G-SERIES

G-SERIES CASSETTE MOWER

INSTRUCTION MANUAL

DENNIS, Ashbourne Road, Kirk Langley, Derby, DE6 4NJ, United Kingdom
Telephone:- 01332 824777
Fax:- 01332 824 525
E-mail:- sales@dennisuk.com
E-mail:- spares@dennisuk.com
SP20004_REV_2
www.dennisuk.com 10/12
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 Product Application Matrix

FT Razor Razor Simplex G560 SuperSix G660/G760 Premier Contractor Bray Hand S500 Gang
Application Range 560 Ultra 560 Range G680 Range G860 Range Tools Plus Mower
Bowling Green 9 9 9 9 9 9 9
Cricket Ground Maintenance: wicket 9 9 9 9 9 9
square 9 9 9 9 9 9
out¿eld 9 9 9

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Football Pitch 9 9 9
Golf Course Maintenance: Tees 9 9 9 9 9 9 9
Greens 9 9 9 9 9 9
Ornamental 9 9 9 9 9
Croquet Green 9 9 9 9 9 9 9 9
Grass Tennis Court 9 9 9 9 9 9 9
Race Course Maintenance: Parade Ring 9 9 9 9 9 9 9
Ornamental 9 9 9 9 9 9 9 9
Rugby Pitch 9 9 9
Hockey Pitch 9 9
Sports Club Maintenance 9 9 9 9 9 9 9 9 9 9 9 9
Schools, Colleges & University Grounds 9 9 9 9 9 9 9 9 9 9 9 9
Cemetery Maintenance 9 9 9 9
Contractors, Private Lawns & Commercial 9 9 9 9 9 9 9
Local Authority & Government Contracts 9 9 9 9 9 9 9 9 9 9 9 9
Ornamental Lawn 9 9 9 9 9 9 9 9

THIS INFORMATION IS INTENDED FOR GUIDANCE PURPOSES ONLY. WE RECOMMEND THAT YOU DISCUSS YOUR SPECIFIC
NOTE
REQUIREMENT WITH OUR HEAD OFFICE, SALES MANAGERS OR YOUR LOCAL DENNIS DEALER.
 &HUWL¿FDWHRI&RQIRUPLW\
G-Series Cylinder mowers powered by Honda GX Petrol Engine

0DQXIDFWXUHU Howardson Ltd, Howardson Works, Kirk Langley, Derby, DE6 4NJ. UK

2ZQHURI7HFKQLFDO'RFXPHQW Mr I.D. Howard, Howardson Ltd, Howardson Works Kirk Langley, Derby, DE6 4NJ, UK

1RWL¿HG%RG\ AV Technology Ltd, AVTECH house, Arkle Avenue, Stanley Green Trading Estate, Handforth, Cheshire,
SK9 3RW, UK

I the under signed Declare that these machines:-

Measured Sound Power Guaranteed Sound
Model Cutting Width Power (Honda) Serial Number
Level Power Level
G660 26” (660mm) GX160 95dB Lwa 98dB Lwa See Product ID range
G760 30” (760mm) GX160 95dB Lwa 98dB Lwa See Product ID range
G860 34” (860mm) GX200 95dB Lwa 98dB Lwa See Product ID range
7HVWHGDWHowardson Works test site September 2011

Complies with the applicable requirements of:-

- Machine Directive 2006/42/EC
- Noise Directive 2000/14/EC (Annex VI Procedure 1)

0DQDJLQJ'LUHFWRU

,DQ+RZDUG

Serial Numbers
MAKE A NOTE OF THE SERIAL NUMBERS OF YOUR MACHINE & ENGINE AND ALWAYS
NOTE
QUOTE THEM IN ANY COMMUNICATION WITH PERSONNEL AT DENNIS.

0$&+,1(6(5,$/180%(5

(1*,1(6(5,$/180%(5

,QWURGXFWLRQ
The reliability and quality of performance of the '(11,6*6(5,(6 depends upon some simple care maintenance car-
ried out regularly. This manual has been prepared to allow the user to carry out all such work.

It is advisable to read the instructions carefully. Proper care and attention will enable the machine to give a continuous,
satisfactory, and reliable service. Failure to carry out regular lubrication and maintenance as outlined in this manual may
render any guarantee or warranty invalid.

In the case of any dif¿culty, or if further information or advice is required, our Service Department is always at your call. In
the interests of speed and accuracy of information please quote the serial numbers of the machine and engine when
making enquiries.

For the mower, this is to be found on a plate attached to the side frame. The engine number is stamped on either the
crank case or the gear casing facing towards the front of the machine. We suggest you write the numbers on the front
page of this book.
3
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 Contents
Page
Product Application Matrix .................................................................................................................................................... 2
Declaration of Conformity ..................................................................................................................................................... 3
Serial Numbers ..................................................................................................................................................................... 3
Introduction ........................................................................................................................................................................... 3
Technical Data ...................................................................................................................................................................... 4
Machine Description ............................................................................................................................................................. 5
Important Safety Instructions ................................................................................................................................................ 6
Controls ................................................................................................................................................................................ 7
Operating Instructions ..................................................................................................................................................... 8 - 9
General Adjustments ....................................................................................................................................................10 - 11
Removing The Cassette Unit.............................................................................................................................................. 12
Routine Maintenance................................................................................................................................................... 13 - 14
Storage ............................................................................................................................................................................... 14
General Lubrication ............................................................................................................................................................ 15
Guide To Cassette Use....................................................................................................................................................... 16
Notes .................................................................................................................................................................................. 17
Parts Listings ............................................................................................................................................................... 18 - 36

7HFKQLFDO'DWD
'

B A C

Model G660 G760 G860

A - Width (mm) 884 984 1084
B - Length with Grassbox (mm) 1635 1635 1635
C - Length without Grassbox (mm) 1121 1121 1121
D - Height (mm) 1119 1119 1119
Weight (Kg) 148 156 166
Cutting Width (mm) 660 760 860
Cylinder 6 or 8 blade
Height of Cut (mm) 6 - 56
Cut Performance (6 Blade) 95 cuts/m (88 cuts/yd)
Cut Performance (8 Blade) 130 cuts/m (120 cuts/yd)
Engine Honda GX160 Honda GX160 Honda GX200
Drive System “V” Belt
Poly “V” high performance
Final Drive
belts under constant tension
Hand Arm Vibration (m/sec2) 2.6 2.6 2.6
Measured Sound Power Level dB(A) LWA 95 95 95
Guaranteed Sound Power Level dB(A) LWA 98 98 98

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 0DFKLQH'HVFULSWLRQ
Manufactured with a 26” (66cm), 30” (76cm) or 34” (86cm) cutting width, this range of machines is powered by either a
5.5hp (26” & 30”) or 6.5hp air cooled, single cylinder, four stroke petrol engine.

The rear roller and cutter are controlled independently via belt clutches operated from the console on the upper handle
bar. (ITEM 5). A parking brake is ¿tted for added safety when working on sloping ground.

In the design of the machine, special attention has been given to the importance of easy service and maintenance with
the construction based on a sectional assembly system. These are the Engine Unit, the Cassette Unit, the Rear Roller
Unit, and the Front Roller Unit, each of which can be readily removed individually from the main Frame Chassis Unit.

