Transparency in Structural Glass Systems
Transparency in Structural Glass Systems
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Figure 2. Scheme of connection typologies used in structural glass applications. a) Clamped; b) bolted; c) bolted with countersunk bolt; d) hybrid with
countersunk bolt; e) adhesive; f) embedded with thick insert; g) embedded with thin insert.
intensification due to hard contact. Clamped connections, in any (LG) panels, since common interlayers are highly susceptible to
case, are a quite common solution for small glass elements with creep and temperature effects. As a result, local aluminum or
minor structural role in buildings. Typical examples for the fiber interlayers can be used to offer appropriate resistance and
application of clamped connections are glass balustrades or stiffness against pre-loading and design actions effects. Their
facades (see Figure 3a,b). There, point connections are used to actual goal is in fact 1) to avoid direct contact between glass and
provide local restraints to glass panels. However, thanks to steel components; 2) to provide a properly rigid support toward
framing members and/or brackets, clamped connections can in-plane and normal stresses due to the assigned loads and bolts
also take the form of linear restraints, hence providing a pre-stress, withstand creep effects in glass interlayers; 3) to allow
continuous translational and rotational support along one or small adjustments of the connection components, that is, to
more edges of a given glass panel. This is the typical case, for offer enough flexibility, hence avoiding local failure mecha-
example, of ‘cap’ systems in glass curtain walls. nisms. Friction-grip connections taking advantage of their
Friction-grip joints represent another mechanical solution of wide influence surface can then be efficient also for glass
large use in the design practice of structural glass fins and panels subjected to out-of-plane deformations, since limiting,
facades (i.e., as in the case of the Glasgow Medical School[15]), that is, compared to bolted connectors the attainment of local
even derived from structural steel design concepts. On the other stress peaks in the vicinity of bolts. Special care should be spent
hand, limited research efforts are currently available in the in their design, in any case, since even a limited bending
literature (see section 5.1). In general terms, compared to point- deformation for a glass panel supported by friction-grip
fixed clamped joints, friction-grip connections take advantage of connectors and mechanical point-fixings in general should be
initial preload of bolts, hence are particularly efficient for properly accommodate and withstand rotational deformations
transmission of in-plane loads (Figure 3c). In addition, stresses and related local stresses, hence avoiding possible local failure
are distributed on a relatively wide surface, hence local peaks in mechanisms.
glass can be minimized. A critical aspect in their load bearing Since 1960s, bolted connections represent for glass applica-
performance is represented by application in laminated glass tions the conventional mechanical point fixing (Figure 4a–c and
refs.[1,16]). Bolted connections are used both for the
fixings of facade glass panels, as well as to provide the
connections between multiple structural glass com-
ponents like, for example, glass columns, fins, beams,
and stiffeners in general. There, glass components
are drilled through thickness and forces are trans-
ferred by means of bolts and plates. Bolted con-
nections can be realized either with standard or
countersunk bolts, with the difference that the latter
requires tapered machining of the hole perimeter.
In both the cases, the use of tempered glass is
usually required, due to the high stress intensifica-
tions occurring close to glass holes. The typical
stress intensification around holes, combined with
the fragile nature of glass, requires particular
attention in design, including tolerances and
thermal movements. For the same reasons, the
on-site assembly phase requires specialized instal-
lers, with high experience in glass-to-metal fixing,
mortar injection, and tolerances adjustments.
Usually, gaps between bolts and glass edges are
filled with either mortar or metallic/polymeric
bushings, so to avoid direct contact between them.
Mortar is usually more efficient to accommodate
Figure 3. Examples of a), b) clamped joints (photos from www.yekaloncurtainwall. edge misalignment at the hole, often due to the
comwww.yekaloncurtainwall.com, Copyright-1997-2014 Yekalon Group), with c) friction- lamination process of multi-layered drilled tem-
grip connection (cross-section detail) (schematic view). pered glass components.
