Subject Content Page

Boomer M2 D/L2 D Introduction 1-4

Safety 5-20
Component location Component location 21-32

Vavles location 33-42

Daily inspection 44-60

Driving Controls 61-72

24V Circuit 73-106

Fuses 107-114

Hydraulics – Brake and Steering 115-130

Positioning Positioning 131-150

Drilling Air & Water 151-158

Drilling 159-182
Options Telescopic feed 183-186

Cut hole – Reaming 187-190

Hole blowing 191-194

Compressor with boost 195-198

Watermist 199-204

Bolting 205-208

RAS 209-214
 Training

Boomer M2 D/L2 D

Page 1 of 214
1
Page 2 of 214
 Introduction
Teacher name: ____________________

ƒ Training hours 08,00 – 16,00

ƒ Tea / coffee brakes to be
discussed 10,00 / 14,00
ƒ Lunch time to be discussed 12,00
ƒ Smoke brakes to be negotiated
ƒ No smoking in Lecture room
ƒ No Phone calls during lecture
ƒ No computers during lecture
ƒ Written check questions after
each section
ƒ Written exam after training
ƒ Practical

Page 3 of 214
2
 Introduction
Content

Content
Safety Positioning
Component Location Drilling
Daily Checks Options
Driving

Page 4 of 214
3
 Boomer M2 D/L2 D

Safety

Page 5 of 214
1
Page 6 of 214
 Safety
Knowledge target for this section

You will after this section know safety features: Signs and symbols
(warnings), Risk area of the rig, warning signals, emergency stops, fire
fighting equipment

Content
Safety Positioning
Component Location Drilling
Daily Checks Options
Driving

Page 7 of 214
2
 Safety
References in documentation

ƒ Safety Manual

Page 8 of 214
3
 Safety
Safety features and risk areas for Boomer M2 D/L2 D

ƒ Always read the safety instructions

ƒ Location of Ansul and Fire extinguishers
ƒ Emergency stop
ƒ ”Beacon”
ƒ Risk areas

Page 9 of 214
4
 Safety
ANSUL Activators

Page 10 of 214
5
 Safety
Fire extinguisher

Page 11 of 214
6
 Safety
Emergency stops

Page 12 of 214
7
 Safety
Audio and visual alarms

ƒ Beacon
ƒ Horn

Page 13 of 214
8
 Safety
Risk areas during tramming

Page 14 of 214
9
 Safety
Risk areas during drilling

Page 15 of 214
10
 Safety
Warnings

ƒ The manuals contain warnings.

The warnings are in boxes and
contain a safety message
preceded by a warning symbol
and a signal
ƒ Different degrees of warnings
– Danger
– Warning
– Caution

Page 16 of 214
11
 Safety
Signs

Page 17 of 214
12
 Safety
Signs

Page 18 of 214
13
 Safety
Rig stability

Page 19 of 214
14
 Safety
Knowledge target for this section

ƒ Be aware of:
– The different signs and symbols (warnings)
– Risk area of the rig when tramming
– What kinds of warning signals the rig is equipped with
– Functionality of the emergency stops
– Different fire fighting equipment

Page 20 of 214
15
 Component location Boomer M2 D/L2 D

Page 21 of 214
1
Page 22 of 214
 Component Location
Knowledge target for this section

Get a general knowledge of where the major component on the rig is

located

Content
Safety Positioning
Component Location Drilling
Daily Checks Options
Driving

Page 23 of 214
2
 Component location ML2D
Main components
Protective roof
Rock drill
Cable reeling unit/ Feed
Electric motor and
Hose reeling unit
pumps for boom 1

Boom

Front jacks
Rear jacks

Page 24 of 214
3
 Component location
Components on the right rear

Main Switch
ISO Switch

Batteries

ANSUL Powder
container

Page 25 of 214
4
 Component location
Components on the right rear

A - Cabinet

ANSUL Activator

Main switch

Page 26 of 214
5
 Component location
Components on the right rear
El.motor and pumps for boom 2

