LTM 1080/1 - Superstructure OW-14

Telescopic boom/Telematik

Table of contents

Assembly indications .................................................................................................... 2

Basic adjustment of the tele sections and telescoping ram ............................................... 2
Order of assembly of the tele sections .............................................................................. 4
Pre-assembly of tele sections I (II/III/IV/V) .......................................................................... 4
Mounting tele sections I (II/III/IV/V) ..................................................................................... 6
Cable drum (-N1) und rope length sensor (-B7) ............................................................... 13
Cable drum (-N2) ........................................................................................................... 14

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LTM 1080/1 - Superstructure OW-14
Telescopic boom/Telematik
Assembly indications
Basic adjustment of the tele sections and telescoping ram

Check dimensions (K) in mm for the assembly of tele sections (basic adjustment):
Base sect. Cut K1 K2 K3 K4 K5 K6 K7 K8 K9
Section 1 A-A 6-12 4 40 41 322,5 348* 90 5 8 * Measure adjusted
Section 2 B-B 6-12 4 43 42 318,5 348* 90 5 8 dimension in non pres-
Section 3 C-C 6-12 1 38 41 289,5 348* 90 5 8 sed condition (see also
Section 4 D-D 6-12 1 38 41 289,5 348* 90 5 8 fig. 14.1).
Section 5 E-E 6-20 1 34 28 318,5 348* 90 5 8
Warning:
Check length of pin projecting end (K1) at all tele sections and every pinning hole (46%,
92%, 100%). The minimum projection is 6 mm. At maximum projection, the interlocking pin must not
project over the plastic cover (check under load). Adjust the pin projection by means of the distance
washers at the pin.
K1

K3
K2

K4

K6
K9
K9

K8

K5
K5

K7

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LTM 1080/1 - Superstructure OW-14
Telescopic boom/Telematik
Assembly indications
Basic adjustment of the tele sections and telescoping ram

K6*

14.1

* Adjusted dimension K6 = 348 mm measured in non pressed condition (see also page 2).

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LTM 1080/1 - Superstructure OW-14
Telescopic boom/Telematik
Assembly indications

Order of assembly of the tele sections

1.Check boom bearing application at tele section "V". Slide tele section "V" into tele section "IV" and
re-adjust boom bearing application (bottom and top) if necessary.
Check pin projection (refer to assembly indications) and re-adjust it if necessary.
Check distance from lower guide bar (2) to mushroom-shaped pull bolt (8) = 263 mm (see pre-
assembly tele sections) and adjust mushroom-shaped pull bolt (8) if necessary.
2.Check boom bearing application at tele section "IV". Slide tele sections "IV" to "V" into tele section "III"
and proceed as described under item 1.
3.Check boom bearing application at tele section "III". Slide tele sections "III" - "V" into tele section "II" and
proceed as described under item 1.
4.Check boom bearing application at tele section "II". Slide tele sssections "II" - "V" into tele section "I" and
proceed as described under item 1.
5.Install telescoping ram.
6.Check boom bearing application at tele section "I". Slide tele sections "I" - "V" into base section "GK".
7.Centre and fix head of telescoping ram to base section.
8.Extend all tele sections to 92 % and check their alignment to the base section or adjust if necessary.

Pre-assembly of tele sections I (II/III/IV/V)

• Lubricate slide surfaces in base section,

tele I, II, III and IV.
Special grease 1336 (LWE-Id.No.
861303308)
Specification: KP 2G (-30) LS+LM

special grease
1

• Lock fixing screws of slide plate

with Loctite 243.
slide plates

limit stop

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LTM 1080/1 - Superstructure OW-14
Telescopic boom/Telematik
Assembly indications
Pre-assembly tele sections I (II/III/IV/V)

• Mount bearing plates (1) and introducers

1 2 (3). Pre-assemble guide pieces (2) flush.
2
• Mount lower and upper guide bars (4) with
base plates.
Basic adjustment of guide bars (4):
4 185 mm 2 x 3 mm and 2 x 1 mm plates per bar.
Check distance of 185 mm and adjust it if
necessary.

5 • Pre-assemble plates (5), do not yet tighten

screws.
3 3

• Install interlocking pins into the telescopic

interlocking
pins sections.
Basic adjustment of pin projection:
distance
The basic adjustment of the pin projection
washers is relalized by distance washers.
Adjusting measures (K1), see under basic
adjustment tele sections.

• Insert glide pads with base plates

slide pads
1 x 2 mm und 1 x 3 mm.
base plates Lubricate bearing surfaces before!

• Lock screws with Loctite 243!

screws

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LTM 1080/1 - Superstructure OW-14
Telescopic boom/Telematik
Assembly indications
Mounting tele sections I (II/III/IV/V)

• Measure pin travel H.

H

mounting screw • Unlock interlocking pin by turning in the

mounting screw (hexagon socket screw)
M12x2 / SW 6 mm).

