Project N° Unit Document Code Serial N° Rev.

Page

2495 000 JSD 2200 01 C 2/26

Enppi Reference: 3688

ESTYRENICS Reference: ES-PRO-02
300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

INDEX
1.  GENERAL 4 
1.1.  Scope 4 
1.2.  Purpose 4 
1.3.  Exclusion 4 
2.  CODES AND STANDARDS 5 
2.1.  General 5 
3.  REFERENCE DOCUMENTS 6 
3.1.  Project Specifications 6 
4.  GENERAL DESIGN 7 
4.1.  Extent of application 7 
4.2.  Insulation type and thickness 7 
4.3.  Fire protection insulation with cellular glass 8 
5.  GENERAL CONDITIONS FOR EXECUTION OF WORKS 8 
5.1.  Supply and storage 8 
5.2.  Insulation materials 9 
5.3.  Fixing materials (glues, mastics) 9 
5.4.  Protective jacketing 9 
5.4.1.  Thickness of Sheets 9 
5.5.  Preliminary conditions 10 
6.  GENERAL APPLICATION REQUIREMENTS 10 
6.1.  General 10 
6.2.  Insulating material installation conditions 10 
6.3.  Protective jacketing conditions 11 
6.3.1.  Mechanical protection 11 
6.4.  Fastening materials 11 
7.  INSULATION APPLICATION 13 
7.1.  Piping 13 
which it is specifically furnished or outside the extent of the agreed upon right of use.

7.1.1.  Valves and flanges 13 

8.  REMOVABLE INSULATION INSPECTION WINDOWS 14 
9.  TESTS, INSPECTIONS AND ACCEPTANCE 15 
9.1.  Tests 15 
9.2.  Acceptance 16 
9.2.1.  Thermal efficiency 16 
10.  TECHNICAL DOCUMENTATION 16 

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 2200 01 C 3/26

Enppi Reference: 3688

ESTYRENICS Reference: ES-PRO-02
300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

APPENDIX 1 Insulation thickness tables

APPENDIX 2 Insulation material specifications

APPENDIX 3 Thermal insulation systems Assembly principles

ATTACHMENTS:

1. BADGER SPECIFICATION FOR EQUIPMENT INSULATION 142648-N-1 (HOT SERVICE

up to 649°C)

2. BADGER SPECIFICATION FOR SPECIAL HIGH TEMPERATURE INSULATION 142648-

N-3 (PIPING AND EQUIPMENT - HOT SERVICE above 649°C)
which it is specifically furnished or outside the extent of the agreed upon right of use.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 2200 01 C 4/26

Enppi Reference: 3688

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E-STYRENICS
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

1. GENERAL

1.1. Scope

This standard specification covers the general requirements, codes and standards to
be followed for the design and installation of external thermal insulation and
weathershielding required to provide heat conservation and protection of personnel from
hot surfaces of aboveground piping and equipment.
This specification covers the insulation thickness tables and installation requirements of
piping (only) operating from 20°C to 649 °C

BADGER specification 142648-N-1”Specification for Equipment Insulation” covers the

insulation thickness tables and installation requirements of equipment operating from
20°C to 649°C.

BADGER specification 142648-N-3 ”Specification for Special High Temperature

Insulation” covers the insulation thickness tables and installation requirements of
piping and equipment over 649°C.

1.2. Purpose

Insulation is required to conserve heat of piping and equipment, to control process

temperatures (avoid condensation, solidification, or excessive viscosity of fluids and
materials) and to provide personnel protection.

1.3. Exclusion

The following categories of piping and equipment are excluded from the purpose of this
specification:
- cold service
- cyclic service
- external corrosion protection for buried piping
- acoustic insulation
which it is specifically furnished or outside the extent of the agreed upon right of use.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 2200 01 C 5/26

Enppi Reference: 3688

ESTYRENICS Reference: ES-PRO-02
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E-STYRENICS
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

2. CODES AND STANDARDS

2.1. General

The codes listed in this document are to be read in conjunction with this specification
and are to be used as a minimum requirement for the supply of materials/work.

