Installation Manual

PowerCommand
FT-10 Network

LONWORKS
System Annunciator

PowerCommand
Common Alarm
Genset Supplying Load
Genset Running
Not In Auto
High Battery Voltage
Low Battery Voltage
Charger AC Failure
Fail To Start
Low Engine Temp
Pre–High Engine Temp
High Engine Temp
Pre–Low Oil Pressure
Low Oil Pressure
Overspeed
Low Coolant Level
Low Fuel Level
Silence/
Lamp Test

Network

Genset #1

Printed in U.S.A. 900-0293 1-2003

Safety Precautions
DANGER High voltage is deadly. Installation WARNING Accidental starting of the generator
and service of the network annunciator in- set while working on it can cause severe injury
volves working with high voltage equipment. or death. Disconnect the battery cables to pre-
Installation and service must be performed by vent accidental starting. Always disconnect the
trained and experienced personnel working negative (–) cable first, and connect it last, to
with such equipment. Disconnect the utility line prevent arcing if a tool accidentally touches the
from the transfer switch and disconnect power frame or other grounded metal parts of the set
from the battery charger, day tank and any other while connecting or disconnecting the positive
power equipment where connections are to be (+) cable. Arcing can ignite explosive hydrogen
made. gas given off by the battery and cause severe in-
jury. Ventilate the battery compartment before
removing cables.
Table of Contents

TITLE PAGE

SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . Inside Front Cover

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
How to Obtain Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

DESCRIPTION ................................................. 3

Network Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

INSTALLATION ................................................. 5

Physical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Self-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Annunciation Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Logical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Binding Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Verify Binding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Removing Bindings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Re-Binding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
LonMaker Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Network Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Status Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Silence/Lamp Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Network Status Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

i
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Pre-Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Annunciator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Status Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Network Status Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Silence/Lamp Test Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
LonMaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

PARTS INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

APPENDIX A – DEFAULT LAMP SETTINGS . . . . . . . . . . . . . . . . . . . . . . . A–1

Self-Installed Lamp Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–1

APPENDIX B – ANNUNCIATOR SET FUNCTIONS . . . . . . . . . . . . . . . . . B–1

Genset Annunciation Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B–1
ATS Annunciation Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B–2

APPENDIX C – CUSTOM INSERTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C–1

Creating Custom Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C–1

Refer to the PowerCommand Network Installation and Operation

Manual (900–0529) for instructions on wiring, installation and
connection of this module to the PowerCommand Network.

ii
Introduction
ABOUT THIS MANUAL All network data wiring must follow a specific
network topology and must fall within distance
This manual covers the operation and installation of limits. Network power wiring must be sized ac-
the LONWORKS
FT-10 System Annunciator in a cording to source voltage, distance and load.
PowerCommand
FT-10 Network.
A parts list is also included for all available service
The LONWORKS System Annunciator (LSA) moni- parts. Study this manual carefully and observe all
tors and reports operational status of a generator warnings, cautions and installation procedures.
set and/or transfer switch connected to a network.
HOW TO OBTAIN SERVICE
The following topics are covered in this manual:
When the equipment requires service, contact the
• Installation
nearest dealer or distributor. Factory-trained Parts
– Physical Installation and Service representatives are ready to handle all
– Self-Installation your service needs.
• Operation If you are unable to locate a dealer or distributor,
• Troubleshooting consult the Yellow Pages. Typically, our distributors
are listed under:
• Parts
GENERATORS-ELECTRIC or
Requirements ELECTRICAL PRODUCTS
• PowerCommand FT-10 Genset, Transfer For the name of your local Cummins Distributor in
Switch, CCM-G, or CCM-T the United States or Canada, call 1-800-888-6626
(this automated service utilizes touch-tone phones
• NEMA Level IV Stranded Twisted-Pair Cable
only). By entering your area code and the first three
• 14–22 AWG copper stranded wire (depend- digits of your local telephone number, you will re-
ing on distance) ceive the name and telephone number of the dis-
tributor nearest you.
• LonMaker Software
For outside North America, call Cummins Power
• Cummins Power Generation (CPG) Device Generation, 1-763-574-5000, 7:30 AM to 4:00 PM,
Stencil (LonMaker installed only) Central Standard Time, Monday through Friday. Or,
Network installation must be performed by trained send a fax using the fax number 1-612-574-8087.
and experienced network personnel.
Refer to the PowerCommand Network Installation
and Operation Manual (900–0529) for instructions
on network wiring and LonMaker software.

WARNING

INCORRECT SERVICE OR PARTS REPLACEMENT CAN RESULT IN SEVERE PERSONAL INJURY,

DEATH, AND/OR EQUIPMENT DAMAGE. SERVICE PERSONNEL MUST BE TRAINED AND EXPERI-
ENCED TO PERFORM ELECTRICAL AND/OR MECHANICAL SERVICE ON HIGH VOLTAGE EQUIP-
MENT.

