Manual Compresor 1812
Manual Compresor 1812
PART NUMBER:
02250176-312 R01
KEEP FOR
FUTURE
WARRANTY NOTICE REFERENCE
Failure to follow the instructions ©
SULLAIR CORPORATION
and procedures in this manual or, The information in this manual is current
as of its publication date, and applies to
misuse of this equipement will compressor serial number:
VOID its warranty!
200805120000
and all subsequent serial numbers.
AIR CARE SEMINAR TRAINING
Sullair Air Care Seminars are courses that provide hands-on instruction for the proper operation, maintenance,
and servicing of Sullair products. Individual seminars on Industrial compressors and compressor electrical
systems are offered at regular intervals throughout the year at Sullair’s corporate headquarters training facility
located at Michigan City, Indiana.
Instruction includes training on the function and installation of Sullair service parts, troubleshooting common
faults and malfunctions, and actual equipment operation. These seminars are recommended for maintenance,
contractor maintenance, and service personnel.
1-888-SULLAIR or
219-879-5451 (ext. 5623)
www.sullair.com
- Or Write -
Sullair Corporation
3700 E. Michigan Blvd.
Michigan City, IN 46360
Attn: Service Training Department.
TABLE OF CONTENTS
PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION
5 1.1 PROCEDURE FOR ORDERING PARTS 32 1.14 PNEUMATIC CONTROL
SYSTEM—NYLON
6 1.2 RECOMMENDED SERVICE PARTS LIST
34 1.15 PNEUMATIC CONTROL
8 1.3 COMPRESSOR, FRAME AND DRIVE SYSTEM—STAINLESS STEEL
12 1.4 AIR INLET SYSTEM 36 1.16 CONTROL SYSTEM AND ELECTRIC
14 1.5 DISCHARGE AIR PIPING PARTS
16 1.6 AIR PIPING 1100E/1500E WITH 40 1.17 CONTROL SYSTEM AND ELECTRIC
INTEGRAL DRYER PARTS—WYE DELTA
18 1.7 AIR PIPING 1800E WITH INTEGRAL 44 1.18 CONTROL SYSTEM AND ELECTRIC
DRYER PARTS—VSD
1.1 PROCEDURE FOR ORDERING PARTS The genuine Sullair service parts listed meet or exceed the demands of
this compressor. Use of replacement parts other than those approved
by Sullair Corporation may lead to hazardous conditions over which
Sullair Corporation has no control. Such conditions include, but are not
limited to, bodily injury and compressor failure.
SULLAIR CORPORATION SULLAIR ASIA, LTD.
3700 East Michigan Boulevard Sullair Road, No. 1
Michigan City, Indiana 46360 U.S.A Chiwan, Shekuo
www.sullair.com Shenzhen, Guangdong PRV.
Telephone: 1-800-SULLAIR (U.S.A. only) PRC POST CODE 518068
Fax: 219-874-1273 Telephone: 755-6851686
Fax: 755-6853473
CUSTOMER CARE for PARTS
www.sullair-asia.com
and SERVICE
1-888-SULLAIR (785-5247)
219-874-1835
www.championcompressors.com.au
5
RECOMMENDED SERVICE PARTS LIST
ELEMENTS
KITS
11 02250157-502 1 kit, coil replacement for condensate drain solenoid valve 02250155-715
Continued on next
page
6
PARTS LIST
LUBRICATION
(I) For proper amount of fluid fill, please consult Lubrication Guide in Section 3: Specifications in User Manual
CAUTION
Mixing of other lubricants within the com-
pressor unit will void all warranties.
