IEEE-MCPQG Lightning Protection Presentation 2018-05-01
IEEE-MCPQG Lightning Protection Presentation 2018-05-01
Protection
IEEE/MCPQG Meeting
May 1, 2018
Mike Puckett, PE
Overview
• Purposes of Lightning Protection
• Lightning Statistics
• Physics of Lightning
• Modes of Equipment Damage
• How does Lightning “Get-In”
• Systems affected by Lightning
• Lightning Protection
• Grounding and Bonding
• Shielding
• Circuit Isolation
• Surge Protection (lightly covered)
• Building Envelope Lightning Protection System (not included)
2
Purposes of Lightning
Protection
3
Purposes of Lightning Protection
• Protect People
• Protect Equipment
• Protect Power Lines
• Protect Structures (Buildings)
• Protect Storage of Explosive Materials
• Protect Towers and Tanks
• Protect Watercraft
• Protect Livestock
4
Lightning Statistics
5
Lightning Statistics
• 30 to 1200 Lightning Flashes per Second around the
World (Cloud-to-Cloud, Intracloud, & Cloud-to-Ground).
• Up to 9 Million Flashes per Day Worldwide.
• Cloud (Cloud-to-Cloud & Intracloud) Discharges account
for more Flashes than Cloud-to-Ground Flashes
(Intracloud most common).
• Cloud-to-Ground Flash Densities (Flashes / Square km
per Year:
• Greater Nashville: 5 to 6
• Tampa, FL: 14+ (Highest in U.S.)
• Along West Coast: 0+ to 0.1 (Lowest in U.S.)
6
Lightning Statistics
• Insurance Payouts in U.S.: ~ $1 Billion/yr.
• Cost of U.S. Lightning Damage: More than $1 Billion/yr.
• NFPA Reports ~ 30,000 Lightning Caused House Fires
each Year with Cost of $175 Million.
• About 30% of all Church Fires are Lightning Related.
• Lightning is Primary cause of Fires on Farms and for more
than 80% of Livestock Losses.
• In 1999, Lightning ignited more than 2000 Forest Fires in
Florida alone.
7
Physics of Lightning
8
Physics of Lightning
• Leader Potential of 1,000,000 to 10,000,000 Volts with
Respect to Earth.
• Typical 1st Return Stroke nearly 30,000 Amps but can be
as high as 300kA.
• Subsequent Strokes 10,000 to 15,000 Amps.
• 1st Return Stroke Rise Times of 1.8µs to 18µs with 5.5µs
being typical. Equates to 14kHz to 139kHz with 45kHz
being typical.
• Subsequent Return Stroke Rise Times of 0.22µs to 4.5µs
with 1.1µs being typical. Equates to 56kHz to 1.1MHz
with 227kHz being typical.
9
Lightning Stroke
10
Lightning Stroke
The shape
Represents a
Downward Leader
Leader/Streamer
Connection
11
Modes of Lightning Damage
12
Modes of Lightning Damage
• Direct Lightning Strike
• Resistive Coupling (Conduction)
• Inductive Coupling (Electromagnetic)
• Capacitive Coupling (Electrostatic)
13
Direct Lightning Strike
14
Direct Lightning Strike
15
Direct Lightning Strike
Typical Compressor
Terminals
16
Direct Lightning Strike
Rooftop HVAC Unit, Continued
Circuit Board
Fan Motor
17
Resistive & Inductive Coupling
18
Inductive Coupling
19
Inductive Coupling
20
Inductive & Capacitive Coupling
21
How Does Lightning “Get-In”
22
How Does Lightning “Get In”
• Surges Capacitively and Magnetically Coupled through
Utility Transformer
• Service Neutral Conductor
• Surges Induced into Service Entrance Conductors
• Shield of Telephone or CATV Service Entrance Cables
• Shield of Satellite or TV Antenna Cables
• Shield of Radio Antenna Cables
• Surges Induced into External Power Circuits
23
How Does Lightning “Get In”
• Surges Induced into External Low-Voltage Circuits
(Telephone, CATV, Satellite, CCTV, Security, Fire Alarm,
Monitoring, Generator Annunciation & Controls, etc.)
