SHORT CIRCUIT CALCULATION

&
RELAY SETTING CO-ORDINATION STUDY

PROJECT
SUPER CEMENT
11/0.4kV SUBSTATION UPGRADATION
((ICA0101))

PREPARED BY

ELECTRO MECHANICAL CO.LLC

Agents for SIEMENS
P.O.Box 732
Abu Dhabi, UAE.
 
Tel: 02-6262800 / 02-6272164
Fax: 02-6269871
Email:elmec1@elmec.ae
 INTRODUCTION 1
SHORT CIRCUIT CALCULATION 
&
RELAY SETTING CO‐ORDINATION STUDY

INPUT DATA 2

PROJECT SHORT CIRCUIT 
3
CALCULATION
SUPER CEMENT
11/0.4kV SUBSTATION UPGRADATION
(ICA0101)

RELAY SETTING 
4
CALCULATION

RELAY SETTING CO‐
5
ORDINATION CURVE

FINAL RELAY SETTING 
6
TABLE

ELECTRO MECHANICAL
 
CO.LLC
Agents for SIEMENS
P.O.Box 732 REFERENCE 
Abu Dhabi, UAE. 7
Tel: 02-6262800 / 02-6272164 DOCUMENTS
Fax: 02-6269871
1. INTRODUCTION
  
SUPER CEMENT (ICA0101)        
SUPER CEMENT 11/0.4kV S/S  PROTECTION       
CO‐ORDINATION STUDY         Electromechanical Co LLC Agents 
for SIEMENS

INTRODUCTION:

The purpose of this document is to provide a detailed guide for the Short circuit Calculation and Protection Relay 
setting coordination study to achieve safe operation of the SUPER CEMENT  11/0.400kV substation in 
coordination with the upstream ADDC substation’s protection relay settings.

O/C and E/F relay setting of incomers are calculated considering that incoming feeder fault current.

O/C and E/F relay setting of Transformers Feeders are calculated considering that transformer full load and fault 
current.

OBJECTIVE:

The objective of this study is to provide a protective relay coordination study report for SUPER CEMENT  
11/0.400kV substation‐ fed from ADDC substation 

CONSIDERATIONS AND ASSUPTIONS:

> The Protective relay settings are calculated based on the short circuit currents. The relays are set to operate 
such as to isolate the fault circuit from the electrical distribution system. 

> The Fault current, CT ratio and relay settings at the feeding end substation are received from M/s.ADDC ‐ T&P 
Department

> Protective relays details of the respective feeders are taken from the single line diagram (approved by ADDC) / 
vendor drawing documents

> Single phase and three phase fault currents are calculated through the entire network up to the transformers 
end. The respective fault current in each feeder are taken for the calculation.

> Over curent and earth fault protection tripping timing of all 11kV I/C and O/G feeders are coordinated with the 
Upstream Primary substation.

Following assumptions are made while calculating the relay setting study.

> Upstream substation feeders feeds to SUPER CEMENT 11/0.400kV substation  incomer feeder 1 & incomer‐2 in 
loop with the other S/S and all the incoming & outgoing feeders are co‐ordinated with the upstream feeders.

> The parameters mentioned in the relay setting schedule are based on the relay manufacturer's manual.

> Ensured from the operating time that any fault in down stream, first down stream feeders will trip. If down 
stream breakerfails to trip then immediate nearest upstream breaker will trip, if that also fails to trip, then only 
the upstream feeder will trip. 
  
SUPER CEMENT (ICA0101)        
SUPER CEMENT 11/0.4kV S/S  PROTECTION       
CO‐ORDINATION STUDY         Electromechanical Co LLC Agents 
for SIEMENS
> IEC curves have been considered for relay setting and cordination. The operating time of the relays using IEC 
curves calculated by using the following formulas.

Standard inverse :   t = 0.14 * TMS / [(I/Is)0.02 ‐ 1]

Very inverse :  t = 13.5 * TMS / [(I/Is) ‐ 1]
2
Extremely inverse :  t = 80 * TMS / [(I/Is) ‐ 1 ]

Long  inverse :  t = 120 * TMS / [(I/Is) ‐ 1 ]

Where,
t = Tripping time
I = Fault current
Is = Inverse time over current pickup
TMS = Time multiplier setting
I/Is = Plug setting multiplier‐PMS

> The selection of the type of curve ( SI, VI or EI ) is based on the best available option for propper coordination. 
So Standard Inverse method is selected for the Protection Relay setting Coordination

PHILOSOPHY:

O/C and E/F Relay

Over current and earth fault protections at distribution substation are coordinated with the upstream ADDC 
substation feeder relays.

Fault in any one of the down stream substation, in case 11kV Transformer feeder breaker fails to operate then 
Fault in any one of the down stream substation in case 11kV Transformer feeder breaker fails to operate then
the respective Substation's 11kV incomers will operate with the time grading.

In case 11kV incomers circuit breaker fail to operate, then next immediate nearest upstream breaker will operate 
with time grading. In worst case all the downstream breakes fails to operate then only the Upstream ADDC 11kV 
Substation feeder breakers will operate with the time grading 

REFERENCE DOCUMENTS

> SUPER CEMENT S/S, 11/0.400kV Substation Single line diagram

> Siemens Publication: Protection and substation control system and individual protection relay manuals

Softwares Used:

> Sincal v7.5 ‐ Applied for Short circuit calculations

> Sigrade v4.3 ‐ Applied for Protection relay IEC Curves
2. INPUT DATA
  
SUPER CEMENT (ICA0101)        
SUPER CEMENT 11/0.4kV S/S  PROTECTION       
CO‐ORDINATION STUDY         Electromechanical Co LLC Agents 
for SIEMENS

INPUT DATA:

PROTECTION DATA

Maximum three phase fault current If 3ph‐max = 16000 A

Minimum three phase fault current If 3ph‐min = 10000 A

Maximum single phase fault current If 1ph‐max = 19180 A

Minimum three phase fault current If 1ph‐min = 11340 A

CT Ratio = 400/1 A

Relay Make = Siemens

Relay Type = 7SJ62

Over Current setting:

Plug setting ‐ Ip = 1.1

Operating Time = 0.5 Sec

Instantaneous Over current setting:

Plug setting ‐ Ip
Plug setting   Ip = 0

Operating Time ‐t = 0

Earth fault setting:

Plug setting ‐ Ip = 0.2

Operating Time = 0.5 sec

Instantaneous Earth fault setting:

Plug setting ‐ Ip = 0

Operating Time ‐ te = 0

Note: Above fault levels & settings are received from ADDC T&P section ‐ Previous Relay Setting
Co‐Ordination Study
projectdesign
From: Navin Kumar (ADDC) [navin.kumar@addc.ae]
Sent: Thursday, March 27, 2014 1:23 PM
To: jaiprakash.singh@jindalsaw.com
Cc: Ahmed Rashed Al Dhaheri (ADDC); Sohan Sampatrao Patil (ADDC)
Subject: FW: Relay setting for ICA0101 fed from GICPRY6 feeder No.A05 & B17

Greeting, 
 
 
Please find below the required information. 
 
