POLITEKNIK SULTAN HAJI AHMAD SHAH

JABATAN KEJURUTERAAN MEKANIKAL

( MACHINING WORKSHOP )
DATE : 10 OKTOBER 2021
PROGRAM/CLASS : DKM5A
SEMESTER : 5

NAME :
(WAN ALIFF QUSYAIRI BIN WAN MOHD ROZANI )
STUDENT NO.:
(02DKM19F1002 )

LECTURER NAME : PUAN MISKIAH BINTI WUIKAN

LECTURER NAME : ENCIK BUSU BIN SULONG

MARKS
No Aspect CLO

1 Title/Objective/Equipment ( 5 ) CLO 2
CLO 2
2 Introduction/Theory ( 10 )
CLO 3
3 Safety ( 10 )
CLO 2
4 Methods/Procedures ( 30 )
CLO 2
5 Observation & Discussion ( 10 )
CLO 2
6 Conclusion ( 10 )
CLO 2
7 References ( 5 )
TOTAL ( 80 )
 REPORT (CLO2,PLO5/P3)
DJJ30082 MECHANICAL WORKSHOP PRACTISE 3 ( MACHINING )

TTITLE :

OBJECTIVE/
EQUIPMENT
(5 m)

• Describe how to cut a correct thread.

• Determine the infeed depth.

• Describe how to set the correct rpm.

• Explain how to calculate the pitch, depth, and minor diameter, width of flat.

• Describe how to set the correct quick change gearbox.

INTRODUCTION
/THEORY
(10 m)

• A lathe is a tool that rotates the workpiece on its axis to perform various
operations such as cutting, sanding, knurling, drilling, or deformation, facing,
turning, with tools that are applied to the workpiece to create an object with
symmetry about an axis of rotation .Lathes are used in woodturning,
metalworking, metal spinning, thermal spraying, parts reclamation, and glass-
working. Lathes can be used to shape pottery, the best-known design being the
Potter's wheel. Most suitably equipped metalworking lathes can also be used to
produce most solids of revolution, plane surfaces and screw threads or helices.
Ornamental lathes can produce three-dimensional solids of incredible
complexity.The workpiece is usually held in place by either one or two centers,
at least one of which can typically be moved horizontally to accommodate
varying workpiece lengths.
This attachment can be added if it is not enough
List 5 safety precaution in machining worksyop: (10 m) – CLO 3

( A. LATHE WORKS )

• Wear appropriate CSA-certified safety glasses.

• Keep the floor free from obstructions, or slip hazards.

• Make sure the lathe has an emergency stop button (e-stop).

• Follow job specifications for the speed, feed and depth of cut for materials being turned.

• Centre-drill work deeply enough to provide support for the piece while it is turning.

( B. MILLING WORKS )

• Work must be clamped securely in a vise and vise clamped tightly to the table, or, work must be clamped
securely to the table.
• Make sure cutter is rotating in the proper direction before cutting material.

• Don't place anything on the milling machine table such as wrenches, hammers, or tools.

• Always stay at the machine while it is running.

• Don't take too heavy a cut or use too rapid a feed

MACHININE PROCESS (TICK) : / /

DRAWING :

KNOB :
1. Use a lathe machine
2. toolkit
3. Original workpiece 45 mm/50mm . Grind the diameter to get a
diameter of 40 mm and 20 mm facing and side lark.
4. And then 20mm section is drawn along 13 mm and 15 mm, then 13
mm long section is drawn D = 20mm.While the 15mm long section is
drawn d = 28 mm. (You can only make 20 mm in diameter along 11
mm, so here are only 4 mm for the fillet) The tool eye should be tilted
to make a chamfer on the back with a measurement reading. 4x45

THREAD:
1. grinding tool points
2. Make a thread
3. make a groove
4. Make thread using a lathe machine

Tools used:
1. Centre gauge 60 °
2. toolkit
3. fish gauge - measure the distance of the thread
4. 50mm original iron
5. Line up to 18 mm in diameter
6. Speed is adjusted to 490
7. Marked 20 mm for mark groove
8. setting point of the groove tool
9. change the speed into half from 490
10. Lathe the groove the thickness for 2 mm
11. Line the ravine until you get the ravine
12. Grinding tool points
13. Form 3 surfaces for the thread
14. Make a thread Small on the outside and Large on the inside
15. Dental selection Slow speed 32
16. The tool point is attached to the workpiece
17. Microscale is set to 0 Start screaming
18. Add a feed rate of 0.2 mm or according to the workpiece.
So that the result is a thread
19. Use a fish gauge to measure the space of the prepared thread.
This attachment can be added if it is not enough
OBSERVATION & DISCUSSION : ( 10 m)

• We followed the safety precautions before the experiment .Therefore we wear safety clear goggles, gloves and
safety lab coat .The first step we clamped the workpiece and mark it in a good position before starting the
operation .After that we start facing an operation to reduce the length of the workpieces .We did the facing
operation before any other operation to make the workpiece flat and remove the marks .After the facing
operation ,we did the operation to decrease the diameter of the workpieces .Finally we clean the workpiece
using the steel brush and sandpaper

CONCLUSION : ( 10 m)

• By the end of the laboratory, we can know the working principles of Lathe Machine. In a lathe
machine the operations, which are done is defined as a job. The job is held in a chuck or between
centers and rotated about its axis at a uniform speed. The cutting tool held in the tool post is fed into
the work-piece for a desired direction. Since there exists a relative motion between the work-piece
and the cutting tool, therefore the material is removed in the form of chips and the desired shape is
obtained.

REFERENCE : ( 5 m)

• https://openoregon.pressbooks.pub/manufacturingprocesses45/chapter/unit-6-lathe-threading/

• https://www.ccohs.ca/oshanswers/safety_haz/metalworking/lathes.html

• https://pdfcoffee.com/lathe-report-pdf-free.html