RNP DCU Plant Project

CB&I s.r.o. Brno, NIS a.d., Novi Sad,

Czech Republic Serbia

Document Title: Service Index List

Unit Code: General for all units

Document No: 172784-00-PR-LS-00001

CB&I Contract No: 172784 and 222121

Issued for Construction 5 30-Apr-2018 MFR KAO NVK

Issued for Construction 4 18-Dec-2017 MFR MHR MHR
Issued for Construction 3 15-Dec-2017 MUrsu MHR MHR
Issued for Design 2A 18-Aug-2017 MUrsu RAC MHR
Issued for Design 2 27-Mar-2017 MUrsu JLAS MHR
Issued for Design 1 14-Dec-2016 MUrsu JLAS MHR
Issued for Design 0 24-Nov-2016 MUrsu JLAS MHR
Revision Description Rev Date Originator Checker Approver

"THIS DOCUMENT IS THE PROPERTY OF CHICAGO BRIDGE & IRON COMPANY (CB&I). IT MAY CONTAIN INFORMATION
DESCRIBING TECHNOLOGY OWNED BY CB&I AND DEEMED TO BE COMMERCIALLY SENSITIVE. IT IS TO BE USED ONLY IN
CONNECTION WITH WORK PERFORMED BY CB&I. REPRODUCTION IN WHOLE OR IN PART FOR ANY PURPOSE OTHER THAN
WORK PERFORMED BY CB&I IS FORBIDDEN EXCEPT BY EXPRESS WRITTEN PERMISSION OF CB&I. IT IS TO BE
SAFEGUARDED AGAINST BOTH DELIBERATE AND INADVERTENT DISCLOSURE TO ANY THIRD PARTY."

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 RNP DCU Plant Project
Service Index List - General for all units
Project No.: 172784-00-PR-LS-00001
Revision: 5

Notes
Rev

1 1. For list of abbrevitations and Piping Class Designation refer to Piping Legend II (172784-50-00-0002).
2
3 2. For service specification refer to Service Definition Philosophy (172784-00-PR-PH-00002).
4
5 3. For valve trim numbers see Table 8 in API 600 (Steel Gate Valves - Flanged and Butt-welding Ends, Bolted Bonents),
6 13th edition, January 2015. For more information regarding materials for Butterfly valves see API 609, for
7 Globe Valves see API 623, for Check valves see API 594. For more information regarding Gate, Globe, and Check
8 Valves for Sizes DN 100 (NPS 4) and Smaller for the Petroleum and Natural Gas Industries see API 602.
9
10 4. Ball valves (Teflon seated) are limited to 200°C design temperature.
11
1 12 5. Alternate design conditions during spalling: Design temperature 630°C @ 46.0 bar(g).
13
2 14 6. Deleted
15
2A 16 7. E1B (CLG piping spec.) piping is an acceptable alternate material where H3A or H5A (CLG piping spec.) is specified.
17 For CLG piping specification check Notes for materials selection drawings, document number 12518-49-43-71
18 in CLG PDP book.
19
3 20 8. Alternate design conditions during depressurizing: -49°C @ Atm.
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
1 38 PIPING CLASSES SUMMARY
39 Piping materials Remarks
TP304L TP316L 5Cr- 1 1/4Cr- TP347H CS
40 Rating CS LTCS CS galv
SS SS 1/2Mo
9Cr-1Mo
1/2Mo SS Jacketed
Total

2A 41 150# 11 4 1 3 3 0 0 0 0 2 25
4 42 300# 10 2 0 1 0 1 2 0 0 0 17
43 600# 2 0 0 0 0 1 1 1 0 0 5
44 900# 1 0 0 0 0 0 1 0 1 0 3
45 1500# 1 0 0 0 0 0 0 0 0 0 3
46 2500# 0 0 0 0 0 0 0 0 0 0 0
4 47 Total 25 6 1 4 3 2 4 1 1 2 53
48
49

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 RNP DCU Plant Project
Service Index List - General for all units
Project No.: 172784-00-PR-LS-00001
Revision: 5