PowerCommand is a registered trademark of Cummins Inc.

LONWORKS and Echelon are registered trademarks of Echelon Corp.
LonMaker is a trademark of Echelon Corp. 1
THIS PAGE INTENTIONALLY LEFT BLANK

2
Description
The LONWORKS System Annunciator: system status and fault conditions of the emergen-
cy power system (see Figure 1). The lamp colors
• Available with or without an enclosure can be configured as green, red, or amber as well as
• Includes NFPA 110 English and Spanish lan- steady on or flashing.
guage inserts with blank backs Each lamp may be configured to sound an audible
• Self-Installs (4 nodes) or LonMaker pro- horn. The horn can be configured for loud or soft op-
grammed and Installed eration, or disabled entirely.

• Verifies Network Communications The Network Status lamp indicates the state of the
network in the event that communications to the
• Configurable Lamps (LonMaker programmed emergency power system have failed.
only)
The Annunciator can install itself into the network
• Configurable Horn (self-installed) or may be programmed and installed
• Annunciates Multiple Devices Simultaneously using LonMaker. For simple limited installations, up
(Genset, Automatic Transfer Switch [ATS], to 4 Annunciators may be installed in the same net-
etc.) work with a single Genset and ATS. However, more
complicated network systems require LonMaker for
• Customizable Lamp Nameplate Insert. installation.
The LONWORKS System Annunciator contains 20 1 Requires LonMaker installation method to customize the lamp
programmable1 lamps and a horn to annunciate the operation.

PowerCommand
Common Alarm
Genset Supplying Load
Genset Running
SYSTEM STATUS
Not In Auto
LAMPS (20)
High Battery Voltage
Low Battery Voltage
INSERT
Charger AC Failure
Fail To Start
Low Engine Temp
Pre–High Engine Temp
High Engine Temp
Pre–Low Oil Pressure
Low Oil Pressure
Overspeed
SILENCE/LAMP
Low Coolant Level
TEST BUTTON
Low Fuel Level
Silence/
Lamp Test
NETWORK
EQUIPMENT STATUS LAMP
DESCRIPTION Network

FIGURE 1. ANNUNCIATOR PANEL

3
 NETWORK OVERVIEW If the above conditions are met, all devices in the
system can be automatically installed (self-install)
After mounting, the LONWORKS System Annunciator when powered up. After power up, proceed with
is ready to install itself into a network. LonMaker is Self-Installation on page 8.
not required to install the device(s), if the following
criteria are met. If any of the above conditions are not satisfied, the
entire system must be programmed and installed
• The system consists of a single genset and/ using LonMaker (Page 10).
or a single ATS.

• All devices in the system have the ability to NFPA 110

(Genset and ATS)
self-install to an FT-10 network (see Figure T Terminated
2). The following genset and ATS devices
have the ability to self-install: NOTE: FT-10 networks only Annun
require one termination per #1
– PCC 3100 genset with an FT-10 GCM segment. T

– PCC 3200 genset with an FT-10 GLC Extended

(Genset)
– PCC 2100 genset with an FT-10 NCM
– Non-PCC genset with an FT-10 CCM-G Annun
#2
– PowerCommand ATS with an FT-10
NCM
Custom
– Non-PowerCommand ATS with an FT-10 (Genset)
CCM-T
Annun
• NFPA 110, Genset Extended*, Genset Cus- #3
tom, or ATS Extended Annunciation Set is
selected.
Extended
(ATS)
• A maximum of 4 Annunciators are being Genset ATS
installed. Each Annunciator must display a
Annun
different Annunciation Set. (See page 9.) #4
* A CCM-G does not support a Genset Extended
Annunciation set.
FIGURE 2. SELF-INSTALLED NETWORK
REPRESENTATION

4
Installation
PHYSICAL INSTALLATION behind the wall. Attach mounting brackets to
annunciator using the screws provided.
DANGER High voltage is deadly. Installation
and service of the network annunciator in- 4. Mount the enclosure securely to the wall at the
volves working with high voltage equipment. desired location.
Installation and service must be performed by
trained and experienced personnel working 5. Install conduit and wiring as needed. See page
with such equipment. Disconnect the utility line 6.
from the transfer switch and disconnect power
from the battery charger, day tank, and any oth-
er power equipment where connections are to

(76mm)
be made.