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associated to a MOE-to-density ratio (28) in the same order of properties of hybrid mortars (2.8 GPa the modulus of elasticity,
steel, aluminum and even timber. In accordance with actual 70 MPa the 28-day compressive strength) or epoxy resins
design methods (Section 2) and material properties, however, in (1.7 GPa and 65 MPa the reference elasticity modulus and
most of the cases nominal values of glass tensile resistance compressive resistance values).
represent the major influencing parameter for the ULS design of Finally, it is worth to notice that the chemical compatibility
a given system. This effect derives from limited tensile resistance between different materials in contact to each other (e.g., mortar,
value, lying in the order of 45 MPa for simple annealed float glass bushing materials, interlayer polymers, and silicons) it is of
even thermal or chemical treatments can provide beneficial relevant important in the choice of intermediate material for
pre-stressing effects (up to 70 or 120 MPa) as well as from the bolted connections. In that regards, specific compatibility tests
high sensitivity of such tensile resistance value to a series of are often performed before construction, especially when new
geometrical and mechanical aspects, including the presence of material are used.
holes, edge treatments, size, and thickness of glass, loading
condition (time, distribution), etc.
In the case of a given point-fixed bolted, adhesive, or 4.2. Adhesive Connections Materials
laminated connection, the interaction between glass elements
and stiffer steel joint components is hence ensured via structural In adhesive materials for structural glass bonding applications,
details that are mainly optimized to avoid local failure the conventional curing process (i.e., development of adhesion
mechanisms in the glass layers, including cracking close to force and full mechanical strength) and the related chemical
hole edges, or crushing phenomena. reactions, can be activated by
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laminated connections in structural glass applications. The environment with controlled humidity and temperature values.
major difference between such a novel TSSA solution and All the basic components (i.e., the glass, the SG foil and the
standard silicon adhesives already used for glass structural metal parts) are then located in a vacuum bag and subjected to
systems lies in the enhanced mechanical performance. In the standard autoclave process (135 C and 12 bar for a
accordance with earlier research investigations, it is in fact minimum of 60 min). Subsequently, to achieve a good
actually recognized that TSSA generally offers higher stiffness lamination quality, a key role is assigned to the cooling phase,
and strength capacities than standard silicon. It is worth that should be generally performed with a minimum rate of
pointing out that despite such well promising material 2–3 C min1. In accordance with several research studies on
properties, TSSA is not intended neither for embedded material properties at room temperature,[43–50] SG material is
laminated connections nor for LG components in general,[37] dependent on the applied strain rate, with higher strength at
and it actually finds exclusive application in metal-to-glass high strain rate. Limited results are indeed available to
adhesive laminated connections, glued to the glass surface. characterize its mechanical response at different temper-
TSSA is a one-component addition-cured silicon, with no by- atures.[51] SG also exhibits good edge stability and enhanced
products, characterized by nano-silica, and cross-linked poly- durability, compared to other interlayer materials for glass.
mers. The curing chemical reaction occurs between Si–H Literature studies on material include in fact ageing effects on
containing polymers and Si–Vinyl containing polymer in SG,[52–57] both under artificial and natural weathering.
the presence of platinum with addition cure hydrosilylation
(Si–H þ Si–Vinyl ¼ Si–CH2–CH2–Si). TSSA has within the
range of 20/ þ 80 C[22] a typically amorphous structure 5. Existing Research on Small-Scale
since crystallization, that occurs below 55 C. Its mechanical Components and Materials
stiffness is stable against temperature variation, given its glass
transition temperature being around 120 C. Rheometry tests 5.1. Clamped, Friction-Grip and Bolted Connections
reported in ref.[27] showed that 90% of the full mechanical
capacity is achieved after 15 min at 130 C. In any case, A large number of research studies has been focused, especially
minimum 1 h is generally recommended to ensure uniform over the last two decades, on the load bearing performance of
curing. Another intrinsic feature of TSSA material is finally mechanical joints for glass applications, by means of small-scale
represented by the so-called “whitening effect” (see Section experiments, numerical modeling, and analytical derivations
5.3.1). Such a phenomenon is strictly related to a material color able to provide appropriate knowledge to relatively recent design
change, as a function of the imposed stress field, and namely applications in buildings.