Piping Class Service Design Pressure Design Temperature Valve Trim

Rev

Rating Material C. A. Process Description Valve Types

(Note 1) (Note 2) (Note 3)
bar(g) °C
1 A01F00A 150 CS 1.5 mm Condensate LP 8.5 310
2 HCGO Stripping Steam 8.5 310
3 HVGO 15.0 170
4 LGCO Stripping Steam 8.5 310
2A 5 LVGO 15.0 170
6 MP Blowdown 8.5 310
7 Sour Water Stripping Steam 8.5 310
8 Start-up Naphtha 15.0 65
9 Steam LP 8.5 310
10 Unconverted Oil from Storage 8.0 170
2A 11 HGO 11.5 170
2A 12 LP Steam Jacketing 8.5 310
2A 13 Sour Gas Steam Jacketing 8.5 310
2A 14 Air Steam Jacketing 8.5 310 Gate, Globe, Check TR 5/TR 8
2A 15 Liquid Sulphur Steam Jacketing 8.5 310
2A 16 Accidentally Oil Contaminated Water 3.5 65
2A 17 HP Blowdown 8.5 310
2A 18 Flushing Condensate 10.0 120
2A 19 Condensate Low Pressure 11.0 180
2A 20 Oily Waste Water 0.0 60
2A 21 Effluent Vent 0.0 150
2A 22 LP blowdown 8.5 200
2A 23 Hydrocracker/ Hydrotreater feed 9.0 235
2A 24 Kerosene Stripper ovhd / btms 4.0 343
2A 25 Process Air 12.0 70
2A 26 Caustic 10.3 70
2A 27 Wash Oil; Disulfide Oil 15.5 100
28 A01F00D 150 CS 1.5 mm Cooling Water 10.0 60
29 Oily Water Sewer 0.0 60
30 Potable Water 6.0 40
31 Utility Water 8.0 40 Check, Gate, Ball, Buterfly, Globe TR8
32 Waste Water 3.5 110
2A 33 Effluent Vent 0.0 60
2A 34 Fire Water 14.0 40
3 35 A01F24A 150 CS 1.5 mm PWHT (Caustic/Amine) COS Solvent 9.0 65.0 Gate, Globe, Check TR12
2 36 A01G00A 150 CS 3.0 mm Coker Feed to Feed Surge Drum 5.0 210
37 FCC Slurry Oil 15.0 170
Gate, Globe, Check
2 38 HCGO Flushing Oil 15.0 170 TR8
2 39 LCGO Flushing Oil 4.5 170
2 40 Mixed Feed 15.5 210
41 A01G17A 150 CS 3.0 mm Hydrogen Induced cracking Acid Gas 3.5 100
2 42 Slop from ARU III / SWS IV 10.0 150
43 Sour Gas 3.5 150
Gate, Globe, Check TR12
44 Sour Water Vent Gas 0.0 100
2A 45 Acid Gas 3.5 100
2A 46 Sour Water Drain 3.5 170
47 A01G30A 150 CS 3.0 mm Sour/Stress Relief Heavy HC Slop 11.5 170
1 48 Light HC Slop 10.0 180
49 Slop 3.5 85 Gate, Globe, Check TR12
50 Vent Gas to Fractionator OVHD Trim Condenser 4.5 215
2A 51 Spent Caustic 9.0 70
52 A01G32E 150 CS 3.0 mm Sour Light Slop Oil underground 3.5 50
Gate, Globe, Check TR12
53 Sour Water Drain underground 3.5 50
1 54 A01G39E 150 CS 3.0 mm HIC/ Stress Relief Amine Drain underground 3.5 50 Gate, Globe, Check TR 12
2 55 A01G40A 150 CS 3.0 mm Hydrogen Induced cracking/ Amine Drain 11.5 85
56 Stress Relief Coker Fractionator Reflux 11.0 120
57 Coker Fuel Gas; Coker Fuel Gas Condensate 18.5 70
58 Coker Fuel Gas Condensate 14.0 100
2 59 Fractionator OVHD Trim Condenser Outlet 4.5 120
60 Interstage Liquid 6.0 95
61 Lean Amine 4.5 155
62 Rich Amine 10.0 85
2 63 Sour Water 14.0 100 Gate, Globe, Check, Ball
TR12
64 Sour Water Drain 3.5 190
2 65 Vent gas from Debutanizer OVHD Receiver 7.0 225
66 Wild Naphtha from OVHD Reciever 11.0 120
2A 67 Caustic 6.0 150
2A 68 Caustic Waste 11.5 150
2A 69 Process Water 11.5 150
2A 70 Oily Waste Water 0.0 60
2A 71 Nitrogen 3.5 135
2A 72 Amine drain 3.5 160

Page 3 of 6
 RNP DCU Plant Project
Service Index List - General for all units
Project No.: 172784-00-PR-LS-00001
Revision: 5

