Decoupled Hydrogen and Oxygen Evolution by A Two-Step Electrochemical-Chemical Cycle For Efficient Overall Water Splitting
Decoupled Hydrogen and Oxygen Evolution by A Two-Step Electrochemical-Chemical Cycle For Efficient Overall Water Splitting
https://doi.org/10.1038/s41560-019-0462-7
Electrolytic hydrogen production faces technological challenges to improve its efficiency, economic value and potential for
global integration. In conventional water electrolysis, the water oxidation and reduction reactions are coupled in both time and
space, as they occur simultaneously at an anode and a cathode in the same cell. This introduces challenges, such as product
separation, and sets strict constraints on material selection and process conditions. Here, we decouple these reactions by divid-
ing the process into two steps: an electrochemical step that reduces water at the cathode and oxidizes the anode, followed by
a spontaneous chemical step that is driven faster at higher temperature, which reduces the anode back to its initial state by
oxidizing water. This enables overall water splitting at average cell voltages of 1.44–1.60 V with nominal current densities of
10–200 mA cm−2 in a membrane-free, two-electrode cell. This allows us to produce hydrogen at low voltages in a simple, cyclic
process with high efficiency, robustness, safety and scale-up potential.
C
lean energy utilization and its integration with an infrastruc- a method of decoupled water splitting that overcomes a substan-
ture built for energy storage and transportation requires tial barrier to implementation; namely, the energy conversion effi-
effective fuel production. This helps to overcome the inter- ciency. In doing so, we also provide more degrees of freedom in our
mittency of solar and wind power and provides a high-energy- scheme, enabling optimization of process parameters beyond con-
density fuel for transportation. To create such fuels in a sustainable ventional electrolysers8. We achieve this by dividing the water oxi-
manner, water oxidation is a critical step, utilized by the same photo- dation reaction into two steps: an electrochemical step that oxidizes
synthetic organisms that we derive our fossil fuels from today1. This the anode, followed by a spontaneous chemical step that reduces the
process oxidizes water to oxygen and liberates protons and electrons anode back to its initial state by oxidizing water.
for fuel generation2,3. These can be used to produce carbon-based
fuels by reducing carbon dioxide, or hydrogen by a more kineti- Electrochemical–chemical water splitting
cally facile proton reduction. Beyond its ease of synthesis, hydrogen The process we have developed is illustrated in Fig. 1, which com-
has further advantages over carbon-based fuels in its high energy pares alkaline water electrolysis (Fig. 1a) and our proposed process
density per unit mass, benign combustion by-products (H2O) and (Fig. 1b). The fuel formation reaction (hydrogen evolution in the
potential to create synthetic feedstock chemicals downstream by case of water splitting) is unchanged in this scheme, since it occurs
proven and widely implemented technologies such as the Haber– at the cathode, whereas our process only modifies the water oxi-
Bosch process for ammonia production4, or CO2 hydrogenation to dation reaction at the anode. Accordingly, in our process, water is
methane, methanol and other higher-order alkanes and alcohols5. reduced to hydrogen gas at the cathode, liberating OH– ions. The
In renewable processes for producing hydrogen, carbon-based four-electron oxygen evolution reaction (OER), which takes place at
fuels and ammonia, the reagent protons and electrons originate the anode in conventional electrolysis (Fig. 1a), is divided into two
from the oxidation of water, with oxygen as a by-product3. In a consecutive steps comprising four one-electron oxidation reactions
purely electrolytic scheme, the water oxidation and reduction reac- of a nickel hydroxide (Ni(OH)2) anode12,13, followed by spontaneous
tions are tightly coupled in both time and space, as they occur oxygen evolution and anode regeneration in a thermally activated
simultaneously at two electrodes—an anode and a cathode—placed chemical step14,15, as illustrated in Fig. 1b (see also Supplementary
together in the same cell6. This coupling introduces operational Note 1 and Supplementary Fig. 1 for more details).
