Disassembly & Reassembly: Required
Disassembly & Reassembly: Required
REQUIRED TOOLS......................................................................................................53
DISASSEMBLY.............................................................................................................53
INSPECTIONS...............................................................................................................66
REASSEMBLY..............................................................................................................72
REQUIRED
Wrenches Brass Drift Punch Cleaning Agents
DISASSEMBL
▲! WARNING
! power
Pump components can be heavy. Proper methods of lifting must WARNING
be employed ▲
to avoid physical injury and/or equipme
Steel toed shoes must be worn at all times. Lock out supply to driver motor to prevent accidental st
Fig. 42
▲! WARNING
Never apply heat to remove parts. Use of heat may cause an ex
11. Remove back pull-out assembly from casing (100).
Tighten jack screws (418) evenly to remove back pull-
out assembly (Fig. 43).
Fig.NOTE:
40 Oil analysis should be part of a
preventive maintenance program and is
helpful to determine cause of a failure. Save
oil in a clean container for inspection.
8. All, except with C-Face adapter: Place sling from
hoist through frame adapter (108) or frame (228A) for
STX (Fig. 41).
Fig. 43
2 ANSIFAM IOM -
2.
Rotate the impeller clockwise (viewed from the
▲ ! WARNING impeller end of the shaft), raising the wrench off of the
work surface.
Never remove the back pull-out assembly unassisted, physical injury can occur.
3. Quickly turn the impeller counterclockwise (viewed
12. Remove casing gasket (351) and discard. (Replace with from the impeller end of the shaft), impacting the
new gasket during reassembly.) wrench handle on the workbench or a solid block until
the impeller loosens (Fig. 45).
13. Remove jack screws (418).
Fig. 45
Fig. 44
3196, HT 3196,
Fig. 46
REMOVAL OFand
NOTE: Blue IMPELLER
scribe shaft for
relocating coupling hub during
NM 3196, 3198, 3796
▲! WARNING
Never apply heat to remove an impeller. The use of heat may cause an explosion due to trapped fluid, resulting in seve
▲! WARNING
Wear heavy work gloves when handling impellers (101) as sharp edges may cause physical injury.
LF 3196Fig. 47
STX, MTX, & LTX
1. Slide Goulds shaft wrench (A05107A or A01676A)
over the shaft (122) and key.
3196 XLT-X
and X-17
HT 3196 XLTX
Fig. 49
4 ANSIFAM IOM -
5. Remove gland (250) with stationary seat and O-
ring (360Q) (Fig. 51). NOTE: The Teflon® sleeve on the 3198 must
be cut off the shaft to be removed. First
remove
NOTE: Be careful not to damage the stationary portion of the the mechanical
mechanical seal. It isseal from
seated inthe
thesleeve.
gland bore.
Now, the sleeve can be removed by slicing
the sleeve lengthwise with a sharp knife.
5. Remove the stationary seat and the gland or seal
chamber with the gland gaskets (Figs. 53 & 54).
Fig. 54
Fig. 52
REMOVAL OF STUFFING BOX COVER
4. Remove the shaft sleeve (126).
(PACKED BOX) - 3196, CV 3196, HT 3196,
NOTE: The mechanical seal is attached to LF 3196, & 3796
the sleeve (126). The rotary portion of the 1. Remove gland stud nuts (355), and gland(107).
seal needs to be removed from the sleeve
by loosening the set screws and sliding off 2. Remove stuffing box cover stud nuts (370H).
the sleeve. Refer to the mechanical seal
instructions.
Fig. 55
Fig. 58
3. Remove socket head cap screws (265) (Fig. 59).
4. Remove stuffing box cover (184) and gasket
(264).
5. Remove repeller (262) from backplate (444).
126
Fig. 56
5. Remove packing (106) and lantern ring (105) from
stuffing box cover (184) (Fig. 57). No lantern ring is
provided with self-lubricating graphite packing.
