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201 23-rp3

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AIR-COOLED SCREW LIQUID CHILLERS

REPLACEMENT PARTS Supersedes: 201.23-RP3 (117) Form 201.23-RP3 (918)

MODELS YCIV0267, 0287, 0307, 0327, 0357, 0397 AND YCIV0457

60 HERTZ
MODELS YCIV1050, 1070, 1120, 1180, 1220, 1340,
1380, 1500 AND YCIV1649
50 HERTZ
STYLE A

R-134A

Issue Date: Products are produced at a

September 21, 2018

facility whose quality-
management systems are
ISO9001 certified.
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

IMPORTANT!
READ BEFORE PROCEEDING!
GENERAL SAFETY GUIDELINES
This equipment is a relatively complicated apparatus. which it is situated, as well as severe personal injury or
During rigging, installation, operation, maintenance, death to themselves and people at the site.
or service, individuals may be exposed to certain com-
ponents or conditions including, but not limited to: This document is intended for use by owner-authorized
heavy objects, refrigerants, materials under pressure, rigging, installation, and operating/service personnel. It
rotating components, and both high and low voltage. is expected that these individuals possess independent
Each of these items has the potential, if misused or training that will enable them to perform their assigned
handled improperly, to cause bodily injury or death. It tasks properly and safely. It is essential that, prior to
is the obligation and responsibility of rigging, instal- performing any task on this equipment, this individual
lation, and operating/service personnel to identify and shall have read and understood the on-product labels,
recognize these inherent hazards, protect themselves, this document and any referenced materials. This in-
and proceed safely in completing their tasks. Failure dividual shall also be familiar with and comply with
to comply with any of these requirements could result all applicable industry and governmental standards and
in serious damage to the equipment and the property in regulations pertaining to the task in question.

SAFETY SYMBOLS
The following symbols are used in this document to alert the reader to specific situations:

Indicates a possible hazardous situation Identifies a hazard which could lead to

which will result in death or serious injury damage to the machine, damage to other
if proper care is not taken. equipment and/or environmental pollu-
tion if proper care is not taken or instruc-
tions and are not followed.

Indicates a potentially hazardous situa- Highlights additional information useful

tion which will result in possible injuries to the technician in completing the work
or damage to equipment if proper care is being performed properly.
not taken.

External wiring, unless specified as an optional connection in the manufacturer’s product line, is not
to be connected inside the control cabinet. Devices such as relays, switches, transducers and controls
and any external wiring must not be installed inside the micro panel. All wiring must be in accor-
dance with Johnson Controls’ published specifications and must be performed only by a qualified
electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper
connections to the controls or application of improper control signals. Failure to follow this warn-
ing will void the manufacturer’s warranty and cause serious damage to property or personal injury.

2 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

CHANGEABILITY OF THIS DOCUMENT

In complying with Johnson Controls’ policy for con- regarding the applicability of these documents, rig-
tinuous product improvement, the information con- ging, lifting, and operating/service personnel should
tained in this document is subject to change without verify whether the equipment has been modified and
notice. Johnson Controls makes no commitment to if current literature is available from the owner of the
update or provide current information automatically equipment prior to performing any work on the chiller.
to the manual or product owner. Updated manuals, if
applicable, can be obtained by contacting the nearest CHANGE BARS
Johnson Controls Service office or accessing the John-
son Controls QuickLIT website at http://cgproducts. Revisions made to this document are indicated with a
johnsoncontrols.com. line along the left or right hand column in the area the
revision was made. These revisions are to technical in-
It is the responsibility of rigging, lifting, and operating/ formation and any other changes in spelling, grammar
service personnel to verify the applicability of these or formatting are not included.
documents to the equipment. If there is any question

HOW TO USE RENEWAL PARTS MANUALS

Johnson Controls offers an assortment of replacements Contact the following sources to order parts.
parts for Johnson Controls, YORK and UPG units.
Each replacement part is manufactured and fitted for NORTH AMERICA
a specific model. This Replacement Parts Manual is Baltimore Parts Center
for standard Johnson Controls units. Chiller units built Contrators within USA
with special options, modifications, or conversions are Telephone: (800)-932-1701
not covered in this manual. Equipment Owners within USA who maintain
This Replacement Parts Manual provides Johnson their own equipment
Controls chiller replacement parts by part numbers, Telephone: (800)-482-2778
descriptions, quantities and drawing figures. To deter- Email: cg-baltimore-parts-customer@jci.com
mine the correct replacement part, locate the item on
drawing figure and refer to the parts list for the part For parts availability and ordering YORK HVAC
number, description and quantity. Parts within the USA please use the following link:
http://www.johnsoncontrols.com/content/us/en/prod-
NOTE: Provide a unit model number, unit serial num- ucts/building_efficiency/products-and-systems/inte-
ber and part number when requesting a quotation or grated_hvac_systems/parts_center/baltimorepartscen-
placing an order. Failure to include this information ter.html
may delay processing of your request.
EUROPE
Model and Serial Number Locations:
HVAC Parts Centre (Europe)
• Unit - Namplate on side of Control Panel Telephone: +44 (0) 1268 246 400
• Compressor - Namplate on Compressor Housing Email: ALLParts@jci.com

• VSD - Namplate on VSD Panel

JOHNSON CONTROLS 3
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Y C I V - 0267 - S - A - 46 - V A A
DEVELOPMENT CODE
YORK
DESIGN SERIES
CHILLER
STARTER - VSD
AIR-COOLED
VOLTAGE CODE
VSD DRIVEN
SCREW
COMPRESSOR REFRIGERANT - R134A

MODEL NUMBER UNIT DESIGNATOR

0267 1070
0287 1120
0307 1180
0327 1220
0357 1340
0397 1380
0457 1500
1050 1649

UNIT DESIGNATOR VOLTAGE CODE

E- High Efficiency with Standard IPLV 17=200-3-60
S- Standard Efficiency with Standard IPLV 28=230-3-60
P- Standard Efficiency with Optimized IPLV 40=380-3-60
V- High Efficiency with Optimized IPLV 46=460-3-60
50=380/400/415-3-50
58=575-3-60

4 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

LIST OF TABLES

TABLE 1 - YCIV Complete Pin Number Description��7

TABLE 2 - Unit Assembly�� 11
TABLE 3 - Unit Assembly - Models 0457 and 1649��16
TABLE 4 - Base Assembly ��19
TABLE 5 - Base Assembly - Models 0457 and 1649��23
TABLE 6 - VSD Control Panel - Models 0267, 0287, 0307, 0327, 1050, 1070, 1120, 1180, 1220�� 24
TABLE 7 - VSD Control Panel - Models 0357, 0397, 1340, 1380, 1500�� 27
TABLE 8 - VSD Control Panel - Models 0457 and 1649 High Static or High Air Flow Fans�� 34
TABLE 9 - Variable Speed Drive Board Cables��40
TABLE 10 - Power Assembly Components 3 Compressor��41
TABLE 11 - Power Assembly Components 2 and 4 Compressor 371-04181-105�� 43
TABLE 12 - Power Assembly Components 2 and 4 Compressor 371-04181-106�� 44
TABLE 13 - Compressor Sub-Assembly -40 and -50 (Pin 9 = S, P, C) (Pin 16 and 17 = BX, SX)�� 47
TABLE 14 - Compressor Sub-Assembly -40 and -50 (Pin 9 = E, V, D) (Pin 16 and 17 = BX, SX)�� 47
TABLE 15 - Compressor Sub-Assembly -40 and -50 (Pin 9 = S, P, C) (Pin 16 and 17 = XX, MR)�� 47
TABLE 16 - Compressor Sub-Assembly -46 (Pin 9 = S, P, C) (Pin 16 and 17 = BX, SX)�� 47
TABLE 17 - Compressor Sub-Assembly -46 (Pin 9 = E, V, D) (Pin 16 and 17 = BX, SX)�� 47
TABLE 18 - Compressor Junction Box��48
TABLE 19 - Insulated Cooler Left Handed ASME (Pin 9 = S, P, C) ��49
TABLE 20 - Insulated Cooler Left Handed ASME (Pin 9 = E, V, D) ��49
TABLE 21 - Insulated Cooler Right Handed ASME (Pin 9 = S, P, C) ��50
TABLE 22 - Insulated Cooler Right Handed ASME (Pin 9 = E, V, D) ��50
TABLE 23 - Insulated Cooler Left Handed PED (Pin 9 = S, P, C) ��51
TABLE 24 - Insulated Cooler Left Handed PED (Pin 9 = E, V, D) ��51
TABLE 25 - Insulated Cooler Right Handed PED (Pin 9 = S, P, C) ��51
TABLE 26 - Insulated Cooler Right Handed PED (Pin 9 = E, V, D) ��51
TABLE 27 - Piping Assembly ��53
TABLE 28 - Piping Assembly - Models 0457 and 1649 (Pin 9 = S, P, C)�� 57
TABLE 29 - Coil Module Standard (Pin 9 = S, P or C) ��60
TABLE 30 - Coil Module High (Pin 9 = E, V or D) ��61
TABLE 31 - Low Sound Fans��63
TABLE 32 - Ultra Quiet Fans��63
TABLE 33 - High Static Fans��64
TABLE 34 - High Air Flow��64
TABLE 35 - Two Speed Fans��65
TABLE 36 - Fan Wiring - Standard Low Sound and Ultra Quiet Fans �� 66
TABLE 37 - Fan Wiring Standard Low Sound and Ultra Quiet��68
TABLE 38 - Fan Wiring - High Air Flow and High Static Fans��70
TABLE 39 - Fan Wiring High Air Flow / High Static��74
TABLE 40 - Fan Wiring - High Air Flow Fans - Models 0457 and 1649�� 76
TABLE 41 - Fan Wiring High Static 0457, 1649��78
TABLE 42 - Fan Wiring - Two Speed Fans��80
TABLE 43 - Fan Wiring Two Speed Fans��85
TABLE 44 - Variable Speed Drive Fan Assembly��87
TABLE 45 - System Wiring - Single Point��88
TABLE 46 - System Wiring - Multi Point��88

JOHNSON CONTROLS 5
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

LIST OF TABLES (CONT'D)

TABLE 47 - Refrigerant, Oil, Glycol System ��89

TABLE 48 - Glycol System Hose Lengths��89
TABLE 49 - Pressure Relief Kit, ASME Pressure Vessel Codes, North American Safety Code�� 91
TABLE 50 - Pressure Relief Kit, PED Pressure Vessel Codes, CE (China) Listing�� 91
TABLE 51 - Dual Pressure Relief��92
TABLE 52 - Flash Tank/Oil Separator Assembly��93
TABLE 53 - Kit, E-Link��94
TABLE 54 - Full Unit Wire Enclosure Kit - Top ��95
TABLE 55 - Full Unit Wire Enclosure Kit - Bottom ��95
TABLE 56 - Full Unit Wire Enclosure Kit - Top (Models 0457/1649)��97
TABLE 57 - Full Unit Wire Enclosure Kit - Bottom (Models 0457/1649)�� 97
TABLE 58 - Acoustic Sound Enclosure ��98
TABLE 59 - Acoustic Sound Enclosure - Model 0457 and 1649 (Pin 9 = S, P, C)�� 102
TABLE 60 - Insulation Acoustic Sound Models 0267 - 1500��105
TABLE 61 - Desuperheater��107
TABLE 62 - Heat Recovery Mechanical Assembly��109
TABLE 63 - Heat Recovery Trace Heating�� 111
TABLE 64 - Plug / Jumper Arrangement�� 114
TABLE 65 - Sensor Harness Wiring Models 0287,0307,1070, 1180 (Pin 9 = S, P, C)
Models 0267,1050 (Pin 9 = E, V, D)�� 115
TABLE 66 - Sensor Harness Wiring Models 0357, 1340 (Pin 9 = S, P, C)
Models 0287, 0327, 1120, 1220 (Pin 9 = E, V, D)�� 119
TABLE 67 - Sensor Harness Wiring Models 0397, 1500 (Pin 9 = S, P, C)
Models 0357, 1380 (Pin 9 = E, V, D)��123
TABLE 68 - Sensor Harness Wiring Models 0457, 1649��127
TABLE 69 - Cable Data��132
TABLE 70 - Field Installed Options Part Numbers��138
TABLE 71 - Control Panel Language Kit��138
TABLE 72 - IPLV Option��138
TABLE 73 - Consumables��138

6 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 1 - YCIV COMPLETE PIN NUMBER DESCRIPTION

FEATURE FEATURE DESCRIPTION OPTION OPTION DESCRIPTION

MODEL Model (PIN 1-4) YCIV
0267 0267
0287 0287
0307 0307
0327 0327
0357 0357
0397 0397
0457 0457
1050 1050
CAP Nominal Capacity (PIN 5-8)
1070 1070
1120 1120
1180 1180
1220 1220
1340 1340
1380 1380
1500 1500
1649 1649
C Non-published Standard Efficiency,
D Non-published High Efficiency
E High Efficiency/High Ambient Unit, Standard IPLV
UNIT Unit Designator (PIN 9)
S Standard Efficiency, Standard IPLV
P Standard Efficiency, Optimized IPLV
V High Efficiency/High Ambient Unit, Optimized IPLV
REF Refrigerant (PIN 10) A R-134a
17 200/3/60
28 230/3/60
40 380/3/60
VOLTS Voltage (PIN 11, 12)
46 460/3/60
50 380-415/3/50
58 575/3/60
STARTER Starter (PIN 13) V Variable Speed Drive
DESIGN Design Series (PIN 14) A Design Series A
DEV Modification Level (PIN 15) B Mod Level B
SX SP Supply TB
BX SP Circuit Breaker w/Lockable Handle
POWER Power Fld (PIN 16, 17) XX MP Supply TB
MR MP Circuit Breaker w/Lockable Handle
QQ Special Power Option
T Control Transformer required
TRANS Control Transformer (PIN 18)
Q Special Transformer or Power Strip required
X No Option Required
PFC Convenience Outlet (PIN 19) O Convenience Outlet, 115V GFI (Customer Powered)
Q Special quote
X No option required
AMB PIN 20
Q Special quote

JOHNSON CONTROLS 7
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 1 - COMPLETE PIN NUMBER DESCRIPTION

FEATURE FEATURE DESCRIPTION OPTION OPTION DESCRIPTION

X No Selection
L LON E-Link
BAS BAS interface (PIN 21)
S SC-Equip Board
Q Special Quote
X English LCD & Keypad Display (std)
S Spanish LCD & Keypad Display
F French LCD & Keypad Display
G German LCD & Keypad Display
LCD LCD (PIN 22) I Italian LCD & Keypad Display
P Portuguese LCD & Keypad Display
H Hungarian
L Polish
Q Special LCD & Keypad Display
X No option required
RDOUT Silent Night (PIN 23) N Silent Night sound / Load limiting control option
Q Special quote
L N. American Safety Code (cUL/cETL)
SAFETY Safety Code (PIN 24) C CE listing
Q Special Safety Code
X No option required
SENSOR PIN 25
Q Special quote
X No Pump Control required
PUMP Pump Control (PIN 26)
Q Special Pump Control required
X No Remote Control Panel req'd
REMOTE Remote Ctrl Panel (PIN 27)
Q Special Remote Control Panel required
X No Sequence Kit required
SEQ Sequence Kit (PIN 28) S Sequence Control & Automatic Lead Transfer = {seq}
Q Special Sequence Kit required
TEMP Water Temp (PIN 29, 30)
X No Chicago Code Kit required
C Chicago Code Kit required
S Service Isolation Valve
CHICAGO Chicago Code Kit (PIN 31) B Both Isolation Valve and Chicago Code
R Dual Pressure Relief
G Dual Pressure Relief and Suction Service Isolation
Q Special Chicago Code Kit required
X Standard Valves Req’d
VALVES Valves (PIN 32)
Q Special Optional Valves Req’d
X No option required
HGBP PIN 33
Q Special quote
X No option required
GAUGE PIN 34
Q Special quote
X No option required
OVERLOAD PIN 35
Q Special quote

8 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 1 - COMPLETE PIN NUMBER DESCRIPTION

FEATURE FEATURE DESCRIPTION OPTION OPTION DESCRIPTION

X No option required
PIN36 PIN 36
Q Special quote
H Compressor Crankcase Heaters
HTR Crankcase Heater (PIN 37)
Q Special quote
X 150psig DWP
DWP DWP (PIN 38)
Q Special DWP
X 3/4" Cooler Insulation
INS Insulation (PIN 39) D 1-1/2” Cooler Insulation
Q Special Cooler Insulation
X No Flanges required
W Weld Flange Kit required
FLANGES Flanges (PIN 40) V Victaulic Flange Kit required
F Victaulic Flange with Welded Mating Flange
Q Special Flanges required
X No Flow Switch required
S One Flow Switch required
T Two Flow Switches required
U Three Flow Switches required
FLOW Flow Switch (PIN 41)
D One Differential Pressure Switch required
E Two Differential Pressure Switches required
F Three Differential Pressure Switches required
Q Special Switch required
A ASME Pressure Vessel Codes
VESSEL Vessel Codes (PIN 42) E PED Pressure Vessel Codes
Q Special Pressure Vessel Codes
X Standard Cooler
CLR Cooler (PIN 43) R Remote Cooler
Q Special Cooler requirements
Handed Cooler Left, Viewing From the Control Panel
L
End
CONN Connections (PIN 44) Handed Cooler Right, Viewing From the Control Panel
R
End
Q Special quote
X Aluminum Coils
C Copper Fin Coils
B Pre-Coated Fin Coils
COILS Coils (PIN 45)
P Post-Coated Dipped Coils
E Pre-Coated Epoxy Non Slit Ripple Fins
Q Special Coils
X Partial Heat Recovery not required
H Partial Heat Recovery required
HEAT Heat Recovery (PIN 46)
D Desuperheater
Q Special quote
X TEAO Fan Motors
FANMOTORS Fan Motors (PIN 47)
Q Special Fan Motors

JOHNSON CONTROLS 9
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 1 - COMPLETE PIN NUMBER DESCRIPTION

FEATURE FEATURE DESCRIPTION OPTION OPTION DESCRIPTION

X No Enclosure Panels required
1 Wire (Full Unit) Encl Panels (factory)
2 Wire (Full Unit) Encl Panels (field)
3 Wire/Louvered Encl Panels (factory)
4 Wire/Louvered Encl Panels (field)
PANEL Enclosure Panels (PIN 48)
5 Louvered (cond only) Encl Panels (factory)
6 Louvered (cond only) Encl Panels (field)
7 Louvered (full unit) Encl Panels (factory)
8 Louvered (full unit) Encl Panels (field)
Q Special Enclosure Panels required
X Standard--No Sound Package
R Reduced Noise
ACOUSTIC Acoustical arrgt (PIN 49)
N Low Noise
Q Special Sound Enclosure required
X No Documents required
A Base, Material & Witness Documents
B Base Documents
SRDOCS SR Documents (PIN 50)
M Base & Material Documents
W Base & Witness Documents
Q Special quote
X No option required
PIN51 PIN 51
Q Special quote
X Standard Low Sound Fans
L Ultra Quiet Fans
H High Static Fans
FANS Fans (PIN 52)
T Two Speed Fans
G High Air Flow
Q Special Sound Fans
X No Final Overspray Paint required
PAINT Overspray Paint (PIN 53)
Q Special Final Overspray Paint required
X No Vibration Isolators required
1 1" Deflection Isolators required
ISOL Isolators (PIN 54) S Seismic Isolators required
N Neoprene Pad Isolators required
Q Special Vibration Isolators required
WARRANTY Warranty (PIN 55) For Marketing Purposes Only!
REFWTY Refrigerant Wty (PIN 56) For Marketing Purposes Only!

10 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 2 - UNIT ASSEMBLY

ITEM MODEL DESCRIPTION PART NUMBER SAP QUANTITY FIGURE

0267/1050, 0287/1070,
0287/1120, 0307/1180,
1 Panel Support Front Left 075-65636-000 755441 1 1
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
2 Leg Support Front Right 075-65638-000 755443 1 1
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
3 Support Module 075-66932-000 755625 4 1, 2
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
4 Panel Cover Headers Right 075-65643-000 755448 1 1
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
5 Support Front Control Pnl 075-65639-000 755444 1 1
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
6 Channel Support Control Pnl 075-65637-000 755442 1 1
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
7 Bracket Support 075-65645-000 363478 8 1
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
8 Support Leg Module 075-65661-000 755461 12 1
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
9 Bracket Angle 075-55626-000 753119 4 1
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
10 Leg Support Rear Left 075-70239-000 756175 1 2
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
11 Leg Support Rear Right 075-70240-000 756176 1 2
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
12 Panel Cover Headers 075-65642-000 755447 1 2
0327/1220, 0357/1340,
0357/1380, 0397/1500

JOHNSON CONTROLS 11
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 2 - UNIT ASSEMBLY (CONT'D)

ITEM MODEL DESCRIPTION PART NUMBER SAP QUANTITY FIGURE

0267/1050, 0287/1070,
0287/1120, 0307/1180,
13 Rail Side Unit Rh 075-65654-000 755458 1 2
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
14 Rail Side Unit Lh 075-65655-000 755459 1 2
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
15 Panel Support 075-84934-000 759579 2 2
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
16 Rail Support Control Pnl 075-65650-000 755454 1 2
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
17 Support Control Panel Side 075-65651-000 755455 2 2
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
18 Bracket Support Cont Pnl 075-65653-000 755457 1 2
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
19 Bracket Support Cont Pnl 075-65652-000 755456 1 2
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
20 Panel Side Control Panel 075-70814-000 756422 2 1
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
21 Panel Top Cover 075-84935-000 759580 1 1
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
22 Cover Glycol Loop 075-84936-000 759581 1 1
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
23 Panel Encl Side Top 075-65644-000 755449 2 1
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
24 Support Brace Module 075-66933-000 755626 2 1, 2
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
25 Panel Top Cover 075-84937-000 759582 1 2
0327/1220, 0357/1340,
0357/1380, 0397/1500

12 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 2 - UNIT ASSEMBLY (CONT'D)

ITEM MODEL DESCRIPTION PART NUMBER SAP QUANTITY FIGURE

0267/1050, 0287/1070,
0287/1120, 0307/1180,
26 Leg Support Middle 075-70237-000 756173 2 1, 2
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
27 Leg Support Middle 075-70238-000 756174 2 1, 2
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
28 Panel Top Cover 075-70767-000 756382 1 2
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
29 Support Module 075-70816-000 756424 2 1, 2
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
30 Plate Module Connection 075-70849-000 756451 2 1
0327/1220, 0357/1340,
0357/1380, 0397/1500
Aesthetic Vee Panel Rear Rh
0287/1070 075-66959-000 755647 1
(Pin 9 = S,P,C)
31 1
Aesthetic Panel Side
0287/1120 075-66961-000 755649 1
(Pin 9 = E,V,D)
Aesthetic Panel Top Flanged
32 0287/1070 075-66960-000 755648 1 2
(Pin 9 = E,V,D)
Aesthetic Panel Side
33 0287/1070 075-66961-000 755649 1 1
(Pin 9 = E,V,D)
Z-Channel Aesthetic Fixing
34 0287/1070 075-66962-000 755650 1 2
(Pin 9 = E,V,D)
Bracket Angle Aesthetic Pnl
35 0287/1070 075-66963-000 755651 1 2
(Pin 9 = E,V,D)
Bracket Fan Mounting
36 0287/1070 075-55346-000 752973 1 1
(Pin 9 = E,V,D)
Pan Upper Module Rear
37 0287/1070 075-55347-000 752974 1 1
(Pin 9 = E,V,D)

JOHNSON CONTROLS 13
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

31
33
36
37

22
21
20

29
9 26 27
8
7 LD21761
1 6 24
5 2 23 3

Model Shown 0287/1070

Figure 1 - UNIT ASSEMBLY

14 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

15
15

17 17
13 19
16
18 14

32 35
34

24
3

10 27
26
29
11 LD21762

Model Shown 0287/1070

Figure 2 - UNIT ASSEMBLY

JOHNSON CONTROLS 15
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 3 - UNIT ASSEMBLY - MODELS 0457 AND 1649

ITEM DESCRIPTION PART NUMBER SAP QUANTITY FIGURE

1 Leg Support Front Left 075-93088-001 761292 1 3
2 Leg Support Front Right 075-93088-000 761291 1 3
3 Support Module 075-66932-000 755625 4 3, 4
4 Panel Cover Headers Right 075-93093-000 761300 1 3
5 Support Front Control Pnl 075-65639-000 755444 1 3
6 Channel Support Control Pnl 075-65637-000 755442 1 3
7 Bracket Support 075-65645-000 363478 12 4
8 Support Leg Module 075-65661-000 755461 16 3
9 Bracket Angle 075-55626-000 753119 6 3
10 Leg Support Rear Left 075-93082-000 761285 1 4
11 Leg Support Rear Right 075-93083-000 761286 1 4
12 Panel Cover Headers Left 075-93093-001 761301 1 4
13 Support Brace Module 075-93092-000 761298 1 4
14 Support Brace Module 075-93092-001 761299 1 4
15 Panel Support Top Left 075-93095-000 761303 1 4
16 Support Control Panel 075-93091-000 761297 1 4
17 Support Side R.h. 075-93090-000 761295 1 4
18 Support Control Panel Side Rh 075-93089-000 761293 1 4
19 Support Control Panel Side Lh 075-93089-001 761294 1 4
20 Panel Cover Control Panel 075-93096-000 761305 1 4
21 Panel Top Cover 075-93097-000 761306 1 4
22 Cover Glycol 075-93087-000 761290 2 4
23 Panel Enclosure Side Top 075-93094-000 761302 2 3
24 Panel Support Top Right 075-93095-001 761304 1 4
25 Support Side L.h. 075-93090-001 761296 1 4
26 Leg Support Middle 075-93079-000 761282 2 3, 4
27 Leg Support Middle 075-93080-000 761283 2 3, 4
28 Panel Top Cover 075-93084-000 761287 1 3
29 Cover Top Middle 075-93085-000 761288 1 3
30 Cover Top Middle 075-93086-000 761289 1 3
31 Plate Module Connection 075-93081-000 761284 2 3

16 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

28
30
31

6
23 4

3
27
26
9 8
1
5 3
2
LD21763

Models 0457/1649

Figure 3 - UNIT ASSEMBLY - MODELS 0457 AND 1649

JOHNSON CONTROLS 17
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

22
21 20

15 24
16

19
14
18
17

3 12
7
26 27
3
10 11

Models 0457/1649
LD21768

Figure 4 - UNIT ASSEMBLY - MODELS 0457 AND 1649

18 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 4 - BASE ASSEMBLY

ITEM MODEL DESCRIPTION PART NUMBER SAP FIGURE

0267/1050, 0287/1070,
0287/1120, 0307/1180,
1 Plate Lifting Reinforcing 075-65620-000 561203 5, 6
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
2 Channel Side End 075-65621-000 755429 5, 6
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070 075-71892-000 756986
0287/1120, 075-71900-000 756992
3 0307/1180 Channel Side 075-70788-000 756400 5, 6
0327/1220, 0357/1340,
075-70232-000 756168
0357/1380, 0397/1500
0267/1050, 0287/1070 075-71893-000 756987
0287/1120, 075-71905-000 756996
4 0307/1180 Channel Side 075-70789-000 756401 5, 6
0327/1220, 0357/1340 075-70233-000 756169
0357/1380, 0397/1500 075-70797-000 756409
5 0357/1380, 0397/1500 Channel Side 075-70796-000 756408 6
0267/1050, 0287/1070 075-70787-000 756399
0287/1120, 075-70234-000 756170
6 0307/1180 Channel Side End 075-70787-000 756399 5, 6
0327/1220, 0357/1340 075-70234-000 756170
0357/1380, 0397/1500 075-70787-000 756399
0267/1050, 0287/1070,
0287/1120, 0307/1180,
7 Channel Side Connection 075-65622-000 755430 5, 6
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
8 Channel Support Cooler 075-65623-000 676643 5, 6
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
9 Channel Rail End Support 075-65624-000 755432 5, 6
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
10 Channel Rail Support 075-70243-000 756179 5, 6
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
11 Channel Rail End Support 075-70242-000 756178 5, 6
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
12 Channel Rail End Support 075-65627-000 755435 5, 6
0327/1220, 0357/1340,
0357/1380, 0397/1500