challenges, such as H2/O2 crossover at low current densities, which Thus, in our two-step electrochemical–thermally activated
hampers operation under variable renewable energy sources such chemical (E-TAC) cycle, the O−O bond is formed in the sec-
as solar and wind7,8, and sets strict constraints on material selection ond step16, when the oxidized anode (now nickel oxyhydroxide
and process conditions. (NiOOH)) is reduced to Ni(OH)2 in a spontaneous, exergonic
Following on previous work exploring different paths to decou- chemical reaction that produces O2 and regenerates the anode17,
ple the water oxidation and reduction reactions7–11, here we propose completing the overall water-splitting reaction. Similarly to the
1
Department of Materials Science and Engineering, Technion—Israel Institute of Technology, Haifa, Israel. 2The Nancy and Stephen Grand Technion
Energy Program, Technion—Israel Institute of Technology, Haifa, Israel. 3Catalytic Innovations, Fall River, MA, USA. 4Department of Chemical Engineering,
Technion—Israel Institute of Technology, Haifa, Israel. 5These authors contributed equally: Hen Dotan, Avigail Landman.
*e-mail: avner@mt.technion.ac.il; grader@technion.ac.il
NiOOH → Ni(OH)2
Ni(OH)2 → NiOOH
Separator
Cathode
Cathode
Anode
Cathode
OH – OH– 25 °C 95 °C
HER: 4H2O + 4e– → 4OH – + 2H2 HER: 4H2O + 4e – → 4OH – + 2H2 4NiOOH + 2H2O → 4Ni(OH)2 + O2
– –
–
OER: 4OH → 2H2O + O2 + 4e – (Ni(OH)2 + OH → NiOOH + H2O + e ) × 4
Fig. 1 | Schematic of alkaline water electrolysis and the E-TAC water-splitting process. a, In alkaline water electrolysis, which typically takes place at
elevated temperatures (50–80 °C)6, the OER and HER are coupled in both time and space, as they occur simultaneously at an anode and a cathode,
which are placed together in the same cell. A diaphragm or anion exchange membrane separates the anode and cathode compartments and prevents
O2/H2 crossover. b, E-TAC water splitting proceeds in two consecutive steps. An electrochemical step (left) reduces water by the conventional HER at
the cathode, liberating hydroxide ions (OH–) that oxidize a nickel hydroxide (Ni(OH)2) anode into nickel oxyhydroxide (NiOOH). This step is followed by
a chemical step (right), wherein the NiOOH anode reacts with water to spontaneously produce oxygen. The first (electrochemical) reaction occurs at
ambient temperature (~25 °C), whereas the second (chemical) reaction proceeds at elevated temperatures (~95 °C) for the optimum rate of reaction. The
first and second reactions sum up to the overall water-splitting reaction, 2H2O → 2H2 + O2.
oxygen-evolving complex in natural systems18, our scheme uses four that may occur on overcharging21, additives that catalyse the
metal centres to store oxidative equivalents, which helps to level the Ni(OH)2/NiOOH reaction and inhibit oxygen evolution are used22–26.
potential of the elementary oxidation reactions, thereby reducing One of the most commonly used additives is cobalt. Cobalt
the overall reaction overpotential19. Compared with previous work improves the electron and proton conductivity of the anode and
in this emerging field8, our approach enables decoupled water split- shifts the Ni(OH)2/NiOOH redox potential cathodically, expand-
ting with enhanced efficiency and versatility, as shown below. ing the potential window between charging and overcharging27–30.
Therefore, Ni1-xCox(OH)2 anodes can be charged at a lower poten-
Electrode design tial than their undoped Ni(OH)2 counterparts, to a higher state of
In brief, our E-TAC water-splitting process replaces the conven- charge (SOC), without evolving oxygen.
tional water oxidation reaction in alkaline electrolysis with a two- Unlike battery anodes that should avoid oxygen generation, our
step cycle in which the anode is first charged (electrochemically) anodes must generate oxygen in the second step of the E-TAC cycle.
and then regenerated (chemically). We emphasize that the hydrogen Additionally, it is essential to supress the spontaneous regenera-
evolution reaction (HER) in the first step of our process remains tion reaction, which is accompanied by oxygen evolution, during
the same as in alkaline electrolysis, except that it occurs at ambient the hydrogen generation (first) step. Therefore, our anodes and
temperature instead of elevated temperature (typically 50–80 °C)6. operating conditions are tailored to suppress oxygen evolution in
Therefore, the same cathode materials used in alkaline electrolysis, the first step and enhance oxygen generation in the second step
such as Raney nickel6 or other HER catalysts, can be used in our (see Supplementary Notes 2–4 and Supplementary Figs. 2–13 for
process. In this work, we use platinized nickel-coated stainless-steel details). In this study, we use Ni0.9Co0.1(OH)2 anodes, prepared by
mesh cathodes as a standardized benchmark HER cathode for our electrochemical impregnation (ECI) of nickel foam substrates (see
proof-of-concept experiments. Methods and Supplementary Figs. 2 and 3). ECI electrodes have a
The anode, which in our process functions in a completely dif- higher surface area than sintered or pasted electrodes, and can there-
ferent manner from conventional alkaline electrolysis, requires fore sustain higher current densities at lower overpotentials27–30.