7
COMPRESSOR, FRAME AND DRIVE
A1
02250157-804-R04
8
PARTS LIST
N N
Q Q
KEY O KEY O
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. T NO. T
Y Y
E E
1 - 1 8 series unit 24 250035-584 1 stem,inlet valve (8e)
2 -- 1 gear, driven 25 250039-359 1 plug,e6e oil fill hx hd1 1/16
3 --- 1 gear, drive 26 250042-087 1 spring, inlet piston
4 02250046-338 1 valve, minimum pressure group e08e 27 250042-088 1 spring, inlet check
5 02250047-425 1 nipple,e8e air intake mach 28 499046-001 1 plug,hex soc 1/8 npt
6 02250048-229 1 washer, flat (car body) zinc plated 29 499082-704 1 bearing,cyc rl pl 20r022
7 02250048-317 1 sleeve, wear-seal 30 499082-706 1 bearing,cyl rl pl25r022
8 02250052-477 1 plug,push-conn 1/4” 31 826502-152 1 o-ring, viton 3 1/4 x 3/32”
9 02250085-255 3 isolator, vib 450# axial 32 828012-040 4 capscrew,hex 8.8 m12 x 40mm
10 02250133-494 1 seal,assy dbl lip tfe cw blue 33 828012-075 3 capscrew,hex 8.8 m12 x 75mm
11 02250152-324 1 support, motor p8 34 829306-010 1 screw, socket iso 4762 m6 x 10mm
12 02250154-405 4 cover,forkpocket 3700 35 829308-016 4 screw, socket iso 4762 m8 x 16mm
13 02250154-428 1 housing, inlet p8 36 829308-020 3 screw, socket iso 4762 m8 x 20mm
14 02250154-493 1 cover shaft seal es8 37 829308-030 5 screw, socket iso 4762 m8 x 30mm
15 02250157-598 3 gasket, isol to frame p8 38 829308-060 3 screw, socket iso 4762 m8 x 60mm
16 02250157-658 1 mtr 11/18kw 256tz frame 39 829308-080 2 screw, socket iso 4762 m8 x 80mm
17 02250157-679 1 tube,separator oil return Continued on page 11
18 02250160-379 1 frame,lift off p8 PLEASE NOTE: WHEN ORDERING PARTS,
19 02250162-006 1 elbow,90deg m swvl 1/8 t x 1/8 INDICATE SERIAL NUMBER OF COMPRESSOR
9
COMPRESSOR, FRAME AND DRIVE
A1
02250157-804-R04
10
PARTS LIST
N
Q
KEY O
PART NO. T DESCRIPTION
NO. T
Y
E
40 838812-250 3 washer, spr lock-metric pltd m12
41 865408-170 3 washer, metric-iso7089- 8
42 865510-028 1 pin,dowel iso 8735 10x28-a-st
43 865510-070 2 pin,dowel iso 8735 10x70-a-st
44 865712-370 8 washer, iso 7093-12-140hv
45 865812-012 3 screw, set soc iso 4029 m12 x 12mm
46 866215-020 1 elbow, pipe 90 deg plt 1/2”
47 866408-025 1 nipple,pipe-xs plt 1/2 x 2 1/2
48 882018-015 1 plug,metric thd orng holhx m18
49 882112-175 5 nut,hex metric m12 x 1.75
50 882608-025 6 screw, hex serr washer m8 x 25
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
11
AIR INLET SYSTEM
02250157-200-R02
12
PARTS LIST
N
Q
KEY O
PART NO. T DESCRIPTION
NO. T
Y
E
1 02250125-365 1 filter, air 6”(plastic) w/mtg &
2 02250163-976 1 tube,airinlet, p8
3 02250163-977 1 elbow, rubber 90
4 02250163-978 1 elbow, rubber 45
5 040343 4 clamp, hose 3”
6 408300-010 2 clamp, hose 2 3/8” i.d. -
7 834504-050 2 screw, self-drill 1/4 x 1/2
8 865706-180 2 washer, iso 7093-6-140hv
9 882508-125 2 nut,serr flng m8 x 1.25
10 882608-025 2 screw, hex serr washer m8 x 25
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
13
DISCHARGE AIR PIPING
02250171-966-R00
14
PARTS LIST
N
Q
KEY O
PART NO. T DESCRIPTION
NO. T
Y
E
1 02250152-215 1 support,outlet conn 1-1/2npt
2 02250167-115 1 separator, water scws-235n 1” l/ad
3 02250168-253 1 tube,1” cooler to moist sep p8
4 02250168-254 1 tube,1” mpv to cooler p8
5 810216-100 1 connector, tube-m 1 x 1
6 811616-131 2 elbow, tube str thrd 1 x 1 5/16
7 811816-131 1 connector, tube str thd 1 x 1 5/16
8 866316-025 1 nipple,pipe pltd 1 x 2 1/2
9 868906-040 1 bushing,red hex pltd 1 1/2 x 1
10 882508-125 2 nut,serr flng m8 x 1.25
11 882608-016 2 screw, hex serr washer m8 x 16
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
15
AIR PIPING 1100E/1500E WITH INTEGRAL DRYER
02250172-373-R01
16
PARTS LIST
N N
Q Q
KEY O KEY O
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. T NO. T
Y Y
E E
1 02250159-493 1 tube,orfs 1” aftrclr to moist sep A7: COMPRESSOR AIR IN TO EVAPORATOR
2 02250167-115 1 separator, water scws-235n 1” l/ad A8: COMPRESSOR AIR OUT FROM EVAPORATOR
3 02250168-254 1 tube,1” mpv to cooler p8 PLEASE NOTE: WHEN ORDERING PARTS,
4 02250168-568 1 support,outlet conn 1”nptf 2200 dryer INDICATE SERIAL NUMBER OF COMPRESSOR
17
AIR PIPING 1800E WITH INTEGRAL DRYER
02250173-407-R01
18
PARTS LIST
N N
Q Q
KEY O KEY O
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. T NO. T
Y Y
E E
1 02250159-493 1 tube,orfs 1” aftrclr to moist sep A7: COMPRESSOR AIR IN TO EVAPORATOR
2 02250167-115 1 separator, water scws-235n 1” l/ad A8: COMPRESSOR AIR OUT FROM EVAPORATOR
3 02250168-254 1 tube,1” mpv to cooler p8 PLEASE NOTE: WHEN ORDERING PARTS,
4 02250168-568 1 support,outlet conn 1”nptf 2200 dryer INDICATE SERIAL NUMBER OF COMPRESSOR
19
FLUID PIPING
02250154-767-R03
20
PARTS LIST
N
Q
KEY O
PART NO. T DESCRIPTION
NO. T
Y
E
1 02250099-765 2 connector,sae x orfs 0.75”
2 02250143-476 2 hose, medium pressure orfs f-swvl 1” x 48”
3 02250154-788 1 housing,thermal valve es8
4 02250156-599 1 filter,coreless m27 3”l
5 826502-211 2 o-ring, viton 13/16 x 1/8”
6 826502-219 1 o-ring, viton 1 5/16 x 1/8”
7 829310-080 2 screw, socket iso 4762 m10 x 80mm
8 883627-012 2 elbow,met st thd/orfs m27 x 3/4
9 883727-012 1 union,str thd iso 6149 m27 x 2
10 02250092-081 1 valve,thermal 195f 1 1/2-18
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
21
COOLING AND LUBRICATION SYSTEM
02250160-533-R05
22
PARTS LIST
N N
Q Q
KEY O KEY O
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. T NO. T
Y Y
E E
1 - 1 motor, fan 1hp 4p teee 1. PLACE WEATHER STRIPPING ON COOLER
2 02250156-638 1 fan, clg es8 16” 50hz MOUNTING FACE TO ELIMINATE AIR LEAKAGE.
