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Internal Cleaning of Piping

This document provides specifications for internal cleaning of piping systems. It outlines requirements and limitations for cleaning, passivating, and protecting the internal surfaces of steel piping. The purpose is to remove loose scales, weld spatters, dirt, and other contaminants to avoid damage to downstream equipment. The document defines relevant terms and refers to applicable codes and standards for piping cleaning. It also addresses responsibilities of various parties involved in the cleaning process and provides safety and documentation requirements.

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0% found this document useful (1 vote)
991 views14 pages

Internal Cleaning of Piping

This document provides specifications for internal cleaning of piping systems. It outlines requirements and limitations for cleaning, passivating, and protecting the internal surfaces of steel piping. The purpose is to remove loose scales, weld spatters, dirt, and other contaminants to avoid damage to downstream equipment. The document defines relevant terms and refers to applicable codes and standards for piping cleaning. It also addresses responsibilities of various parties involved in the cleaning process and provides safety and documentation requirements.

Uploaded by

Mcmiltondmordom
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 14

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ABU DHABI GAS INDUSTRIES LTD. (GASCO)
INTERNAL CLEANING OF PIPING

TABLE OF CONTENTS

1. GENERAL ............................................................................................................................................................................ 3
1.1 INTRODUCTION ............................................................................................................................................................... 3
1.2 PURPOSE ......................................................................................................................................................................... 3
1.3 DEFINITIONS ................................................................................................................................................................... 3
1.4 EXCLUSIONS ................................................................................................................................................................... 3

2. CODES AND STANDARDS ............................................................................................................................................... 4

3. REFERENCE DOCUMENTS ............................................................................................................................................ 4

4. DOCUMENT PRECEDENCE ........................................................................................................................................... 4

5. SPECIFICATION DEVIATION/CONCESSION CONTROL ........................................................................................ 4

6. QUALITY ASSURANCE/QUALITY CONTROL ........................................................................................................... 5

7. DOCUMENTATION........................................................................................................................................................... 5

8. SUBCONTRACTORS/SUBVENDORS............................................................................................................................. 6

9. HANDLING ......................................................................................................................................................................... 6

10. PIPE FABRICATOR’S RESPONSIBILITIES ............................................................................................................. 6

11. FIELD CLEANING ......................................................................................................................................................... 6

12. CHEMICAL SOLUTION AND RINSE DISPOSAL .................................................................................................... 8

13. SAFETY DURING CHEMICAL CLEANING ............................................................................................................. 8

14. IDENTIFICATION OF CLEANED PIPE..................................................................................................................... 8

15. APPENDICES/ATTACHMENTS .................................................................................................................................. 9


15.1 APPENDIX A: PIPING CLEANING RECORD ......................................................................................................... 10
15.2 APPENDIX B: PIPING CLEANING TABLE ............................................................................................................. 11

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1. GENERAL

1.1 Introduction
This specification covers the requirements and limitations for cleaning, pickling, passivating, and
protecting of the internal surfaces of new steel ferric or austenitic piping. This specification is
applicable for all piping services including piping within packaged equipment for the ABU DHABI
GAS INDUSTRIES LTD. (GASCO) facilities.

1.2 Purpose
The purpose of this specification is to ensure proper internal cleaning of the piping systems which
involves removing loose scales, weld spatters, dirt, organic growth and organic sediments, primarily
to avoid damage or poor performance in downstream equipment.
Internal cleaning shall be done only after final fabrication is completed. If any repair is carried out
after internal cleaning, the portion of the pipe modified shall be cleaned again.