JOHNSON CONTROLS 19
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 4 - BASE ASSEMBLY (CONT'D)

ITEM MODEL DESCRIPTION PART NUMBER SAP FIGURE

0267/1050, 0287/1070,
0287/1120, 0307/1180,
13 Channel Rail End Support 075-65628-000 755436 5, 6
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
14 Channel Rail Support 075-70241-000 756177 5, 6
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
15 Channel Rail Support 075-70244-000 756180 5, 6
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
16 Channel Rail Support 075-70245-000 756181 5, 6
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
17 Bracket Cooler 075-55617-000 753101 5, 6
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
18 L-Section Side End 075-70235-000 756171 5, 6
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070 075-71894-000 756988
0287/1120, 075-71906-000 756997
19 0307/1180 L-Section Side 075-70790-000 756402 5, 6
0327/1220, 0357/1340,
075-70236-000 756172
0357/1380, 0397/1500
0267/1050, 0287/1070,
075-70792-000 756404
0307/1180
20 0287/1120, 0327/1220, L-Section Side 5, 6
075-70779-000 756391
0357/1340
0357/1380, 0397/1500 075-70820-000 756428
0267/1050, 0287/1070 075-71895-000 756989
0287/1120, 075-71907-000 756998
21 0307/1180 L-Section Side 075-70793-000 756405 5, 6
0327/1220, 0357/1340 075-70780-000 756392
0357/1380, 0397/1500 075-70821-000 756429
22 0357/1380, 0397/1500 L-Section Side 075-70822-000 756430 6
0267/1050, 0287/1070,
0287/1120, 0307/1180,
23 L-Section Side End 075-70781-000 756393 5, 6
0327/1220, 0357/1340,
0357/1380, 0397/1500
0267/1050, 0287/1070,
0287/1120, 0307/1180,
24 L-Section Side End 075-70782-000 756394 5, 6
0327/1220, 0357/1340,
0357/1380, 0397/1500

20 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 4 - BASE ASSEMBLY (CONT'D)

ITEM MODEL DESCRIPTION PART NUMBER SAP FIGURE

0267/1050, 0287/1070 075-71896-000 756990
0287/1120, 075-71908-000 756999
25 0307/1180 L-Section Side 075-70791-000 756403 5, 6
0327/1220, 0357/1340,
075-70783-000 756395
0357/1380, 0397/1500
0267/1050, 0287/1070,
075-70794-000 756406
0307/1180
26 0287/1120, 0327/1220, L-Section Side 5, 6
075-70784-000 756396
0357/1340
0357/1380, 0397/1500 075-70823-000 756431
0267/1050, 0287/1070 075-71897-000 756991
0287/1120, 075-71909-000 757000
27 0307/1180 L-Section Side 075-70795-000 756407 5, 6
0327/1220, 0357/1340 075-70785-000 756397
0357/1380, 0397/1500 075-70824-000 756432
28 0357/1380, 0397/1500 L-Section Side 075-70825-000 756433 6
0267/1050, 0287/1070,
0287/1120, 0307/1180,
29 L-Section Side End 075-70786-000 756398 5, 6
0327/1220, 0357/1340,
0357/1380, 0397/1500

Panel
End 2 24 13
12 9 8 7
8 25 3
26
8 1
8 4 27 10
8
6 29
2 16
18
19
3
20
4
17 15 11
21 6 14
23

Models 0357, 1340 Standard Efficiency

0327, 1220 High Efficiency
0287, 1120 High Efficiency
LD21793

Figure 5 - BASE ASSEMBLY

JOHNSON CONTROLS 21
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Panel
End 2 24 13 7 25
12 9 8 3
8
8 26 8
1 4 27 5
8
28 10
6 29
2
18 16
19 3
20
4
21
17 15 11
5
22 6 14
Models 0397, 1500 Standard Efficiency 23

Panel 0357, 1380 High Efficiency

2 24
End 13
12 8 25
9 3
8 3 26
8 7 4
8 1 10
27
8 6 29
16
2
18
19
3
20 17
15 11
4 6 14
21
23
Models 0287, 1070 Standard Efficiency
0267, 1050 High Efficiency

Panel
2 24
End 13
12 25
9 8 3
8 26
8 7 4
8 1 27 10
8 6 29
16
2
18
19
3
20 4 17
15 11
6 14
21
23
Models 0307, 1180 Standard Efficiency LD21575

Figure 6 - BASE ASSEMBLY

22 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 5 - BASE ASSEMBLY - MODELS 0457 AND 1649

ITEM DESCRIPTION PART NUMBER SAP QUANTITY FIGURE

1 Channel Side End 075-93611-000 761571 4 7
2 Channel Side 075-93612-000 761572 2 7
3 Channel Side 075-93613-000 761573 2 7
4 Channel Side 075-93614-000 761574 2 7
5 Channel Rail End Support 075-65627-000 755435 2 7
6 Channel Rail End Support 075-65624-000 755432 2 7
7 Channel Rail End Support 075-65628-000 755436 2 7
8 Channel Support Cooler 075-65623-000 676643 7 7
9 L-Section Side End 075-93615-000 761575 1 7
10 L-Section Side 075-93616-000 761576 1 7
11 L-Section Side 075-93617-000 761577 1 7
12 L-Section Side 075-93618-000 761578 1 7
13 L-Section Side 075-93619-000 761579 1 7
14 L-Section Side End 075-93620-000 761580 1 7
15 L-Section Side End 075-93626-000 761586 1 7
16 L-Section Side 075-93625-000 761585 1 7
17 L-Section Side 075-93624-000 761584 1 7
18 L-Section Side 075-93623-000 761583 1 7
19 L-Section Side 075-93622-000 761582 1 7
20 L-Section Side End 075-93621-000 761581 1 7
21 Channel Side Connection 075-65622-000 755430 8 7
22 Plate Lifting Reinforcing 075-65620-000 561203 50 7
23 Bracket Cooler 075-60995-000 754215 4 7

Panel
End 16
1 7 8
15
5 6 21 8 17
2 8
8 22
18
3 8 19
4
8
20
1 1
9
10
2 23
11
3
12 4
8 5
13 1 6
14 7

Models 0457, 1649 Standard Efficiency

LD21576

Figure 7 - BASE ASSEMBLY - MODELS 0457 AND 1649

JOHNSON CONTROLS 23
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 6 - VSD CONTROL PANEL - MODELS 0267, 0287, 0307, 0327, 1050, 1070, 1120, 1180, 1220

ITEM FANS DESCRIPTION PART NUMBER SAP QUANTITY FIGURE

1 All Kit, Enclosure 3 Compr 371-04179-301 772580 1 8
5 All Relay Control DPST-No, 120 Vac 024-30441-000 664298 1 11
6 All Standoff Vyper Drive 503Hp 371-03789-371 772343 9 10
7 All Transformer Class 2 025-27911-000 1312 3 11
8 All Shield 3 Compr Right 071-05187-000 749199 1 8
9 All Shielded 2/3 Compr 071-05184-000 749198 1 8
15 All Fuseholder-Modular, 1-Pole 025-39951-000 359985 5 11
17 All Control Vyper Voltage 031-02453-000 743895 1 11
18 All Rail Mtg Fuse Block 071-04179-361 748871 1 11
19 All Rail Mtg Fuse Block 071-04178-362 748850 1 11
20 All Control Relay Board 031-02479-001 340702 1 8
22 All Resistor, Power Wirewound 025-35953-000 117824 18 11
23 All Capacitor DV/DT Network 025-39806-000 251765 9 11
24 All Harness DVDT 3 Compr 571-04179-211 807022 1 11
25 All Thermal Pad, Resistor, 3/4" Wide 028-15299-000 742121 18 11
27 All Control Relay Board 031-02479-002 743909 1 8
28 All Assy, I/O And Control Bd 331-03478-001 5003209 1 8
30 All Standoff Drive 371-04178-371 772516 6 10
31 All Control Tme Bus Isolator 031-01624-000 743779 1 11
32 All Gasket Field Power 028-15246-000 742105 1 11
33 All Gasket Customer Conn 028-15247-000 742106 1 11
34 All Gasket Circuit Breaker 028-15248-000 742107 1 8
35 All Gasket 028-15249-000 742108 1 11
37 All Gasket Coil Drive 028-15251-000 742109 1 10
39 All Terminal Drive 371-04178-356 772511 1 11
41 All Cable Trig To Gate Driver 571-04179-251 807032 1 10
42 All Cable Gate Driver 571-04178-281 427925 1 10
43 All Cable Gate Driver 571-04178-282 427926 1 10
44 All Cable Gate Driver 571-04179-281 807034 1 10
45 All Strap Ground 525-37839-001 806679 4 9
46 All Strap Grounding 525-32508-001 806677 3 9
54 All Cable 2 Compr Cond Fan VSD Opt 571-04178-257 807005 1 9
55 All Control Relay Board 031-02479-003 743910 1 8
59 All EPROM, VSD Logic Board 031-03422-001 947511 1 8
60 All Cable Tie 025-23241-000 556342 3 8
61 All Switch Keypad 024-34930-000 247624 1 8
62 All Display LCD 031-02508-000 743925 1 8
63 All Switch, DPST, Two Position 024-34951-000 736122 1 8
64 All Clamp Ribbon Wire, Gray 025-25156-000 737712 2 8
68 All Cable Display/Cont Bd 571-04178-268 807013 1 8, 9
69 All Cable Keypad/Cont Bd 571-04178-269 807014 1 8, 9
70 All Cable Ribbon Relay 571-04178-263 807008 1 8
71 All Cable Logic To Control 571-04179-271 807033 1 9
74 All Rail Mtg Valve Controller 071-04178-363 748851 2 11

24 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 6 - VSD CONTROL PANEL - MODELS 0267, 0287, 0307, 0327, 1050, 1070, 1120, 1180, 1220 (CONT'D)

ITEM FANS DESCRIPTION PART NUMBER SAP QUANTITY FIGURE

76 All Clamp, End 025-29189-000 117471 10 11
77 All Cable Ribbon Relay 571-04178-264 807009 1 8
85 All Cable Ribbon Relay 571-04178-265 807010 1 8
86 All Harness Shld Cables 3 Compr 571-04179-291 807035 1 9
88 All Fuse, Semi Conductor 025-38523-000 739590 3 11
89 All Base, Flat Cable Mount 025-42113-000 644640 1 8
90 All Base, Flat Cable Mount 025-42114-000 644641 1 8
92 All Fuse, Cartridge Type 15 Amp 025-34141-000 739008 1 11
93 All Fuse, Cartridge Type 30 Amp 025-35910-000 739236 1 11
94 All Fuse, Cartridge Type 6 Amp 025-35902-000 264466 2 11
95 All Fuse, Cartridge Type 12 Amp 025-35906-000 652698 1 11
96 All Fuse, Cartridge Type 17-1/2Amp 025-40149-000 342940 1 11
116 All Block Term Base Flat 025-20944-000 62696 12 11
117 All Block Term End 025-20946-000 618097 1 11
119 All Support Drawing Bar 071-04178-368 748852 1 8
151 All Lugs, Drive 371-04460-005 772714 1 8
152 Breaker Drive (460 Volt) 371-04459-106 772708 8
152-1 Calibrated Circuit Brkr, 1000A 224-34967-001 769672 9
152-2 Kit, Door Mtg., CB 024-34922-000 736118 9
152-3 All Plate Circuit Breaker 371-04178-376 772518 1 9
152-4 Bus Bar Breaker Terminals 071-04459-306 748931 9
152-5 Bus Bar Breaker Terminals 071-04459-307 748932 9
152-6 Bus Bar Breaker Terminals 071-04459-308 748933 9
153 All Plate W/O C.Bb. 371-04178-373 772517 1 8
All Harness Pwr 3 Compr 571-04179-202 807019
154 1 10
HS/HA Harness Pwr 3 Compr 571-04179-204 807021
156 All Lug Elec Wire Range 6 Awg 025-20625-000 117249 4 11
157 All Inductor Drive 3 Compr 025-39676-000 342937 1 10
158 All Plate 071-04178-339 748842 1 11
All Control Vyper Trigger Board 031-02060-001 743858
166 1 11
All Control Vyper Trigger Board (50Hz) 031-02060-002 63166
Transformer, 3KVA, 380:120Vac (380 Volt) 025-40114-008 739756
167 All Transformer, 3KVA, 480:120Vac; (460 Volt) 025-40114-003 739752 1 11
Transformer, 3KVA, 400:120Vac (50Hz) 025-40114-006 739755
Fan Assy 3 Compr 60Hz 371-04179-501 772590
169 All 1 10
Fan Assy 3 Compr 50Hz 371-04179-503 772592
Flash Control VSD (380 Volt, 50Hz) 031-02649-002 743996
171 All 1 8
Flash Control VSD (460 Volt) 031-02649-001 419448
172 All Power Assy 3 Compr 371-04192-101 772696 1 10
LS/UQ/TS Contactor Drive 371-04179-359 772585
173 1 11
HS/HA Contactor Drive 371-04179-384 772588
LS/UQ/TS Harness Main 3 Compr 571-04179-221 807023
174 1 9
HS/HA Harnesss Main 3 Compr High Amb 571-04179-226 807024
175 LS/UQ/TS C.T. System #1 371-04178-365 772513 1 10

JOHNSON CONTROLS 25
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 6 - VSD CONTROL PANEL - MODELS 0267, 0287, 0307, 0327, 1050, 1070, 1120, 1180, 1220 (CONT'D)

ITEM FANS DESCRIPTION PART NUMBER SAP QUANTITY FIGURE

176 LS/UQ/TS C.T. System #2 371-04178-367 772514 1 10
177 LS/UQ/TS Fuseholder-Modular, 3-Pole 025-39952-000 343433 4 11
LS/UQ/TS Fuse, Semi, 1100A, 600V 025-39682-000 545912
178 3 10
HS/HA Fuse, Semi, 1250A, 700V 025-40764-000 703413
181 All Harness Pwr 3 Compr 571-04179-201 807018 1 10
182 All Fuse, Cartridge Type 30 Amp 025-39683-000 739699 9 11
183 All Transformer Drive 371-04179-365 772586 1 10
Fuse, Cartridge Type 17-1/2Amp (380 Volt,
025-40149-000 342940
184 All 50Hz) 2 11
Fuse, Cartridge Type 15 Amp (460 Volt) 025-35907-000 117822
185 All Shield, Breaker Terminal (50 Hz) 024-36075-000 645408 1 8
*186 All Control, VSD Logic Board 031-02507-101 743923 1 8
190 LS/UQ/TS Stepper Motor (ETS 250) EEV 031-02742-000 744082 2 11

NOTE:
* Do not sell VSD Logic Board by itself. Must order VSD Logic Board Kit when replacing the Logic Board.
Must Order VSD Logic Board Kit (331-02507-605 when replacing logic board (kit includes EPROMs and PWM Generator -59 & -171.

26 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 7 - VSD CONTROL PANEL - MODELS 0357, 0397, 1340, 1380, 1500

ITEM FANS DESCRIPTION PART NUMBER SAP QUANTITY FIGURE

JOHNSON CONTROLS 27
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 7 - VSD CONTROL PANEL - MODELS 0357, 0397, 1340, 1380, 1500 (CONT'D)

ITEM FANS DESCRIPTION PART NUMBER SAP QUANTITY FIGURE

76 All Clamp, End 025-29189-000 117471 10 11
77 All Cable Ribbon Relay 571-04178-264 807009 1 8
85 All Cable Ribbon Relay 571-04178-265 807010 1 8
86 All Harness Shld Cables 3 Compr 571-04179-291 807035 1 9
88 All Fuse, Semi Conductor 025-38523-000 739590 3 11
89 All Base, Flat Cable Mount 025-42113-000 644640 1 8
90 All Base, Flat Cable Mount 025-42114-000 644641 1 8
92 All Fuse, Cartridge Type 15 Amp 025-34141-000 739008 1 11
93 All Fuse, Cartridge Type 30 Amp 025-35910-000 739236 1 11
94 All Fuse, Cartridge Type 6 Amp 025-35902-000 264466 2 11
95 All Fuse, Cartridge Type 12 Amp 025-35906-000 652698 1 11
96 All Fuse, Cartridge Type 17-1/2Amp 025-40149-000 342940 1 11
116 All Block Term Base Flat 025-20944-000 62696 12 11
117 All Block Term End 025-20946-000 618097 1 11
119 All Support Drawing Bar 071-04178-368 748852 1 8
151 All Lugs Drive 371-04460-005 772714 1 8
152 Breaker Drive (380 Volt, 50Hz) 371-04459-109 720146 8
152-1 Calibrated Circuit Brkr, 1200A 224-34968-001 769673 9
152-2 Kit, Door Mtg., CB 024-34922-000 736118 9
152-3 All Plate Circuit Breaker 371-04178-376 772518 1 9
152-4 Bus Bar Breaker Terminals 071-04459-306 748931 9
152-5 Bus Bar Breaker Terminals 071-04459-307 748932 9
152-6 Bus Bar Breaker Terminals 071-04459-308 748933 9
152 Breaker Drive (460 Volt) 371-04459-106 772708 8
152-1 Calibrated Circuit Brkr, 1000A 224-34967-001 769672 9
152-2 Kit, Door Mtg., CB 024-34922-000 736118 9
152-3 All Plate Circuit Breaker 371-04178-376 772518 1 9
152-4 Bus Bar Breaker Terminals 071-04459-306 748931 9
152-5 Bus Bar Breaker Terminals 071-04459-307 748932 9
152-6 Bus Bar Breaker Terminals 071-04459-308 748933 9
153 All Plate W/O C.B. 371-04178-373 772517 1 8
Harness Pwr 3 Compr (380 Volt, 50 Hz) 571-04179-204 807021
LS/UQ/TS
154 Harness Pwr 3 Compr (460 Volt) 571-04179-202 807019 1 10
HS/HA Harness Pwr 3 Compr 571-04179-204 807021
156 All Lug Elec Wire Range 6 Awg 025-20625-000 117249 4 11
Inductor Drive 3 (380 Volt, 50 Hz) 025-40741-000 739922
157 All 1 10
Inductor Drive 3 Compr (460 Volt) 025-39676-000 342937
158 All Plate 071-04178-339 748842 1 11
Control Vyper Trigger Board (60 Hz) 031-02060-001 743858
166 All 1 11
Control Vyper Trigger Board (50 Hz) 031-02060-002 63166
Transformer, 3KVA, 380:120Vac (380 Volt) 025-40114-008 739756
167 All Transformer 3KVA, 480:120 Vac; (460 Volt) 025-40114-003 739752 1 11
Transformer, 3KVA, 400:120 Vac (50 Hz) 025-40114-006 739755

28 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 7 - VSD CONTROL PANEL - MODELS 0357, 0397, 1340, 1380, 1500 (CONT'D)

ITEM FANS DESCRIPTION PART NUMBER SAP QUANTITY FIGURE

Fan Assy 3 Compr 60Hz (380 Volt) 371-04179-512 772595
169 All Fan Assy 3 Compr 60Hz (460 Volt) 371-04179-501 772590 1 10
Fan Assy 3 Compr 50Hz 371-04179-514 772597
Flash Control VSD (380 Volt, 50 Hz) 031-02649-003 419449
171 All 1 8
Flash Control VSD (460 Volt) 031-02649-001 419448
Power Assy 3 Compr Ending (380 Volt, 50Hz) 371-04192-102 772697
LS/UQ/TS
172 Power Assy 3 Compr (460 Volt) 371-04192-101 772696 1 10
HS/HA Power Assy 3 Compr Ending 371-04192-102 772697
LS/UQ/TS 371-04179-359 772585
173 Contactor Drive 1 11
HS/HA 371-04179-384 772588
LS/UQ/TS Harness Main 3 Compr 571-04179-221 807023
174 1 9
HS/HA Harnesss Main 3 Compr High Amb 571-04179-226 807024
C.T. System #1 (380 Volt, 50 Hz) 371-04178-369 772515
175 All 1 10
C.T. System #1 (460 Volt) 371-04178-365 772513
C.T. System #2 (380 Volt, 50 Hz) 371-04178-378 772519
176 All 1 10
C.T. System #2 (460 Volt) 371-04178-367 772514
177 All Fuseholder-Modular, 3-Pole 025-39952-000 343433 4 11
Fuse, Semi, 1400A, 700V (380 Volt, 50 Hz) 025-40787-000 704041
LS/UQ/TS
Fuse, Semi, 1100A, 600V (460 Volt) 025-39682-000 545912
178 3 10
Fuse, Semi, 1400A, 700V (380 Volt, 50 Hz) 025-40787-000 704041
HS/HA
Fuse, Semi, 1250A, 700V (460 Volt) 025-40764-000 703413
Harness Pwr 3 Compr (380 Volt, 50 Hz) 571-04179-203 807020
181 All 1 10
Harness Pwr 3 Compr (460 Volt) 571-04179-201 807018
182 All Fuse, Cartridge Type 30 Amp 025-39683-000 739699 9 11
Transformer Drive (380 Volt, 50 Hz) 371-04179-366 772587
183 All 1 10
Transformer Drive (460 Volt) 371-04179-365 772586
Fuse, Cartridge Type 17-1/2Amp (380 Volt, 50 Hz) 025-40149-000 342940
184 All 2 11
Fuse, Cartridge Type 15 Amp (460 Volt) 025-35907-000 117822
185 All Shield, Breaker Terminal (50 Hz) 024-36075-000 645408 1 8
186 All Control VSD Logic Brd 031-02507-001 348254 1 8

NOTE:
* Do not sell VSD Logic Board by itself. Must order VSD Logic Board Kit when replacing the Logic Board.
Must Order VSD Logic Board Kit (331-02507-604 when replacing logic board (kit includes EPROMs and PWM Generator -59 & -171.

JOHNSON CONTROLS 29
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

See Detail F
151

34
153 60

119 64

186
69 59
68
62
63 9

61
171
8

28
70

55 20

89
90
68
69
77

27
60

152

185

Detail F
Optional Circuit Breaker
LD21566

Figure 8 - VSD CONTROL PANEL

30 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

INSIDE PANEL
46
54 45
71

46
86 45

45 46
174

152-6

152-5

See Torque 152-4

Requiement
Table Below

152-1

152-2

152-3
152-2 LD21567

TORQUE REQUIREMENTS
371-044459-001 371-04459-002 371-04459-003 371-04459-004 371-04459-005 317-04459-006 371-04459-007 371-04459-008 371-4459-009
600AMP,
4 Comp 460V 100 AMP. 800 AMP,
800 AMP, 1200 AMP, 1200 AMP,
(Except High 3 Comp 460V 4 Comp 800 AMP,
4 Comp 380V, 1000 AMP, 3 Comp 380V 600 AMP, 3 Comp
Ambient) 3 Comp 380/400V w/o 4 Comp 460V
4 Comp 400V, 3 Comp 400V 3 Comp 400V 4 Comp 575V 380/400V W/o
4 comp, 380/400V w/o Auto X-FMR (High Ambient)
3 Comp 575V (High Ambient) Auto X-FMR
380/400V w/o Auto X-FMR (High Ambient)
Auto X-FMR
Hand Tighten 355-395 355-395 355-395 75-85 355-395 355-395 Hand Tighten 355-395
Only IN. - LBS. IN. - LBS. IN. - LBS. IN.-LBS. IN. - LBS. IN. - LBS. Only IN. - LBS.