GICPRY6 
 
          3 ph MAX/MIN ‐     16 /10 KA     
          1   ph  MAX/MIN –19.18 /11.34 KA 
 
A05&A17  SETTING 
 
CT ratio  Relay type  I>  T>  I>>  T>>    IO> TO>  TO>>  T0>> 
400/1  Siemens    .5 sec  To be decided  .2  .5 sec  To be decided 
op  after study  op  after study 
time   time 
    1.1           
 
 
 
 
 
 
 

Navin Kumar (ADDC)

Protection Engineer

Email: navin.kumar@addc.ae
T: M: +971 55 6842697
PO Box 219, Abu Dhabi, United Arab Emirates | www.addc.ae
 Please consider the environment before printing this e-mail

Vision | ADDC becomes a leading water and electricity company comparable with the best in the world.
Mission | Plan, develop, maintain and operate a reliable, secure, safe and cost effective distribution system in Abu-Dhabi and
deliver services that meet or exceed our customers' expectations.
Values | Commitment to Customers, Ethical Behavior & Integrity, Commitment to Employees, Excellence, Teamwork & Trust,
Corporate Social Responsibility.

1
3. SHORT CIRCUIT CALCULATION
SIEMENS PSS SINCAL Short Circuit Manual
Introduction to Short Circuit

1. Introduction to Short Circuit

PSS SINCAL Short Circuit is an effective tool for illustrating, simulating and evaluating electrical
transmission and distribution networks. PSS SINCAL Short Circuit calculates the electrical values
for current, voltage and power with one- two- and three-phase short circuits according to:

● VDE or IEC
● ANSI or IEEE
● Initial load analogous to VDE or IEC
● Engineering Recommendation G74

This manual contains the following chapters:

● Short Circuit Calculation Method

● Example for Short Circuit

Short Circuit Procedure

Short circuit calculations are always active. This means that you can always enter data for the short
circuit without any special settings.

Symmetrical Faults

The following steps are necessary:

● Define and set parameters in the short circuit procedure in the short circuit calculation settings
● Switch the short circuit calculations ON in the network level data
● Set parameters for the source voltage in the network level data (if required by the procedure)

Asymmetrical Faults

To calculate asymmetrical faults correctly, first switch ON the Asymmetrical Model in the
Calculation Settings.

Then the following steps are possible:

● Enter negative and zero-phase sequence data for the network elements
● Define the phases for the network elements
● Define the coils for the transformers
● Enter neutral-point impedances

Network Calculations

The speed of the network calculations depends primarily on four factors:

● Network size
● Number of regulated elements
● Calculation type
● Available storage capacity

April 2010 1
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PSS SINCAL Short Circuit Manual SIEMENS
Introduction to Short Circuit

Load Flow for the Bias

In PSS SINCAL Short Circuit, PSS SINCAL calculates the load flow to determine the initial load.
This is only done, however, if the short circuit is not calculated as previously loaded analogous to
VDE or IEC.

Displaying the Networks for the Calculations

For a detailed description of how PSS SINCAL displays the networks in the calculations, see the
chapter Network Display in the Input Data Manual.

2 April 2010
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SIEMENS PSS SINCAL Short Circuit Manual
Short Circuit Calculation Method

2. Short Circuit Calculation Method

Short circuit calculations simulate short circuits in an electrical network that has rated series and
cross admittances and rated electromotive generator voltages. The equipment determines the
series and cross admittances. PSS SINCAL searches for currents and node-point voltages when
there are short circuits at nodes.

The program uses symmetrical. The sum of the currents flowing to the node is equal to the sum of
the leakage. Thus, the node equations produce the following set of linear equations:

Y I

Y … Node admittance matrix

… Vector for node potential
I … Vector for feed current at respective node

The main diagonal links are equal to the sum of the admittances that lead to the specific node
point. The secondary diagonal links are equal to the negative value of the cross admittance
between two nodes.

In a generator node, Current I is the product of the generator source voltage and generator
admittance. At the fault node, Current I is equal to the fault current. For other nodes Current I is
equal to zero.

To calculate node power, you need to know Current I on the right side of the set of equations. It is
assumed that the source voltages of the generator are known. Each generator can have a different
source voltage. Thus compensating currents would already flow before the short circuit occurs.

2.1 Calculation without Considering Compensating Currents

Under normal operating conditions, the generators are so excited by the short circuits that the
voltage is equal to the source voltage and that no compensating current is flowing. (PSS SINCAL
does not consider positive- and negative-phase-sequence shunt impedances such as line
capacities or consumers).

PSS SINCAL uses the return-feeding method to solve the set of equations in two parts.
PSS SINCAL attaches a generator that has the same, but inverse voltage as in the fault-free
situation at the fault location. The voltage distributions from the fault-free situation and the amount
of return feeding are added together to determine the voltage distribution for the fault. The voltage
at the fault node is zero.

PSS SINCAL determines voltage distribution for the error-free condition in the following manner:

April 2010 3
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PSS SINCAL Short Circuit Manual SIEMENS
Short Circuit Calculation Method

One generator is assigned an internal source voltage of 1 p.u. (per unit = 100 % voltage = rated
voltage). The other generators are eliminated from the calculations. Since all line capacities and
non-motor cross impedances need not be considered, only cross impedances from transformers
whose rated transformer ratio do not agree with the ratio of the rated network voltage remain. Since
these shunt impedances create a resonance circuit, one p.u. of internal source voltage for the
generator does not produce any current. The only current that determines the node charges for the
transformers is the current inside the resonance circuit.

