Stone Column Specifications - MAIN
Stone Column Specifications - MAIN
Location: Tacoma, WA
Prepared by:
NORWEST ENGINEERING
Consulting Engineers
4110 N.E. 122nd Avenue, Portland, Oregon 97230
503-254-0110
Table of Contents
STONE COLUMNS
1. GENERAL
1.3. Submittals
1.5. Tolerances
2. PRODUCTS
2.1. Materials
2.2. Equipment
3. EXECUTION
3.1. Method
3.2. Penetration
1.1.1. This work shall consist of constructing stone columns for the purpose of ground improvement at
locations shown on the plans. The work covered by this Specification consists of providing all
supervision, labor, materials, and equipment required to construct stone columns, by the DRY,
BOTTOM-FEED METHOD, with optional water assist penetration, and to construct stone columns at
the locations, to the depth, and to the requirements shown on the Drawings. The documentation of the
stone column installations is included in the work scope.
1.1.2. Stone column construction, by the dry, bottom-feed method, with optional water assist penetration,
includes, but is not limited to:
1.1.2.2. Furnish all equipment, power, water, air, and other necessary items required for stone column
installation.
1.1.2.3. Construct working pad, if necessary, to access job site and work area.
1.1.2.6. Remove surplus materials, equipment and any waste products from the site and restore site
grades to the satisfaction of the Engineer.
1.1.3. Cone Penetration Tests for Engineers’ Review: Cone Penetration Tests (CPTs) shall be performed by
the contractor in the improvement area before and after stone column installation. The CPTs are for
use by the Engineer to evaluate ground improvement and will not be used to accept or reject the
contractors’ work. The CPT program shall include the following:
1.1.3.1. A minimum of four CPTs shall be advanced before the start of stone column installation. CPT
locations shall be proposed by the contractor for approval by the Engineer.
1.1.3.2. A minimum of four CPTs shall be advanced after stone column installation. These CPTs
should be located within a 10 foot horizontal distance of the CPTs described in 1.02.C.1 and
should generally be centered between stone columns. Stone column construction must be
complete for a minimum of two weeks before advancing the CPTs.
1.1.3.3. All CPT's shall extend to a depth of 10 feet below stone column tip elevation. The CPT's shall
be conducted in accordance with ASTM D 5778 and provide a continuous measurement of tip
resistance, friction and pore pressure. A complete record of location, time, date and test results
must be maintained for each CPT.
1.2.1. The owner has subsurface investigations made near the proposed tanks in connection with this project.
The information is available for review as described in Section 023200 - Geotechnical Investigations.
1.2.2. The Contractor should anticipate encountering groundwater at or near the existing ground surface at
much of the project site. The groundwater elevation varies depending upon proximity to the shoreline,
tidal conditions and weather.
1.3. Submittals
1.3.1. Submittals will be in accordance with Section 013300, Submittal Procedures. Submit the following:
1.3.1.1. Qualifications
1.3.1.1.1. Documentation showing that the Contractor has a minimum of 5 years experience
performing stone column construction, using the dry, bottom-feed method and has
successfully completed 10 projects within the past 5 years using the dry, bottom-feed
method for stone column construction.
1.3.1.2.1. A written work plan for accomplishing the work described in this Section and shown
on the Drawings. The written procedure shall:
1.3.1.2.1.2. Specifically describe how the equipment and techniques shall be used to build
the stone columns per the Specifications and Drawings, and shall specifically
acknowledge the variability of the subsurface stratigraphy and intended column
depth and diameter to be achieved, as shown on the Drawings.
1.3.1.2.1.3. Specifically describe how the equipment and techniques shall be used to
penetrate the soils strata underlying the site.
1.3.1.2.1.4. Describe the refusal criteria to be applied when advancing the vibratory probe,
as well as the resistance criteria (and method of measurement) to be applied
when building the column in the various strata that underlie the site.
1.3.1.2.1.5. Describe the Contractor’s quality control and documentation methods, and
include examples of the documentation forms and reports. Documentation
examples submitted shall include the minimum documentation required by
Paragraph 1.05B of this Section. Provide the name and telephone numbers for
the person responsible for the Contractor’s quality control.
