Effects of Baffles and Vortex Generators On Cooling
Effects of Baffles and Vortex Generators On Cooling
H O S T E D BY
Alexandria University
a
MR CFD LLC, No 49, Gakhokidze Street, Isani-Samgori District, Tbilisi, Georgia
b
Iran University of Science and Technology, Department of Mechanical Engineering, Tehran, Iran
c
Department of Mechanical Engineering, Semnan University, Semnan, Iran
d
Faculty of Engineering, Kuwait College of Science and Technology, Doha District 35004, Kuwait
e
Center of Excellence in Desalination Technology, King Abdulaziz University, P.O. Box 80200, Jeddah 21589, Saudi Arabia
KEYWORDS Abstract In this work, the effect of using baffles and vortex generators on the cooling performance
Computational fluid dynam- of a gas turbine combustion chamber is numerically investigated. The RNG k-e model is utilized in
ics; order to simulate the flow turbulence. The effects of baffles and vortex generator pitch, hydraulic
Baffles and vortex genera- diameter and bypass ratio on the Nusselt number and friction coefficient at different Reynolds
tors; number are studied. The cooling performance of applying baffles and vortex generators are also
Gas turbine cooling meth- evaluated and compared based on the Performance Evaluation Criterion (PEC). The numerical
ods; results are verified with available experimental data. The results show that the pitch increment
Turbulence; results in the decrement of the Nusselt number and the wall friction coefficient due to the lower vor-
Performance evaluation tices generation and the turbulence kinetic energy dissipation. Also, the Nusselt number is increased
criteria
by increasing both the bypass ratio and the hydraulic diameter. It is also found that vortex gener-
ators and baffles improve the cooling performance of the gas turbine combustion chamber by
18.8% and 26% respectively through decreasing the external wall temperature.
Ó 2021 THE AUTHORS. Published by Elsevier BV on behalf of Faculty of Engineering, Alexandria
University. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/
licenses/by-nc-nd/4.0/).
1. Introduction
* Corresponding author at: Center of Excellence in Desalination Increment or decrement of heat transfer from a solid surface
Technology, King Abdulaziz University, P.O. Box 80200, Jeddah plays a prominent role in energy industries. In many applica-
21589, Saudi Arabia. tions such as cooling of electronic devices, plasma reactors,
E-mail address: alichamkha@duytan.edu.vn (A. Chamkha). gas turbine combustors and turbine blades, increasing the con-
Peer review under responsibility of Faculty of Engineering, Alexandria vection heat transfer coefficient is necessary due to space and
University.
https://doi.org/10.1016/j.aej.2021.10.005
1110-0168 Ó 2021 THE AUTHORS. Published by Elsevier BV on behalf of Faculty of Engineering, Alexandria University.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
4468 H. Arjmandi et al.
Nomenclature
cost limitations. The convective heat transfer can be enhanced tion of the longitudinal vortices using four-sided vortex gener-
by increasing the fluid flow velocity, expanding the heat trans- ator investigated by Henze et al. [14]. They found that vortices
fer area and inducing disturbance in flow using roughness, baf- formation and their corresponding heat transfer depend on the
fles, vortex generators, spiral springs, and tangential fluid flow regime and Reynolds number. Delac et al. [15] also
injection [1–2]. reported that increasing the height of vortex generator would
Many researches were performed for enhancing the convec- result in higher pressure drop and convection heat transfer
tive heat transfer by using vortex generators. Fiebig et al. [3] rate. Xu et al. [16] conducted series of numerical investigations
evaluated the performance of four vortex generators on a rect- on the effect of different vortex generators including cylindri-
angular channel with a steady state laminar flow and found cal, rectangular and triangular on the heat transfer rate of fluid
out the convective heat transfer coefficient increased up to flow in a rectangular channel. They showed that the right tri-
100% in some cases. Tiggelbeck et al. [4] performed an exper- angle and cylindrical vortex generators have the most and
imental study on the fluid flow structure, heat transfer and the least effect on convective heat transfer rate respectively.
drag force in a rectangular channel equipped with two rows Wang et al. [17] studied the effect of vortex generators placed
of vortex generators placed in the middle of channel. They in a tube on the heat transfer enhancement numerically and
showed that vortex generated in the first row is less stable than experimentally. They found that the heat transfer rate
that of the vortex formed in the second row and the Nusselt increases using vortex generators with larger central angle
number is a function of the distance between these two rows. and smaller length. Numerous studies have been performed
They also reported that the heat transfer coefficient in down- on the geometry of vortex generators, their location, height
stream of the second row is much greater than the first row. and installation angle which implies that the mentioned
Effects of using vortex generators on the cooling perfor- parameters have significant effects on the heat transfer and
mance of electric chips investigated by Chomdee et al. [5]. They pressure drop of the fluid flow [18–25].
showed that the heat transfer coefficient can be increased up to The vortex generators were also used in furnaces, genera-
10 times of its initial value. Wu et al. [6] showed that the con- tors and reactors and MEMs technology [26–34] in which
vective heat transfer rate can be improved by placing more the heat transfer rate has an important effect on their
vortex generators with a collision angle of 45° in a rectangular efficiencies.
channel. Chu et al. [7] reported that by utilizing vortex gener- Ozden et al. [35] investigated the effect of number of baffles
ators on an elliptical finned tube heat exchanger, the Nusselt on a shell-tube heat exchanger performance numerically. They
number and pressure drop can be increased up to 32.9% and reported that the heat transfer rate increases with number of
40.6% respectively. Promvonge et al. [8] carried out experi- baffles increment. Lee et al. [36] studied the influence of devi-
mental tests on finned vortex generators in a channel with tri- ation spiral baffle angle on the heat transfer in a heat exchan-
angle dent roughness. It was showed that an increase in ger. They showed that for angles less than 30, increasing the
pressure drop and Nusselt number depend on the Reynolds deviation angle results in higher Nusselt number and vice
number and the collision angle. The use of Vortex Generator versa.
in experimental and numerical works shows improvement in Karwa and Maheshwari [37] investigated the heat transfer
increasing the heat transfer rate of various systems, devices, and friction coefficient in an asymmetric rectangular channel
phase change materials(PCM) and nano fluid [9–13]. Forma- equipped with partially and fully holed baffles experimentally.