The interchangeable cassette system allows a variety of cassettes to be used for varying applications.

16
15
5 14
4
12
6
7

8
2

13

1
3
2

11 9
10

1. Cassette 9. Grassbox
2. Bottom Blade Adjuster Knob 10. Cutting Height Adjustment
3. Belt Guard 11. Cassette Retaining Pin
4. Throttle Control Lever 12. Cassette Control Lever
5. Operating Console 13. Air Filter
6. Exhaust 14. Driving Control Lever
7. Fuel Tank 15. Deadmans Handle
8. Brake Lever 16. On / Off Switch

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In order to operate the machine safely please follow these Health and Safety guidelines.

75$,1,1*

READ THE INSTRUCTIONS CONTAINED IN THIS MANUAL WITH CARE. IF YOU ARE IN
&$87,21
ANY DOUBT PLEASE ASK YOUR EMPLOYER OR CONTACT US DIRECT AT DENNIS.

‡ Be familiar with the controls and the proper use of the equipment.
‡ Never allow children or people unfamiliar with these instructions to use the mower. Local regulations or insurance may
restrict the age of the operator.
‡ Never mow while people, especially children, or pets are nearby.
‡ Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their
property.

35(3$5$7,21

‡ While mowing always wear substantial footwear and long trousers. Do not operate the mower barefoot or in open
sandals.
‡ Thoroughly inspect where the equipment is to be used and remove all stones, sticks, wire, bones and other foreign objects.

:$51,1* PETROL IS HIGHLY FLAMMABLE AND WILL DAMAGE GRASS IF SPILT.

A) Store fuel in containers speci¿cally designed for this purpose.

B) Refuel out doors and do not refuel whilst smoking.
C) Add fuel before starting the engine. Never remove the cap of the fuel tank or add petrol while the engine is running or
when the engine is hot.
D) If petrol is spilled do not attempt to start the engine but move the machine away from the area of spill and avoid
creating any sources of ignition until the vapours have dissipated.

‡ Replace damaged or faulty silencers.

‡ Before using the machine always inspect the safety devices including the cut off switch and the blades for excessive
wear or damage. Replace if necessary.

23(5$7,21

‡ Do not operate the engine in a con¿ned space where dangerous &$5%210212;,'( fumes can collect.
‡ Mow only in daylight or good arti¿cial light.
‡ Avoid operating the machine in wet grass where feasible.
‡ Always be sure of your footing on slopes.
‡ Walk. Never run.
‡ Walk across the face of slopes, never up and down.
‡ Exercise extreme care on slopes when changing direction.
‡ Do not mow excessively steep slopes.
‡ Use extreme caution when reversing or pulling the machine towards you.
‡ Stop the blades if the mower has to be tilted for transportation when crossing surfaces other than grass and when
transporting the mower to and from the area to be mown.
‡ Never operate the mower with defective guards or shields or without the safety devices, for example without the
deÀector plate or grassbox in place.
‡ Do not change the engine governor settings or overspeed the engine.
‡ Disengage all blades and drive clutches before starting.
‡ Start the engine carefully following the instructions with feet well away from the blades.
‡ Do not tilt the mower when starting the engine.
‡ Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
‡ Never pick up or carry the mower while the engine is running.

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 Controls
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212))6:,7&+,WHP

This switch stops the engine and can be used to do so at anytime during the operation of the machine. Ensure it is in the ³21´
position before attempting to start the engine.

'($'0$16&21752/,WHP

This is an operator presence control. The engine will tick over without need for this to be depressed when the cylinder and
drive are disengaged. This must be depressed before the drive or cylinder can be engaged. Failure to do so will cause the
engine to stop.

IF THE “DEADMANS CONTROL LEVER” IS DEPRESSED WHILE THE PARKING BRAKE IS

NOTE
ON THE ENGINE WILL STOP.

3$5.,1*%5$.(&21752/,WHP

This controls the parking brake. It is only to be engaged when the machine is stationary, it is NOT to stop the machine. Push
lever forwards to engage and pull back to disengage.

IF THE “DEADMANS CONTROL LEVER” IS DEPRESSED WHILE THE PARKING BRAKE IS

NOTE
ON THE ENGINE WILL STOP.

7+5277/(&21752/,WHP

This controls the RPM of the engine and the resultant speed of the machine. Pushing the lever forwards will increase the RPM,
pulling it back returns the engine to idle.

'5,9(&2172/,WHP

This controls the machine movement. Pushing the lever forwards will engage the belt clutch and cause the machine to drive.
Returning it to the original position will cause the machine to stop.

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This controls the cylinder drive. Pushing the lever forwards will engage the belt clutch and cause the cylinder to rotate. Return-
ing it to the original position will cause the cylinder to stop.

7
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 2SHUDWLQJ,QVWUXFWLRQV
BEFORE YOU OPERATE THIS MACHINE YOU MUST READ AND STUDY THIS MANUAL.
&$87,21
IF YOU ARE IN ANY DOUBT PLEASE ASK YOUR EMPLOYER OR CONTACT US DIRECT.

35(3$5$7,21)2586(

‡ Before commencing ensure the turf is free from stones or other obstructions which may damage the cassette unit.
‡ Set the height of cut to the required level (see page 10)
‡ Check the engine.
‡ Fill the fuel tank 3/4 full with unleaded petrol.
‡ Always check the oil levels of the machine prior to commencing. Full details are given in the (1*,1( Manual, which
accompanies this book. A daily check is recommended. (Recommended grade oil is SAE 10W-40).
‡ Disengage the cassette unit. (see next page)
‡ Set the throttle control on the handle bars to the idle position.

IMPORTANT INFORMATION PLEASE READ ALL THE DETAILS IN THIS SECTION AND
&$87,21
FAMILIARIZE YOURSELF AND ALL MACHINE OPERATORS WITH THE CONTENTS.

67$57,1*7+((1*,1(

Once the preparatory steps have been completed as outlined on page 7 the engine may be started. (See manufacturer
operating manual for full details).

1) Switch on the fuel tap.

2) Switch the handlebar cut off switch to ON, or depress deadmans handle (Item 1)
3) Set the throttle control to a half open position.
3) Shift the choke lever to the appropriate position (Kubota engine set to START : Honda engine set to the &/26(
position). The choke is not required if the engine is warm or the air temperature high.
4) Grasp the recoil start handle until resistance is felt, then pull it with force.
5) Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter.
6) Once the engine is started gradually ‘open’ the choke lever (move the lever towards the 5811,1*, or OPEN
position). Warm-up running of 3-5 minutes is recommended.

67233,1*7+((1*,1(

1) Set the throttle control to the &/26(' position.

2) Switch the handlebar cut off to OFF or release deadmans handle.
3) Close the fuel tap.

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‡ Ensure the ³3DUNLQJ%UDNH´ is disengaged.

‡ Depress the ³'HDGPDQV+DQGOH´ (Item 15)
‡ Push the ³'ULYH&RQWURO/HYHU´ (Item 14) forwards.
‡ Set the ³7KURWWOH&RQWURO/HYHU´ to increase / reduce speed.

726723'5,9,1*

‡ Pull the ³'ULYH&RQWURO/HYHU´(Item 14) backwards.