• Lightning Protection Down Conductors
• Building Steel
• Rooftop Equipment
• Ground Differential between Electrical Services,
Buildings, and/or Sections within same Building
24
Systems affected by Lightning
25
Systems affected by Lightning:
• Power
• Telephone
• CATV and Satellite TV
• Radio and TV Communications
• Computer Network (Hardwired and Wireless)
• Fire Alarm
• CCTV
• Security (Intrusion and Access Control)
• Intercom or Public Address
• Annunciators (e.g. outdoor generator)
• Monitoring Systems (DCIM, etc.)
• Building Automation System
• Gate Operators
• Etc.
26
Lightning Protection
27
Lightning Protection
• Grounding and Bonding (1st and Best Defense)
• Shielding
• Circuit Isolation
• Surge Protection
• Building Envelope Lightning Protection System
28
Grounding and Bonding
• Earth Connection
• Earth Resistivity
• Grounding Electrode System
• Low Impedance Path to Ground (Earth)
• Equipotential Ground Reference
29
Earth Resistivity
• Earth is composed of (1) rock derivatives
(sand, clay, etc.), (2) soluble salts, acids,
etc., and (3) water (about 20% normally).
• The first component is very highly
resistive so does not contribute to the
current flow.
• The 2nd component combined with the
3rd component (water) becomes an
electrolyte, which has moderate
resistivity.
• It is the combination of the 2nd & 3rd
components that carry the electric
current. Absence of either one makes
the earth highly resistive.
30
Earth Resistivity
• Soil Resistivity is the measurement of the
resistance of a homogenous cubic unit of
soil.
• For example, 15,000 ohm-cm soil
includes 1 cubic centimeter of
homogenous soil that measures 15,000
ohms between any two sides.
• Earth is a relatively Poor Conductor.
• The Resistivity of moist topsoil is about 6
Billion Times higher than Copper.
• The relative low Conductivity is
overcome by being so massive; Diameter
equal to its Length.
31
Earth Resistivity
Comparison of Resistivities (Ohm-cm)
32
Grounding Electrode System
NEC Required Grounding Electrodes, Where Present
33
Grounding Electrode System
NEC Required Supplemental Grounding Electrodes
34
Grounding Electrode Resistance
“Interfacing Hemisphere”
• The Interfacing Hemisphere
makes up approximately 100% of
the rod’s earth connection (i.e.
resistance).
• Virtual Cylindrical Shells of Earth
Extend Outward from Rod.
• Shells nearest the rod have the
smallest cross sectional area and
thus the highest resistance and
highest voltage gradients.
• Therefore, the first few inches
away from the rod are the most
important for reducing the earth
resistance.
35
Grounding Electrode Resistance
“Interfacing Hemisphere”
• Successive shells have progressively
larger areas and thus progressively
lower resistances. As the radius from
the rod increases, the incremental
resistance per unit of radius deceases
effectively to zero.
• Total Electrode Earth Resistance is
the sum of the series resistances of
the virtual shells of earth.
• The Rod’s Effective Interfacing
Hemisphere (IH) radius is
approximately 1.0 times the rod
length. Therefore, it is best to space
rods at least 2 times their length.
• Closer Spacing Reduces the Full
Benefit, analogous to filling
overlapping buckets
36
Grounding Electrode Resistance
“Interfacing Hemisphere”
37
Grounding Electrode Resistance
“Interfacing Hemisphere”
38
Grounding Electrode Resistance
Calculating Resistance to Ground
39
Grounding Electrode Resistance
Calculating Resistance to Ground
40
Grounding Electrode Resistance
Calculating Resistance to Ground
41
Grounding Electrode Resistance
Calculating Resistance to Ground
• Soil Resistivity:
• Refer to Resistivity Map for average resistivity for the geographic area.
• Average Resistivity for Middle TN is 250 Ohm-Meter (or 25,000 Ohm-
cm) per Resistivity Map.
• It is best to measure the Earth Resistivity in the area of the ground
field.
• Moisture and Temperature can significantly affect Soil
Resistivity:
• Lower moisture content results in higher resistivity.
• Lower temperature results in higher resistivity.