23
COOLING AND LUBRICATION SYSTEM 60HZ
02250173-349-R02
24
PARTS LIST
N N
Q Q
KEY O KEY O
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. T NO. T
Y Y
E E
1 - 1 motor, fan 1hp 4p teee 24 884708-125 4 nut,hex locking m8
2 02250168-280 1 clr, air/oil p8 15-25hp std PLEASE NOTE: WHEN ORDERING PARTS,
3 02250058-345 7 strip,weather 1” x 1/8” foam (ft) INDICATE SERIAL NUMBER OF COMPRESSOR
25
COMPRESSOR HOUSING/SEPARATOR/SUMP AND PARTS
02250157-805-R01
26
PARTS LIST
N
Q
KEY O
PART NO. T DESCRIPTION
NO. T
Y
E
1 02250054-857 1 plug,1/2-14 npt to m20 thread
2 02250054-858 1 bail,lifting e8e
3 02250055-630 1 nut,hex jam m20
4 02250057-182 1 cap separator element es-8
5 02250097-610 1 plug,sight glass 1 5/16” sae
6 02250097-611 1 plug,sight glass 1-7/8” sae
7 02250106-789 1 separator, element e8e
8 02250169-360 1 housing, bell p8 mach
9 02250169-361 1 o-ring, viton cord .103 dia ft
10 826502-127 1 o-ring, viton 1 7/16 x 3/32”
11 826502-235 1 o-ring, viton 3 1/8 x 1/8”
12 829316-100 16 screw, socket iso 4762 m16 x 100mm
13 250006-938 1 valve, relief 1/2” 200#
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
27
MOISTURE DRAIN STANDARD
02250171-764-R00
28
PARTS LIST
N
Q
KEY O
PART NO. T DESCRIPTION
NO. T
Y
E
1 02250046-110 1 bushing,red-brs-1/2”x1/4”
2 02250071-380 1 grip, cord n4 .187-.250 x 1/2”
3 02250167-603 1 adapter,1/2m bspp-1/2f npt brass
4 02250170-783 1 valve, drain combo 24 vdc
5 250025-850 2 elbow, 90deg m swvl 1/4t x 1/4 npt
6 842215-004 1 hose,nylon 1/4”
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
29
MOISTURE DRAIN WITH INTEGRAL DRYER
02250172-391-R01
30
PARTS LIST
N
Q
KEY O
PART NO. T DESCRIPTION
NO. T
Y
E
1 02250046-110 1 bushing,red-brs-1/2”x1/4”
2 02250071-362 1 locknut, n4 conduit sealing
3 02250071-380 1 grip, cord n4 .187-.250 x 1/2”
4 02250167-603 1 adapter,1/2m bspp-1/2f npt plated steel
5 02250170-783 1 valve, drain combo 24 vdc
6 049905 2 valve, check 1/4”
7 250025-850 3 elbow, 90deg m swvl 1/4t x 1/4 npt
8 842215-004 5 hose,nylon 1/4(ft)
9 866304-015 1 nipple,pipe pltd 1/4 x 1 1/2
10 868902-010 1 bushing,red hex pltd 1/2 x 1/4
11 869825-025 1 tee,male pipe brass 1/4
A1: TO AIR OUT BRACKET
A2: FROM WATER SEPARATOR
A3: TO BOTTOM OF STARTER BOX
A4: FROM REFRIGERANT EVAPORATOR CONDENSATE HOSE
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
31
PNEUMATIC CONTROL SYSTEM—NYLON
02250154-867-R04
32
PARTS LIST
N N
Q Q
KEY O KEY O
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. T NO. T
Y Y
E E
1 02250046-101 1 bushing, red brs 1/4 x 1/8 24 869825-025 1 tee,male pipe brass 1/4
2 02250049-634 1 valve, blowdown 1/4 npt hi prs 25 878225-025 1 tee,female pipe brass 1/4”
3 02250054-861 2 tube,nyl .25 od x 040w blk(ft) 26 881004-025 1 elbow, pipe-90m 1/4 x 1/4 brass
4 02250071-362 2 locknut, n4 conduit sealing 27 881304-025 2 nipple,pipe-hx brass 1/4 x 1/4
5 02250118-589 1 orifice,.125 .25 fnpt x .25 mnpt 28 883008-016 2 screw, tf-hex m8 x 16 blk zinc
6 02250139-953 1 tbg, nylon 3/8”od blue
7 02250155-714 2 valve, solenoid 3wno 1/4 250# 24vdc A1: SOLENOID 1 SUB-ASSEMBLY
8 02250155-961 1 tbg,nylon 1/4”-od red A2: SEQ SOLENOID 4 SUB-ASSEMBLY
9 02250155-962 4 tbg,nylon 1/4”-od blue A3: FROM INLET HOUSING
10 02250155-963 2 tbg,nylon 1/4”-od yellow A4: TO INLET HOUSING AT INLET HOUSING/INLET
11 02250157-206 1 support,ctltbg es8 A5: TO DRIVE HOUSING AT INLET VALVE COVER