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72&200(1&(&877,1*

‡ Depress the ³'HDGPDQV+DQGOH´ (Item 15)

‡ Push the ³&\OLQGHU&RQWURO/HYHU´ (Item 16) forwards.
‡ Pulsh the ³'ULYH&RQWURO/HYHU´(Item 14) forwards.
‡ Set the ³7KURWWOH&RQWURO/HYHU´ to increase / reduce speed.

726723&877,1*

‡ Pull the ³'ULYH&RQWURO/HYHU´(Item 14) backwards.

‡ Pull the ³&\OLQGHU&RQWURO/HYHU´ (Item 16) backwards.
‡ Release the ³'HDGPDQV+DQGOH´ (Item 15)

RELEASING THE “DEADMANS CONTROL LEVER” WITH THE CUTTER ENGAGED WILL
NOTE
CAUSE THE ENGINE TO STOP

),77,1*7+(*5$66%2;,WHP

‡ Disengage the cylinder drive and wait for the cutter to stop rotating
‡ Hold the grassbox ¿rmly on the lip of the aperture, place the lower front of the box against the front of the
tubular cradle.
‡ Pivot the box about the cradle until it sit securely in position.

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 General Adjustments
6(77,1*)25+(,*+72)&87

Always stop the engine before adjusting the height

of cut. Failure to do this may result in serious injury.
The length of grass after cutting and the depth of
scari¿cation / dethatching / brushing, depends on
the setting of the front roller in relation to the main
frame of the machine.

7RVHW
‡ Slacken the clamp nuts on the front roller
quadrants (Item 1) [19mm spammer]. ,WHP
‡ Rotate the quadrants, raising and lowering the
machine. As a guide, there are notches in the quadrant and holes in the side plate. Align these on both sides to level
the machine.
DO NOT ATTEMPT TO USE THE DETHATCHING CASSETTES OR BRUSH CASSETTES
NOTE ON TOO LOW A SETTING AS THIS WILL RESULT IN DAMAGE TO THE BLADES AND
BRUSHES.

DO NOT ATTEMPT TO SCARIFY ON TOO LOW A SETTING WHEN THE GROUND

NOTE CONDITIONS ARE DRY AS THIS MAY CAUSE THE CLUTCH TO SLIP.

To check the height of cut and that the machine is level a setting bar (229524) can be used. Place the bar between the
front and rear rollers, resting the underside of the bolt head on the lip of the shear blade.

Either a ruler or pile of coins can be used to set the setting bar to the correct position. You are measuring the distance
between the bar and the underside of the button head screw (‘XX’ in the Image below).

560
XX

As an indication coins measure the following:-

- 1p 1.58mm (0.063” ) - 2p 1.80mm (0.071” ) - 5p 1.73mm (0.067” )
- 10p 1.84mm (0.072” ) - 50p 1.84mm (0.072” ) - £1.00 3.14mm (0.124” )

Remember height of cut is effected by moisture of turf , weight of machine and the
thatch density. Different makes of machine cut at different heights when set to the
same position with the setting bar. We suggest you set it to a couple of mm above your
planned height and then come down in height by trial.

Always check height of cut/operation with the setting bar provided. Check in two
positions i.e. one at either end of the cassette. Failure to do this could result in an
uneven cut.

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 General Adjustments
6(77,1*7+(&</,1'(5

The cylinder cassette can be set either in or out

of the machine. To remove the cassette see
,WHP
page 12. ,WHP

7RVHW
‡ Slacken 2-off lock nuts (item 1)
[19mm spanner]
‡ Rotate nut (item 2) anti-clockwise to bring the
blade towards the cylinder.
‡ Check the setting using thin paper along the
length of the cylinder.
‡ Adjust until it cuts along the whole length.
‡ When set, tighten the lock nut (item 1)
‡ Recheck adjustment.
‡ '2127 set the cylinder hard to the bottom blade. This will cause excessive wear of both components and increase
fuel consumption.

+$1'/(%$5$'-8670(17

The “Handle Bars” are adjustable to acheieve the

correct working height for the operator.

7RVHW
‡ Slacken 4-off nuts (Item 1) 1/4” turn
[17mm Spanner]
‡ Raise / lower the _Handle Bar_ to the desired
position H
‡ When set, tighten the nuts (Item 1)
,WHP

11
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 5HPRYLQJ7KH&DVVHWWH8QLW
To remove the cassette unit for maintenance or to
exchange cassettes the following procedure should
be followed:-

1) Unscrew the bolt (Item 1) [24mm Spanner] for

about half-an-inch (13mm) until the pip end is D
inside the nut on the side frame.

2) Slide the cassette unit along the tie bars as far ,WHP
as it will go until the cutter nut and coupling is
clear of the three pins in the driving coupling.

3) Remove the unit from the chassis by lifting in a swinging motion from the back.

To replace the cassette unit :-

1) Place the front slots of the cassette unit frames on the two front retaining pins seen
projecting from inside each frame.

2) Carefully lower the unit in a downward swinging motion until the rear slots of the
cassette unit frame rest on the cross tie bar.

3) Move in a lateral direction away from the retaining pin until the three holes of the
cassette nut and coupling are in full engagement with the three pins of the driving
coupling.

4) Screw up the bolt (Item 1) [24mm Spanner], engaging the hole in the side frame
on the opposite side. Do not over tighten.

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 Routine Maintenance
(1*,1(

The machines are ¿tted with a Honda GX160 or GX200 petrol engine.
For full speci¿cations please refer to the manufacturers instruction manual included.

Area Maintenance First 4 Hours First Month / 20 Hours 3 Months / 50 Hours 6 Months / 100 Hours
Engine Oil Check Level 9
Engine Oil Change 9 9
Check Condition /
Air Filter 9 9
Clean
Spark Plug Change 9

2,/)8(/7<3( 48$17,7<63$5.3/8*7<3(
Quantity Capacity Electrode Gap
Engine Model Oil Type Fuel Type Spark Plug Type
(Ltr) (Ltr) (mm)
Honda GX160 &
SAE 10W-40 0.6 Unleaded 2.5 BM6ES or BPR6ES 0.7 - 0.8
GX200 Petrol

52//(5&/87&+

The Primary Rear roller drive belt is shown in Fig 1. Fig

This is a special Kevlar V belt design for clutching 1
applications. The Rear roller clutch pulley moves
into tension the belt via a control cable. The tension ,WHP
1
in the cable can be adjusted as shown in Fig 1
[13mm spanner].

Under tensioning this belt will lead to slip and

cause rapid wear. Over tension will put excessive
stain on the belt and bearings.

The Secondary Rear roller drive belt is shown in Fig 2 (item1). This is a hard wearing poly-V belt. Belt tension is the single
most important factor necessary for long,
satisfactory service life of any belt drive.

Under-tensioning leads to belt slip causing rapid wear; over tensioning means excessive strain on belt and bearings.
Between these two extreme conditions is a reasonable range of tension within which the belt will operate. Belt tension can
be assessed by the ‘deÀection’ method.