1.3.1.2.1.7. Describe proposed methods for subgrade protection, minimizing soil return to
the ground surface, site cleanup and site grade restoration. Specifically state
who (general contractor or subcontractor) will be responsible for site cleanup
and restoring site grades.
1.3.1.2.2. The source(s) of crushed stone including the crushed stone backfill laboratory test
results (for each proposed stone source) per the requirements of Paragraph 2.01.B of
this Section.
1.3.1.2.3. A written schedule for accomplishing the work described in this Specification and
shown on the Drawings. The schedule shall show the Contractor’s planned number
of machines, number of shifts, and working hours.
1.3.1.2.4. Stationing, limits, pattern spacing and depths for the stone column work are shown
on the Drawings. The Contractor shall submit a plan showing the identification
number scheme for the stone column grid.
1.3.1.2.5. Plans for delivery, stockpiling and distribution of stone. Specific locations, size, and
quantities are to be shown for stockpile sites. Delivery, stockpiling and haul
distribution shall not begin until all submittals are approved by the Engineer.
1.3.1.3.2. Furnish to Engineer at the beginning of each workday, the daily quality assurance
documentation, as specified in Paragraph 1.05.B, for the work completed the
previous day by each shift and each rig.
1.3.1.4.1. For stone sources previously approved, the Contractor shall supply laboratory test
results, per the requirements of Paragraph 2.01.B, for a representative sample of
each 10,000 tons of crushed stone delivered to the site. The confirmation test results
should be submitted within one week of collection of the sample.
1.3.1.4.2. For stone sources not previously approved, the Contractor shall supply the
laboratory test results, per the requirements of Paragraph 2.01.B, for approval at
least two weeks prior to delivery to the site.
1.3.1.6. A copy of the CPT field notes shall be submitted to the Engineer immediately upon completion
of each CPT. A final CPT report for pre- and post-stone column construction conditions,
1.4.1. Qualifications
1.4.1.1. Contractor shall document qualifications and experience as required in Paragraph 1.04.
1.4.1.2. Contractor shall employ the services of an independent testing laboratory to provide the crushed
stone testing, required by Paragraph 2.01.B of this specification. The testing laboratory shall be
approved by the Engineer.
1.4.2. Documentation
1.4.2.1. Contractor shall institute and maintain a continuous monitoring and documentation program
during the installation of all stone columns. The Contractor shall furnish all labor, equipment,
materials, and incidentals to document the stone column installation operations including the
achieved column diameters. The Contractor shall provide competent and qualified personnel,
having at least three (3) years experience in observation and recording of the required data. The
program shall include, but is not limited to the inspection, testing, and documentation of the
following:
1.4.2.1.1. Daily documentation of the stone column construction and work areas. The daily
report shall summarize all work items performed, including but not limited to:
tonnage of stone delivered to the site and columns installed. The daily report shall
include for each machine and shift the following:
1.4.2.1.1.1. Working hours, total hours, downtime, shift start times and shift end times.
1.4.2.1.1.2. Number, location, depth and diameter of each stone column installed.
1.4.2.1.1.3. Map, sketch, or markup of plan drawing showing locations of stone columns
installed by each machine during each shift.
1.4.2.1.1.4. Total weight and source of crushed stone delivered to job site.
1.4.2.1.2. Tabulated data shall be provided for each stone column. The data for each stone
column shall include, but not be limited to, the following:
1.4.2.1.2.4. Beginning and completion times for major activities, including, time to
penetrate and time to backfill column.
1.4.2.1.2.6. Weight or quantity of stone placed over representative elevation intervals, and
over entire treated depth.
1.4.2.1.2.7. Estimated column diameter over representative elevation intervals, and over
entire treated depth. Representative elevation intervals shall not be greater than
5 feet.
1.4.2.1.2.11. Notation that the constructed stone column either is consistent with the column
section detail shown on the drawings or description of deviations from that
detail.
