Cable Solutions For The Mining Industry
Cable Solutions For The Mining Industry
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Mining
Cables
Global growth and infrastructure Prysmian Group has developed extensive know-
how about mining equipment’s special operational
development depend heavily conditions over many years of close and continued
on natural resources such as cooperation with major mining operators,
minerals, metal ores and coal. In translating the experience gained on a daily basis
parallel, innovation in mining work into cable designs with outstanding operational
reliability and extended service life.
practices and increased efficiency
requirements in mines are leading Opencast mining requires ever-increasing
to an increasingly extensive use performance of machines and methods. The larger
of equipment operating at higher and larger, movable machines in use nowadays
require medium voltage flexible reeling and trailing
and higher voltages. The safety of cables for power supply suitable for operation under
personnel working in proximity of the most extreme conditions. Specialized energy and
energized equipment, especially in data transmission systems in such large machines
underground mines, has become need specially designed and optimized cables
adapted to such individual demands.
an increasingly crucial theme, too.
Elastomeric cables are the natural Underground mining is characterized by a strong
choice for applications, like the focus on critical electrical and mechanical safety
mining industry, where durability, aspects in addition to performance features. The
cable designs should include all necessary power and
flexibility, and safe operation control elements to fully match requirements, as
under extreme environmental well as control and signaling elements to notify any
conditions are important. In mining malfunctioning in order to minimize downtimes of
applications, cable designs and machines and keeping the highest levels of safety.
materials must be developed and The digging of tunnels for highways, railways, mines
selected to provide maximum or dams is done with very large tunneling machines,
reliability and safety both during called TBM - Tunnel Boring Machines that require
normal operations and in the case special reeling cables. Such cables must fulfil the
highest levels of safety and feed the heavy machines
of short circuit, and to keep the with power, further compressed air and water needs
pace of the continuously evolving to be pumped to enable the tunnel construction.
technology scenario.
Prysmian Group’s elastomeric cables have been
“field proven” worldwide for decades. They are the
result of continuous development and offer the
best features available in the world for all types of
opencast and underground mining applications.
It is our mission to be
CONTINUOUS PRODUCT always ready to address
INNOVATION demands and technical
developments coming from new market challenges.
Our innovation capabilities are always one step ahead.
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Product Families
at a glance
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2
3
4
5
7
Opencast Mining
1 2 3 4 5 6 7
9 14
8
11
12
10
13
Underground Mining
8 9 10 11 12 13 14 15
LHD, Scoop, Drill Coal cutter - Coal cutter - Festoon Shuttle car Fixed Shaft cable
Loader free trailing chain application Installation
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Product Mapping
Surface/Opencast Mining
ICEA S-75-381,
SHD-GC 2-35 kV
Based on VDE 250 p813
Insulation: EPR
Mineflex IEC 60502-1 n.a n.a
Metallic shield braided Outer
ICEA S-93-639,
Sheath: TPU and CSPE
IEC 60502-2
Underground Mining
ICEA S-75-381,
Mineflex, Based on VDE 250 p813
XAT/EVA, IEC 60502-1 - - Mineflex TPU 0,6/1 kV
EAT/EVA ICEA S-93-639,
IEC 60502-2
T209 1.1/11 kV