CORRECTION CAN BE MADE BY ADJUSTMENT OF THE BELT TENSIONERS. REMOVE

THE DRIVING BELT COVER. THE BELT TENSIONERS ARE RETAINED IN A SLOTTED
HOLE ALLOWING ADJUSTMENT TO BE MADE ONCE THE HOLDING HEXAGON
NOTE HEADED BOLTS HAVE BEEN LOOSENED. WHEN ADJUSTED CORRECTLY THE
TENSIONERS SHOULD STILL ROTATE EASILY WITH FINGER PRESSURE. ENSURE THE
TENSIONER BOLTS ARE SECURE BEFORE REPLACING THE COVER.

“Belts will be suf¿ciently tensioned if the deÀection force applied at mid span to produce a deÀection equal to 16mm per
meter of span distance falls between 5 and 9 Newtons per Rib” (TBA Belting).

In practical terms this relates to about 5mm of deÀection under moderate ¿nger pressure on the non tensioner side.

If ¿tting new belts it is advisable to observe the drive for the ¿rst 20-30 minutes. It may be necessary to make an
adjustment to compensate for the normal drop in tension during the run-in period.

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 Routine Maintenance
&</,1'(5&/87&+

The Cylinder drive belts are shown in ¿g 2 (item 2). Fig

There are special Kevlar V belts ¿tted in pairs and 2
designed for clutching applications. The cylinder
clutch pulley moves into tension the belt via a
control cable. The tension in the cable can be
adjusted as shown in ¿g 2 [13mm spanner]. ,WHP
1
Under tensioning this belt will lead to slip and
cause rapid wear. Over tension will put excessive Cylinder
stain on the belt and bearings. &OXWFK

&$%/($'-8670(17

Over time the cables that operate the clutch pulleys and the brake will need adjusting. This adjustment can be carried out
at either end of the cables [10mm spanner].

NEITHER CLUTCHES OR BRAKE SHOULD OPERATE WITH THE CONTROLS IN THE

NOTE
OFF POSITION.

ENSURE THE LOCK NUTS ARE TIGHT AND SECURE AND CHECK OPERATION IS
NOTE
SATISFACTORY BEFORE REPLACING THE CLUTCH COVER AND SCREWS.

Storage
The machine should always be kept in a clean dry place, free from condensation. After use ensure that the machine is
thoroughly clean, dry and free from grass and mud. Before off season storage smear a thin layer of grease on to the
cutter blades and the shear blade.

Under no circumstances must the machine be steam cleaned as this may remove grease from the pre packed bearings.

Because of the nature of lead free petrol we recomend that if the machine is being left unused for more than 2 weeks the
carburetor is run dry. Allow the engine to run out of fuel with the fuel tap switched off.

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 *HQHUDO/XEULFDWLRQ
5($552//(5

PRQWKV
The main drive roller is split into three sections incorporating a differential gear system running in an oil bath. The old oil
should be drained off and the bath replenished with 1 pint (550ml) of clean oil.

PRQWK
A grease point is located under the belt guard on the side plate of the machine. This is to lubricate the internal spur gear
that provides drive to the rear roller. Apply one pump of grease. Do not over grease.

&21752//(9(56$1'&$%/(6

PRQWKV
Apply a small amount of oil to the control cables. Flow down the protective cables can be assisted by operating the lever
a few times after lubricating.

)521752//(5$'-867(56

PRQWKV
Apply a small quantity of copper grease or similar to the adjuster studs to prevent corrosion and ease adjustment.

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 G-Series Guide to Cassette Use
%/$'(&</,1'(56((3$*(

‡ For cutting ¿ne turf areas.

%/$'(&</,1'(56((3$*(

‡ For cutting ultra ¿ne turf areas.

Settings - Expressed as above and below ground level i.e. by placing the setting bar between the front and rear rollers,
the top of the bar represents ground level.

9(57,&877(56((3$*(

Used from ground +3mm to ground -3mm to control thatch, cutting lateral growths and standing up lying grasses ready for
cutting and lifting with the comb. Good for removing mosses. Start on the green at (say) +3mm.

NOTE NOT FOR CUTTING SOIL, ONLY THATCH.

RESULT - Speed improvement on greens,reduced end of season maintenance. Promotes healthy plant growth, promotes
strong roots, and maximizes fertilizer penetration.

6&$5,),(56((3$*(

Used for ground to ground -10mm controlling thatch, removing thatch, cutting lateral growth, pruning roots, removing
moss, aerating top layer for ingress of water, air, fertilizer and seed. Choice of 1mm or 2mm thick blades (generally 1mm
used in summer, 2mm used in winter). Do not try to cut too deep - must be adjusted to suit conditions.
Keep engine revs reasonably high with a slow forward movement to remove as much material as possible. The machine
may tend to walk along on its own in some conditions.

RESULT - Speed increase of playing surface. Maximizes fertilizer penetration & promotes strong healthy plant growth and
strong roots.

%586+6((3$*(

Used for light scarifying, brushing, removing debris, cigarette ends, pine needles moss, excess top dressing etc. Set at
+3mm to +1mm for ground debris depending on conditions. Remove comb.

6255(/52//(5127'5,9(16((3$*(

Used for surface pricking. Lets air, water, fertilizer into the root zone. Good for over seeding and preparing damaged
areas for repair. Reduces surface tension.

Bowls Cricket Golf

Verticutter Monthly Fortnightly Monthly
ScariÀer 1 - 2 Months 1 - 2 Months 1 - 2 Months
Brush As Required As Required As Required
Ironing roller Match Days Pre-Season As Required
Sorrel Roller 1 - 2 Weeks Monthly (As Required for Repair) Monthly (As Required for Repair)

16
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 Notes

17
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 7 33 50
44
55 45 34 44
6
50 54 33
9 53 3
34 34 44
5 8
18
45
34 38 54
4 34
13 9
47 12 26
25 12 22
37
10 11 24
43 45
34
54
15 34 41
16 52

