Technical Data Sheet

Wearing Compound Epoxy

High Abrasion Resistant Ceramic Bead-Filled Epoxy 1 of 3

Product Description Table 2. Mixed State Properties*

Pioneer Pro Wearing Compound Epoxy Parameters Results
High Abrasion Resistant Ceramic Bead- Mixing Ratio 2 parts A: 1 part B
Filled Epoxy is an exceptional two part (by volume)
100% solid, ceramic bead-filled epoxy Appearance Light Gray,
compound designed to rebuild, protect and Thixotropic Putty
repair interfacing metal surfaces and high Potlife @25-30ºC 30-50 minutes
wear areas of processing equipments. Setting Time 1-2 hours
@25-30ºC
Pioneer Pro Wearing Compound Epoxy has Reapplication Time 45 minutes to
outstanding resistance to hard sliding abrasion @25-30ºC using 1 hour interval
and corrosion. It is recommended for repairing, 6 mm thickness
rebuilding and protecting bird centrifuge,
venturis, deducting and dedusting fans, bends, Table 3. Cured State Properties*
flange faces, machine ways, valve seats and Parameters Results
bodies, tracing guides, chutes, plumps, pipe Initial Cure 5 hours
elbows, cyclones, impellers, hoppers and other Full Cure 24 hours
material handling equipments. Shrinkage Nil
ASTM D 2566
Key Features Hardness , shore D 80 minimum
• Non-Metallic-easy, economical and safe ASTM D 2240
to use Tensile Strength 1,400-2,600 psi
• Rebuilds and protects interfacing worn ASTM D638
metal surfaces fast-reduces downtime. Flexural Strength 4,400-5,300 psi
• Extends wear life-resists sliding abrasive ASTM D790
wear Compressive Strength 7,000-10,900 psi
• Protects metal from bi-metallic corrosion ASTM D695
• No-slump formula - won’t sag or shrink. Coverage Rate 15 kg set=2.21 m2
• Improves bottom line: (theoretical)
o Repairs are done at approximately (Thickness=0.12 inch)
40% of replacement cost.
o Increase life or Pioneer Pro Wearing Table 4. Abrasion Test/Rubbing Test
Compound Epoxy on protected Procedure A sample is stroke back and
processing and material handling forth for 10,000 times with a
equipments, lasting up to 10 times load of 1 kg
longer than non-ceramic linings. Equipment Rubbing Tester
Used
Product Specifications/ Typical Standards JIS-L0801, 0823, 0849,
Properties/ Physical Characteristics 1006, 1084, K6328, P8136,
Table 1. Wet Properties: TR369B
Parameter Component A Component B
(Resin) (Hardener) Results
Appearance Light Gray, Black, Initial Weight 92.1270 grams
Thixotropic Thixotropic CYCLE WEIGHT (grams)
Putty Putty 1,000 times 92.1054
Solids 2,000 times 92.0942
Content 100% 100% 3,000 times 92.0540
4,000 times 92.0497
5,000 times 92.0084
6,000 times 91.9906
7,000 times 91.9829
8,000 times 91.9746
9,000 times 91.9674
10,000 times 91.9620
2 of 3