1.3 Definitions
Where used in this specification, the following terms shall have the meanings indicated below
unless otherwise clearly indicated by context of their use.
COMPANY – ABU DHABI GAS INDUSTRIES LTD. (GASCO)
CONCESSION REQUEST – A deviation requested by the CONTRACTOR or VENDOR, usually
after receiving the contract package or purchase order. Often, it refers to an authorization to use,
repair, recondition, reclaim, or release materials, components or equipment already in progress or
completely manufactured but which does not meet or comply with COMPANY requirements. A
CONCESSION REQUEST is subject to COMPANY approval.
CONTRACTOR – The party(s) which carry(s) out all or part of the design, engineering,
procurement, construction, commissioning or management of the PROJECT.
MANUFACTURER/VENDOR/SUPPLIER – The party(s) which manufacture(s) and/or supply(s) the
material/equipment, and provide(s) technical documents/drawings and services to perform the
duties specified by COMPANY/ CONTRACTOR.
SUB CONTRACTOR/SUBVENDOR - The specialist party(s) which carry(s) out all or part of the
design, procurement, installation and testing of the system(s) as specified by the CLEANING
CONTRACTOR or VENDOR.
PROJECT – (To be defined)
DRAWINGS – Drawings provided by the CONTRACTOR/VENDOR.
SHALL and SHOULD - The word „Shall‟ is to be understood as a mandatory and the word „Should‟
as strongly recommended to comply with the requirements of this document.
CLEANING CONTRACTOR – The specialist party which carries out all or part of the procurement
of cleaning chemicals, cleaning, testing, and disposal of spent chemicals and/or by products of the
cleaning process as specified by the CONTRACTOR.

1.4 Exclusions
Cleaning of equipment, vessels, tanks and transmission pipelines is not covered by this
specification.

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INTERNAL CLEANING OF PIPING

2. CODES AND STANDARDS


The following codes and standards, to the extent specified herein, form a part of this specification.
When an edition date is not indicated for a code or standard, the latest edition in force at the time of
contract award shall apply.

AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM)


ASTM A380 Standard Practice for Cleaning, Descaling and Passivation of
Stainless Steel Parts, Equipment and Systems

STEEL STRUCTURES PAINTING COUNCIL (SSPC)


SSPC-SP 10 Near-White Blast Cleaning

INTERNATIONAL STANDARDS ORGANIZATION (ISO)


BS EN ISO 9001 Quality Management Systems – Requirements
BS EN ISO 9004 Quality Management Systems – Guidelines for Performance
Improvements

3. REFERENCE DOCUMENTS
The following reference documents, to the extent specified herein, form a part of this specification.
When an edition date is not indicated for a document, the latest edition in force at the time of the
VENDOR‟S proposal submittal shall apply.
Design General Specifications
DGS 1300-010 Piping Systems (Piping Classes)
DGS 1300-030 Process and Utility Field/Shop Pressure Testing
DGS 6300-001 Welding and NDE of Piping System

4. DOCUMENT PRECEDENCE
It shall be the CLEANING CONTRACTOR‟S responsibility to be, or to become, knowledgeable of
the requirements of the referenced Codes and standards.
The CLEANING CONTRACTOR shall notify the CONTRACTOR of any apparent conflict between
this specification, the related data sheets, the codes and standards, and any other specification
noted herein. Resolution and/or interpretation precedence shall be obtained from the COMPANY in
writing before proceeding with the cleaning process.
In case of conflict, the order of precedence shall be:
 This specification
 Project Specifications and Standards
 Industry Codes and Standards
 National and/or Local Regulations
 CLEANING CONTRACTOR‟S instructions

5. SPECIFICATION DEVIATION/CONCESSION CONTROL


Deviations from this specification are only acceptable where the MANUFACTURER has listed in his
quotation the requirements he cannot, nor does not wish to comply with and the COMPANY/
CONTRACTOR has accepted in writing the deviations before the order is placed.

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INTERNAL CLEANING OF PIPING

In the absence of a list of deviations, it will be assumed that the MANUFACTURER complies fully
with this specification.
Any technical deviation to the purchase order/contract and its attachments including, but not limited
to, the MANUFACTURER‟s data sheets and narrative specification shall be sought by the
CLEANING CONTRACTOR only through the concession request format. Concession requests
require the CONTRACTOR‟S and the COMPANY‟S review and approval, prior to the proposed
technical changes being implemented. Technical changes implemented prior to COMPANY
approval are subject to rejection.

