DOCUMENT NO.

REV. 0
BP-SP-50-001-A4

DATE 10 NOVEMBER 2021 PAGE 1 OF 42

GENERAL INSTRUMENT SPECIFICATION

FEED
PIPANISASI PENGAPON - BOYOLALI

DIREKTORAT LOGISTIK, SUPPLY CHAIN AND INFRASTRUKTUR

PT. PERTAMINA (PERSERO)
2021

0 10 NOV 2021 ISSUED FOR BID RA/FNP AS KW

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED
 FEED Pipanisasi Pengapon - Boyolali
REVISION HISTORICAL SHEET

Rev. No. Date Page Description

0 10/11/2021 All ISSUED FOR BID

Doc. No. BP-SP-50-001-A4 Page 2 of 41 Rev.0

 FEED Pipanisasi Pengapon - Boyolali
TABLE OF CONTENT

1 GENERAL................................................................................................................. 5
2 DEFINITIONS AND ABBREVIATION ....................................................................... 5
2.1 Definitons ....................................................................................................... 5
2.2 Abbreviation.................................................................................................... 5
3 CODES, STANDARDS AND REFERENCES ........................................................... 7
3.1 Codes and Standards ..................................................................................... 7
3.2 References ..................................................................................................... 9
4 ENGINEERING DESIGN......................................................................................... 10
4.1 Design Considerations .................................................................................. 10
4.2 Measuring Unit and Scales ........................................................................... 10
4.3 Electric Transmission and Control ................................................................ 10
4.4 Area Classification ........................................................................................ 11
4.4.1 Class I, Zone 1 ................................................................................. 11
4.4.2 Class I, Zone 2 ................................................................................. 11
5 FIELD INSTRUMENTATION DESIGN AND SELECTION REQUIREMENTS ......... 11
5.1 Pressure Instruments .................................................................................... 11
5.1.1 General ............................................................................................ 11
5.1.2 Pressure Gauge ............................................................................... 12
5.1.3 Pressure and Differential Pressure Transmitter ................................ 13
5.1.4 Pressure Switches ............................................................................ 14
5.2 Temperature Instrument ............................................................................... 14
5.2.1 General ............................................................................................ 14
5.2.2 Thermowell ....................................................................................... 14
5.2.3 Temperature Gauge ......................................................................... 15
5.2.4 Temperature Sensor ......................................................................... 15
5.2.5 Temperature Transmitter .................................................................. 16
5.2.6 Skin Type Thermocouple .................................................................. 16
5.3 Level Transmitter .......................................................................................... 17
5.3.1 General ............................................................................................ 17
5.3.2 Float ................................................................................................. 17
5.3.3 Magnetic Type .................................................................................. 17
5.3.4 Differential Pressure Type ................................................................ 18
5.3.5 Level Switch ..................................................................................... 18
5.3.6 Automatic Tank Gauge (ATG) .......................................................... 19
5.4 Flow Instrument ............................................................................................ 20
5.4.1 General ............................................................................................ 20
5.4.2 Local Indicator .................................................................................. 20
5.4.3 Positive Displacement Type ............................................................. 21
5.4.4 Rotameter......................................................................................... 22
5.4.5 Turbine Meter ................................................................................... 22
5.4.6 Restriction Orifice ............................................................................. 23
5.4.7 Ultrasonic Meter ............................................................................... 24
5.5 Pressure Safety Valve .................................................................................. 24
5.6 Flow Computer ............................................................................................. 25
5.7 Shutdown Valves .......................................................................................... 26

Doc. No. BP-SP-50-001-A4 Page 3 of 41 Rev.0

 FEED Pipanisasi Pengapon - Boyolali
5.7.1 General ............................................................................................ 26
5.7.2 Actuator General .............................................................................. 26
5.8 Solenoid Valve .............................................................................................. 27
5.9 Actuator Accessories .................................................................................... 27
5.10 Actuators Ball and Plug Valves ..................................................................... 28
5.11 Motor Operated Valves (MOV)...................................................................... 28
5.12 Control Valves .............................................................................................. 29
5.13 Color Meter ...................................................... Error! Bookmark not defined.
5.14 Densito Meter ............................................................................................... 31
5.15 Pig Signaller ................................................................................................. 32
5.16 Sight Flow Indicator ...................................................................................... 32
6 UTILITIES ............................................................................................................... 32
6.1 Power Requirement ...................................................................................... 32
6.2 Nitrogen ........................................................................................................ 32
7 CABLE TRAY ......................................................................................................... 33
8 JUNCTION BOX ..................................................................................................... 34
9 INSTRUMENT PANEL ............................................................................................ 34
9.1 Fabrication .................................................................................................... 34
9.2 Power Supply and Distribution ...................................................................... 35
9.3 Electrical Installation ..................................................................................... 35
9.3.1 Wiring / Ducting ................................................................................ 35
9.3.2 Termination ...................................................................................... 36
9.3.3 Grounding System ............................................................................ 36
9.4 Nameplate and Labeling ............................................................................... 36
9.5 Inspection and Testing .................................................................................. 37
10 CABLE GLAND ...................................................................................................... 37
11 MATERIAL REQUIREMENTS ................................................................................ 37
12 INSPECTION AND TESTING ................................................................................. 39
12.1 Inspection ..................................................................................................... 39
12.2 Testing .......................................................................................................... 39
13 FACTORY ACCEPTANCE TEST (FAT) ................................................................. 40
14 SITE ACCEPATANCE TEST (SAT)........................................................................ 40
15 DOCUMENTATION ................................................................................................ 40
16 CERTIFICATES ...................................................................................................... 41
17 WARRANTY ........................................................................................................... 41

Doc. No. BP-SP-50-001-A4 Page 4 of 41 Rev.0

 FEED Pipanisasi Pengapon - Boyolali
1 GENERAL
This document covers minimum requirements for the design, layout, materials requirements,
fabrication, inspection, construction and testing of Instrumentation that is used by the contractor
on Project Pipanisasi Pengapon – Boyolali.

2 DEFINITIONS AND ABBREVIATION

2.1 Definitons
The definition contained in the contents of this procedure and other procedures are as follows:
COMPANY PT. Pertamina (Persero) Directorate Logistic, Supply Chain
dan Infrastructure, the owner of the Project Pipanisasi
Pengapon – Boyolali.
SUBSIDIARY COMPANY Subsidiary to be appointed by COMPANY.
THIRD PARTY A third-party inspector to be appointed by Company to inspect
INSPECTOR the works of CONTRACTOR.
CONTRACTOR COMPANY that undertakes a contract to provide materials or
labor to perform a service or do a job
CONSULTANT A Project Management Consultant (PMC) appointed by
COMPANY
VENDOR The party which supply materials, equipment, technical
document/ drawing, and service to perform the duties by the
COTRACTOR.
MIGAS Indonesian Government Body authorized for issuing permits
and licenses for oil and gas facilities
SITE The right-of-way and places provided by COMPANY where
the works are to be executed and any other places as may be
specifically designated in the Contract as forming part of the
Site.
ISSUER The person/party who develop and release the document and
correspondence.
PROJECT DOCUMENTS All documents which are prepared, revised, and issued for
accelerating the project execution, such as correspondence,
drawings, specifications, requisitions, purchase orders,
vendor prints, etc.
2.2 Abbreviation
A/D Analog to Digital
CCTV Close Circuit Television
CPM Computational Pipeline Monitoring
EPC Engineering Procurement Construction
ESD Emergency Shut Down
ESDV Emergency Shut Down Valve
EWS Engineering Work Station
F&G Fire and Gas
FAT Factory Acceptance Test
FDS Functional Design Specification
Doc. No. BP-SP-50-001-A4 Page 5 of 41 Rev.0
 FEED Pipanisasi Pengapon - Boyolali
FM Factory Mutual
FO Fiber Optic
HMI Human Machine Interface
IP Internet Protocol or Ingress Protection depending on the context
IS Intrinsically Safe
ITP Inspection and Test Plan
LBV Line Break Valve
LBVS Line Break Valve Station
LDS Leak Detection System
MTTR Mean Time to Repair
MTBF Mean Time Before Failure
MCR Main Control Room
MCS MOV Control System
MOV Motor Operated Valve
MTU Master Terminal Unit
N-IS Non-intrinsically Safe
OCS Operator Control Station
OLE Object Linking & Embedding
OPC OLE for Process Control
PCS Process Control System
PLC Programmable Logic Controller
PLDS Pipeline Leak Detection System
PSLDS Pipeline Security and Leak Detection System
RFI Radio Frequency Interference
RTU Remote Terminal Unit
RTTM Real-Time Transient Models
SCADA Supervisory Control and Data Acquisition
SDV Shut Down Valve
SIS Safety Instrumented Stystem
SMOD Secondary Means of De-energization
TAS Terminal Automation System
TCP/IP Transmission Control Protocol/Internet Protocol
TPI Third Party Intrusion
UPS Uninterruptible Power System
VAC Volt Alternating Current
VDC Volt Direct Current

Doc. No. BP-SP-50-001-A4 Page 6 of 41 Rev.0

 FEED Pipanisasi Pengapon - Boyolali
3 CODES, STANDARDS AND REFERENCES
3.1 Codes and Standards
The reference documents, which are applied as a part of the instrument engineering requirement,
and shall be selected from the list documents standard:

International Electrotechnical Commission (IEC)

IEC 60812 Analysis Techniques for System Reliability - Procedure for
Failure Mode and Effects Analysis (FMEA)
IEC 60348 Safety Requirements for Electronic Measuring Apparatus
IEC 60529 Classification of Degrees of Protection Provided by Enclosures
IEC 61025 Fault Tree Analysis (FTA)
IEC 61078 AnalysiIs Techniques for Dependability - Reliability Block
Diagram Method
IEC 61131-3 Programmable Controllers - Part 3: Programming Languages
IEC 61508-1 Functional Safety of Electrical/Electronic/Programmable
Electronic Safety-Related Systems
Part 1: General Requirements
IEC 61508-2 Functional Safety of Electrical/Electronic/Programmable
Electronic Safety-Related Systems
Part 2: Requirements for Electrical/Electronic/Programmable
Electronic Safety-Related Systems
IEC 61508-3 Functional Safety of Electrical/Electronic/Programmable
Electronic Safety-Related Systems
Part 3: Software Requirements
IEC 61508-4 Functional Safety of Electrical/Electronic/Programmable
Electronic Safety-Related Systems
Part 4: Definitions and Abbreviations
IEC 61508-5 Functional Safety of Electrical/Electronic/Programmable
Electronic Safety-Related Systems
Part 5: Examples of Methods for the Determination of Safety
Integrity Levels
IEC 61508-6 Functional Safety of Electrical/Electronic/Programmable
Electronic Safety-Related Systems
Part 6: Guidelines on the Application of IEC 61508-2 and IEC
61508-3
IEC 61508-7 Functional Safety of Electrical/Electronic/Programmable
Electronic Safety-Related Systems
Part 7: Overview of Techniques and Measures
IEC 61511-1 Functional Safety Instrumented Systems for the Process
Industry Sector - Part 1: General Framework, Definitions
System Software and Hardware Requirements
IEC 61511-2 Functional Safety Instrumented Systems for the Process
Ed. 1.0 Industry
Part 2: Guidelines in the Application of Part 1

Doc. No. BP-SP-50-001-A4 Page 7 of 41 Rev.0

 FEED Pipanisasi Pengapon - Boyolali
IEC 61511-3 Functional Safety: Safety Instrumented for the Process Industry
Ed. 1.0 Sector
Part 3: Guidance for the Determination of Safety Integrity Levels
- Informative
IEC 61000-4-3 Electromagnetic Compatibility (EMC)
Part 4-3: Testing and Measurement Techniques - Radiated,
Radio-Frequency, Electromagnetic Field Immunity Test
International Organization for Standardization (ISO)
ISO 5167 Measurement of fluid flow by means of pressure differential
devices – Part 1: Orifice plates, nozzles and Venturi tubes
inserted in circular cross – section conduits running full.
ISO/TR 5168 Measurement of fluid flow – Evaluation of uncertainties
ISO/TR/3313 Measurement of fluid flow in close conduits – Guidelines on the
effects of flow pulsations on flow – measurement instruments.
American Petroleum Institute (API)
API RP 1130 Recommended Practice Computational Pipeline Monitoring for
Liquid Pipelines
API RP 1149 Pipeline Variable Uncertainties and Their Effect on Leak
Detectability
API RP 1155 Evaluation Methodology for Software Based Leak Detection
Systems
API RP 520 Sizing, Selection and Installation of Pressure-relieving Device in
Refineries
API RP 521 Guide for Pressure-relieving and Depressurizing Systems
API Std 526 Flanged Steel Pressure Relief Valves
API Std 527 Seat Tightness of Pressure Relief Valves
API RP 550 Manual for Installation of Refinery, Instruments and Control
Systems
API RP 551 Process Measurement Instrumentation
API RP 552 Transmission System
API RP 554 Process Instrument and Control
ANSI/ISA-18.2 Management of Alarm Systems for the Process Industries
ANSI/ISA 101.01 Human Machine Interfaces for Process Automation Systems
API MPMS 5.2 Measurement of Liquid Hydrocarbons by Displacement Meter
API MPMS 5.3 Measurement of Liquid Hydrocarbons by Turbine Meter
API MPMS 5.8 Measurement of Liquid Hydrocarbons by Ultrasonic Meter
API MPMS 6.6 Pipeline Metering Systems
API MPMS 11.1 Temperature and Pressure Volume Correction Factors for
Generalized Crude Oils, Refined Products, and Lubricating
Oils
API MPMS 12.1.1 Calculation of Static Petroleum Quantities- Upright Cylindrical
Tanks and Marine Vessels