Figure 9 - VSD CONTROL PANEL

JOHNSON CONTROLS 31
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

169
37

6
See Detail A

See
Detail C

157
30
178 See Detail B
172

41
42
43
44
154 Wires Connect To Circuit Breaker

Detail A

181 Detail B

175
176
183
181 181 181 LD21568
Detail C

Figure 10 - VSD CONTROL PANEL

32 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

167
116
117 190
74
76

See Detail G 5
190
177

156 184 173

94
182
See
Detail A
39

33
31
17
88

32 158 7
166
35

15 177

22
25
177
19 184
95 94 18
23 93 92 182
24 94
96

Detail A Detail G LD21569

Figure 11 - VSD CONTROL PANEL

JOHNSON CONTROLS 33
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 8 - VSD CONTROL PANEL - MODELS 0457 AND 1649 HIGH STATIC OR HIGH AIR FLOW FANS

ITEM DESCRIPTION PART NUMBER SAP QUANTITY FIGURE

1 Kit, Enclosure 4 Compr 371-04180-301 772650 1 15
5 Relay Control DPST-No, 120 Vac 024-30441-000 664298 2 13
6 Standoff Vyper Drive 503Hp 371-03789-371 772343 12 14
7 Transformer Class 2 025-27911-000 1312 3 13, 15
8 Shield 4 Compr Rt Side 071-05190-000 749200 1 15
9 Shield 4 Compr Lt Side 071-05191-000 749201 1 15
15 Fuseholder-Modular, 1-Pole 025-39951-000 359985 7 12, 13
17 Control Vyper Voltage 031-02453-000 743895 2 13
18 Rail Mtg Fuse Block 071-04180-361 748893 1 13
22 Resistor, Power Wirewound 025-35953-000 117824 24 13
23 Capacitor DV/DT Network 025-39806-000 251765 12 13
24 Harness DVDT 4 Compr 571-04180-211 807041 1 13
25 Thermal Pad, Resistor, 3/4" Wide 028-15299-000 742121 24 13
27 Control Relay Board 031-02479-002 743909 1 15
28 Assy, I/O And Control Bd 331-03478-001 5003209 1 15
30 Standoff Drive 371-04178-371 772516 12 12
31 Control Relay Board 031-02479-001 340702 2 15
32 Gasket Field Power 028-15246-000 742105 1 13
33 Gasket Customer Conn 028-15247-000 742106 1 13
34 Gasket Circuit Breaker 028-15248-000 742107 2 15
35 Gasket 028-15249-000 742108 2 13
36 Gasket Keypad/Display 028-15250-000 359991 1 15
37 Gasket Coil Drive 028-15251-000 742109 2 12
39 Terminal Drive 371-04178-356 772511 1 13
41 Cable Trig #1 To Gate Driver 571-04180-251 807048 1 12
42 Cable Gate Driver To Logic Bd 571-04180-281 807051 1 12
43 Cable Gate Driver To Logic Bd 571-04180-282 807052 1 12
54 Cable 2 Compr Cond Fan VSD Opt 571-04178-258 807006 1 14
59 EPROM, VSD Logic Board 031-03422-001 947511 1 15
61 Switch Keypad 024-34930-000 247624 1 15
62 Display LCD 031-02508-000 743925 1 15
63 Switch, DPST, Two Position 024-34951-000 736122 1 15
64 Clamp Ribbon Wire, Gray 025-25156-000 737712 3 15
68 Cable Display To Micro 571-04178-266 807011 1 15
69 Cable Keypad To Micro 571-04178-267 807012 1 15
70 Cable Ribbon Relay 571-04178-263 807008 1 15
72 Stepper Motor (ETS 250) EEV 031-02742-000 744082 2 13
74 Rail Mtg Valve Controller 071-04178-363 748851 2 13
77 Cable Ribbon Relay 571-04178-264 807009 1 15
85 Base, Flat Cable Mount 025-42113-000 644640 1 15
86 Harness Shld Cable 4 Compr 571-04180-291 807055 1 14
87 Base, Flat Cable Mount 025-42114-000 644641 1 15
88 Fuse, Semi Conductor 025-38523-000 739590 6 13
91 Fuse, Cartridge Type 6 Amp 025-35902-000 264466 2 13
92 Fuse, Cartridge Type 15 Amp 025-34141-000 739008 2 12, 13
93 Fuse, Cartridge Type 20 Amp 025-35908-000 117823 2 12, 13
94 Fuse, Cartridge Type 3 Amp 025-40353-000 739798 1 12, 13
95 Fuse, Cartridge Type 17-1/2Amp 025-40149-000 342940 2 12, 13
96 Cable Ribbon Relay 571-04178-265 807010 1 15

34 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 8 - VSD CONTROL PANEL - MODELS 0457 AND 1649 HIGH STATIC OR HIGH AIR FLOW FANS (CONT'D)

ITEM DESCRIPTION PART NUMBER SAP QUANTITY FIGURE

116 Block Term Base Flat 025-20944-000 62696 12 13
117 Block Term End 025-20946-000 618097 1 13
121 Cable Gate Driver To Logic Bd 571-04180-283 807053 1 12
122 Cable Gate Driver To Logic Bd 571-04180-284 807054 1 12
151 Lugs Drive 371-04460-006 772715 2 15
152 Breaker Drive 371-04459-107 772709 2 15
152-1 Calibrated Circuit Brkr, 1200A 224-34968-001 769673 1 15
152-2 Kit, Door Mtg., CB 024-34922-000 736118 1 15
152-3 Plate Circuit Breaker 371-04178-376 772518 1 15
152-4 Bus Bar Breaker Terminals 071-04459-306 748931 1 15
152-5 Bus Bar Breaker Terminals 071-04459-307 748932 1 15
152-6 Bus Bar Breaker Terminals 071-04459-308 748933 1 15
153 Plate W/O C.B. 371-04178-373 772517 2 15
Wiring Power 4 Compr (Pin 16 & 17 = Xx) 571-04180-245 807047
154 2 12
Wiring Power 4 Compr (Pin 16 & 17 = Mr) 571-04180-242 807045
156 Lug, Elec Sgl Bbl, #4-500 MCM 025-32835-000 738755 6 13
157 Inductor Drive 2/4 025-40742-000 739923 2 12
158 Plate Auto 071-04178-339 748842 2 13
Plate Trigger/Bus Bd Assy (60 Hz) 371-04180-351 772659
166 2 13
Plate Trigger/Bus Bd Assy (50 Hz) 371-04180-352 772660
Transformer, 3KVA, 380:120Vac 60Hz 025-40114-008 739756
167 1 13
Transformer, 3KVA, 400:120Vac 50Hz 025-40114-006 739755
Fan Assy 4 Compr 60Hz 371-04180-506 772674
169 1 12
Fan Assy 4 Compr 50Hz 371-04180-507 772675
Transformer, 2KVA, 380:120Vac 60Hz 025-40114-007 692407
171 1 13
Transformer, 2KVA, 400:120Vac 50Hz 025-40114-005 739754
172 Flash Control VSD 031-02649-003 419449 1 15
173 Power Assy 2/4 Compr 371-04181-105 772686 1 12
174 Power Assy 2/4 Compr 371-04181-106 772687 1 12
175 Contactor Assy. 4 Compr Hi Amb. 371-04180-384 854085 1 14
176 Harness, Main 571-04180-226 844866 1 14
177 C.T. Drive Sys # 1 371-04180-372 772666 1 14
178 C.T. Drive Sys #2 371-04180-373 772667 1 14
179 C.T. Drive Sys #3 371-04180-374 772668 1 14
180 C.T. Drive Sys #4 371-04180-375 772669 1 14
181 Fuseholder-Modular, 3-Pole 025-39952-000 343433 14 13
182 Wiring Power 4 Compr 571-04180-243 807046 1 12, 14
183 Wiring Power 4 Compr 571-04180-241 807044 1 12, 14
184 Fuse, Semi, 900A, 700V 025-40786-000 739934 6 12
185 Fuse, Cartridge Type 30 Amp 025-39683-000 739699 36 13
188 Shield, Breaker Terminal 50Hz 024-36075-000 645408 2 15
194 Fuse, Cartridge Type 17-1/2Amp 025-40149-000 342940 2 13
195 Fuse, Cartridge Type 12 Amp 025-35906-000 652698 2 13
196 Rail Mounting Fuse Block 4 071-04180-362 748894 1 12
199 Control VSD Logic Brd 031-02507-002 743922 1 15

NOTE:
* Do not sell VSD Logic Board by itself. Must order VSD Logic Board Kit when replacing the Logic Board.
Must Order VSD Logic Board Kit (331-02507-607 when replacing logic board (kit includes EPROMs and PWM Generator -59 & -171.

JOHNSON CONTROLS 35
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

169

37 169

157

173
41
42
121 174

30
43 183
122 184
182

183

93
15
94
196 182

154
Wires Connect to Circuit Breakers
92
95
LD21570

Figure 12 - VSD CONTROL PANEL - MODELS 0457, 1649 HIGH STATIC OR HIGH AIR FLOW FANS

36 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

72
194 181
74 91

195 18
91
167
185
171
15 93
116 94 95
117 5
181

92
18
194 91
156 195
33 91
185

17
39 88

7
32
35

166

158
35 166

22
25

23
24
LD21571

Figure 13 - VSD CONTROL PANEL - MODELS 0457, 1649 HIGH STATIC OR HIGH AIR FLOW FANS

JOHNSON CONTROLS 37
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

54 INSIDE PANEL

176
86

175
177
6 182

179 183

178
See Detail J

183

180
182

177
179
182 183

180 178
182 183
Detail J LD21572

Figure 14 - VSD CONTROL PANEL - MODELS 0457, 1649 HIGH STATIC OR HIGH AIR FLOW FANS

38 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

151

34
153

59
64 199
69
68
62
63 9
61 172
36 7
7

31 8
96

31
85
87 69
68 152-6

77 152-5
27

See Torque 152-4

Requiement
Figure 9

152-1

152-2
152
152-3
152-2
188 LD21573

Figure 15 - VSD CONTROL PANEL - MODELS 0457, 1649 HIGH STATIC OR HIGH AIR FLOW FANS

JOHNSON CONTROLS 39
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 9 - VARIABLE SPEED DRIVE BOARD CABLES

2
J1
MOD #3
GATE DRIVER BOARD
3

2
3 J1
MOD #1
4 1 GATE DRIVER BOARD

J7
2
TRIGGER BOARD

J1
MOD #2
GATE DRIVER BOARD

571-04179-251 Trigger Board to Gate Driver Cable

ITEM DESCRIPTION PART NUMBER
1 Cable, Shielded 025-32940-000
3 Contact, Socket 025-28386-000
LD21748
4 Housing, 8 Pin Connector 025-35966-000

4 3
5 5
1 2

J2 J12
CONTROL BOARD VSD LOGIC BOARD
571-04179-271 Logic Board to Control Board Cable LD21749

ITEM DESCRIPTION PART NUMBER

1 Cable, Shielded 025-32940-000
3 Housing, Closed End 025-39989-000
4 Housing, Closed End 025-39990-000
5 Contact, Receptacle 025-35970-000

J1
MOD #3 1 J7
GATE DRIVER BOARD LOGIC BOARD

571-04179-281 Gate Driver to Logic Board Cable - Compressor #1

571-04179-282 Gate Driver to Logic Board Cable - Compressor #2
ITEM DESCRIPTION PART NUMBER
1 Cable, Shielded 025-35934-000
2 Plug, Keying 025-38795-000
3
4 3 Housing, 18 Pin Connector 025-35964-000
4 Contact, Socket 025-28386-000 LD21750

40 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 10 - POWER ASSEMBLY COMPONENTS 3 COMPRESSOR

ITEM DESCRIPTION PART NUMBER SAP FIGURE

1 Power Assy 3 Compr 371-04192-100 772695 16
2 Capacitor 025-35972-000 739258 16
6 Chill Plate 071-04192-309 704975 16
8 Pipe Assy Chill Plate 3 Compr 371-04192-331 772700 16
20 Bus Bar Pos Bus Phase Bank 071-04192-311 704981 16
21 Bus Bar Neg Bus Phase Bank 071-04192-315 704982 16
32 Kit, Suppressor 480 Vac 331-02556-001 770430 16
34 Resistor, Power Wirewound 025-35157-000 117719 16
37 Motor Bus Conn Drive 071-04181-340 748908 16
40 Harness SCR To Trig 3 Compr 571-04192-221 807064 16
41 Harness Pwr Assy Gnd 571-04181-242 340716 16
42 Harness Equalizer 3 Compr 571-04192-241 807065 16
52 Support Power Assy 3 Compr 071-04192-342 748926 16
54 Plate Pipe Seal 071-04181-350 748913 16
55 Gasket Pipe Seal 503/419 028-15113-000 742075 16
101 IGBT Assy Phase Bank 371-02769-336 772158 16
Module Diode/SCR (Volt 380, 50 Hz) 031-02639-000 743994
102 16
Module Diode/SCR (Volt 460) 031-02495-000 743914
Bus Bar Common SCR/Diode (Volt 380, 50 Hz) 071-04192-343 748927
103 16
Bus Bar Common SCR/Diode (Volt 460) 071-04192-318 748921
Bus Bar Neg Phase Bank 3 Compr (Volt 380, 50 Hz) 071-04192-345 748929
104 16
Bus Bar Neg Phase Bank 3 Compr (Volt 460) 071-04192-314 748918
Bus Bar Pos Phase Bank 3 Compr (Volt 380, 50 Hz) 071-04192-344 748928
105 16
Bus Bar Pos Phase Bank (Volt 460) 071-04192-312 748917

NOTE: F
ilter Capacitors (Item A) and the Laminated BUS structure (Item B) shown in Figure 16 on page 42 and Figure 17 on
page 45 are not replacement parts. This is due to the difficulty in replacing, alignment and electrical connections of
these parts. If damage to these parts, the complete pole assembly is to be replaced.

LD19216c

Discharge Probe - P/N 031-00733-000

JOHNSON CONTROLS 41
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

34
LD21753

2
104 B

42
105 8
37
54
55

101
6
102

1
40

21
20
52
103
41
32
LD21754

Figure 16 - POWER ASSEMBLY COMPONENTS 3 COMPRESSOR

42 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 11 - POWER ASSEMBLY COMPONENTS 2 AND 4 COMPRESSOR 371-04181-105

ITEM DESCRIPTION PART NUMBER SAP FIGURE

1 Power Assy 2/4 Compr 371-04181-105 772686 17
2 Capacitor 025-35972-000 739258 17
3 Angle Power Assy 371-04181-311 772689 17
6 Chill Plate 071-04181-309 748901 17
8 Pipe Assy Chill Plate 2 Compr 371-04181-331 772692 17
20 Bus Bar Positive/Negative Bus 071-04181-315 686530 17
31 1" Insulator Standoff 028-15064-000 741968 17
34 Resistor, Power Wirewound 025-35157-000 117719 17
37 Motor Bus Conn Drive 071-04181-340 748908 17
40 Kit, Suppressor 480 Vac 331-02556-001 770430 17
55 Gasket Pipe Seal 503/419 028-15113-000 742075 17
56 Support Pos Power Assy 071-04181-347 748911 17
101 Harness Scr To Trig 4 Compr 571-04181-223 807057 17
102 Harness Equalizer 4 Compr 571-04181-245 807061 17
103 Harness Equalizer 4 Compr 571-04181-244 807060 17
104 IGBT Assy Phase Bank 371-02769-336 772158 17
105 Module Diode/SCR 2/4 031-02638-000 743993 17
106 Bus Bar Common SCR/Diode 071-04181-352 748915 17
107 Bus Bar Pos Phase Bank 2 Compr 071-04181-353 686555 17
108 Bus Bar Neg Phase Bank 2 Compr 071-04181-354 686556 17
110 Bus Bar SCR/Diode Input Power 071-04181-356 686557 17

LD19216c

Discharge Probe - P/N 031-00733-000

JOHNSON CONTROLS 43
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 12 - POWER ASSEMBLY COMPONENTS 2 AND 4 COMPRESSOR 371-04181-106

ITEM DESCRIPTION PART NUMBER SAP FIGURE

1 Power Assy 2/4 Compr 371-04181-106 772687 17
2 Capacitor 025-35972-000 739258 17
3 Angle Power Assy 371-04181-311 772689 17
6 Chill Plate 071-04181-309 748901 17
8 Pipe Assy Chill Plate 2 Compr 371-04181-331 772692 17
20 Bus Bar Positive/Negative Bus 071-04181-315 686530 17
31 1" Insulator Standoff 028-15064-000 741968 17
34 Resistor, Power Wirewound 025-35157-000 117719 17
37 Motor Bus Conn Drive 071-04181-340 748908 17
40 Kit, Suppressor 480 Vac 331-02556-001 770430 17
55 Gasket Pipe Seal 503/419 028-15113-000 742075 17
56 Support Pos Power Assy 071-04181-347 748911 17
101 Harness SCR To Trigger Bd 571-04181-225 807058 17
102 Harness Equalizer 4 Compr 571-04181-248 807063 17
103 Harness Equalizer 4 Compr 571-04181-247 807062 17
104 IGBT Assy Phase Bank 371-02769-336 772158 17
105 Module Diode/SCR 2/4 031-02638-000 743993 17
106 Bus Bar Common SCR/Diode 071-04181-352 748915 17
107 Bus Bar Pos Phase Bank 2 Compr 071-04181-353 686555 17
108 Bus Bar Neg Phase Bank 2 Compr 071-04181-354 686556 17
110 Bus Bar SCR/Diode Input Power 071-04181-356 686557 17

NOTE: Filter Capacitors (Item A) and the Laminated BUS structure (Item B) shown in Figure 16 on page 42 and Figure 17 on
page 45 are not replacement parts. This is due to the difficulty in replacing, alignment and electrical connections of
these parts. If damage to these parts, the complete pole assembly is to be replaced.

LD19216c

Discharge Probe - P/N 031-00733-000

44 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

34
LD21751

108
2
B

103

37 55

107
8
104
6

31
1
105
110 103

3 56
101
102
20

106
40 LD21752

Figure 17 - POWER ASSEMBLY COMPONENTS 2 AND 4 COMPRESSOR

JOHNSON CONTROLS 45
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

COMPRESSOR MODEL NOMENCLATURE

MTS 45 S A A D 46

TYPE OF YORK VOLTAGE AND FREQUENCY

Semi-Hermetic Screw 46 = 460-3-200
Compressor VSD Driven

MOTOR STACK & DIAMETER CODE

DIAMETER OF MALE ROTOR D = 8-3/4 Dia. x 8-3/4 Stack
45 = 145.3 mm
36 = 136.4 mm MOTOR VENDOR
24 = 124.0 mm A = 4-Pole A.O. Smith

Design Series
A
COMPRESSOR ROTOR LENGTH
L = Length L/D
S = Short L/D

COMPRESSOR WEIGHTS
MM SIZE WEIGHT (LBS.)* WEIGHT (KG.)
145 1310 594
136 1250 567
124 1175 533

*Note: Less Service Valves.

ITEM REF. DESCRIPTION 5 GALLON

OILs Oil, Type 'L' (Synthetic) 011-00592-000
FILTERs R-134A Filter, Oil 026-35601-000
O-RINGs O-ring, Filter Cover 028-13849-000

S = Recommended Spare Parts

DESCRIPTION PART NUMBER

Compressor Heater (350 watt) 025-32938-000

COMPRESSOR CHANGE OUT PARTS

MM SIZE DESCRIPTION PART NUMBER
ALL Gasket, Suction Flange 028-15075-159
ALL Gasket, Discharge Flange 028-15296-000
ALL Seal, HPCO O-Ring 028-13540-000
ALL Seal, Economizer O-ring 028-13963-000

46 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 13 - COMPRESSOR SUB-ASSEMBLY -40 AND -50 (PIN 9 = S, P, C) (PIN 16 AND 17 = BX, SX)

SYSTEM 1 COMPRESSOR SYSTEM 2 COMPRESSOR SYSTEM 3 COMPRESSOR

MODEL
Part Model MM Qty Part Model MM Qty Part Model MM Qty
0287
364-50821-100 MTS36SB 136 1 364-50821-100 MTS36SB 136 1 364-50820-100 MTS24SB 124 1
1070
0307
364-50821-100 MTS36SB 136 1 364-50821-100 MTS36SB 136 1 364-50821-100 MTS36SB 136 1
1180
0357
364-50821-100 MTS36SB 136 1 364-50821-100 MTS36SB 136 1 364-50822-100 MTS45SB 145 1
1340
0397
364-50822-100 MTS45SB 145 1 364-50822-100 MTS45SB 145 1 364-50822-100 MTS45SB 145 1
1500

Table 14 - COMPRESSOR SUB-ASSEMBLY -40 AND -50 (PIN 9 = E, V, D) (PIN 16 AND 17 = BX, SX)

SYSTEM 1 COMPRESSOR SYSTEM 2 COMPRESSOR SYSTEM 3 COMPRESSOR

MODEL
Part Model MM Qty Part Model MM Qty Part Model MM Qty
0267
364-50821-100 MTS36SB 136 1 364-50821-100 MTS36SB 136 1 364-50820-100 MTS24SB 124 1
1050
0287
364-50821-100 MTS36SB 136 1 364-50821-100 MTS36SB 136 1 364-50821-100 MTS36SB 136 1
1120
0327
364-50821-100 MTS36SB 136 1 364-50821-100 MTS36SB 136 1 364-50821-100 MTS36SB 136 1
1220
0357
364-50821-100 MTS36SB 136 1 364-50822-100 MTS45SB 145 1 364-50822-100 MTS45SB 145 1
1380

Table 15 - COMPRESSOR SUB-ASSEMBLY -40 AND -50 (PIN 9 = S, P, C) (PIN 16 AND 17 = XX, MR)

SYSTEM 1 COMPRESSOR SYSTEM 2 COMPRESSOR

Part Model MM Qty Part Model MM Qty
MODEL
364-52847-402 MTS45SB 145 1 364-52847-402 MTS45SB 145 1
0457
SYSTEM 3 COMPRESSOR SYSTEM 4 COMPRESSOR
1649
Part Model MM Qty Part Model MM Qty
364-52846-402 MTS36SB 136 1 364-52846-402 MTS36SB 136 1

Table 16 - COMPRESSOR SUB-ASSEMBLY -46 (PIN 9 = S, P, C) (PIN 16 AND 17 = BX, SX)

SYSTEM 1 COMPRESSOR SYSTEM 2 COMPRESSOR SYSTEM 3 COMPRESSOR

MODEL
Part Model MM Qty Part Model MM Qty Part Model MM Qty
0287 364-50821-000 MTS36SB 136 1 364-50821-000 MTS36SB 136 1 364-50820-000 MTS24SB 124 1
0307 364-50821-000 MTS36SB 136 1 364-50821-000 MTS36SB 136 1 364-50821-000 MTS36SB 136 1
0357 364-50821-000 MTS36SB 136 1 364-50821-000 MTS36SB 136 1 364-50822-000 MTS45SB 145 1
0397 364-50822-000 MTS45SB 145 1 364-50822-000 MTS45SB 145 1 364-50822-000 MTS45SB 145 1

Table 17 - COMPRESSOR SUB-ASSEMBLY -46 (PIN 9 = E, V, D) (PIN 16 AND 17 = BX, SX)

SYSTEM 1 COMPRESSOR SYSTEM 2 COMPRESSOR SYSTEM 3 COMPRESSOR

MODEL
Part Model MM Qty Part Model MM Qty Part Model MM Qty
0267 364-50821-000 MTS36SB 136 1 364-50821-000 MTS36SB 136 1 364-50820-000 MTS24SB 124 1
0287 364-50821-000 MTS36SB 136 1 364-50821-000 MTS36SB 136 1 364-50821-000 MTS36SB 136 1
0327 364-50821-000 MTS36SB 136 1 364-50821-000 MTS36SB 136 1 364-50821-000 MTS36SB 136 1
0357 364-50821-000 MTS36SB 136 1 364-50822-000 MTS45SB 145 1 364-50822-000 MTS45SB 145 1

JOHNSON CONTROLS 47
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 18 - COMPRESSOR JUNCTION BOX

ITEM DESCRIPTION PART NUMBER SAP QUANTITY FIGURE

Compr Junction Box Assy 375-66897-000 786907 1 18
1 Junction Box Cover Compr 075-66911-000 549172 1 18
2 Compr YB Wrapper 075-66907-000 755623 1 18
3 Gasket Compr Junction Box 028-15268-000 561654 1 18
4 Quick Opening Captive Screw 021-33152-000 665726 6 18
5 Retainer (Captive Screw) 021-19406-000 730494 6 18
6 Receptacle, Clip-On (Captive) 021-19407-000 730495 6 18
7 Strip 1/8 X 3/4 X Roll 028-11995-000 741671 3.5 18

4
5

3
6

2
7

LD21578

Figure 18 - COMPRESSOR JUNCTION BOX

48 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 19 - INSULATED COOLER LEFT HANDED ASME (PIN 9 = S, P, C)

ITEM MODEL DECRIPTION PART NUMBER SAP QUANTITY FIGURE

0287, 1070 Cooler DXC21014a31 375-70668-000 790417
0307, 0357, 0397, 1180,
1 Cooler DXC22015a31 375-76080-000 793107 1 19
1340, 1500
0457, 1649 Cooler 375-93345-000 798704
0287, 0307, 0357, 0397,
6 0457, 1070, 1180, 1340, Heater 280 Watt 120 Volt 025-22691-000 65198 4 19
1500, 1649
0287, 1070 Gasket Baffle 3 Circuit 075-84273-000 580786 4
0307, 0357, 0397, 1180,
9 Gasket Baffle 3 Circuit 075-84280-000 759392 4 19
1340, 1500
0457, 1649 Gasket Baffle 4 Circuit 075-84281-000 759393 2
0287, 0307, 0357, 0397,
14 0457, 1070, 1180, 1340, Well Thermo 026-33627-000 618389 2 19
1500, 1649
41 0457, 1649 Gasket Baffle 4 Circuit 075-84282-000 759394 2 19

Table 20 - INSULATED COOLER LEFT HANDED ASME (PIN 9 = E, V, D)

ITEM MODEL DECRIPTION PART NUMBER SAP QUANTITY FIGURE

0267, 0287, 1050, 1120 Cooler DXC21014a31 375-70668-000 790417
1 1 19
0327, 0357, 1220, 1380 Cooler DXC22015a31 375-76080-000 793107
0267, 0287, 0327, 0357,
6 Heater 280 Watt 120 Volt 025-22691-000 65198 4 19
1050, 1120, 1220, 1380
0267, 0287, 1050, 1120 Gasket Baffle 3 Circuit 075-84273-000 580786
9 4 19
0327, 0357, 1220, 1380 Gasket Baffle 3 Circuit 075-84280-000 759392
0267, 0287, 0327, 0357,
14 Well Thermo 026-33627-000 618389 2 19
1050, 1120, 1220, 1380

JOHNSON CONTROLS 49
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 21 - INSULATED COOLER RIGHT HANDED ASME (PIN 9 = S, P, C)

ITEM PIN 39 = MODEL DECRIPTION PART NUMBER SAP QUANTITY FIGURE

0287, 0307, 0357,
X 0397, 1070, 1180, Cooler DXC20014a31 375-70678-000 790424
1 1340, 1500 1 19
0307, 0357, 0397,
D Cooler DXC20014a31 375-76079-000 793102
1180, 1340, 1500
0287, 0307, 0357,
6 X, D 0397, 1070, 1180, Heater 280 Watt 120 Volt 025-22691-000 65198 4 19
1340, 1500
0287, 0307, 0357,
X 0397, 1070, 1180, Gasket Baffle 3 Circuit 075-84273-000 580786 1
9 1340, 1500 19
0307, 0357, 0397,
D Gasket Baffle 3 Circuit 075-84280-000 759392 4
1180, 1340, 1500
0287, 0307, 0357,
14 X, D 0397, 1070, 1180, Well Thermo 026-33627-000 618389 3 19
1340, 1500

Table 22 - INSULATED COOLER RIGHT HANDED ASME (PIN 9 = E, V, D)

ITEM PIN 39 = MODEL DECRIPTION PART NUMBER SAP QUANTITY FIGURE

0267, 0287, 0327,
X 0357, 1050, 1120, Cooler DXC20014a31 375-70678-000 790424
1 1220, 1380 1 19
0327, 0357, 1220,
D Cooler DXC20014a31 375-76079-000 793102
1380
0267, 0287, 0327,
6 X, D 0357, 1050, 1120, Heater 280 Watt 120 Volt 025-22691-000 65198 4 19
1220, 1380
0267, 0287, 0327,
X 0357, 1050, 1120, Gasket Baffle 3 Circuit 075-84273-000 580786
9 1220, 1380 4 19
0327, 0357, 1220,
D Gasket Baffle 3 Circuit 075-84280-000 759392
1380
0267, 0287, 0327,
14 X, D 0357, 1050, 1120, Well Thermo 026-33627-000 618389 2 19
1220, 1380

50 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 23 - INSULATED COOLER LEFT HANDED PED (PIN 9 = S, P, C)

ITEM MODEL DECRIPTION PART NUMBER SAP QUANTITY FIGURE

1070 Cooler DXC21014a31 50 Hz 075-70668-990 756351
1 1 19
1180, 1340, 1500 Cooler DXC22015a31 075-76080-990 757924
6 1070, 1180, 1340, 1500 Heater 280 Watt 120 Volt 025-22691-000 65198 4 19
1070 Gasket Baffle 3 Circuit 075-84273-000 580786 1
9 19
1180, 1340, 1500 Gasket Baffle 3 Circuit 075-84280-000 759392 4
14 1070, 1180, 1340, 1500 Well Thermo 026-33627-000 618389 2 19

Table 24 - INSULATED COOLER LEFT HANDED PED (PIN 9 = E, V, D)

ITEM MODEL DECRIPTION PART NUMBER SAP QUANTITY FIGURE

1050, 1120 Cooler DXC21014a31 50 Hz 075-70668-990 756351
1 1 19
1220, 1380 Cooler DXC22015a31 075-76080-990 757924
6 1050, 1120, 1220, 1380 Heater 280 Watt 120 Volt 025-22691-000 65198 4 19
1050, 1120 Gasket Baffle 3 Circuit 075-84273-000 580786 1
9 19
1220, 1380 Gasket Baffle 3 Circuit 075-84280-000 759392 4
14 1050, 1120, 1220, 1380 Well Thermo 026-33627-000 618389 2 19

Table 25 - INSULATED COOLER RIGHT HANDED PED (PIN 9 = S, P, C)

ITEM MODEL DECRIPTION PART NUMBER SAP QUANTITY FIGURE

1070 Cooler DXC21014a31 50 Hz 075-70678-990 756358
1 1 19
1180, 1340, 1500 Cooler DXC22015a31 075-76079-990 757923
6 1070, 1180, 1340, 1500 Heater 280 Watt 120 Volt 025-22691-000 65198 4 19
1070 Gasket Baffle 3 Circuit 075-84273-000 580786 1
9 19
1180, 1340, 1500 Gasket Baffle 3 Circuit 075-84280-000 759392 4
14 1070, 1180, 1340, 1500 Well Thermo 026-33627-000 618389 2 19

Table 26 - INSULATED COOLER RIGHT HANDED PED (PIN 9 = E, V, D)

ITEM MODEL DECRIPTION PART NUMBER SAP QUANTITY FIGURE

1050, 1120 Cooler DXC21014a31 50 Hz 075-70678-990 756358
1 1 19
1220, 1380 Cooler DXC22015a31 075-76079-990 757923
6 1050, 1120, 1220, 1380 Heater 280 Watt 120 Volt 025-22691-000 65198 4 19
1050, 1120 Gasket Baffle 3 Circuit 075-84273-000 580786 1
9 19
1220, 1380 Gasket Baffle 3 Circuit 075-84280-000 759392 4
14 1050, 1120, 1220, 1380 Well Thermo 026-33627-000 618389 2 19

JOHNSON CONTROLS 51
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

NOTE: Provide customer SI0198 or let them know they can find it
on QuickLIT. It has the torque ratings for the bolts and other
installation procedures during installation of the evaporator
head gaskets.