The first partial solution determines the charges at the node for the initial load Vlk. Since the
source voltage must be stated at the later fault location, all the voltages must be multiplied by
VT/Vlk.

The voltage distribution from the return feeding Vk is the voltage at the network nodes, assuming
there is a source voltage at the fault location and the source voltage of the generators is zero.

The voltage distribution is calculated by solving the equation:

I Y 1

2.2 Calculation Considering Compensating Currents

Before the short circuit, the generators are so excited at the later fault location that the voltage is
equal to the source voltage and that no compensating current will flow. PSS SINCAL considers line
capacities and transformer active and reactive power demand.

PSS SINCAL then uses the return-feeding method to solve the equation in two parts.
PSS SINCAL attaches a generator that has the same, but inverse voltage as in the fault-free
situation at the fault location. The voltage distributions from the fault-free situation and the amount
of return feeding are added together to determine the voltage distribution for the fault. The voltage
at the fault node is zero.

Earlier load flow calculations determine the voltage distribution of the network in the error-free
condition.

The node-point potentials for the initial load Vlk are the same as the voltage distribution from the
load flow. In addition, at the subsequent fault location, the load voltage will act as the source
voltage.

The voltage distribution from the return feeding Vk is the voltage at the network nodes, assuming
there is a source voltage at the fault location and the source voltage of the generators is zero.

The voltage distribution is calculated by solving the equation:

I Y 1

4 April 2010
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SIEMENS PSS SINCAL Short Circuit Manual
Short Circuit Calculation Method

2.3 Calculating Currents

Then PSS SINCAL calculates the phase voltages L1, L2, L3 using the transformation formulas
for the symmetric components "L1, L2, L3 system".

L1k Mk Gk Nk

L2k a2 Mk a Gk Nk

L3k a Mk a2 Gk Nk

Mk … Positive-phase-sequence voltage vector

Gk … Negative-phase-sequence voltage vector
Nk … Zero-phase-sequence voltage vector
L1k … L1-phase voltage vector
L2k … L2-phase voltage vector
L3k … L3-phase voltage vector
2
j … 120 ° rotation
a e 3

The network currents are calculated from the differences in charge at the nodes and from the
impedance between the nodes.

2.4 Three-Phase Short Circuit

In three-phase short circuit, voltages for the return-feeding method are calculated for each phase
as follows.

VT
L1k 1
3

VT
L2k a
3

VT
L3k a2
3

L1k … Source voltage phase L1

L2k … Source voltage phase L2

April 2010 5
11 of 34
PSS SINCAL Short Circuit Manual SIEMENS
Short Circuit Calculation Method

L3k … Source voltage phase L3

VT … Absolute value for source voltage
2
j … 120 ° rotation
a e 3

2.5 Two-Phase Short Circuit

In two-phase short circuit, voltages for the return-feeding method are calculated for the phases that
have a fault. When there is a short circuit between L2 and L3, voltages for the return-feeding
method are calculated as follows.

L1k VT

VT
L2k
2

VT
L 3k
2

L1k … Source voltage phase L1

L2k … Source voltage phase L2
L3k … Source voltage phase L3
VT … Absolute value for source voltage

2.6 Single-Phase Short Circuit

In single-phase short circuit, voltages for the return-feeding method are calculated for the phase
that has the fault. When there is a short circuit between L1 and the ground, voltages for the return-
feeding method are calculated as follows.

VT
L1k
3

L2k 0,0

L3k 0,0

L1k … Source voltage phase L1

L2k … Source voltage phase L2
L3k … Source voltage phase L3
VT … Absolute value for source voltage

6 April 2010
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SIEMENS PSS SINCAL Short Circuit Manual
Short Circuit Calculation Method

2.7 Two-Phase Ground Fault

In two-phase to ground, the voltages for the return-feeding method depend on phases that have
faults. When there is a short circuit between L2 and L3, voltages for the return-feeding method are
calculated as follows:

L1k 0,0

VT
L2k a
3

VT
L3k a2
3

L1k … Source voltage phase L1

L2k … Source voltage phase L2
L3k … Source voltage phase L3
VT … Absolute value for source voltage
2
j … 120 ° rotation
a e 3

April 2010 7
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PSS SINCAL Short Circuit Manual SIEMENS
Short Circuit Calculation Method

2.8 Short Circuit Calculation Procedure

Unload and check all network data

No Short circuit with Yes

initial load?

Assign voltage vector Determine voltage vector from

of 1 pu load flow

Determine number of systems

Construct admittance matrix for all systems

Triangular factoring

Determine solution vector for current node

Solve matrix

Determine currents with voltages

Have all nodes No

been calculated?

Yes
Prepare results

Illustration: Sequence diagram

8 April 2010
14 of 34
 ADDC-Infeeder
277.1 MVA

ADDC-GICPRY-06 S/S

ADDC.Feeder-1 ADDC Feeder-2

Incomer-1 Cable Incomer-2 Cable

300.0 mm² 300.0 mm²
1900.0 m 1900.0 m

I/C Feeder-1 (K01) I/C Feeder-2 (K06)

L53
SUPER CEMENT (ICA0101) 0.0 mm² SUPER CEMENT (ICA0101)
1.0 m

TFR Feeder-2 TFR Feeder-3 (K07) TFR Feeder-4 (K08)

TFR Feeder-1 B/C

TFR-1 Cable
300.0 mm²
40.0 m TFR-2 Cable TFR-4 Cable
95.0 mm² TFR-3 Cable 300.0 mm²
35.0 m 300.0 mm² 200.0 m
200.0 m

N141

N142 N155 N102

TFR-1 TFR-2 TFR-3 TFR-4

11.0 kV 11.0 kV 11.0 kV 11.0 kV
6.6 kV 0.4 kV 0.4 kV 0.4 kV
7500 kVA 2000 kVA 1500 kVA 1500 kVA
7.7 % 7.9 % 6.0 % 6.0 %