shows TSSA going from fully transparent, reference color, to Despite the huge interest of researchers, however, limited
white color as far as maximum stresses in it exceed a certain studies are still available in the literature for friction-grip
value. Accordingly, once these stresses are removed, the material connections. In ref.,[58] the performance of friction-grip
goes back to transparent color. connections has been experimentally assessed, including
variations in temperature (10 , 25 C) and time of imposed
pre-compression (minimum 1 min, up to 10 h). The typical
4.3.2. Sentry Glas Material for Laminated Adhesive specimen (55 in total) consisted of a AN or FT small glass plate
Connections (300 200 10 mm), interposed to two aluminum (soft 1050
alloy type) plates (30 30 3 mm). An analytical exponential
1
Differing from TSSA material, SentryGlas (SG) consists in a curve was derived to fit measured friction coefficients due to
transparent ionomer polymer, which is actually largely used in quasi-static shear loads. No soft layers were interposed at the
LG applications in the form of interlayer foils. Given a glass glass-to-metal face. Later on, in ref.,[59] an extended FE
transition temperature in the range of 50–55 C,[38,39] compared investigation was carried out on double line friction-grip
to PVB and EVA, SG already proved, in fact, to offer a limited connections, taking advantage of frictional tests presented in
sensitivity to time-loading and temperature, including a ref.[58] Variations in stress distribution around holes, as well as
generally higher stiffness, an enhanced durability and an higher expected failure pattern in glass plates was discussed via
mechanical resistance (Section 5.3.2). parametric FE studies, based on validation of reference FE
In general terms of chemical composition, ionomer polymers models toward small-scale experiments. Further experiments
belong to the category of polyelectrolytes,[40] or more generally were proposed in ref.,[60] to assess the mechanical performance
are recognized as polymeric materials with mechanical perfor- of novel friction-grip specimens. Despite several influencing
mance linked to the strengthening effect offered by the presence parameters were taken into account through the quasi-static
of ionic groups, their interaction, and the formation of ionic friction test program (i.e., 4 different materials for the gasket
aggregates.[41] It is indeed the attraction between ionic groups layers, as well as different cross-section features for the glass
and the subsequent cross-links between polymeric chains panes, the testing temperature (20 C, 40 C) and the acclimati-
that enhances the physical properties and the mechanical zation time before testing (1 h, 60 h)), a limited number of
response of the polymer.[42] SG is fabricated in foils with nominal experiments was carried out only (12 in total), hence suggesting
thickness of 0.72, 0.89, and 1.52 mm. For the fabrication of LG further extended investigations.
connections, a SG foil can be simply placed between metal parts Special care should be spent especially to assess long-term
and glass plates (the application of silane primer is often effects on the load bearing capacity of such connections,
recommended). The assemblage is performed in dust-free including interlayer viscous phenomena and ageing. In ref.[60] it
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Figure 9. Adhesive silicon for a) linear (figure adapted from ref.[84] with permission [ref. no. 4202020945486] Copyright 2017, Elsevier) or b) point-fixing
applications (see ref.[86] for further details); reproduced with permission, Copyright 2008, Lucio Blandini.
whitening phenomenon. These tests were performed under on to assess the mechanical behavior of TSSA connections (see
[50,96,97,101]
room temperature and constant displacement rate conditions. refs. ), including extensive analytical, numerical, and
Additional aging and cycling tests were then also performed. experimental studies. Careful attention was spent especially to
Based on such experimental observations, it was shown that the study the mechanical response of TSSA connections under the
whitening phenomenon generally occurs at consistent values of effects of variable strain-rate and temperature conditions. In
nominal stresses. Furthermore, is was also observed that the particular, TSSA connections were tested under tensile, shear,
whitening location strictly depends on the diameter and adhesive and combined loading configurations, including further uniaxial
thickness. Further analytical studies and accurate numerical bulk material tests. The obtained experimental results typically
investigations were hence suggested as a further extension of proved a complex stress-distribution in the adhesive layers,
earlier research studies, so to provide a mechanical interpreta- especially when subjected to tensile loading, due to large
tion to such effects. Following the TSSA preliminary observa- condiment effects. In addition, the occurrence of a consistent
tions here recalled, more extensive studies was performed later whitening effect was also observed, which generally resulted to
be a function of the stress tensor configuration, that
is, to be a function of the connection geometry and
loading configuration for testing.