For works carried out at Subcontractor/Vendor premises it may be necessary to use

other specifications and codes which conform to local and/or government requirements
for safe working procedures.
Where local regulations are applicable the requirements of the specification shall also
apply unless there is a direct conflict.
All materials, workmanship and testing except as specified otherwise herein, shall be in
accordance with latest editions and supplements of the following specifications and
Codes of Practice.

American Society for Testing And Materials (ASTM)

ASTM A167 Stainless and heat-resisting chromium-nickel steel plate, sheet,

and strip
ASTM A580M Stainless steel wire
ASTM B209 M Aluminium - Alloy sheet and plate
ASTM C165 Measuring compressive properties of thermal insulation
ASTM C167 Standard Test Methods for Thickness and Density of Blankett or
Batt Thermal Insulation
ASTM C177 Steady-state thermal transmission properties by means of the
guarded hot plate
ASTM C195 Mineral fiber thermal insulating cement
ASTM C302 Density of pipe-covering type thermal insulation
ASTM C303 Density of preformed block type thermal insulation
ASTM C411 Test method for hot-surface performance of high-temperature
thermal insulation
ASTM C547 Mineral fiber preformed pipe insulation
which it is specifically furnished or outside the extent of the agreed upon right of use.

ASTM C552 Standard Specification for Cellular Glass Thermal Insulation

ASTM C585 Inner and outer diameters of rigid thermal insulation for nominal
sizes of pipe and tubing (NPS System)
ASTM C592 Mineral fiber blanket insulation and blanket-type pipe insulation
(metal-mesh covered) (industrial type)
ASTM C612 Standard Specification for Mineral Fiber Block and Board
Thermal Insulation
ASTM C680 Determination of heat gain or loss and the surface temperature
of insulated pipe and equipment systems by the use of a
computer program

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 2200 01 C 6/26

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ESTYRENICS Reference: ES-PRO-02
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E-STYRENICS
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

ASTM C692 Evaluating the influence of wicking type thermal insulations on

external stress corrosion cracking tendency of austenitic
stainless steel
ASTM C795 Thermal insulation for use in contact with austenitic stainless
steel
ASTM C871 Chemical analysis of thermal insulation materials for leachable
chloride, fluoride, silicate, and sodium ions
ASTM C892 High - Temperature Fiber Blanket Thermal Insulation
ASTM C929 Handling, transporting, shipping, storage, receiving, and
application of thermal insulation materials for use in contact with
austenitic stainless steel
ASTM E84 Surface burning characteristics of building materials

ASTM E96 Standard Test Methods for Water Vapor Transmission of

Materials
ASTM A240 Specification for Chromium and Chromium-Nickel Stainless
Steel Plate, Sheet, and Strip for Pressure Vessels and for
General Applications tics of building materials

3. REFERENCE DOCUMENTS

The following reference documents form a part of this specification. When an edition
date is not indicated for a document, the latest edition in force at the time of Vendor’s
proposal submittal shall apply.

3.1. Project Specifications

Badger Specification for Equipment Insulation 142648-N-1

Badger Specification for Special High Temperature Insulation 142648-N-3

which it is specifically furnished or outside the extent of the agreed upon right of use.

2495 000 JSD 2200 02 “Job Design Specification for Thermal Insulation (Cold
Service)”

2495 000 JSD 2300 01 “Job Design Specification for Painting, Amendments
to Badger Licensing LLC doc. no. 142648-21000-
OTXXXX-0001

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 2200 01 C 7/26

Enppi Reference: 3688

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E-STYRENICS
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

4. GENERAL DESIGN

4.1. Extent of application

Insulation shall be provided for:

 piping systems

The following items shall not be insulated unless otherwise noted on the drawings or
herein:

 Drains
 Dummy supports
 Flanges in hydrogen service (see note)
 Internally insulated piping and vessel components
 Name plates
 Plate heat exchangers and air coolers
 Stampings
 Steam traps
 Unions (except instrument line unions)
 Vents
 Strainers
 Gauges

Note: for all services processing hydrogen or H2S, the insulation will be applied on
flanges and flanged valves only when allowed by Project specifications.