12 02250173-972 1 filter,pneumatic 1/8”npt 5micr A6: CONTROL GROUP SUB-ASSEMBLY
13 241771 1 strainer, v-type 300psix1/4 A7: TO STARTER BOX
14 250017-280 1 valve, pressure regulator SERVICE KITS FOR 02250155-714
15 250018-430 1 elbow, 90 1/4t pls x 1/4 npt m 02250157-500 KIT,SOL VLV 3WNO 24VDC
16 250025-835 1 tee, male branch swiv 1/4 tube x 1/4 npt SERVICE KITS FOR 250017-280
17 250025-849 1 elbow,90deg m swvl 1/4t x 1/8npt 250019-453 KIT, REPAIR PRESS REG VALVE
18 250025-850 8 elbow, 90deg m swvl 1/4t x 1/4 npt SERVICE KITS FOR 241771
19 250025-852 2 elbow, 90deg m swvl 3/8 t x1/4 241772 KIT, REP STRAINER-V-TYPE
20 250025-859 1 connector, male1/4tube x 1/4 PLEASE NOTE: WHEN ORDERING PARTS,
21 408893 1 valve, shuttle 1/4” npt (dbl chk) INDICATE SERIAL NUMBER OF COMPRESSOR
33
PNEUMATIC CONTROL SYSTEM—STAINLESS STEEL
02250164-578-r03
34
PARTS LIST
N N
Q Q
KEY O KEY O
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. T NO. T
Y Y
E E
1 02250046-101 1 bushing, red brs 1/4 x 1/8 A1: SOLENOID 1 SUB-ASSEMBLY
2 02250049-634 1 valve, blowdown 1/4 npt hi prs A2: SEQ SOLENOID 4 SUB-ASSEMBLY
3 02250071-362 2 locknut, n4 conduit sealing A3: FROM INLET HOUSING
4 02250118-589 1 orifice,.125 .25 fnpt x .25 mnpt A4: TO INLET HOUSING
5 02250155-714 2 valve, solenoid 3wno 1/4 250# 24vdc A5: TO DRIVE HOUSING AT INLET VALVE COVER
6 02250157-206 1 support,ctltbg es8 A6: CONTROL GROUP SUB-ASSEMBLY
7 02250173-972 1 filter,pneumatic 1/8”npt 5micr A7: TO STARTER BOX
8 241771 1 strainer, v-type 300psix1/4 SERVICE KITS FOR 02250155-714
9 250017-280 1 valve, pressure regulator 02250157-500 KIT,SOL VLV 3WNO 24VDC
10 250018-760 3 nipple,hx tbe 316s cajon 1/4” SERVICE KITS FOR 250017-280
11 250019-366 2 tee, pipe 150# 316s 1/4 250019-453 KIT, REPAIR PRESS REG VALVE
12 250139-016 2 connector, tube-m 1/4 swglk 316s SERVICE KITS FOR 241771
13 250211-005 10 elbow,tube-m 1/4” swglk 316ss 241772 KIT, REP STRAINER-V-TYPE
14 250211-013 1 elbow, tube-m1/4t x1/8p swg ss PLEASE NOTE: WHEN ORDERING PARTS,
15 250211-017 2 elbow, tube-m3/8t x1/4p swg ss INDICATE SERIAL NUMBER OF COMPRESSOR
35
CONTROL SYSTEM AND ELECTRIC PARTS
02250156-917-R04
36
PARTS LIST
N N
Q Q
KEY O KEY O
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. T NO. T
Y Y
E E
1 02250050-154 1 switch, defferential pressure 20psid 12ft or 24 250034-627 1 button, push non-illum blk n4x
2 02250054-861 1 tube,nyl .25 od x 040w blk(ft) 25 250041-102 3 block,terminal kt3
3 02250057-245 2 block, term end stop ch 26 250041-103 1 block,term adapter kad
4 02250058-345 1 strip,weather 1” x 1/8” foam (ft) 27 825908-125 6 nut,hex metric m8 x 1.25
5 02250060-705 1 rail,din 35mm (meters) 28 838808-200 6 washer, spr lock-metric pltd m8
6 02250071-379 3 grip, cord n4 .125-.187 x 1/2” 29 841215-004 1 tubing, st stl 1/4” 20ga
7 02250071-380 1 grip, cord n4 .187-.250 x 1/2” 30 865408-170 6 washer, metric-iso7089- 8
8 02250071-381 2 grip, cord n4 .250-.375 x 1/2” 31 FUSE,DRYER 1 various
9 02250078-249 1 switch, vacuum 22”wc n4 6ft cable 5a 32 FUSE,PRI 2 various
10 02250083-182 1 transformer, control 50va univ w/pri fh 33 FUSE,SEC 1 various
11 02250155-174 2 transducer, pressure 0-250# ratiometric 34 PHASE MNTR 1 various
12 02250155-175 1 probe,rtd 100 ohm plat 3.5”x 6ft 35 POWER 1 various
13 02250157-450 1 wire,10 gage ground bond 12” m8 SUPPLY
37
CONTROL SYSTEM AND ELECTRIC PARTS