6. QUALITY ASSURANCE/QUALITY CONTROL


The CLEANING CONTRACTOR shall submit, for the CONTRACTOR‟S / COMPANY‟S approval,
procedures for quality control testing and documentation. These procedures shall include methods
and forms necessary to summarize results of the required examinations and tests, and also provide
assurance that the specification requirements have been accomplished.
The CLEANING CONTRACTOR is solely responsible for instituting and maintaining a quality control
program and necessary documentation to verify compliance with this specification and local laws
regardless of inspection and documentation prepared by the CONTRACTOR.
Chemically cleaned surfaces shall be visually examined under a lighting level, including both general
and supplementary lighting, of 2690 lux on the surfaces being examined. A lighting level of 1076 lux
could be used upon CONTRACTOR‟S/ COMPANY‟S approval. Visual examination shall be
supplemented with borescopes, mirrors, and other aids, as necessary, to properly examine
inaccessible or difficult-to-see surfaces. Lights shall be positioned to prevent glare on the surfaces
being examined.
Where visual examination is not practical, a clean, lint free, white cotton cloth or filter paper
moistened (but not saturated) with high purity isopropyl alcohol (rubbing alcohol) may be rubbed
against the surfaces at all openings. The presence of a smudge on the cloth or filter paper is
evidence of incomplete cleaning and the cleaning shall be repeated.
Cleaning solutions shall be completely removed.
After inspection, chemically cleaned piping shall be filled with nitrogen to 0.34 barg and sealed until
plant start-up. Other system shall be closed in order to avoid any contamination or foreign matter
entrance.
Piping systems which are flushed with water or air, flushing media shall be checked by suitable
means such as filters and amount of foreign matters.

7. DOCUMENTATION
CLEANING CONTRACTOR shall submit the type and quantity of cleaning chemicals and
documentation for CONTRACTOR‟S approval as listed in the individual material requisitions and
contract/purchase order.
Mutual agreement on scheduled submittal of details and engineering data shall be an integral part of
any formal contract/purchase order.
Comments made by CONTRACTOR on drawing submittal shall not relieve CLEANING
CONTRACTOR of any responsibility in meeting the requirements of the specification. Such
comments shall not be construed as permission to deviate from requirements of the
contract/purchase order unless specific and mutual agreement is reached and confirmed by writing.
The CLEANING CONTRACTOR shall submit all relevant drawings, engineering data, and the
Piping Cleaning form as attached under APPENDIX A to the CONTRACTOR/COMPANY.
The CLEANING CONTRACTOR shall submit all warranties to the CONTRACTOR/COMPANY.

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ABU DHABI GAS INDUSTRIES LTD. (GASCO)
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All CLEANING CONTRACTORS/SUBVENDORS must be pre-approved by CONTRACTOR/


COMPANY.

8. SUBCONTRACTORS/SUBVENDORS
The CLEANING CONTRACTOR shall assume unit responsibility and overall guarantee for cleaning
operation.
The CLEANING CONTRACTOR shall transmit all relevant Purchase Order documents including
specifications to his SUBVENDORS and SUBCONTRACTORS.
It is the CLEANING CONTRACTOR VENDOR‟S responsibility to enforce all Purchase Order and
Specification requirements on his SUBVENDORS and SUBCONTRACTORS.
The VENDOR shall obtain and transmit all SUBVENDOR and SUBCONTRACTOR warranties to the
CONTRACTOR/COMPANY.

9. HANDLING
Cleaning solutions shall be prepared, handled and used in accordance with the
MANUFACTURER‟S data sheets and recommendations.
Cleaning chemicals shall be stored in containers at a designated covered area.
All containers shall remain closed until required for use.
A copy of all Material Safety Data Sheets shall be kept at the job-site and made available to
CONTRACTOR/COMPANY upon request.

10. PIPE FABRICATOR’S RESPONSIBILITIES


Lines to be chemically cleaned shall be identified on the line list.
The pipe fabricator shall be responsible for the following operations in support of subsequent
chemical internal cleaning:
a. The welding method used shall be such that no icicles slag or flux is present inside the pipe.
Piping requiring internal cleaning shall have the root pass deposited with Gas Tungsten Arc
Welding (GTAW) process with gas back purging for alloys with more than one percent
chromium.
b. All non-adherent material such as loose scale, sand, weld slag, weld spatter particles, cutting
chips, flux, debris, grease, oil and other foreign material, etc., shall be removed from the inside
of the piping assembly by any suitable means approved by the CONTRACTOR.

