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Design Basis For MV Drive and Motor - RA

This document outlines the design basis for medium voltage (MV) motors and drives for a fan system at a steel plant. It specifies the ambient conditions, supply characteristics, motor parameters including power ratings and efficiencies, and drive requirements. The drive and transformer selections are made to be 110% of the motor ratings to account for losses. The MV motors will operate at 6.6kV and power ratings of 1100kW and 1700kW, while the corresponding drives and integrated transformers are selected to handle the load along with losses.

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Navaneetha Krishnan
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128 views3 pages

Design Basis For MV Drive and Motor - RA

This document outlines the design basis for medium voltage (MV) motors and drives for a fan system at a steel plant. It specifies the ambient conditions, supply characteristics, motor parameters including power ratings and efficiencies, and drive requirements. The drive and transformer selections are made to be 110% of the motor ratings to account for losses. The MV motors will operate at 6.6kV and power ratings of 1100kW and 1700kW, while the corresponding drives and integrated transformers are selected to handle the load along with losses.

Uploaded by

Navaneetha Krishnan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Design Basis for MV Motors and MV Drives

Project: TATA Steel Limited (TATA LD1 – A02386)


Application: Sec. ID Fan system – (ID Fan 1, 2, 3 – * 1100 KW and ID Fan 4, 5 – * 1700kW)

A. Ambient Condition

Altitude of Installation < 1000 m


Maximum Ambient Temperature
For MV Drive (VVVF Room) 35 oC
For MV Motor (shop floor) 50 oC
Relative Humidity < 85%, Non condensing

B. Design Basis

Supply Data
Network Voltage 6.6 kV +10% / -15%
Network Frequency 50 Hz +/-6%
Design Temperature
For MV Drive 45 oC
For MV Motor 50 oC
Max. Short Circuit Level at 6.6kV 40kA for 3 sec.
Control voltage 110 Vdc
Low Voltage (aux & lighting) 415 / 230 Vac
UPS Supply 230 Vac

Load, MV Motor and MV Drive (including integrated transformer) Data


Application ID Fan
Load Characteristics Variable torque

Motor Rated Voltage 6.6 kV


Motor Rated frequency 50 Hz.
Motor Efficiency at Rated Load 96.0 % (1100kW) & 96.2 % (1700kW)
Motor Power Factor at Rated Load 0.86 (1100kW) & 0.84 (1700kW)
Motor Rated Speed 1000 rpm
Motor Number of Poles 6 Numbers
Motor Rated Power
For Sec ID Fan 1, 2 & 3 1100 kW
For Sec ID Fan 4 & 5 1700 kW
Motor Rated Current
For Sec ID Fan 1, 2 & 3 117 A
For Sec ID Fan 4 & 5 184 A
Motor Duty Class S1
Motor Insulation Class F – Class
Motor Temperature Rise Limited to Class B
Type of Cooling IC 611
Mounting Arrangement IM B3
Motor Degree of Protection IP-55

Drive Type Multi-cell Technology based


(IGBT) as per supplier standards
Drive Transformer Type VPI type
Drive Rating
Transformer 110% of Motor rating
Converter section 110% of Motor rating
Drive Rated Voltage 6.6 kV +10% / -15%
Drive Rated frequency 50 Hz +/-6%.
Drive Overall Efficiency (including transformer) 96.5 %
Drive Power Factor at Rated Load 0.95
Drive Transformer Winding Material Copper
Drive Installation Indoor
Drive Transformer Insulation Class H.
Drive Transformer Temperature Rise 115 oC above ambient temperature (as an
Integral part of Drive).
Degree of protection
For Transformer Section IP 42
For Converter Section IP 42
Drive Paint shade RAL 7035
Connection between Drive Transformers to Drive through Cable
Drive Transformer Impedance 6 to 10%
Drive Transformer Vector group Star / Multiple (15X) extended Delta
Drive Transformer Tapping Range +5, 0, -5
Drive Transformer dimensions Part of Drive panel
Drive Transformer Accessories RTD’s – 06 Nos.
Drive Cooling Method including Transformer Forced Air Cooled
Drive Noise Level < 85 dB
Drive Cable entry Bottom
Drive Gland Plate Nonmagnetic Material
(Aluminum)
Drive Output
Waveform Sine wave
Voltage 0 – 6.6 kV
Frequency 0 – 50 Hz
Drive Interface Ethernet IP
Drive Heat Load 38.5 kW (1100kW) & 59.5 kW (1700kW)

C. Drive Selection

Converter rating shall be 110% of motor rated value:


For Sec ID Fan 1, 2 & 3 (1100 kW) 128 A (approx.) 130 A (selected)

For Sec ID Fan 4 & 5 (1700 kW) 202.5 A (approx.) 203 A (selected)

(1.1*Motor power kW) /


(Motor Voltage kV x Motor Pf X Motor Efficiency x1.732)

D. Drive Transformer Selection

Transformer rating shall be 110% of motor rated value:


For Sec ID Fan 1, 2 & 3 (1100 kW) 1375 kVA (approx.) 1500 kVA (selected)
For Sec ID Fan 4 & 5 (1700 kW) 2120.5 kVA (approx.) 2250 kVA (selected)

(1.1*Motor power kW) /


(Motor Voltage kV x Drive Pf X Motor Efficiency x Drive Efficiency x1.732)

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