02250156-917-R04
38
PARTS LIST
N N
Q Q
KEY O KEY O
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. T NO. T
Y Y
E E
A1: TO FRAME A22: CSA OPTION
A2: P2-PACKAGE DISCHARGE PRESSURE A23: OTHER OPTIONS
A3: P1-TO SUMP WET SUMP PRESSURE
A4: T1-TO SUMP WET DISCHAGE TEMPERATURE Q1: SEE ASSY DRAWINGS:
A5: SOLENOID 1 02250169-624 DWG,START P8/10 MFV TAB
39
CONTROL SYSTEM AND ELECTRIC PARTS—WYE DELTA
02250165-275-R03
40
PARTS LIST
N N
Q Q
KEY O KEY O
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. T NO. T
Y Y
E E
1 02250050-154 1 switch, defferential pressure 20psid 12ft or 24 250034-627 1 button, push non-illum blk n4x
2 02250054-861 1 tube,nyl .25 od xx 040w blk(ft) 25 250041-102 3 block,terminal kt3
3 02250057-245 2 block, term end stop ch 26 250041-103 1 block,term adapter kad
4 02250058-345 1 strip,weather 1” x 1/8” foam (ft) 27 825908-125 6 nut,hex metric m8 x 1.25
5 02250060-705 1 rail,din 35mm (meters) 28 838808-200 6 washer, spr lock-metric pltd m8
6 02250071-379 3 grip, cord n4 .125-.187 x 1/2” 29 841215-004 1 tubing, st stl 1/4” 20ga
7 02250071-380 1 grip, cord n4 .187-.250 x 1/2” 30 865408-170 6 washer, metric-iso7089- 8
8 02250071-381 2 grip, cord n4 .250-.375 x 1/2” 31 FUSE,DRYER 1 various
9 02250078-249 1 switch, vacuum 22”wc n4 6ft cable 5a 32 FUSE,PRI 2 various
10 02250083-182 1 transformer, control 50va univ w/pri fh 33 FUSE,SEC 1 various
11 02250155-174 2 transducer, pressure 0-250# ratiometric 34 PHASE MNTR 1 various
12 02250155-175 1 probe,rtd 100 ohm plat 3.5”x 6ft 35 POWER 1 various
13 02250157-450 1 wire,10 gage ground bond 12” m8 SUPPLY
41
CONTROL SYSTEM AND ELECTRIC PARTS—WYE DELTA
02250165-275-R03
42
PARTS LIST
N N
Q Q
KEY O KEY O
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. T NO. T
Y Y
E E
A1: TO FRAME A22: CSA OPTION
A2: P2-PACKAGE DISCHARGE PRESSURE A23: OTHER OPTIONS
A3: P1-TO SUMP WET SUMP PRESSURE
A4: T1-TO SUMP WET DISCHAGE TEMPERATURE Q1: SEE ASSY DRAWINGS:
A5: SOLENOID 1 02250169-665 DWG,START P8/10 YD N4 TAB
A6: SOLENOID 4 PLEASE NOTE: WHEN ORDERING PARTS,
A7: SOLENOID 5-ELECTRIC DRAIN INDICATE SERIAL NUMBER OF COMPRESSOR
43
CONTROL SYSTEM AND ELECTRIC PARTS—VSD
02250165-276-R03
44
PARTS LIST
N N
Q Q
KEY O KEY O
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. T NO. T
Y Y
E E
1 02250050-154 1 switch, defferential pressure 20psid 12ft or 24 250034-627 1 button, push non-illum blk n4x
2 02250057-245 2 block, term end stop ch 25 250041-102 3 block,terminal kt3
3 02250058-345 1 strip,weather 1” x 1/8” foam (ft) 26 250041-103 1 block,term adapter kad
4 02250060-705 1 rail,din 35mm (meters) 27 825908-125 6 nut,hex metric m8 x 1.25
5 02250071-379 3 grip, cord n4 .125-.187 x 1/2” 28 838808-200 6 washer, spr lock-metric pltd m8
6 02250071-380 1 grip, cord n4 .187-.250 x 1/2” 29 841215-004 1 tubing, st stl 1/4” 20ga
7 02250071-381 2 grip, cord n4 .250-.375 x 1/2” 30 865408-170 6 washer, metric-iso7089- 8
8 02250078-249 1 switch, vacuum 22”wc n4 6ft cable 5a 31 FUSE,DRYER 1 various
9 02250083-182 1 transformer, control 50va univ w/pri fh 32 FUSE,FAN 3 various
10 02250155-174 2 transducer, pressure 0-250# ratiometric 33 FUSE,PRI 2 various
11 02250155-175 1 probe,rtd 100 ohm plat 3.5”x 6ft 34 FUSE,SEC 1 various
12 02250157-450 1 wire,10 gage ground bond 12” m8 35 PHASE MNTR 1 various
13 02250158-377 2 relay,sptd din 10a 24vdc coil 36 STARTER 1 various
