60 50.0
4.75 32.24 32.45 32.17 32.48 32.34 25-40 32.5
2.36 22.63 22.33 22.58 22.72 22.57 15-30 22.5
0.600 14.86 14.67 15.36 15.68 15.14 8-22 15.0
0.075 4.06 3.96 4.17 4.25 4.11 0-8 4.0
2) Water Absoption. 0.90

3) Flakiness Index (%) 10.23

4) Elongatin Index (%) 12.21

5) Flaki & elongtion (Combind) (%) 22.44

6) A.I.V (%) 21.85

7)Maximum dry Density (gm/cc) 2.289

8)Optimum Moisture Content (%) 6.46

9) Liquid Limit (%) 20.70

10) Plastic Limit (%) NP

11)Final Bin Openings for 139.3 TPH Production

S.No Bin No Type of Material TPH/Hour Bin Opening (mm)

1 1 40 mm 58.1 248
2 2 20 mm 20.6 76
3 3 10 mm 21.3 68
4 4 Stone Dust 39.3 108

FOR: CONCESSIONAIRE
FOR: L & T INFRA IC TESTED BY FOR: IC WITNESSED/REVIEWED BY
CHECKED BY

NAME : NAME : NAME :

SIGNATURE : SIGNATURE : SIGNATURE :

DATE : DATE : DATE :

DATE : DATE : DATE :
 CA. No . : CCE(NEP)/ AF- 04/ 201 8- 2 01 9
Name Of Wo rk : Re surfacing Of Runway And Allie d Wo rks At AF Statio n Purne a In Bihar
Clie nt : Military Eng ine e r Se rvice s (GE)
DEPMC : M/ s CES (I) Priva te Limite d
Co ntracto r : M/ s KCC Build co n Private Limite d

WET MIX MACADAM PLANT CALIBRATION

Source Material : Plant Make :-Fortune Panel Systems (India} Pvt. Ltd.
Rated Capacity of Plant : 100 TPH Date of Calibration: - 19-01-2021
Next due date ofCalibration:-

Setting Plant Load to 70 TPH

Setting of Water OMC=6.4%
The Weight should be approximately (70x5.1%)
= 3.57 KLPH

Actual Qty. of Water Time Taken in Actual Output of Avg. Output of

Trial No. Required water in KLPH
Collected (Liters) Sec. Water (KLPH) Water(KLPH)

1 3.57 1.000 10 3.60

2 3.57 0.990 10 3.56

3 3.57 0.990 10 3.56 3.57

4 3.57 0.995 10 3.58

5 3.57 0.990 10 3.56

Co ntracto r's DEPMC JE (Civil) Eng r-In-Charg e

 CA. No . : CCE(NEP)/ AF- 0 4/ 20 1 8 - 2 01 9
Na m e Of Wo rk : Re surfa cing Of Runwa y And Allie d Wo rks At AF Sta tio n Purne a In Biha r
Clie nt : Milita ry Eng ine e r Se rvic e s (GE)
DEPMC : M/ s CES (I) Priva te Lim ite d
Co ntra c to r : M/ s KCC Build c o n Priva te Lim ite d

GRADATION TEST FOR WMM

(MoRT&H Table-400-13)

Sample No. - 01 Date of Sampling:- 19-01-2021

Source of Material:- Pakur Date of Testing:- 19-01-2021
Description of Material:- WMM Sampled by:- Jointly
Tested by:- Jointly
Total Wt. (gm):- 34380 gms

Cumulative Cumulative Cumulative

Sieve Size Weight Retained Weight Retained Weight Retained Passing Specified
(mm) (gm) Mid Limit Limits
(gm) (%)
(%)

53 0 0 0.00 100.00 100 100 100

45 870 870 2.53 97.47 97.5 95 100

22.4 9850 10720 31.18 68.82 70.0 60 80

11.2 6940 17660 51.37 48.63 50.0 40 60

4.75 6320 23980 69.75 30.25 32.5 25 40

2.36 3750 27730 80.66 19.34 22.5 15 30

0.600 2600 30330 88.22 11.78 15.0 8 22

0.075 3080 33410 97.18 2.82 2.5 0 5

Percentage Passing

100
100 Gradation Curve for WMM
100
95
90
80
80

70 Upper Limit
60
60
60 Lower Limit
50
40
Mid
40
40
30 Actual Grad-
30
22
ing
25
20

8 15
10
8
0 Sieve Size in mm
0

Remarks :- …………………………………………………………………………………………………………………
Co ntracto r's DEPMC JE (Civil) Eng r- In- Charg e
 CA. No . : CCE(NEP)/ AF- 0 4/ 20 1 8 - 2 01 9
Na m e Of Wo rk : Re surfa cing Of Runwa y And Allie d Wo rks At AF Sta tio n Purne a In Biha r
Clie nt : Milita ry Eng ine e r Se rvic e s (GE)
DEPMC : M/ s CES (I) Priva te Lim ite d
Co ntra c to r : M/ s KCC Build c o n Priva te Lim ite d

GRADATION TEST FOR WMM

(MoRT&H Table-400-13)

Sample No. - 02 Date of Sampling:- 19-01-2021

Source of Material:- Pakur Date of Testing:- 19-01-2021
Description of Material:- WMM Sampled by:- Jointly
Tested by:- Jointly
Total Wt. (gm):- 34150 gms

Cumulative Cumulative Cumulative

Sieve Size Weight Retained Weight Retained Weight Retained Passing Specified
(mm) (gm) Mid Limit Limits
(gm) (%)
(%)

53 0 0 0.00 100.00 100 100 100

45 835 835 2.45 97.55 97.5 95 100

22.4 9743 10578 30.98 69.02 70.0 60 80

11.2 6965 17543 51.37 48.63 50.0 40 60

4.75 5868 23411 68.55 31.45 32.5 25 40

2.36 3256 26667 78.09 21.91 22.5 15 30

0.600 3160 29827 87.34 12.66 15.0 8 22

0.075 3129 32956 96.50 3.50 2.5 0 5

Percentage Passing

100
100 Gradation Curve for WMM
100
95
90
80
80

70 Upper Limit
60
60
60 Lower Limit
50
40
Mid
40
40
30 Actual Grad-
30
22
ing
25
20

8 15
10
8
0 Sieve Size in mm
0

Remarks :- …………………………………………………………………………………………………………………
Co ntracto r's DEPMC JE (Civil) Eng r- In- Charg e
 CA. No . : CCE(NEP)/ AF- 04/ 2018- 2019
Name Of Wo rk : Re surfacing Of Runway And Allie d Wo rks At AF Statio n Purne a In Bihar
Clie nt : Military Eng ine e r Se rvice s (GE)
DEPMC : M/ s CES (I) Private Limite d
Co ntracto r : M/ s KCC Buildco n Private Limite d

DESIGN MIX SUMMARY OF WET MIX MACADAM

Source Material : Pakur (JH) Plant Make : Fortune Panel Systems (India} Pvt. Ltd.

Date of
Rated Capacity of : 100 TPH Calibration : 29-11-2019
Plant

Next due date of :

Calibration

WMM PLANT SETTING @ 70 TPH

Material Percent
Size of Aggregate BIN Proportions TPH Gate Opening Remarks

40 mm BIN-1 30% 21.00 250mm

20 mm BIN-2 20% 14.00 182mm

10 mm BIN-3 15% 10.50 148mm

Stone Dust BIN-4 35% 24.50 160mm

Water - 5.10% 3.570 -

Co ntracto r's DEPMC JE (Civil) Eng r-In-Charg e

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