In this regard, it should be noticed that even if
extensive experimental and numerical work can be
found in literature on different type of adhesive
connections, research literature still lacks of infor-
mation about failure criteria. Among the few
available research efforts, Santarsiero’s work fo-
cused on the mechanical strength and failure
prediction of TSSA connections under different
strain-rate, temperature and loading conditions and
a novel generalized failure criterion was developed
for isotropic adhesive connections.[101,102] The main
Figure 10. UV-bonded joints, in accordance with ref[36]: a) example of glass-to-metal advantage of such a failure criterion is that it also
connection and b) variations in geometrical properties (after test). Reproduced with allows to compute the adhesive mechanical resis-
permission under the terms of CC-BY 3.0 license, Copyright 2009, Iris Vogt. tance under any generic configurations of the stress
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[96]
Figure 11. TSSA laminated adhesive connection tests. a) Shear test ad different temperature, as investigated in ref. (figure reproduced with permission
[ref. no. 4202021395501] Copyright 2017, Elsevier); with b) SG laminated connection; or c) TSSA laminated connection respectively during tensile tests,
[97]
in accordance with ref. (figures b and c) reproduced with permission [ref. no. 4202030231510] Copyright 2017, Elsevier).
tensor, that is, general geometrical features and loading 5.3.2. SG Laminated Connections
condition. The predicted failure criterion was further validated
by tensile-torsion tests, where variable torque-tensile force ratio Studies on the resistance of SG laminated connections are rather
were simultaneously applied to TSSA specimens. limited (Figure 12). Early exploratory tests on SG laminated
[96]
Figure 12. SG embedded laminated connections: numerical-analytical study under shear loading (figures reproduced from ref. with permission from
Elsevier [ref. no. 4245300041922]).
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[113,114]
Figure 13. Study on small-scale SG embedded laminated connection under pull-out forces (see refs. for further details). Reproduced with
permission, Copyright 2013, Manuel Santarsiero and Christian Louter.
connections bonded to the glass surfaces were performed by failure prediction of SG connections at different strain-rate,
[103]
Peters in ref. for the fabrication of a structurally bonded temperature, and loading conditions. A novel generalized failure
transparent stair. There, a rectangular metal connector was criteria was then developed also for SG connections.[101,102] In
bonded to the surface of a LG panel, while room temperature comparison to TSSA connections, the presented model proved to
tests were performed by clamping the glass panel and applying be characterized by huge analytical complexity, due to the
tensile force to the metal connection. Results showed how glass pronounced non-liner effects of temperature variation. As a
failure often governs the maximum capacity of such connec- major outcome, the so detected SG failure criteria allows to
tions. In the work performed by Belis and his collaborators compute the mechanical resistance for generic configurations of
(i.e.,[79,81,82]), as also early recalled, SG specimens were indicated the stress tensor, and similarly to TSSA was validated by
among other types as well promising candidate for adhesive tensile-torsion tests.
connections. Watson[83] carried out an extensive experimental Several authors investigated then embedded laminated
investigation, including single lap connections with different connections with thin metal inserts. In the research studies of
adhesive and interlayers, among which SG. The collected test Puller,[44,94,104] a thin metal plate was embedded within the
results showed that SG connections exhibit, compared to other interlayer of a LG panel. Multiple foils of SG interlayer were
possible solutions, the largest load carrying capacity, and that the stacked on top of each other to realize the connections. Tests
latter is often governed and limited by glass failure. Limited were performed by placing the edge of the glass panel against a
experimental research efforts are indeed available in the reaction metal frame and the metal plate was then pulled out.
literature for SG connections at different temperatures. In this The so obtained experimental results showed that temperature
regard, preliminary results of numerical parametrical analyses generally causes a variation in the mechanical response of the
[28,29]
performed in refs. showed that the stress state distribution in connection, with a severe change of the maximum load-carrying
SG laminated connections is rather complex and that the full capacity at high temperatures. The same results also showed
three-dimensional stress and strain tensor must be properly that, at room temperature, the maximum capacity of the
considered for an appropriate description of the adhesive stress connection can be limited by the plastification of the metal
state. Stress peaks of the non-linear field distribution proved in insert, depending on the metal grade. In the work of
fact to be strongly dependent on the material properties and Carvalho,[105–107] a thin metal plate was also embedded within
temperature regime. the interlayer of a LG system. Connections with PVB and SG
Similarly to TSSA connection, an extensive study was interlayers were studied embedding normal and perforated
performed to assess the mechanical behavior of circular SG metallic plates.