14 02250175-087 1 probe,thermister 3000 ohm ntc 12’l ASSY
45
CONTROL SYSTEM AND ELECTRIC PARTS—VSD
02250165-276-R03
46
PARTS LIST
N N
Q Q
KEY O KEY O
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. T NO. T
Y Y
E E
A1: TO FRAME A22: CSA OPTION
A2: P2-PACKAGE DISCHARGE PRESSURE A23: OTHER OPTIONS
A3: P1-TO SUMP WET SUMP PRESSURE
A4: T1-TO SUMP WET DISCHAGE TEMPERATURE Q1: SEE ASSY DRAWINGS:
A5: SOLENOID 1 02250169-671 DWG,START P8/10 VSD TAB
47
CONTROL STARTER—MFV
02250169-587-R04
48
PARTS LIST
49
CONTROL STARTER—WYE-DELTA
02250169-659-R05
50
PARTS LIST
51
CONTROL STARTER—VSD N12
02250169-392=R02
52
PARTS LIST
53
ENCLOSURE—STANDARD
1.22 ENCLOSURE—STANDARD
02250155-649-R05
54
PARTS LIST
1.22 ENCLOSURE—STANDARD
N
Q
KEY O
PART NO. T DESCRIPTION
NO. T
Y
E
1 02250150-893 4 cap,molded canopy corner
2 02250152-323 4 insulation,foam 2” corner piece 50h
3 02250152-334 2 rail, roof lh and rh
4 02250152-335 1 rail, roof end p8 p10
5 02250152-336 4 gusset,corner p8 p10
6 02250154-659 7 trim, edge clip-on 185-260duq
7 02250154-667 1 panel,roof various
8 02250155-284 1 plug, hole 2 1/2” nylon black
9 02250155-824 1 panel,starter end p8 p10
10 02250155-825 1 rail,roof starter end p8 p10
11 02250158-039 1 pocket,drawing holder 3700
12 02250160-372 1 rail,vertical starter side p8 p10
13 02250160-373 3 rail, vertical p8 p10
14 02250160-374 1 panel,starter end bottom p8
15 02250160-375 1 panel,starter end bottom p10
16 02250160-377 1 panel, louver rear p8 p10
17 02250160-378 2 panel, canopy door liftoff p8 p10
18 250019-520 2 plug,plastic for 3/8” hole
19 250034-157 2 trim,canopy edge 7.5/10hp
20 883008-016 47 screw, tf-hex m8 x 16 blk zinc
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
55
ENCLOSURE—WITH INTEGRAL DRYER
02250168-700-R00
56
PARTS LIST
N
Q
KEY O
PART NO. T DESCRIPTION
NO. T
Y
E
1 02250150-893 4 cap,molded canopy corner
2 02250152-323 4 insulation,foam 2” corner piece
3 02250152-334 2 rail, roof lh and rh
4 02250152-335 1 rail, roof end p8 p10
5 02250152-336 4 gusset,corner p8 p10
6 02250154-659 7 trim,clip-on grip 185-260duq
7 02250154-667 1 panel, roof encl es8
8 02250155-284 1 plug, hole 2 1/2” nylon black
9 02250155-824 1 panel,starter end p8 p10
10 02250155-825 1 rail,roof starter end p8 p10
11 02250158-039 1 pocket,drawing holder 3700
12 02250160-372 1 rail,vertical starter side p8 p10
13 02250160-373 3 rail, vertical p8 p10
14 02250160-374 1 panel,starter end bottom p8
15 02250160-375 1 panel,starter end bottom p10
16 02250160-378 2 door, enclosure lift off p8 p10
17 02250168-656 1 panel, canopy assy intake end 2200 w/
dryer
18 250019-520 2 plug,plastic for 3/8” hole
19 250034-157 2 trim,canopy edge 7.5/10hp
20 883008-016 47 screw, tf-hex m8 x 16 blk zinc
A1 - USED ON 1800/2200
A2 - USED ON 1100E/1500E/1800E
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
57
DECAL LOCATION—STANDARD
02250157-768-R05
58
PARTS LIST
N N
Q Q
KEY O KEY O
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. T NO. T
Y Y
E E
1 02250057-624 1 decal,iso 9001 blk 3.44x5.75 24 250003-144 1 decal,warn “food grade” lube
2 02250075-045 2 decal,protective earth ground 25 250017-903 1 decal,warning-autostart
3 02250075-540 1 decal,pe designation 26 250021-564 1 decal,rotation 3.5” lg
4 02250077-472 1 decal,electrocution hazard 27 250022-810 1 decal,water drain 3 3/4 x 1”