11. FIELD CLEANING


The CLEANING CONTRACTOR shall analyze the surface contaminants and surface condition and
recommend a cleaning procedure for each piping system to the CONTRACTOR with the following
details:
a. Analysis of surface contaminants and surface condition. If examination reveals the necessity
for mechanical cleaning, such as sand blasting, the CLEANING CONTRACTOR will report this
requirement to the CONTRACTOR/ COMPANY for direction.

b. Options available and recommended for cleaning

c. Corrosion rates of the cleaning solutions on the substrate metals.

d. Logistics of cleaning such as batch immersion or continuous circulation, cleaning circuits, etc.

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INTERNAL CLEANING OF PIPING

e. Items to be blocked off, disconnected or removed prior to cleaning.

f. Proposed method of disposing spent cleaners, equipment to be used and personnel to be


involved.

g. Material Safety Data Sheets of all chemicals used for cleaning.

h. COMPANY HSE requirements during cleaning and after cleaning for disposal.

CLEANING CONTRACTOR shall use APPENDIX B to distinguish the level of cleaning required for
each piping service.
The CLEANING CONTRACTOR is solely responsible for all cleaning operations such as
supervision, labor, cleaner storage, pumping equipment, filters, holding tanks, hoses, on-site
laboratory, analytical testing, and each and every item of expense.
Field chemical cleaning materials shall be limited to biodegradable detergent cleaners and citric acid
based cleaners. The cleaners shall not contain chemicals such as chromate‟s and lead compounds
which could cause soil and ground water contamination. The cleaners shall not be toxic.
Abrasive blast cleaning in accordance with Steel Structures Painting Council SSPC-SP 10, Near-
White Blast Cleaning, is acceptable for uninstalled straight piping lengths. Pipe cleaned with
abrasives shall not contain any dust particles inside the pipe.
Cleaning of stainless steel surfaces shall be in accordance with ASTM A380.
Chloride content of stainless steel cleaning solutions shall not exceed the following:
a. For pipe metal temperature less than 50°C under all operating scenarios use water up to
30mg/kg Chloride.

b. For pipe metal temperature exceeding 50°C under all operating scenarios and having proper
drainage system use water containing up to 30 mg/kg Chloride for cleaning. However, flushing
has to be carried out immediately following cleaning by using condense or demineralized water
containing not more than 1 mg/kg Chloride.

c. In the absence of proper drainage, and the piping metal temperature exceeding 50°C under all
operating scenarios, then only use water quality containing less than 1 mg/kg Chloride.

The following items shall be blocked off, disconnected or removed from the piping system prior to
initiation of cleaning:
 Bearings
 Cylinders
 Filters
 Instruments
 Equipment
 Oil Reservoirs and Tanks
 Orifice Parts
 Plug Cocks
 Relief Valves
 Screens
 Control Valves

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Aluminum, galvanized carbon steel, magnesium and zinc surfaces shall not be allowed to come in
contact with acid cleaning solutions.
Internal cleaning and protection of piping shall be performed only after installation and pressure
testing (Refer to DGS 1300-030).
Live Vent and drain connections shall be cleaned.
Piping and equipment manufactured of austenitic materials shall not be allowed to come in contact
with solutions containing chlorides such as hydrochloric acid and chemicals containing chlorides as
impurities such as sodium hydroxide.
All cleaning solutions shall be prepared, handled and used in accordance with the
MANUFACTURER‟S data sheets and recommendations.
Chemical solutions shall not be introduced into piping systems or equipment unless high point vents
and low point drains are available to ensure proper filling and complete removal of solutions.

12. CHEMICAL SOLUTION AND RINSE DISPOSAL


All spent chemical solutions and rinses must be disposed off in an environmentally acceptable
manner approved by the CONTRACTOR/ COMPANY.
If detergent, soda ash solution, rinses, and other liquids are discharged to public waters, these liquid
effluents must comply with the applicable state and local discharge regulations, guidelines, and
standards.
If any liquid effluent streams are discharged to a sewer system connected with a sewage treatment
plant, the effluent must comply with the applicable state and local pre-treatment regulations.