• Insert tele sections into one another in the

respective order (see order of assembly
interlocking pin
of the tele sections).

• When sliding the tele sections into one

another, measure distance K3 from the
interlocking pin to the upper edge of the
K3

interlocking holes (46%, 92%, 100%).

The difference between pin travel H and
the distance K3 results in the pin
projection K1.
Example:
Pin travel H = 50 mm, K3 = 40 mm
Pin projection K1 = H - K3 =
plastic cover 50 mm - 40 mm = 10 mm
8 Reference values for K1 and K3, refer to
basic adjustment of tele sections.

Warning:
The interlocking pin must not project over
the plastic cover under load. Any correct-
ion of the pin projection by means of the
distance washers (see fig. 4).
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LTM 1080/1 - Superstructure OW-14
Telescopic boom/Telematik
Assembly indications
Mounting tele sections I (II/III/IV/V)

• Mount lower slide pads.

slide pads

• Mount locking plate for lower slide pads.

Fold edge of plate (1) for locking screws.

• Slide tele sections completely into one

another.
locking plate

10

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LTM 1080/1 - Superstructure OW-14
Telescopic boom/Telematik
Assembly indications
Mounting tele sections I (II/III/IV/V)

• Adjust tele sections I to V into horizontal

position by turning the adjusting screws.
adjusting screws

11

• The lower guide bars must be in align-

ment . Adjustment by removing or adding
base plates. The base plates are added
to or removed from the respective upper
guide bars.

• Lock screws of the guide bars with

Omnifit 50.

12

• Keep minimum distance of 134 mm

(max. 138 mm).
Left and right guide bar must be in hori
zontal position.
134 mm

• Lock screws of upper and lower

guide bars with Loctite 243.
min.

13

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LTM 1080/1 - Superstructure OW-14
Telescopic boom/Telematik
Assembly indications
Mounting tele sections I (II/III/IV/V)

• Adjust distance of mush-room shaped

pull bolt
pull bolt to approx. 263 mm by turning it
in or out.
263 mm

14

• Fasten locking plate and lock screws

with Loctite 243.

locking plate

15

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LTM 1080/1 - Superstructure OW-14
Telescopic boom/Telematik
Assembly indications
Mounting tele sections I (II/III/IV/V)

• Adjust plates (1) to the correct dimension

1 (figs. 16 and 17) .

Adjustment dimensions (mm)

Tele for plates (1)
left right
1 289,5 322,5
2 289,5 318,5
3 289,5 289,5
322,5 mm
289,5 mm

318,5 mm

4 289,5
5 318,5

16

1
289,5 mm

289,5 mm

289,5 mm

318,5 mm
289,5 mm

17
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LTM 1080/1 - Superstructure OW-14
Telescopic boom/Telematik
Assembly indications
Mounting tele sections I (II/III/IV/V)

• Slide telescoping ram into tele sections I to V.

1
• Slide tele sections I to V into base section,
centre and fasten piston head of telescoping
ram.
fixing plates
• Mount upper slide pads (fig. 18).
Mount slide pads with hexagon socket
screws (1) to fixing plate (not on tele IV).

slide pads 18

• Mount fixing plates for upper slide pads

to tele sections I to III and fasten base
section according to fig. 19.

fixing plate

19

• Fasten fixing plates for upper slide pads

to tele section IV according to fig. 20.
tele IV tele V

fixing plate

20

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LTM 1080/1 - Superstructure OW-14
Telescopic boom/Telematik
Assembly indications
Mounting tele sections I (II/III/IV/V)

• Adjust lateral guide by guide pieces (2).

21

• Fix final stop (see fig. 2) by locking plate

to base section as well as to tele I and II.

Note:
During dismantling, remove at first the
respective locking plate for the the final
stop (see fig. 2) before pulling out tele I, II
lock. plate or III.

22

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LTM 1080/1 - Superstructure OW-14
Telescopic boom/Telematik
Assembly instructions
Cable drum (-N1) and rope length sensor (-B7)

• Pretension cable drum (-N1) by 3 rotations, subsequently unwind the respective

cable length and and hook it on to the telescoping ram (see fig. below).

Ring to hook the length

sensor rope onto the
telescoping ram.

rope length sensor

(-B7)

hook for fixing the power cable drum (-N1) for the
supply cable to the power supply of the
telescoping ram interlocking device

unwinding point for

length sensor

unwinding point for

cable drum (-N1)

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LTM 1080/1 - Superstructure OW-14
Telescopic boom/Telematik
Assembly indications
Cable drum (-N2)

• Pretension cable drum (-N2) by 5 rotations

Cable drum (-N2) for the

power supply of the
boom head.

• Unwind the respective cable length and hook it onto the boom head.

angle sensor (-B6)

boom head cable for the power supply

of the boom head

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