5 02250110-891 1 decal,en-warning mixing fluids 28 250027-935 1 decal,danger inhaling comp air
6 02250145-206 1 decal,24kt metalic gold 29 407408 1 sign,warning-hot surfaces
7 02250146-385 2 decal,parallel wye motor conn. 30 FLUID DECAL 1 various
8 02250155-495 2 decal,black www.sullair.com 31 NAMEPLATE 1 various materials
9 02250157-703 2 decal, sullair side graphics 32 RIVET 4 various materials
10 02250157-732 1 decal, sullair side graphic 33 SERIES DECAL 2 various
11 02250157-749 1 decal,maint kit eng 34 VOLTAGE 1 various
12 02250158-358 2 decal,remove before start-up DECAL
15 02250164-823 1 decal, warning n12 elec encl protc 2 ATTACH TO INSIDE OF STARTER DOOR
18 042218 1 decal,danger hi voltage 5 APPLY TO INSIDE OF STARTER BOX ON RIGHT HAND SIDE
19 049685 1 sign,warning-comp oil fil cap 6 NOT USED ON 575V VSD MACHINES
59
DECAL LOCATION—WITH INTEGRAL DRYER
02250172-375-R00
60
PARTS LIST
N N
Q Q
KEY O KEY O
PART NO. T DESCRIPTION PART NO. T DESCRIPTION
NO. T NO. T
Y Y
E E
1 *02250075-045 1 decal,protective earth ground 27 02250161-967 1 decal,sump fluid drain p8/p10
2 *02250075-540 1 decal,pe designation 28 02250162-215 2 decal,vsd black p8/p10/p12
3 *041065 1 decal,warning auto start 29 02250164-823 1 decal, warning n12 elec encl protc
4 *042218 1 decal,danger hi voltage 30 02250168-920 2 decal,s-energy black
5 *049685 1 sign,warning-comp oil fil cap 31 02250170-899 1 decal,integral dryer
6 *049850 1 decal,danger electrocution 32 407408 1 sign,warning-hot surfaces
7 *049852 1 decal,warning elect. shock-ground fault 33 FLUID DECAL 1 various
8 *049855 2 sign,warning-sever-fan-indus 34 NAMEPLATE 1 various
9 *241814 2 decal,fork lifting 35 RIVET 4 various
10 *250003-144 1 decal,warn “food grade” lube 36 SERIES DECAL 2 various
11 *250017-903 1 decal,warning-autostart 37 VOLTAGE 1 various
12 *250021-564 1 decal,rotation 3.5” lg DECAL
13 *250022-810 1 decal,water drain 3 3/4 x 1” A1: BOTH SIDES OF MACHINES
14 *250027-935 1 decal,danger inhaling comp air A2: VSD MACHINES ONLY
15 02250057-624 1 decal,iso 9001 blk 3.44x5.75 A3: ATTACH TO INSIDE OF STARTER BOX ON BOTTOM PANEL
16 02250075-045 1 decal,protective earth ground A4: ATTACH TO SUB-PANEL INSIDE OFSTARTER BOX
17 02250077-472 1 decal,electrocution hazard international/ A5: 24KT MACHINES ONLY
global A6: ATTACH TO INSIDE OF STARTER BOX DOOR
18 02250110-891 1 decal,en-warning mixing fluids A7: ATTACH TO MOISTURE SEPARATOR ON SIDE OPPOSITE MAIN
19 02250145-206 1 decal,24kt metalic gold MOTOR
20 02250146-385 2 decal,parallel wye motor conn. A8: NOT USED ON 575V VSD MACHINES
21 02250154-359 1 decal,microprocessor overlay A9: ATTACHE TO INSIDE OF STARTER BOX ON RIGHT-HAND SIDE
22 02250155-495 2 decal,black www.sullair.com Q1: A “*” PRECEEDING THE PART NUMBER INDICATES DECALS CON-
23 02250157-703 2 decal, sullair side graphics TAINED IN KIT 02250069-604
24 02250157-732 1 decal, sullair side graphic PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
25 02250157-749 1 decal,maint kit eng
26 02250158-358 2 decal,remove before start-up
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
61
DECAL GROUP
DANGER
DANGER
Lethal shock
Death or hazard inside.
serious injury
can occur Disconnect all
from inhaling power at source,
compressed air before opening
without using or servicing. 250019_032R01
proper safety
equipment.
See OSHA 049850
standards
on safety
equipment.