4.2. Insulation type and thickness

For hot service insulation thicknesses are calculated by means of 3EPlus v4.1 Insulation
Thickness Computer Program and according to the heat transfer model of ASTM C 680
considering the minimum winter ambient temperature and the operating temperature of
the fluid. Thicknesses will maintain a maximum theoretical heat loss of 200 W/m2 . For
personnel protection temperature limit is 60°C.
which it is specifically furnished or outside the extent of the agreed upon right of use.

Insulation thickness tables are shown in Appendix 1 of this specification.

The operating temperature determines the thermal insulation thickness.

 Heat conservation (Piping)

For piping to be insulated for heat conservation up to 649°C the insulation
material shall be Mineral Fiber, according to material specifications included in
Appendix 2.
For jacketing material and thickness refer to paragraph 5.4.1.
Insulation thickness shall be in accordance with Table 1, Appendix 1.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page

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Enppi Reference: 3688

ESTYRENICS Reference: ES-PRO-02
300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

 Personnel Protection (Piping)

Personal Protection Insulation shall apply if normal operating temperature exceed
60°C. For piping to be insulated for personnel protection, the insulation material
shall be Mineral Fiber, according to material specifications included in Appendix
2.
For jacketing material and thickness refer to paragraph 5.4.1
Insulation thickness shall be in accordance with Table 2, Appendix 1.

Personnel protection shall extend 2150 mm vertically and 600 mm horizontally from
normal access route (walkway, ladder, etc.) on pipework .
Except otherwise specified, items such as pumps, compressors, valves and flanges do
not require personnel protection.
Personnel protection shall be applied only in areas where personnel contact possibilities
exist.
When heat dissipation is required in high temperature services, insulation shall not be
provided. Wire mesh shall be used for high temperature surfaces to avoid the possibility
of personnel contact. The minimum distance of mesh installation shall be 100 mm. With
reference to the Insulation Thickness Table for personal protection (Appendix 1, Table
2), for thicknesses greater than 100 mm the distance will be equal to the insulation
thickness indicated in the table.

4.3. Fire protection insulation with cellular glass

Where fire protection insulation is required, cellular glass may be used with the following
considerations: cellular glass is to be double layered with each layer a minimum
thickness of 78 mm. Each layer is to be secured with 304 stainless steel bands (10 mm
to 20 mm wide with a minimum thickness of 0.5 mm). Metal jacketing shall be 304
stainless steel per ASTM A-167.
Aluminum sheets shall not be used as the metallic jacket for fire protection of insulation.
Service temperature maximum limit for cellular glass is 427°C.
which it is specifically furnished or outside the extent of the agreed upon right of use.

5. GENERAL CONDITIONS FOR EXECUTION OF WORKS

5.1. Supply and storage

The materials required for insulation shall be procured before commencement of

operations, and shall remain in the original packaging, indicating the composition, type,
density and thickness.
They shall be stored sheltered from water and in accordance with the instructions in the
Supplier's data sheets.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 2200 01 C 9/26

Enppi Reference: 3688

ESTYRENICS Reference: ES-PRO-02
300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

5.2. Insulation materials

Insulation material supplied shall be Mineral Fiber, in accordance with the material
specifications in Appendix 2.

5.3. Fixing materials (glues, mastics)

These materials shall be procured before commencement of operations, unless the shelf
life of the products is shorter than the duration of the works, and shall be stored in their
original packaging according to instructions in the Supplier's data sheets. In some cases,
it may be necessary to store them in air-conditioned premises to prevent them becoming
denatured.