N144 N143 N156 N103

EXISTING LOAD EXISTING LOAD

LV Cable-2
LV Cable-1 630.0 mm²
630.0 mm² 45.0 m
45.0 m

LV-I/C-1 LV-I/C-2

LV PANEL-1 LV PANEL-2

NEW PROPOSED LOADS

 ADDC-Infeeder
Ik" = 16.00 kA
Ikmin = 10.00 kA

ADDC-GICPRY-06 S/S

Incomer-1 Cable Incomer-2 Cable

Ik" = 10.50 kA
Ikmin = 7.31 kA Ik" = 10.50 kA Ik" = 10.50 kA
SUPER CEMENT (ICA0101) Ikmin = 7.31 kA SUPER CEMENT (ICA0101) Ikmin = 7.31 kA
L53

TFR-1 Cable

TFR-2 Cable TFR-4 Cable

TFR-3 Cable
Ik" = 10.42 kA
Ikmin = 7.27 kA
Ik" = 10.40 kA Ik" = 10.12 kA Ik" = 10.12 kA
N141
Ikmin = 7.25 kA Ikmin = 7.10 kA Ikmin = 7.10 kA
N142 N155 N102

TFR-1 TFR-2 TFR-3 TFR-4

Ik" = 6.14 kA Ik" = 35.21 kA Ik" = 34.41 kA Ik" = 34.41 kA

Ikmin = 5.05 kA Ikmin = 30.68 kA Ikmin = 30.01 kA Ikmin = 30.01 kA
N144 N143 N156 N103

EXISTING LOAD EXISTING LOAD

LV Cable-2
LV Cable-1

Ik" = 28.94 kA Ik" = 28.94 kA

Ikmin = 25.33 kA Ikmin = 25.33 kA

LV PANEL-1 LV PANEL-2

NEW PROPOSED LOADS

 ADDC-Infeeder
19.17 kA

ADDC-GICPRY-06 S/S

0.00 kA 0.00 kA

Incomer-1 Cable Incomer-2 Cable

7.64 kA
SUPER CEMENT (ICA0101) 0.00 kA 7.64 kA SUPER CEMENT (ICA0101) 7.64 kA
L53

0.00 kA 0.00 kA 0.00 kA 0.00 kA

TFR-1 Cable

TFR-2 Cable TFR-4 Cable

TFR-3 Cable

7.54 kA
N141
7.49 kA 7.15 kA 7.15 kA
0.00 kA
N142 N155 N102
0.00 kA 0.00 kA 0.00 kA

TFR-1 TFR-2 TFR-3 TFR-4

6.62 kA 34.66 kA 33.89 kA 33.89 kA

N144 N143 N156 N103
0.00 kA 0.00 kA

EXISTING LOAD EXISTING LOAD

LV Cable-2
LV Cable-1

28.73 kA 28.73 kA

LV PANEL-1 LV PANEL-2

NEW PROPOSED LOADS

4. RELAY SETTING CALCULATION
  
SUPER CEMENT (ICA0101)        
SUPER CEMENT 11/0.4kV S/S  PROTECTION       
CO‐ORDINATION STUDY         Electromechanical Co LLC Agents 
for SIEMENS

RELAY SETTING CALCULATION OF 11KV SWITCHGEAR 

11kV OUTGOING FEEDER ­ 1 & 2 UP Stream ADDC­GICPRY­06(A05 & B17)

Sl.No Application Relay Type Make CT Ratio 

Over current (50,51) and Earth 
1 7SJ62 Siemens 400/1A
fault (50N,51N)

a) Over current setting and operating time(51/50) ‐ Upstream End

Feeder Nominal Current (In)  = 400 A
Plug Setting (Ip)         = 1.1
Fault current for 3phase (If) = 16000 A
Multiples of Fault current If/(In*Ip) = 36.36364 >20 so = 20
Note: As per IEC Normal Inverse Charachteristic, the tripping times for I/Ip>20 are identitical with those for 
I/Ip=20
Time multiplier setting (TMS) = 0.22
Time multiplier setting (TMS) = t * [(If/(In*Ip))^0.02 ‐ 1] / 0.14
0.02
Operating time  (t)      = (TMS * 0.14) / [(If/(In*Ip))^ ‐ 1]

Operating time  (t)        = 0.499 Sec 0.452   Sec

High set over current setting (I>>) = 16 In

Tripping Time (t>>) = 0

b) Earth Fault  setting and operating time(51N/50N) ‐ Upstream End

Feeder Nominal Current (In)  = 400 A
Plug Setting (Ip)         = 0.2
Fault current for 3phase (If) = 19180 A
Multiples of Fault current If/(In*Ip) = 239.75 >20 so = 20
Note: As per IEC Normal Inverse Charachteristic, the tripping times for I/Ip>20 are identitical with those for 
I/Ip=20
Time multiplier setting (TMS) = 0.22
0.02
Time multiplier setting (TMS) = t * [(If/(In*Ip))^ ‐ 1] / 0.14
0.02
Operating time  (t)      = (TMS * 0.14) / [(If/(In*Ip))^ ‐ 1]

Operating time  (t)        = 0.499 Sec 0.452   Sec

High set over current setting (I>>) = 12 In

Tripping Time (t>>) = 0
  
SUPER CEMENT (ICA0101)        
SUPER CEMENT 11/0.4kV S/S  PROTECTION       
CO‐ORDINATION STUDY         Electromechanical Co LLC Agents 
for SIEMENS

11kV RING INCOMER ­ 1 & 2 (=K01 & =K06) (Super Cement S/S­ICA0101) 
Sl.No Application Relay Type Make CT Ratio 
Over current (50,51) and Earth 
2 7SJ602 Siemens 600‐300/1A
fault (50N,51N)

a) Over current setting and operating time(51/50)

Three phase Fault current at Super Cement S/S =10500A
Substation taken from the Short circuit study 

Over current operating time 350msec is selected by coordinating with the up stream outgoing breakers O/C 
operating time 500msec

Feeder Nominal Current (In)  = 600 A
Plug Setting (Ip)         = 0.5
Fault current for 3phase (If) = 10500 A
Multiples of Fault current If/(In*Ip) = 35 >20 so = 20
Note: As per IEC Normal Inverse Charachteristic, the tripping times for I/Ip>20 are identitical with those for 
I/Ip=20
Operating time  (t)      = 0.35 Sec
0.02
Time multiplier setting (TMS) = t * [(If/(In*Ip))^ ‐ 1] / 0.14