Bulb and channel gasket in the chiller - This gasket has a channel.

Flat gasket in the chiller - This is a Flat Gasket.

You can not swap one gasket for the other. Leaks will occur.

6 9
41

See Detail A
Detail A
LD21577

Figure 19 - INSULATED COOLER

52 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 27 - PIPING ASSEMBLY

ITEM PIN 9 = MODEL DESCRIPTION PART NUMBER SAP FIGURE

0267, 0287, 0307, 0327,
0357, 0397, 1050, 1070, Valve Exv 1-5/8In Br SS 490.0
70 All 025-41565-000 346234 20, 21
1120, 1180, 1220, 1340, PSI 12 VDC
1380, 1500
0267, 0287, 0307, 0327,
0357, 0397, 1050, 1070,
71 All Valve, Solenoid 025-40330-000 739795 20, 21
1120, 1180, 1220, 1340,
1380, 1500
0267, 0287, 0307, 0327,
0357, 0397, 1050, 1070,
72 All Valve 022-09779-000 731283 20
1120, 1180, 1220, 1340,
1380, 1500
0267, 0287, 0307, 0327,
0357, 0397, 1050, 1070,
73 All Dehydrator Less Cores 026-16960-000 740681 20
1120, 1180, 1220, 1340,
1380, 1500
0267, 0287, 0307, 0327,
0357, 0397, 1050, 1070, Ctg Dehy 100 Percent
74 All 026-37540-000 740964 20
1120, 1180, 1220, 1340, Molecular
1380, 1500
0267, 0287, 0307, 0327,
0357, 0397, 1050, 1070,
75 All Indicator Moist Liquid Body 026-32399-000 740784 21
1120, 1180, 1220, 1340,
1380, 1500
0267, 0287, 0307, 0327,
0357, 0397, 1050, 1070,
76 All Indicator Moist Liquid Cap 026-32800-000 740799 21
1120, 1180, 1220, 1340,
1380, 1500
0267, 0287, 0307, 0327,
0357, 0397, 1050, 1070,
77 All Valve Shut Off Ball Valve 022-11325-000 444576 20
1120, 1180, 1220, 1340,
1380, 1500
0267, 0287, 0307, 0327,
0357, 0397, 1050, 1070, Valve Ball 1/2 Od
87 All 022-09172-000 731238 21
1120, 1180, 1220, 1340, (C X C)
1380, 1500
0267, 0287, 0307, 0327,
0357, 0397, 1050, 1070,
88 All Clamp Tube 1-5/8 066-88928-000 372793 20
1120, 1180, 1220, 1340,
1380, 1500
0267, 0287, 0307, 0327,
0357, 0397, 1050, 1070,
90 All Valve, Charging Brass 022-09754-000 391983 21
1120, 1180, 1220, 1340,
1380, 1500
0267, 0287, 0307, 0327,
0357, 0397, 1050, 1070,
94 All Bracket Filter Drier Mmhp 075-45650-000 751600 20
1120, 1180, 1220, 1340,
1380, 1500
0267, 0287, 0307, 0327,
0357, 0397, 1050, 1070,
97 All Clamp, Tube 021-19156-000 556323 20
1120, 1180, 1220, 1340,
1380, 1500

JOHNSON CONTROLS 53
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 27 - PIPING ASSEMBLY (CONT'D)

ITEM PIN 9 = MODEL DESCRIPTION PART NUMBER SAP FIGURE

0267, 0287, 0307, 0327,
0357, 0397, 1050, 1070,
102 All Muffler 375-53202-000 612468 20
1120, 1180, 1220, 1340,
1380, 1500
0267, 0287, 0307, 0327,
0357, 0397, 1050, 1070,
103 All Gasket Flange 3.625 Id 5.75Bc 028-15296-000 636248 20
1120, 1180, 1220, 1340,
1380, 1500
0267, 0287, 0307, 0327,
0357, 0397, 1050, 1070, Gasket Round 4" Flange
All 028-15965-000 685929
1120, 1180, 1220, 1340, ANSI 150#
1380, 1500
106 20
0267, 0287, 0307, 0327,
0357, 0397, 1050, 1070,
All Gasket, Round ANSI 4.00-300# 028-15075-059 710158
1120, 1180, 1220, 1340,
1380, 1500
0287, 1070 Kit,Insulation 285 Ton Cooler 375-74732-000 792233
S, P, C 0307, 0357, 0397, 1180,
Kit,Insulation 375 Ton Cooler 375-74731-000 792232
108 1340, 1500 *
0267, 0287, 1050, 1120, Kit,Insulation 285 Ton Cooler 375-74732-000 792233
E, V, D
0327, 0357, 1220, 1380 Kit,Insulation 375 Ton Cooler 375-74731-000 792232
0267, 0287, 0307, 0327,
0357, 0397, 1050, 1070,
109 S, P, C Valve Angle Compr 022-11358-000 731384 20
1120, 1180, 1220, 1340,
1380, 1500
0267, 0287, 0307, 0327,
0357, 0397, 1050, 1070, Sensor, Level, Peek 12" 35%
*112 S, P, C 325-43503-001 1150570 21
1120, 1180, 1220, 1340, ASM
1380, 1500
0267, 0287, 0307, 0327,
0357, 0397, 1050, 1070,
113 All Ins Therm 1-5/8 Id X 1/2 010-03628-000 541506 *
1120, 1180, 1220, 1340,
1380, 1500
0267, 0287, 0307, 0327,
0357, 0397, 1050, 1070,
114 All Ins Therm 3-5/8 Id X 1/2 010-02838-000 616552 *
1120, 1180, 1220, 1340,
1380, 1500
0267, 0287, 0327, 0357,
121 All 1050, 1070, 1120, 1220, Muffler Disch 375-55738-000 781965 20
1380
0267, 0287, 0327, 0357,
122 All 1050, 1070, 1120, 1220, Gasket Flange 3.00 Id 5.75 Bc 028-15296-001 742120 20
1380
0267, 0287, 0327, 0357,
124 All 1050, 1070, 1120, 1220, Valve Shut Off Ball Valve 022-11326-000 731365 20
1380
0267, 0287, 0307, 0327,
0357, 0397, 1050, 1070,
145 All Clamp Tube 1-1/8 Od With 021-19623-000 730513 *
1120, 1180, 1220, 1340,
1380, 1500
Notes: Insulate Suction Lines between Cooler and Compressor with Item 114. Insulate Liquid Line Between Cooler and Expansion Valve
(ETS250) with Item 113.
Insulate Cooler Heads with Item 108.
* Item 112 - Level Sensor - See SI0301, it may apply concerning calibrating the sensor.

54 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

97
77

121
109 122
70

72
102 73
77
103 74
94

124 73 106
70 74
94

70 88

Models Shown 0267, 0287, 1050, 1070

LD21579

Figure 20 - PIPING ASSEMBLY

JOHNSON CONTROLS 55
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

75 75
90 76 76 90
70

87 87

112

71 71

Models Shown 0267, 0287, 1050, 1070

LD21769

Figure 21 - PIPING ASSEMBLY

56 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 28 - PIPING ASSEMBLY - MODELS 0457 AND 1649 (PIN 9 = S, P, C)

ITEM DESCRIPTION PART NUMBER SAP QUANTITY FIGURE

120 Valve Exv 1-5/8In Br Ss 490.0 PSI 12 VDC 025-41565-000 346234 8 22
121 Valve, Solenoid 025-40330-000 739795 4 22
122 Valve 022-09779-000 731283 4 22
123 Dehydrator Less Cores 026-16960-000 740681 4 22
124 Ctg Dehy 100 Percent Molecular 026-37540-000 740964 12 22
125 Indicator Moist Liquid Body 026-32399-000 740784 8 22
126 Indicator Moist Liquid Cap 026-32800-000 740799 8 22
127 Valve Shut Off Ball Valve 022-11325-000 444576 4 22
131 Valve Ball 1/2 Od (C X C) 022-09172-000 731238 4 23
132 Clamp Tube 1-5/8 066-88928-000 372793 56 22
134 Valve, Charging Brass 022-09754-000 391983 8 22, 23
138 Bracket Filter Drier Mmhp 075-45650-000 751600 4 22
141 Clamp, Tube 021-19156-000 556323 24 23
146 Muffler 375-53202-000 612468 4 23
147 Gasket Flange 3.625 Id 5.75Bc 028-15296-000 636248 4 23
149 Conn 4" Flange Compr. 375-54668-000 781645 2 23
150 Gasket Round 4" Flange ANSI 028-15965-000 685929 4 23
152 Kit, Ins 0457-1649 Clr 375-94656-000 799218 1 *
153 Valve Angle Compr 022-11358-000 731384 4 22
*156 Sensor, Level, Peek 12" 35% ASM 325-43503-001 1150570 4 23
164 Flange 4" 3-5/8 Conn 375-55970-000 782211 2 23
195 Clamp Tube Isolation 075-50979-178 752421 4 22
201 Clamp Tube 2-1/8 Dia 066-94460-000 747650 4 23

NOTES: Items with an * are NOT represented.

Item 156 - Level Sensor - See SI0301, it may apply concerning calibrating the sensor.

JOHNSON CONTROLS 57
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

127

127 195

121
121

120

122

125 153
126

134 123
134 124

132

134

138

Models 0457-1649

LD21770

Figure 22 - PIPING ASSEMBLY - MODELS 0457 AND 1649 (PIN 9 = S, P, C)

58 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

146
141
147

156

201

134

134
131

164
150 164
150

149
150

LD21771

Figure 23 - PIPING ASSEMBLY - MODELS 0457 AND 1649 (PIN 9 = S, P, C)

JOHNSON CONTROLS 59
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 29 - COIL MODULE STANDARD (PIN 9 = S, P OR C)

ITEM DESCRIPTION SYSTEM 0287 AND 1070 0307 AND 1180 0357 AND 1340 0397 AND 1500 0457 AND 1649 FIGURE
ALUMINUM COILS - PIN 45 = X
1 375-55350-001 375-55350-001 375-55350-001 375-54395-001 375-93073-001
Sys 1
2 Coil Assembly 375-55350-002 375-55350-002 375-55350-002 375-54395-002 375-93073-002
3 Front Module 375-55356-003 375-55350-003 375-55350-003 375-54395-003 375-93073-003
Sys 2
4 375-55356-004 375-55350-004 375-55350-004 375-54395-004 375-93073-004
24
5 375-51010-001 375-51010-001 375-51014-001 375-51014-001 375-93074-001
Sys 3
6 Coil Assembly 375-51010-002 375-51010-002 375-51014-002 375-51014-002 375-93074-002
7 Rear Module 375-51010-003 375-51010-003 375-51014-003 375-51014-003 375-93074-003
Sys 3
8 375-51010-004 375-51010-004 375-51014-004 375-51014-004 375-93074-004
COPPER FIN COILS PIN 45 = C
1 375-55350-005 375-55350-005 375-55350-005 375-54395-005 375-93073-005
Sys 1
2 Coil Assembly 375-55350-006 375-55350-006 375-55350-006 375-54395-006 375-93073-006
3 Front Module 375-55356-007 375-55350-007 375-55350-007 375-54395-007 375-93073-007
Sys 2
4 375-55356-008 375-55350-008 375-55350-008 375-54395-008 375-93073-008
24
5 375-51010-005 375-51010-005 375-51014-005 375-51014-005 375-93074-005
Sys 3
6 Coil Assembly 375-51010-006 375-51010-006 375-51014-006 375-51014-006 375-93074-006
7 Rear Module 375-51010-007 375-51010-007 375-51014-007 375-51014-007 375-93074-007
Sys 3
8 375-51010-008 375-51010-008 375-51014-008 375-51014-008 375-93074-008
PRE COATED COILS PIN 45 = B
1 375-55350-009 375-55350-009 375-55350-009 375-54395-009 375-93073-009
Sys 1
2 Coil Assembly 375-55350-010 375-55350-010 375-55350-010 375-54395-010 375-93073-010
3 Front Module 375-55356-011 375-55350-011 375-55350-011 375-54395-011 375-93073-011
Sys 2
4 375-55356-012 375-55350-012 375-55350-012 375-54395-012 375-93073-012
24
5 375-51010-009 375-51010-009 375-51014-009 375-51014-009 375-93074-009
Sys 3
6 Coil Assembly 375-51010-010 375-51010-010 375-51014-010 375-51014-010 375-93074-010
7 Rear Module 375-51010-011 375-51010-011 375-51014-011 375-51014-011 375-93074-011
Sys 3
8 375-51010-012 375-51010-012 375-51014-012 375-51014-012 375-93074-012
POST COATED COILS PIN 45 = P
1 375-58328-005 375-58328-005 375-58328-005 375-58328-009 375-93073-013
Sys 1
2 Coil Assembly 375-58328-006 375-58328-006 375-58328-006 375-58328-010 375-93073-014
3 Front Module 375-58328-003 375-58328-007 375-58328-007 375-58328-011 375-93073-015
Sys 2
4 375-58328-004 375-58328-008 375-58328-008 375-58328-012 375-93073-016
24
5 375-58328-013 375-58328-013 375-58328-017 375-58328-017 375-93074-013
Sys 3
6 Coil Assembly 375-58328-014 375-58328-014 375-58328-018 375-58328-018 375-93074-014
7 Rear Module 375-58328-015 375-58328-015 375-58328-019 375-58328-019 375-93074-015
Sys 3
8 375-58328-016 375-58328-016 375-58328-020 375-58328-020 375-93074-016
PRE-COATED EPOXY PIN 45 = E
1 375-67024-009 375-67024-009 375-67024-009 375-67016-009 375-93073-017
Sys 1
2 Coil Assembly 375-67024-010 375-67024-010 375-67024-010 375-67016-010 375-93073-018
3 Front Module 375-67025-011 375-67024-011 375-67024-011 375-67016-011 375-93073-019
Sys 2
4 375-67025-012 375-67024-012 375-67024-012 375-67016-012 375-93073-020
24
5 375-72368-001 375-72368-001 375-72368-001 375-72368-001 375-93074-017
Sys 3
6 Coil Assembly 375-72368-002 375-72368-002 375-72368-002 375-72368-002 375-93074-018
7 Rear Module 375-72368-003 375-72368-003 375-72368-003 375-72368-003 375-93074-019
Sys 3
8 375-72368-004 375-72368-004 375-72368-004 375-72368-004 375-93074-020

NOTE: All coils include coils and headers.

60 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 30 - COIL MODULE HIGH (PIN 9 = E, V OR D)

ITEM DESCRIPTION SYSTEM 0267 AND 1050 0287 AND 1120 0327 AND 1220 00357 AND 1380 FIGURE
ALUMINUM COILS - PIN 45 = X
1 375-55350-001 375-55350-001 375-55350-001 375-54395-001
Sys 1
2 Coil Assembly 375-55350-002 375-55350-002 375-55350-002 375-54395-002
3 Front Module 375-55350-003 375-55350-003 375-55350-003 375-54395-003
Sys 2
4 375-55350-004 375-55350-004 375-55350-004 375-54395-004
24
5 375-51010-001 375-51014-001 375-51014-001 375-51014-001
Sys 3
6 Coil Assembly 375-51010-002 375-51014-002 375-51014-002 375-51014-002
7 Rear Module 375-51010-003 375-51010-003 375-51014-003 375-51014-003
Sys 3
8 375-51010-004 375-51010-004 375-51014-004 375-51014-004
COPPER FIN COILS PIN 45 = C
1 375-55350-005 375-55350-005 375-55350-005 375-54395-005
Sys 1
2 Coil Assembly 375-55350-006 375-55350-006 375-55350-006 375-54395-006
3 Front Module 375-55350-007 375-55350-007 375-55350-007 375-54395-007
Sys 2
4 375-55350-008 375-55350-008 375-55350-008 375-54395-008
24
5 375-51010-005 375-51014-005 375-51014-005 375-51014-005
Sys 3
6 Coil Assembly 375-51010-006 375-51014-006 375-51014-006 375-51014-006
7 Rear Module 375-51010-007 375-51010-007 375-51014-007 375-51014-007
Sys 3
8 375-51010-008 375-51010-008 375-51014-008 375-51014-008
PRE COATED COILS PIN 45 = B
1 375-55350-009 375-55350-009 375-55350-009 375-54395-009
Sys 1
2 Coil Assembly 375-55350-010 375-55350-010 375-55350-010 375-54395-010
3 Front Module 375-55350-011 375-55350-011 375-55350-011 375-54395-011
Sys 2
4 375-55350-012 375-55350-012 375-55350-012 375-54395-012
24
5 375-51010-009 375-51014-009 375-51014-009 375-51014-009
Sys 3
6 Coil Assembly 375-51010-010 375-51014-010 375-51014-010 375-51014-010
7 Rear Module 375-51010-011 375-51010-011 375-51014-011 375-51014-011
Sys 3
8 375-51010-012 375-51010-012 375-51014-012 375-51014-012
POST COATED COILS PIN 45 = P
1 375-58328-005 375-58328-005 375-58328-005 375-58328-009
Sys 1
2 Coil Assembly 375-58328-006 375-58328-006 375-58328-006 375-58328-010
3 Front Module 375-58328-007 375-58328-007 375-58328-007 375-58328-011
Sys 2
4 375-58328-008 375-58328-008 375-58328-008 375-58328-012
24
5 375-58328-013 375-58328-017 375-58328-017 375-58328-017
Sys 3
6 Coil Assembly 375-58328-014 375-58328-018 375-58328-018 375-58328-018
7 Rear Module 375-58328-015 375-58328-015 375-58328-019 375-58328-019
Sys 3
8 375-58328-016 375-58328-016 375-58328-020 375-58328-020
PRE-COATED EPOXY PIN 45 = E
1 375-67024-009 375-67024-009 375-67024-009 375-67016-009
Sys 1
2 Coil Assembly 375-67024-010 375-67024-010 375-67024-010 375-67016-010
3 Front Module 375-67024-011 375-67024-011 375-67024-011 375-67016-011
Sys 2
4 375-67024-012 375-67024-012 375-67024-012 375-67016-012
24
5 375-72368-001 375-72369-001 375-72368-001 375-72368-001
Sys 3
6 Coil Assembly 375-72368-002 375-72369-002 375-72368-002 375-72368-002
7 Rear Module 375-72368-003 375-72368-003 375-72368-003 375-72368-003
Sys 3
8 375-72368-004 375-72368-004 375-72368-004 375-72368-004

NOTE: All coils include coils and headers.

JOHNSON CONTROLS 61
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

POWER PANEL
END OF CHILLER
2
FRONT COIL 1
MODULES
3

Note:
Some fan panels have
been removed for clarity.

REAR COIL
5 MODULES

LD21833

Figure 24 - COIL MODULE

62 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 31 - LOW SOUND FANS

ITEM PIN 11+12= DESCRIPTION PART NO SAP QUANTITY FIGURE

1 40, 46, 50 Orifice Flanged 026-45789-000 741232 1 25
50 026-46008-001 638459
2 Guard Fan 1 25
40, 46 026-46008-000 685987
50 Motor Fan 024-27322-207 735405
3 1 25
40, 46 Motor Fan 380V-3PH-60Hz 024-27322-104 735402
4 40, 46, 50 Support Fan Motor 50/60Hz 026-41938-000 533477 1 25
5 40, 46, 50 Support, Ring 026-36367-000 440496 2 25
50 026-41943-000 440497
6 Fan Impeller 1 25
40, 46 026-41594-000 741043

Table 32 - ULTRA QUIET FANS

ITEM PIN 11+12= DESCRIPTION PART NO SAP QUANTITY FIGURE

1 40, 46, 50 Orifice Flanged 026-45789-000 741232 1 25
50 026-46008-001 638459
2 Guard Fan 1 25
40, 46 026-46008-000 685987
50 024-34980-103 736130
3 40 Motor Fan 024-34980-105 736132 1 25
46 024-34980-101 736128
4 50 Support Fan Motor 026-45533-000 446229 1 25
5 40, 46, 50 Support, Ring 026-36367-000 440496 2 25
50 026-45549-000 741224
6 Fan Impeller 1 25
40 026-41942-000 278862

4
2

LD21741
Figure 25 - LOW SOUND FANS AND ULTRA QUIET FANS

JOHNSON CONTROLS 63
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 33 - HIGH STATIC FANS

ITEM PIN 11+12= DESCRIPTION PART NO SAP QUANTITY FIGURE

1 50, 60 Orifice Flanged 026-45789-000 741232 1 26
2 50, 60 Guard Fan 026-46008-001 638459 1 26
3 50 Motor Fan 024-36081-003 706269 1 26
4 50, 60 Bracket Fan Support 075-67014-000 635528 4 26
50 026-46066-000 635529
5 Fan Impeller 1 26
60 026-45538-000 706270

Table 34 - HIGH AIR FLOW

ITEM PIN 11+12= DESCRIPTION PART NO SAP QUANTITY FIGURE

1 50, 60 Orifice Flanged 026-45789-000 741232 1 26
2 50, 60 Guard Fan 026-46008-001 638459 1 26
50 024-36874-004 635527
3 40 Motor Fan 024-36874-002 736404 1 26
46 024-36874-003 736405
4 40, 46, 50 Bracket Fan Support 075-67014-000 635528 4 26
50 026-46066-000 635529
5 Fan Impeller 1 26
40, 46 026-45538-000 706270

1
2

LD21742

Figure 26 - HIGH STATIC FANS AND HIGH AIR FLOW

64 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 35 - TWO SPEED FANS

ITEM PIN 11+12= DESCRIPTION PART NO SAP QUANTITY FIGURE

1 50 Orifice Flanged 026-45789-000 741232 1 27
2 50 Guard Fan 026-46008-001 638459 1 27
3 50 Motor Fan 024-36140-003 736328 1 27
4 50 Support Fan Motor 026-45533-000 446229 1 27
5 40, 46, 50 Support, Ring 026-36367-000 440496 2 27
6 50 Fan Impeller 026-45549-000 741224 1 27

4
2

LD21743

Figure 27 - TWO SPEED FANS

JOHNSON CONTROLS 65
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 36 - FAN WIRING - STANDARD LOW SOUND AND ULTRA QUIET FANS

ITEM PIN 9 = MODEL DESCRIPTION PART NUMBER SAP

S, P, C 0287, 0307, 1070
Fan Harness Set (5-4-4) Std Fan 375-71922-005 791643
E,V,D 0267, 1050
S, P, C 0357, 0397, 1340, 1500
Fan Harness Set (5-5-6) Std 375-71922-002 791640
1 E,V,D 0327, 1220
S, P, C 0397, 1500
Fan Harness Set (6-6-6) Std 375-71922-001 791639
E,V,D 0357, 1380
E,V,D 0287, 0327, 1120, 1220 Fan Harness Set (5-5-5) Std Fans 375-71922-004 791642
2 All 0267-0397, 1050-1500 Wiring Harness (Fans) 575-54455-013 807369
3 All 0267-0397, 1050-1500 Wiring Harness (Fans) 575-54455-014 807370
0287, 0307, 0357, 1070,
S, P, C
1180, 1340
Wiring Conduit Sys 3 On Sys 1 575-54455-049 807399
0267, 0287, 0327, 1050,
4 E,V,D
1120, 1220
S, P, C 0397, 1500
Wiring Conduit Sys 3 On Sys 1 575-54455-015 807371
E,V,D 0357, 1380
0287, 0307, 0357, 1070,
S, P, C
1180, 1340
Wiring Conduit Sys 3 On Sys 2 575-54455-050 807400
0267, 0287, 0327 , 1050,
5 E,V,D
1120, 1220
S, P, C 0397, 1500
Wiring Conduit Sys 3 On Sys 2 575-54455-016 807372
E,V,D 0357, 1380
7 All 0267-0397, 1050-1500 HSG Connr Electrical Plug 025-21196-000 737653
8 All 0267-0397, 1050-1500 HSG Connr Electrical Plug 025-21192-000 737649
9 All 0267-0397, 1050-1500 HSG Connr Electrical Plug 025-21196-001 563475
10 All 0267-0397, 1050-1500 HSG Connr Electrical Plug 025-21192-001 563476
11 All 0267-0397, 1050-1500 HSG Connr Electrical Plug 025-21196-002 737654
12 All 0267-0397, 1050-1500 HSG Connr Electrical Plug 025-21192-002 737650
13 All 0267-0397, 1050-1500 Plate Assy Fans/Glycol Harness 375-66982-002 787011
14 All 0267-0397, 1050-1500 Gasket Fan Hrns 028-15271-001 706221
101 All 0267-0397, 1050-1500 Wiring Harness (Fans) 575-54455-001 807357
102 All 0267-0397, 1050-1500 Wiring Harness (Fans) 575-54455-002 807358
103 All 0267-0397, 1050-1500 Wiring Harness (Fans) 575-54455-003 807359
104 All 0267-0397, 1050-1500 Wiring Harness (Fans) 575-54455-004 807360
105 All 0267-0397, 1050-1500 Wiring Harness (Fans) 575-54455-005 807361
106 All 0267-0397, 1050-1500 Wiring Harness (Fans) 575-54455-006 807362
107 All 0267-0397, 1050-1500 Wiring Harness (Fans) 575-54455-007 807363
108 All 0267-0397, 1050-1500 Wiring Harness (Fans) 575-54455-008 807364
109 All 0267-0397, 1050-1500 Wiring Harness (Fans) 575-54455-009 807365
S, P, C 0357, 0397, 1340, 1500
110 0287, 0327, 0357, 1050, Wiring Harness (Fans) 575-54455-010 807366
E,V,D
1220, 1380
S, P, C 0397, 1500
111 Wiring Harness (Fans) 575-54455-011 807367
E,V,D 0357, 1380
S, P, C 0397, 1500
112 Wiring Harness (Fans) 575-54455-012 807368
E,V,D 0357, 1380

66 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 36 - FAN WIRING - STANDARD LOW SOUND AND ULTRA QUIET FANS (CONT'D)