Doc. No. BP-SP-50-001-A4 Page 8 of 41 Rev.0

 FEED Pipanisasi Pengapon - Boyolali
API MPMS 12.2.1 Calculation of petroleum quantities using dynamic
measurement methods and volumetric correction factor.
Part 1 -Introduction
API MPMS 12.2.2 Calculation of petroleum quantities using dynamic
measurement methods and volumetric correction factor.
Part 2 - Measurement Tickets
API MPMS 14.3.1 Orifice Metering of Natural Gas and other related hydrocarbon
fluids-Concentric, Square-edged Orifice Meters
Part 1: General Equations and Uncertainty Guidelines
API MPMS 21.2 Flow Measurement Using Electronic Metering Systems
Section 2 - Electronic Liquid Volume Measurement Using
Positive Displacement and Turbine Meters
Instrument Society of American
ISA RP 7.1 Pneumatic control circuit pressure test
ISA S 7.3 Quality standard for instrument air
ISA S 7.4 Air pressure for pneumatic controller, transmitter and
transmission system
ISA S 20 Specification forms for process measurement and control
instruments
ISA 5.1 Instrumentation symbols and identification
ISA S 5.2 Binary logic diagrams for process operations
ISA S 5.3 Graphic symbol for distributed control/shares display
instrumentation, computer system
ISA S 5.4 Instrumentation loop diagrams
ISA S 5.5 Graphic symbol for process display
ISA S 75.01 Flow equation for sizing control valves
ISA S 75.19 Hydrostatic testing of control valves
ISA 84.01 Application of Safety Instrumented System for the Process
Industries
American Society of Mechanical Engineers (ASME)
ASME PTC 19.3 Thermowell calculation
ASME B 16.36 Steel orifice flanges

3.2 References
- Term of Reference (TOR) Pipanisasi Pengapon - Boyolali

Doc. No. BP-SP-50-001-A4 Page 9 of 41 Rev.0

 FEED Pipanisasi Pengapon - Boyolali
4 ENGINEERING DESIGN
4.1 Design Considerations
The instrumentation for measurement and control shall be designed such that optimum operation
of the process concerned can be realized at minimum operation and maintenance cost. The
instrumentation and the installation methods shall further be designed for ease of operation,
maximum simplicity, reliability and minimum maintenance. Direct connections between process
fluids and the control room are not carried out.

4.2 Measuring Unit and Scales

Measuring units shall be in accordance with the metric system.
Process variable Units Scale
Flow Liquids m3/hr Direct Reading
General % 0-100 Linear
Level
Tank gauge mili meter 0-100 Linear
Above Atm. kg/cm2 g Direct Reading
Pressure Below Atm. kg/cm2 a Direct Reading
Deferential kg/cm 2 , mmH2O Direct Reading
Temperature General °C Direct Reading

4.3 Electric Transmission and Control

In the interest of flexibility and standardization, the components shall be in accordance with
following common characteristic:
 Span + Zero adjustment,
 Over range pressure protection.
All transmitters and controlled final receivers shall be 4-20 mA and 24 VDC with super imposed
digital common.
Transmitters shall be “HART” type with a communication protocol based on the HART standard.
Transmitter shall be equipped either lightning or transient protector, which either can be an
integral part of transmitter or a factory assembled external addition.
Valve electro-positioners shall be “SMART” type based on HART Protocol. Instruments using
mercury are forbidden. All instrument will be installed with vent and drain for hazardous and/or
polluting fluids the vent/drain of instrument shall be piped to the vent/ drain network.
Instruments shall be insulated and/or heated with process separators when fluids characteristic
and/or temperature condition can affect performance and reliability of the system. In case of dual
transmitters (one for safety, one for control) for the same process measurement, they shall have
same range and span and the process connections will be fully independent but shall be close
together to allow comparison of measurement.
Transmitters installed for safety shall be conform to SIL 2 or SIL 3 as indicated on data sheet
requirement and certified by international body/TÜV per IEC 61508.
Fire detection will generally be based on analogue sensors, “SMART” type, HART standard. Use
of discrete sensors shall be studied on a case by case basis. In buildings, use of addressable fire
detectors, shall be considered. All instrument and microprocessor based shall be RF/EMI such
that no change in reading/status occurs with a VHF 6-watt 2-way radio held in close proximity
with cover remove based on IEC 801 for Electromagnetic Capability for Industrial Process
Measurement and Control Equipment.

Doc. No. BP-SP-50-001-A4 Page 10 of 41 Rev.0

 FEED Pipanisasi Pengapon - Boyolali
4.4 Area Classification
Area Classification is based on the probability that flammable air or vapor, possible sources of
release include vents, flanges, control valve, drain, pump & compressor seals, fittings and floating
in roof seals.
Area classification is a method of analyzing and classifying the environment where explosive air
atmospheres may occur to allow the proper selection of equipment, particularly electrical
equipment, to be installed in that environment.
The object of the classification procedure is to enable the equipment to be operated safely in
these environments.
4.4.1 Class I, Zone 1
Class I, Zone 1 location is the following locations:
In which ignitable concentrations of flammable airs or vapors are likely to exist under
normal operating conditions.
Ignitable concentrations of flammable airs or vapors may exist frequently because of
repair or maintenance operations or of leakage.
In which equipment is operated or processes are coming on, of such a nature that
equipment breakdown or faulty operations could result in the release of ignitable
concentrations of flammable airs or vapors and also cause simultaneous failure of
electrical equipment in a mode to cause the electrical equipment to become a source
of ignition. That is adjacent to a Class I, Zone 0 locations from which ignitable
concentrations of vapors could be communicated, unless communication is prevented
by adequate positive pressure ventilation from a source of clean air and effective
safeguards against ventilation failure are provided.
4.4.2 Class I, Zone 2
Class I, Zone 2 location is the following locations:
 In which ignitable concentrations of flammable airs or vapors are not likely to occur
in normal operation and if they do occur will exist only for a short period.
 In which volatile flammable liquids, flammable airs, or flammable vapors are
handled.
 Processed, or used, but in which the liquids, airs, or vapors normally are confined
within closed containers of closed systems from which they can escape, only as a
result of accidental rupture or breakdown of the containers or system, or as the
result of the abnormal operation of the equipment with which the liquids or airs are
handled, processed, or used.
 In which ignitable concentrations of flammable airs or vapors normally are
prevented by positive mechanical ventilation, but which may become hazardous
as a result of failure or abnormal operation of the ventilation equipment.
 Adjacent to a Class I, Zone 1 location, from which ignitable concentrations of
flammable airs or vapors could be communicated, unless such communication is
prevented by adequate positive-pressure ventilation from a source of clean air,
and effective safeguards against ventilation failure are provided.

5 FIELD INSTRUMENTATION DESIGN AND SELECTION REQUIREMENTS

5.1 Pressure Instruments
5.1.1 General
1. Unless otherwise specified, all pressure instruments shall have block and bleed
isolation valve arrangements between them and the process block valves. Shutoff
and bleed valves shall be provided for each instrument from the process
connection. Each pressure instrument shall have a 1/2-inch, two way-valve
manifolds for the instrument.

Doc. No. BP-SP-50-001-A4 Page 11 of 41 Rev.0

 FEED Pipanisasi Pengapon - Boyolali
2. All pressure measuring devices shall have 316 SS wetted parts, unless special
materials are required by the process. All devices shall be capable of withstanding
the design pressure extremes of the process with no loss of calibration and shall
normally operate at 1/4 to 3/4 of full scale.
3. Indicating, pilot operated pressure controllers shall be used for applications where
transmission to remote receivers is not required. The pressure sensing element
and controller shall be mounted in a weatherproof case or housing suitable for
valve or remote mounting. Controllers shall have a minimum of proportional and
integral band adjustment. Direct connected pressure gages shall be piped in
parallel for local indication.
4. Accessories for pressure instruments shall normally comply with the following:
5. Diaphragm seals shall be specified in services containing toxic, corrosive, slurry,
viscous, or auto-ignitable materials; they are to be mounted on the instrument.
The bottom section will be removable for cleaning. The entire system above the
diaphragm, including the element, is to be evacuated and entirely filled with an
inert liquid. Pressure elements with diaphragm seal are to have capillary bleeders.
A flanged 2 inch for vessel connection and 3/4” flanged for process connection on
piping shall normally be provided on the seal.
6. Siphons are to be ½” seamless, schedule 80, pipe, material suitable for process
conditions and piping specifications. They may be either the pigtail or pipe coil
type. Siphons shall be used on hot condensable vapor services where the
instrument is close coupled and/or mounted above the tapping point.
7. Pulsation dampeners shall be furnished for all instruments and gauges on the
discharge of reciprocating pumps, and on the suction and discharge of
compressors and other pulsating service. They shall be ½” NPT female
connections and be externally adjustable. Dampener material shall be 316 SS, as
minimum.
8. Where the possibility exists for the operating pressure to rise above the maximum
working pressure of the instrument, gauge savers shall be used.
9. The selection of pressure instruments will be based on the following consideration:
 2 (Two) wire system
 HART type
 Response time which is not more than 400 ms
 Automatic zero and span adjustment
 Maximum reliability of system performance including dynamic performance for
a certain period of time
 Stability is not worse than ± 6 % drift for 3 years of URL.
 Power supply effect that is not more than 0.005 % of span per volt
 Built up with surge protection
 Self-calibration capability
 LCD display availability
5.1.2 Pressure Gauge
1. Local process gauges shall be 4-½ inch face diameter with lower NPT ½-inch
connections and blowout backs for personnel protection. When process piping or
tubing is smaller than NPS 3/4 inch then 2½ inch face diameter and NPT 1/4-inch
lower connections are acceptable.
2. Local air signal gauges shall be 2½ inch face diameter with lower or back NPT 1/4-
inch connections.
3. All gauges shall have a 316 SS element and movement. Elements above 71
kg/cm2 g shall be bored instead of drawn and connections to the socket and tip

Doc. No. BP-SP-50-001-A4 Page 12 of 41 Rev.0

 FEED Pipanisasi Pengapon - Boyolali
shall be threaded and welded.
4. Cases for gauges shall be 316 SS and weatherproof. All process pressure gauges
shall be glycerin liquid filled. This excludes local air signal gauges. Diaphragm
seals may be used in lieu of exotic bourdon materials or where required in other
process conditions.
5. Sockets and tips shall be stainless steel for stainless steel bourdon tubes and shall
be brass for bronze bourdon tubes, according to manufacturer's standards.
6. Overpressure protection shall be 1.5 times the maximum tube rating to prevent
permanent set or loss of calibration from continuous overpressures. For services
of 0 to 4.2 kg/cm2 and below wide bourdon tubes shall be furnished with an
external gauge protector to provide this protection.
7. Blowout protection shall be provided on all gauges in process service connected
directly to the pressure source. When required, rupture discs or blowout plugs shall
be installed on the lower side of the case for local mounted gauges and on the
case back for board mounted gauges.
8. Gauge ranges shall be specified so that the gauges normally operate in the middle
third of the scale. Gauge ranges on pump discharges shall be specified for over-
range protection beyond the pump shut-in pressure or relief valve setting. Gauge
ranges on vessels shall be specified for over-range protection not less than 1.2
times the vessel design pressure.
9. For gauges subject to over-range due to process conditions, over-range protection
shall be supplied.
10. All direct connected gauges in process service shall be specified for an accuracy
of at least 0.5 percent of maximum scale over the entire scale.
11. Diaphragm protectors shall be used where necessary to protect gauges from
corrosive fluids or plugging. They shall have 1/2-inch NPT screwed or flanged
connections according to piping specifications.
12. Siphons shall be provided on hot vapor service and all steam services to minimize
the heat conducted to the pressure element.
13. Accuracy shall be ±0.5% of Full Range.
5.1.3 Pressure and Differential Pressure Transmitter
1. Differential pressure instruments shall normally be of the manometer type, either
liquid filled, bellows or force balance type according to requirements.
2. Pneumatic pressure transmitters shall be the blind type with output indication. The
transmitters shall be fully compensated for ambient temperature and atmospheric
pressure changes and has over range protection. Pressure transmitter elements
and process-wetted trim and parts shall be 316 SS as a minimum. Other materials
shall be used, based on Company approval, where process conditions dictate. The
transmitters shall be capable of withstanding the maximum process pressure
without loss of calibration. Accuracy shall be ±0.075% of calibrated span or better.
Process connections shall be according to piping specifications.
3. Electronic pressure transmitters shall be of the HART protocol type. They shall be
capacitive type. Output shall be configurable as digital or as 4-20 mA DC for 0-
100 percent-calibrated range. Electronic transmitters shall be furnished in an
enclosure suitable for the electrical area classification. Externally adjustable span
and zero pots shall be provided. Reference accuracy shall be ±0.075% span. Total
performance shall be ±0.15% of span for ±50°F temperature changes, from 1:1 to
5:1 range-down. Stability shall be ±0.125% of U.R.L. for 5 years for 50°F
temperature changes and up to 1,000 psi line pressure.
4. In general, pressure transmitters will not have integral indicators. Where P&ID’s
require a local indicator for a control loop, the transmitter shall be provided with an
integral indicator which shall be readable from the control valve bypass. If the

Doc. No. BP-SP-50-001-A4 Page 13 of 41 Rev.0

 FEED Pipanisasi Pengapon - Boyolali
integral indicator is not readable from the control valve bypass, a separate
indicator shall be installed remote from the transmitter near the control valve
bypass.
5. Pressure elements shall normally be ANSI Type 316 stainless steel or Ni-Span C,
except where the process requires a special material.
5.1.4 Pressure Switches
1. Pressure switches shall be of the snap-acting type, utilizing two SPDT switches
(or one DPDT) rated not less than 4 amps at 120 VAC. All switches shall be field
adjustable and shall have a proof pressure of at least 1.5 times the maximum
operating pressure to which they will be subjected.
2. Pressure switches for direct connected process and utility service shall normally
be diaphragm or bourbon tube type with materials suitable for the service.
3. Pressure switches shall meet the required electrical classification and shall have
micro witches.