1.4.2.1.3. The recorded daily documentation shall be signed by the Contractor’s representative
and the Engineer’s representative inspector daily, and shall be furnished to the
Engineer daily. Tabulated data shall be submitted at least weekly.
1.4.2.1.4. At the completion of the ground treatment work, the Contractor shall submit:
1.4.2.1.4.1. A report to the Engineer that provides details of the methods used production
rates, and stone consumption.
1.4.2.1.4.2. An as-built drawing showing the locations, grid numbers, and depths of the
stone columns. The drawing shall be plotted in AutoCAD 2007 or later version
and shall show the Northing and Easting of the center of each stone column in
the project coordinate system. Two paper copies and a compact disk containing
the electronic file shall be submitted.
1.4.2.1.5. The Engineer reserves the right to have a full-time or part-time representative
observe and document the stone column, related construction. The Engineer
reserves the right to obtain samples for testing from the stone source(s) or from the
stone stockpiles at the site.
1.5. Tolerances
1.5.2. Stone Column Diameter: The average stone column diameter shall not consistently deviate by more
than +/- 4 inches from the target diameter over the full installation depth. The average stone column
diameter shall not consistently deviate by more than +/- 6 inches over any 5 foot depth increment.
Contractor shall submit to Engineer revised plans and procedures to bring installations in those areas
into conformance with the Specifications and Drawings.
1.5.3. Horizontal Location: The center of the vibrator at the ground surface shall be no more than 2 inches
offset from its specified location, as shown on the Drawings, unless specifically approved by the
Engineer.
1.5.4. Vertical Alignment: The axis of the stone column, as indicated by the tilt of the vibrator and follower
tubes, shall not be inclined more than 2 inches in 10 feet.
1.6.1. A detailed safety program will be required to verify that job-site personnel and adjacent properties are
protected. The safety program will address the methods for protecting on-site personnel, and adjacent
structures. The safety program shall be provided to the Engineer upon request.
2. PRODUCTS
2.1. Materials
2.1.1. Stone Sources: The Contractor shall notify the Engineer at least 14 calendar days before operations
begin or a new source of crushed stone is used to allow the Engineer time to observe Contractor’s
stone sampling at the source. Crushed stone shall be brought onto the site only after receiving written
authorization from the Engineer. No changes or substitutions of stone sources, stone characteristics, or
stone gradations will be allowed without approval of the Engineer.
2.1.2. Stone
2.1.2.1. The stone shall consist of hard, durable, washed, and crushed rock that is free from organic or
other deleterious material.
2.1.2.2. The stone shall have a maximum 40 percent "Los Angeles Wear" with 500 revolutions when
tested in accordance with AASHTO T 96 and a minimum degradation factor of 25 percent
when tested in accordance with WSDOT test No. 113.
2.1.2.3. The gradation of stone shall be measured by ASTM D 422 and shall conform to the
requirements of AASHTO No. 57 or as approved by the Engineer.
2.1.2.4. The maximum dimension of the stone in any direction shall be no greater than twice the
minimum dimension.
2.1.2.5. The stone shall have a minimum specific gravity of 2.6, as determined by ASTM C127.
2.1.2.6. The stone shall have a weight loss of less than 10 percent when tested for sulfate soundness per
ASTM C88.
2.1.2.7. The unit weight of the stone shall be measured by ASTM C29.
2.2. Equipment
2.2.1. The Contractor shall provide well-maintained, operational equipment, tools, and machines for use in
the performance of this work.
2.2.2. The vibrating probe shall be of the bottom-feed type and shall be rated by the manufacturer to provide
at least 175.0 horsepower and 25.0 tons of force gyrating about a longitudinal axis.
2.2.3. The vibrator extension tubes shall be marked in 1-foot increments for readily determining vibrator
working increments and tip elevation. Numerical identification showing depth shall be provided at 5-
foot intervals on the extension tubes.
3. EXECUTION
3.1. Method
3.1.1. The work shall be accomplished by dry, bottom-feed method, with optional water assist penetration,
vibro-displacement and the following:
3.1.1.1. Furnish all equipment, power, water, air, crushed stone and other necessary items to the job site.
3.1.1.3. Provide shielding at all times to contain flying aggregates, loose stone and debris.
3.1.1.4. No free water shall be emitted from any hole. In addition to the temporary erosion and
sediment control requirements, provide dewatering equipment with sufficient capacity to
contain all water at all production rates.