ANSUL activator
Rear jacks

Page 27 of 214
6
 Component location
Components on the left rear

Emergency stop
Test button for pilot circuit

Dual control for reel

Page 28 of 214
7
 Component location
Components on the left rear

A52 Box

Water pump

Compressor

Page 29 of 214
8
 Component location
Components on the left rear

Air filter

Electric oil fill pump

A50
EMR

Electric oil fill button Fuel filter

Diesel fill
Engine oil fill

Page 30 of 214
9
 Component Location
Knowledge target for this section

ƒ Be aware of:
– The major components on the rig eg. Boom, cable reel, Pumps

ƒ If the rig is available:

– Walked around the rig and seen the components

Page 31 of 214
10
Page 32 of 214
 Valves location - Boomer M2 D/L2 D

Page 33 of 214
1
Page 34 of 214
 Component Location
Knowledge target for this section

Get a general knowledge of where the different valves are located on

the rig

Content
Safety Positioning
Component Location Drilling
Daily Checks Options
Driving

Page 35 of 214
2
 Valves location
Valves on left side

Y162 Flowregulator
for compressor
rpm
Y203:2

Y171 Flowergulator
for compressor
Booster rpm
Y230

Y414:1 Y414:2

Y415

Y231
Y410:1

Y410:2

Page 36 of 214
3
 Valves location Y437:b Y423:b

Valves in front
Y412:b Y436:b Y411:b
Y608

Y412:a Y436:a Y423:a

Y437:a Y411:a

Page 37 of 214
4
 Valves location
Valves in front
Y106
B188:1
B141
Y107

Page 38 of 214
5
 Valves location
Valves on the pump

B138

S1 SP

Y172
43
S2

41

Page 39 of 214
6
 Valves location
Switching level percussion

20

56

Page 40 of 214
7
 Component Location
Knowledge target for this section

ƒ Be aware of:
– The major main valves are located

ƒ If the rig is available:

– Walked around the rig and seen the components

Page 41 of 214
8
Page 42 of 214
 Daily inspections

Inspections points

Page 43 of 214
1
Page 44 of 214
 Daily Checks
Knowledge target for this section

Be aware of the daily checks, understand the importance of cleaning

between shifts

Content
Safety Positioning
Component Location Drilling
Daily Checks Options
Driving

Page 45 of 214
2
 Daily Checks
References in documentation

ƒ Maintenance schedules rig

– Every 10 Percussion hour
– Every 10 Diesel hour

ƒ Maintenance instructions rock drill

ƒ Operation manual diesel engine
– Maintenance Schedule

Page 46 of 214
3
 Daily inspections
Purpose of daily checks

ƒ Detect faults at an early stage

ƒ Prevent costly secondary damage
ƒ Prevent breakdowns
ƒ Prevent personal injury

Page 47 of 214
4
 Daily inspections
Cleaning – Between shifts

ƒ To be able to see wear

ƒ To be able to see damages

Page 48 of 214
5
 Daily inspections
What to check for

ƒ Check safety devices

ƒ Check hoses and cables
ƒ Check oil levels
ƒ Check the lubrication points
ƒ Keep your eyes open for possible
leakage and wear
ƒ Pay attention to any faults in the
function of the controls

Page 49 of 214
6
 Inspections points
Emergency stop devices

ƒ Control objects
– Emergency stop devices

ƒ Action
– Check the function of all the
emergency stops on the rig.

Page 50 of 214
7
 Inspections points
Fire extinguishers

ƒ Control objects

OK
OK

0
0
– Fire extinguishers

ƒ Action
– Make sure the indicator is in 1250 0098 88

the green zone

– Check that none of the seals
are broken and that service
has been carried out within the
prescribed time
– Check that the fire extinguisher
and its holder are not
damaged.