3.00”
WARNING Accidental starting of the generator
set while working on it can cause severe injury
or death. Disconnect the battery cables to pre-
vent accidental starting. Always disconnect the 5.25”
negative (–) cable first, and connect it last, to (133mm)
3.50”
prevent arcing if a tool accidentally touches the (88.9mm)
frame or other grounded metal parts of the set
while connecting or disconnecting the positive
(+) cable. Arcing can ignite explosive hydrogen
gas given off by the battery and cause severe in-
jury. Ventilate the battery compartment before 6.25”
removing cables. (159mm)

Mounting 4.50”
(114mm)

The Annunciator is available either with a panel or 0.219” (5.6mm)

MOUNTING HOLES
enclosure mounting.
Enclosure Mounting
1. Remove the front panel assembly from the en-
closure.
FIGURE 3. ENCLOSURE FOOTPRINT
2. Punch out necessary hole(s) in the enclosure
for conduit or wires.
Panel Mounting
WARNING Drilling into utility lines can
1. Remove hex nuts from the front panel assem-
cause severe personal injury or death. bly.
Make sure no wires, plumbing, or gas lines
run behind the mounting area before dril- 2. Locate desired location on the modular panel
ling the mounting holes. and cutout rectangle and holes as shown in
Figure 4.
3. Locate the desired location on wall. Using the
enclosure as a template, mark the required 3. Install conduit and wiring as needed. See page
holes (see Figure 3). Before cutting or drilling, 6.
make sure no wiring, plumbing or gas lines run

5
 Power
4.25”
(108mm) Power Inputs: J1-3 (+) and J1-5 (–)
Power Outputs: J1-4 (+) and J1-6 (–)
2.75”
(70mm) Operating Voltage: 8.0 to 30.0 VDC
Power: 3.5 W max, 0.8 W typical
5.50” Input Current: 430 mA max, 80 mA typical
(140mm)
Distance: See Table 1.
TABLE 1. DISTANCE vs WIRE SIZE

4.95” Copper
pp Wire Maximum Distance in feet
(126mm) Si (AWG )
Size 12V 24V
221 330 (100m) 1110 (338m)
FIGURE 4. PANEL FOOTPRINT
20 520 (158m) 1760 (537m)
WIRING 18 820 (250m) 2790 (852m)
Termination 16 1300 (398m) 4430 (1352m)
14 2070 (631m) 46002 (1400m)
If the Annunciator is terminated, the termination
switch S1 must be set. This is accomplished by 1. Twisted-pair cable (use orange/orange-white).
2. Limited by maximum data bus length.
moving it to the ON or TERM position.
See the PowerCommand Network Installation and
NOTE: For free topology, only one device on each Operator’s Manual (900–0529) for more informa-
segment must be terminated. Multidrop bus topolo- tion.
gy requires termination at each end of the bus using
multidrop bus terminators (Echelon P/N 44101) or
the device terminator switch.

J1
J1

TERM S1 1 2 3 4 5 6

B– B–
FROM B+ B+ TO NEXT
GENSET DEVICE
OR ATS DATA DATA

Blue/Blue-White

S1

FIGURE 5. ANNUNCIATOR WIRING AND TERMINATION

6
Conduit CAUTION Installation debris can cause
equipment failure. Cover all equipment be-
When installing conduit, observe the following pre- fore drilling to prevent entry of metal shav-
cautions: ings.
1. Before beginning conduit installation, cover all Inserts
components to prevent accidental entry of met-
al shavings. Pre-printed labels for the lamps are located on a re-
movable insert. The Annunciator is shipped with
2. If using rigid conduit, install at least 2 feet pre-printed NFPA 110 inserts for English and Span-
(0.6m) of flexible conduit between the rigid con- ish. To create your own custom insert, turn the En-
duit and the Genset to absorb vibration. glish or Spanish insert over and label each lamp line
individually. Place the insert completely into the slot
3. Always follow local code and use correct mate-
at the top of the Annunciator.
rials when installing cable. There is no techni-
cal limitation associated with single conduit for Appendix C contains instructions for creating a cus-
both network and power supply wiring, but tom insert using Microsoft Word.
some authorities may require separate conduit
for data and DC lines. The wide blank label at the bottom of the insert al-
lows for identifying the Genset and/or ATS being
NOTE: The second twisted-pair (orange/ monitored.
orange-white) may be used for DC wiring. See
wiring distance limits for 22 AWG (Table 1).

4. Always run DC wiring in separate conduit from

AC power lines to avoid interference that could
cause control problems.