Fig. 59
Fig. 57
6 ANSIFAM IOM -
REMOVE FRAME ADAPTER - DISASSEMBLY OF POWER END - STX, MTX
MTX, LTX, XLT-X, X17 1. Remove clamp screws (370C). Back off jam nuts
1. Remove dowel pins (469B), and bolts (370B). (423). Tighten jack screws (370D) evenly, this will
start bearing housing (134) out of bearing frame
2. Remove frame adapter (108) (Fig. 60). (228A) (Fig. 62).
3. Remove and discard gasket (360D). Replace with new 2. Remove the shaft assembly from the bearing
gasket during reassembly. frame (228A).
Fig. 60 Fig. 62
Fig. 63
Fig. 65
8 ANSIFAM IOM -
3. Remove jack screws (370D) with nuts (423) 8. Remove bearing locknut (136) and bearing
(Fig. 68). lockwasher (382).
4. Remove clamp ring screws (236A). Separate 9. Remove outboard bearings (112A). Remove
clamp ring (253B) from bearing housing (134). clamp ring (253B).
NOTE: Clamp ring cannot be removed from NOTE: When pressing bearings off shaft,
the shaft until bearings are removed. use force on inner race only.
10. NOTE:
RemoveSave
outboard labyrinth
bearings forseal (332A) from
inspection. Do not
bearingbearings.
reuse housing (134). Remove O-rings (497F),
(497G) if necessary (Fig. 71).
NOTE: Do not remove oil flinger (248A) unless
it is damaged.
NOTE: Labyrinth oil seal O-rings (497F, G)
are part of 3196 maintenance kits or can be
obtained separately.
Fig. 68
Fig. 71
Fig. 69
Fig. 70
Fig. 74
Fig. 72
NOTE: When pressing bearings off shaft, 10. Remove bearing locknut (136) and bearing
use force on inner race only. lockwasher (382) (Fig. 76).
NOTE: Save bearings for inspection.
Fig. 73
10 ANSIFAM IOM -
DISASSEMBLY OF POWER END - 6. Remove bearing housing (134) from shaft (122)
STX, MTX with Duplex Bearings with bearings (112A, 168A) (Fig. 79).
1. Remove clamp screws (370C). Back off jam nuts
(423). Tighten jack screws (370D) evenly, this will
start bearing housing (134) out of bearing frame
(228A) (Fig. 77).
2. Remove shaft assembly from bearing frame
(228A).
Fig. 77
Fig. 78
Fig. 81
NOTE: Labyrinth oil seal O-rings (497F, G) are part of 3196 mai
Fig. 82
12 ANSIFAM IOM -
9. Remove bearing housing (134) from shaft (122) 10. Remove bearing locknut (136) and bearing
with bearings (112A) (Fig. 85). lockwasher (382) (Fig. 86).
Fig. 85 Fig. 86
Fig. 87
Casing
NOTE: Clean parts in solvent to remove
oil, grease or dirt. Protect machined
Thesurfaces
casing (100) shoulddamage
against be inspected for cracks and
during
excessive wear or pitting. It should be repaired or
replaced if it exceeds the following criteria (Figs. 88, 89
& 90).
1. Localized wear or grooving greater than 1/8 in.
(3.2 mm) deep.
2. Pitting greater than 1/8 in. (3.2 mm) deep. Impeller
3796 Fig. 90
1. Inspect impeller (101) vanes for damage. Replace if
3. Inspect case gasket seat surface for irregularities.
grooved deeper that 1/16 in. (1.6 mm) or if worn
evenly more than 1/32 in. (0.8 mm).
(Area “a” in Fig. 91).
2. Inspect pumpout vanes for damage. Replace if
worn more than 1/32 in. (0.8 mm).
(Area “b” in Fig. 91).
3. Inspect leading and trailing edges of the vanes for
cracks, pitting, and erosion or corrosion damage. (Area
“c” in Fig. 91.).
3196, HT 3196,
LF 3196, NM 3196,
Fig. 88
3198
Fig. 91
CV 3196 Fig. 89
14 ANSIFAM IOM -
Shaft and Sleeve - All Except 3198
1. Check bearing fits. If any are outside the tolerance in
Table 8, replace the shaft (122) (Fig. 94).
2. Check shaft straightness. Replace shaft if runout
exceeds values in Table 12.