Page 51 of 214
8
 Inspections points
Hydraulic system

ƒ Control objects
– Hydraulic oil level

ƒ Action
– Top off if necessary

Page 52 of 214
9
 Inspections points
Compressor

ƒ Control objects
– Oil reservoir

ƒ Action
– Check the oil level in the
oil reservoir
(See instruction on how to check)

Page 53 of 214
10
 Inspections points
Water system

ƒ Control objects
– Water inlet strainer

ƒ Action
– Clean by opening blue valve

Page 54 of 214
11
 Inspections points
Feed

ƒ Control objects
– Sliding surfaces
– Hoses

ƒ Action
– Lubricate (if water lubrication is
not satisfactory when drilling)
– Check for leaks and damage

Page 55 of 214
12
 Inspections points
Feed

ƒ Control objects
– Entire boom

ƒ Action
– Inspect for damage and leaks

Page 56 of 214
13
 Inspections points
Fire fighting system

ƒ Control objects
– Nozzles/Hoses
– Powder container

ƒ Action
– Check that nozzles are
clean and the protective
caps are fitted and tight
– Check that there is no
damage to the powder
container

Page 57 of 214
14
 Inspections points
Diesel Engine Coolant level

ƒ Control objects
– Coolant level
– Check to see if the
radiator is dirty

ƒ Action
– Top up if necessary
– Clean with water

Page 58 of 214
15
 Inspections points
Diesel Engine oil level

ƒ Control objects
– Engine oil level

ƒ Action
– Top up if necessary

Page 59 of 214
16
 Daily checks
Knowledge target for this section

ƒ Be aware of:
– The daily checks, what to check

ƒ Know:
– The importance of performing daily checks
– The importance of cleaning the rig between shifts

Page 60 of 214
17
 Controls

Operating controls

Page 61 of 214
1
Page 62 of 214
 Controls
Knowledge target for this section

Know the functionality of the controls for driving, brake test, driving

Content
Safety Positioning
Component Location Drilling
Daily Checks Options
Driving

Page 63 of 214
2
 Controls
References in documentation

ƒ Operators Manual
– Controls

Page 64 of 214
3
 Controls
Overview operators cabin

0 1

0 1

0 1

B 0 1

0 1

C
P

- +

P
1250 0162 24

N
1 1
2 2
1 1/1 3 3
A71

S138 S178
0 0 0 0 0 1
FILTER

P110 P111
S137
0 0
S186 S304 H101

S308 S308
S139
S145 S146

Page 65 of 214
4
 Controls
Drive panel
- +

H208 H206 H219 H205 H203 H209 H207 H220 H210 H204 H202 H200 H201

N
1 1
2 2
1 1/1 3 3
S138 S178
0 0 0 0 0 1
FILTER

P110 P111
S137
0 0
S186 S304 H101
1250 0063 72

S308 S307
S139
S145 S146
A70

Page 66 of 214
5
 Controls
Hydraulic panel

Page 67 of 214
6
 Controls
Electrical panel

Page 68 of 214
7
 Controls
Brake test – Parking brake

1. Make sure that the parking brake is applied

2. Start the diesel engine and engage 2nd gear
3. Gradually increase engine rpm to maximum
4. Check if the rig moves. If it does move a deeper investigation must
be carried out
– Note
Do not continue this check for longer than 4 seconds at most

Page 69 of 214
8
 Controls
Brake test – Service brakes

1. Start the diesel engine

2. Depress the brake pedal and hold it down
3. Release the parking brake
4. Engage 2nd gear
5. Gradually increase engine rpm to maximum
6. Check if the rig moves. If it does move a deeper investigation must
be carried out
– Note
Do not continue this check for longer than 4 seconds at most

Page 70 of 214
9
 Operators platform
Knowledge target for this section

ƒ Know the functionality of the controls for driving

– Instrument panel
– Drill panel
– Boom panel
– Levers for jacks/roof

ƒ Know how to:

– Perform parking brake test
– Perform service brake test
– Start the rig

ƒ Know the basics of driving the rig

– Driving forward/backward
– Turning
– Gear selecting

Page 71 of 214
10
Page 72 of 214
 24V MkVII

24V Mk VII

Page 73 of 214
1
Page 74 of 214
 Boomer 24V
Knowledge target for this section

Know how the 24 V system is built up

Content
Safety Positioning
Component Location Drilling
Daily Checks Options
Driving

Page 75 of 214
2
 Daily inspections
References in documentation

ƒ Diagrams and Drawings

– Electrics

Page 76 of 214
3
 24V MkVII
Content

ƒ How To Read Electrical Diagrams

ƒ Components Overview
ƒ Main Switch Off/On
ƒ Emergency Stop Circuit
ƒ Diesel Engine Start
ƒ Park Brake Applied/Released
ƒ RCS On
ƒ Gear Selector