7
 SELF-INSTALLATION Example: To set up a Node Address of 3, set switch
node configuration switch S2 as follows: S2-1 OFF,
Configuration S2-2 OFF, S2-3 ON and S2-4 ON (binary setting
0011=0+0+2+1=3 decimal). See Figure 6 and Table
When using the self-installation method, the An-
2.
nunciator is configured with switch S2 only. Switch
S2 sets the Node Address, Annunciation Set, and TABLE 2. SETTING THE NODE ADDRESS (S2-1–4)
Horn operation. Node Address and Annunciation
S2-1 S2-2 S2-3 S2-4 Address Address
Set configuration apply only to self-installed de- (8) (4) (2) (1) (binary) (decimal)
vices.
OFF OFF OFF OFF 0000 01
NOTE: Lamps cannot be individually configured OFF OFF OFF ON 0001 1
when self-installed.
OFF OFF ON OFF 0010 2
Node Address OFF OFF ON ON 0011 3
Each node on a self-installed network must have a ↓ ↓
unique address. Switches 1 through 4 of S2 are
ON ON ON ON 1111 15
used to set the Node Address of the Annunciator.
The default binary node address is 0100 (decimal Note 1: “0” (zero) is not a valid Address.
address = 4), which is an “OK” LED pulse rate of 4. Be sure to assign each node in the network a
The switches are oriented so that switch S2-1 is the unique address. The Node Address can be veri-
most significant bit (MSB) of the Node Address. fied by counting the number of pulses of the “OK”
Thus, S2-1 has a value of “8” when it is ON. S2-2 LED (DS22). See Figure 6.
has a value of 4, S2-3 has a value of 2, and S2-4 has
NOTE: If the Annunciator is installed using Lon-
a value of 1.
Maker, switches S2-1 thru S2-4 have no bearing on
the Node Address.
S2
ON
1 2 3 4

ADDR
5 6 7

CFG

HORN
8

NODE CONFIGURATION
SWITCH (S2)

SERVICE BUTTON (S3)

RESET BUTTON (S4)

NODE “OK” LED (DS22)

NET ACTIVITY LED

(DS23)

NETWORK ERROR
LED (DS21)

FIGURE 6. ANNUNCIATOR SWITCHES AND LEDs (EXAMPLE OF NODE ADDRESS = 3)

8
Annunciation Set
For self-installation, the LONWORKS System Annun-
Logical Installation
ciator may be configured for 1 of 4 Annunciations After configuring S2 as desired and the Annunciator
Sets: NFPA 110, Genset Extended or Genset Cus- is physically connected to the Genset and/or ATS,
tom, ATS Extended. Up to 4 Annunciators may be the Annunciator is ready to be logically connected
self-installed without requiring LonMaker. However, to a Genset and/or ATS. Logically connecting to
each Annunciator must be configured for a different another device is referred to as binding. Binding
Annunciation Set (NFPA 110, Genset Extended, may be done at any time after all nodes are
Genset Custom or ATS Extended). See the table installed, connected, and powered.
below to configure switches S2-5 and S2-6.
1. Make sure the Annunciator, Genset, and/or
Appendix B shows the contents of each Annuncia- ATS LONWORKS modules are all powered and
tor Set. all are connected to the twisted-pair data bus.
When changing the desired Annunciation Set, re-
2. Make sure S2-1, S2-2, S2-3, and S2-4 on the
bind to the Genset and/or ATS to the network. See
Annunciator are configured for the desired ad-
Binding.
dress. Each device on the network must have
TABLE 3. SETTING THE ANNUNCIATION SET a unique address.
S2-5 S2-6 ANNUNCIATION SET CONFIG. 3. Make sure S2-5 and S2-6 are configured for
VALUE* the desired annunciation. Each Annunciator on
OFF OFF NFPA 110 1 the network must be configured differently.
OFF ON Genset Extended 2 4. Make sure S2-7 and S2-8 on the annunciator
ON OFF Genset Custom 3 are configured for the desired horn setiings.
ON ON ATS Extended 4 5. Install the front panel assembly into the enclo-
*Note: Annunciation Set Configuration flashes out sure or panel.
the value shown at the end of the Lamp Test. 6. The front panel Network Status lamp should be
Refer to Appendix B to see annunciation set func- on (amber) indicating it is powered but not
tions. bound.
Lamps 7. Press and hold the Silence/Lamp Test button
The lamps are not configurable when the Annuncia- (see Figure 1) or the Service button (S3) (see
tor is self-installed. They are fixed based on the An- Figure 6) until the Network Status lamp (see
nunciator Set chosen. See Appendix A for default Figure 1) begins flashing (amber).
lamp configurations. 8. Release the Silence/Lamp Test button or the
Horn Service button.

Switch S2-7 enables the horn (see Figure 6). If en- At this time, the Annunciator will self-install and bind
abled, switch S2-8 is used to control the horn vol- to the Genset and/or ATS. If it is able to bind to either
ume. The horn settings take place immediately and a Genset or ATS, the Network Status lamp turns
the node does not have to be reset. green. If no Genset or ATS devices are detected,
the lamp remains amber. If lamp remains amber,
TABLE 4. HORN SETTINGS verify data connections to Genset and/or ATS.
S2-7 S2-8 HORN
Binding Sequence
OFF OFF Disabled
Logically connecting to another device is referred to
ON OFF Enabled – Soft as binding. Binding may be done when all the nodes
ON ON Enabled – Loud are installed, connected, and powered.