5.2 Temperature Instrument

5.2.1 General
1. All process temperature sensing instruments shall be furnished with thermowells.
2. Thermowell and temperature sensor shall be designed together to ensure
compatibility in size, material, rating etc.
3. Spans for temperature control shall be as narrow as consistent with process
requirements.
4. Controllers shall have a minimum of proportional and integral band adjustment.
5. The selection of temperature instruments will be based on the following
consideration:
 2 (Two) wire system
 HART type
 Response time which is not more than 400 ms
 Automatic zero and span adjustment
 Maximum reliability of system performance including dynamic performance for
a certain period of time
 Stability is not worse than ± 0.5% drift for 3 years of URL
 Power supply effect that is not more than 0.005% of span per volt
 Built up with surge protection
 Self-calibration capability
 LCD display availability requirement
 Total accuracy shall be ± 0.1% of Span
5.2.2 Thermowell
1. Temperature wells for general application thermocouples, resistance elements,
bimetallic thermometers and temperature test services shall be constructed for
inter-changeability for all standard applications. Thermowells shall be capable of
withstanding the process temperature and pressure.
2. Installation of thermocouples, thermowells, test wells, and thermometers shall be
where there is flow and rapid response and shall be coordinated with piping
design. In vessels having a liquid-vapour interface, thermowells shall be installed
in the liquid phase. Thermowells in combining streams shall be a minimum of 10
pipe diameters downstream of the junction for liquid services and 30 pipe
diameters downstream of the junction for vapor services. Thermowells in all

Doc. No. BP-SP-50-001-A4 Page 14 of 41 Rev.0

 FEED Pipanisasi Pengapon - Boyolali
vapour streams shall have wake frequency calculation.
3.A thermowell of drilled bar stock, made from a minimum of ANSI Type 316
stainless steel, shall be installed for each temperature sensing device. Other
materials, such as alloy or monel, may be specified as required by the piping
specification. The thermowell shall be made in a tapered configuration and shall
have a threaded, socket welded or flanged process connection in accordance with
the appropriate piping specification. Threaded wells shall have 1” male pipe
threads, and lagging shall be specified for screwed thermowells used in insulated
piping. Flanged wells, shall have 1½ inch flanged connections according to the
vessel or piping specifications with 1/2-inch NPT female threads suitable for all
thermometers. Thermowells shall be pressure rated for a minimum of 7000 psi at
70ºF. Process connections for thermowells installed in systems with a design
working pressure above 10,000 psi shall be subject to Company approval.
4. Thermowells installed in vessels and lines 4 inch in diameter and greater shall be
perpendicular to the vessel or line. The immersion length for thermowells in 4-inch
pipe and larger shall be 1/3 to 2/3 inch section of the pipe internal diameter to a
maximum of 6 inch. Thermowells shall be installed in tees or elbows on lines less
than 4 inch in diameter. Increase in piping size may be necessary for thermowell
installation in ells or tees. The inside pipe cross sectional area shall not be reduced
below 50% by the installation of thermowells. Test wells shall have a 3/8 inch bore
and be equipped with stainless steel plug and chain accessory.
5. Wake frequency and resonance calculations will be carried out for all pipe mounted
thermowells to ensure the selected thermowells are suitable for the service.
Calculations shall be as per ASME PTC 19.3.
6. Special protecting tubes for high temperature applications shall be constructed
from chrome iron, incoloy, or other special material, as required by the process
conditions.
7. Plastic shipping plugs for internal thread protection shall be furnished with all wells.
Thermowells shall be stamped with the material, nominal "U" dimension, and tag
number.
5.2.3 Temperature Gauge
1. Temperature Gauges (TG) shall be bi-metallic, hermetically sealed, heavy duty,
every angle with zero calibration adjustment, dial-type thermometers. The TI stem
shall be 1/4 inch and the stem length shall be as required by the mating thermowell.
The stem shall have a 1/2-inch NPT connection. Dial size shall be 5 inch minimum.
Dials of 3 inch in diameter may be used in mechanical equipment lube and seal oil
service or other auxiliary service. The range shall be selected so that it is normally
a manufacturer standard range, and the normal operating temperature shall be in
the middle third of the range.
2. All temperature indicators shall be located and oriented such that they are easily
visible from aisles and areaways used in normal operation.
3. Dial thermometer ranges shall be selected from the following series, so that the
normal operating temperature is between 50 to 75% of scale; -30 to +60°C, 0 to
+160°C, 0 to 250°C, 0 to 400°C.
4. For reasons of variety control, dial thermometer of the every-angle type should be
used, instead of the fixed axial and co-axial types.
5.2.4 Temperature Sensor
1. Temperature sensors shall be furnished as complete assemblies, including the
measuring elements, terminal heads, and thermowells or protecting tubes.
Elements (bimetal, RTD, thermocouple etc.) shall be spring-loaded style to firmly
contact the bottom of the thermowell. Thermal filled system instruments shall, in
general, not be used. Duplex elements shall be used for control loop applications
requiring checkpoint measurement. Identification of each temperature element
Doc. No. BP-SP-50-001-A4 Page 15 of 41 Rev.0
 FEED Pipanisasi Pengapon - Boyolali
shall be by a wired-on metal tag indicating the tag number.
2. Temperature element heads shall be of the corrosion resistant metallic
weatherproof type with a ground lug and heat resistant terminal blocks enclosed.
Terminal blocks shall have proper identification for each element. Conduit
connection shall be 3/4 inch. Connection to the element assembly shall be ½ “.
3. Resistance temperature detectors (RTD’s) are the standard element for process
temperature measurement. RTD elements shall be platinum with a standard
resistance of 100 ohm at 32 ºF and shall be in accordance with IEG751, alpha =
0.00385. Accuracy shall be to IEC 751, Class A or better.
4. RTD elements shall be the 3-wire type and shall be connected to measuring
instruments by three-wire cables.
5. With exception of rotating equipment temperature monitoring, RTD’s shall be
installed with 4-20 mA DC instruments.
6. Thermoelectric properties, temperature limits, and limits of error of thermocouples
and thermocouple extension wires shall conform to ANSI standard MC96.1.
7. Thermocouples for general application shall be type “K” chromel-alumel. Other
thermocouple types may be used for extremely high or low temperatures or special
atmospheres. Thermocouples shall be magnesium oxide insulated sheathed type.
The hot junction shall be grounded to the sheath. Thermocouples shall be
constructed with a 316 SS or Inconel sheath of ¼ inch diameter.
5.2.5 Temperature Transmitter
1. Electronic temperature transmitters shall be of the HART protocol type. They shall
be equipped with ambient temperature compensation. Output shall be
configurable as digital or as 4-20 mA DC for 0-100 percent-calibrated range. Spans
for temperature control shall be as narrow as is consistent with process
requirements. Electronic transmitters shall be furnished in an enclosure suitable
for the electrical area classification. Externally adjustable span and zero shall be
provided.
2. Temperature transmitters shall be used for all temperature signals used for control
or interlocks. Electric transmission shall be used for all remote indication, reading,
and control of temperature. Transmitters shall utilize an RTD to measure the
process temperature. Temperature transmitters may be provided as an integral
assembly, complete with the element and thermowell, and if excessive vibration
then select remote mounted transmitter type.
3. In general, temperature transmitters will not have integral indication. Where P&ID’s
require a local indicator for a control loop, the transmitter shall be provided with an
integral indicator which shall be readable from the control valve bypass. If the
integral indicator is not readable from the control valve bypass, a separate
indicator shall be installed remote from the transmitter near the control valve
bypass.
5.2.6 Skin Type Thermocouple
1. Skin type temperature instrument shall be used when the line has to be pig-able
(flow through).
2. Resistance temperature detectors (RTD’s) are the standard element for process
temperature measurement. RTD elements shall be platinum with a standard
resistance of 100 ohm at 32 ºF and shall be in accordance with IEG751, alpha =
0.00385. Accuracy shall be to IEC 751, Class A or better
3. Electronic temperature transmitters shall be of the HART protocol type. They shall
be equipped with ambient temperature compensation. Output shall be
configurable as digital or as 4-20 mA DC for 0-100 percent-calibrated range. Spans
for temperature control shall be as narrow as is consistent with process
requirements. Electronic transmitters shall be furnished in an enclosure suitable

Doc. No. BP-SP-50-001-A4 Page 16 of 41 Rev.0

 FEED Pipanisasi Pengapon - Boyolali
for the electrical area classification. Externally adjustable span and zero shall be
provided. Repeatability shall be ±0.1%.
4. Accuracy of temperature transmitter shall be 0.2% of span excluding sensor.

5.3 Level Transmitter

5.3.1 General
1. Where possible, common vessel connections with a minimum of 2-inch ANSI
flanges shall be used for multiple level instrument installations.
2. Liquid level instruments shall be accessible from deck level or an access platform
and shall be rigidly supported.
3. Level instruments shall be installed a sufficient distance from outlet connections to
prevent the outlet stream from affecting the instrument operation.
5.3.2 Float
1. Side-mounted float or displacer type level instruments shall be mounted on a bridle
external to the tank or vessel. Internal mounting may be allowed with Company
approval if periodic testing and/or calibration is not required.
2. Top-mounted internal float or displacer level instruments on tanks or vessels are
acceptable.
3. Instrument trim and displacers shall be 316 SS unless other materials are required
for the service.
4. Body materials and rating shall conform to the Piping Classification and associated
vessel specifications. Process piping connections shall be a minimum of NPT ¾
inch.
5. Controllers shall have a minimum of proportional and integral band adjustment.
5.3.3 Magnetic Type
In general, Magnetic type level instrument shall be used as local level gauge for direct
level reading at field. Use of reflex type or thru-vision glass gauges shall be subject to
Owner’s approval.
Magnetic type level transmitter shall provide maximum visible coverage for interface
service. Coverage of gauges glasses shall be more than 100 percent for all other
services and the coverage shall be more than range of indicating and /or control
instruments such as level transmitters, level switches, etc.
Magnetic type level transmitter shall be mounted directly on the vessel. If two or more
gauges are needed, they may be mounted on a standpipe with other level equipment
or attached directly to the vessel.
Connections for magnetic type level gauge shall be ¾ inch flanged up to and including
6,200 kPa (900 lbs) rating , and 1 inch flanged from 6,200 kPa (lbs) up to and including
17,200 kPa (2,500 lbs) rating. Flange rating shall be in accordance with the piping
specifications.
The selection of level instruments will be based on the following consideration:
 2 (Two) wire system
 Smart type
 Response time which is not more than 400 ms
 Automatic zero and span adjustment
 Maximum reliability of system performance including dynamic performance for a
certain period of time
 Stability is not worse than 0.6% drift for 3 years of URL.
 Power supply effect that is not more than 0.005% of span per volt