5.4. Protective jacketing

Jacketing materials shall be procured in packaging, with the protection needed to

prevent any surface deterioration. Shop-prefabricated elements shall be carefully
identified and stored to prevent any distortion or corrosion.
No flammable materials are allowed for the metal jacketing.

5.4.1. Thickness of Sheets

The thickness of the sheets shall be as follows:

item size Thickness material

Flat Aluminium
PIPE up to 8” 0.6 mm
ASTM B209 Alloy 3003 or 5005 - H14 or H24
Flat Aluminium
PIPE 10” and above 0.8 mm
ASTM B209 Alloy 3003 or 5005 - H14 or H24
Flat Aluminium
EQUIPMENT 0.8 mm
ASTM B209 Alloy 3003 or 5005 - H14 or H24
Corrugated Aluminium
TANK 0.8 mm
ASTM B209 Alloy 3003 or 5005 - H14 or H24
Flat Stainless Steel
PIPE up to 24” 0.25 mm
304 or 306
Flat Stainless Steel
which it is specifically furnished or outside the extent of the agreed upon right of use.

PIPE over 24” 0.5 mm

304 or 306
Corrugated Stainless Steel
EQUIPMENT up to 24” 0.25 mm
304 or 306
Corrugated Stainless Steel
EQUIPMENT over 24” 0.5 mm
304 or 306

 Jacketing for non fire hazardous areas shall be aluminum.

 Jacketing for fire hazardous areas shall be 304 or 316 stainless steel.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 2200 01 C 10/26

Enppi Reference: 3688

ESTYRENICS Reference: ES-PRO-02
300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
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The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

Jacketing shall be provided with a heat laminated factory-installed moisture barrier 25 microns
(one mil), high density polyethylene backing and natural kraft paper shall be factory attached.

5.5. Preliminary conditions

As a general guideline, insulation shall not take place until the following operation (but
not limited to) have been performed:

 thermal insulation supports have been installed according to the insulation

fabrication design documentation,
 surfaces under insulation have been painted according to Job Design Specification
for Painting 2431-00-JSD-2300-01,
 systems have been tested (NDE & pressure tested) and released for further work.
Responsibility and interface of the inspection to be defined as part of the quality control
procedures and plan.

6. GENERAL APPLICATION REQUIREMENTS

6.1. General

The insulation shall be placed on dry, clean and degreased surfaces. Insulation shall
only be fitted if the substrate temperature is at least 3°C above the dew point.
No work shall be carried out while there is precipitation in the air, except under shelter
and in a controlled atmosphere.

6.2. Insulating material installation conditions

Insulation thicknesses are given in tables contained in the Appendix 1.

The materials shall be applied according to the erection principles (Appendix 3).
Only healthy and dry materials shall be applied.
The minimum and maximum temperatures of the environment or the application surfaces
shall be limited according to the Supplier's data sheets concerning the materials and
products used.
Cuts in the insulation material shall be clean, and shall allow perfect juxtaposition of the
which it is specifically furnished or outside the extent of the agreed upon right of use.

items.
Insulation shall be mounted in zigzag fashion, and in the case of multi-layer insulation,
the upper layer joints shall be offset from those of the lower layers.
Each layer of insulation shall be secured independently. The tension of the retaining
straps shall be such that the insulation is not damaged.