ITEM PIN 9 = MODEL DESCRIPTION PART NUMBER SAP

0287, 0307, 1070, 1180 575-71921-050 808175
S, P, C 0357, 1340 575-71921-033 808165
0397, 1500 575-71921-017 808159
113 0267, 1050 Fan Harness Std 3 Comp 575-71921-050 808175
0287, 1120 575-71921-044 808171
E,V,D
0327, 1220 575-71921-033 808165
0357, 1380 575-71921-017 808159
0287, 0307, 1070, 1180 575-71921-051 808176
S, P, C 0357, 1340 575-71921-034 808166
0397, 1500 575-71921-018 808160
115 0267, 1050 Fan Harness Std 3 Comp 575-71921-051 808176
0287, 1120 575-71921-045 808172
E,V,D
0327, 1220 575-71921-034 808166
0357, 1380 575-71921-018 808160
0287, 0307, 1070, 1180 575-71921-052 808177
S, P, C 0357, 1340 575-71921-035 808167
0397, 1500 575-71921-019 808161
117 0267, 1050 Fan Harness Std 3 Comp 575-71921-052 808177
0287, 1120 575-71921-047 808173
E,V,D
0327, 1220 575-71921-035 808167
0357, 1380 575-71921-019 808161
0287, 0307, 1070, 1180 575-71921-053 808178
S, P, C 0357, 1340 575-71921-036 808168
0397, 1500 575-71921-020 808162
119 Fan Harness Std 3 Comp
0267, 050 575-71921-053 808178
E,V,D 0287, 0327, 1120, 1220 575-71921-036 808168
0357, 1380 575-71921-020 808162
0357, 1340 575-71921-037 808169
S, P, C
0397, 1500 575-71921-021 808163
121 0327, 1220 Fan Harness Std 3 Comp 575-71921-037 808169
E,V,D 0357, 1380 575-71921-021 808163
0267, 1050 575-71921-048 808174
0357, 1340 575-71921-038 808170
S, P, C
0397, 1500 575-71921-022 808164
123 Fan Harness Std 3 Comp
0327, 1220 575-71921-038 808170
E,V,D
0357, 1380 575-71921-022 808164

JOHNSON CONTROLS 67
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 37 - FAN WIRING STANDARD LOW SOUND AND ULTRA QUIET

SYSTEM #1 FAN WIRING

Plug "P" Plug Fan Harness Assembly Part
Plug Detail Plug P/N Wire No.
No. Pin No. No. Number
1 159A
575-54455-001
2 160A 1
** (Item 101)
3 161A
4 162A
3 2 1 575-54455-003
5 163A 3
6 5 4 ** (Item 103)
9 8 7 Plug = 6 164A
P40
12 11 10 025-21196-000 7 162B
575-54455-005
8 163B 5
** (Item 105)
9 164B
(Item 7)
10 165A
575-54455-007
11 166A 7
** (Item 107)
12 167A
1 165B
575-54455-009
2 166B 9
** (Item 109)
3 167B
3 2 1
4 159B
6 5 4 Plug = 575-54455-011
9 8 7
P41 5 160B 11
025-21192-000 ** (Item 111)
6 161B
7 GRD GRD * 575-54455-210
(Item 8) 8
9
SYSTEM #2 FAN WIRING
1 259A
575-54455-002
2 260A 2
** (Item 102)
3 261A
4 262A
3 2 1 575-54455-004
5 263A 4
6 5 4 ** (Item 104)
9 8 7 Plug = 6 264A
P42
12 11 10 025-21196-001 7 262B
575-54455-006
8 263B 6
** (Item 106)
9 264B
(Item 9)
10 265A
575-54455-008
11 266A 8
** (Item 108)
12 267A
1 265B
575-54455-010
2 266B 10
** (Item 110)
3 267B
3 2 1
4 259B
6 5 4 Plug = 575-54455-012
9 8 7
P43 5 260B 12
025-21192-001 ** (Item 112)
6 261B
7 GRD GRD * 575-54455-211
(Item 10) 8
9

68 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 37 - FAN WIRING STANDARD LOW SOUND AND ULTRA QUIET (CONT'D)

SYSTEM #3 FAN WIRING

Plug "P" Plug Fan Harness Assembly Part
Plug Detail Plug P/N Wire No.
No. Pin No. No. Number
1 359A
575-71921-017
2 360A 13
** (Item 113)
3 361A
4 362A
3 2 1 575-71921-019
5 363A 17
6 5 4 ** (Item 117)
9 8 7 Plug = 6 364A
P60
12 11 10 025-21196-002 7 362B
575-71921-020
8 363B 19
** (Item 119)
9 364B
(Item 11)
10 365A
575-71921-021
11 366A 21
** (Item 121)
12 367A
1 365B
575-71921-022
2 366B 23
** (Item 123)
3 367B
3 2 1
4 359B
6 5 4 Plug = 575-71921-018
P61 5 360B 15
9 8 7 025-21192-002 ** (Item 115)
6 361B
7 GRD GRD * 575-54455-218
(Item 12) 8 GRD GRD * 575-54455-219
9

NOTE: * Harness picked up on module.

** Part of Fan Harness Set (Item 1).

JOHNSON CONTROLS 69
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 38 - FAN WIRING - HIGH AIR FLOW AND HIGH STATIC FANS

ITEM PIN 9 = MODEL DESCRIPTION PART NUMBER SAP FIGURE

0287, 1170 Fan Harnes Set High Head Fans 375-70861-005 790602
307, 1180 Fan Harnes Set High Head Fans 375-70861-003 790600
S, P, C
30357, 1340 Fan Harnes Set 2 Speed Fans 375-70861-002 790599
0397, 1500 Fan Harnes Set High Head Fans 375-70861-001 790598
1 *
0267, 1050 Fan Harnes Set High Head Fans 375-70861-003 790600
0287, 1120 Fan Harnes Set High Head Fans 375-70861-004 790601
E, V, D
0327, 1220 Fan Harnes Set 2 Speed Fans 375-70861-002 790599
0357, 1380 Fan Harnes Set High Head Fans 375-70861-001 790598
0287, 0307, 0357, 0397,
S, P, C
1170, 1180, 1340, 1500
Wiring Harness 4 Fan 575-66928-258 808058
2 0267, 0327, 0357, 1050, 28
E, V, D 1220, 1380
0287, 1120 Wiring Harness 5 Fan 575-66928-257 808057
0287, 0307, 0357, 1170,
S, P, C 575-66928-084 808048
1180, 1340
3 0397, 1500 Harness Conduit 575-66928-086 808050 28
E, V, D 0267, 0327, 1050, 1220 575-66928-084 808048
0287, 0357, 1120, 1380 575-66928-086 808050
0287, 0307, 0357, 1170,
S, P, C 575-66928-085 808049
1180, 1340
4 0397, 1500 Harness Conduit 575-66928-087 808051 28
0267, 0287, 0327, 0357,
E, V, D 575-66928-085 808049
1050, 1120, 1220, 1380
7 All 0267-0397, 1050-1500 HSG Connr Electrical Plug 025-21196-000 737653
8 All 0267-0397, 1050-1500 HSG Connr Electrical Plug 025-21192-000 737649
9 All 0267-0397, 1050-1500 HSG Connr Electrical Plug 025-21196-001 563475 TABLE
10 All 0267-0397, 1050-1500 HSG Connr Electrical Plug 025-21192-001 563476 39
11 All 0267-0397, 1050-1500 HSG Connr Electrical Plug 025-21196-002 737654
12 All 0267-0397, 1050-1500 HSG Connr Electrical Plug 025-21192-002 737650
13 All 0267-0397, 1050-1500 Plate Assy Fans/Glycol Harness 375-66982-003 787012 28
14 All 0267-0397, 1050-1500 Gasket Fan Hrns 028-15271-001 706221 28
16 All 0267-0397, 1050-1500 Wiring Harness (Fans Conduit) 575-65662-082 807892 28
17 All 0267-0397, 1050-1500 Wiring Harness (Fan Conduit) 575-66928-083 808047 28
0287, 0307, 0357, 1050,
Wiring Harness 5 Fan 575-66928-253 808055
S, P, C 1180, 1340
0397, 1500 Wiring Harness 2 Speed Fan 575-66928-250 808052
18 28
0267, 0287, 0327, 1050,
Wiring Harness 5 Fan 575-66928-253 808055
E, V, D 1120, 1220
0357, 1380 Wiring Harness 2 Speed Fan 575-66928-250 808052
0287, 0307, 0357, 1050,
Wiring Harness 5 Fan 575-66928-255 808056
S, P, C 1180, 1340
0397, 1500 Wiring Harness 2 Speed Fan 575-66928-251 808053
19 28
0267, 0287, 0327, 1050,
Wiring Harness 5 Fan 575-66928-255 808056
E, V, D 1120, 1220
0357, 1380 Wiring Harness 2 Speed Fan 575-66928-251 808053

70 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 38 - FAN WIRING - HIGH AIR FLOW AND HIGH STATIC FANS (CONT'D)

ITEM PIN 9 = MODEL DESCRIPTION PART NUMBER SAP FIGURE

0287, 1170 371-05189-205 772987
0307, 1180 371-05189-204 772986
S, P, C
0357, 1340 371-05189-202 772984
0397, 1500 371-05189-201 772983
20 Contactor Control Box High Amb 28
0267, 1050 371-05189-204 772986
0287, 1120 371-05189-203 772985
E, V, D
0327, 1220 371-05189-202 772984
0357, 1380 371-05189-201 772983
24 All 0267-0397, 1050-1500 Support Fan Panel 075-65713-000 755499 28
25 All 0267-0397, 1050-1500 Plug Id= Hd=34.900Mm Nylon 028-15793-000 742149 *
** 101 All 0267-0397, 1050-1500 Wiring Harness (Fans) 575-66928-001 808015 *
** 102 All 0267-0397, 1050-1500 Wiring Harness (Fans) 575-66928-002 808016 28
** 103 All 0267-0397, 1050-1500 Wiring Harness (Fans) 575-66928-003 808017 *
** 104 All 0267-0397, 1050-1500 Wiring Harness (Fans) 575-66928-004 808018 *
** 105 All 0267-0397, 1050-1500 Wiring Harness (Fans) 575-66928-005 808019 *
** 106 All 0267-0397, 1050-1500 Wiring Harness (Fans) 575-66928-006 808020 *
** 107 All 0267-0397, 1050-1500 Wiring Harness (Fans) 575-66928-007 808021 *
** 108 All 0267-0397, 1050-1500 Wiring Harness (Fans) 575-66928-008 808022 *
** 109 All 0267-0397, 1050-1500 Wiring Harness (Fans) 575-66928-009 808023 *
0307, 0357, 0397, 1180,
S, P, C 575-66928-010 808024
1340, 1500
** 110 Wiring Harness (Fans) *
0267, 0287, 0327, 0357,
E, V, D 575-66928-010 808024
1050, 1120, 1220, 1380
** 111 All 0357, 0397, 1380, 1500 Wiring Harness (Fans) 575-66928-011 808025 *
** 112 All 0357, 0397, 1380, 1500 Wiring Harness (Fans) 575-66928-012 808026 *
0287, 0307, 1170, 1180 575-66928-050 808043
S, P, C 0357, 1340 575-66928-033 808033
0397, 1500 575-66928-017 808027
** 113 0267, 1050 Fan Harness High Head 3 Comp 575-66928-050 808043 *
0287, 1120 575-66928-044 808039
E, V, D
0327, 1220 575-66928-033 808033
0357, 1380 575-66928-017 808027
0287, 0307, 1170, 1180 575-66928-051 808044
S, P, C 0357, 1340 575-66928-034 808034
0397, 1500 575-66928-018 808028
** 115 0267, 1050 Fan Harness High Head 3 Comp 575-66928-051 808044 *
0287, 1120 575-66928-045 808040
E, V, D
0327, 1220 575-66928-034 808034
0357, 1380 575-66928-018 808028
0287, 0307, 1170, 1180 575-66928-052 808045
S, P, C 0357, 1340 575-66928-035 808035
0397, 1500 575-66928-019 808029
** 117 0267, 1050 Fan Harness High Head 3 Comp 575-66928-052 808045 *
0287, 1120 575-66928-046 808041
E, V, D
0327, 1220 575-66928-035 808035
0357, 1380 575-66928-019 808029

JOHNSON CONTROLS 71
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 38 - FAN WIRING - HIGH AIR FLOW AND HIGH STATIC FANS (CONT'D)

ITEM PIN 9 = MODEL DESCRIPTION PART NUMBER SAP FIGURE

0287, 0307, 1170, 1180 575-66928-053 808046
S, P, C 0357, 1340 575-66928-036 808036
0397, 1500 575-66928-020 808030
** 119 0267, 1050 Fan Harness High Head 3 Comp 575-66928-053 808046 *
0287, 1120 575-66928-036 808036
E, V, D
0327, 1220 575-66928-020 808030
0357, 1380 575-66928-021 808031
S, P, C 0397, 1500
575-66928-037 808037
** 121 E, V, D 0357, 1380 Fan Harness High Head 3 Comp *
E, V, D 0287, 1120 575-66928-048 808042
S, P, C 0397, 1500
575-66928-038 808038
** 123 E, V, D 0357, 1380 Fan Harness High Head 3 Comp *
E, V, D 0287, 1120 575-66928-022 808032
NOTE: ** Part of Fan Harness Set (Item 1).

72 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

SYSTEM 1 & 2
* Grd. Wire (Part of
Module Assy. (Typ.)
13 TORQUE
REQUIREMENTS:
14 40-50-IN.-LBS.

201_23_5-5fan-sys-wire_8

20
24 Grd. Wire (Part of Fan
Deck Assy). Use Item 6
to secure wire to ring
ADD DRIP LOOPS TO ALL support. (Typ.)
**102 FAN WIRING TO PREVENT
MOISTURE FROM
ENTERING FAN JB’S

SYSTEM 3

13
14

2
GLY. PUMP
HRN.
4

3 LD21834

Figure 28 - FAN WIRING - HIGH AIR FLOW AND HIGH STATIC FANS

JOHNSON CONTROLS 73
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 39 - FAN WIRING HIGH AIR FLOW / HIGH STATIC

SYSTEM #1 FAN WIRING

Plug "P" Plug
Plug Detail Plug P/N Wire No. Harness Assembly Part Number
No. Pin No.
1 159C
2 160C
3 161C
4 162C
3 2 1
5 163C
6 5 4
9 8 7 Plug = 6 164C
P40
12 11 10 025-21196-000 7 162D
8 163D
9 164D
(Item 7)
10 165C
11 166C 575-66928-250
12 167C
1 165D
2 166D
3 167D
3 2 1
4 159D
6 5 4 Plug =
P41 5 160D
9 8 7 025-21192-000
6 161D
7 GRD
(Item 8) 8
9
SYSTEM #2 FAN WIRING
1 259C
2 260C
3 261C
4 262C
3 2 1
5 263C
6 5 4
9 8 7 Plug = 6 264C
P42
12 11 10 025-21196-001 7 262D
8 263D
9 264D
(Item 9)
10 265C
11 266C 575-66928-251
12 267C
1 265D
2 266D
3 267D
3 2 1
4 259D
6 5 4 Plug =
P43 5 260D
9 8 7 025-21192-001
6 261D
7 GRD
(Item 10) 8
9

74 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 39 - FAN WIRING HIGH AIR FLOW / HIGH STATIC (CONT'D)

SYSTEM #3 FAN WIRING

Plug "P" Plug
Plug Detail Plug P/N Wire No. Harness Assembly Part Number
No. Pin No.
1 359C
2 360C
3 361C
4 362C
3 2 1
5 363C
6 5 4
9 8 7 Plug = 6 364C
P60
12 11 10 025-21196-002 7 362D
8 363D
9 364D
(Item 11)
10 365C 575-66928-252
11 366C
12 367C
1 365D
2 366D
3 367D
3 2 1
4 359D
6 5 4 Plug =
P61 5 360D
9 8 7 025-21192-002
6 361D
7 GRD
(Item 12) 8
9

JOHNSON CONTROLS 75
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 40 - FAN WIRING - HIGH AIR FLOW FANS - MODELS 0457 AND 1649

ITEM DESCRIPTION PART NUMBER SAP FIGURE

1 Fan Harness Set 375-94001-002 799029 *
2 Sys. #3/#4 VSD To Cbox 575-94003-021 808654 29
3 Sys. 3 V-Pnl To Cbox 575-94003-024 808657 29
4 Sys. 4 V-Pnl To Cbox 575-94003-025 808658 29
7 HSG Connr Electrical Plug 025-21196-000 737653
8 HSG Connr Electrical Plug 025-21192-000 737649
9 HSG Connr Electrical Plug 025-21196-001 563475
TABLE 41
10 HSG Connr Electrical Plug 025-21192-001 563476
11 HSG Connr Electrical Plug 025-21196-002 737654
12 HSG Connr Electrical Plug 025-21192-002 737650
13 Plate Assy Fans/Gly (4 Compr) 375-55733-004 781964 29
14 Gasket Fan Hrns 028-15271-001 706221 29
16 Sys. 2 V-Pnl To Cbox 575-94003-023 808656 29
17 Sys. 1 V-Pnl To Cbox 575-94003-022 808655 29
18 Sys. #1 VSD To Cbox 575-94003-019 808652 29
19 Sys. #2 VSD To Cbox 575-94003-020 808653 29
20 Contactor Control Box High Amb 371-05189-101 772978 29
26 HSG Connr Electrical Plug 025-21196-003 737655
TABLE 41
27 HSG Connr Electrical Plug 025-21192-003 737651
28 Bracket Support 075-93149-000 761369 29
29 Bracket Support 075-93150-000 761370 29
** 101 Sys. #1 - Fan 1 575-94003-001 808634 *
** 102 Sys. #2 - Fan 2 575-94003-002 808635 *
** 103 Sys. #1 - Fan 3 575-94003-003 808636 *
** 104 Sys. #2 - Fan 4 575-94003-004 808637 *
** 105 Sys. #1 - Fan 5 575-94003-005 808638 *
** 106 Sys. #2 - Fan 6 575-94003-006 808639 *
** 107 Sys. #1 - Fan 7 575-94003-007 808640 *
** 108 Sys. #2 - Fan 8 575-94003-008 808641 *
** 109 Sys. #1 - Fan 9 575-94003-009 808642 *
** 110 Sys. #2 - Fan 10 575-94003-010 808643 *
** 111 Sys. #1 - Fan 11 575-94003-011 808644 *
** 112 Sys. #2 - Fan 12 575-94003-012 808645 *
** 113 Sys. #3 - Fan 13 575-94003-013 808646 *
** 114 Sys. #4 - Fan 14 575-94003-014 808647 *
** 115 Sys. #3 - Fan 15 575-94003-015 808648 *
** 116 Sys. #4 - Fan 16 575-94003-016 808649 *
** 117 Sys. #3 - Fan 17 575-94003-017 808650 *
** 118 Sys. #4 - Fan 18 575-94003-018 808651 *

NOTE: ** Part of Fan Harness Set (Item 1).

76 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

System 1 & 2 V-Panel to Cont. Panel Contactor Panel

17
* Grd. Wire (Part of
Module Assy. (Typ.)

SYS. 1
28

SYS. 2

Deck Assy). Use Item 6

to secure wire to ring
support. (Typ.)

Add Drip Loops To All Fan Wiring To

Prevent Moisture From Entering Fan JB’s

VSD To Cont. Panel

System 3 & 4 V-Panel to Cont. Panel

Fan Plate

13 18
14
TORQUE 2
3
REQUIREMENTS:
40-50-IN.-LBS.

SYS. 3

SYS. 4

LD21835

Figure 29 - FAN WIRING - HIGH AIR FLOW FANS - MODELS 0457 AND 1649

JOHNSON CONTROLS 77
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 41 - FAN WIRING HIGH STATIC 0457, 1649

SYSTEM #1 FAN WIRING

Plug "P" Plug
Plug Detail Plug P/N Wire No. Harness Assembly Part Number
No. Pin No.
1 159B
2 160B
3 161B
4 162B
3 2 1
5 163B
6 5 4
9 8 7 Plug = 6 164B
P40
12 11 10 025-21196-000 7 162C
8 163C
9 164C
(Item 7)
10 165B
11 166B 575-94003-019
12 167B
1 165C
2 166C
3 167C
3 2 1
4 159C
6 5 4 Plug =
9 8 7
P41 5 160C
025-21192-000
6 161C
7 GRD
(Item 8)
8
9
SYSTEM #2 FAN WIRING
1 259B
2 260B
3 261B
4 262B
3 2 1
5 263B
6 5 4
9 8 7 Plug = 6 264B
P42
12 11 10 025-21196-001 7 262C
8 263C
9 264C
(Item 9)
10 265B
11 266B 575-94003-020
12 267B
1 265C
2 266C
3 267C
3 2 1
4 259C
6 5 4 Plug =
9 8 7
P43 5 260C
025-21192-001
6 261C
7 GRD
(Item 10) 8
9

78 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 41 - FAN WIRING HIGH STATIC 0457, 1649 (CONT'D)

SYSTEM #3 FAN WIRING

Plug "P" Plug
Plug Detail Plug P/N Wire No. Harness Assembly Part Number
No. Pin No.
1 329A
2 360A
3 361A
4 362A
3 2 1
5 363A
6 5 4
9 8 7 Plug = 6 364A
P60
12 11 10 025-21196-002 7
8
9
(Item 11)
10 365A
11 366A 575-94003-021
12 367A
1
2
3
3 2 1
4
6 5 4 Plug =
P61 5
9 8 7 025-21192-002
6
7 GRD
(Item 12) 8
9
SYSTEM #4 FAN WIRING
1 459A
2 460A
3 461A
4 462A
3 2 1
5 463A
6 5 4
9 8 7 Plug = 6 464A
P60
12 11 10 025-21196-003 7
8
9
(Item 26)
10 465A
11 466A 575-94003-021
12 467A
1
2
3
3 2 1
4
4
6 5 Plug =
9 8 7
P61 5
025-21192-003
6
7 GRD
(Item 27) 8
9

JOHNSON CONTROLS 79
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 42 - FAN WIRING - TWO SPEED FANS

ITEM PIN 9 = MODEL DESCRIPTION PART NUMBER SAP FIGURE

1070 Fan Harness Set (5-4-2+2) 375-70751-105 790462
1180 Fan Harness Set (5-5-4) 2 Speed 375-70751-103 790460
S, P, C
1340 Fan Harness Set (5-5-6) 2 Speed 375-70751-102 790459
1500 Fan Harness Set 2 Speed Fans 375-70751-101 790458
1 *
1050 Fan Harness Set (5-5-4) 2 Speed 375-70751-103 790460
1120 Fan Harness Set (5-5-3+2) 375-70751-104 790461
E, V, D
1220 Fan Harness Set (5-5-6) 2 Speed 375-70751-102 790459
1380 Fan Harness Set 2 Speed Fans 375-70751-101 790458
2 All 1050 - 1500 Wiring Harness (Fans-Conduit) 575-65662-080 807890 30
3 All 1050 - 1500 Wiring Harness (Fans-Conduit) 575-65662-081 807891 30
1070, 1180 575-65662-092 807898
S, P, C 1340 575-65662-088 807894
1500 575-65662-090 807896
4 Harness Conduit 31
1050 575-65662-092 807898
E, V, D 1120, 1380 575-65662-090 807896
1220 575-65662-088 807894
1070, 1180 575-65662-093 807899
S, P, C 1340 575-65662-089 807895
1500 575-65662-091 807897
5 Harness Conduit 31
1050 575-65662-093 807899
E, V, D 1120, 1220 575-65662-089 807895
1380 575-65662-091 807897
7 All 1050 - 1500 HSG Connr Electrical Plug 025-21196-000 737653
8 All 1050 - 1500 HSG Connr Electrical Plug 025-21192-000 737649
9 All 1050 - 1500 HSG Connr Electrical Plug 025-21196-001 563475 TABLE
10 All 1050 - 1500 HSG Connr Electrical Plug 025-21192-001 563476 43
11 All 1050 - 1500 HSG Connr Electrical Plug 025-21196-002 737654
12 All 1050 - 1500 HSG Connr Electrical Plug 025-21192-002 737650
13 All 1050 - 1500 Plate Assy Fans/Glycol Harness 375-66982-003 787012 30
14 All 1050 - 1500 Gasket Fan Hrns 028-15271-001 706221 30
16 All 1050 - 1500 Wiring Harness (Fans-Conduit) 575-65662-082 807892 30
17 All 1050 - 1500 Wiring Harness (Fans-Conduit) 575-65662-083 807893 30
18 All 1050 - 1500 Wiring Harness (2 Speed Sys 1) 575-65662-250 807924 30
19 All 1050 - 1500 Wiring Harness (2 Speed Sys 2) 575-65662-251 807925 30
1070, 1180, 1340 Contactor Control Box 2 Speed 371-05152-102 772861
S, P, C
1500 Contactor Control Box 2 Speed 371-05152-101 772860
20 30
1050, 1120, 1220 Contactor Control Box 2 Speed 371-05152-102 772861
E, V, D
1380 Contactor Control Box 2 Speed 371-05152-101 772860
24 All 1050 - 1500 Support Fan Panel 075-70815-000 756423 30
25 All 1050 - 1500 Support Fan Panel 075-70855-000 756455 31
26 All 1050 - 1500 Support Fan Panel 075-70854-000 756454 31

80 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 42 - FAN WIRING - TWO SPEED FANS (CONT'D)

ITEM PIN 9 = MODEL DESCRIPTION PART NUMBER SAP FIGURE

1070, 1180 575-65662-252 807926
S, P, C 1340 Wiring Harness (2 Speed Fan) 575-65662-253 807927
1500 575-65662-254 807928
27 31
1050 575-65662-252 807926
E, V, D 1120, 1220 Wiring Harness (2 Speed Fan) 575-65662-253 807927
1380 575-65662-254 807928
1070, 1180 371-05152-103 772862
S, P, C
28 1340 Contactor Control Box 2 Speed 371-05152-101 772860 31
E, V, D 1050 371-05152-101 772860
** 101 All 1050 - 1500 Fan Harness 2 Speed 575-65662-501 807986 *
** 102 All 1050 - 1500 Fan Harness 2 Speed 575-65662-502 807987 30
** 103 All 1050 - 1500 Fan Harness 2 Speed 575-65662-503 807988 *
** 104 All 1050 - 1500 Fan Harness 2 Speed 575-65662-504 807989 *
** 105 All 1050 - 1500 Fan Harness 2 Speed 575-65662-505 807990 *
** 106 All 1050 - 1500 Fan Harness 2 Speed 575-65662-506 807991 *
** 107 All 1050 - 1500 Fan Harness 2 Speed 575-65662-507 807992 *
** 108 All 1050 - 1500 Fan Harness 2 Speed 575-65662-508 807993 *
** 109 All 1050 - 1500 Fan Harness 2 Speed 575-65662-509 807994 *
S, P, C 1180, 1340, 1500
** 110 Fan Harness 2 Speed 575-65662-510 807995 *
E, V, D 1050, 1120, 1220, 1380
S, P, C 1500
** 111 Fan Harness 2 Speed 575-65662-511 807996 *
E, V, D 1380
S, P, C 1500
** 112 Fan Harness 2 Speed 575-65662-512 807997 *
E, V, D 1380
1070, 1180 575-65662-544 808010
S, P, C 1340 575-65662-533 808004
1500 575-65662-517 807998
** 113 Fan Harness 2 Speed *
1050 575-65662-544 808010
E, V, D 1120, 1220 575-65662-533 808004
1380 575-65662-517 807998
1070, 1180 575-65662-545 808011
S, P, C 1340 575-65662-534 808005
1500 575-65662-518 807999
** 115 Fan Harness 2 Speed *
1050 575-65662-545 808011
E, V, D 1120, 1220 575-65662-534 808005
1380 575-65662-518 807999
1070, 1180 575-65662-546 808012
S, P, C 1340 575-65662-535 808006
1500 575-65662-519 808000
** 117 Fan Harness 2 Speed *
1050 575-65662-546 808012
E, V, D 1120, 1220 575-65662-535 808006
1380 575-65662-519 808000

JOHNSON CONTROLS 81
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 42 - FAN WIRING - TWO SPEED FANS (CONT'D)

ITEM PIN 9 = MODEL DESCRIPTION PART NUMBER SAP FIGURE

1070, 1180 575-65662-547 808013
S, P, C 1340 575-65662-536 808007
1500 575-65662-520 808001
** 119 Fan Harness 2 Speed *
1050 575-65662-547 808013
E, V, D 1120, 1220 575-65662-536 808007
1380 575-65662-520 808001
1340 575-65662-537 808008
S, P, C
1500 575-65662-521 808002
** 121 1220 Fan Harness 2 Speed 575-65662-537 808008 *
E, V, D 1380 575-65662-521 808002
1120 575-65662-536 808007
1340 575-65662-538 808009
S, P, C
1500 575-65662-522 808003
** 123 1220 Fan Harness 2 Speed 575-65662-538 808009 *
E, V, D 1380 575-65662-522 808003
1120 575-65662-537 808008

NOTE: ** Part of Fan Harness Set (Item 1).