Doc. No. BP-SP-50-001-A4 Page 17 of 41 Rev.0

 FEED Pipanisasi Pengapon - Boyolali
 Built up with surge protection
 Self-calibration capability
 LCD display availability
 Accuracy shall be ± 0.1% of span
5.3.4 Differential Pressure Type
1. Differential pressure level transmitters may be used for level measurement. The
differential pressure level transmitters shall be integral with the bottom flange,
mounted to the same bridle as the level gauge and supplied with an integral remote
diaphragm seal on the low side of the transmitter connected to the top side of the
bridle. The wetted parts shall be made of 316 SS as a minimum. Flange
connections for both the level gauge and level transmitter shall be at the same
elevation on the bridle. Two ½” NPT, 316 SS plugs are required on each
diaphragm.
2. Differential pressure type instruments shall normally conform to the following:
3. Differential pressure level transmitters shall be of the HART protocol type. They
shall be capacitive type. Output shall be configurable as digital or as 4-20 mA DC
for 0-100% - calibrated range. Electronic transmitters shall be furnished in an
enclosure suitable for the electrical area classification. Externally adjustable span
and zero shall be provided.
4. In general, differential pressure level transmitters shall have an integral indicator.
Where P&ID’s require a local indicator for a control loop, the transmitter shall be
provided with an integral indicator which shall be readable from the control valve
bypass. If the integral indicator is not readable from the control valve bypass, a
separate indicator shall be installed remote from the transmitter near the control
valve bypass.
5. Differential pressure elements shall normally be ANSI Type 316 stainless steel or
Ni-Span C except where the process requires a special material.
6. For vessels containing viscous or corrosive fluids, consideration should be given
to the use of differential pressure instruments with remote seals. Sealed
diaphragm shall be 3” minimum connection and shall be provided with bleed ring.
Sealed diaphragm d/p capillary length shall not exceed 48”.
7. External displacement type instruments shall be used for level measurement of
less than 60” spans and liquid-liquid interface services. Maximum displacer length
shall be 60”.
8. Accuracy shall be ± 0.1% of span.
5.3.5 Level Switch
1. The Mechanical Float Type level switches shall be applied. Level switches shall
be field adjustable and shall be used for both high and low applications, if required
by the P&ID’s. See “Alarm Switches” section. The wetted parts shall be made of
316 SS as a minimum.
2. For Mechanical Float Type switches, the displacers of cage mounted LSH/Ls shall
be of 304LSS or acrylic material, unless specified otherwise by Company. Other
materials may be required due to special process conditions. The float arms shall
be 316SS. All high- and low-level switches (LSH & LSL) shall have 2” flanged top
and bottom process connections, unless specified otherwise by Company. High
and low liquid level switches shall be external cage snap-acting switches, and shall
be installed with isolating, vent, and drain valves. Unless specified otherwise on
the P&ID’s, the safety sensors shall be installed on level bridles along with their
corresponding level gauge so that they are all easily visible from the operating
aisle.
3. For magnetic level gauge units, with switches, see “Level Gauges” section. Level
switch and transmitter functions shall be included with the magnetic level gauges
Doc. No. BP-SP-50-001-A4 Page 18 of 41 Rev.0
 FEED Pipanisasi Pengapon - Boyolali
if shown on the P&ID’s. The switch and transmitter units shall meet the same
enclosure design, signal requirements and electrical area classification defined for
other types of level switches and transmitters.
4. Electrical level switches shall be furnished with an enclosure appropriate for the
electrical area classification. Contacts shall be DPDT. Set points shall be field
adjustable. Switches utilizing mercury-wetted contacts shall not be used.
Explosion proof housings or hermetically sealed dry contact switches are to be
used for all services in hazard classified areas. On low energy circuits, low
resistance contacts shall be provided.
5.3.6 Automatic Tank Gauge (ATG)
The use of a stilling well is recommended for all tanks with level measurements of
accuracy tolerance classes A and B.
Tank gauges for custody transfer shall have an approval certificate from an
independent body which is recognised by the authorities involved.
Servo-motor operated type tank gauges for custody transfer shall be installed in the
gauge pole. Construction of the gauge pole shall be in accordance with Standard
Drawings. The gauge pole shall be installed in a perfectly vertical position. Where the
storage tanks require an averaging temperature detector, this shall form part of, and
be connected to, the tank gauging system. The average temperature detectors shall
be fixed multiple elements (resistance or thermocouple).
Where spot reading temperature detection is required, this shall be provided in the
lower part of the tank. The temperature measuring device shall be a thermocouple or
resistance element.Tank contents gauge / transmitters shall be installed at the top of
its respective tank with a requited stilling well. , either on Gauging Platforms, in the
case of floating roof tanks or Calibration Adaptors for cone roof tanks or spheres.
They shall be servo powered and consists of a drum compartment complete with
suspension medium and displacer type level sensor, and a servo compartment with
integral electronics and terminal boxes for connections. There shall be complete
isolation between the drum and servo compartments. To this end, the drive between
the drum and servo units shall be magnetic. The servo motor shall be suitable for
operation on 24V DC. The transmitters shall be loop powered and be capable of
supporting a grade mounted local indicator, which shall also be within the Vendor’s
scope of supply, in addition to transmissions to the control room. Transmission signals
shall be in the serial digital format. An integrating circuit shall also be included to ensure
that the servo system will respond only to finite level changes and not turbulence or
wind age.
Vendor shall include in his tender details of the time lag, effect on gauge sensivity and
operating details of this circuit.The Level Transmitters/local indication systems shall be
such that they will operate over transmission systems having a loop impedance up to
400Ω. To this end, equipment terminals shall be capable of accepting 2.5 mm² solid
core cable.
To avoid accumulation of static electricity, the drum compartment, suspension medium
and level sensor shall be kept at the tank earthing potential via conductive bearings
and proper grounding procedures.
The mass of the displacer shall be below the incentive impact value and the drum
compartment internals shall be protected by an oil proof impact resistive coating.
The servo motor shall be fitted with two adjustable limiting devices to limit travel of the
level sensor. Transmitters shall have configurable software level alarms. Status of
these level alarms shall be encoded in the transmission signal.
A watch dog system shall be incorporated to detect power, detector or transmission
failures and shall give a remote alarm via the serial communication link. For Cone roof
or spherical tanks gauge/transmitter shall be supplied complete with float

Doc. No. BP-SP-50-001-A4 Page 19 of 41 Rev.0

 FEED Pipanisasi Pengapon - Boyolali
inspection/maintenance hatch, either as an integral part of the transmitter or as a
separate item.
The servo motor shall, on receipt of a control room keyboard command, fully raise the
level sensor into the Gauge Adaptor to facilitate displacer inspection / maintenance.
Level sensors shall be capable of detecting a liquid/liquid interface over the full
measuring range of the instrument as opposed to the normal liquid / vapour interface.
Transmitters shall be capable of transmitting data to enable the Inventory/Management
System to develop a continuous density profile over the full height of the tank.

5.4 Flow Instrument

5.4.1 General
1. The Flow Measurement System shall be basically configured without comparing
among any flow meter in order to prevent any discrepancies depended on that
there are several accuracies on each meter. The transaction meter shall only be
able to be compared with the Master Meter.
2. Differential pressure type instruments shall be used for flow measurements, where
suitable for the application. Unless otherwise specified, all differential pressure
instruments shall have block and bleed isolation valve arrangements between
them and the process block valves. Each differential pressure flow instrument
shall have a ½”, 316 SS five-valve manifold for the instrument.
3. All differential pressure flow measuring devices shall have 316 SS wetted parts,
unless special materials are required by the process. All devices shall be capable
of withstanding the maximum pressure extremes of the process with no loss of
calibration and shall normally operate at 1/3 to 2/3 of full scale.
4. All differential pressure instruments prone to damage from pulsating pressures
shall be provided with pulsation dampeners. Dampener material shall be 316 SS,
minimum.
5. Integral orifice meters shall be used for flows requiring meters smaller than 1-½
inches. Orifice flanges with honed flow sections may be used with Company
approval. These meters shall be flow calibrated and provided with flow calibration
documentation.
6. The differential range shall normally be 100” water column at the maximum design
flowrate. Where a larger range is required, a differential of up to 200” water column
may be used in lieu of increasing the meter run size. In a compressible fluid
application, the maximum differential range in inches of water shall not exceed the
static absolute pressure in Psia.
7. Meter runs for natural gas and other related hydrocarbon fluid measurement shall
conform to the recommendations of AGA Report 3, latest edition and revision.
8. Flow measurement devices shall be located upstream of flow regulating control
valves.
9. Recorder HART drives shall be spring or long-life battery operated. The duration
between wind-ups shall be eight days and the HART speed selectable for 7 days
or 24 hours per revolution. A supply of HARTs and ink sets sufficient for three
months shall be supplied with each recorder.
5.4.2 Local Indicator
1. Local differential pressure flow indicators shall be the bellows type with top and
bottom connections. Body material shall be steel grade suitable for process fluid
with rupture proof liquid-filled 316 SS minimum bellows in process service. Units
shall be equipped with temperature compensation, adjustable dampening and
over range protection up to the full working pressure of the housing. Piston or
capsule sensors may be used for indicators when 2-3% accuracy is acceptable.
Minimum working pressure shall be 1480 psi at 100ºF. Cases shall be
Doc. No. BP-SP-50-001-A4 Page 20 of 41 Rev.0
 FEED Pipanisasi Pengapon - Boyolali
weatherproof.
2. The differential pressure flow indicator range shall be a 0-10 square root scale.
The calculated meter factor shall be included on the indicator nameplate.
5.4.3 Positive Displacement Type
The Positive Displacement Type or Turbine Meter shall generally be used where a high
degree of accuracy and wide range ability are required as custody transfer line or pump
control service. The material of the internal parts wetted shall be selected suitably
depending on the process fluid. Positive displacement meters shall have flanged
connections.
In view of their considerable mass, especially for large sizes, positive displacement
meters and their ancillary equipment, such as filters and vapour eliminators shall be
installed such that they are well supported, and can easily be reached by hoisting
equipment. Design shall be such that no mechanically touching or rubbing parts are
inside the measuring chamber.
Adjacent piping shall not exert any stress on the meter body. Air / vapor eliminator to
be installed upstream.
For each application the (certified) dimensional drawings shall be consulted for sizes
and flange ratings of the meter and ancillary equipment. Strainer with air eliminator
shall be installed ahead of each meter.
Positive displacement meters are not recommended for use with non-lubricating liquids
such as propane, butane, etc., and when applied for such liquids they shall be provided
with automatic pressure lubrication of bearings, gears, etc.
 Flow limiting devices shall be considered to prevent over-ranging of positive
displacement meters.
 Certain types of positive displacement meters have their maximum capacity limited
not only by flow, but also by the maximum allowable pressure drop across the
meter. Consideration shall be given to limiting the maximum pressure drop
especially when the meter is used with liquids having a high viscosity.
 Meters shall be protected against damage due to hydraulic shock, caused for
example by quick opening or closing of a valve.
 Positive displacement meter systems shall be in accordance with API MPMS
Chapter 5.2.
Positive displacement flow meters shall have the following characteristics:
Case Manufacturer standard, suitable for onshore service with
shatter-proof front glass.
Dial Size shall be as per manufacturer standard. Black
background with white figures
Type Positive Displacement type with vertical dial, non reset
mechanical register, 6 digit Totalizer.
Material Wetted parts and body shall be made of stainless steel
316L unless otherwise specified on data sheet. Internals
shall be of HAST. C/Ni 200.
End Connections ANSI 150# RF
Range Shall be stated on data sheets.
Engineering Unit m3/hr
Accuracy ± 0.15% of Span
Repeatability 0.02 – 0.05%
Rangeability 10 : 1
Doc. No. BP-SP-50-001-A4 Page 21 of 41 Rev.0
 FEED Pipanisasi Pengapon - Boyolali
Note: positive displacement flow meters shall be self-protected against over-speed,
reverse flow and shocks.
5.4.4 Rotameter
Rotameters shall be provided for services under the following conditions:
1. The rate of the fluid to be metered is so small as to make it impractical to use
differential pressure type flow meters and primary element.
2. Small volumes of purging fluids to or from instruments.
3. Sample rates to analyzers.
4. Small flow rates of air to purge instrument housings and outdoor control panels.
For safety reasons, glass tube rotameters shall not be used for measuring fluids that
contain hot or strong alkali, strong acids, steam or other fluids that could injure
personnel, create fire hazards, etc.
Rotameters, except purge meters and those in streams that can be temporarily
interrupted, shall have meter size block and bypass valves. Rotameters shall be
mounted plumb and shall be free of piping stress and excessive vibration and shall be
readily accessible for cleaning.
Rotameter Type:
 Body : as per data sheet
 Process Connection : as per data sheet
 Mounting : supported by piping
 Indicator Size : m 3/hr
 Accuracy : ± 0.1 % of the full range
 Repeatability : ± 0.02 - 0.05 %
 Rangeability : 10:1
Variable-area-flow meters may be used for small flow rates where local indication is
required. They may also be used where rangeability, nonlinearity, viscosity or the
hazardous nature of the fluid makes the differential pressure type instrument
unsatisfactory. They shall normally be the armored types with magnetic pick-up, except
for water and air below 200 psig and 1 inch or smaller lines where glass tubes may be
used. All glass tube area meters shall have front and rear plastic-guard-plates.
Rotameters shall comply with ISA RP16 1, 2, 3, 4. Rotameter installation design shall
follow the guidance provided in ISA RP 16.5.
5.4.5 Turbine Meter
Turbine meters may be used on clean liquid streams where accuracy and rangeability
that they produce are required. They are also used for the measurement of very small
flow rates found extensively in blending applications and for custody transfer.
The meter shall have flanged connections and the body material shall be minimum
carbon steel with stainless steel internals, unless the application requires other
materials.
Due consideration shall be given to prevent turbine meters from over-ranging and from
suffering hydraulic shock.
All turbine meters shall have be provided with signal amplifiers which are suitable for
interface with the DCS. These amplifiers shall have the capability for mounting close
to the meter or remote at the Instrument Equipment Shelter. Turbine meter systems
shall be in accordance with Chapter 5.3 of the API Manual of Petroleum Measurement
Standards.
Straighteners should only be used where straight lengths are not available.