connections (see refs.[50,96,97,101]), including analyti-
cal, numerical, and experimental analyses, with
major attention for the effects of strain-rate and
temperature variable conditions. Based on a wide set
of experiments on SG connections under tensile,
shear, and combined loading, including uniaxial
bulk material tests, the collected results indicated a
complex stress-distribution in the adhesive, espe-
cially under tensile loading, due to large condiment
effects.
In comparison to TSSA connections, SG con-
nections generally exhibit larger mechanical resis-
tance (at low and room temperature), but
temperature variation was observed to induce a Figure 14. Failure pattern of bolt supported glass systems, as reported a) in ref.[115] for a
more pronounced non-linear effect on the ultimate balustrade under impact (reproduced with permission, Copyright 2015, Kinga Nehme,
resistance, as well as to strongly affect the Salem Georges Nehme, Andreas Jakab) or b) in refs. [116,117]
for a point fixed glass panel
corresponding failure mode. As per TSSA, particular under fire (figure adapted from ref.[117] with permission [ref. no. 4201970631669]
focus was paid on the mechanical strength and Copyright 2017, Elsevier).
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derivation of analytical expressions of practical use in design. In Huge research efforts have been spent from scientists
refs.,[124,125] following[71] and earlier research efforts, a standard- and designers to assess the structural performance of full-scale
ized design method was proposed for the shear buckling design systems inclusive of adhesive or laminated connections.
and verification of glass walls with bolted connections, by Most of existing projects are related to specific structural
accounting for different number, position of point fixings, as well systems, including a relatively wide set of loading and boundary
as for initial geometrical imperfections and curvatures. conditions, depending on the study goal. Full-scale experimental
Refined 3D numerical modeling for double IGUs was proposed and numerical research on glass systems with adhesive point-
in refs.[126,127] Compared to monolithic or LG panels, careful fixing connections can be found, for example, in glass panels
consideration was paid based also on small-scale experiments on investigated by Dispersyn,[136] Figure 17. The effects of boundary
single connections to the actual performance of point supported conditions and geometry were first experimentally investigated,
IGUs, as resulting from in-plane and out-of-plane combination of while test results were then used to validate numerical models.
stresses due to self-weight, external wind pressure acting on glass The majority of research studies on full-scale assemblies with
panes, and climatic loads deriving from the gas cavity. Mechanical TSSA connections are implicitly related to recent projects realized
contact interactions proved to offer rather accurate estimation of in Europe (i.e., Belgium, Italy, Germany, Poland, Switzerland),
stresses close to glass holes, hence allowing further design Japan and United State of America. Further work on innovative
optimization for the examined structural systems. full-scale TSSA applications can be also founded in ref.[137] Limited
Numerical modeling can generally represent an efficient tool preliminary studies have also investigated the mechanical
for design assessments, compared to cost and time consuming behavior of TSSA bonded glass panels under blast loading.[138]
full-scale experiments, especially in the case of geometrically As a common aspect of such projects, TSSA connections have
complex systems under specific loading conditions. Several been mainly used as adhesive point-fixings in alternative to
research efforts, in this context, have been spent for the standard bolted connections. As an example, Figure 18 shows Dow
mechanical investigation of cable-supported facades, under Corning European Distribution Center in Feluy (Belgium). There,
ordinary loads, as well as seismic events or explosions (see large IGU panels are connected to the steel columns by circular
e.g.,[128–133]). In general, simplified mechanical models can TSSA adhesive laminated connections. The metal connectors are
provide reliable global and local estimations, as far as the actual then fixed to the primary structure by the metal spiders, while glass
mechanical performance of glazing components and their panels are finally sealed with structural sealant.
reciprocal interaction is properly reproduced (Figure 15). SG laminated connections have been also used in several
Actually, standardized guidelines for advanced FE modeling projects, and especially in structural component with embedded
Figure 18. Dow Corning European Distribution Center in Feluy (Belgium). a) Global view of the project, with detail views (b) external, c) internal) of
TSSA laminated connections (Photos: reproduced with permission, courtesy of Dow Corning).