9
Binding the node must occur in the proper se- Node Address is 0, nor will it attempt to bind to a
quence. Logically install the genset first, followed by genset.
the transfer switch, and then the annunciator(s) and
other network accessories. Re-Binding

NOTE: The Genset and ATS must be Cummins Re-Binding the node must occur in the proper se-
Power Generation (CPG) devices that are able to quence. Logically install the genset first, followed by
self-install in the network. Each device on the net- the transfer switch, and then the annunciator(s),
work must have a unique address. DIMs, and other network accessories.

To re-bind an annunciator to the genset node, press

Verify Binding and hold the annunciator’s Silence/Lamp Test but-
To verify the genset has installed itself properly and ton or service pin for two seconds. To rebind a DIM
is bound to the ATS, disconnect the J1 data cable or ATS device to the genset, press and hold the ser-
from the engine interface board. The “Network Er- vice pin for two seconds.
ror” LED (DS21) (see Figure 6) should turn on (red)
within 10 seconds. This indicates communications
LONMAKER INSTALLATION
have failed and that the device was properly bound. The LonWorks System Annunciator can be
installed with LonMaker. The CPG Device Stencil is
Reconnect the twisted pair cable and confirm that
required. To install with LonMaker:
DS21 turns off within ten seconds.
1. Run LonMaker. Refer to the PowerCommand
Removing Bindings Network Installation and Operation Manual
If unresolved system errors occur, the bindings can (900–0529).
be removed and then re-installed to reset the sys-
2. Open the Device Stencil.
tem. The bindings can also be removed if the net-
work is being changed or the device is being moved 3. Create a new site (or update an existing site).
to another network.
4. Define, install and bind devices.
To remove all bindings from the device, change the
Node Address (S2) to 0 (zero) and logically re- 5. Verify system operation.
install the device.
The Annunciator is defined and installed like any
The node will remove all bindings at this time, in- other device in LonMaker where:
cluding the genset and annunciator bindings. The
Device Type: “annunciator”
NODE “OK” LED (DS22) will not flash when the

10
Network Variables Any combination may be used.

The Annunciator lamps may be controlled in a num- Example

ber of ways. They may be individually controlled
A single annunciator is used to show the status of 2
with one binding for one lamp or they may be con-
Gensets and the source status of an ATS. Using
trolled in groups of 16, 8, or 4. Table 5 shows pos-
LonMaker, the bindings shown in Figure 7 could be
sible bindings to the various Annunciator inputs.
made to accomplish this.

TABLE 5. NETWORK VARIABLES WITH TYPICAL SYSTEM BINDINGS

TYPICAL BINDINGS
NETWORK VARIABLE TYPE LAMP(S) GENSET ATS
nvi16PointAnnunA SNVT_state 1 ... 16 nvoAnnunNFPA110
nvoAnnunCustom
nvoAnnunExtended
nvi16PointAnnunB SNVT_state 1 ... 16 nvoAnnunNFPA110
nvoAnnunExtended
nvi8PointAnnunA SNVT_state 1 ... 8
nvoAnnun8Point nvoAnnun8Point
nvi8PointAnnunB 9 ... 16
nvi4PointAnnunA SNVT_state 1 ... 4
nvi4PointAnnunB 5 ... 8
nvi4PointAnnunC 9 ... 12 nvoAnnun4Point nvoAnnun4Point
nvi4PointAnnunD 13 ... 16
nvi4PointAnnunE 17 ... 20
nviLamp [0* .. 20] SNVT_switch 1 ... 20 nvoCustomStatus [0 .. 7] nvoFaultStatus
nvoFaultStatus nvoNotInAuto
nvoNotInAuto nvoSrc1Available
nvoRunStatus nvoSrc1Connected
nvoSrc2Available
nvoSrc2Connected
nvoTestStatus
*Note1 nviLamp 0 is not used

Gen #1 Check Genset

Gen #1 Supplying Load
Gen #1 Running
Gen #1 Not In Auto
Genset #1 8-Point
Gen #1 HET/LET
Gen #1 LOP
Genset #1 Gen #1 Low Coolant Level
nvoAnnun8Point Gen #1 Low Fuel Level
Annunciator
ATS #1 Source 1 Available
nvi8PointAnnunA
ATS #1 ATS #1 Source 2 Available
nvi8PointAnnunB ATS #1 Source 1 Connected
nvoAnnun8Point
nvi4PointAnnunE ATS #1 Source 2 Connected
ATS #1 8-Point
ATS #1 Common Alarm
ATS #2 ATS #1 Not In Auto
nvoAnnun4Point ATS #1 Test/Exercise
ATS #1 Transfer Pending
ATS #2 Source 1 Available
ATS #2 Source 2 Available
ATS #2 Source 1 Connected
ATS #2 4-Point
ATS #2 Source 2 Connected