13. SAFETY DURING CHEMICAL CLEANING


The CLEANING CONTRACTOR is responsible for the health, safety and well being of field cleaning
personnel and all other parties in the general environment where cleaning operations occur.
The CLEANING CONTRACTOR shall employ proper and safe practices for storage, handling and
disposal of chemicals and spent materials. MANUFACTURER‟S and governmental safety
guidelines, recommendations, and instructions shall be complied with for the prevention of harm or
injury to any personnel before, during or after these cleaning and pickling activities.
The CLEANING CONTRACTOR shall enforce the use of protective clothing and safety accessories
such as eye protection, face shields, gloves and breathing apparatus as required. CLEANING
CONTRACTOR‟S safety measures shall be submitted to the CONTRACTOR for approval.
Access to the cleaning area shall be restricted to authorized personnel only and closed off to
unauthorized personnel.
Warning signs shall be posted to forbid smoking, welding, flame cutting and unauthorized entering
of the cleaning area.
During cleaning with acid, adequate venting shall be provided to prevent the accumulation of an
explosive gas mixture; special care shall be taken to vent isolated pockets in a safe manner.

14. IDENTIFICATION OF CLEANED PIPE


Cleaned pipe shall have a metal tag attached written in English and Arabic to avoid subsequent
contamination. The tag shall read “KEEP SEALED UNTIL USE. INTERNALLY CLEANED (AND
PRESSURIZED) ON (Date).”
Pipe shall not be marked with paint or ink, in lieu of metal tagging.

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15. APPENDICES/ATTACHMENTS
Appendix A – Piping Cleaning Record
Appendix B – Piping Cleaning Table

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15.1 APPENDIX A: PIPING CLEANING RECORD

PIPING CLEANING RECORD

PIPING CLEANING RECORD ISSUED:_______________

REVISED:______________

CLEANING AGENT/CHEMICALS USED : ____________________________________________

CLEANING PROCEDURE: ________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________

CLEANING DATE :_________________________________

LINE NUMBER,
CLASS SHT. NO. CLEANING ORIGIN CLEANING TERMINATION
REVISION

COMMMENTS:_________________________________________________________________

_____________________________________________________________________________

_____________________________________________________________________________

PIPING CLEANING SATISFACTORILY COMPLETED

CONTRACTOR/DATE :____________________________

ADNOC/DATE :__________________________________

When applicable

CONTRACT NO.___________________________

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15.2 APPENDIX B: PIPING CLEANING TABLE


PIPING CLEANING TABLE

FLUID SERVICE PIPING TYPE OF CLEANING


CLASS

AIR INSTRUMENT AIR 18010 AIR BLOW


PLANT AIR 18010 AIR BLOW
PLANT AIR 31010 AIR BLOW

ACID GAS ACID GAS, SOUR 11055 NONE

CHEMICAL CHEMICAL 11010 CLEAN GLYCOL


CHEMICAL 13090L WATER FLUSH, DEMIN. FLUSH
CHEMICAL 63090L WATER FLUSH, DEMIN. FLUSH

DRAIN COLD DRAIN 13450 WATER FLUSH, DEMIN. FLUSH & AIR BLOW

EXPORT GAS EXPORT GAS LINE 61051P NONE

FLARE FLARE 11010 NONE


ACID GAS FLARE 11051 NONE
HYDROCARBON SOUR FLARE 11051 NONE
FLARE 11176 NONE

GLYCOL GLYCOL 61010 CLEAN GLYCOL


GLYCOL 61030 CLEAN GLYCOL

FUEL GAS LOW PRESSURE FUEL GAS 11010 GAS BLOW


MEDIUM PRESSURE FUEL GAS 31010 GAS BLOW

NOTES:
a) DEMIN – Demineralized
b) Above type of cleaning is in addition to hydrotest and flushing activities specified in DGS 1300 030.
c) For low temperature service piping, methanol injection at low points to be performed to remove the
hydrants present after flushing the pipes.
d) The piping classes given above are based on DGS 1300 010, the table shall be updated based on project
specific piping classes.
e) The type of cleaning shall generally be based on the Line List. For stainless steel lines, any additional
cleaning, if required, shall be as per ASTM A380

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APPENDIX B

(CONTINUED)