Piping Class Service Design Pressure Design Temperature Valve Trim

Rev

Rating Material C. A. Process Description Valve Types

(Note 1) (Note 2) (Note 3)
bar(g) °C
73 A01H40A 150 CS 4.5 mm Hydrogen Induced cracking/SR Coker Fractionator Overhead 4.5 345 Gate, Globe, Check TR12
74 A01J40A 150 CS 6.0 mm Hydrogen Induced cracking/ Amine Regenerator Overhead 3.5 155
75 Stress Relief Sour Water Feed to Stripper 10.5 130 Gate, Globe, Check TR12
2A 76 Amine Drain 160 3.5
3 77 A02F20A 150 LTCS 1.5 mm Low temperature design Flare gas 3.0 250/-45 (Note 8) Gate, Globe TR12
78 A02F00C 150 LTCS 1.5 mm Fuel Gas 8.8 72
79 Nitrogen 9.0 50
80 Pilot Gas 8.8 72
Gate, Globe, Check, Ball, Buterfly TR 8
2A 81 Natural Gas 8.8 160
2A 82 Air 12.0 160
2A 83 Effluent Vent 0.0 60
2 84 A02G00C 150 LTCS 3.0 mm Plant Air 10.5 70 Gate, Ball, Globe, Check TR8
85 A02G25A 150 LTCS 3.0 mm Sour HC Flare Gas 3.5 200
2 86 Quench Water 14.0 100
87 Sour Flare Gas 3.5 200
88 Sour Water Stripper Bottoms 4.5 150
89 Stripped Sour Water 16.0 100
2A 90 HP Boiler Feed Water 3.5 343
2A 91 Sour Water 11.5 150
2A 92 Sour Water Drain 11.5 85
Gate, Globe, Check, Ball, Buterfly TR12
2A 93 LP Steam 8.5 310
2A 94 Sour Gas 13.0 343
2A 95 Sour Gas 9.0 160
2A 96 Process Water 11.5 195
2A 97 Nitrogen 9.0 200
2A 98 Fuel Gas 8.8 200
2A 99 Fractionator Overhead 3.5 295
2A 100 Closed drain 3.5 200
2 101 A03F00D 150 CS galv. 1.5 mm Fire Water 14.0 40 Ball, Butterfly, Check Al Bronze/PTFE seated
3 102 A22E00D 150 TP304L SS 0.0 mm Hydrogen Peroxide 13.2 100 Ball, Butterfly, Check, Gate, Globe TR12
103 A22E00D 150 TP304L SS 1.0 mm Instrument Air 10.5 70 Ball, Butterfly, Check, Gate, Globe TR12
2A 104 Degasing Air 12.0 65
2A 105 Demineralized Water 9.0 50
2A 106 Fire Water 14.0 40
107 A22E25A 150 TP304L SS 1.0 mm Sour Amine Regenerator Reflux 8.5 100
108 Rich Amine Feed to Regenerator 10.5 135
109 Sour Water Stripper Pumparound 9.5 150
110 Sour Water to SWS IV 8.5 100
2A 111 Cyanide corrosion inhibitor BV BV Gate, Globe, Check, Ball, Plug TR12
2A 112 Corrosion inhibitor BV BV
2A 113 Sour Gas Steam Jacketing 8.5 310
2A 114 Process Water 10.0 65
2A 115 Condensate Low Pressure 11.0 170
2A 116 A23A00A 150 TP 316 SS 0.0 mm Anti-foaming Agent BV BV Gate, Glove, Check TR12
3 117 A23F00A 150 TP 316 SS 1.5 mm Caustic 8.5 65
3 118 Lean Amine 9.0 65 Gate TR12
3 119 Disulfide Oil 12.5 66
4 120 A24A21D 150 TP316L SS 0 mm Oxygen Ozone 13.2 100
Gate, Globe, Check TR12
3 121 Oxygen 13.2 100
3 122 A24A25D 150 TP316L SS 0 mm Stripped Sour Water 13.2 100
Gate, Globe, Check TR12
3 123 Treated Water 13.2 100
2A 124 A24F00A 150 TP316L SS 1.5 mm Vent Gas 9.0 66
2A 125 Disulfide Oil 9.0 66 Gate, Globe, Check TR12
2A 126 Spent Air 9.0 66
2 127 A56G00A 150 5Cr -1/2Mo 3.0 mm Off Gas from FA-5301 4.5 210 Gate, Globe, Check TR8
2A 128 A92G22B 150 CS JACKETED 3.0 mm Liquid Sulphur 14.0 190 Plug
3 129 A92G25A 150 CS JACKETED 3.0 mm Spent air 3.5 160 Plug, Check TR12 / TR16
3 130 B01F00A 300 CS 1.5 mm MHC Reactor Feed 19.0 235
3 131 Hydrocracker/Hydrotreater boostered feed 19.0 235
3 132 Fractionator pumparound 16.0 343
3 133 Kerosene product 18.5 343
Gate, Globe, Check TR8
3 134 Heavy Diesel product to DHT II 15.0 300
3 135 Backwash Oil 22.0 260
3 136 LPG 34.0 70
3 137 Caustic 34.0 70
3 138 B01F00D 300 CS 1.5 mm Cooling Water 22.0 60 Gate, Globe, Check TR8