careful material selection and optimization. The key selection cri- Furthermore, the regeneration rate is much higher for the ECI
teria for the anode include: stability in alkaline solutions; cyclability anodes compared with their pasted counterparts (Supplementary
of the metal hydroxide and oxyhydroxide phases; a redox potential Note 3). Optical and scanning electron microscope (SEM) micro-
higher than the reversible OER potential (1.23 VRHE) and lower than graphs, as well as X-ray diffractograms of the anodes are presented
the potential at which oxygen evolves on the anode material (see in Supplementary Figs. 14–24. These show conformal coating of
Supplementary Note 1 for details); high capacity; fast charging and a the nickel foam substrate by a roughly 9-μm-thick layer of β-nickel
fast rate of regeneration. These considerations all point to Ni(OH)2/ hydroxide. The coating layer composition was determined by
NiOOH anodes, which are commonly used in alkaline secondary energy-dispersive spectroscopy, yielding an Ni:Co ratio of 6.7:1.0
batteries due to their cyclability and high energy density20. Ni(OH)2 (where x ≅ 0.1; that is, Ni0.9Co0.1(OH)2) (Supplementary Table 1).
reversibly oxidizes to NiOOH according to the following reac-
tion12,13: Ni(OH)2 + OH– ↔ NiOOH + H2O + e–. Electrochemical characterization
Although the Ni(OH)2/NiOOH standard redox potential is The open-circuit potential (OCP) as a function of the SOC27,31 and
higher by 190 mV than the reversible OER potential, the OER is the cyclic voltammogram of a Ni0.9Co0.1(OH)2 anode were mea-
suppressed kinetically by its large overpotential. This enables alka- sured and compared with those of an undoped Ni(OH)2 anode
line batteries to operate thousands of cycles without parasitic oxy- (Supplementary Figs. 25 and 26). The OCP ranges from 1.31–
gen evolution that leads to swelling and malfunction, as long as 1.41 VRHE for the Ni0.9Co0.1(OH)2 anode, and from 1.37–1.42 VRHE for
they are not overcharged. To suppress parasitic oxygen evolution the undoped Ni(OH)2 anode, over a SOC ranging from 10–90%.
Proof of concept
In our proof-of-concept experiment, hydrogen was produced heating or cooling) for 100 s at a current density of 50 mA cm−2.
at the platinized nickel-coated stainless-steel cathode while the We limited the applied cell voltage to not exceed the thermoneu-
Ni0.9Co0.1(OH)2 anode was oxidized to Ni0.9Co0.1OOH in 5 M KOH tral voltage (1.48 V) by more than 120 mV. This helped to minimize
aqueous solution (pH 15)32,33. A champion Ni0.9Co0.1(OH)2 anode heat loss, and prevented oxygen generation and anode overcharg-
with a regenerated capacity of 5 C cm−2 was used. The hydrogen ing that may have transformed NiOOH from the β-phase to the γ-p
generation steps were carried out at ambient temperature (without hase20,22,34,35. On the basis of the dissolved oxygen measurements
1.5
E anode
1.45
1.4
1.40
1.35 1.3
0 20 40 60 80 100 0 1 2 3 4 5 6 7 8 9 10 11
Time (s) Cycle number
c 1.60 d
6
1.55 5
4
Cycle 1
1.50 Cycle 2
3 Cycle 3
Cycle 4
Cycle 5
2 Cycle 6
1.45 Cycle 7
Cycle 8
1 Cycle 9
Cycle 10
1.40 0
0 1 2 3 4 5 6 7 8 9 10 0 2 4 6 8 10 12 14 16 18 20 22
Cycle number Energy consumption (mWh)
Fig. 3 | E-TAC water splitting in alkaline solution. a, Anode potential (Eanode, full lines) and cell voltage (Vcell, dashed lines) during the hydrogen generation
steps of ten consecutive 100 s/100 s E-TAC cycles at a nominal current density of 50 mA cm−2 in 5 M KOH solution. b, Corresponding average anode
potential (Eanode, data points) and range (bars) in each cycle. c, Average cell voltage (Vcell, data points) and range (bars) in each cycle. d, Cumulative
hydrogen production (at 1 atm and 25 °C) as a function of electrical energy consumption during the E-TAC cycles. The blue and red dotted lines in
b represent the potential of the OER reaction extracted from Fig. 2c at a steady-state current of 50 mA cm−2 of the Ni0.9Co0.1(OH)2 anode and NiFe
LDH anode, respectively. The cycle-to-cycle variations in the cell voltage in a are attributed to the cycling procedure that involved disconnecting and
reconnecting the anode manually between the steps, leading to small variations in the contact and series resistances.