FLUID SERVICE PIPING TYPE OF CLEANING


CLASS
HYDROCARBON HYDROCARBON 11010 NONE
HYDROCARBON 11030 NONE
HYDROCARBON 11055 NONE
HYDROCARBON SOUR 11055 NONE
HC DRAIN TO SOLVENT RECOVERY 11055 NONE
HYDROCARBON 13030L WATER FLUSH, DEMIN FLUSH
HYDROCARBON SOUR 13031 NONE
HYDROCARBON 31010 NONE
HYDROCARBON 31030 NONE
HYDROCARBON SOUR 31055 NONE
HYDROCARBON 31170 NONE
HYDROCARBON SOUR 33460 NONE
HYDROCARBON 61010 NONE
HYDROCARBON 61020 NONE
HYDROCARBON 61030 NONE
HYDROCARBON 61055 NONE
HYDROCARBON SOUR 61055 NONE
HYDROCARBON 61170 NONE
HYDROCARBON 63030L WATER FLUSH, DEMIN FLUSH
HYDROCARBON SOUR 63031 NONE
HYDROCARBON SOUR 91055 NONE

NITROGEN NITROGEN (GAS) 11010 AIR BLOW


NITROGEN (GAS) 13091 AIR BLOW
LIQUID NITROGEN 13091 CHEMICAL N2 PURGING

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APPENDIX B

(CONTINUED)

FLUID SERVICE PIPING TYPE OF CLEANING


CLASS
SOLVENT LEAN SOLVENT 11020 NONE
LEAN SOLVENT 11055 NONE
RICH SOLVENT (LEAN AMINE) 11055 NONE
SOLVENT DRAIN, MDEA 11055 NONE
RICH SOLVENT, SOUR (RICH AMINE) 13030 WATER FLUSH, DEMIN FLUSH
LEAN SOLVENT 31055 NONE
LEAN SOLVENT (LEAN AMINE) 61020 NONE
LEAN SOLVENT (LEAN AMINE) 61055 NONE
RICH SOLVENT (LEAN AMINE) 61055 NONE

STEAM STEAM CONDENSATE (SATURATED) 11010 WATER FLUSH


SUPERHEAT LOW PRESSURE STEAM 11010 STEAM BLOW
LOW PRESSURE STEAM 11010 STEAM BLOW
LOW PRESSURE STEAM (FOR JACKET) 11023 STEAM BLOW
LOW PRESSURE STEAM 31010 STEAM BLOW
MEDIUM PRESSURE STEAM 31010 STEAM BLOW
STEAM CONDENSATE (SATURATED) 61010 STEAM BLOW
LOW PRESSURE STEAM 61010 STEAM BLOW
HIGH PRESSURE STEAM 61010 STEAM BLOW
HIGH PRESSURE STEAM 62020 STEAM BLOW
SUPERHEATED STEAM 62020 STEAM BLOW

SULPHUR SULPHUR LIQUID 11023 STEAM BLOW

VENT VENT 11010 NONE


VENT 11030 NONE

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APPENDIX B

(CONTINUED)

FLUID SERVICE PIPING TYPE OF CLEANING


CLASS
WATER BOILER FEED WATER 11010 WATER FLUSH
WATER DISPOSAL 11010 NONE
WATER DISPOSAL 11030 NONE
SOUR WATER 11055 WATER FLUSH
WATER DISPOSAL SOUR 11055 WATER FLUSH
DEMINERALISED WATER 13030L WATER FLUSH, DEMIN FLUSH
SOUR WATER 13031 WATER FLUSH
WATER DISPOSAL SOUR 13460 WATER FLUSH
POTABLE WATER 17050 WATER FLUSH CHLORINATED AND
WATER SOAK
FIRE WATER (UNDERGROUND) 17100 WATER FLUSH
FIRE WATER (ABOVEGROUND) 18100 WATER FLUSH
BOILER FEED WATER 31010 WATER FLUSH
WATER DISPOSAL 31010 NONE
WATER DISPOSAL SOUR 31055 WATER FLUSH
WATER DISPOSAL SOUR 33460 WATER FLUSH
BOILER FEED WATER 61010 WATER FLUSH
WATER DISPOSAL SOUR 61055 WATER FLUSH
WATER DISPOSAL SOUR 91055 WATER FLUSH

WELL FLUID WELL FLUID, SOUR 91055 WATER FLUSH

DGS 1300-165 REV 1

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