82 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

13 Glycol Pump Harness

14 18
TORQUE
REQUIREMENTS:
40-50-IN.-LBS.
2

SYS. #1

20
24

Add Drip Loops To All Fan

201_23_5-5fan-sys-wir e_07_07
Wiring To Prevent Moisture
Form Entering Fan JB’s
**101

13
14 TORQUE
REQUIREMENTS:
19 40-50-IN.-LBS.

201_23_5-5fan-sys-wir e_07_08

SYS. #2

20
24

**102
Add Drip Loops To All Fan
Wiring To Prevent Moisture LD21836
Form Entering Fan JB’s

Figure 30 - FAN WIRING - TWO SPEED FANS

JOHNSON CONTROLS 83
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Gly. Pump Hrn

25
26
28
LD21837

Figure 31 - FAN WIRING - TWO SPEED FANS

84 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 43 - FAN WIRING TWO SPEED FANS

SYSTEM #1 FAN WIRING

Plug "P" Plug
Plug Detail Plug P/N Wire No. Harness Assembly Part Number
No. Pin No.
1 159A
2 160A
3 161A
4 162A
3 2 1
5 163A
6 5 4
9 8 7 Plug = 6 164A
P40 575-65662-250
12 11 10 025-21196-000 7
8
9
(Item 7)
10 165A
11 166A
12 167A
1
2
3
3 2 1
4 4
6 5 Plug =
9 8 7 P41 5
025-21192-000
6
7 GRD 575-65662-250
(Item 8) 8
9
SYSTEM #2 FAN WIRING
1 259A
2 260A
3 261A
4 262A
3 2 1
5 263A
6 5 4
9 8 7 Plug = 6 264A
P42 575-65662-251
12 11 10 025-21196-001 7
8
9
(Item 9)
10 265A
11 266A
12 267A
1
2
3
3 2 1
4
4
6 5 Plug =
9 8 7 P43 5
025-21192-001
6
7 GRD 575-65662-251
(Item 10) 8
9

JOHNSON CONTROLS 85
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 43 - F
AN WIRING TWO SPEED FANS (CONT'D)

SYSTEM #3 FAN WIRING

Plug "P" Plug
Plug Detail Plug P/N Wire No. Harness Assembly Part Number
No. Pin No.
1 359C
2 360C
3 361C
4 362C
3 2 1
5 363C
6 5 4
9 8 7 Plug = 6 364C
P60
12 11 10 025-21196-002 7
8
9
(Item 11)
10 365C
575-65662-254
11 366C
12 367C
1
2
3
3 2 1
6 5 4 4
Plug =
9 8 7 P61 5
025-21192-002
6
7 GRD
(Item 12) 8
9

86 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 44 - VARIABLE SPEED DRIVE FAN ASSEMBLY

ITEM DESCRIPTION PART NUMBER SAP FIGURE

1 Coil, Water Cooling 026-41590-000 741041 32
2 Housing Assy, Fans 371-04179-906 5261672 32
4 Fan, Cooling 115V 025-32557-000 738735 32
7 Harness, Fans 571-04179-242 807028 32
11 Grommet 028-04873-000 741429 32
12 Support, Coil 071-08066-510 5261670 32
13 Bracket, Coil 071-08066-509 5261669 32
15 Terminal Block 025-20944-000 62696 32
16 Terminal Block, End 025-20946-000 618097 32

14
15

7 16
4 13
4
LD21584

Figure 32 - VARIABLE SPEED DRIVE FAN ASSEMBLY

JOHNSON CONTROLS 87
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 45 - SYSTEM WIRING - SINGLE POINT

ITEM PIN 9 = MODEL DESCIPTION PART NUMBER SAP QUANTITY

S, P, C 0287-1500 Sensor Temp Tt Min = -40°C
1 025-47671-000 5167564 2
E, V, D 0267-1380 Max = 110°C
S, P, C 0287-1500
4A Strap, Copper; Sporlan P/N 025-38156-000 739563 3
E, V, D 0267-1380
S, P, C 0287-1500 Sensor Temp Tt Min = -40°C
5 025-47673-000 5167566 3
E, V, D 0267-1380 Max = 110°C
S, P, C 0287-1500 Sensor Temp Tt Min = -40°C
6 025-47688-000 5167777 1
E, V, D 0267-1380 Max = 110°C
S, P, C 0287-1500
7 Insr Elec 025-10371-000 737257 8
E, V, D 0267-1380
S, P, C 0287-1500
8 Ferr Splice Cap 025-10372-000 737258 8
E, V, D 0267-1380
S, P, C 0287-1500 Sensor Temp Tt Min = -40°C
10 025-47672-000 5167565 3
E, V, D 0267-1380 Max = 110°C
S, P, C 0287, 1070, 0307, 1180
11 Sensor/Cooler Heater Harness 375-70746-002 790450 1
E, V, D 0267, 1050
S, P, C 0357/1340
11 Sensor/Cooler Heater Harness 375-70746-004 790451 1
E, V, D 0287, 1120, 0327, 1220
S, P, C 0397/1500
11 Sensor/Cooler Heater Harness 375-70746-006 790452 1
E, V, D 0357/1380
S, P, C 0287-1500 Pressure Meas To 18.961 Bar 0.5-
14 025-29139-009 5121974 1
E, V, D 0267-1380 4.5V Ac
S, P, C 0287-1500 Valve Transducer 1/4 NPTF 3/8 Ods
16 022-12370-000 837987 3
E, V, D 0267-1380 1/4 Fl
S, P, C 0287-1500
17 Gasket Sensor Hrns 028-15272-001 742110 3
E, V, D 0267-1380
S, P, C 0287-1500
20 Sensor Harness 3 Compr 575-65662-226 807923 1
E, V, D 0267-1380

Table 46 - SYSTEM WIRING - MULTI POINT

ITEM DESCIPTION PART NUMBER SAP QUANTITY

1 Sensor Temp Tt Min=-40°C Max=110°C 025-47671-000 5167564 2
4 Strap, Copper; Sporlan P/N 025-38156-000 739563 4
5 Sensor Temp Tt Min=-40°C Max=110°C 025-47673-000 5167566 4
6 Sensor Temp Tt Min=-40°C Max=110°C 025-47688-000 5167777 1
7 Insr Elec 025-10371-000 737257 11
8 Ferr Splice Cap 025-10372-000 737258 11
10 Sensor Temp Tt Min=-40°C Max=110°C 025-47672-000 5167565 4
11 4 Compr Harn Sen/Clr Htr 375-94000-101 799027 1
14 Gasket Sensor Hrns 4 028-15272-002 742111 1
16 Transducer Pressure Sm Tonnage 025-29139-004 520036 4
17 Valve Transducer 1/4 Nptf 3/8 Ods 1/4 Fl 022-12370-000 837987 4
20 Wiring Harness 575-94003-202 808665 1

88 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 47 - REFRIGERANT, OIL, GLYCOL SYSTEM

ITEM DESCRIPTION PART NUMBER SAP QUANTITY FIGURE
1 Stand Tube, Glycol Loop 375-55650-000 556350 1 33
2 Bracket Stand Tube 075-55659-000 753128 1 33
3 Clamp Hose 2-5/8 Min Dia 021-19150-000 564227 2 33
4 Fitting, Hose Barb 023-21929-000 553490 12 33
5 Cap, Radiator 023-21927-000 251502 1 33
6 Adpt Sld C X F 7/8 X 3/4 023-00092-000 562520 6 33
8 Bushing, Hex 1-1/4 X 3/4 Steel 023-21935-000 553492 1 33
9 Bushing, Hex 1 X 3/4 Steel 023-21934-000 553493 1 33
10 Elbow Female 5/8 Tube X 3/4 023-21932-000 553532 4 33
Pump, Single Stage Centrifugal 60Hz 026-41611-000 741049 1 33
11
Pump, Single Stage Centrifugal 50Hz 026-41611-001 359986 1 33
13 Hose, Rubber Black 3/4 Id X 028-11958-000 741668 See Table 44
14 Valve, Needle 1/4 Mpt X Flare 023-23851-000 562551 1 33
15 Bracket Support Pump 075-65646-000 755450 1 33
Coolant, Propylene Glycol, 1 gal. non EU compliant 013-03345-000 729101 * *
- Coolant, Propylene Glycol, 5 gal. non EU compliant 013-03344-000 171119 * *
Coolant, Propylene Glycol, 5 gal. EU compliant 013-03849-001 5163579 * *

Table 48 - GLYCOL SYSTEM HOSE LENGTHS

ITEM 13 - HOSE LENGTHS - MODELS 0267, 0287, 0307, 0457, 1050, 1070, 1180, 1649
BOM 375-71890-501, -504 & -601
SECTION LENGTH SECTION LENGTH
1 41 (1041 mm) 7 56 (1424mm)
2 41 (1041 mm) 8 155 (3938mm)
3 50 (1270 mm) 9 96 (2435mm)
4 50 (1270 mm) 10 3 (75mm)
5 61 (1535 mm) 11 361 (9177mm)
6 43 (1092 mm) 12 418 (10609mm)
ITEM 13 - HOSE LENGTHS - MODELS 0287, 0327, 0357, 1120, 1220, 1340
BOM 375-71890-502, -505 & -602
SECTION LENGTH SECTION LENGTH
1 41 (1041 mm) 7 56 (1424mm)
2 41 (1041 mm) 8 155 (3938mm)
3 50 (1270 mm) 9 96 (2435mm)
4 50 (1270 mm) 10 3 (75mm)
5 61 (1535 mm) 11 405 (10295mm)
6 43 (1092 mm) 12 462 (11727mm)
ITEM 13 - HOSE LENGTHS - MODELS 0357, 0397, 1380, 1500
BOM 375-71890-503, -506 & -603
SECTION LENGTH SECTION LENGTH
1 41 (1041 mm) 7 56 (1424mm)
2 41 (1041 mm) 8 155 (3938mm)
3 50 (1270 mm) 9 96 (2435mm)
4 50 (1270 mm) 10 3 (75mm)
5 61 (1535 mm) 11 449 (11413mm)
6 43 (1092mm) 12 506 (12845mm)

NOTE: Items with an * are NOT represented.

JOHNSON CONTROLS 89
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

11
9
1
8
4

3 14

Detail A
Detail C

6
Detail D
Detail B LD21580

Figure 33 - REFRIGERANT, OIL, GLYCOL SYSTEM - NORTH AMERICAN SAFETY CODE

90 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 49 - PRESSURE RELIEF KIT, ASME PRESSURE VESSEL CODES, NORTH AMERICAN SAFETY CODE

ITEM DESCIPTION PART NUMBER SAP FIGURE

1 Valve Relief 235.0 PSI 1/2 In X 5/8 In Thd 022-11312-000 556326 34
2 Tube, Relief Valve DXST 375-30919-000 776577 34
Valve Relief, 3/8 NPTE X 1/2 022-11398-000 359981
3 Valve Relief 375.0 PSI 3/8 In X 1/2 In Thd 34
022-12045-000 731485
MODELS 0457, 1649
4 Tube Relief Valve DXST 375-37978-000 410839 34
5 Pressure Switch Assembly 375-70840-000 790512 34
6 Pressure Switch UL Listing 375-66947-000 787000 34
7 Relief Pipe Assy 375-74798-000 792243 34

Table 50 - PRESSURE RELIEF KIT, PED PRESSURE VESSEL CODES, CE (CHINA) LISTING

ITEM DESCIPTION PART NUMBER SAP FIGURE

1 Valve Relief 235.0 PSI 1/2 In X 5/8 In Thd 022-11312-000 556326 34
2 Tube, Relief Valve DXST 375-30919-000 776577 34
3 Valve Relief, 3/8 NPTE X 1/2 022-11398-000 359981 34
4 Tube Relief Valve DXST 375-37978-000 410839 34
5 Pressure Switch Assembly Ce 375-70840-990 790513 34
6 Pressure Switch Ce PED 375-66947-990 787002 34
7 Relief Pipe Assy 375-74798-000 792243 34

7
8

SYSTEMS 1 & 2 1
3
4 2

3 1
7 3 2
4

SYSTEMS 3 & 4

3
4

LD21746

Figure 34 - PRESSURE RELIEF KIT

JOHNSON CONTROLS 91
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 51 - DUAL PRESSURE RELIEF

ITEM DESCIPTION PART NUMBER SAP FIGURE

1 Line Relief Oil Separator To V 075-74722-000 757283 35
2 Line Relief Flash Tank To V 075-74723-000 757284 35
3 Line Relief Oil Separator To V 075-74724-000 757285 35
4 Line Relief Flash Tank To V 075-74725-000 757286 35
5 Line Relief Oil Separator To V 075-74726-000 757287 35
6 Line Relief Flash Tank To V 075-74727-000 757288 35
11 Bracket Support 3-Way Valve 075-74718-000 757279 35
12 Bracket Support Dual Relief V 075-74719-000 757280 35
13 Bracket Support Dual Relief V 075-74720-000 757281 35
21 Connector Male 3/8" Npt X 1/2" 023-23698-000 420790 35
22 Connector Bulkhead Male 3/8" 023-23699-000 420789 35
23 Valve 3/8" 3-Way Dual Shut Off 022-11716-000 401271 35
24 Valve Relief, 3/8 Npte X 1/2 022-11398-000 359981 35
25 Tube Relief Valve Dxst 375-37978-000 410839 35
26 Nipple Hex Brass 1/2" Npt X 023-19217-000 401272 35
27 Valve 1/2" 3-Way Dual Shut Off 022-11717-000 731430 35
28 Valve Relief 235.0 PSI 1/2In X 5/8In Thd 022-11312-000 556326 35
29 Tube, Relief Valve Dxst 375-30919-000 776577 35

22
23
11 24
25
13

12 11
21

3 SYSTEMS 1 & 2 SYSTEM 3

21
21

26
4 27 5
21 28
2 1
29 LD21747

Figure 35 - DUAL PRESSURE RELIEF

92 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 52 - FLASH TANK/OIL SEPARATOR ASSEMBLY

ITEM DESCIPTION PART NUMBER SAP FIGURE
1 Oil Separator 026-42901-110 874813 36
2 Oil Separator 026-42901-210 874814 36
Flash Tank PED 375-82924-990 795303
3 Flash Tank ASME 375-82924-000 795302 36
Flash Tank ASME (Models 0457/1649) 375-82921-000 795297
4 Channel Support Flash Tank 075-65649-000 755453 36
5 Plate Support 075-65647-000 755451 36
6 Bracket Support Oil Sepr 075-65648-000 755452 36
7 Isolator 1-1/4 Dia X 1 Lg 028-02596-000 741378 36
14 Bracket Support Oil Separator 075-70246-000 756182 36
Flash Tank CE/PED 375-82921-990 795298
15 Flash Tank ASME 375-82921-000 795297 36
Flash Tank ASME (Models 0457/1649) 375-82922-000 795299
Flash Tank PED 375-82922-990 795300
16 36
Flash Tank ASME 375-82922-000 795299

3 (0457/1649)
15

15 (0457/1649) 5
4 6 7
16

1
3

14
LD21777

Figure 36 - FLASH TANK/OIL SEPARATOR ASSEMBLY

JOHNSON CONTROLS 93
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 53 - KIT, E-LINK

ITEM DESCIPTION PART NUMBER SAP

Kit, E-Link 392-03712-002 805631
100 E-Link W/Serial Ports (Lon) 025-44384-000 740489
101 E-Link Optiview/Latitude Panel 025-43894-000 703144
Kit, Sc Assembly, Screw 392-41228-000 5172481
1 Sc-Eq Board 031-03610-000 5161465
4 Cable, Comms, Sc-Equip Opt 592-43121-001 5246608
5 Cable, Power, Sc-Equip Opt 592-43121-002 5246609
6 Resistor 100 Ohm 5 % 1 W 031-03606-000 5161464
7 Cable Tie 025-18167-000 588760
8 Ground Wire, For Sc-Eq 025-47585-000 5161217

94 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 54 - FULL UNIT WIRE ENCLOSURE KIT - TOP

ITEM PIN 9 = MODEL DESCRIPTION PART NUMBER SAP FIGURE

0267/1050,
All 375-72018-140 791707
0307/1180
S, P, C 0287/1070 375-72018-130 791704
E, V, D 0287/1120 375-72018-150 791712
Wire Grille Kit Top *
0327/1220,
All 375-72018-160 791714
0357/1340
0357/1380,
All 375-72018-180 791718
0397/1500
0267-0397,
100 All Panel Enclosure End 075-70838-000 756444 37
1050-1500
0267-0397,
101 All Channel Support Control Pnl 075-65637-000 755442 37
1050-1500
0287, 0327-0397,
105 All 1070, 1120, Aesthetic Panel Side 075-66961-000 755649 37
1220-1500
0267-0397,
200 All Wire Grille Top Side 026-41776-000 741066 37
1050-1500

NOTE: Items with an * are NOT represented.

Table 55 - FULL UNIT WIRE ENCLOSURE KIT - BOTTOM

ITEM PIN 9 = MODEL DESCRIPTION PART NUMBER SAP FIGURE

0267/1050,
All
0307/1180 375-72018-141 791708
S, P, C 0287/1070
0287/1120,
E, V, D Wire Grille Kit Btm *
0327/1220 375-72018-161 791715
S, P, C 0357/1340
0357/1380,
All 375-72018-181 791719
0397/1500
0267-0397,
100 All Support Front Control Pnl 075-65639-000 755444 37
1050-1500
0267-0397,
200 All Wire Grille Bottom Side 026-44013-000 741137 37
1050-1500
0267-0397,
201 All Wire Grille Bottom Front 026-44018-000 741142 37
1050-1500
0267-0397,
202 All Wire Grille Bottom Side 026-44017-000 741141 37
1050-1500
0267-0397,
203 All Wire Grille Bottom Side 026-44016-000 741140 37
1050-1500
0267-0397,
204 All Wire Grille Bottom Side 026-44015-000 741139 37
1050-1500

NOTE: Items with an * are NOT represented.

JOHNSON CONTROLS 95
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

200
105 - Use item 105 on units
with odd # of fans
100 200
101

202

203
204

200

100 200
210

LD21791

Figure 37 - FULL UNIT WIRE ENCLOSURE KIT - TOP AND BOTTOM

96 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 56 - FULL UNIT WIRE ENCLOSURE KIT - TOP (MODELS 0457/1649)

ITEM DESCRIPTION PART NUMBER SAP FIGURE

Wire Grille Kit, Top 375-94145-100 799101 *
100 Channel Support Control Pnl 075-65637-000 755442 38
103 Panel Louver Top Back 075-94453-000 762122 38
104 Panel Louver Top Back 075-94453-001 762123 38
120 Wire Grille Top Side 026-41776-000 741066 38

NOTE: Items with an * are NOT represented.

Table 57 - FULL UNIT WIRE ENCLOSURE KIT - BOTTOM (MODELS 0457/1649)

ITEM DESCRIPTION PART NUMBER SAP FIGURE

Wire Grille Kit, Bottom 375-94145-200 799104 *
200 Support Front Control Pnl 075-65639-000 755444 38
220 Wire Grille Bottom Side 026-44013-000 741137 38
221 Wire Grille Bottom Side 026-44015-000 741139 38
222 Wire Grille Bottom Front 026-44018-000 741142 38
223 Wire Grille Bottom Side 026-44019-000 741143 38
224 Wire Grille Bottom Side 026-44020-000 741144 38
225 Wire Grille Bottom Side 026-44021-000 741145 38

NOTE: Items with an * are NOT represented.

103 104 120

100

222 200 223 221 220 221 224 225

LD21778

Figure 38 - FULL UNIT WIRE ENCLOSURE KIT - TOP (MODELS 0457/1649)

JOHNSON CONTROLS 97
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 58 - ACOUSTIC SOUND ENCLOSURE

ITEM PIN 9 = MODEL DESCRIPTION PART NUMBER SAP FIGURE

1 All 0267-0397, 1050-1500 Plate Enclosure Side 075-65694-000 447237 39
2 All 0267-0397, 1050-1500 Plate Enclosure Front 075-65693-000 755488 39
3 All 0267-0397, 1050-1500 Panel Enclosure Front 075-65691-000 755486 39
4 All 0267-0397, 1050-1500 Panel Enclosure Side 075-65695-000 755489 39
5 All 0267-0397, 1050-1500 Panel Enclosure Side 075-65699-000 755491 39
S, P, C 0287, 1070
075-71964-000 757064
E, V, D 0267, 0287, 1050, 1120
S, P, C 0307, 0357, 1180, 1340
6 Panel Enclosure Cooler Rh 075-71923-000 757024 39
E, V, D 0327, 1220
S, P, C 0397, 1500
075-71961-000 757061
E, V, D 0357, 1380
S, P, C 0287, 1070
075-71965-000 757065
E, V, D 0267, 0287, 1050, 1120
S, P, C 0307, 0357, 1180, 1340
7 Panel Enclosure Cooler Lh 075-71924-000 757025 39
E, V, D 0327, 1220
S, P, C 0397, 1500
075-71962-000 757062
E, V, D 0357, 1380
8 All 0267-0397, 1050-1500 Panel Enclosure Side 075-66949-000 755639 39
9 All 0267-0397, 1050-1500 Panel Enclosure Module Infill 075-66953-000 755643 39
S, P, C 0287, 1070
075-71966-000 757066
E, V, D 0267, 0287, 1050, 1120
S, P, C 0307, 0357, 1180, 1340
10 Patch Plate 075-71925-000 757026 39
E, V, D 0327, 1220
S, P, C 0397, 1500
075-71963-000 757063
E, V, D 0357, 1380
11 All 0267-0397, 1050-1500 Patch Plate 075-71926-000 757027 39
12 All 0267-0397, 1050-1500 Panel Infill Module Centre Lh 075-71928-000 757029 39
13 All 0267-0397, 1050-1500 Panel Infill Module Centre Rh 075-71929-000 757030 39
14 All 0267-0397, 1050-1500 Spine Infill Front 075-65698-000 755490 39
15 All 0267-0397, 1050-1500 Channel Cable Spreader 075-65712-000 755498 39
16 All 0267-0397, 1050-1500 Plate Cover Enclosure 075-65711-000 755497 39
17 All 0267-0397, 1050-1500 Plate Cover Enclosure 075-65692-000 755487 39
18 All 0267-0397, 1050-1500 Bracket Angle Enclosure 075-65707-000 755493 39
19 All 0267-0397, 1050-1500 Bracket Angle Enclosure 075-65710-000 755496 39
20 All 0267-0397, 1050-1500 Bracket Angle Enclosure 075-65709-000 755495 39
21 All 0267-0397, 1050-1500 Bracket Angle Enclosure 075-65708-000 755494 39
22 All 0267-0397, 1050-1500 Bracket Angle Enclosure 075-66955-000 755645 39
23 All 0267-0397, 1050-1500 Panel Base Enclosure 075-66952-000 755642 39
24 All 0267-0397, 1050-1500 Panel Base Enclosure 075-66954-000 755644 39
25 All 0267-0397, 1050-1500 Panel Base Infill 075-65630-000 755438 39
26 All 0267-0397, 1050-1500 Panel Base Infill 075-65629-000 755437 39
60 All 0267-0397, 1050-1500 Panel Enclosure Side 075-70818-000 756426 40
61 All 0267-0397, 1050-1500 Support Brace Module 075-70817-000 756425 40
62 All 0267-0397, 1050-1500 Panel Enclosure Infill 075-70834-000 756441 40
63 All 0267-0397, 1050-1500 Channel Support Enclosure 075-70833-000 756440 40

98 JOHNSON CONTROLS
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 58 - ACOUSTIC SOUND ENCLOSURE (CONT'D)

ITEM PIN 9 = MODEL DESCRIPTION PART NUMBER SAP FIGURE

64 All 0267-0397, 1050-1500 Channel Support Enclosure 075-70819-000 756427 40
65 All 0267-0397, 1050-1500 Panel Enclosure Infill 075-70835-000 756442 40
66 All 0267-0397, 1050-1500 Panel Enclosure Top Cover 075-70836-000 756443 40
67 All 0267-0397, 1050-1500 Panel Enclosure Top Cover 075-71901-000 756993 40
68 All 0267-0397, 1050-1500 Enclosure Patch Plate 075-74794-000 757344 40
69 All 0267-0397, 1050-1500 Enclosure Patch Plate 075-74795-000 757345 40
70 All 0267-0397, 1050-1500 Enclosure Patch Plate 075-74796-000 757346 40
71 All 0267-0397, 1050-1500 Spine Infill Front 075-65698-000 755490 40
72 All 0267-0397, 1050-1500 Panel Infill Module Centre Lh 075-71902-000 756994 40
73 All 0267-0397, 1050-1500 Panel Infill Module Centre Rh 075-71903-000 756995 40
74 All 0267-0397, 1050-1500 Panel Enclosure End 075-70838-000 756444 40
75 All 0267-0397, 1050-1500 Channel Support Control Pnl 075-65637-000 755442 40
76 All 0267-0397, 1050-1500 Plate Enclosure Front 075-65693-000 755488 40
77 All 0267-0397, 1050-1500 Support Front Control Pnl 075-65639-000 755444 40
Panel Enclosure Compr
78 All 0267-0397, 1050-1500 075-70831-000 756438 40
Cover
79 All 0267-0397, 1050-1500 Patch Plate 075-71927-000 757028 40
Panel Enclosure Compr
80 All 0267-0397, 1050 - 1500 075-70832-000 756439 40
Cover
0287, 0307, 1070, 1180 075-71916-000 757023
S, P, C
0357,0397, 1340, 1500 Panel Enclosure Compr 075-71959-000 757059
81 40
0267, 0287, 0327, 0357, Cover
E, V, D 075-71916-000 757023
1050, 1120, 1220, 1380
0287, 0307, 1070, 1180 075-71913-000 757001
S, P, C
0357,0397, 1340, 1500 075-71960-000 757060
82 Patch Plate 40
0267, 0287, 0327, 0357,
E, V, D 075-71913-000 757001
1050, 1120, 1220, 1380
83 All 0267-0397, 1050-1500 Bracket Angle Enclosure 075-70844-000 756449 40
84 All 0267-0397, 1050-1500 Bracket Angle Enclosure 075-65708-000 755494 40
85 All 0267-0397, 1050-1500 Panel Base Infill 075-70841-000 756446 40
86 All 0267-0397, 1050-1500 Panel Base Infill 075-70248-000 756184 40
87 All 0267-0397, 1050-1500 Panel Base Infill 075-70842-000 756447 40
88 All 0267-0397, 1050-1500 Panel Base Infill 075-70843-000 756448 40
89 All 0267-0397, 1050-1500 Enclosure Patch Plate 075-74797-000 757347 40

JOHNSON CONTROLS 99
FORM 201.23-RP3
ISSUE DATE: 9/21/2018

15
14
19
20 22
12 13
21 18

23
24
25

7 26 25

26
25
25

6
10 11
10
7 6

9
3

1
17 4
8 8
2 1 4

System 1 and 2

LD21772

Figure 39 - ACOUSTIC SOUND ENCLOSURE

100 JOHNSON CONTROLS

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

74
71

73 72
68
69 75
70
67 89
65
66 62
81 63
61
62
82
61
64 80 76
79 77 76 60
60
78 88
84
83

87 83
86
85

System 3

LD21773

Figure 40 - ACOUSTIC SOUND ENCLOSURE

JOHNSON CONTROLS 101

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 59 - ACOUSTIC SOUND ENCLOSURE - MODEL 0457 AND 1649 (PIN 9 = S, P, C)

ITEM DESCRIPTION PART NUMBER SAP QUANTITY FIGURE

1 Panel Base Enclosure 075-66954-000 755644 2 41
2 Panel Base Enclosure 075-66952-000 755642 2 41
3 Panel Enclosure 075-94583-000 762153 1 41
4 Panel Enclosure 075-94584-000 762154 1 41
5 Panel Enclosure Side 075-65695-000 755489 4 41
6 Panel Enclosure Side 075-65699-000 755491 4 41
7 Panel Enclosure Module Infill 075-66953-000 755643 2 41
8 Panel Enclosure 075-94616-000 762165 1 41
9 Panel Enclosure 075-94617-000 762166 1 41
10 Panel Base Infill 075-65630-000 755438 8 41
11 Panel Base Infill 075-65629-000 755437 4 41
12 Support Front Control Pnl 075-65639-000 755444 2 41
13 Channel Support Control Pnl 075-65637-000 755442 1 *
14 Plate Enclosure Front 075-65693-000 755488 3 41
15 Panel Enclosure Front 075-65691-000 755486 1 41
16 Channel Cable Spreader 075-65712-000 755498 1 42
17 Plate Cover Enclosure 075-65711-000 755497 1 42
18 Bracket Angle Enclosure 075-65708-000 755494 3 42
19 Bracket Angle Enclosure 075-65709-000 755495 1 42
20 Bracket Angle Enclosure 075-65710-000 755496 1 42
21 Plate Cover Enclosure 075-65692-000 755487 1 41
22 Infill Plate R.h. Enclosure 075-92609-000 761187 1 41
23 Infill Plate R.h. Enclosure 075-92610-000 761188 1 41
24 Panel Enclosure 075-94449-000 762118 2 41
25 Panel Enclosure 075-94450-000 762119 2 41
26 Panel Enclosure 075-94513-000 762148 2 41
28 Panel Infill Module Centre R.h 075-94581-000 762151 1 41
29 Panel Infil Modue Centre 075-94582-000 762152 1 41
30 Patch Plate 075-94618-000 762167 2 41
31 Patch Plate 075-94619-000 762168 1 41
32 Patch Plate 075-94624-000 762172 1 41
33 Panel Enclosure Side 075-94636-000 762173 1 41
34 Panel Enclosure Side 075-94637-000 762174 1 41
35 Panel Enclosure Top 075-94652-000 762181 1 41
36 Panel Enclosure Top 075-94653-000 762182 1 41
37 Patch Plate Enclosure 075-94654-000 762183 1 41
38 Patch Plate Enclosure 075-94655-000 762184 2 41
39 Panel Enclosure Front 075-94639-000 762176 1 41
40 Panel Enclosure Front 075-94663-000 762187 1 41
41 Panel Enclosure Front 075-94638-000 762175 1 41
42 Patch Plate Enclosure 075-94664-000 762188 1 41
43 Panel Enclosure Front 075-94670-000 762190 1 41
44 Angle Patch Plate 092-01000-000 767238 2 42
45 Angle Patch Plate 092-01001-000 767239 2 42
46 Angle Patch Plate 092-01002-000 767240 2 42
47 Patch Plate 075-71927-000 757028 2 41

NOTE: Items with an * are NOT represented.