T245 3.3 kV superflex T275 1.1 kV
Insulation: EPR - Sheath: PCP
MINEMASTER AS/NZS 1802 / 2802 Insulation: EPR Insulation: EPR
T241 1.1/11 kV
Sheath: PCP Sheath: PCP
Insulation: EPR - Sheath: PCP
UNE 22511
EPRONEO MINAS
UNE 22512
SINTENAX MINAS
UNE 22513-1/2 n.a n.a n.a
TELEFONICO MINAS
UNE 22560
SEÑALIZACION MINAS
UNE 22561
Special
Applications
TENAX LUMEN;
FELTOFLEX
Enhanced Visbility
MV 3-30 kV MV 6-35 kV
n.a n.a MV 6-20 kV
Insulation: EPR Insulation: EPR
Insulation: EPR
Outer sheath: CM
Outer sheath: PUR
MV 5-35 kV
SHD-GC 2-35 kV
MV 5-35 kV MV 5-35 kV Insulation: XLPE
Insulation: EPR
Insulation: EPR Insulation: EPR n.a Copper tape LS0H bedding
Metallic shield braided
Outer jacket: LS0H, PVC Outer jacket: LS0H, PVC SW and/or ST Armors
Outer Sheath: TPU
PVC or LS0H-FR jacket
TEMK TD/HDGC3-C
Insulation: EPR - - - -
Sheath: CPE/TPU
MV 6-20 kV
Insulation: HEPR
n.a n.a n.a n.a
Outer sheath: High-Grade
Chloroprene Compound
Underground Mining
Tunneling
T241 1.1/11KV superflex T241 1.1/11 kV superflex T241 1.1/11 kV superflex T241 and T241 superflex
Insulation EPR n.a Insulation: EPR Insulation: EPR Insulation: EPR
Sheath PCP Sheath: PCP Sheath: PCP Sheath: PCP
LV 1 kV MV 6-20 kV MV 6-20 kV
n.a Insulation: HEPR n.a Insulation: HEPR Insulation: HEPR
Outer sheath: PUR Outer sheath: PVC Compound Outer sheath: LS0H Compound
TELEFONICO LV 500V
Insulation: PE SINTENAX LV EPRONEO
Outer sheath: PVC 1 kV - 6 kV LV 3 kV- 6 kV
n.a n.a
SEÑALIZACION LV 500V Insulation: PVC Insulation: HEPR
Insulation: PVC Outer sheath: PVC Outer sheath: CPE
Outer sheath: PVC
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Product
& Brands
PROTOMONT
Worldwide most known brand for mining applications. The family
covers single and multicore cables from 100 V to 35 kV.
Power, signalling and fibre optic cables for mining operations
available. Designs for special chain and reeling application.
PROTOLON (M)/PROTOLON IQ
Highly flexible MV reeling cable equipped with fibre sensors.
Measuring temperature and checking strain elongation and
compression; PROTOLON IQ monitoring system for data collection.
MV reeling cables for opencast use. Special long-life cables with
semi-conductive layer.
TENAX/TENAX LUMEN
Best known premium mining cables. MV cables for the use in trailing
and reeling applications in opencast mines for the power supply
of excavators, drills etc. TENAX LUMEN: self-luminous PUR power
trailing cable, visible all the time.
SUPROMONT
Typical underground MV cable for fixed installation and used
as feeder cable for shiftable MV equipment in tunneling sites.
According to VDE standards.
TUNNELFLEX
Flexible cables used for tunnelling sites. Available as low voltage
cable (0.6/1 kV) and as reeling cable for TBM (Tunnel Boring
Machines) with MV range from 6/10 kV up to 18/30 kV.
MINEMASTER
Made-in-Australia flexible and semi-flexible cables acc. local AS/NZS
1802 standards for use in underground mines, e.g. Type 241. Flexible
and semi-flexible cables acc. to AS/NZS 2802 for use in opencast
mines, e.g. Type 450. Different cable types for trailing, reeling and
semi-fixed installation available.
ANACONDA/CAROL G-GC, G, W
General requirements as per ICEA S-75-381, NEMA WC58,
SA and MSHA prescriptions. The family covers from 2 kV
(multicore) and 5 kV to 25 kV (single and multicore).
Construction: two ground wires and insulated ground
check, tinned copper, 90 °C rated EPR, CPE sheath.
CORDAFLEX
Worldwide well-known brand as low voltage (0.6/1 kV)
reeling cable. In mining applications it is used for
underground scoop/LHD operations and in opencast
stacker/reclaimer operations.
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PRYSMIAN GROUP
Via Chiese, 6 – 20126
Milano / Italy
T +39 02 64491
marketing.energy@prysmiangroup.com
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