(Supplementary Fig. 30), the Faradaic efficiency of the anode charg- blue and red dotted lines in Fig. 3b, respectively). At these poten-
ing reaction was 99.2% ± 0.1% for this amount of charge. The cell tials, oxygen evolution is negligible (Supplementary Figs. 27 and
voltage, Vcell, and anode potential, Eanode, were recorded during the 30). The overall cell voltage varied from 1.44–1.56 V (Fig. 3a), with
hydrogen generation (charging) steps and are presented in Fig. 3a. an average of 1.5 V for all ten cycles (Fig. 3c). The E-TAC process’
After each of the 100-s hydrogen generation steps, the charged voltage efficiency36, Vth/Vcell, where Vth is the thermoneutral voltage
anode was taken out of the cold cell and placed in a hot (T = 95 °C) of the water-splitting reaction (1.48 V under standard conditions),
electrolyte (5 M KOH) for 100 s to accelerate spontaneous oxy- gave an average of 98.7% for all ten cycles. From the current × time
gen release and regeneration of its initial state. Significant bubble product (that is, charge), one can calculate that 6.4 ml hydrogen (at
(O2) formation was observed during the anode regeneration step, 1 atm and 25 °C) was generated during the ten cycles presented in
whereas during the hydrogen generation step, bubbles (H2) were Fig. 3, consuming 20.8 mWh based on the current and cell volt-
formed only on the cathode (Supplementary Videos 1 and 2). age measured during the cycles, as shown in Fig. 3d. Therefore, the
The cell voltage and anode potential increased during each E-TAC process achieved a low electrical energy consumption of
of the charging steps in a consistent manner, displaying little only 3.24 kWh m−3, or 39.9 kWh kg−1 hydrogen.
variability from cycle to cycle with no steady drift (Fig. 3a). This In addition to the proof-of-concept experiment presented in
electrochemical behaviour indicates that the process is cyclable Fig. 3, further tests were carried out to examine the efficiency and
and proceeds without degradation; at the end of each cycle, the cyclability over a range of operational current densities and a large
anode’s SOC returns to its initial state with no measurable change. number of cycles. First, similar tests were carried out at different
To confirm this, the anode cyclability was verified by ex situ nominal current densities ranging from 10–200 mA cm−2. The
microstructural (SEM) and crystallinity (X-ray powder diffraction) average cell voltage was found to increase from 1.44 V at 10 mA cm−2
analyses before, during and after the E-TAC cycles (Supplementary to 1.60 V at 200 mA cm−2 (Supplementary Figs. 32 and 33). The
Figs. 14–21). anode potential in these tests was lower than that of the NiFe
During the hydrogen generation steps, the anode potential var- LDH benchmark anode (Supplementary Fig. 33), showing
ied from 1.37–1.45 VRHE (Fig. 3a)—well below the OER potential of the higher electrochemical efficiency of our E-TAC approach
both the Ni0.9Co0.1(OH)2 and NiFe LDH anodes (presented by the compared with alkaline electrolysis with a state-of-the-art water
a O2 H2 *R
b
Power
Wash
Water
inlet
O2 H2
Cell
Cell C–Z
Cell B Wash
A
Fig. 4 | Schematic of the multi-cell E-TAC process. a, General electrolyte flow in the process, showing the cold electrolyte circulating in cell A, generating
H2 gas that is phase-separated in the middle (blue) tank on the left, while the hot electrolyte circulates in cell B, generating O2 gas that is phase-separated
in the red tank on the left. The intermediate-temperature wash fluid in the grey tank on the left is circulated through a bypass most of the time. This fluid
is used to ‘push’ the cold and hot electrolyte solutions to their respective tanks at the end of the H2 generation or O2 generation steps. b, Single-cell cycle,
showing the regenerative operation in each cell, where H2 is generated under an electric bias at ambient temperature, and O2 is generated at a hotter
temperature without applying electric bias (open circuit). *R, residual gases.