102 JOHNSON CONTROLS

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

43
41 38
34 35
39 36 37
7 33 38
6 40

5
2 26
8 10
30 14
31 11
9
30 10 12
47 5 14 26
4 10
6 10 11

29 7
23
28 6

25
1
4 10
5 32 24
11
6
21 10
15 12 24 3
14 5
10 2
25
10 11

LD21775

Figure 41 - ACOUSTIC SOUND ENCLOSURE MODEL 0457 AND 1649 (PIN 9 = S, P, C)

JOHNSON CONTROLS 103

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

18 44

19
20 45
46
16

LD21776

Figure 42 - ACOUSTIC SOUND ENCLOSURE MODEL 0457 AND 1649 (PIN 9 = S, P, C)

104 JOHNSON CONTROLS

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 60 - INSULATION ACOUSTIC SOUND MODELS 0267 - 1500

ITEM DESCRIPTION PART NUMBER SAP QUANTITY FIGURE

- Ins Acoustic Kit 50Mm (2") Thick 375-71915-100 791629 1 *
1 Ins Acoustic Pre-Cut 075-66900-001 755582 1 43
2 Ins Acoustic Pre-Cut 075-66900-002 755583 1 43
3 Ins Acoustic Pre-Cut 075-66900-003 755584 2 43
4 Ins Acoustic Pre-Cut 075-66900-004 755585 2 43
5 Ins Acoustic Pre-Cut 075-66900-005 755586 2 43
6 Ins Acoustic Pre-Cut 075-66900-006 755587 2 43
7 Ins Acoustic Pre-Cut 075-66900-007 755588 2 43
8 Ins Acoustic Pre-Cut 075-66900-008 755589 2 43
9 Ins Acoustic Pre-Cut 075-66900-009 755590 4 43
10 Ins Acoustic Pre-Cut 075-66900-010 755591 2 43
11 Ins Acoustic Pre-Cut 075-66900-011 755592 1 43
12 Ins Acoustic Pre-Cut 075-66900-012 755593 1 43
13 Ins Acoustic Pre-Cut 075-66900-013 755594 1 43
14 Ins Acoustic Pre-Cut 075-66900-014 755595 1 43
15 Ins Acoustic Pre-Cut 075-66900-015 755596 1 43
16 Ins Acoustic Pre-Cut 075-66900-016 755597 1 43
17 Ins Acoustic Pre-Cut 075-66900-017 755598 1 43
18 Ins Acoustic Pre-Cut 075-66900-018 755599 1 43
19 Ins Acoustic Pre-Cut 075-66900-019 755600 1 43
20 Ins Acoustic Pre-Cut 075-66900-020 755601 1 43
21 Ins Acoustic Pre-Cut 075-66900-021 755602 2 43
22 Ins Acoustic Pre-Cut 075-66900-022 755603 2 43
23 Ins Acoustic Pre-Cut 075-66900-023 755604 1 43
24 Ins Acoustic Pre-Cut 075-66900-024 755605 2 43
25 Ins Acoustic Pre-Cut 075-66900-025 755606 2 43
26 Ins Acoustic Pre-Cut 075-66900-026 755607 2 43
27 Ins Acoustic Pre-Cut 075-66900-027 755608 2 43
28 Ins Acoustic Pre-Cut 075-66900-028 755609 2 43
29 Ins Acoustic Pre-Cut 075-66900-029 755610 2 43
30 Ins Acoustic Pre-Cut 075-66900-030 755611 1 43
31 Ins Acoustic Pre-Cut 075-66900-031 755612 1 43
32 Insulation Acoustic Pre-Cut 075-66900-041 755620 1 43
33 Insulation Acoustic Pre-Cut 075-66900-042 755621 1 43
34 Ins Acoustic Pre-Cut 075-66900-034 755613 1 43
35 Ins Acoustic Pre-Cut 075-66900-035 755614 1 43
36 Ins Acoustic Pre-Cut 075-66900-036 755615 1 43
37 Ins Acoustic Pre-Cut 075-66900-037 755616 2 43
38 Ins Acoustic Pre-Cut 075-66900-038 755617 1 43
39 Ins Acoustic Pre-Cut 075-66900-039 755618 4 43
40 Ins Acoustic Pre-Cut 075-66900-040 755619 2 43

NOTE: Items with an * are NOT represented.

JOHNSON CONTROLS 105

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

29 19
28
27 16 35
23 17 33
29 34 32
28 30

31
24 24
12 27
36 18
20
15 13
26 14
10 21
10 22
6 25
1 3
7
38 8 39
11 40 9
2 37 5 8 39
37 9 4 5 9
39 4
26 22 40 39
25 3
21

SYSTEMS 1 and 2

6 19 18
17
35 10
9 11
12
7
8 15 23
9
11

1
26 1 16
27 4
26 23
14 2 8
35 3
5

SYSTEM 3

LD21774

Figure 43 - INSULATION ACOUSTIC SOUND (MODELS 0267 - 1500)

106 JOHNSON CONTROLS

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 61 - DESUPERHEATER

ITEM MODEL DESCRIPTION PART NUMBER SAP QUANTITY FIGURE

0267-0357, 1050-1340 Htexch Plate B60 X 40 026-45021-000 741157
30 2 44
0357, 0397, 1380, 1500 Htexch Plate B60 X 46 026-45022-000 741158
33 0267-0397, 1050-1500 Bracket Support Water Conn 075-74728-000 757289 1 45
34 0267-0397, 1050-1500 Bracket Support Water Conn 075-74721-000 757282 1 45
35 0267-0397, 1050-1500 Clamp Tube 2-1/8 Dia 066-94460-000 747650 4 45
36 0267-0397, 1050-1500 Button, Brass 1/4-18 Npt 075-37971-000 751124 4 44
37 0267-0397, 1050-1500 Plug Pipe Sq Head 1/4"Npt 023-19095-001 733050 2 44
40 0267-0397, 1050-1500 CPLG 2-1/8" (54Mm) Odf Sld X 023-23721-000 733848 2 45

36
37
36
36

30 30

LD21744

Figure 44 - DESUPERHEATER

JOHNSON CONTROLS 107

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

34
40

LD21745

Figure 45 - DESUPERHEATER

108 JOHNSON CONTROLS

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 62 - HEAT RECOVERY MECHANICAL ASSEMBLY

ITEM MODEL DESCRIPTION PART NUMBER SAP QUANTITY FIGURE

0267, 0287, 0307, 0327,
Heat Exchanger Plate B200
1050, 1070, 1120, 1180, 026-45959-000 741245
X120
30 1220 2 46
0357, 0397, 1340, 1380, Heat Exchanger Plate B200
026-45960-000 741246
1500 X150
33 0267-1500 Clamp Tube 2-1/8 Dia 066-94460-000 747650 8 46
34 0267-0397, 1050-1500 Button, Brass 1/4-18 Npt 075-37971-000 751124 8 46
35 0267-0397, 1050-1500 Plug Pipe Sq Head 1/4"Npt 023-19095-001 733050 8 46
38 0267-0397, 1050-1500 Cplg 2-1/8" (54Mm) Odf Sld X 023-23721-000 733848 4 46
47 0267-0397, 1050-1500 Support Heat Exchanger 075-84211-000 759353 1 46
48 0267-0397, 1050-1500 Support Htexch 075-84212-000 759354 2 46
49 0267-0397, 1050-1500 Support Heat Exchanger 075-84213-000 759355 1 46
50 0267-0397, 1050-1500 Bracket Support Water Conn 075-84218-000 759360 1 46
51 0267-0397, 1050-1500 Support Let Htexch 075-84227-000 759369 1 46
52 0267-0397, 1050-1500 Bracket Support Water Conn. 075-84486-000 759438 1 46
53 0267-0397, 1050-1500 Bracket Support Water Conn 075-74728-000 757289 1 46

JOHNSON CONTROLS 109

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

34
35

49
53

See Detail A

50
52
51

Detail A

LD21583

Figure 46 - HEAT RECOVERY MECHANICAL ASSEMBLY

110 JOHNSON CONTROLS

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 63 - HEAT RECOVERY TRACE HEATING

ITEM DESCRIPTION PART NUMBER SAP QUANTITY FIGURE

1 Bracket Support Terminal Box 075-84487-000 759439 1 48
5 Enclosure Terminal 025-42986-000 740192 1 48
9 Encl. Distribution 025-42792-100 842813 1 48
10 Non-Fused Disc.switch 024-36973-000 736421 1 48
Circuit Breaker Single Pole 4 (Pin 24 = C) 024-36926-000 736412
11 1 48
Circuit Breaker Single Pole 8 (Pin 24 = L) 024-36927-000 736413
13 Heater 120 Volts, 35 Watts 025-42878-000 740166 4 48
Heating Cable 240V 10 Watts/Ft (Pin 24 = C) 025-42794-001 740139
14 4 48
Heating Cable 120V 10 Watts/Ft (Pin 24 = L) 025-42794-002 740140
15 Heat Shrink End Cap 025-42120-000 740059 4 *
17 Connr, Conduit Flex Angle 025-31316-000 435091 4 48
18 Fitting Liquid Tight 1/2 Npt 025-28720-000 117421 2 48
19 Wiring Harness (Compressor) 575-84703-000 808580 1 48
23 Wiring Harness Crossover 575-84742-001 683777 2 47
24 Wiring Harness Crossover 575-84742-002 808581 2 47
25 Wiring Harness Crossover 575-84742-003 808582 1 47
26 Locknut, 1/2 Npt 025-34090-000 435354 2 48
28 Heat Recovery 035-22381-000 745492 1 *

NOTE: Install Item 15 (Heat Shrink) Cap on end as shown in Figure 44.
Items with an * are NOT represented.

JOHNSON CONTROLS 111

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

230V

1-ETH1 2-ETH1
Junction Box
23
1-ETH2 2-ETH2 24

E N
23
1-ETH1 2-ETH1

1-EHRH1 RED RED (TO PANEL)

1-EHRH1
1-EHRH2

2-EHRH1
2-EHRH2
1-EHRH1 1-ETH2 2-EHRH1 2-ETH2

1-EHRH2
1-ETH1 2-ETH1

BLUE BLUE (TO PANEL)

2-EHRH1
1-EHRH2 1-ETH2 2-EHRH2 2-ETH2

1-ETH1 2-ETH1
2-EHRH2
GRN GRN (TO PANEL)

1-ETH2 2-ETH2

24
25

115V

1-ETH1 2-ETH1
Junction Box
23
1-ETH2 2-ETH2 24

E N
23
1-ETH1 2-ETH1

1-ETH2 RED RED (TO PANEL)

1-EHRH1
1-EHRH2

2-EHRH1
2-EHRH2

1-EHRH1 1-ETH2 2-ETH2 2-EHRH2

2-EHRH1
1-ETH1 2-ETH1

1-ETH2 BLUE BLUE (TO PANEL)

1-EHRH1 1-EHRH2 2-ETH2 2-EHRH2

2-EHRH1
1-ETH1 2-ETH1

1-ETH2 GRN GRN (TO PANEL)

2-ETH2

24
25 LD21581

Figure 47 - HEAT RECOVERY TRACE HEATING

112 JOHNSON CONTROLS

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

2-E
Install Item 15 (Heat Shirnk)
TH1 Cap on this end As shown

SYSTEM 1-E
TH1
2

SYSTEM
1
2-ETH1 1-ETH1

2-ETH2
14 18 14
2-E
TH2
14 26
14
1-E
TH2

14 2-EHRH1,2-EHRH2
1-ETH2

1-EHRH1,1-EHRH2 19
14

1
13

5
9
17
11
18

LD21582

Figure 48 - HEAT RECOVERY TRACE HEATING

JOHNSON CONTROLS 113

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 64 - PLUG / JUMPER ARRANGEMENT

PLUG / JUMPER ARRANGEMENT

MAX VSD
PLUG P/N JUMPER DETAIL MODELS
FREQUENCY

1 5 9
2 6 10
371-04484-101 0267EA/VA - 1050EA/VA 182
3 7 11
4 8 12

1 5 9
371-04484-102 2 6 10 0287SA/PA - 1070SA/PA 186
3 7 11
4 8 12

1 5 9
2 6 10 0327EA/VA - 1220EA/VA
371-04484-103 192
0357EA/VA - 1380EA/VA
3 7 11
4 8 12

1 5 9
2 6 10 0357SA/PA - 1340SA/PA
371-04484-104 200
0397SA/PA - 1500SA/PA
3 7 11
4 8 12

1 5 9
371-04484-105 2 6 10 N/A 196
3 7 11
4 8 12

1 5 9
371-04484-106 2 6 10 0307SA/PA - 1180SA/PA 188
3 7 11
4 8 12

1 5 9
2 6 10
371-04484-107 0287EA/VA - 1120EA/VA 178
3 7 11
4 8 12

114 JOHNSON CONTROLS

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 65 - SENSOR HARNESS WIRING MODELS 0287,0307,1070, 1180 (PIN 9 = S, P, C)

MODELS 0267,1050 (PIN 9 = E, V, D)

SYSTEM #1 SENSOR WIRING

Plug Plug
Wire Cable Harness Assembly
Plug Detail Plug P/N "P" Pin Function
Color # Part Number
No. No.
1 Green System #1
2 Red
Compressor
3 Black 4 575-65662-317
3 2 1 4 White
Motor
Plug = Temperature
6 5 4 025-28383-000
P26 5 Drain
6 White System #1
9 8 7 7 Red
9 Flash Tank 575-65662-315
8 Black
9 Drain Level
1 Black System #1
2 Red 6 Suction 575-65662-308
3 Drain Temperature
1 Plug =
P27
2 025-29185-000

3
1 Black System #1
2 Red 8 Discharge 575-65662-310
3 Drain Temperature
5 Green System #1
4 3 2 1 Plug = 6 Red
22 Flash Tank 575-65662-335
P28 7 Black
8 7 6 5 025-28384-000
8 White Drain
9 Green
12 11 10 9 10 Red
System #1
23 Flash Tank 575-65662-320
11 Black
12 White Feed
1 White System #1
2 Red
10 Suction 575-65662-302
3 Black
4 Drain Pressure
6 White System #1
7 Red
5 4 3 2 1 8 Black
11 Oil 575-65662-304
Plug = 9 Drain Pressure
10 9 8 7 6 025-28385-000
P29
11 White System #1
1514131211 12 Red
12 Discharge 575-65662-306
13 Black
14 Drain Pressure
5 Black System #1
10 Red 7 Oil 575-65662-300
15 Drain Temperature

JOHNSON CONTROLS 115

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 65 - S
ENSOR HARNESS WIRING MODELS 0287,0307,1070, 1180 (PIN 9 = S, P, C)
MODELS 0267,1050 (PIN 9 = E, V, D) (CONT'D)

SYSTEM #2 SENSOR WIRING

Plug Plug
Wire Cable Harness Assembly
Plug Detail Plug P/N "P" Pin Function
Color # Part Number
No. No.
1 Green System #2
2 Red
Compressor
3 Black 5 575-65662-318
3 2 1 4 White
Motor
Plug = Temperature
6 5 4 025-28383-001
P30 5
6
Drain
White System #2
9 8 7 7 Red
16 Flash Tank 575-65662-316
8 Black
9 Drain Level
1 Black System #2
2 Red 13 Suction 575-65662-309
3 Drain
1 Plug =
Temperature

2 025-29185-001
P31

1 Black System #2
2 Red 15 Discharge 575-65662-311
3 Drain Temperature
5 Green
4 3 2 1 Plug = 6 Red
System #2
P32 20 Flash Tank 575-65662-336
8 7 6 5 025-28384-001 7 Black
Drain
8 White
12 11 10 9 9 Green System #2
10 Red
21 Flash Tank 575-65662-322
11 Black
12 White Feed
1 White System #2
2 Red
17 Suction 575-65662-303
3 Black
4 Drain Pressure
6 White System #2
7 Red
18 Oil 575-65662-305
5 4 3 2 1 8 Black
Plug = 9 Drain Pressure
10 9 8 7 6 025-28385-001
P33
11 White System #2
1514131211 12 Red
19 Discharge 575-65662-307
13 Black
14 Drain Pressure
5 Black System #2
10 Red 14 Oil 575-65662-301
15 Drain Temperature

116 JOHNSON CONTROLS

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 65 - S
ENSOR HARNESS WIRING MODELS 0287,0307,1070, 1180 (PIN 9 = S, P, C)
MODELS 0267,1050 (PIN 9 = E, V, D) (CONT'D)

SYSTEM #3 SENSOR WIRING

Plug Plug
Wire Cable Harness Assembly
Plug Detail Plug P/N "P" Pin Function
Color # Part Number
No. No.
1 Green System #3
2 Red
Compressor
3 Black 26 575-65662-330
3 2 1 4 White
Motor
Plug = Temperature
6 5 4 025-28383-002
P48 5
6
Drain
White System #3
9 8 7 7 Red
30 Flash Tank 575-65662-329
8 Black
9 Drain Level
1 Black System #3
2 Red 27 Suction 575-65662-327
3 Drain
1 Plug =
Temperature

2 025-29185-002
P49

1 Black System #3
2 Red 29 Discharge 575-65662-328
3 Drain Temperature
5 Green
4 3 2 1 Plug = 6 Red
System #3
P50 34 Flash Tank 575-65662-331
8 7 6 5 025-28384-002 7 Black
Drain
8 White
12 11 10 9 9 Green System #3
10 Red
35 Flash Tank 575-65662-332
11 Black
12 White Feed
1 White System #3
2 Red
31 Suction 575-65662-324
3 Black
4 Drain Pressure
6 White System #3
7 Red
32 Oil 575-65662-325
5 4 3 2 1 Plug =
8 Black
Pressure
P51 9 Drain
10 9 8 7 6 025-28385-002 11 White System #3
1514131211 12 Red
33 Discharge 575-65662-326
13 Black
14 Drain Pressure
5 Black System #3
10 Red 28 Oil 575-65662-323
15 Drain Temperature

JOHNSON CONTROLS 117

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 65 - S
ENSOR HARNESS WIRING MODELS 0287,0307,1070, 1180 (PIN 9 = S, P, C)
MODELS 0267,1050 (PIN 9 = E, V, D) (CONT'D)

UNIT SENSOR WIRING

Plug Plug
Wire Cable Harness Assembly
Plug Detail Plug P/N "P" Pin Function
Color # Part Number
No. No.
1 Black Leaving
2 Red 1 Water 575-65662-333
3 Drain
3 2 1 Temperature
4 Black Entering
6 5 4 Plug =
P25 5 Red 2 Water 575-65662-334
025-21192-000 6 Drain
9 8 7 Temperature
7 Black Outside
8 Red 3 Air 575-65662-314
9 Drain Temperature

UNIT CONTROL WIRING

Plug Plug
Wire Harness Assembly
Plug Detail Plug P/N "P" Pin Function
Number Part Number
No. No.
1 2
2 29 Cooler
575-65662-225
3 3 34 Heater
4 Ground
2 Plug =
P36
025-21417-000
1

118 JOHNSON CONTROLS

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 66 - SENSOR HARNESS WIRING MODELS 0357, 1340 (PIN 9 = S, P, C)

MODELS 0287, 0327, 1120, 1220 (PIN 9 = E, V, D)

SYSTEM #1 SENSOR WIRING

2 025-29185-000
P27

1 Black System #1
2 Red 8 Discharge 575-65662-310
3 Drain Temperature
4 3 2 1 5
6
Green
Red
System #1
Plug = 22 Flash Tank 575-65662-335
8 7 6 5 025-28384-000
P28 7 Black
Drain
8 White
12 11 10 9 9 Green System #1
10 Red
23 Flash Tank 575-65662-320
11 Black
12 White Feed
1 White System #1
2 Red
10 Suction 575-65662-302
3 Black
4 Drain Pressure
6 White System #1
7 Red
11 Oil 575-65662-304
5 4 3 2 1 Plug =
8 Black
Pressure
9 Drain
10 9 8 7 6 025-28385-000
P29
11 White System #1
1514131211 12 Red
12 Discharge 575-65662-306
13 Black
14 Drain Pressure
5 Black System #1
10 Red 7 Oil 575-65662-300
15 Drain Temperature

JOHNSON CONTROLS 119

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 66 - SENSOR HARNESS WIRING MODELS 0357, 1340 (PIN 9 = S, P, C)

MODELS 0287, 0327, 1120, 1220 (PIN 9 = E, V, D) (CONT'D)

SYSTEM #2 SENSOR WIRING

Plug Plug
Wire Cable Harness Assembly
Plug Detail Plug P/N "P" Pin Function
Color # Part Number
No. No.
1 Green System #2
2 Red
Compressor
3 Black 5 575-65662-318
3 2 1 Plug = 4 White
Motor
P30 5 Drain Temperature
6 5 4 025-28383-001 6 White System #2
9 8 7 7 Red
16 Flash Tank 575-65662-316
8 Black
9 Drain Level
1 Black System #2
2 Red 13 Suction 575-65662-309
3 Drain
1 Plug =
Temperature

2 025-29185-001
P31

1 Black System #2
2 Red 15 Discharge 575-65662-311
3 Drain Temperature
5 Green
4 3 2 1 Plug = 6 Red
System #2
P32 20 Flash Tank 575-65662-336
8 7 6 5 025-28384-001 7 Black
Drain
8 White
12 11 10 9 9 Green System #2
10 Red
21 Flash Tank 575-65662-322
11 Black
12 White Feed
1 White System #2
2 Red
17 Suction 575-65662-303
3 Black
4 Drain Pressure
6 White System #2
7 Red
18 Oil 575-65662-305
5 4 3 2 1 8 Black
Pressure
Plug = 9 Drain
10 9 8 7 6 025-28385-001
P33
11 White System #2
1514131211 12 Red
19 Discharge 575-65662-307
13 Black
14 Drain Pressure
5 Black System #2
10 Red 14 Oil 575-65662-301
15 Drain Temperature

120 JOHNSON CONTROLS

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 66 - SENSOR HARNESS WIRING MODELS 0357, 1340 (PIN 9 = S, P, C)

MODELS 0287, 0327, 1120, 1220 (PIN 9 = E, V, D) (CONT'D)

SYSTEM #3 SENSOR WIRING

Plug Plug
Wire Cable Harness Assembly
Plug Detail Plug P/N "P" Pin Function
Color # Part Number
No. No.
1 Green System #3
2 Red
Compressor
3 Black 26 575-65662-344
3 2 1 4 White
Motor
Plug = Temperature
6 5 4 025-28383-002
P48 5
6
Drain
White System #3
9 8 7 7 Red
30 Flash Tank 575-65662-343
8 Black
9 Drain Level
1 Black System #3
2 Red 27 Suction 575-65662-341
3 Drain
1 Plug =
Temperature

2 025-29185-002
P49

1 Black System #3
2 Red 29 Discharge 575-65662-342
3 Drain Temperature
5 Green
4 3 2 1 Plug = 6 Red
System #3
P50 34 Flash Tank 575-65662-345
8 7 6 5 025-28384-002 7
8
Black
White Drain
12 11 10 9 9 Green System #3
10 Red
35 Flash Tank 575-65662-346
11 Black
12 White Feed
1 White System #3
2 Red
31 Suction 575-65662-338
3 Black
4 Drain Pressure
6 White System #3
7 Red
32 Oil 575-65662-339
5 4 3 2 1 8 Black
Plug = 9 Drain Pressure
10 9 8 7 6 025-28385-002
P51
11 White System #3
1514131211 12 Red
33 Discharge 575-65662-340
13 Black
14 Drain Pressure
5 Black System #3
10 Red 28 Oil 575-65662-337
15 Drain Temperature