In case of thickness greater than 76 mm, double layer insulation shall be used. All
multiple layer pipe insulation shall be furnished factory nested to ensure proper fit when
installed. Each layer shall have a thickness of 50% of the tabulated value, with 30 mm
minimum thickness.
All insulation materials and jacketing shall be asbestos free.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 2200 01 C 11/26

Enppi Reference: 3688

ESTYRENICS Reference: ES-PRO-02
300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

6.3. Protective jacketing conditions

6.3.1. Mechanical protection

Before starting to fit the protective jacketing, make sure that the insulation and the
insulation limits comply with the specifications.
Application of the protective jacketing shall immediately follow installation of the
insulation.
Overlaps in the protective jacketing shall also be offset from those of the insulation.
Protective jacketing shall be applied in accordance with the assembly principles in
Appendix 3.
For vertical joints, the direction of overlap shall take into account the prevailing wind
direction.
At accessories such as supports, nozzles, inspection hatches and nameplates, the cut-
outs shall be made with precision and finishing collars shall be applied to make the cuts
rigid and minimize the ingress of water. Mastic sealant shall be used as appropriate.
Bolts/screws used for securing jacketing sheets shall be compatible with the type of
sheet.
Expansion joints shall be provided to absorb differential movements due to thermal
variations.
Insulation of accessories such as flanges and valves shall be provided by removable
boxes (resistant to bad weather and fire tests), in two elements, depending on their
configuration and weight.

6.4. Fastening materials

Galvanized steel materials shall never be used for fastening insulation to stainless steel
piping.

Type and dimension of fixing materials shall be according to the following description:
which it is specifically furnished or outside the extent of the agreed upon right of use.

component description material and dimension remarks

LACING WIRE Stainless Steel diam. 1mm For lacing mats
Stainless Steel
INSULATION
Ф < 6” 12 mm x 0,5 min
FIXING STRAPS For fixing insulation
6” ≤ Ф ≤ 24” 16 mm x 0,5 min
Ф > 24” 19 mm x 0,5 min
JACKETING Fixing sheets on
“POP” RIVETS Ф 4 x 10 mm
FIXING insulation supports

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for
which it is specifically furnished or outside the extent of the agreed upon right of use.

STRAPS

TOGGLES
QUICK-RELEASE
2495

E-STYRENICS
Project N°

Stainless Steel
Stainless Steel
Unit

000

min
Enppi Reference: 3688

16 mm x 0,5
JSD 2200

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE

Document Code

01

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

Serial N°

ESTYRENICS Reference: ES-PRO-02

C
Rev.

For valve boxes

Retaining sheets
Page

12/26
 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 2200 01 C 13/26

Enppi Reference: 3688

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E-STYRENICS
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

7. INSULATION APPLICATION

Insulation materials shall be applied in accordance with Appendix 3 and following the
information of the Suppliers.

Cylindrical equipment and piping with outside diameters of 14”(350 mm) and less under
the insulation shall be as per ASTM C547 Type III grade A. For cylindrical piping and
equipment with outside diameter 16” (406 mm) and larger, insulation shall be as per
ASTM C592.

7.1. Piping

Metallic cladding for elbows shall be created by the use of cut segments or stamped
elbows.
On piping less than 2 inches diameter, the elbows may be squared.
For details of insulation refer installation principle on Appendix 3.
Overpass areas on piping insulation shall have profiled walking sheet.

7.1.1. Valves and flanges

Insulation of flanges, valves and accessories shall be provided by removable boxes.

They shall be designed to be dismantled and reassembled easily without damage.
Removable insulation boxes shall comply with the following minimum requirements:

 The boxes for valves shall cover the bonnet flange

 The insulation shall be of the same type and thickness as the adjacent pipe or
equipment insulation. Insulation shall be installed in such a way so that no gaps
exist at the joints
 When using preformed sections, the insulation shall be preformed or fabricated in
single matched halves to the maximum extent possible. Where multi-layer is
necessary, longitudinal and circumferential joints shall all be staggered.

Flanges and valves on piping in hydrogen service shall be insulated with ventilated
which it is specifically furnished or outside the extent of the agreed upon right of use.

boxes. These shall be insulated only, when protective insulation is needed or the tracing
requires insulation.