oxidation catalyst. Second, 100 cycles were carried out at the same a low-temperature electrolyte circulates through cell A, moving
nominal current density as shown in Fig. 3 (50 mA cm−2), providing the hydrogen bubbles to the hydrogen separator (shown in blue).
evidence for stable, extended operation in alkaline solutions Simultaneously, a hot electrolyte flows through cell B to regener-
(Supplementary Fig. 34). ate the (previously charged) anode, producing oxygen and moving
the oxygen bubbles to the oxygen separator (shown in red). There
E-TAC water splitting in carbonate-buffered solutions are no moving electrodes in the entire system, simply hot and cold
The proof-of-concept experiments presented so far were carried moving electrolyte solutions.
out in concentrated alkaline solution, which may be unsuitable In addition to the hot and cold electrolytes, an intermediate-
for certain applications where highly caustic conditions cannot be temperature fluid will be used to displace the cold (hot) electrolyte
tolerated. The option to decrease the solution pH to less hazard- within each cell into the proper separation tank to avoid mixing of
ous levels is useful for low-cost implementation, due to the reduced the hydrogen-saturated (oxygen-saturated) electrolyte with the hot
balance of system costs that come with operation at extreme pH (cold) electrolyte during the switch between cycle steps. The cycle
values and the potential for the use of low-purity water sources37. that each single cell undergoes is illustrated in Fig. 4b, showing that
We thus demonstrate the versatility of our approach by also operat- between the cold and hot steps, the intermediate displacement fluid
ing in a carbonate–bicarbonate (3:2 ratio of K2CO3:KHCO3) buffer fills the cell. In addition, as shown in Fig. 1b, Fig. 4b shows that the
electrolyte with a pH of 10.6. In this test, the anode potential var- electrodes are connected to a power source only during the hydro-
ied from 1.43–1.50 VRHE at a nominal current density of 25 mA cm−2 gen production step. The system will be hermetically sealed, so that
(Supplementary Fig. 35). This shows that the E-TAC water-splitting high-purity hydrogen and oxygen streams are expected to be pro-
process is not limited to alkaline solutions, with the potential to be duced. In addition, the temporal separation of hydrogen and oxygen
applied more broadly in the electrochemical industry. production in each cell adds a measure of safety to the proposed
concept by reducing the potential for gas mixing. Finally, as shown
Proposal for scale-up and deployment in Fig. 4a, the system is envisioned to contain multiple cells, such
The results of our proof-of-concept experiment (Fig. 3) and the that at any given point in time, some cells will be producing hydro-
complementary tests presented in Supplementary Figs. 27–35 show gen, while the others produce oxygen.
the potential of the E-TAC water-splitting process to yield high
electrochemical efficiency at a wide range of current densities Energy and heat balance
with versatile operational conditions, while ensuring safe opera- The results presented in Fig. 3 show only the electrical energy con-
tion with no H2/O2 crossover. To transform these laboratory tests sumption during the first step of the E-TAC cycles, which is car-
into an operational prototype system that produces pure hydrogen ried out at ambient temperature without heating. To accelerate the
and oxygen gas streams, we envision a multi-cell system, as illus- anode regeneration reaction on the second step, the anode is heated
trated in Fig. 4a. Unlike the proof-of-concept tests presented above, to 95 °C. This introduces some heat loss to the overall energy bal-
this system contains stationary anodes and cathodes in each cell, ance of our process, as discussed in detail in Supplementary Notes
operating in a swing configuration. During hydrogen production, 5 and 6. However, since the first step in the E-TAC process is endo-
thermic for Vcell < 1.56 V (Supplementary Note 6), whereas the sec- steps, we are able to reduce the anode potential to a level competi-
ond step is exothermic (Supplementary Table 2), the heat loss that tive with the best reported water oxidation catalysts31,41–45. It is fur-
arises from swinging between the cold and hot steps can be mini- ther noted that the efficiency of the E-TAC process is considerably
mized by careful heat management and thermal insulation of the higher than that of previous reports using the Ni(OH)2/NiOOH
hot components, and increasing the capacity of the anode so that redox couple as an auxiliary electrode to decouple the water oxida-
the heat released during O2 generation compensates for any other tion and reduction reactions10,11. This is because, in our approach,
minor heat loss. We believe that this heat loss will add no more than oxygen is generated spontaneously by reacting Ni(OH)2/NiOOH
2 kWh kg−1 H2 (Supplementary Note 6). and water at our modified anodes, without the need for any elec-
trode polarization from an external power source. In contrast, in
Advantages of the E-TAC approach previous reports10,11 oxygen was generated electrochemically at a
Our E-TAC process splits water in a membrane-free cell, generat- standard anode by polarizing the anode while the Ni(OH)2/NiOOH
ing hydrogen and oxygen in temporally separate steps. This yields auxiliary electrode discharged. Our anode design enables water per-
several generic advantages of membraneless electrolysis compared meation to NiOOH sites, and the inclusion of cobalt improves elec-
with conventional water electrolysis, as reported elsewhere38. These tron and proton conductivity while cathodically shifting the Ni+2/
include lower material and assembly costs, derived from reduced Ni+3 redox potential, which enables this chemistry.