27 32 62 3
12 33 13
57 45 2 55 58
51 27 19
5
40 28
33 49 46 54
28
34 18
56 14
42 10 9
50 61
29 1 40
19
60 28
36 59 30 35 31
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  &KDVVLV0DLQ$VVHPEO\
,WHP1R 3DUW1R 'HVFULSWLRQ 4XDQWLW\ ,WHP1R 3DUW1R 'HVFULSWLRQ 4XDQWLW\
1 171885 Cassette Thrust Plate 1 28 229666 Tie Bar Assy 26” 2
2 228024 1” Tube Bung 2 28 230157 Tie Bar Assy 30” 2
3 229000 Support Plate 1 28 230155 Tie Bar Assy 34” 2
4 229004 Engine Bearers 2 29 604761 Thackery Washer 2
5 229005 Cable Stop 2 30 J20023 Unit Limiting Stud 2
6 229006 Belt Guide Roller Clutch Top 1 31 J20064 Grease Nipple 1/4” UNF 1
7 229007 Belt Guide Roller Clutch Pulley 1 32 J20297 Serial Number Plate 1
8 229035 Brake Bracket 1 33 SP01008 Hex Set Screw M6 x 16 11
9 229115 Chain Case Stud 3 34 SP01009 Hex Set Screw M8 x 20 11
10 229152 Pivot Bush 2 35 SP01020 Hex Set Screw M10 x 40 2
11 229153 Clamp Plate Assy 1 36 SP01021 Hex Set Screw M12 x 20 2
12 229250 Engine Bed 26” 1 37 SP01025 Cap Head M8 x 30 4
12 229251 Engine Bed 30” 1 38 SP01027 Hex Set Screw M8 x 40 2
12 229252 Engine Bed 34” 1 39 SP01034 Hex Set Screw M10 x 20 2
13 229253 Tie Bar 26” 1 40 SP01035 Hex Set Screw M10 x 25 10
13 229254 Tie Bar 30” 1 41 SP01059 Hex Set Screw M12 x 25 2
13 229255 Tie Bar 34” 1 42 SP01076 Hex Set Screw M8 x 16 6
14 229265 Cradle W.A. 26” 1 43 SP01078 Hex Set Screw M12 x 40 2
14 229266 Cradle W.A. 30” 1 44 SP02004 Nut M6 Nyloc 6
14 229267 Cradle W.A. 34” 1 45 SP02006 Nut M8 Nyloc 16
15 229515 Tow Bar W.A. 26” 1 46 SP02008 Nut M10 Nyloc 2
15 229269 Tow Bar W.A. 30” 1 47 SP02010 Nut M12 Nyloc 2
15 229270 Tow Bar W.A. 34” 1 48 SP02037 Nut 5/8” UNF STD 1
16 229516 Rear Scraper 26” 1 49 SP03003 Washer M6 Toothed 2
16 229272 Rear Scraper 30” 1 50 SP03004 Washer M8 Toothed 8
16 229273 Rear Scraper 34” 1 51 SP03005 Washer M10 Toothed 10
17 229310 Quadrant Spacer 2 52 SP03006 Washer M12 Toothed 2
18 229327 Lh Side Plate W.A. 1 53 SP03007 Washer M6 x 18 2
19 229328 Rh Side Plate W.A. 1 54 SP03008 Washer M8 Form A 12
20 229347 Belt Guide 1 55 SP03010 Washer M6 Form A 11
21 229348 Belt Guide Assy 1 56 SP03011 Washer M10 Form A 2
22 229386 Stop Bush 2 57 SP03015 Washer M8 Form C 4
23 229394 Cassette Bolt 1 58 SP03016 Washer M10 Form C 2
24 229492 Retaining Plate Assy 1 59 SP03017 Washer M12 Form C 4
25 229759 Towbar Bracket W.A. 1 60 SP03018 Washer M10 Form G 2
26 230004 Support Bracket 1 61 SP03022 Washer M20 Form A 2
27 230153 Tie Bar Stop 2 62 SP05001 Rivet 4.8 x 10 2

18
G-Series SP20004_REV_2
Downloaded from www.Manualslib.com manuals search engine
 12

38 32
19
30 30
7 18
50
30 54
54
10
46 46

8 17

51
19
18
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17 47 50
42
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13 22

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31
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33 17 49
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11
11

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7 228007 Belt V X10-665 LP 1
8 228009 Brake Caliper 1
10 228012 Belt Ribbed 4PK 698 1
11 228030 Belt V Z-997 2
12 228103 Coupling Element 1
13 229009 Drive Idler Arm 1
17 229038 Tensioner Pulley 3
18 229044 Idler Lever 2
19 229091 Bearing Housing 4
22 229157 Belt Guide Peg 1
30 229382 Brg Housing 2
31 229383 Idler Arm W.A. 1
32 REF. 2.03 Engine Assy 1
33 REF. 1.01 Chassis 1
38 J209043 Tensioner Back Plate 1
39 J209249 Washer 9 x 35 x 3 2
42 SP01068 Hex Set Screw 3/8” UNF x 2 1/2” 1
44 SP01076 Hex Set Screw M8 x 16 1
46 SP02006 Nut M8 Nyloc 2
47 SP02018 Nut 3/8” UNF Nyloc 1
49 SP02033 Nut 3/8” Unf Lock (Thin) 2
50 SP02034 Nut 3/4” UNF Std 2
51 SP03002 Washer 3/8” 1
52 SP03004 Washer M8 Toothed 3
54 SP03008 Washer M8 Form A 3

19
G-Series SP20004_REV_2
Downloaded from www.Manualslib.com manuals search engine
 VIEWS

27
45 1 1
26
B C

B C 29
A A-A

20
35 19 34 5 4
39 21 23 25 2
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11
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1 62662 Bearing 6205-2RS 3 2 52 SP03004 Washer M8 Toothed 3
2 73445 Key 3/16” x 3/16” x 2 1/4” Rd End 1 53 SP03004 Washer M8 Toothed 10
3 228001 Tapered Bush 1610 - 3/4” 1
4 228002 Tapered Bush 1108 - 3/4” 1
5 228004 Pulley SPZ-71 1
6 228005 Pulley SPZ-132 1
7 228007 Belt V X10-665 LP 1
9 228011 Coupling Half (3/4”) 1
10 228012 Belt Ribbed 4PK 698 1
11 228030 Belt V Z-997 2
12 228103 Coupling Element 1
16 229036 Brake Disc 1
19 229091 Bearing Housing 4
20 229092 Bearing Spacer 3
21 229154 Pulley 2Z-60 1
23 229244 Layshaft Cutter Drive 26” 1
23 229246 Layshaft Cutter Drive 30” 1
23 229248 Layshaft Cutter Drive 34” 1
24 229245 Layshaft Roller Drive 26” 1
24 229247 Layshaft Roller Drive 30” 1
24 229249 Layshaft Roller Drive 34” 1
25 229256 Layshaft Guard 26” 2
25 229257 Layshaft Guard 30” 2
25 229258 Layshaft Guard 34” 2
26 229302 Drive Male Coupling 1
27 229303 Bearing Housing 1
28 229322 4 Groove Drive Pulley 1
29 229358 Bottom Pulley 1
34 J20052 Bearing 6204-2RS 3 4
35 J20457 Key 3/16” x 3/16” x 1” Rd End 1
36 J20467 Grub Screw M8 x 8 3
37 J209030 Key 3/16” x 3/16” x 3/4” Rd End 2
39 J209249 Washer 9 x 35 x 3 2
40 SP01009 Hex Set Screw M8 x 20 14
45 SP01077 Csk Cap Head M8 x 16 4
48 SP02029 Nut M16 Lock (Thin) 1

20
G-Series SP20004_REV_2
Downloaded from www.Manualslib.com manuals search engine
 3
1

6
5
7 4

 'ULYH(QJLQH$VVHPEO\
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1 228001 Tapered Bush 1610 - 3/4” 1
2 228011 Coupling Half (3/4”) 1
3 229015 Flywheel 1
4 229901 Engine 5.5 Hp Honda GX160 Q9 Type 1
4 229902 Engine 6.5 Hp Honda GX200 Q9 Type 1
5 J20467 Grub Screw M8 x 8 1
6 J209025 Key 3/16” x 3/16” x 1 3/4” Rd End 1
7 SP01079 Grub Screw 3/8” x 5/8” 2