The piping to be insulated shall be indicated in the P&I diagrams, Line Designation Table
(LDT), engineering detail documents and piping isometrics.
In case of conflict, items indicated in the P&I diagrams shall govern.
The equipment to be insulated shall be indicated in the Equipment data sheet.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 2200 01 C 14/26

Enppi Reference: 3688

ESTYRENICS Reference: ES-PRO-02
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The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

8. REMOVABLE INSULATION INSPECTION WINDOWS

For the purpose of inspections on thermal insulated piping and equipment (on-stream
inspection (OSI) monitoring), the supply and installation of inspection windows shall be
carried out at any height by Construction Contractor. The locations to be monitored (then
subject to the removable inspection windows) shall be detailed by Owner during the
engineering phase.
Procurement of materials to be done in accordance by Construction Contractor.

Removable inspection windows: cylindrical holes are to be realized on the insulation in

all designated locations. Approximately, the diameter will range from 1½ to 2½ inches,
depending on pipe sizes and probe dimensions.

A cylindrical plug, realized with aluminium or aluminized steel sheets, will be shaped to
fit exactly the corresponding hole and it will be filled with the proper insulation material
and adequately sealed to ensure insulation properties continuity.
Both the inner and outer bases of the cylindrical plug shall be shaped to follow and fit the
surfaces of the pipe (or the replacement of insulation material) and external metal
jacketing, respectively.
The external base of the cylindrical plug shall exceed the diameter of the corresponding
hole, realizing a proper overlap with the adjacent metal jacketing, so avoiding water
ingress and giving enough space for the installation of a mechanical retention
mechanism of the plug (screws, clamps, locking rings etc.); finishing with a removable
water-sealing mastic or an elastomeric sleeve is also indicated.
The external face of the plug shall be provided with handles; for identification purposes,
finishing with an easy identifiable color and proper stenciling with numbers will be
realized.

For reference, an example of realization of removable inspection window is reported

here below.
which it is specifically furnished or outside the extent of the agreed upon right of use.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

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The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

9. TESTS, INSPECTIONS AND ACCEPTANCE

9.1. Tests

During the work, the Subcontractor shall check the following points; the results of these
checks shall be recorded in the control sheets.

 Conformity of thermal insulation supports

 Condition of surfaces to which the thermal insulation is applied
 Climatic conditions of application
 Surface temperatures
 Quality of materials (compliance with specifications)
 Thickness and number of layers
which it is specifically furnished or outside the extent of the agreed upon right of use.

 Quality of implementation
 Effectiveness of fixings and clamping elements
 Quality of prefabrication of sheet components
 Compression of sheets on piping
 Fixing of sheets to each other and to insulation supports
 Finishing
 Water tightness of insulation
 Quality and strength of removable boxes (assembly/dismantling)
 Compliance with specifications.

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300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

9.2. Acceptance

9.2.1. Thermal efficiency

The Subcontractor shall guarantee that the insulation has been executed in compliance
with this specification. Compliance shall be established through insulation thickness
tables.

10. TECHNICAL DOCUMENTATION

The technical documentation submitted by the Subcontractor on completion of the work

shall include:

 Certificates of conformity of materials

 Certificates of manufacture of the thermal insulation materials
 Certificates connected with tests and inspections by approved laboratories
 Detailed execution standards
 Miscellaneous inspection forms
 Reports of tests and checks on thermal efficiency and effectiveness
 Acceptance test report
which it is specifically furnished or outside the extent of the agreed upon right of use.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for
which it is specifically furnished or outside the extent of the agreed upon right of use.