device complexity (Supplementary Note 7); lower maintenance A similar approach that combines electrochemical and chemi-
costs; high tolerance to impurities in the electrolyte and adverse cal reactions was presented previously7. It uses a molecular redox
operating conditions, which typically foul membranes; and the mediator that serves a similar role to the Ni(OH)2/NiOOH anode
opportunity to operate in non-hazardous buffer solutions, which in our scheme. Unlike the previous approach, which requires the
also raises the operational safety while enabling the use of low-cost use of an ion exchange membrane to prevent self-discharge, our
catalyst and/or construction materials. The problem of H2/O2 cross- use of a solid redox mediator (the Ni(OH)2/NiOOH anode) pre-
over across the membrane/separator in proton exchange membrane vents charged species from crossing between anode and cathode,
(PEM)/alkaline electrolysis6,39,40 is avoided in our process, paving thus eliminating the need for a membrane. Furthermore, the sol-
the path for partial-load water splitting7,8 and high-pressure hydro- uble redox mediator reported in ref. 7 operates in acidic solution,
gen production, as in the Ergosup hydrogen generator (https:// and therefore requires rare-Earth catalysts, such as platinum. In
www.ergosup.com/en/electrolysis-under-pressure). contrast, our solid redox mediator operates in alkaline solutions,
Another key merit of the E-TAC process is its high efficiency. enabling the use of low-cost, Earth-abundant catalysts. Lastly, our
By tackling the four-electron OER using single-electron oxidation approach replaces the conventional water oxidation reaction, which
events of nickel hydroxide, and dividing water oxidation into sepa- has a higher overpotential than proton reduction, thereby yielding
rate one-electron electrochemical and thermally activated chemical higher efficiency than in previous studies7,9. Table 1 compares the
electrochemical efficiency (that is, the cell voltage) of our E-TAC anode with a regenerated charge of 5 C cm−2. All other experiments were carried
process with other landmark reports on decoupled water splitting, out with standard Ni0.9Co0.1(OH)2 anodes with a regenerated charge of 3 C cm−2.
In addition, for comparison of the Ni0.9Co0.1(OH)2 anodes with undoped Ni(OH)2
as well as with alkaline electrolysis using champion catalysts, and (Supplementary Figs. 25 and 26), we prepared an undoped Ni(OH)2 anode by the
commercial alkaline electrolysers and PEM electrolysers. same process without cobalt nitrate.
Currently, our anodes offer nominal current densities of up to
200 mA cm−2, at the low end of commercial alkaline water elec- NiFe LDH anode fabrication. The same nickel foam substrate described in
the previous section was used for the fabrication of the NiFe LDH anode. The
trolysers6,40. Achieving higher current densities requires further
deposition solution comprised 0.095 M Ni(NO3)2 and 0.05 M FeCl2 in deionized
optimization using high-surface-area substrates and optimizing water. Before deposition, the solution was purged with N2 gas for 20 min. The same
the anode fabrication process. It is noteworthy that indirect com- cell configuration described in the previous section was also employed for NiFe
parison between our anodes and electrolysis anodes is difficult LDH anode fabrication. Deposition was carried out by applying a pulsed cathodic
because the E-TAC process occurs within the volume of the active current of 10 mA for 20 cycles of 2 s on/off pulses, following the methods described
elsewhere49. Following deposition, the anode was washed in deionized water.