21
G-Series SP20004_REV_2
Downloaded from www.Manualslib.com manuals search engine
 8
7
10
1

4
6

10
2
5
3

  Rear Roller - Main Assembly

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1 062662 Bearing 6205-2RS 3 1
2 229031 Dirt Excluder 1
3 229039 Landroll Collar 1
4 229104 Landroll Bearing Housing 1
5 REF. 3.03 Drive Bearing Housing Assy 1
6 REF. 3.02 Rear Roller Assembly 1
7 J20009 Blanking Plate 1
8 SP01045 Hex Set Screw M8 x 25 8
9 SP02028 Nut M16 Nyloc 1
10 SP03004 Washer M8 Toothed 8

22
G-Series SP20004_REV_2
Downloaded from www.Manualslib.com manuals search engine
 20 4
23
11 22
21 24 12 7
19 5 1
10
6 18 16 18
14 1
17 7
10 11 17
20
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21
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19
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1 16386 Key Woodruff 3/16” x 7/8” 2
2 73445 Key 3/16” x 3/16” x 1 1/2” Rd End 2
3 171702 Grub Screw 3/8” BSPT 1
4 195075 Outer Roller 26” 2
4 195076 Outer Roller 30” & 34” 2
5 195077 Oil Seal Housing 2
6 195078 Differential Wheel 2
7 195079 Differential Pinion 2
8 195080 Double Differential Pinion 1
9 195094 Pivot Pin 1
10 228049 Key 1/4” x 1/4” x 1 1/4” Rd End 1
11 229030 Internal Gear 1
12 229537 Centre Roller 26” 1
12 195074 Centre Roller 30” 1
12 229227 Centre Roller 34” 1
13 229500 Rear Roller Shaft 26” 1
13 229323 Rear Roller Shaft 30” 1
13 229324 Rear Roller Shaft 34” 1
14 229510 Shaft Collar 26” 1
14 229325 Shaft Collar 30” & 34” 1
15 229509 Shaft Spacer 26” 1
15 229326 Shaft Spacer 30” & 34” 1
16 229511 Diff Shaft 26” 1
16 195082 Diff Shaft 30” 1
16 229451 Diff Shaft 34” 1
17 229484 Bush For End Roller 4
18 601620 Bush 12DU 16 3
19 605857 Seal Rear Roller 2
20 J20467 Grub Screw M8 x 8 2
21 SP01009 Hex Set Screw M8 x 20 12
22 SP01036 Hex Set Screw M8 x 35 8
23 SP03004 Washer M8 Toothed 8
24 SP03008 Washer M8 Form A 12

23
G-Series SP20004_REV_2
Downloaded from www.Manualslib.com manuals search engine
 4

6 2
6
3
1

  5HDU5ROOHU'ULYH%HDULQJ+RXVLQJ$VVHPEO\
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1 062662 Bearing 6205-2RS 3 1
2 228053 Pin Spirol M5 x 45 1
3 229003 Drive Pulley Land Roll 1
4 229011 Pinion Shaft 11T 1
5 229033 Roller Bearing Housing Oblong 1
6 J20052 Bearing 6204-2RS 3 2

24
G-Series SP20004_REV_2
Downloaded from www.Manualslib.com manuals search engine
 5
6 5
4
11 7

8 1
8
10
9
3

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1 229231 Front Roller 26” 1
1 229232 Front Roller 30” 1
1 229233 Front Roller 34” 1
2 229262 Front Roller Scraper 26” 1
2 229263 Front Roller Scraper 30” 1
2 229264 Front Roller Scraper 34” 1
3 229329 Roller Quadrant 2
4 229491 Scraper Brk 2
5 SP01034 Hex Set Screw M10 X 20 2
6 SP01035 Hex Set Screw M10 X 25 2
7 SP01065 Hex Set Screw M12 X 30 2
8 SP02008 Nut M10 Nyloc 4
9 SP02010 Nut M12 Nyloc 4
10 SP02014 Nut M12 Lock (Thin) 2
11 SP03017 Washer M12 Form C 2

25
G-Series SP20004_REV_2
Downloaded from www.Manualslib.com manuals search engine
 17
7

16 6
1
10 5 15 15
11
13
4
14 11 15

3 10
8

2 15
9

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1 228093 Bolt Saddle M8 x 43 4
2 229166 Handle Pivot Bush 2
3 229587 Lower Handle Tube 26” 1
3 229576 Lower Handle Tube 30” 1
3 229577 Lower Handle Tube 34” 1
4 230200 Handle Bracket W.A. 2
5 230203 Handle Buffer 4
6 230205 Handle Bracket Support 2
7 See 5.02 G-Series Upper Handlebar Assy 1
8 SP01035 Hex Set Screw M10 x 25 4
9 SP01047 Hex Set Screw M10 x 60 2
10 SP02005 Nut M8 Std 4
11 SP02008 Nut M10 Nyloc 6
12 SP03004 Washer M8 Toothed 1
13 SP03004 Washer M8 Toothed 3
14 SP03008 Washer M8 Form A 4
15 SP03011 Washer M10 Form A 12
16 SP07001 Starlock 12mm 4
17 800505 Handle Mount Kit 1

NOT SHOWN
- 229586 Wiring Harness 1
- SP12002 Cable Throttle 1
- 229378 Cable Cylinder Clutch 1
- 229121 Cable Rear Roller Clutch 1
- 229122 Cable Brake 1

26
G-Series SP20004_REV_2
Downloaded from www.Manualslib.com manuals search engine
 7 2
26
6
8
24

1
18
24 3
25
20
59
11
5

2
25 7
36 31 26
19
17 35
35 12
14 2
23 17
B 4 2
34 33
18 37
27 9
2 17 25
6 30 21
5 29 11 22
23
2 15 27 39
10 8 13 22
9
27
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17
29

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1 228020 Clevis GM5 (5mm) 1
2 229167 Clutch Spring 4
3 229582 Console Cover 1
4 229585 Pivot Block 2
5 229590 Safety Switch Bracket 1
6 229595 Safety Lever Plunger W.A. 1
7 229620 Bolt For Spring 1
8 230160 G-Series Handle Moulding Assy 1
9 230170 Lever R.H. W.A. 2
10 230171 Lever L.H. W.A. 1
11 230180 Safety Bar W.A. 1
12 230190 Throttle Lever W.A. 1
13 230195 Throttle / Brake Bracket Assy 1
14 230196 Throttle Plate 1
15 230207 Lever Bracket Assy 1
16 260138 Grommet PV270A 1
17 J20017 Knob - Red 4
18 SP01019 Button Head M6 x 16 2
19 SP01029 Shoulder Bolt 12 x 25 M10 1
20 SP01043 Cap Head M5 x 16 1
21 SP01070 Cap Head M2 x 12 8
22 SP01076 Hex Set Screw M8 x 16 3
23 SP01081 Cap Head M5 x 12 3
24 SP02002 Nut M5 Nyloc 2
25 SP02004 Nut M6 Nyloc 6
26 SP02005 Nut M8 Std 2
27 SP02006 Nut M8 Nyloc 5
28 SP02008 Nut M10 Nyloc 1
29 SP02038 Nut M2 (Bush) 8
30 SP03008 Washer M8 Form A 1
31 SP03009 Washer M5 Form A 5
32 SP03010 Washer M6 Form A 6
33 SP03012 Washer M12 Form A 1
34 SP03019 Washer M12 Wave 1
35 SP03020 Shim 12 x 18 x 1 2
36 SP04001 Screw M5 x 16 Slotted 5
37 SP04003 Screw M5 x 25 Slotted 4