2495

E-STYRENICS
Project N°

APPENDIX 1
Unit

000

Insulation thickness tables

Enppi Reference: 3688
JSD 2200

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE

Document Code

01

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

Serial N°

ESTYRENICS Reference: ES-PRO-02

C
Rev.
Page

17/26
 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 2200 01 C 18/26

Enppi Reference: 3688

ESTYRENICS Reference: ES-PRO-02
300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

TABLE 1 – Insulation thickness for heat conservation (hot service)

OPERATING TEMPERATURES (°C) (From - to)

Diameter up to
101-150 151-200 201-250 251-300 301-350 351-400 401-450 451-500 501-550 551-600 601-649
100

(inches) INSULATION THICKNESS (mm)

½’’ 25 25 40 40 50 65 65 80 90 100 115 125

¾’’ 25 25 40 50 50 65 65 80 90 115 125 140

1’’ 25 25 40 50 50 65 80 90 100 115 125 150

1 ½’’ 25 25 40 50 50 65 80 90 100 140 140 150

2’’ 25 25 40 50 65 65 90 100 115 140 150 165

3’’ 25 40 40 50 65 65 100 115 115 140 165 190

4’’ 25 40 40 50 80 80 100 115 140 150 175 190

6’’ 25 40 50 65 80 90 100 125 150 165 190 215

8’’ 40 40 50 65 80 90 115 140 150 175 200 225

10’’ 40 40 50 65 80 100 115 140 165 190 215 240

12’’ 40 40 50 65 80 100 125 140 165 190 215 250

14’’ 40 40 50 65 90 100 125 150 165 200 225 250

16’’ 40 40 50 65 90 100 125 150 175 200 240 265

18’’ 40 40 50 65 90 115 125 150 175 215 240 265

20’’ 40 40 50 80 90 115 140 150 190 215 240 275

24’’ 40 40 50 80 90 115 140 165 190 215 250 290

30’’ and over 40 40 50 80 90 125 140 175 200 250 275 300

Basis of Design
which it is specifically furnished or outside the extent of the agreed upon right of use.

Ambient Temperature 2,5 °C (average winter min. temperature)

2
Maximum heat loss 200 W/m
Wind speed 7 m/s
Jacket surface emissivity 0.9
Thermal conductivity as per ASTM C592 – Type II
Relative humidity 100% summer
Insulation Thicknesses guarantee the protection of personnel (T ext.surface < 60°C)

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 2200 01 C 19/26

Enppi Reference: 3688

ESTYRENICS Reference: ES-PRO-02
300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

TABLE 2 – Insulation thicknesses for personnel protection

OPERATING TEMPERATURES (°C) (From - to)

Diameter
60-200 201-250 251-300 300-400 401-500 501-600 601-649

(inches) INSULATION THICKNESS (mm)

½’’ 25 25 25 50 65 80 90

¾’’ 25 25 40 50 65 90 100

1’’ 25 25 40 50 80 100 115

1 ½’’ 25 25 40 65 80 115 115

2’’ 25 25 40 65 90 115 140

3’’ 25 40 50 65 100 125 150

4’’ 25 40 50 80 100 140 150

6’’ 25 50 50 90 115 150 175

8’’ 40 50 65 90 125 165 190

10’’ 40 50 65 90 125 175 200

12’’ 40 50 65 100 140 190 215

14’’ 40 50 65 100 140 190 225

16’’ 40 50 65 100 150 200 225

18’’ 40 50 65 100 150 200 240

20’’ 40 50 80 115 150 215 240

24’’ 40 50 80 115 165 215 250

30’’ and over 40 65 80 125 175 250 265

which it is specifically furnished or outside the extent of the agreed upon right of use.

Basis of Design

Ambient Temperature 40°C (average summer max. temperature)

Wind speed 1 m/s
Jacket surface emissivity 0.9
Surface temperature limit 60°C
Thermal conductivity as per ASTM C592 – Type II

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for
which it is specifically furnished or outside the extent of the agreed upon right of use.