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Figure 19. Apple Retail Store at the 5th avenue of New York (US). a) Global view of the project; b) SG embedded laminated connections between
column and faSc ade panels (detail); c) SG embedded laminated connections between roof beams (detail). Figures reproduced from ref.[97] with
permission [ref. no. 4202030231510] Copyright 2017, Elsevier.
laminated connections made with thick metal inserts. Embed- connections, including mechanical, adhesive, and laminated
ded connections have been indeed used worldwide in several solutions. As shown, the collection of selected research studies
structural glass applications for Apple Retail stores, to act as and project applications generally give evidence of the key role the
structural joints between glass beams and columns. One of the technological development in materials science and knowledge had
most iconic examples is certainly represented by the Apple store in the last years on the proposal of novel design solutions for
in New York (US), on the 5th avenue,[139,140] where the main structural glass connections. There, the mechanical interaction
external structure is composed of 10 10 m glass portals that are between a typical tensile brittle material and other structural
used to form a fully transparent glass cube (see Figure 19a). The components should be in fact guaranteed, by taking into account
connections between structural glass elements (e.g., beam-to- appropriate safety design levels, as well as giving evidence of a
beam connections (Figure 19c) or column-to-facade connections multitude of aspects, including transparency, and aesthetic impact
(Figure 19b)) were made with SG embedded laminated demands.
connections. Further structural applications of embedded
connections can be found also in more recent Apple Retail
stores projects (see refs.[112,141,142]) Generally speaking, most of Acknowledgements
the mentioned design projects with embedded laminated The past EU COST Action TU0905 ‘Structural Glass Novel Design
connections have shown over the years increasing complexity Methods and Next Generation Products’ (2012–16) and the ongoing EU
in size and geometry, which made them a main reference of COST Action TU1403 ‘Adaptive Facades Network’ (2014–18) are gratefully
glass engineering and architectural details designing. Further acknowledged for facilitating international research network in the
recent applications can be found in the structural facade of the domain of structural glass.
ING Direct building in Barcelona (Spain) and in the IKEA store
facade, Valladolid (Spain), as well as in refs.,[143,144] where
laminated connections have been used to join the glass facade Conflict of Interest
panels to the bracing glass fins. Another application of The authors declare no conflict of interest.
embedded laminated connections can also be found in London,
at the new Tottenham Court Road underground station.[145]
Finally even currently limited to academic research full-
Keywords
scale investigations for LG beam-to-beam applications with
laminated connections can be found in ref.[146] Three different Adhesive connections, Bolted connections, Experimental testing, Finite
configurations of the embedded connections (i.e., with variations element numerical modeling, Laminated adhesive connections, Point
fixings, Safe design, Structural glass
in their geometry and position) were tested. Mechanical
interpretation to the experimentally observed fracture patterns
were provided and the performance of the connected beams was Received: September 15, 2017
also evaluated in post-breakage scenario. Revised: December 10, 2017
Published online:
7. Conclusions
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J. Schneider, S. Schula, G. Siebert, Z. Sulcova, F. Wellershoff, [32] H. Techen, (1997). Dissertation, Institut für Statik, Technische
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[3] W. L. Beason, J. R. Morgan, J. Struct. Eng. 2008, 110, 197. [34] N. Albrecht, Dissertation, TH Karlsruhe, Germany, 2004.
[4] S. G. Reid. Proceedings of 8th ASCE Specialty Conference on [35] B. Weller, I. Vogt, Proceedings of Glass Performance Days, Tamglass
Probabilistic Mechanics and Structural Reliability, ASCE, Alberta, Ltd Oy, Tampere, Finland 2009, p. 363.
Canada 2000. [36] I. Vogt, PhD Thesis, Technical University of Dresen, Tamglass Ltd
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