3. Check shaft and sleeve (126) surface for grooves,
pitting. Replace if any are found (Fig. 95).
Frame Adapter
1. Check frame adapter (108) for cracks or excessive
corrosion damage. Replace if any of these conditions
exist (Fig. 93).
6
2. Make sure gasket surface is clean.
NOTE: The 3198 frame adapter is not inter- changeable with any other model’s adapter.
Fig. 95
Fig. 93
Fig. 96
BigBore™ Chamber
Fig. 99
Fig. 97
C-Face Adapter
For C-Face adapter inspections, See Appendix V.
16 ANSIFAM IOM -
NM 3196
Dynamic Seal Backplate Fig. 101 Seal Chamber Fig. 104
3198
Backplate Fig. 105
TaperBore™ PLUSFig. 102
Bearing Housing
1. Inspect bearing housing (134) bore according to
Table 8. Replace if dimensions exceed Table 8
values.
2. Visually inspect for cracks and pits.
18 ANSIFAM IOM -
STX MTX LTX XLT-X, X-17
in. (mm) in. (mm) in. (mm) in. (mm)
1.3785 1.7722 2.1660 2.5597
Shaft O.D. (35.013) (45.013) (55.015) (65.015)
Inboard 1.3781 1.7718 2.1655 2.5592
(35.002) (45.002) (55.002) (65.002)
0.0010 (0.025) tight 0.0010 (0.025) tight 0.0012 (0.030) tight 0.0012 (0.030) tight
Clearance
0.0001 (0.002) tight 0.0001 (0.002) tight 0.0001 (0.002) tight 0.0001 (0.002) tight
1.3780 1.7717 2.1654 2.5591
Bearing I.D. (35.000) (45.000) (55.000) (65.000)
Inboard 1.3775 1.7712 2.1648 2.5585
(34.988) (44.988) (54.985) (64.985)
2.8346 3.9370 4.7244 5.5118
Frame I.D. (72.000) (100.000) (120.000) (140.000)
Inboard 2.8353 3.9379 4.7253 5.5128
(72.019) (100.022) (120.022) (140.025)
0.0012 (0.032) loose 0.0015 (0.037) loose 0.0015 (0.037) loose 0.0017 (0.043) loose
Clearance
0.0000 (0.000) loose 0.0000 (0.000) loose 0.0000 (0.000) loose 0.0000 (0.000) loose
2.8346 3.9370 4.7244 5.5118
Bearing O.D. (72.000) (100.000) (120.000) (140.000)
Inboard 2.8341 3.9364 4.7238 5.5111
(71.987) (99.985) (119.985) (139.982)
1.1815 1.7722 1.9690 2.5597
Shaft O.D.
Outboard
(30.011)
1.1812
(45.013)
1.7718
(50.013)
1.9686
(65.015)
2.5592 6
(30.002) (45.002) (50.002) (65.002)
0.0008 (0.021) tight 0.0010 (0.025) tight 0.0010 (0.025) tight 0.0012 (0.030) tight
Clearance
0.0001 (0.002) tight 0.0001 (0.002) tight 0.0001 (0.002) tight 0.0001 (0.002) tight
1.1811 1.7717 1.9685 2.5591
Bearing I.D. (30.000) (45.000) (50.000) (65.000)
Outboard 1.1807 1.7712 1.9680 2.5585
(29.990) (44.988) (49.988) (64.985)
2.8346 3.9370 4.3307 5.5118
Housing I.D. (72.000) (100.000) (110.000) (140.000)
Outboard 2.8353 3.9379 4.3316 5.5128
(72.019) (100.022) (110.022) (140.025)
0.0012 (0.032) loose 0.0015 (0.037) loose 0.0015 (0.037) loose 0.0017 (0.043) loose
Clearance
0.0000 (0.000) loose 0.0000 (0.000) loose 0.0000 (0.000) loose 0.0000 (0.000) loose
2.8346 3.9370 4.3307 5.5118
Bearing O.D. (72.000) (100.000) (110.000) (140.000)
Outboard 2.8341 3.9364 4.3301 5.5111
(71.987) (99.985) (109.985) (139.982)