FIGURE 7. EXAMPLE SYSTEM BINDINGS

11
Configuration 1. Right click on the annunciator and select “Con-
figure” to launch the Configuration Plug-in.
When the Annunciator is installed with LonMaker,
only the lamps and horn may be configured. Lon- 2. Select the “Annunciator” tab.
Maker assigns the Node Address, and the Annunci-
ation Set is set by binding Annunciator inputs. The 3. Set “Color,” “Horn,” and “Flash” for each lamp
horn is configured using switch S2-7 and S2-8. (see Figure 8).

Status Lamps 4. Select “Apply” to activate the changes.

The 20 Status lamps may be individually configured 5. Select “OK” to exit.

using the Annunciator Configuration Plug-In, which
may be launched while running LonMaker. The Changes will take effect immediately. The Network
lamps may be configured for color, horn, and flash Status lamp cannot be configured.
(see Figure 8). In LonMaker, to set or change a If you are installing additional annunciators, the
lamp’s configuration: lamp configurations can be saved (File → Save)
and applied to any or all of the annunciators.

FIGURE 8. CONFIGURING ANNUNCIATOR LAMPS IN LONMAKER

12
Operation
Status Lamps ciator cycles all lamps (green, red, amber) On and
Off (500ms each); then returns to normal operation.
A lamp that is steady-on green or steady-on amber
with no alarm indicates normal operation. Amber NOTE: When self-installed, the Silence/Lamp Test
lamps with a sounding alarm are alerting to poten- button can be used to initiate the “Binding” process.
tial problems with the Genset. Steady-on or flashing Refer to page 9.
red lamps with an alarm indicate a problem with the
Genset or ATS that requires immediate attention. Network Status Lamp

Horn The front panel Network Status lamp indicates the

status of communications with all devices “bound”
Switch S2-7 enables the horn. If enabled, switch to the Annunciator. If communications have failed at
S2-8 is used to control the horn volume. The horn any input, the Network Status lamp flashes red and
settings take place immediately and the node does the horn will activate (if enabled). The lamp remains
not have to be reset. flashing red until communication with all devices
has been restored.
TABLE 6. HORN SETTINGS
The Network Activity LED (DS23) pulses whenever
S2-7 S2-8 HORN
an update has been received by the Annunciator.
OFF OFF Disabled When the Annunciator is bound, the Network Activi-
ON OFF Enabled – Soft ty LED pulses regularly, indicating that updates are
being received from the network. The location of
ON ON Enabled – Loud DS23 is shown in Figure 6.
TABLE 7. NETWORK STATUS LAMP INDICATIONS
Silence/Lamp Test
NETWORK
INDICATION
The Silence/Lamp Test button on the front panel STATUS LAMP
may be used to: Off No power or unit failure.
• Silence an alarm Amber No inputs are “bound”.
• Test the lamps Green Annunciator is “bound” and all
inputs are functioning normal.
If the horn is on, pressing the Silence/Lamp Test
button will silence the horn. The horn will not turn on Red – Flashing Annunciator is “bound” but at
again until another alarm condition is present. least one device is not com-
municating.
When the horn is off, pressing the Silence/Lamp
Test button triggers a lamp test in which the annun-

13
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14
Troubleshooting
WARNING Many troubleshooting procedures TROUBLESHOOTING
present hazards that can result in severe per-
sonal injury or death. Only trained and experi- Status Lamps
enced service personnel with knowledge of
high voltage power generating systems should Some or all lamps fail to light:
perform service procedures. – Verify power to node is acceptable.
PRE-CHECKS – Verify Node Status lamp is green. (Indicates all
bindings are functioning).
Annunciator
– Verify node is reinstalled after changing Annunci-
Verify that the power supply voltage is between 8 ation Set.
and 30 VDC at the network annunciator terminal
strip J1. Refer to Figure 5 for wiring connection in- – Verify correct Annunciation Set (self-installation
only) has been selected. Annunciation Set Con-
formation.
figuration flashes out the value shown at the end
Reset the node to make sure selections have been of the Lamp Test (refer to Table 3).
activated (S4).
Lamps are wrong color:
Verify the “OK” LED (DS22) is flashing at 1 Hz. (If
– If self-installed, lamp color cannot be changed.
self-installed it will flash the Node Address.)
– If installed using LonMaker, configure lamp as
If bound, verify the “NET” LED (DS23) flashes peri-
desired using the Annunciator Configuration
odically.
Plug-in.
Verify the horn is configured as desired.
Network Status Lamp
Installation
Off
Verify each device on the network has a unique
– Node has no power or has failed.
Node Address by counting pulses of the “OK” LED.
Amber
Verify the correct Annunciation Set has been se-
lected (S2-5 and S2-6). – Node has power but is not bound. Bind Annuncia-
tor, either with LonMaker or Silence/Lamp Test
Verify Annunciator is bound. The Network Status
button or service pin.
lamp is green when bound. Press and hold the Si-
lence/Lamp Test button or service pin for 2 seconds Flashing Red
to bind or rebind.
– Communications to at least one input has failed.
Network – Verify “NET ACTIVITY LED” (DS23) is pulsing
Verify power at each device (varies by device). about once every 5 seconds.