Page 77 of 214
4
 Reference
Page 7 / Coordinate 5C
Page 7 / Coordinate 5A Name of the function

Type of contactor
NC=Normally closed
NO=Normally open

Reference
Page 7 / Coordinate 5A
Page 7 / Coordinate 5C

Relay Coil

Page 78 of 214
5
 Reference Reference
Page 7 / Coordinate 5A Page 3 / Coordinate 8E

Page 79 of 214
6
 Connection between 11 and 12 = Normally Closed

Connection between 11 and 14 = Normally Open

Page 80 of 214
7
 Page 81 of 214
8
Main switch “Off”

Diesel Actuator Actuator Oil Pump Climate Tramming Tramming Condens Search
Start Fuse Fuse Fuse Unit Lights Lights Fan and Light
fuse Fuse Fuse Fuse Rear wip- Fuse
Jacks/ Er Fuse
Wind-
Shield
Wipers
Fuse

Cli
m ate
Co
ntr
o lE
qu
im
en
t
EMR/Coolant level
Start Engine
Start Engine

Page 82 of 214
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Main switch “On”

Diesel Actuator Actuator Oil Pump Climate Tramming Tramming Condens Search
Start Fuse Fuse Fuse Unit Lights Lights Fan and Light
fuse Fuse Fuse Fuse Rear wip- Fuse
Jacks/ Er Fuse
Wind-
Shield
Wipers
Fuse

Page 83 of 214
10
Main switch “On”Æ Emergency stop Circuit

Page 84 of 214
11
Main switch “On”ÆEngine start

Gear selector in neutral

Page 85 of 214
12
Main switch “On”ÆIgnition key pos. T

Page 86 of 214
13
Main switch “On”ÆIgnition key pos. T

Page 87 of 214
14
Main switch “On”ÆIgnition key pos. T

Page 88 of 214
15
Main switch “On”ÆIgnition key pos. T

Page 89 of 214
16
Main switch “On”ÆIgnition key pos. T

Page 90 of 214
17
Main switch “On”ÆIgnition key pos. T

Page 91 of 214
18
Main switch “On”ÆIgnition key pos. T

Page 92 of 214
19
Main switch “On”ÆEngine start Ignition key pos. 2

Gear selector Parking brake switch

Page 93 of 214
20
Main switch “On”ÆEngine start Ignition key pos. 2

Page 94 of 214
21
Main switch “On”Æ Engine running & Park brake applied

Page 95 of 214
22
Main switch “On”Æ Engine running & Park brake applied

Page 96 of 214
23
Main switch “On”Æ Engine running & Park brake applied

Page 97 of 214
24
Main switch “On”Æ Engine running & Park brake applied

Page 98 of 214
25
Main switch “On”Æ Engine running & Park brake released

Page 99 of 214
26
1st Gear Forward

Page 100 of 214

27
2nd Gear Forward

Page 101 of 214

28
3rd Gear Forward

Page 102 of 214

29
1st Gear Reverse

Page 103 of 214

30
2nd Gear Reverse

Page 104 of 214

31
3rd Gear Reverse

Page 105 of 214

32
 Boomer 24V
Knowledge target for this section

ƒ Be aware of:
– What happens in the 24V circuit when the main switch is turned on
– What happens in the circuit when the ignition key is turned
– How the interlock brake valve circuit works
– What happens when there are only three laps left on the cable reel

Page 106 of 214

33
 Boomer M2 D/L2 D

Fuses

Page 107 of 214

1
Page 108 of 214
 Boomer - Fuses
Knowledge target for this section

Know how the 24 V system is built up

Content
Safety Positioning
Component Location Drilling
Daily Checks Options
Driving

Page 109 of 214

2
 Daily inspections
References in documentation

ƒ Diagrams and Drawings

– Electrics

Page 110 of 214

3
 Fuses
A50

Page 111 of 214

4
 Fuses
A50

Page 112 of 214

5
 Fuses
A50

Page 113 of 214

6
Page 114 of 214
 Boomer M2 D/L2 D

Hydraulics - Braking and Steering

Page 115 of 214

1
Page 116 of 214
 Hydraulics – Brake and Steering
Knowledge target for this section

Understand the hydraulics for brake and steering

Content
Safety Positioning
Component Location Drilling
Daily Checks Options
Driving