2495

E-STYRENICS
Project N°

APPENDIX 2
Unit

000

Enppi Reference: 3688

JSD 2200

Insulation material specifications

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
Document Code

01

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

Serial N°

ESTYRENICS Reference: ES-PRO-02

C
Rev.
Page

20/26
 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 2200 01 C 21/26

Enppi Reference: 3688

ESTYRENICS Reference: ES-PRO-02
300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

Material: MINERAL FIBER (Blanket)

Insulating material: mineral fiber Form: mat

Documents
Properties Requirements
Reference

Product ASTM C 592 Mineral Fiber mat sewn onto Stainless Steel mesh (C 592 – Type II)

Apparent density ASTM C 167 100 kg/m³ minimum

Service temperature limits ASTM C 447 For 100 kg/m³ : up to 649°C

Average Temperature Maximum Thermal

(°C /°F) Conductivity (W/m K)

Thermal conductivity ASTM C 177

93 / 200 0.049
149 / 300 0.060
204 / 400 0.076

According to KARNES diagram: shall be in acceptable zone

Content: ppm Cl/Na + SiO3 ASTM C 795 In any case, the max amount of leachable chloride in the insulation
material before application shall not exceed 10 mg/kg

Shot content ASTM C 592 30% maximum shot content

Response to flame ASTM E 84 Flame spread index = 0 (non combustible)

Water vapour permeability ASTM E 96 Low resistance to water vapour transmission: 1.3 micron

Water absorption ≤ 10% Volume

which it is specifically furnished or outside the extent of the agreed upon right of use.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page

2495 000 JSD 2200 01 C 22/26

Enppi Reference: 3688

ESTYRENICS Reference: ES-PRO-02
300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE
E-STYRENICS
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

Material: MINERAL FIBER (Preformed pipe section)

Insulating material: mineral fiber Form: pipe sections

Documents
Properties Requirements
Reference
Concentric Rock wool pipe sections or segments
Product ASTM C 547
(ASTM C 547 – Type III)

Apparent density ASTM C 302 128 kg/m³ minimum

Service temperature limits ASTM C 447 For 128 kg/m³ : up to 649°C

Average Temperature Maximum Thermal

(°C /°F) Conductivity (W/m K)

Thermal conductivity ASTM C 177

93 / 200 0.045
149 / 300 0.053
204 / 400 0.065

According to KARNES diagram: shall be in acceptable zone

Content: ppm Cl/Na + SiO3 ASTM C 795
In any case, the max amount of leachable chloride in the insulation
material before application shall not exceed 10 mg/kg

Shot content 35% maximum shot content

Response to flame ASTM E 84 Flame spread index = 0 (non combustible)

Water vapour permeability ASTM E 96 Low resistance to water vapour transmission: 0.3 mg/h/Pa

Water absorption ≤ 10% Volume

which it is specifically furnished or outside the extent of the agreed upon right of use.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for
which it is specifically furnished or outside the extent of the agreed upon right of use.

2495

E-STYRENICS
Project N°

APPENDIX 3
Unit

000

Enppi Reference: 3688

JSD 2200

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE

Document Code

01

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

Serial N°

ESTYRENICS Reference: ES-PRO-02

Thermal insulation systems Assembly principles

C
Rev.
Page

23/26
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for
which it is specifically furnished or outside the extent of the agreed upon right of use.

2495

E-STYRENICS
Project N°
Unit

000

Enppi Reference: 3688

JSD 2200

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE

Document Code

01

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

Serial N°

ESTYRENICS Reference: ES-PRO-02

C
Rev.
Page

24/26
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for
which it is specifically furnished or outside the extent of the agreed upon right of use.

2495

E-STYRENICS
Project N°
Unit

000

Enppi Reference: 3688

JSD 2200

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE

Document Code

01

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

Serial N°

ESTYRENICS Reference: ES-PRO-02

C
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25/26
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for
which it is specifically furnished or outside the extent of the agreed upon right of use.

2495

E-STYRENICS
Project N°
Unit

000

Enppi Reference: 3688

JSD 2200

300,000 MTA EB/SM PLANT EARLY WORKS PACKAGE

Document Code

01

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Serial N°

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C
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26/26