• From 40°C (104°F) and lower, the rise in resistivity is gradual to just
before ice formation and increases 3 times after ice formation.
42
Grounding Electrode Resistance
Calculating Resistance to Ground
43
Grounding Electrode Resistance
Calculating Resistance to Ground
44
Grounding Electrode Resistance
• Earth Resistance of Multiple Rods is not Single Rod
Resistance divided by number of parallel rods.
• RN = (R1/n) x F, where
• RN is net resistance of all 2 to 24 parallel rods
• R1 is resistance of one rod
• n is number of rods in a line, triangle, circle, or square, at least one
rod length apart
• F is multiplying factor below:
No. of Rods F No. of Rods F
2 1.16 12 1.80
3 1.29 16 1.92
4 1.36 20 2.00
8 1.68 24 2.16
45
Grounding Electrode Resistance
• Earth Resistance General Guidelines:
• Residence – 25 Ohms
• Small Commercial – 20 Ohms
• Industrial, Large Commercial – 10 Ohms Max.
• Substations – 5 Ohms Maximum
• With regards to the power system, in general,
the larger the electrical system the lower the
earth resistance should be due to higher fault
currents.
46
Grounding Electrode Resistance
• Benefits of Low Ground Resistance:
• Lower touch and step potentials due to fault
currents.
• Lower touch and step potentials due to lightning
currents.
• To minimize impedance in order to quickly dissipate
a lightning stroke. Low ground resistance “swamps-
out” inductance of buried electrode system.
• Lower Ground Differentials between Services or
Separate Buildings
• Shielding action more effective for shielded cables
47
Grounding Electrode Resistance
• Per NEC, a Single Rod, Pipe, or Plate Electrode with earth
resistance greater than 25 ohms must be augmented by
an another approved electrode.
• For 8’ rod to achieve 25 ohms, Earth Resistivity must be
60 ohm-meters or less.
• Few areas in U.S. have average soil resistivity less than
60 ohm-meters (Middle TN is 250 ohm-meters).
48
Achieving Low Ground Resistance
49
Achieving Low Ground Resistance
50
Achieving Low Ground Resistance
51
Example Encased Electrodes
52
Example Encased Electrodes
Consider:
• Weld anchor bolt to
rebar using rebar.
• Weld anchor bolt &
nut to column base.
• Size rebar for fault
current (see Green
Book)
53
Achieving Low Ground Resistance
• Consider a Ground Ring
encircling the building.
• Can help to maintain
equipotential about the
building.
• Fields from currents splitting
around the building will have a
cancelling effect within the
building.
• Be aware of potential issues if
connecting interconnected
equipment to Ring.
• Required by NFPA 780 for
Buildings Taller than 60’
54
Achieving Low Resistance and Good
Dynamic Response
• Use multiple Ground Radials to
reduce Surge Impedance.
• Each Radial being 15’ to 75’ in
Length and directed away from
the building.
• Initial value of surge impedance
due to lightning current can be
10 times or more the DC ground
resistance.
• Also applies to building
grounding, not just towers like
this example. Basic example
would be the traditional triad
ground.
55
Achieving Low Resistance and Good
Dynamic Response
56
Low Impedance Path to Ground
Grounding Electrode Conductors
57
Low Impedance Path to Ground
Grounding Electrode Conductors
58
Low Impedance Path to Ground
Grounding Electrode Conductors
59
Low Impedance Path to Ground
Grounding Electrode Conductors
60
Low Impedance Path to Ground
Grounding Electrode Conductors
61
Low Impedance Path to Ground
Grounding Electrode Conductors
• Copper Straps
• Inductance for Strap: L(in µH) = (0.00508)(l)[2.303Log(2l/(w+t)) +
0.5 + 0.2235(w+t)/l] where l=Length, w=Width, t=Thickness (all in
inches)
• L (3” Strap) = 0.1915 µH/ft (28% less than #2 & 16% less than 4/0)
• L (6” Strap) = 0.1553 µH/ft (32% less than 4/0)
• 3” Strap Cross Sectional Area is close to #4 Wire
• 6” Strap Cross Sectional Area is close to #1 Wire
• For Typical 1st Return Stroke of 30kA with 5.5µs Rise Time, 3” Strap
VD = 1045V/ft (847V/ft for 6” Strap)
• For Typical Subsequent Stroke of 12.5kA with 1.1µs Rise Time, 3”
Strap VD = 2176V/ft (1765V/ft for 6” Strap)
62
Low Impedance Path to Ground
Grounding Electrode Conductors
Burndy Type CH
Conduit/Wire Clamp
63
Bonding
• Minimize Lengths and sharp bends.