Page 117 of 214

2
 Daily inspections
References in documentation

ƒ Diagrams and Drawings

– Hydraulics

Page 118 of 214

3
Start-> Charging Accumulators to 150 Bar

Page 119 of 214

4
Start-> Accumulators Charged to 150 Bar

Page 120 of 214

5
Start-> Accumulators Charged to 150 Bar

Page 121 of 214

6
Steering

Page 122 of 214

7
Diesel Positioning

Page 123 of 214

8
Diesel Positioning

Page 124 of 214

9
Diesel Positioning

Page 125 of 214

10
Park Brake Applied

Page 126 of 214

11
Park Brake Released

Page 127 of 214

12
Service Brakes

Page 128 of 214

13
 Hydraulics – Brake and Steering
Knowledge target for this section

ƒ Be aware of:
– The components in the brake and steering circuit
– How the circuit is started hydraulically
– How the brake and steering circuit works

Page 129 of 214

14
Page 130 of 214
 Positioning

Boomer M2 D/L2 D

Page 131 of 214

1
Page 132 of 214
 Positioning
Knowledge target for this section

Controls for positioning, hydraulics for positioning

Content
Safety Positioning
Component Location Drilling
Daily Checks Options
Driving

Page 133 of 214

2
 Positioning
References in documentation

ƒ Diagrams and Drawings

– Hydraulics

ƒ Operators Instructions
– Controls

Page 134 of 214

3
 Positioning
Boom positioning panel Feed extension

Boom extension Boom movement

Lock out Anti parallel button

Feed rotation

Page 135 of 214

4
 Positioning
Overview of boom cylinders

Page 136 of 214

5
 Positioning
Color legend

ƒ Red – pressure
ƒ Blue – tank/return
ƒ Green – pilot pressure (40bar)
ƒ Yellow – other pilot pressure

Page 137 of 214

6
 Raising boom

1250 0060 05

Page 138 of 214

7
 Raising boom

Page 139 of 214

8
 Lowering boom

1250 0060 05

Page 140 of 214

9
 Lowering boom

Page 141 of 214

10
 Moving boom to the right

1250 0060 05

Page 142 of 214

11
 Moving boom to the right

Page 143 of 214

12
 Moving boom to the left

1250 0060 05

Page 144 of 214

13
 Moving boom to the left

Page 145 of 214

14
 Using the anti-parallel system

1250 0065 20

BAN1

Page 146 of 214

15
 Using the anti-parallel system 1

Page 147 of 214

16
 Using the antiparallell system 2

1250 0065 20

Page 148 of 214

17
 Using the anti-parallel system 2

Page 149 of 214

18
 Positioning
Knowledge target for this section

ƒ Be aware of:
– The controls for positioning, which lever does what and where are they
located

ƒ Be able to describe the following

– How the positioning works hydraulically
– Which are the main components
– Boom positioning valves / functions

Page 150 of 214

19
 Air Water system

Page 151 of 214

1
Page 152 of 214
 Air & Water
Knowledge target for this section

Understand the air and water system

Content
Safety Positioning
Component Location Drilling
Daily Checks Options
Driving

Page 153 of 214

2
 Positioning
References in documentation

ƒ Diagrams and Drawings

– Air

Page 154 of 214

3
 ECL system

Page 155 of 214

4
 Water system canopy

Page 156 of 214

5
 Water system cabin

Page 157 of 214

6
 Air & Water
Knowledge target for this section

ƒ Be aware of:
– Understand the air and water circuits

Page 158 of 214

7
 Drilling

Page 159 of 214

1
Page 160 of 214
 Drilling
Knowledge target for this section

Controls and gauges for drilling, drilling circuits, components

Content
Safety Positioning
Component Location Drilling
Daily Checks Options
Driving