JOHNSON CONTROLS 121

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 66 - SENSOR HARNESS WIRING MODELS 0357, 1340 (PIN 9 = S, P, C)

MODELS 0287, 0327, 1120, 1220 (PIN 9 = E, V, D) (CONT'D)

UNIT SENSOR WIRING

UNIT CONTROL WIRING

Plug Plug
Wire Harness Assembly
Plug Detail Plug P/N "P" Pin Function
Number Part Number
No. No.
1 2
2 29 Cooler
575-65662-225
3 3 34 Heater
4 Ground
2 Plug =
P36
025-21417-000
1

122 JOHNSON CONTROLS

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 67 - SENSOR HARNESS WIRING MODELS 0397, 1500 (PIN 9 = S, P, C)

MODELS 0357, 1380 (PIN 9 = E, V, D)

SYSTEM #1 SENSOR WIRING

2 025-29185-000
P27

1 Black System #1
2 Red 8 Discharge 575-65662-310
3 Drain Temperature
5 Green
4 3 2 1 Plug = 6 Red
System #1
P28 22 Flash Tank 575-65662-335
8 7 6 5 025-28384-000 7 Black
Drain
8 White
12 11 10 9 9 Green System #1
10 Red
23 Flash Tank 575-65662-320
11 Black
12 White Feed
1 White System #1
2 Red
10 Suction 575-65662-302
3 Black
4 Drain Pressure
6 White System #1
7 Red
11 Oil 575-65662-304
5 4 3 2 1 Plug =
8 Black
Pressure
P29 9 Drain
10 9 8 7 6 025-28385-000 11 White System #1
1514131211 12 Red
12 Discharge 575-65662-306
13 Black
14 Drain Pressure
5 Black System #1
10 Red 7 Oil 575-65662-300
15 Drain Temperature

JOHNSON CONTROLS 123

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 67 - SENSOR HARNESS WIRING MODELS 0397, 1500 (PIN 9 = S, P, C)

MODELS 0357, 1380 (PIN 9 = E, V, D) (CONT'D)

SYSTEM #2 SENSOR WIRING

2 025-29185-001
P31

1 Black System #2
2 Red 15 Discharge 575-65662-311
3 Drain Temperature
5 Green
4 3 2 1 Plug = 6 Red
System #2
P32 20 Flash Tank 575-65662-336
8 7 6 5 025-28384-001 7
8
Black
White Drain
12 11 10 9 9 Green System #2
10 Red
21 Flash Tank 575-65662-322
11 Black
12 White Feed
1 White System #2
2 Red
17 Suction 575-65662-303
3 Black
4 Drain Pressure
6 White System #2
7 Red
18 Oil 575-65662-305
5 4 3 2 1 8 Black
Pressure
Plug = 9 Drain
10 9 8 7 6 025-28385-001
P33
11 White System #2
1514131211 12 Red
19 Discharge 575-65662-307
13 Black
14 Drain Pressure
5 Black System #2
10 Red 14 Oil 575-65662-301
15 Drain Temperature

124 JOHNSON CONTROLS

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 67 - SENSOR HARNESS WIRING MODELS 0397, 1500 (PIN 9 = S, P, C)

MODELS 0357, 1380 (PIN 9 = E, V, D) (CONT'D)

SYSTEM #3 SENSOR WIRING

Plug Plug
Wire Cable Harness Assembly
Plug Detail Plug P/N "P" Pin Function
Color # Part Number
No. No.
1 Green System #3
2 Red
Compressor
3 Black 26 575-65662-356
3 2 1 4 White
Motor
Plug = Temperature
6 5 4 025-28383-002
P48 5
6
Drain
White System #3
9 8 7 7 Red
30 Flash Tank 575-65662-355
8 Black
9 Drain Level
1 Black System #3
2 Red 27 Suction 575-65662-353
3 Drain
1 Plug =
Temperature

2 025-29185-002
P49

1 Black System #3
2 Red 29 Discharge 575-65662-354
3 Drain Temperature
5 Green System #3
4 3 2 1 Plug = 6 Red
34 575-65662-357
P50 Flash Tank
7 Black
8 7 6 5 025-28384-002
8 White Drain

12 11 10 9 9
10
Green
Red
System #3
35 Flash Tank 575-65662-358
11 Black
12 White Feed
1 White System #3
2 Red
31 Suction 575-65662-350
3 Black
4 Drain Pressure
6 White System #3
7 Red
32 Oil 575-65662-351
5 4 3 2 1 8 Black
Plug = 9 Drain Pressure
10 9 8 7 6 025-28385-002
P51
11 White System #3
1514131211 12 Red
33 Discharge 575-65662-352
13 Black
14 Drain Pressure
5 Black System #3
10 Red 28 Oil 575-65662-349
15 Drain Temperature

JOHNSON CONTROLS 125

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 67 - SENSOR HARNESS WIRING MODELS 0397, 1500 (PIN 9 = S, P, C)

MODELS 0357, 1380 (PIN 9 = E, V, D) (CONT'D)

UNIT SENSOR WIRING

UNIT CONTROL WIRING

Plug Plug
Wire Harness Assembly
Plug Detail Plug P/N "P" Pin Function
Number Part Number
No. No.
1 2
2 29 Cooler
575-65662-225
3 3 34 Heater
4 Ground
2 Plug =
P36
025-21417-000
1

126 JOHNSON CONTROLS

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 68 - SENSOR HARNESS WIRING MODELS 0457, 1649

SYSTEM #1 SENSOR WIRING

2 025-29185-000
P27

1 Black System #1
2 Red 8 Discharge 575-65662-310
3 Drain Temperature
5 Green
4 3 2 1 Plug = 6 Red
System #1
P28 22 Flash Tank 575-94003-322
8 7 6 5 025-28384-000 7
8
Black
White Drain
12 11 10 9 9 Green System #1
10 Red
23 Flash Tank 575-65662-320
11 Black
12 White Feed
1 White System #1
2 Red
10 Suction 575-65662-302
3 Black
4 Drain Pressure
6 White System #1
7 Red
11 Oil 575-65662-304
5 4 3 2 1 Plug =
8 Black
Pressure
9 Drain
10 9 8 7 6 025-28385-000
P29
11 White System #1
1514131211 12 Red
12 Discharge 575-65662-306
13 Black
14 Drain Pressure
5 Black System #1
10 Red 7 Oil 575-65662-300
15 Drain Temperature

JOHNSON CONTROLS 127

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 68 - SENSOR HARNESS WIRING MODELS 0457, 1649 (CONT'D)

SYSTEM #2 SENSOR WIRING

2 025-29185-001
P31

1 Black System #2
2 Red 15 Discharge 575-65662-311
3 Drain Temperature
5 Green
4 3 2 1 Plug = 6 Red
System #2
P32 20 Flash Tank 575-94003-323
8 7 6 5 025-28384-001 7
8
Black
White Drain
12 11 10 9 9 Green System #2
10 Red
21 Flash Tank 575-65662-322
11 Black
12 White Feed
1 White System #2
2 Red
17 Suction 575-65662-303
3 Black
4 Drain Pressure
6 White System #2
7 Red
18 Oil 575-65662-305
5 4 3 2 1 8 Black
Plug = 9 Drain Pressure
10 9 8 7 6 025-28385-001
P33
11 White System #2
1514131211 12 Red
19 Discharge 575-65662-307
13 Black
14 Drain Pressure
5 Black System #2
10 Red 14 Oil 575-65662-301
15 Drain Temperature

128 JOHNSON CONTROLS

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 68 - SENSOR HARNESS WIRING MODELS 0457, 1649 (CONT'D)

SYSTEM #3 SENSOR WIRING

Plug Plug
Wire Cable Harness Assembly
Plug Detail Plug P/N "P" Pin Function
Color # Part Number
No. No.
1 Green System #3
2 Red
Compressor
3 Black 26 575-94003-300
3 2 1 4 White
Motor
Plug = Temperature
6 5 4 025-28383-002
P48 5
6
Drain
White System #3
9 8 7 7 Red
30 Flash Tank 575-94003-301
8 Black
9 Drain Level
1 Black System #3
2 Red 27 Suction 575-94003-302
3 Drain
1 Plug =
Temperature

2 025-29185-002
P49

1 Black System #3
2 Red 29 Discharge 575-94003-303
3 Drain Temperature
5 Green System #3
4 3 2 1 Plug = 6 Red
34 Flash Tank 575-94003-304
P50 7 Black
8 7 6 5 025-28384-002
8 White Drain
9 Green
12 11 10 9 10 Red
System #3
35 Flash Tank 575-94003-305
11 Black
12 White Feed
1 White System #3
2 Red
31 Suction 575-94003-306
3 Black
4 Drain Pressure
6 White System #3
7 Red
32 Oil 575-94003-307
5 4 3 2 1 Plug =
8 Black
9 Drain Pressure
10 9 8 7 6 025-28385-002
P51
11 White System #3
1514131211 12 Red
33 Discharge 575-94003-308
13 Black
14 Drain Pressure
5 Black System #3
10 Red 28 Oil 575-94003-309
15 Drain Temperature

JOHNSON CONTROLS 129

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 68 - SENSOR HARNESS WIRING MODELS 0457, 1649 (CONT'D)

SYSTEM #4 SENSOR WIRING

Plug Plug
Wire Cable Harness Assembly
Plug Detail Plug P/N "P" Pin Function
Color # Part Number
No. No.
1 Green System #4
2 Red
Compressor
3 Black 37 575-94003-310
3 2 1 4 White
Motor
Plug = Temperature
6 5 4 025-28383-003
P52 5
6
Drain
White System #4
9 8 7 7 Red
41 Flash Tank 575-94003-311
8 Black
9 Drain Level
1 Black System #4
2 Red 38 Suction 575-94003-312
3 Drain
1 Plug =
Temperature

2 025-29185-003
P53

1 Black System #4
2 Red 40 Discharge 575-94003-313
3 Drain Temperature
5 Green System #4
4 3 2 1 Plug = 6 Red
P54 45 Flash Tank 575-94003-314
7 Black
8 7 6 5 025-28384-003
8 White Drain
12 11 10 9 9 Green System #4
10 Red
46 Flash Tank 575-94003-315
11 Black
12 White Feed
1 White System #4
2 Red
42 Suction 575-94003-316
3 Black
4 Drain Pressure
6 White System #4
7 Red
5 4 3 2 1 8 Black
43 Oil 575-94003-317
Plug = Pressure
10 9 8 7 6 025-28385-003
P55 9
11
Drain
White System #4
1514131211 12 Red
44 Discharge 575-94003-318
13 Black
14 Drain Pressure
5 Black System #4
10 Red 39 Oil 575-94003-319
15 Drain Temperature

130 JOHNSON CONTROLS

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 68 - SENSOR HARNESS WIRING MODELS 0457, 1649 (CONT'D)

UNIT SENSOR WIRING

Plug Plug
Wire Cable Harness Assembly
Plug Detail Plug P/N "P" Pin Function
Color # Part Number
No. No.
1 Black Leaving
2 Red 1 Water 575-94003-320
3 Drain
3 2 1 Temperature
4 Black Entering
6 5 4 Plug =
P25 5 Red 2 Water 575-94003-321
025-21192-000 6 Drain
9 8 7 Temperature
7 Black Outside
8 Red 3 Air 575-94003-314
9 Drain Temperature

UNIT CONTROL WIRING

Plug Plug
Wire Harness Assembly
Plug Detail Plug P/N "P" Pin Function
Number Part Number
No. No.
1 2
2 29 Cooler
575-94003-203
3 3 34 Heater
4 Ground
2 Plug =
P36
025-21417-000
1

JOHNSON CONTROLS 131

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 69 - CABLE DATA

SYSTEM #1 SENSOR WIRING (571-04179-291)

YORK PART AND WIRE PLUG TERMINATION END PLUG TERMINATION END
FUNCTION
DESCRIPTION COLOR PIN NO. X PLUG AND PIN P/N PIN NO. Y PLUG AND PIN P/N
Green 1 1
025-32940-000 Red 2 2 P19
Sys. 1
Wire 4 Condr. w/foil shields Black 3 3 Plug = 025-39839-000
Motor Temp
and drain wire 20 Awg White 4 J26 4 Pin = 025-28386-000
Drain 5 Cap = 025-34537-000 5
025-30463-003 White 6 Pin = 025-30999-000 6
Sys. 1 Flash Wire 3 Condr. W/ Foil Red 7 18
Tank Level Shields and Drain Wire Black 8
17
20 Awg Drain 9
025-30463-002 Black 1 J27 13
Sys. 1
Wire 2 Condr. W/Foil Shields Red 2 Plug = 025-39838-000 1
Suc Temp.
and Drain Wire 20 Awg Drain 3 Pin = 025-30999-000 2
025-30463-003 White 1 20
Sys. 1 Wire 3 Condr. W/ Foil Red 2 8
Suction Press Shields and Drain Wire Black 3 7
20 Awg Drain 4 19
025-30463-003 White 6 22 P21
Sys. 1 Wire 3 Condr. W/ Foil Red 7 10 Plug = 025-34533-000
Oil Pressure Shields and Drain Wire Black 8 J29 9 Pin = 025-28386-000
20 Awg Drain 9 Cap = 025-34539-000 21
025-30463-003 White 11 Pin = 025-30999-000 24
Sys. 1 Wire 3 Condr. W/ Foil Red 12 12
Disch Press Shields and Drain Wire Black 13 11
20 Awg Drain 14 23
025-30463-002 Black 5 3
Sys. 1
Wire 2 Condr. W/Foil Shields Red 10 15
Oil Temp
and Drain Wire 20 Awg Drain 15 14
025-30463-002 Black 1 16
Sys. 1
Wire 2 Condr. W/Foil Shields Red 2 4
Disch Temp
and Drain Wire 20 Awg Drain 3 5
Green 5 1D
Sys. 1 025-32940-000 Red 6 2D
Flash Tank Wire 4 Condr. w/foil shields Black 7 J28 1C
Drain and drain wire 20 Awg White Cap = 025-34147-000
8 2C
Drain Pin = 025-30999-000
Green 9 1B
Sys. 1 025-32940-000 Red 10 2B
Valve Control #1
Flash Tank Wire 4 Condr. w/foil shields Black 11 1A
Strip 1/4, (Drain Cut)
Feed and drain wire 20 Awg White
12 2A
Drain
Red 1 A1+
Sys. 1 Black 2 A1-
025-32940-000 P15
Flash Tank
Wire 4 Condr. w/foil shields White 3 Plug = 025-19514-000 A2+
Feed and
and drain wire 20 Awg Green Pin = 025-19674-000
Drain 4 A2-
Drain

132 JOHNSON CONTROLS

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 69 - CABLE DATA (CONT'D)

SYSTEM #2 SENSOR WIRING (571-04179-291)

YORK PART AND WIRE PLUG TERMINATION END PLUG TERMINATION END
FUNCTION
DESCRIPTION COLOR PIN NO. X PLUG AND PIN P/N PIN NO. Y PLUG AND PIN P/N
Green 1 6
025-32940-000 Red 2 7 P19
Sys. 2
Wire 4 Condr. w/foil shields Black 3 8 Plug = 025-39839-000
Motor Temp
and drain wire 20 Awg White 4 J30 9 Pin = 025-28386-000
Drain 5 Cap = 025-34537-001 10
025-30463-003 White 6 Pin = 025-30999-000 6
Sys. 2
Wire 3 Condr. W/ Foil Red 7 18
Flash Tank
Shields and Drain Wire Black 8
Level 17
20 Awg Drain 9
025-30463-002 Black 1 J31 13
Sys. 2
Wire 2 Condr. W/Foil Shields Red 2 Cap = 025-39838-000 1
Suc Temp.
and Drain Wire 20 Awg Drain 3 Pin = 025-30999-000 2
025-30463-003 White 1 20
Sys. 2 Wire 3 Condr. W/ Foil Red 2 8
Suction Press Shields and Drain Wire Black 3 7
20 Awg Drain 4 19
025-30463-003 White 6 22 P22
Sys. 2 Wire 3 Condr. W/ Foil Red 7 10 Plug = 025-34533-000
Oil Pressure Shields and Drain Wire Black 8 J33 9 Pin = 025-28386-000
20 Awg Drain 9 Cap = 025-34539-001 21
025-30463-003 White 11 Pin = 025-30999-000 24
Sys. 2 Wire 3 Condr. W/ Foil Red 12 12
Disch Press Shields and Drain Wire Black 13 11
20 Awg Drain 14 23
025-30463-002 Black 5 3
Sys. 2
Wire 2 Condr. W/Foil Shields Red 10 15
Oil Temp
and Drain Wire 20 Awg Drain 15 14
025-30463-002 Black 1 16
Sys. 2
Wire 2 Condr. W/Foil Shields Red 2 4
Disch Temp
and Drain Wire 20 Awg Drain 3 5
Green 5 1H
Sys. 2 025-32940-000 Red 6 2H
Flash Tank Wire 4 Condr. w/foil shields Black 7 J32 1G
Drain and drain wire 20 Awg White Cap = 025-34147-001
8 2G
Drain Pin = 025-30999-000
Green 9 1F
Sys. 2 025-32940-000 Red 10 2F
Valve Controler Strip 1/4,
Flash Tank Wire 4 Condr. w/foil shields Black 11 1E
(Drain Cut)
Feed and drain wire 20 Awg White
12 2E
Drain
Red 5 A3+
Sys. 2 025-32940-000 Black 6 P15 A3-
Flash Tank Wire 4 Condr. w/foil shields White 7 Plug = 025-19514-000 A4+
Feed & Drain and drain wire 20 Awg Green Pin = 025-19674-000
8 A4-
Drain

JOHNSON CONTROLS 133

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 69 - CABLE DATA (CONT'D)

SYSTEM #3 SENSOR WIRING (571-04179-291)

YORK PART AND WIRE PLUG TERMINATION END PLUG TERMINATION END
FUNCTION
DESCRIPTION COLOR PIN NO. X PLUG AND PIN P/N PIN NO. Y PLUG AND PIN P/N
Green 1 1
025-32940-000 Red 2 2 P20
Sys. 3
Wire 4 Condr. w/foil shields Black 3 3 Plug = 025-39839-000
Motor Temp
and drain wire 20 Awg White 4 J48 4 Pin = 025-28386-000
Drain 5 Cap = 025-34537-002 5
025-30463-003 White 6 Pin = 025-30999-000 6
Sys. 3
Wire 3 Condr. W/ Foil Red 7 18
Flash Tank
Shields and Drain Wire Black 8
Level 17
20 Awg Drain 9
025-30463-002 Black 1 J49 13
Sys. 3
Wire 2 Condr. W/Foil Shields Red 2 Plug = 025-39838-000 1
Suc Temp.
and Drain Wire 20 Awg Drain 3 Pin = 025-30999-000 2
025-30463-003 White 1 20
Sys. 3 Wire 3 Condr. W/ Foil Red 2 8
Suction Press Shields and Drain Wire Black 3 7
20 Awg Drain 4 19
025-30463-003 White 6 22 P23
Sys. 3 Wire 3 Condr. W/ Foil Red 7 10 Plug = 025-34533-000
Oil Pressure Shields and Drain Wire Black 8 J51 9 Pin = 025-28386-000
20 Awg Drain 9 Cap = 025-34539-002 21
025-30463-003 White 11 Pin = 025-30999-000 24
Sys. 3 Wire 3 Condr. W/ Foil Red 12 12
Disch Press Shields and Drain Wire Black 13 11
20 Awg Drain 14 23
025-30463-002 Black 5 3
Sys. 3
Wire 2 Condr. W/Foil Shields Red 10 15
Oil Temp
and Drain Wire 20 Awg Drain 15 14
025-30463-002 Black 1 16
Sys. 3
Wire 2 Condr. W/Foil Shields Red 2 4
Disch Temp
and Drain Wire 20 Awg Drain 3 5
Green 5 1D
Sys. 3 025-32940-000 Red 6 2D
Flash Tank Wire 4 Condr. w/foil shields Black 7 J50 1C
Drain and drain wire 20 Awg White Cap = 025-34147-002
8 2C
Drain Pin = 025-30999-000
Green 9 1B
Sys. 3 025-32940-000 Red 10 2B
Valve Controler # 2 Strip
Flash Tank Wire 4 Condr. w/foil shields Black 11 1A
1/4, (Drain Cut)
Feed and drain wire 20 Awg White
12 2A
Drain
Red 1 A1+
Sys. 3 025-32940-000 Black 6 P14 A1-
Flash Tank Wire 4 Condr. w/foil shields White 2 Plug = 025-39839-000 A2+
Feed & Drain and drain wire 20 Awg Green Pin = 025-28386-000
7 A2-
Drain

134 JOHNSON CONTROLS

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

TABLE 69 - CABLE DATA (CONT'D)

UNIT SENSOR WIRING (571-04179-291)

YORK PART AND WIRE PLUG TERMINATION END PLUG TERMINATION END
FUNCTION
DESCRIPTION COLOR PIN NO. X PLUG AND PIN P/N PIN NO. Y PLUG AND PIN P/N
025-30463-002 Black 1 7
Leaving
Wire 2 Condr. w/Foil Shields Red 2 4
Water Temp
and Drain Wire 20 Awg Drain 3 1
025-30463-002 Black 4 J25 8 P18
Entering
Wire 2 Condr. w/Foil Shields Red 5 Cap = 025-21191-000 5 Plug = 025-28383-000
Water Temp
and Drain Wire 20 Awg Drain 6 Pin = 025-22214-000 2 Pin = 025-28386-000
025-30463-002 Black 7 9
Outside Air
Wire 2 Condr. w/Foil Shields Red 8 6
Temp
and Drain Wire 20 Awg Drain 9 3
24V For #1 025-37800-000 Pink 9 P15 24V
Valve Controller #1
Valve Wire 2 Condr. Twisted Plug = 025-19514-000
Brown 10 24V (Strip 1/4)
Controller 18 Awg Socket = 025-19674-000
24V For #2 025-37800-000 Pink 5 P14 24V
Valve Controller #2
Valve Wire 2 Condr. Twisted Plug = 025-39839-000
Brown 10 24V (Strip 1/4)
Controller 18 Awg Socket = 025-28386-000
OPTIONAL MICROGATEWAY (571-04179-292)
YORK PART AND WIRE PLUG TERMINATION END PLUG TERMINATION END
FUNCTION
DESCRIPTION COLOR PIN NO. X PLUG AND PIN P/N PIN NO. Y PLUG AND PIN P/N
12V For 025-37800-000 Pink 1 P16 1 PI 025-28959-000
Microgateway Wire 2 Condr. Twisted Plug = 025-29130-000 Optional Microgateway
Brown 2 2
(Optional) 18 Awg Socket 025-28386-000 Socket 025-28386-000
Comms Cable 025-30463-002 Black 2 -P2-1
TB2 RS485 TBI Optional Microgate-
Microgateway Wire 2 Condr. w/Foil Shields Red 3
Control BD. (Strip 1/4) -P3-1 way (Strip 1/4)
(Optional) and Drain Wire 20 Awg Drain 4

NOTE: Refer to Figure 49 on page 136.

JOHNSON CONTROLS 135

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

LD21831

Figure 49 - PEGBOARD SHIELD CABLE

136 JOHNSON CONTROLS

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

LD21832

FIGURE 49 - PEGBOARD SHIELD CABLE (CONT'D)

JOHNSON CONTROLS 137

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

Table 70 - FIELD INSTALLED OPTIONS PART NUMBERS

STANDARD OPTIONAL CHICAGO

MODEL VICTAULIC DIFFERENTIAL
150# 300# RELIEF WELD
NUMBER FLANGE PRESSURE
FLOW FLOW VALVE KIT FLANGE KIT
KIT SWITCH
SWITCH SWITCH (60 HZ ONLY)
MODEL # 024-39397 024-12144 375- 023-02336 023-19201 025-30919
0267/1050
71253-001
0287/1070
0287/1120
0307/1180 71253-002
-000 -000 -000
0327/1220 -001 -000
0357/1340 71253-003
0357/1380 71253-002
0397/1500 71253-003
0457/1649 –

Table 71 - CONTROL PANEL LANGUAGE KIT Table 73 - CONSUMABLES

LANGUAGE PART NUMBER SAP DESCRIPTION PART NUMBER SAP

Overlay,Keypad English 024-34930-021 986630 Coolant, Propylene Glycol, 013-03345-000 729101
1 gal. non EU compliant
Overlay Keypad Spanish 024-34930-002 694233
Coolant, Propylene Glycol, 013-03344-000 171119
Overlay Keypad French 024-34930-003 694217
5 gal. non EU compliant
Overlay Keypad German 024-34930-004 694218
Coolant, Propylene Glycol, 013-03849-001 5163579
Overlay Keypad Italian 024-34930-005 694231 5 gal. EU compliant
Overlay Keypad Portuguese 024-34930-006 736120 Sealer Threadlocker 013-03306-000 729096
Overlay Keypad Hungarian 024-34930-007 694220 Wire Tinned Copper Flat Braid 025-32509-000 738723
Overlay Keypad Polish 024-34930-008 694232 Tubing Heat Shrinkable 025-37838-000 739474
Comp Heat Conductive 4 oz 013-00898-000 616572
Table 72 - IPLV OPTION Strip 1/8 X 3/4 X Roll: 028-11995-000 741671
PIN 9 = Sheet Steel .056 Min X 48 X 005-05150-001 728075
MODEL
S OR E P, V, C OR D Adh Scotch Grip 1357 013-02297-000 616579
0267/1050 031-02476-001 031-02476-002 Tape Elec Ins 3/4 Wide 025-15093-000 686102
0287/1070 031-02476-001 031-02476-002 Rod BRZG 001-90863-000 727455
0287/1120 031-02476-001 031-02476-002 Wire BRZG 001-90586-000 727446
0307/1180 031-02476-001 031-02476-002 Refrigerant R-134A (Bulk) 011-00569-000 728994
0327/1220 031-02476-001 031-02476-002 Rod BRZG Filler Met 3/32 001-04708-000 615520
0357/1340 031-02476-001 031-02476-002 Rod BRZG Filler Met 3/32 001-06094-000 727299
0357/1380 031-02476-001 031-02476-002 Oil Compr York Oil "L" 011-00591-000 728997
0397/1500 031-02476-001 031-02476-002 Sealer Refrigerant Pipe 013-02894-000 588490
0457/1649 031-02476-004 031-02476-004 * For All Europe-bound YCIV chiller built after October 7th, 2015, the
Coolant / Glycol charged into VSD cooling system is European compli-
ant Dowcal 200 (013-03849-001), for either service or maintenance
purpose, top-off or replace the coolant with "Dowcal 200" only; for
YCIV chiller built before that day, Dowfrost HD (013-03344-000) was
charged, for topping-up just use Dowfrost HD, however, for mainte-
nance, replace the coolant by either "Dowcal 200" or "Dowfrost HD" but
do not mix them.

For all other regions, Use Dowfrost HD (013-03344-000) only, 013-

03345-000 is 013-03344-000 one gallon package.

138 JOHNSON CONTROLS

FORM 201.23-RP3
ISSUE DATE: 9/21/2018

NOTE

JOHNSON CONTROLS 139

5000 Renaissance Drive, New Freedom, Pennsylvania USA 17349 800-861-1001 Subject to change without notice. Printed in USA
Copyright © by Johnson Controls 2018 www.johnsoncontrols.com ALL RIGHTS RESERVED
Form 201.23-RP3 (918)
Issue Date: September 21, 2018
Supersedes: 201.23-RP3 (117)

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