Verify data bus is securely connected at each de- – Verify all external devices are powered and con-
vice and the network is properly terminated at one nected.
point. – If an external device has been replaced or re-
Verify that the distance between any two nodes on a moved from the system, re-bind the Annunciator.
channel and the termination does not exceed 1312
feet (400 meters) and the total amount of wire in a
channel does not exceed 1640 feet (500 meters).

15
Silence/Lamp Test Button Horn
Lamp Test occurs each time the generator starts: Horn is off when lamp lights
– Input voltage is dropping below 8 VDC, causing – Verify the horn is enabled (S2-7).
the Lamp Test. This is normal operation and no
– If self-installed, individual horn settings are not
corrective action is required.
configurable.
Lamp Test fails to complete:
– If installed with LonMaker, configure lamp as de-
– Annunciator is too far from power source. De- sired using the Annunciator Configuration Plug-
crease distance or increase gauge of power wir- in.
ing.
Horn is too loud/soft:
Lamp Test fails to sound horn:
– Verify the horn volume is set as desired (S2-8).
– Verify the horn is enabled (S2-7).
LonMaker
Cannot silence or run Lamp Test:
Cannot communicate after installing:
– Verify ribbon cable to J3 of PCB is connected.
Short leads of J3 to test. If fails, replace the An- Cannot view lamp configuration:
nunciator. – Set nviMfgTest = 6 to activate all Status lamps in
their configured state.

16
Parts Information

RIBBON
CABLE

FIGURE 9 ANNUNCIATOR ASSEMBLY. 300–5637

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Kit, Annunciator 4 300–5338 1 Panel, Membrane

541–0814–01 1 Panel Mount 5 Insert, NFPA 110
541–0814–02 1 Enclosure Mount 098–8019–01 1 English
Annunciator Assembly 098–8019–02 1 Spanish
300–5637–01 1 Panel Mount 8 815–0947 4 Screw PRHMS; M3 x 1/2 x 10
300–5637–02 1 Enclosure Mount
9 822–2160–12 2 Screw, Blk, 6–32 x 1/2
1 327–1309 1 PCB, Annunciator Assembly
10 870–0183 2 Nut, Hex; 6–32 (-01 only)
2 301–3090 1 Control Box (-02 only)
3 319–4182–02 1 Panel, Face Plate 11 323–1678–05 1 Connector, 5-Pin, Black (J1)

17
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18
Appendix A – Default Lamp Settings
Self-Installed Lamp Settings
When the Annunciator is self-installed, the lamps are not configurable. The default lamp configurations are
shown below. When LonMaker is used to install the Annunciator, the lamps default to the NFPA 110 settings,
but may be reconfigured.

LAMP SETTINGS
NFPA 110 GENSET GENSET ATS
EXTENDED CUSTOM EXTENDED
S2
S2-5 S2-6 S2-5 S2-6 S2-5 S2-6 S2-5 S2-6
SWITCH
SETTING OFF OFF OFF ON ON OFF ON ON
LAMP COLOR HORN COLOR HORN COLOR HORN COLOR HORN
1 Red No Red* Yes Red Yes Green No
2 Amber No Amber Yes Red Yes Amber No
3 Green No Red Yes Red Yes Green No
4 Red* Yes Red Yes Red Yes Amber No
5 Amber Yes Red Yes Red Yes Red* Yes
6 Amber Yes Amber Yes Red Yes Red* Yes
7 Amber Yes Red Yes Red Yes Amber No
8 Red Yes Red Yes Red Yes Red Yes
9 Amber Yes Red Yes Red Yes Amber No
10 Amber Yes Red Yes Red Yes Amber No
11 Red Yes Amber Yes Red Yes Amber No
12 Amber Yes Red Yes Red Yes Red Yes
13 Red Yes Red Yes Red Yes Red Yes
14 Red Yes Red Yes Red Yes Red Yes
15 Red Yes Red Yes Red Yes Amber No
16 Amber Yes Red Yes Red Yes Amber No
17 Red Yes Red Yes Red Yes Red Yes
18 Red Yes Red Yes Red Yes Red Yes
19 Red Yes Red Yes Red Yes Red Yes
20 Red Yes Red Yes Red Yes Red Yes
*Flashing