Ni0.9Co0.1(OH)2 layer, whereas in electrolysis, only the surface of the
water oxidation catalyst participates in the reaction. Direct com- Ni0.9Co0.1(OH)2 anode structural characterization. The microstructure, phase
parison with a benchmark water oxidation catalyst (NiFe LDH), and elemental composition evolution of our Ni0.9Co0.1(OH)2 anodes were
using the same substrate and measurement conditions, shows that examined by optical microscopy (using an Olympus BX51 optical microscope),
the operation potential of our anode is lower than that of the water scanning electron microscopy (using an FEI ESEM Quanta 200), energy-
dispersive X-ray spectroscopy (using an Oxford Instruments EDS system) and
oxidation catalyst (Fig. 3b). X-ray diffraction (using a Rigaku SmartLab diffractometer), following different
stages in the fabrication and operation processes (Supplementary Figs. 14–21 and
Conclusion Supplementary Table 1). To reduce cracking due to vacuum drying and shrinkage
With growing utilization of intermittent renewable electricity under the high-vacuum conditions (1.4 × 10−2 torr) in the SEM, the wet anodes
around the globe, efficient and viable ways of storing excess energy were frozen before placing them inside the SEM. However, during SEM operation,
the ice sublimed and cracks were formed. To show that the cracks observed in the
will become increasingly important. Our E-TAC process shows that SEM images of our anodes are drying shrinkage cracks that resulted from the high-
water splitting at nearly thermoneutral conditions is indeed possi- vacuum conditions inside the SEM, optical microscopy imaging of wet anodes was
ble, and we emphasize the many avenues that can be explored to fur- carried out before, during and after SEM imaging (Supplementary Figs. 22–24).
ther optimize this process. Electrochemical properties and diffusion
kinetics can be improved by design of optimized anode materials, as Electrochemical characterization. The reversible potentials for anodes
prepared with and without cobalt (Ni0.9Co0.1(OH)2 and Ni(OH)2, respectively)
is shown here by the addition of cobalt. These anodes can be further were measured as a function of their SOC. In this and all of the following
engineered to tolerate high pressures for pressurized hydrogen pro- electrochemical tests, each anode was connected as the working electrode to a
duction. This leads to applications for electromobility in transporta- potentiostat (Ivium-n-Stat multichannel Potentiostat/Galvanostat), with a nickel
tion refuelling stations, chemical synthesis and energy storage when foil/foam counter electrode and an Hg/HgO/1 M NaOH reference electrode in
coupled with a fuel cell system. We also show that our approach is 5 M KOH electrolyte at ambient temperature. Here, each anode was charged at
a constant current density of 20 mA cm−2 to SOCs between 10 and 90%. At each
tolerant to carbonate-containing electrolytes at moderate pH val- SOC, the current was interrupted and the OCP was measured for 10,000 s, allowing
ues, which are significantly less hazardous than concentrated KOH adequate time for the interface between the anode and electrolyte to equilibrate.
solution. This, furthermore, leads to the potential for CO2 reduc- Then, the anode was discharged at the same current to SOCs between 90 and 10%,
tion coupled with anode oxidation in a similar membrane-free cell, and at each point the current was interrupted and the OCP was measured again.
The reversible potential at each SOC was calculated from OCP versus log[t] plots,
with an added benefit of enhanced product separation by spatially
based on the method described in refs. 50,51 (Supplementary Fig. 25). Following this
and temporally separating CO2 reduction from oxygen generation46. experiment, the Ni0.9Co0.1(OH)2 anode was charged using constant applied current
Approaches like these open the door to electrolytic chemical pro- densities of 10, 20, 50 and 100 mA cm−2 in the same cell to the same SOCs between
duction with efficient energy utilization8. 10 and 90%, and the polarization potentials were measured as a function of the
SOC (Supplementary Fig. 25). Two additional similar anodes, with and without
cobalt, were used to preform cyclic voltammetry sweeps at a scan rate of 50 mV s−1
Methods (Supplementary Fig. 26).