Doc. No. BP-SP-50-001-A4 Page 22 of 41 Rev.0

 FEED Pipanisasi Pengapon - Boyolali
The turbine meters shall be provided with meter tubes and flow straighteners as
necessary, in accordance with ISO 2715. Minimum upstream and downstream run
lengths shall be 10D and 5D respectively, where D is the inside diameter of the run.
The turbine meter installation shall ensure that the meter run remains completely filled
with liquid, including during no-flow conditions.
Two pick-up heads shall be provided for the checking of pulse integrity. The design
shall permit the pick-up coils to be changed without the turbine meter being removed
from the meter run. The connections shall permit sealing to the satisfaction of the
appropriate authority.
Turbine meters shall be provided with vane failure detection.
The meter calibration factor (K-factor) for each turbine meter shall be determined
initially by tests carried out by the Manufacturer and entered manually or downloaded
from the database into each respective meter stream microcomputer
Turbine meters shall be used only on fluids fully in the air phase.
The performance of the instrument shall be as follows:
Signal repeatability ± 0.02 % or better
Meter linearity ± 0.25 % or better
Two categories of turbines flow meters shall be considered:
Type 1 Flow meters forming part of the process pipe (flanged pipe spool) for
apparatus sized up to 4 inches
Type 2 Insertion type flow meters for pipe sizes bigger than 4 inches. 2 1/2"
flanged turbine is not allowed due to piping class constraints.
For accurate measurement with turbine meters the velocity profile of the fluid needs to
be uniform. Therefore flow straightening should be accomplished by providing
sufficient straight length immediately upstream and downstream of the turbine meter.
Where the available space is limited, a combination of straight pipe and flow
straighteners may be employed. Air/vapor eliminator to be installed upstream.
5.4.6 Restriction Orifice
Restriction orifice plates are devices for creating a certain pressure drop or for limiting
a flow rate. They are not intended for flow measurement but are similar to flow metering
orifice plates, in construction and sizing method.
Stainless steel restriction orifice plates made in accordance with this drawing may be
used for a differential pressure of:
Pressure Line NPS
50 Bar (Max.) ½” – 6”
10 Bar (Max.) 8” – 12”
6 Bar (Max.) 14” - 24”
When mounted between carbon steel flanges, for a temperature of 450 °C maximum.
If these limits are exceeded (or other materials are used for the orifice plate), the
relevant dimensions shall be adjusted to suit the application. The specification of
restriction orifice plates shall take into account:
1. The nominal size (normally equal to line size);
2. The pressure rating of the flanges;
3. The material (which shall be stainless steel to AISI 316 unless other materials are
specified for the intended application);
4. For high pressure drops, consideration should be given to hard-facing the orifice
or to selecting of a material which can be hardened throughout;
Doc. No. BP-SP-50-001-A4 Page 23 of 41 Rev.0
 FEED Pipanisasi Pengapon - Boyolali
5. The orifice diameter resulting from the sizing. The required dimension shall be the
calculated dimension rounded off to the nearest 0.1 mm;
6. Bleed or vent holes shall only be specified for plates in horizontal piping of DN 50
or larger.
Note: Standard ISO 5167-1 does not cater for drain and vent holes, so the calculated
bore must be corrected for the vent or drain hole area.
Restriction orifice plates do not normally require straight lengths in upstream and
downstream piping, but where the fluid flow has to be accurately set, the straight
lengths shall be in accordance with the bracketed values given in ISO 5167-1.
5.4.7 Ultrasonic Meter
Ultrasonic meters may be considered, including high throughput units for large
diameter pipeline duties.
Ultrasonic meters design shall be accordance with API MPMS 5.8.
Multi-path types are the most accurate and offer a degree of inherent redundancy of
measurement signal, which can enhance availability and the capability to manage miss
measurements.
Ultrasonic meters should not be used where fouling at the transducers, pipe bore and
flow conditioners can occur, e.g. by waxing.
Application of these meters shall be in accordance with field-proven installation
practices. The ultrasonic flow meter shall have a locally approved certificate of
calibration in accordance with the Manufacturer's procedures. A certificate of the
calibration of the ultrasonic flow meter at operating pressure shall only be produced if
required by parties involved. The calibration data provided in the certificate shall
include the error of the meter for at least 6 points over the whole range of the meter
according to ISO 12765. The monitoring facilities available in modern ultrasonic meters
shall be used for health checking (transducer performance/malfunctioning, meter
pollution), to enable early detection of imminent malfunction of the meter.
The health monitoring facilities of the ultrasonic meter, based on the built-in diagnostic
features of path comparison (VOS and path differences), AGC levels, pulse rejection
check, noise etc.) should be applied to their full extent.
Ultrasonic meter shall be designed and supplied in accordance with BP-SP-50-004-A4
– Specification for Metering System.

5.5 Pressure Safety Valve

1. All pressure relieving devices shall be sized in strict accordance with applicable government
and code requirements. MIGAS Certification is required.
2. Pressure safety valves for unfired equipment shall be sized in accordance with API RP 520
and the ASME Pressure Vessel Code, Section VIII.
3. Rupture Discs may be used instead of or in combination with safety and relief valves where
applicable or required. When rupture discs are used in combination with relief valves, they
shall be purchased as a system with the relief valve.
4. The relief pressure shall be no greater than 125% of the maximum operating pressure of the
vessel or pipe or less if required by any Codes.
5. Modulating pressure relief valve is used for steam and its setting pressure is 15% above
maximum injection pressure.
6. Safety valves for steam turbine casings shall be sized according to NEMA Standards
Publication Number SM23, when full relief is required. Condensing steam turbine casings
shall normally be equipped with full-flow relief valves of the atmospheric type. Non-
condensing steam turbine casings shall normally be equipped with relief valves of the
sentinel type for warning purposes only; unless the turbine starts automatically or is a
multistage turbine, then a full-flow relief valve is required.
Doc. No. BP-SP-50-001-A4 Page 24 of 41 Rev.0
 FEED Pipanisasi Pengapon - Boyolali
7. Percent accumulation used in calculating sizes of relieving devices shall be as follows:
3% : Steam service according to ASME Code, Section 1.
10% : Gas or vapor service and liquids except as noted below.
: Liquids - for thermal relief of pipelines and pump discharges, if
code stamped valves are not required in all services
16% : Vessels protected by multiple valves according to ASME Code,
Section VIII. However, one valve must be set at or below the
MAWP (Maximum Allowable Working Pressure) and the
additional devices may be set to open at higher pressure, but not
exceeding 105 percent of MAWP.
21% : Vapor and liquid service in areas governed by fire conditions
according to ASME Code, Section VIII.
8. Safety and relief valves shall normally be direct spring-loaded balanced bellows valves shall
be considered for closed flare and blow-down systems or elsewhere if back pressure may
be present. Pilot operated valves shall be considered if operating pressures are close to set
pressures. Other types of valves may be considered for special applications.
9. Connection sizes and ratings shall normally be as follows:
 Flanged connections shall normally be furnished on all safety and relief valves 1 inch
and larger. The minimum rating shall be ANSI 150 class. Valve flanges shall match the
rating and facing of mating flanges on vessels or piping. Body flanges shall be per ANSI
B16.5.
 Screwed connections may be furnished on valves NPS ¾-inch and smaller, unless
process or operating conditions do not allow. Threaded connections shall be per ANSI
B2.1.
10. Steel bodies with stainless steel trim shall normally be specified. Alloy bodies or special
materials shall be specified where required because of process, atmospheric or operating
conditions.
11. When ASME code stamp relief valves (relief valves to which the code symbol is applied) are
required, they shall be fabricated by a manufacturer who is in possession of a code symbol
stamp and a valid Certificate of Authorization from the ASME Boiler and Pressure Vessel
Committee.
12. Full nozzle valves shall normally be specified for NPS 1 inch and larger.

5.6 Flow Computer

Power supply shall be 230 V AC +/- 5% UPS - 50 Hz single phase (unearth). Flowmeter shall be
microprocessor based Smart type and shall directly calculate the actual volume flow and the
totalized flow.
Two analogue inputs 4 to 20 mA shall be available on the flow computer, one for the temperature
correction and one for the absolute pressure correction.
Local visual indicator will be provided and will show the minimum:
1. Volume flow rate Sm3/h
2. Total volume Sm3
3. Mass flow rate kg/h
4. Total mass kg
5. Velocity m/s
6. Temperature °C
7. Pressure bar a
8. Molecular weight (input on the flow computer keyboard)
Doc. No. BP-SP-50-001-A4 Page 25 of 41 Rev.0
 FEED Pipanisasi Pengapon - Boyolali
Transmitter Input signals
The transmitter shall have:
1. One analogue 4-20 mA for the temperature compensation (2 wire passive type).
2. One analogue 4-20 mA for the pressure compensation (absolute pressure 2 wire passive
type).
Transmitter Output signals
1. The transmitter shall have Two independently configured analogue outputs (4-20 mA - Two
wire active type).
2. Selection of the following values shall be possible on each output:
- Volume flow rate Sm3/h
- Total volume Sm3
- Mass flow rate kg/h
- Total mass kg
- Velocity m/s
3. An RS 485 output supporting the MODBUS RTU protocol at a minimum transmission speed
of 9 600 bits per second.
Minimum general technical characteristics
Flow turndown : Minimum 2000:1
Accuracy : 2.5% from 0 to 25 m/s
: 5% from between 25 m/s and maximum velocity
Repeatability : Better than 1%
Installation : Minimum straight length upstream the transducers is 10 D
: Minimum straight length downstream the transducers is 5 D
Operating temperature : up to 140 °C
Operating velocity : up to 85 m/s
Loss pressure drop, accuracy and necessary straight length shall be stated on data sheet for
each process case.
The technical documentation shall clearly show the maximum flow turndown with the associated
accuracy and repeatability.
Environmental influences (e.g. pressure effect) and the relevant corrective action shall be clearly
stated within the technical documentation.

5.7 Shutdown Valves

5.7.1 General
Shutdown valves shall normally be line size ball valves or gate valves with heavy duty
pneumatic spring return actuators.
Gate valve bodies shall have reverse acting gates. In general full bore trim shall be
used for all shutdown valves. Reduced trim may be used for blowdon valves and
bypass valves.
5.7.2 Actuator General
 Shutdown valves actuators shall fail the valve to the fail-safe position on loss of
supply. Manual reset action shall be furnished on valves identified with manual
reset on the P&ID’s.
 Actuators shall be sized for 1.3 times the breakway torque of the valve when the
valve is closed against the valves full ANSI pressure rating utilizing 5 kg/cm2g
supply pressure. Operator shall not require more than 80% of the normal air supply
pressure available to fully operate the valve with 21 kg/cm2g.

Doc. No. BP-SP-50-001-A4 Page 26 of 41 Rev.0

 FEED Pipanisasi Pengapon - Boyolali
5.8 Solenoid Valve
1. Solenoid valves shall be specified where shown on the P&ID’s. Solenoid valves shall
normally be used as pilots to actuate other instruments directly connected to process fluids.
Solenoid valves shall be direct-operated; the use of pilot-operated solenoid valves shall be
subject to Company approval.
2. The solenoid valves shall be 3-way universal type.
3. Valve bodies for solenoid valves shall follow the piping specifications when used in process
lines. Valve bodies and coil housings for solenoid valves shall be 316 SS.
4. When outdoor installations are required, the solenoid valves shall be suitable for installation
in a Zone 2, Group IIA, T2 location.
5. Preferred coil rating is 0.5A at 24 VDC. Where a higher rated solenoid valve is required, an
interposing relay shall be provided to accept a 24 VDC switching signal from the control
system. When used in intrinsically safe circuits, coil voltage shall always be 24 VDC and
applicable approvals shall be obtained certifying intrinsic safe operation. The voltage drop
on the loop shall be calculated to assure proper solenoid valve operation and wire sizing.
6. Coils for solenoid valves shall be high temperature moulded and encapsulated and specified
for continuous duty at rated voltage and frequency. Coils for direct current shall be supplied
with internal spike suppressors.
7. Electrical connection shall be ½” NPT.
8. The solenoid valves shall be provided with a disc and/or seat of resilient material (viton) to
achieve bubble tight shut off. The air passages in the solenoid valves shall be large enough
to achieve the opening or closing time of the valve as specified. If this would lead to
unrealistically large passages and consequently high-power consumption of the solenoid
valve, consideration shall be given to the use of quick-exhaust valves. The capability of the
solenoid valve (e.g. capacity, pressure rating) shall be checked against the instrument air
requirement of the particular actuator. The available port sizes and flow calculation formulas
for the solenoid valves shall be stated by the solenoid valve supplier and this shall be taken
into account in the stroking time calculations. Solenoid valves shall be supplied with exhaust
port protectors to prevent plugging (e.g. mud daubers).
9. For long-stroke large-volume pneumatic cylinder actuators, e.g. actuators on rotary star
valves, consideration shall be given to the use of pneumatically-operated pilot valves that
can handle the required air capacity of the particular actuator.
10. For quarter-turn ball valves, the solenoid valve shall be installed directly on the valve
actuator. For control valves with a valve positioner, the solenoid valve shall be installed
between the positioner output and the actuator.
11. The pneumatic connection of solenoid valve shall be 1/4” NPTF.