27
G-Series SP20004_REV_2
Downloaded from www.Manualslib.com manuals search engine
 SPARES USE ONLY

1
12 11

13 14
9 6

8
10 13
2
7

  +DQGOH7KURWWOH.LW
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1 230190 Throttle Lever W.A. 1
2 230196 Throttle Plate 1
3 230198 Cover Plate 1
5 J20017 Knob - Red 1
6 SP01029 Shoulder Bolt 12 x 25 M10 1
7 SP01048 Button Head M8 x 16 1
8 SP02006 Nut M8 Nyloc 1
9 SP02008 Nut M10 Nyloc 1
10 SP03008 Washer M8 Form A 1
11 SP03012 Washer M12 Form A 1
12 SP03019 Washer M12 Wave 1
13 SP03020 Shim 12 x 18 x 1 2
14 SP12002 Throttle Cable 1

NOTE
7RUHWUR¿WWKLVNLWWRPDFKLQHVEXLOWEHIRUH$SULODPPKROHLV
required to be drilled for Item 5.

28
G-Series SP20004_REV_2
Downloaded from www.Manualslib.com manuals search engine
 9
10
7
11 8

2 4
1

14 13
3
5

15

12

  *XDUGV 'HFDOV

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1 194946 Chain Case Screw 3
2 228031F Chain Case Seal 1530mm
3 229093 Transmission Guard W.A. 1
4 229333 Chain Case 1
5 229375 Warning Decal 1
6 229376 Cut Decal 2
7 229599 Engine On / Off Decal 1
8 229600 Cutting Cylinder Decal 1
9 229601 Roller Drive Decal 1
10 229602 Throttle Control Decal 1
11 229603 Parking Brake Decal 1
12 229605 98 dB Decal 1
13 B32902 Decal Dennis 1
14 J20362 Dennis Decal Small 1
15 J20297 Serial Number Plate 1

29
G-Series SP20004_REV_2
Downloaded from www.Manualslib.com manuals search engine
 1

  *UDVVER[
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1 229241 Grassbox 26” 1
1 229242 Grassbox 30” 1
1 229243 Grassbox 34” 1

30
G-Series SP20004_REV_2
Downloaded from www.Manualslib.com manuals search engine
 7 39
8 38 38
34 38
38
34 2

4
26
30 38 32 29 11
37 32
25 10
13 27
35 22
15
3 16

23
29
23A
37
20
24 19 12

18
32
38 30 36
12 37
31
33
17
33
20 37
19 31
24 22 29
3 14
6 28
37 29

  Cassette - Cutter

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1 185379 5/8” UNF Hex Screw 1 23 800125 Shear Blade & Carrier 30” 1
2 228022 Clevis Pin 2 23 229229 Shear Blade 34” 1
3 228029 Bearing 2205 2RS 2 23 800126 Shear Blade & Carrier 34” 1
4 228070 Black Cap 2 23A 185378 Screw AR
5 228074 D315163175 Belleville Washer 1 24 J20064 Grease Nipple 1/4” UNF 2
6 228092 Shim ID 25.8 x 1 THK 1 25 SP01009 Hex Set Screw M8 x 20 3
7 229049 Adjuster Rod 2 26 SP01016 Button Head M6 x 12 2
8 229051 Adjuster Stop 2 27 SP01019 Button Head M6 x 16 2
9 229215 Cassette Side Plate W.A. L.H. 1 28 SP01058 Csk Cap Head M8 x 20 3
10 229216 Cassette Side Plate W.A. R.H. 1 29 SP01059 Hex Set Screw M12 x 25 5
  'HÀHFWRU3ODWH´  30 SP01060 Hex Set Screw 1/2” UNF x 3/4” 2
  'HÀHFWRU3ODWH´  31 SP01061 Cap Head M10 x 75 1
  'HÀHFWRU3ODWH´  32 SP02004 Nut M6 Nyloc 4
12 229657 26” Tie Bar 2 33 SP02013 Nut M10 Lock (Thin) 2
12 229295 30” Tie Bar 2 34 SP02016 Nut 1/2” UNF 4
12 229296 34” Tie Bar 2 35 SP03004 Washer M8 Toothed 3
13 229658 26” Handle Tie Bar 1 36 SP03007 Washer M6 x 18 2
13 229297 30” Handle Tie Bar 1 37 SP03012 Washer M12 Form A 6
13 229298 34” Handle Tie Bar 1 38 SP03024 Washer 1/2” 10
14 229299 Driven / Female Coupling 1 39 SP05010 Split Pin 1/8” x 1” 2
15 229318 Bearing Cover 1
  'HÀHFWRU3ODWH%UDFNHW 
17 229385 Stop Bolt 1
18 229650 Cylinder 6 Blade 26” 1
18 229619 Cylinder 8 Blade 26” 1
18 229572 Cylinder 6 Blade 30” 1
18 229615 Cylinder 8 Blade 30” 1
18 229573 Cylinder 6 Blade 34” 1
18 229568 Cylinder 8 Blade 34” 1
19 229622 Cutter Bearing Housing 2
20 229701 Oil Seal 32 x 47 x 7 2
21 230002 Pivot Bolt - Cassette 1
22 230326 Bearing Spacer Cassette Outer 2
23 229652 Shear Blade 26” 1
23 800123 Shear Blade & Carrier 26” 1
23 067171 Shear Blade 30” 1

31
G-Series SP20004_REV_2
Downloaded from www.Manualslib.com manuals search engine
 30 25
32 STANDARD TUNGSTEN TIPPED
23
5
11

25
18 7 7
32

19 1 9

6 2
13 21 26 14

22

12
31
19 32
3
16
8 15 32
18
18 26
17
7 2 6 1 25
28
20
29
4
27
32 25 24
7 10

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1 62662 Bearing 6205-2RS 3 2 26 SP02004 Nut M6 Nyloc 4
2 228042 Circlip D1300 0520 2 27 SP02018 Nut 3/8” UNF Nyloc 2
3 228092 Shim ID 25.8 X 1 Thk 1 28 SP02027 Nut M30 Lock (Thin) 1
4 229220 L.H. Non-Cut Cassette S’plate W.A. 1 29 SP03002 Washer 3/8” 2
5 229221 R.H. Non-Cut Cassette S’plate W.A. 1 30 SP03004 Washer M8 Toothed 3
6 229289 Bearing Housing Non-Cutter 2 31 SP03007 Washer M6 x 18 2
7 229290 Verticut Blade AR 32 SP03012 Washer M12 Form A 6
7 229699 Tungsten Tipped Blade 7T AR
8 229657 26” Tie Bar 2
8 229295 30” Tie Bar 2
8 229296 34” Tie Bar 2
9 229658 26” Handle Tie Bar 1
9 229297 30” Handle Tie Bar 1
9 229298 34” Handle Tie Bar 1
10 229299 Driven / Female Coupling 1
11 229318 Bearing Cover 1
12 229660 26” Non Cutter Cassette Bar 1
12 229349 30” Non Cutter Cassette Bar 1
12 229350 34” Non Cutter Cassette Bar 1
  ´1RQ&XWWHU'HÀHFWRU:$ 
  ´1RQ&XWWHU'HÀHFWRU:$ 
  ´1RQ&XWWHU'HÀHFWRU:$ 
  'HÀHFWRU3ODWH%UDFNHW 
15 229357 Blade Spacer AR
16 229385 Stop Bolt 1
17 229483 Washer Tab 30mm 1
18 229534 Fan Blade Large AR
19 230326 Bearing Spacer Cassette Outer 2
20 800168 26” Hex Shaft Assy 1
20 800164 30” Hex Shaft Assy 1
20 800165 34” Hex Shaft Assy 1
21 SP01016 Button Head M6 x 12 2
22 SP01019 Button Head M6 x 16 2
23 SP01045 Hex Set Screw M8 x 25 3
24 SP01058 Csk Cap Head M8 x 20 3
25 SP01059 Hex Set Screw M12 x 25 5