Chemicals. Potassium hydroxide solutions were prepared using potassium
hydroxide flakes (AR; Bio-Lab) in deionized water. Carbonate buffer solutions were
prepared using potassium carbonate (minimum 99%; Spectrum) and potassium Parameters affecting the anode regeneration reaction. A commercial nickel
carbonate (99.5–101%; Sigma–Aldrich). Nitrate solutions for anode ECI were hydroxide battery anode (Batterix) was used to establish an efficient and reliable
prepared using nickel nitrate powder (99.9+% Ni; Strem Chemicals), cobalt nitrate charge regeneration measurement technique. These tests were carried out in 1 M
powder (≥98%; Sigma–Aldrich) and sodium nitrite powder (99.0%; Merck) in NaOH. The anode was charged at a constant current density of 10 mA cm−2 to a
deionized water and ethanol (Ethanol ABS AR 99.9%; Gadot). The NiFe solutions total charge of 5 mAh cm−2, and its final polarization potential was recorded. Then,
were prepared using nickel nitrate powder and ferrous chloride (iron(ii) chloride, the anode was discharged at a constant current density of 5 mA cm−2 and recharged
98%; Sigma–Aldrich). at 10 mA cm−2 to a total charge of 10 mAh cm−2, and its polarization potential was
recorded again. This was repeated in charging intervals of 5 mAh cm−2 up to a
Ni0.9Co0.1(OH)2 anode fabrication. All Ni0.9Co0.1(OH)2 anodes were prepared by total charge of 25 mAh cm−2. Next, the anode was discharged to the same charging
ECI27,47,48. Nickel foam substrates (Ni-4753; RECEMAT; 3 mm thickness; 400-µm points, and its discharging polarization potential was recorded at the end of each
pores; 95.2% porosity; 5,400 m2 m−3 specific surface) were cut into 1 cm × 2 cm discharging step. This experiment was repeated three times (Supplementary Fig.
pieces (Supplementary Fig. 2a). The substrates were dipped in acetone and ethanol, 4). Then, two methods for evaluating the regenerated charge density, Qregen, were
cleaned ultrasonically in isopropanol for 15 min, and then washed with deionized examined (Supplementary Fig. 5). In the first method (method 1), the anode
water. Before deposition, the substrates were vacuum immersed in the deposition underwent cycles of charging → regeneration → discharging steps. First, the anode
solution for 30 min by placing the substrates in a vacuum chamber (Struers was discharged at a constant current density of 5 mA cm−2 to a cutoff potential
Epovac) and flooding them with the deposition solution. The deposition solution of 1 VRHE. Then, the anode was charged at a current density (jcharge) of 10 mA cm−2
was composed of nickel nitrate, sodium nitrite and cobalt nitrate in an aqueous to an accumulated charge density, Qcharge = jcharge × t of 20 mAh cm−2. Next, the
mixture of ethanol in water, titrated to an initial pH of 4 with nitric acid. A portion anode was regenerated by immersing it in 1 M NaOH aqueous solution at 80 °C
of 1 cm × 1 cm of each nickel foam substrate was dipped in the deposition solution, for 32 min. Finally, the anode was discharged again at a constant current density
and the remaining portion was used as the electrical contact (Supplementary (jdischarge) of 5 mA cm−2 to the same cutoff potential of 1 VRHE while monitoring
Fig. 2b). Each substrate was connected as the cathode to a potentiostat (SP- the transferred charge density, Qdischarge = jdischarge × t. This cycle was repeated
150 potentiostat (BioLogic Science Instruments) or Ivium-n-Stat multichannel three times. In this method, the regenerated charge density was calculated as
Potentiostat/Galvanostat (Ivium Technologies)) and placed between two nickel Qregen = Qcharge − Qdischarge. In the second method (method 2), the anode was initially
foam pieces acting as anodes (Supplementary Fig. 3). Deposition was carried out discharged under the same conditions, to the same cutoff potential of 1 VRHE. Then,
at a constant temperature of 80 °C, by applying a cathodic current of 60 mA. After the anode was charged to a cumulated charge density of 20 mAh cm−2, reaching
deposition, each electrode was washed thoroughly with deionized water, then a final polarization potential of 1.52 VRHE. The final potential, Ef = 1.52 VRHE, was
aged in a 5 M KOH aqueous solution at 90 °C for 30 min. The proof-of-concept thus correlated with the final charge density of 20 mAh cm−2. Next, the anode was
experiment presented in Fig. 3 was carried out using a champion Ni0.9Co0.1(OH)2 regenerated under the same conditions as in method 1, but unlike method 1, the