= 0.154
Time multiplier setting (TMS) ≈ 0.15 Sec

High set over current setting (I>>) = 8
Tripping Time (t>>) = 0

b) Earth Fault  setting and operating time(51N/50N) 

Single phase Fault current at Super Cement S/S =7640 A
Substation taken from the Short circuit study 

Earth Fault operating time 350msec is selected by coordinating with the up stream outgoing breakers E/F 
operating time 500msec 

Feeder Nominal Current (In)  = 600 A
Plug Setting (Ip)         = 0.1
Fault current for 3phase (If) = 7640 A
Multiples of Fault current If/(In*Ip) = 127.3333 >20 so = 20
Note: As per IEC Normal Inverse Charachteristic, the tripping times for I/Ip>20 are identitical with those for 
I/Ip=20
Operating time  (t)      = 0.35 sec
0.02
Time multiplier setting (TMS) = t * [(If/(In*Ip))^ ‐ 1] / 0.14

= 0.154
Time multiplier setting (TMS) ≈ 0.15 Sec

High set over current setting (Ie>>) = 5
Tripping Time (te>>) = 0
  
SUPER CEMENT (ICA0101)        
SUPER CEMENT 11/0.4kV S/S  PROTECTION       
CO‐ORDINATION STUDY         Electromechanical Co LLC Agents 
for SIEMENS

11kV OUTGOING TRANSFORMER FEEDER­3&4 (=K07&=K08) (Typical)
Sl.No Application Relay Type Make CT Ratio 
Over current (50,51) and Earth 
3 7SJ602 Siemens 150/1A
fault (50N,51N)
Transformer Details:
Rated Power in kVA = 1500 kVA
Rated Primary voltage = 11 kV
Rated Secondary Voltage = 0.415 kV
Rated Primary Current in A = 78.7 A
Rated Secondary Current in A = 2087 A
Impedance Voltage = 6 %
Phase / Frequency = 3Ph/50 Hz
Vector Group = DYN11

a) Over current setting and operating time(51/50)
Over current operating time 225msec is selected by coordinating with the incomer breakers O/C operating time 
350msec and to cordinate with the LV‐SBEF ‐ 300msec

Feeder Nominal Current (In)  = 150 A
Plug Setting (Ip)         = 0.53
Fault current for 3phase (If) = 10120 A
Multiples of Fault current If/(In*Ip) = 127.2956 >20 so = 20
Note: As per IEC Normal Inverse Charachteristic, the tripping times for I/Ip>20 are identitical with those for 
I/Ip=20
Operating time  (t)      = 0.22 Sec
Ti lti li tti (TMS)
Time multiplier setting (TMS) * [(If/(I *I ))^0.02 ‐ 1] / 0.14
= tt * [(If/(Ipr*Ip))^ 1] / 0 14

= 0.097
Time multiplier setting (TMS) ≈ 0.10 Sec

High set over current setting (I>>) = 8In
Tripping Time (t>>) = 0 Sec

b) Earth Fault  setting and operating time(51N/50N)
Earth Fault operating time 225msec is selected by coordinating with the incomer breakers  E/F operating time 
350msec 

Feeder Nominal Current (In)  = 150 A
Plug Setting (Ip)         = 0.2
Fault current for 3phase (If) = 7150 A
Multiples of Fault current If/(In*Ip) = 238.3333 >20 so = 20
Note: As per IEC Normal Inverse Charachteristic, the tripping times for I/Ip>20 are identitical with those for 
I/Ip=20
Operating time  (t)      = 0.225 sec
Time multiplier setting (TMS) = t * [(If/(In*Ip))^0.02 ‐ 1] / 0.14

= 0.099
Time multiplier setting (TMS) ≈ 0.10 Sec

High set over current setting (Ie>>) = 3 In
Tripping Time (te>>) = 0 Sec
  
SUPER CEMENT (ICA0101)        
SUPER CEMENT 11/0.4kV S/S  PROTECTION       
CO‐ORDINATION STUDY         Electromechanical Co LLC Agents 
for SIEMENS

c) Stand By Earth Fault  setting and operating time‐SBEF(51G)
Transformer Secondary side Neutral CT 2500A/1A considered
Feeder Nominal Current (In)  = 2500 A
Relay Type = 7SJ602, Siemens
High set over current setting (Ie>>) = 0.4 In
Tripping Time (te>>) = 0.12 Sec
 5. RELAY SETTING
CO-ORDINATION CURVE
 ADDC-Infeeder
ADDC-GICPRY-06

400/1 400/1
ADDC-OG-1(A05) ADDC-OG-2(B17)
7SJ62_1.NOR 7SJ62_1.NOR

600/1 600/1
Incomer-1(K01) Incomer-2(K06)
7SJ602.NOR 7SJ602.NOR
Super Cement SS

800/1
400/1 150/1 150/1 150/1
BusCoupler
OG-TX-1-1(K02) OG-TX-2 OG-TX-3 OG-TX-4
7SJ602.NOR
7SJ602.NOR MiCOM_P122.NOR 7SJ602.NOR 7SJ602.NOR

TRANSFORMER-3 TRANSFORMER-4
TRANSFORMER-1 TRANSFORMER-2 11/0.4 kV 11/0.4 kV
11/6.6 kV 11/0.4 kV 1.5 MVA 0/0 E:2500/1 1.5 MVA
7.5 MVA 2 MVA 6% SBEF-LV-2 6%
6% 6% 0/0 E:2500/1
SBEF-LV1 7SJ602.NOR
7SJ602.NOR

EXISTING LOADS

LV Incomer-1 LV Incomer-2
SACE_PR121 SACE_PR121
In=2500 A In=2500 A
New LV Panel-1 New LV Panel-2

NEW PROPOSED LOADS

 Setting range / Setting /
Einstellbereich Einstellung
t[s] Phase Fault OC-1 / New Transformer-3
ADDC-Infeeder

