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Turning Problems - DR Saqib 2018

notes on turning process inluding procedures and calculations and problems in mechanical engineering

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59 views11 pages

Turning Problems - DR Saqib 2018

notes on turning process inluding procedures and calculations and problems in mechanical engineering

Uploaded by

254
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Problems for turning operation

Problem 1

A shaper tool, making an orthogonal cut, has a 10° rake angle. The depth of cut t o = 0.6
mm, the width of cut = 3 mm. The cutting speed V = 40 m/min. Two components
dynamometer is used to determine the main cutting force (P s = 3600 N), and the thrust
force (P t = 2400 N). A high speed photograph shows a shear plane angle ϕ = 20°.

Calculate:
1. The expected chip thickness.
2. The shearing stress on the shear plane.
3. The machining power.
4. The specific cutting energy.

Draw to scale the Merchant force diagram and determine


1. Friction force on rake face
2. Shearing force on shear plane

Problem 2
An orthogonal cut with 3.0 mm depth is made at a speed of 45 m/min and a feed rate of
0.25 mm/rev, with a high-speed steel tool having a 15° rake angle. The chip thickness
ratio is found to be 0.58, the main cutting force is 1000 N and the thrust force is 280 N.

Calculate:
- chip thickness.
- shear plane angle
- resultant cutting force
- machining power
- specific cutting energy

Draw to scale the Merchant force diagram and determine


- coefficient of friction on the tool face
- the force component normal to the shear plane

Problem 3
A workpiece is being cut at V = 100 m/min. The machining power is found to be 3 kW.
The feed rate = 0.2 mm/rev, and depth of cut = 0.5 mm.
a) What is the main cutting force in Newtons.
b) What is the spec. cutting energy in N/mm2.
c) Estimate the necessary machining time if the diameter of the machined bar is
D = 50 mm and its length = 250 mm.
Problem 4
Calculate the main cutting force component for the following turning operation:
Material: mild steel

spec. cutting energy = 3500 N/mm2


initial dia. of work = 80 mm
final dia. of work = 74 mm )
feed rate = 0.4 mm/rev,

Calculate then the machining power if the spindle speed n = 710 r.p.m.

Problem 5
In a test to determine the main cutting force through power measurement during turning
operation, the following data are obtained.

Input power at full load = 2100 Watt


Input power at no load = 500 Watt

Calculate:
1- The spec. cutting energy of the machined material if
cutting speed = 30 m/min, chip cross-section = 0.25 x 1.5 mm2.
2- The lathe efficiency η under the given machining conditions.

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