250027-932
16 5 20
WARNING
042218
02250110-891
049855
62
PARTS LIST
N
Q
KEY O
PART NO. T DESCRIPTION
NO. T
Y
E
26 250027–935 1 decal, danger inhaling comp air
18 49850 1 decal, danger electrocution
6 02250146–385 2 decal, parallel wye motor conn.
16 42218 1 decal, danger hi voltage
5 02250110–891 1 decal, en–warning mixing fluids
20 49855 2 sign, warning–sever–fan–indus
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
63
DECAL GROUP
17 23 19
WARNING
WARNING WARNING
22 27 15
WARNING
WARNING
02250003_114
407408
64
PARTS LIST
N
Q
KEY O
PART NO. T DESCRIPTION
NO. T
Y
E
17 49685 1 sign, warning–comp oil fill cap
23 250017–903 1 decal, warning–autostart
19 49852 1 decal, warning elec shock–ground fault
22 250003–144 1 decal, warning elec shock–ground fault
27 407408 1 sign, warning–hot surfaces
15 41065 1 decal, warning auto start
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
65
DECAL GROUP
2 3 7
02250155-495
02250075-045 02250075-540
8 9
02250157_732R01
02250157_703R00
10 11
02250158_358R00
02250157_749
12
02250161-967R02
13
02250162_215R01
66
PARTS LIST
N
Q
KEY O
PART NO. T DESCRIPTION
NO. T
Y
E
2 02250075–045 2 decal, protective earth ground
3 02250075–540 1 decal, pe designation
7 02250155–495 2 decal, black www.sullair.com
9 02250157–703 2 decal, sullair side graphics
10 02250157–732 1 decal, sullair side graphic
11 02250158–358 2 decal, remove before start–up
12 02250161–967 1 decal, separator/sump fluid drain p8/p10
13 02250162–215 2 decal, vsd black p8/p10/p12
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
67
DECAL GROUP
14 21 24
LIFT HERE
241814
250021-564
02250164_823r00
25
WATER
DRAIN
250022-810
28 28 28
LLL-4-32
02 24 KT
2 5 0 0 6 9 -394
68
PARTS LIST
N
Q
KEY O
PART NO. T DESCRIPTION
NO. T
Y
E
14 02250164–823 1 decal, warning n12 elec encl protection
21 241814 2 decal, fork lifting
24 250021–564 1 decal, rotation 3.5” lg
25 250022–810 1 decal, water drain 3 3/4 x 1”
28 02250069–389 1 fluids, fluid decal (I)
02250069–394 1 fluids, fluid decal (I)
02250069–395 1 fluids, fluid decal (I)
(I) This decal will vary with individual machine. Consult Sullair Corporation
with serial number
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
69
DECAL GROUP
31 31 31
32 32 32
02250069-400
02250069-397
02250069-399
3 60 Hz
H 3 60 Hz 3 60 Hz
02250069-397 02250069-399 02250069-400
32 32
380/415V 200V
02250069-403
02250069-406
3 50 Hz 3 60 Hz
02250069-403 02250069-406
33
02250170-899
70
PARTS LIST
N
Q
KEY O
PART NO. T DESCRIPTION
NO. T
Y
E
31 02250157–738 1 decal, 1100e black w/stripe (I)
02250157–737 1 decal, 1500e black w/stripe (I)
02250157–736 1 decal, 1800e black w/stripe (I)
32 02250069–397 1 voltage decal (I)
02250069–399 1 voltage decal (I)
02250069–400 1 voltage decal (I)
02250069–403 1 voltage decal (I)
02250069–406 1 voltage decal (I)
33 02250170-889 1 decal, integral dryer
(I) This decal will vary with individual machine. Consult Sullair Corporation
with serial number
PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
71
DECAL GROUP
34 35
36 37
38 39
72
PARTS LIST
N
Q
KEY O
PART NO. T DESCRIPTION
NO. T
Y
E
34 02250168-920 1 decal, s-energy black
35 02250145-206 1 decal, 24kt gold matallic
36 02250146-385 1 decal, parallel wye motor conn.
37 02250161-967 1 decal, sump fluid drain
38 250019-107 1 decal, water in
39 250019-108 1 decal, water out
73
BLANK PAGE
74
NOTES
WORLDWIDE SALES AND SERVICE
SULLAIR ASIA, LTD. SULLAIR CORPORATION SULLAIR EUROPE, S.A.
Sullair Road, No. 1 3700 East Michigan Boulevard Zone Des Granges BP 82
Chiwan, Shekuo Michigan City, Indiana, 46360 U.S.A. 42602 Montbrison, France
Shenzen, Gunagdong PRV. www.sullair.com Telephone: 33-477968470
PRC POST CODE 518068 Telephone: 1-800-SULLAIR (U.S.A. only) Fax: 33-477968499
Telephone: 755-6851686 Fax: 219-874-1273 www.sullaireurope.com
Fax: 755-6853473
www.sullair-asia.com CUSTOMER CARE
for PARTS and Service
1-888-SULLAIR (7855247)
219-874-1835