ADDC-GICPRY-06 ADDC-OG-2(B17)
5 Incomer-2(K06)
OG-TX-3
LV Incomer-1
400/1 Ip= 0.1- 4A Ip= 1.1A
7SJ62_1.NOR Tp= 0.05- 3.2s Tp= 0.22s ADDC Feeder-2(B17)
ADDC-OG-2(B17) I>>= 0.1- 35A I>>= 16A 2
T>>= 0- 60s T>>= 0s

10

5
600/1 Ip= 0.1- 4xIn Ip= 0.5xIn
7SJ602.NOR Tp= 0.05- 3.2s Tp= 0.15s
Incomer-2(K06) I>>= 0.1- 25xIn I>>= 8xIn
T>>= 0- 60s T>>= 0s
I>>>= 0.1- 12.5xIn I>>>= 0xIn
T>>>= 0.02s T>>>= 0s 2 11kV Incomer-1(K06)

Super Cement SS
1
OG-TX-3(K07)
150/1 Ip= 0.1- 4xIn Ip= 0.53xIn Transformer Feeder-3
7SJ602.NOR Tp= 0.05- 3.2s Tp= 0.1s 5
OG-TX-3 I>>= 0.1- 25xIn I>>= 8xIn
T>>= 0- 60s T>>= 0s

LV Incomer
11/0.4 kV 0.1
Sn=1.5 MVA
TRANSFORMER-3 uk=6 %
5

2
In=2500 A I1= 0.4- 1xIn I1= 1xIn
SACE_PR121 t1= 3- 18s t1= 12s
LV Incomer-1 I2T=ON I2= 1- 10xIn I2= 2xIn
t2= 0.1- 0.8s t2= 0.2s 0.01
I3= 1.5- 15xIn I3= 6xIn
t3= 0.03s t3= 0.03s
New LV Panel-1
5

11kV level
2 5 100 2 5 1000 2 5 10^4 2 5 10^5 2 5
0.4kV level
5 1000 2 5 10^4 2 5 10^5 2 5 10^6 2 5 10^7 2
I[A]

Datum
Date
3/31/2014 SUPER CEMENT S/S (ICA0101)
ICA0101 S/S
Bearb.
Drawn
Parkash RELAY SETTING COORDINATION STUDY
Gepr.
Appr.
Akz.
Ref. SIGRADE 4.3 - 15.05.2010: Super Cement ADNOC-HQ \ OC-1
 Setting range / Setting /
Einstellbereich Einstellung
t[s] Earth Fault OC-1 / New Transformer-3
ADDC-Infeeder

ADDC-GICPRY-06 ADDC-OG-2(B17)
5 Incomer-2(K06)
OG-TX-3
SBEF-LV1
400/1 IEp= 0.1- 4A IEp= 0.2A
7SJ62_1.NOR TEp= 0.05- 3.2s TEp= 0.22s LV Incomer-1
ADDC-OG-2(B17) IE>>= 0.05- 35A IE>>= 12A 2 ADDC Feeder-2(B17)
TIE>>= 0- 60s TIE>>= 0s
LV-SBEF

10

5
600/1 IEp= 0.05- 4xIn IEp= 0.1xIn
7SJ602.NOR TEp= 0.05- 3.2s TEp= 0.15s
Incomer-2(K06) IE>>= 0.05- 25xIn IE>>= 5xIn
TIE>>= 0- 60s TIE>>= 0s
2

Super Cement SS
1
11kV Incomer-1(K06)
150/1 IEp= 0.05- 4xIn IEp= 0.2xIn
7SJ602.NOR TEp= 0.05- 3.2s TEp= 0.1s 5
OG-TX-3 IE>>= 0.05- 25xIn IE>>= 3xIn
TIE>>= 0- 60s TIE>>= 0s

OG-TX-3(K07)
2
Transformer Feeder-3

11/0.4 kV 0.1
Sn=1.5 MVA LV Incomer
TRANSFORMER-3 uk=6 %
5

2500/1 IEp= 0.05- 4xIn IEp= 0.4xIn

7SJ602.NOR TEp= 0.05- 3.2s TEp= 0.12s
SBEF-LV1 2

0.01

Ien=2500 A I4= 0.2- 1xIn I4= 0.2xIn

SACE_PR121 t4= 0.15- 4.47s t4= 0s 5
LV Incomer-1 I4= 0.2- 1xIn I4= 0xIn
t4= 0.1- 0.8s t4= 0s

2
New LV Panel-1

11kV level
2 5 10 2 5 100 2 5 1000 2 5 10^4 2 5
0.4kV level
5 100 2 5 1000 2 5 10^4 2 5 10^5 2 5 10^6 2
I[A]

Datum
Date
3/31/2014 SUPER CEMENT S/S (ICA0101)
ICA0101 S/S
Bearb.
Drawn
Parkash RELAY SETTING COORDINATION STUDY
Gepr.
Appr.
Akz.
Ref. SIGRADE 4.3 - 15.05.2010: Super Cement ADNOC-HQ \ EF-1
 Setting range / Setting /
Einstellbereich Einstellung
t[s] Phase Fault OC-2 / New Transformer-4
ADDC-Infeeder

ADDC-GICPRY-06 ADDC-OG-2(B17)
5 Incomer-2(K06)
OG-TX-4
LV Incomer-2
400/1 Ip= 0.1- 4A Ip= 1.1A
7SJ62_1.NOR Tp= 0.05- 3.2s Tp= 0.22s ADDC Feeder-2(B17)
ADDC-OG-2(B17) I>>= 0.1- 35A I>>= 16A 2
T>>= 0- 60s T>>= 0s

10

5
600/1 Ip= 0.1- 4xIn Ip= 0.5xIn
7SJ602.NOR Tp= 0.05- 3.2s Tp= 0.15s
Incomer-2(K06) I>>= 0.1- 25xIn I>>= 8xIn
T>>= 0- 60s T>>= 0s
I>>>= 0.1- 12.5xIn I>>>= 0xIn
T>>>= 0.02s T>>>= 0s 2 11kV Incomer-1(K06)

Super Cement SS
1
OG-TX-4(K08)
150/1 Ip= 0.1- 4xIn Ip= 0.53xIn Transformer Feeder-4
7SJ602.NOR Tp= 0.05- 3.2s Tp= 0.1s 5
OG-TX-4 I>>= 0.1- 25xIn I>>= 8xIn
T>>= 0- 60s T>>= 0s