3.1.1.5. Provide dust suppression equipment and measures at all times. Meet the applicable regulations
from the State of Washington Department of Labor and Industries (WISHA), Puget Sound
Clean Air Agency (PSCAA), and all other applicable federal, state and local government
regulations.
3.1.1.6. Cooperate with and provide access for Engineer’s inspection activities.
3.1.1.7. Remove surplus materials, equipment and any waste products from the site and restore site
grades to the satisfaction of the Engineer.
3.2. Penetration
3.2.1. Treatment Depth: Except where obstructions are encountered, the vibrator shall be advanced to the
full treatment depth as indicated on the drawings.
3.2.2. The potential for difficult penetration exists. The Contractor shall refer to and interpret the
geotechnical report for potentially difficult penetration layers. Additional equipment, labor, testing or
materials shall be provided, at the Contractor’s expense, in anticipation of potentially difficult
penetration or reduced production rates.
3.2.3. Water Assist Penetration: The Contractor may employ water assist penetration provided that the
Contractor’s water management methods control water ponding or runoff at the ground surface.
3.2.4. Predrilling: The Contractor may employ predrilling methods provided that the diameter of the auger
does not exceed the nominal diameter of vibrator and extension tubes.
3.2.5. Obstructions
3.2.5.1.1. The presence of any unknown obstructions shall be immediately reported to the
Engineer and described in the daily documentation reports.
3.2.5.1.2. If the Contractor encounters an obstruction that prevents the penetration of the
vibrator to the depth shown on the Drawings at one isolated treatment location or
two adjacent locations, the Contractor shall, subject to the Engineer’s approval,
backfill in a normal manner and move to the next location.
3.2.5.1.3. When obstructions prevent the advancement of the vibratory probe over an area of
multiple columns, the Engineer may authorize one or more of the following:
3.2.5.1.3.3. Excavate and remove the obstruction, backfill the hole as required to create a
suitable working pad for stone column installation, and then commence stone
column construction at planned locations.
3.2.5.1.4. The Contractor will not be compensated for incidental delays due to encountering
obstructions or special deviations in procedures that might be required due to
obstructions.
3.3.1. After penetration of the vibrator to the full treatment depth as shown on the Drawings, the vibrator
shall be slowly withdrawn in 12 to 24 inch increments, to allow placement of the stone.
3.3.2. The stone shall be placed in a manner that allows measurement of the tonnage or quantity of stone
placed in the column.
3.3.3. The vibrator shall be re-driven through each increment into the newly placed stone until the resistance
to the vibrator penetration, as observed by amperage buildup or other measurements, indicates that the
stone column has been built out to its intended diameter. If observed amperage, quantity of stone
placed, or other measurement indicate that the full column diameter cannot be achieved, the Engineer
may approve the column as-installed. Approval will be solely based on the Engineers determination
that the ground improvement objective has been achieved. The Contractor shall not proceed until the
Engineer has made a determination of acceptability.
3.3.3.1. The full diameter of the installed stone columns shall be built as shown on the drawings.
3.3.3.2. Stone columns shall be installed such that each completed column will be continuous
throughout its length.
3.3.3.3. Near the ground surface, the Contractor shall take appropriate precautions to prevent uplift of
the ground due to excess air and/or water pressure. The air and/or water pressure must be
adjusted to prevent heaving of surface soils.
3.3.3.4. The Contractor will complete the column installations in a workman-like manner that
minimizes wastage of stone.
3.3.3.5. At the conclusion of the project, excess stone will become the property of the Contractor. The
Contractor shall remove all excess materials and wastage, including excess soil spoils from the
job site.
3.4.1.1. The Contractor is responsible for the quality of the stone column backfill and shall provide
access for the Engineer to take random samples of backfill to verify gradation as well as test
specific gravity and unit weight.
END OF SECTION