Effects of baffles and vortex generators on cooling performance of a gas turbine combustion chamber 4469
Fig. 2 Schematic of combustion chamber (a) with the vortex generators (b) with baffles.
@ @ @e e e2
Table 1 Thermophysical properties of air. ÞqeUi Þ ¼ ½ae ðleff Þ þ C1e ðGk þ C3e Gb Þ c2e q
@xj @xj @xj K K
q Ideal gas ð8Þ
l 0.003954 Pa.S
Cp 1.006 KJ/(Kg.K) Constants in the above equations are presented in Table 2.
K 25.72 W/(m.k) It should also be noted that the ideal gas law (Eq. 9) is used for
density variations and fluid compressibility.
P = qRT (9)
It is necessary to mention that the calculation time using
Xeon 2670 CPU is 24 and 19 h for vortex generator and baffle
cases respectively.
@Ui @Uj 2 @Uk
sij eff ¼ leff ð þ Þ leff dij ð6Þ
@xj @xi 3 @xk
K-e method is used for turbulence modeling. Dissipation Table 2 Constants of the K-e equaitions [46].
rate of K and e are computed by equations (7) and (8) respec-
ak ae C1e c2e
tively[45,46].
1.393 1.393 1.42 2
@ @ @K
ÞqkUi Þ ¼ ½ak ðleff Þ þ Gk þ Gb qe Ym ð7Þ
@xj @xj @xj
Effects of baffles and vortex generators on cooling performance of a gas turbine combustion chamber 4471
3.2. Boundary conditions [47] which studies heat transfer coefficient of a turbulent flow
between concentric cylinders with diameter ratio of 1.99 is
The boundary conditions applied on inlet and outlet are con- accomplished. As it can be observed from Fig. 5, numerical
stant mass flow rate and pressure outlet (atmospheric pres- result is in consistent with experimental results so that the
sure). Hot fluid (air) mass flow rate is 6.4 kg/s with
temperature of 922 K and cold fluid (air) mass flow rate is
2 kg/s with temperature of 300 k. All the walls are set to no-
slip boundary conditions.
To make sure that the results are independent from the mesh,
four different grids with mesh number of 623421, 967563,
1,351,483 and 1,879,654 are considered. The mesh number
near the walls is higher than other regions for higher precision.
Mesh independency results for Nusselt number on inner cylin-
der wall are presented in Fig. 3. Also, Table 3 shows error per-
centage for evaluation of grid independency. As it can be
observed the grid with mesh number higher than 1,351,483 is
mesh independent and is selected as computational grid. The
grid with mesh number of 1,351,483 is shown in Fig. 4.
maximum relative error between the numerical and experimen- rate. Temperature distribution along the combustion chamber
tal results is less than %5. as well as Thermal boundary layer in combustion chamber’s
external wall is shown in Fig. 7.
4.2. Effect of baffle and vortex generator on fluid flow and heat
transfer 4.3. Effect of baffles and vortex generators pitch on heat transfer
and friction coefficient
Flow streamlines in combustion chamber with baffles and vor-
tex generators are illustrated in Fig. 6. As it is observed from In this section, effect of baffles and vortex generators pitch on
Fig. 6a, by confronting the cold flow with baffles, vortices heat transfer and friction coefficient is investigated considering
are generated due to the adverse pressure gradient between three different values ofPL = 0.2, 0.25, 0.33 (where L is the
flow upstream and downstream. It is also seen from Fig. 6b length of combustion chamber). Fig. 8 shows the effect of baf-
that the vortex generators induce vortices in the flow down- fles and vortex generators pitch on the Nusselt number. As it
stream which means for generating more turbulence kinetic can be observed, Nusselt number in pitch of 0.2, 0.25 and
energy and consequently increasing stirring level in the flow 0.33 is 430, 397, 312 and 290, 260, 220 for applying baffles
field. and vortex generators respectively. In both cases, the pitch
Turbulence due to the vortex shedding or vortices gener- increment results in the Nusselt number decrement due to
ated by baffles increases the temperature gradient in the ther- the lower vortices generation and turbulence kinetic energy
mal boundary layer which subsequently increases the dissipation and consequently the lower forced-convection heat
convective heat transfer coefficient and thus the heat transfer transfer coefficient.
Fig. 6 Flow streamlines in combustion chamber a) with baffles b) with vortex generators.
Effects of baffles and vortex generators on cooling performance of a gas turbine combustion chamber 4473
Fig. 7 Temperature distribution along the combustion chamber a) with baffles b) with vortex generators.
Table 4 The variation of heat flux, average temperature and Nusselt number in combustion chamber external wall with baffles and
vortex generators relative to the baffle and vortex generator free combustion chamber considering various pitches.
q_ b q_ o Tb To
Cooling method Pitch
q_o 100 Nu
Nuo Tb To To 100
(K)
Applying baffles P
L ¼ 0:2 188٪ 2.8 180 26٪-
P
L ¼ 0:25 175٪ 2.75 168.4 24٪-
P
L ¼ 0:33 116٪ 2.165 136.4 19٪-
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