LV Incomer
11/0.4 kV 0.1
Sn=1.5 MVA
TRANSFORMER-4 uk=6 %
5

2
In=2500 A I1= 0.4- 1xIn I1= 1xIn
SACE_PR121 t1= 3- 18s t1= 12s
LV Incomer-2 I2T=ON I2= 1- 10xIn I2= 2xIn
t2= 0.1- 0.8s t2= 0.2s 0.01
I3= 1.5- 15xIn I3= 6xIn
t3= 0.03s t3= 0.03s
New LV Panel-2
5

11kV level
2 5 100 2 5 1000 2 5 10^4 2 5 10^5 2 5
0.4kV level
5 1000 2 5 10^4 2 5 10^5 2 5 10^6 2 5 10^7 2
I[A]

Datum
Date
3/31/2014 SUPER CEMENT S/S (ICA0101)
ICA0101 S/S
Bearb.
Drawn
Parkash RELAY SETTING COORDINATION STUDY
Gepr.
Appr.
Akz.
Ref. SIGRADE 4.3 - 15.05.2010: Super Cement ADNOC-HQ \ OC-2
 Setting range / Setting /
Einstellbereich Einstellung
t[s] Earth Fault OC-2 / New Transformer-4
ADDC-Infeeder

ADDC-GICPRY-06 ADDC-OG-2(B17)
5 Incomer-2(K06)
OG-TX-4
SBEF-LV-2
400/1 IEp= 0.1- 4A IEp= 0.2A
7SJ62_1.NOR TEp= 0.05- 3.2s TEp= 0.22s LV Incomer-2
ADDC-OG-2(B17) IE>>= 0.05- 35A IE>>= 12A 2 ADDC Feeder-2(B17)
TIE>>= 0- 60s TIE>>= 0s
LV-SBEF

10

5
600/1 IEp= 0.05- 4xIn IEp= 0.1xIn
7SJ602.NOR TEp= 0.05- 3.2s TEp= 0.15s
Incomer-2(K06) IE>>= 0.05- 25xIn IE>>= 5xIn
TIE>>= 0- 60s TIE>>= 0s
2

Super Cement SS
1
11kV Incomer-1(K06)
150/1 IEp= 0.05- 4xIn IEp= 0.2xIn
7SJ602.NOR TEp= 0.05- 3.2s TEp= 0.1s 5
OG-TX-4 IE>>= 0.05- 25xIn IE>>= 3xIn
TIE>>= 0- 60s TIE>>= 0s
OG-TX-4(K08)
Transformer Feeder-4
2

11/0.4 kV 0.1
Sn=1.5 MVA LV Incomer
TRANSFORMER-4 uk=6 %
5

2500/1 IEp= 0.05- 4xIn IEp= 0.4xIn

7SJ602.NOR TEp= 0.05- 3.2s TEp= 0.12s
SBEF-LV-2 2

0.01

Ien=2500 A I4= 0.2- 1xIn I4= 0.2xIn

SACE_PR121 t4= 0.15- 4.47s t4= 0s 5
LV Incomer-2

2
New LV Panel-2

11kV level
2 5 10 2 5 100 2 5 1000 2 5 10^4 2 5
0.4kV level
5 100 2 5 1000 2 5 10^4 2 5 10^5 2 5 10^6 2
I[A]

Datum
Date
3/31/2014 SUPER CEMENT S/S (ICA0101)
ICA0101 S/S
Bearb.
Drawn
Parkash RELAY SETTING COORDINATION STUDY
Gepr.
Appr.
Akz.
Ref. SIGRADE 4.3 - 15.05.2010: Super Cement ADNOC-HQ \ EF-2
6. FINAL RELAY SETTING TABLE
 ELECTRO MECHANICAL
SUPER CEMENT (ICA0101) 11/0.4kV S/S  PROTECTION RELAY  CO.LLC
SUPER CEMENT SETTING TABLE              Agents for SIEMENS
 

Opperating 
Over Current  Earth Fault 
Max.Fault  Time (t) at  High Set (OC)  High Set (E/F) 
(IDMT) setting  (IDMT) setting  Primary  ALARM / 
Relay  Curve  Current (KA) Max.Fault  (50) (50N)
S.No Description CT Ratio (A) (51) (51N) Current  TRIP 
Type Type Current(Sec)
(A) Status
PMS  TMS  PMS  Ie>>  te>> 
TMS (te) O/C E/F O/C E/F I>> (A) t>> (S)
(Ip) (A) (t) (Iep) (A) (A) (S)
11kV RING  :
1 Up stream ADDC ‐ Feeder‐1  400/1 7SJ62 NI 1.1 0.22 0.2 0.22 400 16 19.18 0.500 0.500 16 0 12 0 TRIP

2 Up stream ADDC ‐ Feeder‐2  400/1 7SJ62 NI 1.1 0.22 0.2 0.22 400 16 19.18 0.500 0.500 16 0 12 0 TRIP

SUPER CEMENT‐S/S  :
3 Incomer‐1 & 2                  600‐300/1 7SJ602 NI 0.5 0.15 0.1 0.15 600 10.50 7.64 0.350 0.350 8 0 5 0 TRIP

1500kVA TRANSFORMER‐1&2   
4 150/1 7SJ602 NI 0.53 0.1 0.2 0.1 150 10.12 7.15 0.225 0.225 8 0 3 0 TRIP
(Typical)
1500kVA TRF‐1&2 LV‐SBEF      
5 2500/1 7SJ602 ‐ ‐ 0.4 0.12 2500 ‐ ‐ ‐ 0.300 ‐ ‐ TRIP
(Typical)

Transformer Thermal Over Load :

CT Ratio  Relay 
Description Parameters Setting Range Setting
(A) Type
1500kVA Transformer Feeder 
1 150/1 7SJ602 Over Load Setting ‐ Is 1.0 x In 0.53
(Typical Setting)
Thermal Constant ‐ k 1 to 1.5 1.1