Application Ideas 4. Work around the potlife period indicated

1. Pump liners and impellers at the specifications. Note that at higher
2. Pump casing temperature and larger quantity mixed,
3. Pipes and pipe bends setting time is faster.
4. Chute linings
5. Fan blades and housings Cleaning
6. Cyclone and separator bodies Clean all tools or equipment used while
7. Transport elbows and transitions adhesive is still in its uncured state. Use
8. Dust collectors and exhausters Pioneer Epoxy Reducer or solvents to clean
9. Transition points tools and spills.
10. Hoppers
11. Scrubber Application Equipment
Not apllicable
Application Procedure
Surface Preparation Packaging (available sizes)
Surface contaminants such as dirt, grease, Size Weight
oil or wax must be removed from areas to be 15 Kg Set 15.00 Kg
joined. Clean surfaces by sanding, sand-
blasting or brushing for stronger bonds. Storage
Surfaces should be clean and ready for Store in a dry place at ambient temperature.
application before the adhesive is mixed Keep containers tightly closed, when not
in use.
Mixing
1. For each container of component A or B: Shelf Life
Homogenize each container of component 12 months from manufacturing date when
A and B, separately to ensure a uniform kept in a sealed, unopened container
consistency of the mixture. Reintegrate following the required storage condition.
any separated liquid into the whole
mixture. Health and Safety Precautions
For Component A For Component B
2. Mix 2 parts of A to 1 part of B by volume.
Blend thoroughly until color streaks
disappear and a uniform light grey color
is achieved. To avoid loss of application
time and wastage, use within 30-50 WARNING WARNING
minutes and prepare a mixture quantity
just enough to be consumed within the Health and Safety Precautions
pot life period. Wash skin thoroughly after handling. Wear
protective gloves/clothing/eye and face
Method protection. Avoid breathing fumes.
1. Apply mixed epoxy with the use of a Contaminated work clothing should not be
trowel to the surface. allowed out of the workplace. Avoid release
2. Wet the surface by rubbing with the to the environment.
mixed epoxy.
3. Build up desired thickness by applying Response
a minimum of 6 mm application after 45 If on skin or hair: Wash with plenty of soap
minutes to 1 hour interval (time allowance and water. Take off contaminated clothing
to initially set the epoxy). Avoid air and wash before re-use. If skin irritation or
entrapment. rash occurs, get medical attention.
TDS PioneerPro - 012221 Version-S1

Formerly Republic Chemical Industries, Inc.

ISO 9001:2015 and ISO 14001:2015 Certified

LMS Complex, Carmelray Industrial Park 1, Calamba City, Laguna, 4028 Philippines
Product Information: www.pioneer-adhesives.com • Email: info@pioneerph.com • Tel:+ 632 7918-1000
 Technical Data Sheet

3 of 3

If in eyes: Rinse cautiously with water for

several minutes. Remove contact lenses, if
present and easy to do. Continue rinsing.
If eye irritation persists, get medical
advice/attention. Collect spillage.
KEEP OUT OF REACH OF CHILDREN.

Warranty and Disclaimers

Unless an additional warranty is specifically stated on the applicable
product packaging or product literature, Pioneer warrants that each
Pioneer product conforms with the applicable Pioneer product
specification at the time of shipment, and when properly used and
maintained in accordance with Pioneer’s current published Technical
Data Sheet (TDS), will serve the purpose for which it is intended.
The recommendations and statements in Pioneer’s TDS are
based on good building practice but are not,
by any means, an exhaustive statement of all relevant
information. Pioneer shall not be liable for the recommendations in its
TDS and the performance of the relevant Product. Pioneer shall also not
be liable for any claims, damages or defects arising from, or in any way
attributable to poor workmanship, incorrect design or detailing, use of
the Pioneer product in unsuitable conditions, and force majeure.
Pioneer MAKES NO OTHER WARRANTIES, CONDITIONS OR
REPRESENTATIONS, EXPRESS OR IMPLIED, INCLUDING, BUT NOT
LIMITED TO, ANY IMPLIED WARRANTY OR CONDITION OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR ANY
IMPLIED WARRANTY OR CONDITION ARISING OUT OF A COURSE OF
DEALING, CUSTOMER OR USAGE OF TRADE. If the Pioneer product does
not conform to this warranty, then the sole and exclusive remedy is, at
Pioneer’s option, the replacement of the Pioneer product or refund of the
purchase price.

Limited Liability
Except where prohibited by law, Pioneer will not be liable for any loss or
damage arising from the use or application of the Pioneer product,
whether direct, indirect, special, incidental or consequential, regardless
of the legal theory asserted, including warranty, contract, negligence or
strict liability.

TDS PioneerPro - 012221 Version-S1