• Avoid Bends Less than 90 Degrees.
• Use Minimum Bending Radius of 8 inches.
• Minimizing length is generally more important
than bends.
• Use Compatible Materials and Protection to
Avoid Corrosion.
64
Bonding
65
Bonding
• Other applications include drill & tap, 1-Hole Lugs, & terminations for enclosures and
ground busses
66
Bonding
• Other applications include drill & tap, 1-Hole Lugs, & terminations for enclosures and
ground busses
67
Bonding
68
Bonding
69
Bonding
70
Bonding
71
Bonding
• For Metal Frame Buildings, take advantage of the
Structure as a “Grounding Grid”.
• The large surface areas and numerous parallel paths provide for a
low impedance grounding grid.
• In Bar Joist Construction, joists are welded to beams and roof deck
metal pans are tack welded to joists and tack welded pan-to-pan.
• Beam-to-Beam and Beam-to-Column connections are usually
bolted and in some cases may also include tack welds.
• Building steel bolted connections for fault and lightning current
paths are accepted by NEC and NFPA 780 and other standards.
• In critical/sensitive applications, consider bonding across a certain
number of bolted connections.
72
Bonding
Metal Building
73
Bonding
Metal Building
74
Bonding
2002
1965
1952
75
Bonding and Grounding Summary
Be aware of potential
implications with CSST Gas Piping
76
Bonding and Grounding Summary
77
Shielding
78
Shielding
79
Shielding
80
Shielding
81
Shielding
• Twisted Pair provides protection against Common-Mode Induced Voltage from Magnetic
Fields.
• Shield grounded only at one-end provides E-Field shielding with some limitation.
82
Shielding
83
Shielding
84
Shielding
85
Shielding
86
Shielding
87
Shielding
88
Shielding
89
Shielding
• Another way of looking at the shielding action is the induced shield current H-Field
opposes the incident H-Field resulting in a net (residual) current.
90
Shielding
• If stray ground currents or ground differential could cause issue with signal, can only ground shield
at one end.
• Grounding at one end provides E-Field Protection but not H-Field Protection
91
Shielding
92
Circuit Isolation
93
Circuit Isolation
• Ground Differentials
• Ethernet
• Signal Isolators
• Optical Isolators
• Fiber Optics
94
Circuit Isolation
Ground Differentials
2002
1965
1952
95
Circuit Isolation
Ground Differentials
96
Circuit Isolation
Ground Differentials
97
Circuit Isolation
Ground Differentials
98
Circuit Isolation
Ethernet
99
Circuit Isolation
Ethernet
100
Circuit Isolation
Ethernet with PoE
101
Circuit Isolation
Optical Isolators
102
Circuit Isolation
Optical Isolators
103
Circuit Isolation
Signal Isolator
104
Circuit Isolation
Signal Isolator
105
Circuit Isolation
Fiber Optics
106
Surge Protection
107
Surge Protection is Beneficial for
Protecting Against:
• Lightning-induced voltages on the utility power lines or electrical service
entrance.
• Utility switching.
• Utility power interruptions, especially repetitive on/off interruptions.
• Faults on the utility or the facility electrical system.
• Lightning-induced voltages on telephone or cable TV services.
• Lightning-induced voltages into facility power circuits.
• Lightning-induced voltages on outdoor circuits.
• Ground (voltage) differential between two ends of a circuit that extends
between buildings or different sections of a building.
• Starting and stopping of motor loads.
• Switching loads within the facility.
• Direct or indirect effects of lightning on outdoor equipment like rooftop
mechanical equipment, outdoor lighting, etc.