32
G-Series SP20004_REV_2
Downloaded from www.Manualslib.com manuals search engine
 25
32 1mm & 2mm STD 2mm TUNGSTEN
30
23
5
11

25
18 7 7
32

19 1
6 9
2
26
13 21
14
22

12 3
19 32
31
16
8 32

18
26

17 2 6 1 25

4 29
24 27
28 32 25
10
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1 62662 Bearing 6205-2RS 3 2 25 SP01059 Hex Set Screw M12 x 25 5
2 228042 Circlip D1300 0520 2 26 SP02004 Nut M6 Nyloc 4
3 228092 Shim ID 25.8 x 1 Thk 1 27 SP02018 Nut 3/8” UNF Nyloc 2
4 229220 L.H. Non-Cut Cassette S’plate W.A. 1 28 SP02027 Nut M30 Lock (Thin) 1
5 229221 R.H. Non-Cut Cassette S’plate W.A. 1 29 SP03002 Washer 3/8” 2
6 229289 Bearing Housing Non-Cutter 2 30 SP03004 Washer M8 Toothed 3
  PP6FDUL¿HU%ODGH $U 31 SP03007 Washer M6 x 18 2
  PP6FDUL¿HU%ODGH $U 32 SP03012 Washer M12 Form A 6
  776FDUL¿HU%ODGH $U
8 229657 26” Tie Bar 2
8 229295 30” Tie Bar 2
8 229296 34” Tie Bar 2
9 229658 26” Handle Tie Bar 1
9 229297 30” Handle Tie Bar 1
9 229298 34” Handle Tie Bar 1
10 229299 Driven / Female Coupling 1
11 229318 Bearing Cover 1
12 229660 26” Non Cutter Cassette Bar 1
12 229349 30” Non Cutter Cassette Bar 1
12 229350 34” Non Cutter Cassette Bar 1
  ´1RQ&XWWHU'HÀHFWRU:$ 
  ´1RQ&XWWHU'HÀHFWRU:$ 
  ´1RQ&XWWHU'HÀHFWRU:$ 
  'HÀHFWRU3ODWH%UDFNHW 
15 229357 Blade Spacer Ar
16 229385 Stop Bolt 1
17 229483 Washer Tab 30mm 1
18 229534 Fan Blade Large Ar
19 230326 Bearing Spacer Cassette Outer 2
20 800168 26” Hex Shaft Assy 1
20 800164 30” Hex Shaft Assy 1
20 800165 34” Hex Shaft Assy 1
21 SP01016 Button Head M6 x 12 2
22 SP01019 Button Head M6 x 16 2
23 SP01045 Hex Set Screw M8 x 25 3
24 SP01058 Csk Cap Head M8 x 20 3

33
G-Series SP20004_REV_2
Downloaded from www.Manualslib.com manuals search engine
 21

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2 228042 Circlip D1300 0520 2 21 SP01059 Hex Set Screw M12 x 25 5
3 228092 Shim ID 25.8 x 1 THK 1 22 SP02004 Nut M6 Nyloc 4
4 229220 L.H. Non-Cut Cassette S’plate W.A. 1 23 SP02018 Nut 3/8” UNF Nyloc 2
5 229221 R.H. Non-Cut Cassette S’plate W.A. 1 24 SP03002 Washer 3/8” 2
6 229289 Bearing Housing Non-Cutter 2 25 SP03004 Washer M8 Toothed 3
7 229657 26” Tie Bar 2 26 SP03007 Washer M6 x 18 2
7 229295 30” Tie Bar 2 27 SP03012 Washer M12 Form A 6
7 229296 34” Tie Bar 2
8 229658 26” Handle Tie Bar 1
8 229297 30” Handle Tie Bar 1
8 229298 34” Handle Tie Bar 1
9 229299 Driven / Female Coupling 1
10 229318 Bearing Cover 1
11 229660 26” Non Cutter Cassette Bar 1
11 229349 30” Non Cutter Cassette Bar 1
11 229350 34” Non Cutter Cassette Bar 1
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14 229385 Stop Bolt 1
15 230326 Bearing Spacer Cassette Outer 2
16 800173 Brush Shaft Assembly 26” Soft 1
16 800189 Brush Shaft Assembly 30” Soft 1
16 800167 Brush Shaft Assembly 34” Soft 1
16 800172 Brush Shaft Assembly 26” Hard 1
16 800183 Brush Shaft Assembly 30” Hard 1
16 800184 Brush Shaft Assembly 34” Hard 1
16 800192 Brush Shaft Assembly 26” Multi 1
16 800190 Brush Shaft Assembly 30” Multi 1
16 800191 Brush Shaft Assembly 34” Multi 1
17 SP01016 Button Head M6 x 12 2
18 SP01019 Button Head M6 x 16 2
19 SP01045 Hex Set Screw M8 x 25 3

34
G-Series SP20004_REV_2
Downloaded from www.Manualslib.com manuals search engine
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3 229289 Bearing Housing Non-Cutter 2
4 229657 26” Tie Bar 2
4 229295 30” Tie Bar 2
4 229296 34” Tie Bar 2
5 229658 26” Handle Tie Bar 1
5 229297 30” Handle Tie Bar 1
5 229298 34” Handle Tie Bar 1
6 229317 Bearing Cover Sorrel R.H. 1
7 229385 Stop Bolt 1
8 229502 Sorrel Side Plate W.A. 2
9 229669 Sorrel Roller 26” 1
9 229503 Sorrel Roller 30” 1
9 229504 Sorrel Roller 34” 1
10 229539 Bearing Cover Sorrel 1
11 229560 8mm Sorrel Spike AR
12 230326 Bearing Spacer Cassette Outer 2
13 SP01045 Hex Set Screw M8 x 25 3
14 SP01058 Csk Cap Head M8 x 20 3
15 SP01059 Hex Set Screw M12 x 25 5
16 SP03004 Washer M8 Toothed 3
17 SP03012 Washer M12 Form A 6

35
G-Series SP20004_REV_2
Downloaded from www.Manualslib.com manuals search engine
 DENNIS, Ashbourne Road, Kirk Langley, Derby, DE6 4NJ, United Kingdom
Telephone:- 01332 824777
Fax:- 01332 824 525
E-mail:- sales@dennisuk.com
E-mail:- spares@dennisuk.com

www.dennisuk.com
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