5.9 Actuator Accessories

1. Operator assembly shall be provided with a stem travel indicator that clearly shows valve
position.
2. A beacon shall be provided with the following color: Red closed/Green Open. Beacon shall
be labeled to indicate valve position and function.
3. Electrical proximity switches shall be furnished with enclosure suitable for Class 1 Zone 2 or
hermetically sealed. Contact shall be two SPDT. Set points shall be field adjustable. Switches
utilizing mercury wetted contacts shall not be used. Explosion proof housings or hermetically
sealed dry contact switches are to be used for all services in hazard classified areas. On low
energy circuits, low resistance contacts shall be provided.
4. All spring return actuators shall be equpped with a closed loop purge system that maintains
instrument air (and excludes ambient air) on the spring side of the cylinder.
5. All quarter turn valves in liquid applications shall equipped with the appropriate accessories
to prevent shock and water hammer.
Doc. No. BP-SP-50-001-A4 Page 27 of 41 Rev.0
 FEED Pipanisasi Pengapon - Boyolali
6. Each actuated SDV shall be equipped with following:
 A Beacon assembly indicating valve position.
 Position switches providing state status (Fully Open and Fully Closed)
 3-way solenoid valve which vents the valve upon de-energization.
 Manual reset function shall be included for services identified as manual reset on the
P&ID’s.
 A hermetically sealed Pushbutton for testing the SDV. (SDV local test pushbutton is an
input to the ESD, which de-energizes the solenoid valve). Beacon, position switches and
solenoids shall be provided in a single enclosure with terminal strip for connection of
single cable.

5.10 Actuators Ball and Plug Valves

 Operators shall be direct connected type, such as scotch yoke or rack and pinion.
 Pistons shall be sized for twice the breakway torque of the valve when the valve is closed
against maximum differential pressure with full air pressure supplied to the piston.
 Case and yokes shall be carbon steel. The outside shall be painted with corrosion resistant
epoxy paint.
 Force transmitting mechanisms shall be sealed from the atmosphere, and shall be oil or
grease filled if separate from the power fluid chambers.

5.11 Motor Operated Valves (MOV)

1. General
The Motor Operated Valve (MOV) shall operate utilizing the 400 V AC, 3 phase 50 Hz power
supply. The MOV shall be provided with motor, gearbox, hand wheel complete with integral
control unit (i.e. motor starter, gear control, selector switch for local-off-remote, spring-return
rotary knob switch for local open/close operation and emergency stop pushbutton).
The valve position switch for indicating valve position in either fully open or fully closed shall
be provided. The MOV control and command shall be capable for remote operation.
The signals to perform MOV motor controls shall be as described below:
Signal Description From To Signal Type
Open status MOV PCS Via Modbus RS485
Close status MOV PCS Via Modbus RS485
Remote / Local Status MOV PCS Via Modbus RS485
Power Off Status MOV PCS Via Modbus RS485
Comm. Fail Status MOV PCS Via Modbus RS485
Trip Status MOV PCS Via Modbus RS485
Valve Position Status MOV PCS Via Modbus RS485
Open command PCS MOV Via Modbus RS485
Close command PCS MOV Via Modbus RS485
Inhibit Open command PCS MOV Via Modbus RS485
Inching Provision PCS MOV Via Modbus RS485
2. Actuator Sizing
 The actuator shall be sized to guarantee the valve closure at the specified differential

Doc. No. BP-SP-50-001-A4 Page 28 of 41 Rev.0

 FEED Pipanisasi Pengapon - Boyolali
pressure. The safety margin of motor power available for seating and unseatingthe valve
shall be sufficient to ensure torque switch trip at maximum valve torque with the supply
voltage 10% below nominal. The operating speed shall give valve closing and opening
at approximately 25 - 300 mm per minute. However the maximum opening/close time
shall be maximum 2 minutes.
 The torque available on the actuator at any point in the stroke shall be a minimum of
1.25 times the manufacturer’s maximum specified torque value with a pressure
differential across the valve equal to the full ambient temperature and rated pressure of
the valve. The valve torque shall be based on infrequent usage of approximately one
cycle every 3 months.
3. Motor
 The rating of motors shall be as specified by the Vendor and shall be in accordance with
IEC 60072 based on Class F insulation limited to Class B temperature rise.
 Motor shall be designed for full voltage direct on line starting and shall be rated for
intermittent duty accordance with IEC 60034-1
 Motor locked rated current shall comply with IEC 60034-12.
 The maximum vibration as measured on the rotor shaft at rotor voltage speed and
frequency shall comply with IEC-60034-14.
 Classification of material for insulation of motor windings in connection with the thermal
stability in service comply with IEC 60085.
4. Power Supply
The electrical motor operated valve actuators shall be suitable for power supply at 400V ±
10%, 50 Hz ±3%, 3 phase, unless specified otherwise in the data sheet.

5.12 Control Valves

All motorized control valves shall be fitted with electric positioner. The positioner shall be Smart
type based on HART Protocol.
Control Valves and/or Pressure Regulators shall be sized to pass at least 120% of anticipated
maximum flow rate at the permissible pressure drop for the flow rate. Control Valves shall be
actuated by the Electric System.
The Pressure Regulator shall be of self-regulating type. Noise levels for Control Valves shall not
exceed 85 dB at one meter downstream or from the pipe. Flanges and valves shall be in
accordance with the piping class rating but minimum 150 lbs.
The actuators shall be suitable for use on a nominal 380 V, 3 Phase, 50 Hz power supply and
are to incorporate motor, integral reversing starter, local control facilities and terminals for remote
control and indication connections housed with a self-contained, sealed enclosure.
As a minimum the actuators should meet the requirements set out in EN15714-2 and ISA
SP96.02.
An alternative switch mechanism may be offered, providing full digital feedback of torque and
position to the control interface. This digital switch mechanism should ensure that commissioning
becomes a non-intrusive process that maintains the integrity of the enclosure whilst including as
few as possible moving parts. In order to maintain the integrity of the enclosure configuration of
the indication contacts etc. shall be carried out without the removal of any actuator covers. It
should be possible to configure the actuator with the local controls however an alternative method
of configuration should also be provided. The actuator shall include a device to ensure that the
motor runs with the correct rotation for the required direction of valve travel irrespective of the
connection sequence of the power supply.
1. Sizing
Control valves shall be sized in accordance with ISA 75.01 “Control Valves Sizing Equations”
calculation method. Calculation sheet for the sizing of each control valve shall be supplied; in

Doc. No. BP-SP-50-001-A4 Page 29 of 41 Rev.0

 FEED Pipanisasi Pengapon - Boyolali
each process case control valve shall be performed between 20% - 100% of the valve
opening. Noise levels for Control Valves shall not exceed 85 dB at one meter downstream
or from the pipe to be shown in the calculation sheet.
2. Mounting
For hydrocarbon service, the control valves body shall be flanged. Nevertheless, for low
pressure water service, control valves may be of the sandwich type.
3. Body
Body material shall conform to service condition and Piping Material Specification. Casting
shall be free from blowholes, porosity, shrinkage faults, cracks or other defects.
Casting with defects that have been plugged, welded, burned or impregnated are
unacceptable. Cooling fins and extension bonnets shall be of the same material as the body.
Cast iron body is forbidden.
The valves shall be supplied with bolted packing gland and shall utilize teflon reinforced
packing for service temperatures up to 200°C and graphite packing above 200°C. Packing
shall be suitable for high (up to 48% concentration) CO2 service.
Packing lubricators with steel isolating valves shall be provided if required. Radiation fin and
extension bonnet shall be of the same material as the body material. Color of Body shall be
paint as per manufacture standard or no painting for Stainless steel body. Special valves
shall be used in case of high pressure drop, high value of fluid velocity or in order to reduce
the excessive noise.
Angle valve can be considered for the very high pressure drop and high erosive service. All
control valves shall be flanged.
1. End Connections
Flange rating and facing shall be chosen in accordance with piping class specification.
Minimum connection rating shall be 150 lbs.
2. Body Size / Marking
Following body sizes shall be used:
1”, 1 1/2”, 2”, 3”, 4”, 6”, 8”, 10”, 12”, 14”, 16”, 18”, 20”, 24” and larger.
For valve smaller than 1”, a 1” size valve shall be used with reduced trim specified when
required. Process fluid direction shall clearly and permanently indication on bodies
(arrow).
3. Packing
The control valves shall be supplied with bolted packing gland; Teflon reinforced packing
for service temperature up to 392°F and graphite packing above 392°F. Packing material
shall be ASBESTOS free. Packing lubricators devices shall be provided if required.
4. Radiation Fin and Extension Bonnet
Radiation fin bonnet may be used for fluid temperature above 446°F. Extension bonnet
may be used for fluid temperature -20.2°F and below.
5. Seals
All materials used for seals subject to anti explosive decompression (AED) shall be
certified according to a testing procedure complying with the requirements of the
specification. For General Pipe, Valves and Fittings. All AED seals shall fully comply with
the requirements of the Company specification “valves”.
6. Trim
Internals shall be chosen in order to close the control valve when the plug stems is going
down unless otherwise specified. Generally, globe body control valves and eccentric
plug control valves shall be selected with process fluid tending to open the valve unless
otherwise specified on the data sheet.
The control valve shall have quick change trim type using top entry. Trim component
shall not be screwed or welded, to the valve body, for globe or cage style trim. Trim

Doc. No. BP-SP-50-001-A4 Page 30 of 41 Rev.0

 FEED Pipanisasi Pengapon - Boyolali
component shall not be welded, to the valve body, for eccentric style trim. The control
valve shall have equal pressure distribution around the plug. Vendor shall provide means
to protect the control valve internals from foreign particles.
7. Actuators
Actuators shall be suitable for indoor and outdoor use. The actuator shall be capable of
functioning in an ambient temperature ranging from -30°C (-22°F) to 70°C (140°F), up
to 100% relative humidity. Actuators shall be built with suitable alternative seals,
lubrication and bearings should a lower ambient temperature range be required.
Actuators shall be O-ring sealed, watertight to IP68 8m for 96hrs, NEMA 4 & 6. The
motor and all other internal electrical elements of the actuator shall be protected from
ingress of moisture and dust when the terminal cover is removed for site cabling. If
required, the actuator manufacturer should ensure the ingress protection rating of the
actuator is maintained whilst the terminal compartment is removed.
The motor shall be an integral part of the actuator, designed specifically for valve
actuator applications. It shall be a low inertia high torque design, capable of delivering
rated torque when power is turned on. All motors shall be of high starting torque type to
facilitate 'unseating' of the valve. Each motor shall have a rating plate marked in
accordance with IEC 34.1 as far as applicable.
Standard isolating duty actuators shall include class F insulated motors with a class B
temperature rise giving a time rating of 15 minutes at 40°C (104°F) at an average load
of at least 33% of maximum valve torque. Temperature shall be limited by 2 thermostats
embedded in the motor stator windings and integrated into its control. Electrical and
mechanical disconnection of the motor should be possible without draining the lubricant
from the actuator gearcase.
The required fail position of the control valve shall be determined by process on PID’s
and stated on data sheets. It may be “Fail Open”, “Fail Close”, “Fail Lock”. Actuator
acting mode (direct or reverse) must comply with the required fail valve position. When
fail lock position is selected, the control valves action in case of lock-up device failure
shall be specified.
The typical stroking time for control valve is 2 seconds per inch of valve diameter with a
maximum of 15 seconds for valve below 20 inches, except if otherwise specified inside
the control valve data sheet. Vendor shall submit the stroking time calculation at bid
stage.
Color of actuator depends on fail position of valves shall be as follows:
 Fail Close position: Green
 Fail Open position: Red
 Fail Lock position: Silver

5.13 Densito Meter

Density Meter shall be used to measure density of liquid continuously to enable the flow
calculations to be done in the flow computers for metering station Custody transfer.
The transducer element shall be of vibrating type base on the principle of density proportional to
the vibrating mass resonant frequency.
All instrument and electronic equipment shall be suitable for installation in close proximity to
microwave and radio equipment without interference to or from such equipment. All equipment
supplied by vendor shall operate normally under an included field of 30 volts/metre from 2 to 2000
MHz when tested as per SAMA, PMC 33.1C.
Transmitters shall be mounted at their manifolds to facilitate easy detachment. Manifolds shall
remain mounted when the transmitters are detached.