Time Constant   1 to 1000 15
 LV Incomer Typical Setting
Breaker Recommended
SI No. Feeder/ Breaker Trip Unit Protection Remarks
Rating Settings
4P, 2500A  Over Load         Current IR:  1 x In        
1 LV Incomer (Typical) ABB‐SACE P121
ACB  (L‐Tripping) Time TR: 12Sec 

Short Time delay   Current Isd:  2 x In        
2
(S‐Tripping)  Time Tsd: 0.2 Sec 

Instantaneous     Current Ii: 6                    
3
(I‐Tripping)  Time Ti: 0.03 Sec 

Earth Fault        Current Ig: 0.2           
4
(G‐Tripping)  Time Tg: Fixed time
7. REFERENCE DOCUMENTS
projectdesign
From: Hitesh Aggarwal [hitesh@jindalsaw.com]
Sent: Monday, March 31, 2014 12:01 PM
To: 'praveen'
Cc: projectdesign@elmec.ae; contracts@elmec.ae; mvss@elmec.ae;
jaiprakash.singh@jindalsaw.com
Subject: RE: Super cement - Relay setting calculations.
Attachments: Incomer-2 LV side.jpg; incomer-1 LVSide (1).jpg; scan0089.pdf

Dear Mr. Praveen 
         Following are the details as you asked for relay setting calculation. 
1) Cable size between ADDC feeder & our substation is 3C X 300Sqmm ‐1.9 KM length 
2) Relay setting details at incomer 1/ 2 & existing outgoing feeders at your substation are attached.
1) The phographs for New LV Panel Incomer Breaker protection details ( ETU type) are attached. 
 
Request you to kindly prepare the relay setting calculation and send back so that we can take approval 
at the earliest. 
 
 
 
With Regards 
Jaiprakash SIngh 
 
From: praveen [mailto:mvswg@elmec.ae]  
Sent: Sunday, March 30, 2014 3:44 PM 
To: jaiprakash.singh@jindalsaw.com 
Cc: hitesh@jindalsaw.com; projectdesign@elmec.ae; contracts@elmec.ae 
Subject: RE: Super cement ‐ Relay setting calculations. 
 
Dear Mr. Jaiprakash, 
 
Please provide following details to start calculation, 
 
1) Cable size between ADDC feeder & your substation, 
2) Relay setting details at incomer 1/ 2 & existing outgoing feeders at your substation. 
3) New LV Panel Incomer Breaker protection details ( ETU type). 
 
 
Regards, 
Praveen 
 
 

From: Hitesh Aggarwal [mailto:hitesh@jindalsaw.com]

Sent: Sunday, March 30, 2014 2:57 PM
To: mvss@elmec.ae
Subject: FW: Super cement - Relay setting calculations.
 
 
 

1
From: JAIPRAKASH SINGH [mailto:jaiprakash.singh@jindalsaw.com]  
Sent: Sunday, March 30, 2014 10:23 AM 
To: 'praveen' 
Cc: contracts@elmec.ae; hitesh@jindalsaw.com; Sanjay Agarwal (UAE) 
Subject: RE: Super cement ‐ Relay setting calculations. 
 
Dear Mr. Praveen 
              Please find enclosed herewith the approved HV drawing & Upstream end details to start relay 
setting calculation. 
              Cable Length  between GICPRY06 ADDC substation & ICA0101 Our private substation is 1.9KM 
per length. 
              For your information we are not adding any meter as existing meters are in incomer of Existing 
panels. 
              Request you to kindly complete the calculation by today evening so that we can take the 
approval from ADDC by tomorrow morning. 
 
With Regards 
Jaiprakash Singh 
               
 
From: praveen [mailto:mvswg@elmec.ae]  
Sent: Thursday, March 27, 2014 11:13 AM 
To: jaiprakash.singh@jindalsaw.com 
Cc: contracts@elmec.ae 
Subject: Super cement ‐ Relay setting calculations. 
 
Dear Mr. Jaiprakash, 
 
Please provide following information to start Relay setting calculation, 
 
A) Following Upstream Relay setting details for ADDC feeder 
 
1. Maximum and minimum 3‐phase and 1‐phase Fault current,  
2. Relay settings and CT ratio.. 
3.Cable Size & length. 
 
B)Transformer Details: rating, Ratio, % Impedance.   
 
c)Cable Details(Size & length)from MV Switchgear to Transformer & From 
Transformer to LV Switchgear   
 
d) Setting details of Existing Incomer & Outgoing feeder. 
 
d)LV Incomer Breaker Details. 
 
Regards, 
Praveen 
 

2
 TRANSFORMER DETAILS
Sr. No. Transformer details % IMPEDANCE 
1 New Transformer 11kV/415V, ONAN, DYn11, 1.5MVA 6%
2 New Transformer 11kV/415V, ONAN, DYn11, 1.5MVA 6%
3 Existing Transformer 11kV/433V, ONAN, DYn11, 2.0MVA 7.91%
4 Existing Transformer 11kV/6.6kV, ONAN, DYn11, 7.5MVA 7.69%

Cable Details
Sr. No. FROM TO LENGTH Cable Size
1 MV Switchgear New Transformer 1.5MVA 200 Meter 1R X 1C X 300
2 MV Switchgear New Transformer 1.5MVA 200 Meter 1R X 1C X 300
3 MV Switchgear Existing Transformer 2.0 MVA 35 Meter 1R X 1C X 95
4 MV Switchgear Existing Transformer 7.5 MVA 40 Meter 1R X 1C X 300

5 New Transformer 1.5MVA New LV Switchgear 45 meters 11R X 1C X 690

6 New Transformer 1.5MVA New LV Switchgear 45 meters 11R X 1C X 690
7 Existing Transformer 2.0 MVA Existing LV Switchgear 30 meters 11R X 1C X 690
8 Existing Transformer 7.5 MVA Existing 6.6kV Switchgear 40 Meter 1R X 3C X 240

LV Panel Details
Sr. No. Pane details Voltage
1 New Panel 2500A, 3P, ACB, 50kA ,D/O  415V
2 New Panel 2500A, 3P, ACB, 50kA ,D/O  415V
3 Existing Panel 4000A, 4P, ACB, 50kA ,D/O  415V
4 Existing Panel 6.6kV Areva MV panel 6.6KV