Page 161 of 214

2
 Drilling
References in documentation

ƒ Operators instructions
– Controls

ƒ Diagrams and Drawings

– Control panel
– Drilling
– Drilling system

Page 162 of 214

3
 Drill panel
Damper pressure
Manometers and buttons
Feed pressure
Percussion pressure

Rota pressure

Pump start
Pump stop ECL warning light
ECL pressure

Page 163 of 214

4
 Drill panel
Levers
Feed
Percussion
Rotation
Large hole

Air/Water

Page 164 of 214

5
 Drill panel
Adjustments Collaring pressure adjustment

Full drilling pressure adjustment

RPCF Valve Reamer

RPCF Valve
Page 165 of 214
6
 Drill panel
Options

ƒ A – Adjustment of waterflow for watermist

B
ƒ B – Drilling/bolting lever A
ƒ C – Activation of watermistpump
E
ƒ D – RAS levers
ƒ E – Fast feed movement on BMHT

Page 166 of 214

7
 Powerpack
Pumps

Percussion pump

Positioning pump

Rotation pump

Page 167 of 214

8
 Drilling
Checkpoints

ƒ Hyd. oil temp

ƒ Water pressure
ƒ Hydraulic pressures
– Feed
– Rotation
– Percussion

ƒ Lubrication pressure
ƒ Return filters
ƒ Hour meter
ƒ Leakages
ƒ Broken or damaged hoses

Page 168 of 214

9
 Drilling
Schedule – Color legend

ƒ Red – pressure
ƒ Blue – tank/return
ƒ Green – pilotpressure (50bar)
ƒ Yellow – other pilotpressure

Page 169 of 214

10
 Main components IPCF Valve

RPCF Valve

Max feed
Pressure FPCI
Valve
Valve

Anti Jamming
Valve

Low/high
Feed pressure
valve
Page 170 of 214
11
 Main pump Start - the first 8 seconds
Step 1
To tank

Percussion/Rotation

Power the water pump

Rotation

Page 171 of 214

12
 Main pump Start - after 8 seconds
Step 2

Page 172 of 214

13
 Drilling - Rotation

Page 173 of 214

14
 Feed - Forward

Page 174 of 214

15
 Feed reverse

Page 175 of 214

16
 Drill sequence - Collaring

~40 bar

~230 bar

Page 176 of 214

17
 Drill sequence – Full drilling

~65-110
bar

Page 177 of 214

18
 Limit Switch (Black jack)

Page 178 of 214

19
 Drill Protection

ƒ RPCF (Rotation Pressure Control Feed)

ƒ FPCI (Feed Pressure Control Impact)
ƒ Anti Jamming (Feed reverse with full system pressure)

Page 179 of 214

20
 Drill Protection device 1 (RPCF)

Pressure
increases

Page 180 of 214

21
 Drill Protection device 3 (Anti jamming)

Pressure
drops

Page 181 of 214

22
 Drill Protection device 3 (Anti jamming)

Pressure
increases

Page 182 of 214

23
 Telescopic feed

Page 183 of 214

1
Page 184 of 214
 Telescopic Feed

Page 185 of 214

2
Page 186 of 214
 Cut hole (reaming)

Page 187 of 214

1
Page 188 of 214
 Cut hole

Page 189 of 214

2
Page 190 of 214
 Hole blowing

Page 191 of 214

1
Page 192 of 214
 Hole blowing

Page 193 of 214

2
 Hole blowing

Page 194 of 214

3
 Compressor with boost

Page 195 of 214

1
Page 196 of 214
 Compressor without boost

Page 197 of 214

2
 Compressor with boost

Page 198 of 214

3
 Watermist

Page 199 of 214

1
Page 200 of 214
 Watermist

Page 201 of 214

2
 Watermist when limitswitch is activated

Page 202 of 214

3
 Watermist when limitswitch is activated

Page 203 of 214

4
Page 204 of 214
 Bolting

Page 205 of 214

1
Page 206 of 214
 Normal drilling

Page 207 of 214

2
 Bolting

Max feed
pressure

Page 208 of 214

3
 RAS

Page 209 of 214

1
Page 210 of 214
 Drilling, first string

Lrt

Lrn Lds

Page 211 of 214

2
 Unthreading.
Pressure relief valve

Lf
Lrn Lds

Page 212 of 214

3
 Adding new drillstring.
Pressure relief valves

Ltf Llg Lrg

Lrt

Page 213 of 214

4
 Hole done

Page 214 of 214

5