108
Systems that can be affected by Surges:
• Power
• Telephone
• CATV and Satellite TV
• Radio and TV Communications
• Computer Network (Hardwired and Wireless)
• Fire Alarm
• CCTV
• Security (Intrusion and Access Control)
• Intercom or Public Address
• Annunciators (e.g. outdoor generator)
• Monitoring Systems (DCIM, etc.)
• Building Automation System
• Gate Operators
109
SPD Locations
110
Surge Protection for Low-Voltage (<120V)
Circuits
111
Surge Protection for Low-Voltage (<120V)
Circuits
112
Case Studies
113
Church Case Study
Five Modular
Buildings with Steel
Floor Joists & Metal
Roof
Steeple ~110’
above grade
114
Church Case Study
Five Modular
Buildings
with Steel
Floor Joists
& Metal
Roof Wood &
Concrete
Steel Roof Structures
Structure & 1956 & 1992
Steel Rubber Roof
Structure & 2001
Metal Roof
2008 Service #1
Service #2
Service #3
115
Church Case Study
116
Church Case Study
Systems
• 49 HVAC Units with 26 roof-mounted on 2001
section roof.
• HVAC DDC Control System.
• This system includes a data cable (RS-485 protocol) that daisy-chains
through all HVAC unit controllers.
• LAN that originates in 1992 section with fiber optic
cables between 1992 section and 2008 section.
• A/V Control Room in 2008 section for Sanctuary.
• Video Transmitter in 2008 A/V Control Room with
video Receiver in 2001 Café and in 2008 Library.
• Intercom at main front entrance for communicating
with receptionist in front lobby.
• Access Control System with three card readers.
117
Church Case Study
“Field Work”
118
Church Case Study
Lightning Damage
119
Church Case Study
Grounding Before
120
Church Case Study
Grounding After
121
Church Case Study
Grounding Electrodes
122
Church Case Study
DDC Controls Before
123
Church Case Study
Ground Differential Conditions
124
Church Case Study
DDC Controls After
125
Church Case Study
Other Improvements
• SPD for each Electrical Service.
• SPD for all sub-panels that supply rooftop equipment.
• Bonded the same sub-panels to the building steel.
• Monitoring system for SPDs to send alarms via the LAN.
• Improved installation of ac supply SPDs for fire alarm
control panels and for low-voltage SPD for fire alarm
outdoor circuit to PIV.
• Installed outdoor exposed DDC data cables in steel
conduit.
• SPDs for Intercom and Card reader at main entrance.
126
Facility with Radio Tower Case Study
Damaged Equipment
• Radios
• Standby Generator Annunciation and Controls
• PCs
• Printers
• Wireless Access Point
• VoIP Phone
• CCTV DVR
127
Facility with Radio Tower Case Study
Radio Rack
128
Facility with Radio Tower Case Study
Antenna Tower and Cables
129
Facility with Radio Tower Case Study
Antenna Cables at Entry Panel (Bulkhead)
130
Facility with Radio Tower Case Study
Arcing between Rack and Ceiling Grid
131
Facility with Radio Tower Case Study
Grounding & Bonding Before
132
Facility with Radio Tower Case Study
Ground Differential Condition
133
Facility with Radio Tower Case Study
Grounding & Bonding After
134
Recommended References
• Military Handbook 419A, Volumes 1 and 2, “Grounding, Bonding,
and Shielding for Electronic Equipment and Facilities”
• “Lightning Protection & Grounding Solutions for Communication
Sites” by Ken R. Rand, Polyphaser
• “The Art and Science of Lightning Protection” by Martin A. Uman,
PhD, University of Florida
• IEEE 142 (Green Book), IEEE Recommended Practice for Grounding
of Industrial and Commercial Power Systems.
• IEEE 1100 (Emerald Book), IEEE Recommended Practice for Powering
and Grounding Electronic Equipment
• NFPA 780, Lightning Protection Standard
• Lightning Protection Institute
135
For Effective Lightning Protection
• Look at THE BIG PICTURE.
• Consider all Systems and Equipment
Involved.
• For Personal Safety, Respect Electricity and
Lightning!
136
God Bless America and Our Troops
137