Doc. No. BP-SP-50-001-A4 Page 31 of 41 Rev.0

 FEED Pipanisasi Pengapon - Boyolali
All wetted parts shall be AISI 316 stainless steel as minimum. The transducer can be interface
directly to Flow computer, DCS and other plant processing equipment via digital communication
link RS485, Modbus and 4-20 mA (HART).
The Densito meter satisfies the requirements of on-line density measurement as in ISO 5167 and
AGA 3.
The performance of the instrument shall be as follows:
 Density Accuracy : ± 0.35 kg/m 3
 Density Repeatability : ± 0.10 kg/m 3
 Density Pressure coefficient : ± 0.01 kg/m 3 /bar
 Density Temperature coefficient : ± 0.05 kg/m 3 /°C
 Supply : 24 VDC

5.14 Pig Signaller

The Pig Signaller shall be intrusive, bidirectional and retractable type into of piping. The
measurement shall be suitable for intelligent pig.
The Pig Signaller shall detect the passage of all types of pigs in real time, complete with visual
flag indicator and reset by mechanically operating the signal flag.
The Pig Signaller enclosure material shall be 316 SS. The output signal to DCS shall be volt free
digital contact.

5.15 Sight Flow Indicator

The Sight Flow Indicator as Flanged unit is an in-line type that is used in existing or new piping
to observe material flow through a line. It is available for standard ANSI B16.5 (1/2" to 11/2")
flange ends to specified face-to-face dimensions and can be supplied with indicators such as drip
tubes or flappers. The Sight Flow Indicator shall be manufactured to meet your pressure and
temperature requirements, and different materials of construction are available to meet process
needs.
Materials of Construction:
Body 316 Stainless Steel as minimum or as per piping
specification.
Retainer Caps 316 Stainless Steel
Lens Annealed Borosilicate or Quartz
Lens Cushion Gaskets Teflon®
O-Rings Teflon®
Flanges 316 Stainless Steel as minimum or as per piping
specification
6 UTILITIES
6.1 Power Requirement
There shall be a distribution board for each type and level of electrical supply: AC and DC from
UPS. Transmitters and actuators will preferably be powered directly from the control systems at
24 VDC.

6.2 Nitrogen

Doc. No. BP-SP-50-001-A4 Page 32 of 41 Rev.0

 FEED Pipanisasi Pengapon - Boyolali
The bottled Nitrogen is consumed by Shutdown Valves. Nitrogen for Shutdown Valves
consumption has requirements as follows.
Pressure:
 Minimum : 2.5 kg/cm2 g
 Normal : 4.5 kg/cm2 g
 Maximum : 5.0 kg/cm2 g
 Design : 8.0 kg/cm2 g
Temperature:
 Minimum : 25 °C
 Normal : 30 °C
 Maximum : 35 °C
 Design : 70 °C

Purity:
 99.0 – 99.5 %
The pressure regulator in the downstream of the volume tank will regulate the pressure at the
actuator to its minimum required pressure. It means, the final pressure of the volume tank after
the actuator does a several strokes (usully 3 times stroke) shall be equal or greater than the
pressure regulator setpoint.

7 CABLE TRAY
Cable tray shall of following types:
1. Onshore Installation
Hot Dip Galvanized steel, for indoor and outdoor.
2. Alternative
Aluminium 5154 or Stainless steel 316 trays/ladder may use where environment is severed.
All cable tray shall be bounded and grounded.
a. Technical Requirement
Cable tray for electronic and signal wiring shall be adequately separated from powering and
electrical equipment to minimize electromagnetic interface with clausal 12.3.
Cable tray shall be adequate to accommodate 30% of spare capacity.
Cable ladders shall be used for width 300mm and more the ladders shall be supplied in
standard length 3000 mm.
The nominal depth 150 mm, the thickness shall be 3 mm minimum. The ladders shall be
heavy duty, class 20B (110Kg/m) as per NEMA VEI-1998.
Side rails designed without holes shall be easily drilled. All hardware such as bend tees,
reducer and droppers shall conform to NEMA VEI-1998.All nuts, bolts, washers etc shall be
stainless steel 316. Insulating materials such as PVC tape (vinyl or Plexiglas) shall separate
aluminum trays from painted steel supports to prevent galvanic corrosion. In additional plastic
sleeves shall be installed around the bolts.
b. Hot Dip Galvanized
Hot Dip Galvanized shall be perforated type and made of mild steel. The mild steel shall be
hot dip galvanized after fabrication as per ASTM A123.
The sheet steel thickness shall be 1.5 mm for cable tray and 2.5 mm for ladders.
Support channel shall be mild steel hot dip galvanized 2.5 mm thickness.

Doc. No. BP-SP-50-001-A4 Page 33 of 41 Rev.0

 FEED Pipanisasi Pengapon - Boyolali
Ladders shall have nominal depth 150 mm or 190 mm bolts, nuts, washers, screws, shall be
hot dip galvanized.
c. Aluminum 5754
Aluminum cable tray adder shall be manufactured comply with NEMA VEI-1998
requirements. The cable tray/ladders shall be made of aluminum 5754 and shall be corrosion
resistant. The thickness shall be 1.5mm.

8 JUNCTION BOX
Junction Box shall be designed to be corrosion resistant and weather proof to or IP 65 (Min.). The
junction box and/or the components and instruments in the panel shall be certified suitable for
the hazardous area classification.
Air purging to obtain certification shall not be acceptable unless approved by Company. Junction
boxes shall be robust and capable of withstanding pullout cable load. Junction boxes shall be
made of stainless steel and suitable for outdoor use.
A minimum of safety Ex‘e’ type with protection IP 65 (Min.) for outdoor non-hazardous areas (safe
areas). The material shall be made of corrosion proof or a corrosion proof painting and coating
system shall be applied, if painting and coating system is used.
It shall comply with international standards and codes.

9 INSTRUMENT PANEL
The Vendor shall furnish the panel or cabinet complete for installation including all instrument
and control devices installed and wired as furnished by the Vendor.
All required accessories shall be supplied and installed by Vendor in the panel. As a minimum,
the panels located at field shall be IP-65 rating and IP-55 dust-tight enclosures for the panels
located in control room. The marshaling cabinet and/or the components and instruments in the
panel shall be certified suitable for the hazardous area classification.

Air purging to obtain certification shall not be acceptable unless approved by Company.
All major system components shall be clearly labeled and identified. Name plate shall be in
English language. In additional, all equipment shall be identified with the Manufacturer type and
serial number to facilities future reference.
Unless otherwise specified, the marshaling cabinet shall be stand-alone panel with all the control
and logic device installed.
All electrical threaded connection shall be NPT type. Marshalling cabinet shall be equipped with
pre-wire 30% installed spares of I/O modules. Marshalling cabinet shall be sized for additional
30% spare space for future requirement.
9.1 Fabrication
The panel/cabinet shall be provided with a door to cover instruments push buttons, lamps, etc
mounted on the front of the panel. Standard panel sized 2100 mm H x 800 mm W x 800 mm D
include plinth with plate thickness 1.5mm (top and side) and 2 mm (front, back and door). The
panel located at field shall be sized per vendor’s standard. Rittal series is preferable for the panel
in the Buildings.
The frame shall be braced as required to resist vibration or torsion movement and the withstand
at stresses encountered during installation and shipping. Doors on local panels shall be 180
degrees opening and shall be detachable.
Doors shall be provided with retained airket to ensure integrity of panel.
Assembly marshaling cabinet shall utilities nuts and bolts of adequate size and strength to suite
application. Self-tapping screws and pop rivets shall not be used for assembly. Final size of the
panel shall be approved by Company.

Doc. No. BP-SP-50-001-A4 Page 34 of 41 Rev.0

 FEED Pipanisasi Pengapon - Boyolali
Marshaling cabinet shall have bottom entry for cables. Cables shall enter the marshaling via
removable gland plate with airket to maintain integrity of the marshaling. Top and side entries
are not acceptable unless approval by Company.

9.2 Power Supply and Distribution

Marshaling cabinet facilities shall be supplied from the normal UPS 240 V, 1 Ph, 50 Hz, 2 wire
grounded neutral single power.
All panel DC supplies shall be derived from isolated switching AC/DC power supply. Redundant
DC supplies shall be supplied for each DC voltage; each rated to carry 100% for the marshaling
load and shall be fully isolated for maintenance.
Electronic system power supplies should be provided with suitable filtering/smoothing to protect
them against transient spikes on the power supplies.
Ground fault detector shall be alarmed individually in a manner which identifies the area group of
signals which contains the fault on a per front or back of panel level.
Sizing of power supplies and all conditioning system shall be based on the calculated and
projected, initial and know future system loads including all spare channels in usage, plus 40%
of the total, unless specified otherwise by the Company. System 24 VDC output drive signal shall
be independently fuse to minimize impact of signal short circuit.

9.3 Electrical Installation

9.3.1 Wiring / Ducting
No wire splicing or connector will be permitted.
All components in the local panel shall be installed, wired and tested the only field
connections necessary shall be cabling from field and power tie-ins.
All components in the marshaling cabinet shall be completely wired to their respective
terminals. Wiring shall be fire resistance, non-melting type, with minimal toxic fumes
and smoke characteristic.
Wires shall be identified using single plastic sleeve markers. All wire shall bear an
alphanumeric identification at each end, which shall be subject to approval to
Company. Each powered piece of equipment shall have a circuit breaker connected to
the appropriate power distribution to minimize detrimental affect to the Other services
under fault condition and as means of selectively isolating equipment for maintenance
purposed. Each instrument control loop requiring power shall be furnished with an
individual circuit breaker. Minimum of 15% extra circuit breaker shall be provide.
All signal wiring shall be shielded twisted pair/triple 7-strand 16 AWG size copper
conductor with PVC insulation jacket. Signal wires shall be run in separated raceway
from power and control wiring with separation of at least 6”.
Control and power wiring shall be a minimum of 14 AWG, minimum, (including solenoid
valves) multi strand copper conductor with PVC jacket.
Conductors are laid together in a bundle or in ducting then an appropriate current
derating factor as per NEC code shall be applied.
Wiring color coding shall be follows:
Power : 24VDC +VE
: 24VDC –VE
: 230VAC L
: 320VAC N
Input/output signals : WHITE with + VE & - VE markers
Dirty Protective Ground : Green with Yellow Stripe
Clean/Signal Ground : Green

Doc. No. BP-SP-50-001-A4 Page 35 of 41 Rev.0

 FEED Pipanisasi Pengapon - Boyolali
Thermocouple : Refer as per Instrumentation Design Standard.
Each local panel wiring shall be routed in vented PVC ducting with covers.
The ducting loading shall not exceed 50% of the cross – sectional area.
The cable duct shall have sufficient capacity for installed wiring plus 30% spare.
9.3.2 Termination
All signal shall be non – sparking. Solder connections for panel wiring prohibited.
All terminal shall be readily accessible. Cable shall be supported with properly
designed cable clamp and support system sufficient to guarantee that undue force is
not applied to termination.
Double stack terminals shall not be permitted. 30% spare terminals shall be provided
in additional to future. Terminal shall be provided for termination of all cable cores
including spare core and continuation of screen where applicable. Each terminal strip
shall be permanently identified at each end (e.g. TS-001, 002 etc) with plastic marker.
Terminal strip shall be fitted with an end stop and retained with screw down end clamp.
Terminal rails and bracket shall be dichromate steel or cooper free aluminum. All
terminal rails shall be fitted with end covers.
Specials consideration shall be given to the elevations, spacing, positioning. Terminal
rails with a view to minimizing maintenance and testing problem.

9.3.3 Grounding System

Metallic enclosure, gland plates and cable glands shall have ground continuity by
physical connection to the local structure. To ensure a common potential using flexible
bonding wire straps.
Equipment support, doors, panels or installed equipment than bonding wires shall be
used to neutralize the potential with respect to the panel structure protective grounding
ground bar for personnel protective and grounding integrity.
Bounding wire shall be PVC insulated color green and yellow striped 2.5sq.mm,
7stranded cooper conductor each 0.67-mm diameter 2.26 ohm/1000feet.
Grounding busbar in marshaling cabinet shall be cooper minimum ¼” thickness, 2”
wide and length to suit requirement the bus bars shall be insulated from metal by 1”
minimum. The protective ground point ensures reliable grounding independent from
the effect corrosion and contamination likely to experience if reliance wire to be placed
upon enclosure fittings, supports and holding bolts.
All equipment internal bolted connections shall be used double nuts or locking washer.
All the cable screen shall be terminated in the cabinet and than connected to a
reference ground bar. Screen of interface cabling between instrument system and the
local panel shall be grounded at the instrument system only.
Cable screen shall not make contact with cable gland. The IS ground is the reference
point for all shunt-diode safety barriers which require a high integrity ground. Use of
shunt diode safety barriers shall be allowed only if galvanic isolators which do not
require high integrity ground cannot be used. Isolation of IS field cable screens at field
devices, junction box and marshaling cabinet shall be done in the same manner as for
reference ground system explained above except that they shall be connected to a IS
earth bar.