Indicates default settings for LonMaker installation

A–1
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A-2
Appendix B – Annunciator Set Functions
Genset Annuciation Sets
The following Annunciator Sets are available for
the Genset*.
NFPA 110 FAULT EXTENDED CUSTOM** 8-POINT 4-POINT
CODE
Common Alarm 1483 Check Genset User-defined Fault 1 Check Genset Check Genset
Genset Supplying 2333 Ground Fault User-defined Fault 2 Genset Supply- Genset
Load ing Load Supplying Load
Genset Running 1465 High AC Voltage User-defined Fault 3 Genset Running Genset Running
Genset Not In 1463 Low AC Voltage User-defined Fault 4 Not In Auto Not In Auto
Auto
High Battery 442 Under Frequency User-defined Fault 5 High/Low Engine
Temp
Low Battery 441 Overload User-defined Fault 6 Low Oil Pressure
Charger AC 1311 or Overcurrent User-defined Fault 7 Low Coolant
Failure 1312 Level
Fail To Start 359 Short Circuit User-defined Fault 8 Low Fuel Level
Low Engine Temp 1435 Reverse kW User-defined Fault 9
Pre-High Engine 146 Reverse kVAR User-defined Fault 10
Temp
High Engine Temp 151 Fail to Sync User-defined Fault 11
Pre-Low Oil 143 Fail to Close User-defined Fault 12
Pressure
Low Oil Pressure 415 Load Demand User-defined Fault 13
Overspeed 234 Genset CB Tripped User-defined Fault 14
Low Coolant Level 197 Utility CB Tripped User-defined Fault 15
Low Fuel Level 1439 (Day Emergency Stop User-defined Fault 16
Tank) or
1441 (Main
Tank)

* A CCM-G does not support a Genset Extended Annunciation set.

** Must be set for Genset/ATS with InPower

B–1
PRELIMINARY

ATS Annunciation Sets

The following Annunciator Sets are available for
the ATS.
NFPA 110 EXTENDED 8-POINT 4-POINT
Common Alarm Source1 Available Source1 Available Source1 Available
Genset Supplying Load Source2 Available Source2 Available Source2 Available
Source1 Connected Source1 Connected Source1 Connected
ATS Not In Auto Source2 Connected Source2 Connected Source2 Connected
Check ATS ATS Common Alarm
ATS Not In Auto ATS Not In Auto
Charger AC Failure Test/Exercise Test/Exercise
Low ATS Battery Low ATS Battery
Load Shed
Transfer Inhibit
Retransfer Inhibit
Fail To Close
Fail To Disconnect
Fail To Sync
Bypass to Source 1
Bypass to Source 2

B–2
Appendix C – Custom Inserts

Creating Custom Inserts

A custom insert can be created by using a table in
Microsoft Word. To create a custom insert:
1.9” 0.9”
1. Create a table in a Word document as follows 18pt Lamp #1 Text
(See Figure C–1): Lamp #2 Text
Column 1: 1.9” Lamp #3 Text
Column 2: 0.9” Lamp #4 Text
Rows 1–20, 22: 18pt
Lamp #5 Text
Row 21: 10pt
Merge: Row 22 Lamp #6 Text
(after setting column Lamp #7 Text
widths) Lamp #8 Text
Lamp #9 Text
2. Recommended Font: Arial 12 pt, bold
Lamp #10 Text
3. Enter description for each lamp. Lamp #11 Text
Lamp #12 Text
4. If possible, print directly to a transparency. Lamp #13 Text
[Or, print to paper and use a copy machine Lamp #14 Text
to transfer to a transparency.] Lamp #15 Text
5. Insert standard NFPA 110 insert backwards to Lamp #16 Text
show “blank” side. Lamp #17 Text
Lamp #18 Text
6. Insert transparency in front of the “blank” in- Lamp #19 Text
sert.
Lamp #20 Text
7. Align as needed. 10pt
18pt Equipment Description
FIGURE C–1. CUSTOM INSERT

C–1
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C–2
Cummins Power Generation
1400 73rd Avenue N.E.
Minneapolis, MN 55432
1-800-888-6266
763-574-5000 International Use
Fax: 763-528-7229
Cummins is a registered trademark of Cummins Inc.