9.4 Nameplate and Labeling

Engraved nameplate shall be required for identification of each instrument, relay, module,
terminal strip, breaker, fuse, pair, component, rack.

Doc. No. BP-SP-50-001-A4 Page 36 of 41 Rev.0

 FEED Pipanisasi Pengapon - Boyolali
Nameplate shall be trifoliate except where permission is given by Company for use of an
alternative.
Front of marshaling cabinet nameplate of the Manufacturer standards type may be considered in
place of custom name laminated plastic label at the discretion Company.

9.5 Inspection and Testing

All panels shall be subject to a thorough inspection and testing program which shall include but
not limited to the following:
 Verification of compliance with approved design drawing.
 Accessibility verification.
 Maintainability verification.
 Correctness for all components.
 Completeness of all cold wire checking.
 Adequacy of protective grounding.
 Adequacy of instrument ground provision.
 Free movement and correct fit of all mechanical component.
 Completeness and correctness of all wiring and wire marker.
 Correctness of all terminals and termination.
 Wire ducting type and sizing acceptable.
 Internal socket outlet complete and acceptable.

10 CABLE GLAND
Cable gland type and size as per specified on drawing barrier glands shall only be used required
by IEC 60079-10 and with the Company approval.
Cable gland for armor cable shall be completed with inner and outer seals and armour clamps.
For certified equipment cable gland shall be of the same mode of protection as the device being
cabled (i.e Ex ‘d’ glands for Ex ‘d’ equipment)
If any adaptation is needed, only one reducer shall be allowed. Cable gland shall be nickel plate
brass type, if the cable is non – armored cable gland shall be polyamide type.

11 MATERIAL REQUIREMENTS
All transmitters and switches shall be weather proof, flame resistant and flame retardant of
shockproof synthetic material and complete with moisture barrier system.
All instrument parts subject wetting, valve manifold, pressure indicator and temperature indicators
including moving parts shall be made stainless steel ANSI 316SS and for flow & level indicator
shall be non – corrosive type.
Indicator glasses shall be shatterproof type. Electrical connection shall be ½” NPTF for electronic
connection and for pneumatic instrument shall be ¾” NPTF.
Instrument process connection shall use following:
Thermowell 2” Flange to side of vessel
Pressure Gauge/Transmitter ½” NPTM / F
Level Switch 2” Flange
Temperature Element ½” NPTM

Doc. No. BP-SP-50-001-A4 Page 37 of 41 Rev.0

 FEED Pipanisasi Pengapon - Boyolali

Specification for tubing and Fittings

All process lines shall be installed such that they do not contain "low points" which can trap liquid
and shall run with a slope downward from instrument (except liquid flow measurements) of not
less than one inch per 10 inches except where otherwise specified.
Instrument air piping downstream of the header take-off block valve shall be schedule 80 ASTM
A106, Grade B, galvanized per ASTM A120. Fittings shall be galvanized 3000 lb. ASTM A234,
Grade WPB (NPT threaded).
Multiple instrument lines shall be run in the vertical plane whenever possible and shall run with
the minimum number of changes of direction consistent with good practice and neat appearance.
Tubing shall be bent with correct size tubing bender. Use of elbow fittings shall be kept to a
minimum. A tubing cutter shall always be used to cut tubing. Cut tubing ends shall be reamed
prior to make-up.
Long tubing runs shall be fabricated from long lengths of tubing to minimize the number of joints
and possibility of leaks.
All tubing shall be run in such a manner as to give the maximum protection against mechanical
damage.
Tubing shall be arranged so that couplings are accessible and can be tightened without distorting
and bending lines. Two wrenches shall be used at all times for tightening couplings. Tubing run
in permanent enclosures shall not have joints, except in special junction boxes provided for this
purpose.
Where tubing is run in permanent enclosures, the Contractor shall ensure that entry and exit of
such enclosures is clean and smooth.
Pipes or tubes installed, but not connected, shall have the ends plugged to prevent the entry of
foreign material. All reasonable precautions shall be taken to prevent foreign material from
entering tubing and instrument piping before and during erection.
All lines shall be blown through with dry filtered air to remove all metal dust and foreign matter
before connection to instruments.
Piping or tubing shall be free of mechanical strain. All joints, fittings, piping and tubing are to be
free from burrs and foreign material. All connections shall be tightened to full thread
engagements. The size of instrument air/air mains shall be established in accordance with the
table below, unless otherwise specified.
Nominal Pipe Size (in.) Number of Users
1 1 to 20
1½ 21 to 50
2 51 to 100
The branch connections from instrument air/air headers to individual instruments shall use 1/2-
in. isolation valves. All branch takeoffs should be from the top of any horizontal piping header.
Isolation valves between air/air manifolds and individual instruments shall have NPT, threaded
connections.
Where the length of signal transmission tubing exceeds 200 feet, the Contractor shall be
consulted as to the necessity of installing signal-booster relays.
Where permanent enclosures are left with space for instrument tubing to be pulled-in at some
future date, a galvanized pull wire of adequate size shall be left in the tray.
Galvanized piping shall not be formed, brazed or welded. All venting instrument and pilot valves
shall have bug screens fitted to the atmospheric vents.
Teflon tape applied to male thread on ends of fittings and in making up screwed pipe joints shall
not extend over the end of the male fitting.

Doc. No. BP-SP-50-001-A4 Page 38 of 41 Rev.0

 FEED Pipanisasi Pengapon - Boyolali
Piping and tubing shall be adequately supported and fixed at distances not exceeding those in
the following table.
Single Tubing Max Distance Between Supports
⅜” OD and less 914 mm
½” to ¾” OD 1828 mm
¾” to 1” OD 2743 mm

Tubing tray, where used, shall be of standard manufacture, designed for this application and
fabricated of stainless steel. Tray shall be of slotted design. Manufacturer’s standard tees,
elbows, tubing clips, mounting and fixing hardware shall be used where required and be stainless
steel.
Trays shall, wherever practicable, be run with the breadth of the tray in a vertical plane. Where
the Contractor agree that a short section must be run with breadth horizontal, the breadth shall
revert to the vertical plane at the earliest possible point.
Stainless steel lines may, in certain cases, be secured by appropriate clips or laid in small-section
angle bar; the Contract to shall approve such routes.

12 INSPECTION AND TESTING

12.1 Inspection
The responsibility for inspection and compliance with this specification rests with the Contractor
and Vendor. Company reserves the right to inspect materials, manufacturing and fabrication and
to witness tests at any time. Vendor shall provide the required access for such inspections and
test witnessing.
Vendor shall not deliver any materials or instruments until it is inspected by Company. Company
reserves the right to waive tests.
Contractor and Vendor shall supply Company with a schedule of proposed inspection dates.
Observing, witnessing and/or acceptance of any inspection or test by Company do not relieve the
Contractor or Vendor of any guarantees.
Vendor must submit all manufacturing, fabrication, inspection and testing procedures for
Company approval at least thirty (30) days in advance of implementing the procedure.
Manufacturing and fabrication shall not proceed until Vendor's material inspection procedures
have been approved by Company.
Vendor shall supply Company and/or MIAIR with a complete set of detailed drawings, which will
be used to assist in the inspection during the manufacturing, fabrication, and testing of the
equipment.
In addition to the inspection and testing specified in the requisition documents, Contractor or
Vendor shall also comply with the minimum requirements specified herein.
Contractor shall provide to Company, not less than six weeks prior to the date of commencement
of the material or instrument test, a detailed schedule of the tests and sample test record forms
for approval. The tests shall not be undertaken until the test schedule and test forms are approved
by Company.
An operating and maintenance manual and final certified copy of “As-Built” drawings shall be
provided for the PTN’s exclusive use during final works testing and inspection.

12.2 Testing
1. NDT (Non-Destructive Test)
NDE tests, e.g. PT, RT, shall be performed for, at least, one valve of each size and rating.
2. Hydrostatic Body tests
Doc. No. BP-SP-50-001-A4 Page 39 of 41 Rev.0
 FEED Pipanisasi Pengapon - Boyolali
The pressure relief valve shall be tested for the pressure rating of the outlet flange (except that
the pressure test shall not exceed any back-pressure limits) in accordance with steel bodies
ANSI B16.5. The nozzle shall be tested before assembly to the pressure rating of the inlet
flanges as per the above standard.
3. Seat Leakage Test
The Pressure Relief Valve seats shall be tested in accordance with ASME code.
4. Set Pressure Test
The Pressure relief Valves shall be pneumatically tested to check the set pressure. The set
pressure tolerance shall be in accordance with UG-134 of ASME Section VIII Div.1.
5. Cold Differential Test (Low temperature seat leakage test)
The Pressure Relief Valve seats shall be tested in accordance with API Standard 527. Low
temperature seat leakage test should be witnessed for 10% of each type, size and rating

13 FACTORY ACCEPTANCE TEST (FAT)

Tests shall be witnessed by representatives from the Company. Full-simulated function tests of
the complete system shall be performed with all equipment in position and connected to suitable
temporary supplies.
Contractor shall provide the test simulator consisting of dummy loads with indication of the status
of every output. The test simulator shall only be connected to the field connection terminals and
the input/output interface shall be individually labeled to facilitate testing. Contractor shall obtain
Company’s approval of supply unit characteristics and simulated input/output interface.
All equipment failure modes e.g. fail safe, self-diagnostic, power supply dip, etc., shall be
checked. All equipment shall be tested for radio frequency immunity. All tests and corrective work
shall be recorded, subject to Company approval.
Contractor shall ensure that all inspections and tests are completed and satisfactory. Company
reserve the right to back-charge any additional inspection works if Contractor preparations are
found to be unsatisfactory by Company.
Full functional tests shall be performed on the flow and totalizing computers using simulated
inputs and outputs. The whole system (equipment, computers, etc.) shall be interconnected and
powered for this test. This shall include the testing of all data transfer via the RS 232 ports. Tests
shall be witnessed and results recorded on equipment test report (ETR) sheets, which shall be
included in test reports and forwarded to Company for approval and acceptance prior to shipment.

14 SITE ACCEPATANCE TEST (SAT)

Contractor shall certify the installation of the skids at the construction site. Vendor must validate
the metering skids after commissioning. This shall include a pre-startup, on-site calibration so as
to obtain a “First Calibration Certificate”.
The validation shall be witnessed by Company. The validation procedure must be submitted to
Company for approval four (4) weeks prior to commencement.
Tests shall be witnessed by representatives from the Company, Contractor, and Indonesian
Department of Metrology. All test equipment used must have the Indonesian Department of
Metrology calibration certificates.

15 DOCUMENTATION
The documentation shall be supplied in accordance with project documentation. This shall
include, as a minimum the following:
 Complete data sheets.
Doc. No. BP-SP-50-001-A4 Page 40 of 41 Rev.0
 FEED Pipanisasi Pengapon - Boyolali
 Sizing calculations
 Users reference list.
 Mean time between failure figures for all electrical/electronic equipment.
 General arrangement and cross-sectional drawings complete with parts list, materials of
construction and description.
 Prices list of recommended commissioning spares.
 Prices list of recommended spare parts for two years operation.
 Prices list of special tools.
 Itemized list of Vendor’s deviations from Specification
 Weights
 Delivery time

16 CERTIFICATES
A material test certificate shall be provided and incorporated into a works certificate as described
below. The Vendor shall supply a works certificate issued and signed by the Manufacturer's
inspection, laboratory personnel, or other appropriate responsible employee.
The works certificate shall contain numerical results of chemical and mechanical tests. The type
and extent of the tests shall be as described by the specification for the particular material
involved.
In addition, the certificate shall include all information regarding customer, number of order, works
number, type and quantity of materials. The production, process heat treatment, and other
relevant features, if not limited or prescribed by the material specification should also be included.
The test certificate shall confirm that satisfactory testing has been carried out. Manufacturer's
serial numbers shall be quoted on all certificates. The certificates shall indicate the method of
marking and the material shall be marked in such a manner that it can be traced back to the
certificate and test relevant to it.
All non-destructive testing shall be fully certified. Official typed certificates shall be forwarded
within one week of test completion. Test certificates shall be approved by Company prior to
dispatch. Approval by the Company shall not relieve the Contractor/Vendor of his responsibility
to comply with the purchase order and this specification.

17 WARRANTY
Warranty provisions are specified in the Standard Terms and Conditions attached to the Bid
Request and apply to Contractor, Vendor and to Vendor’s Sub-Contractors and/or suppliers. If
modified warranty terms are agreed to between Company and Contractor, these modified
provisions will be incorporated in the Purchase Order.

Doc. No. BP-SP-50-001-A4 Page 41 of 41 Rev.0