Page 4 of 6
 RNP DCU Plant Project
Service Index List - General for all units
Project No.: 172784-00-PR-LS-00001
Revision: 5

Piping Class Service Design Pressure Design Temperature Valve Trim

Rev

Rating Material C. A. Process Description Valve Types

(Note 1) (Note 2) (Note 3)
bar(g) °C
3 139 B01F24A 300 CS 1.5 mm PWHT (Caustic/Amine) COS Solvent 34.0 100 Gate, Globe, Check TR12
2 140 B01F25A 300 CS 1.5 mm Sour LPG Product 36.0 85 Gate, globe, check TR12
141 B01F26A 300 CS 1.5 mm Steam HP Boiler Feed Water 19.0 225
142 MP Condensate 19.0 400 Gate, Globe, Check TR5
143 Saturated MP Steam 19.0 400
2 144 B01G00A 300 CS 3.0 mm Blowdown Oil 15.5 400
2 145 Blowdown Quench Oil 15.5 400
2 146 Blowdown Tower Bottoms 4.5 400
147 Coker Naphtha/WCN 28.0 240
148 HCGO Flushing Oil 24.5 170
149 HCGO Product 24.5 235
150 HCGO Pumparound 20.5 360
151 HCGO Quench 20.5 360
152 LCGO Flushing Oil 28.0 170 Gate, Globe, Check TR12
153 LCGO Stripper Feed 4.5 345
2 154 Mixed Feed 15.5 210
155 Lean Sponge Oil /LCGO Product 28.0 340
2 156 Preheated Mixed Feed 15.5 355
157 Vacuum Residue from VDU 18.0 210
2A 158 Diesel Product 9.5 343
2A 159 Fractionator Pumparound 9.5 343
2A 160 LPG 26.2 66
3 161 B01G25A 300 CS 3.0 mm Sour Blowdown Vapors 5.0 400
162 Coke Condensate 8.5 400
163 Stripped Sour Water 18.5 100
2A 164 Product Stripper ovhd (H2S gas service) 22.0 343
2A 165 Offgas 22.0 180 Gate, Globe, Check, Y-globe TR12
2A 166 Unstabilized naphtha 29.5 180
2A 167 Product Stripper Overhead 22.0 343
2A 168 Product Stripper reflux 29.5 180
2A 169 Sour Water from Offgas separator 27.0 180
4 170 B01G29A 300 CS 3 mm Vacuum Diesel vacum drier OVHD 9.0 210 Gate, Globe, Check TR8
2 171 B01G30A 300 CS 3.0 mm Sour/ Blowdown Tower Overhead 3.5 400
2 172 Stress Relief LPG Wash Water 47.5 70
173 Sweetened LPG/LPG Product 36.0 85
Gate, Globe, Check, Butterfly TR12
2A 174 LPG 34.0 70
2A 175 Solvent 34.0 70
2A 176 Regenerated Caustic 34.0 70
177 B01G40A 300 CS 3.0 mm Hydrogen Induced cracking/ Wild Naphtha 26.0 120
2 178 Stress Relief Vent gas from Debutanizer OVHD Receiver 21.5 225
179 Stripper Overhead 19.5 195
2 180 Stripper Bottoms 29.0 195
2 181 Sour Water 21.5 225
2 182 Rich Sponge Oil 5.5 230
2 183 Rich Amine 36.0 85
2 184 LPG 36.0 85
185 Lean Amine 38.5 85 Gate, Globe, Check, Ball
TR12
186 LCGO Stripper Vapor 4.5 345 (Note 4)
187 Debutanizer Reflux 34.0 85
188 Debutanizer Overhead Vapor 20.5 240
189 Compressor Discharge Drum Liquid 27.5 140
190 Coker Gas 18.5 165
2 191 Coker Fuel Gas Condensate 5.5 70
192 Absorber Overhead 18.5 140
2 193 Absorber Bottoms 29.0 140
194 2nd Stage Compressor Wet Gas 18.5 155
3 195 B02F20A 300 LTCS 1.5 mm Low temperature design Liquid LPG 42.0 65/-45 (Note 8)
3 196 Propylene 42.0 65/-45 (Note 8) Gate, Globe, Check, Ball TR12
3 197 Butan 42.0 65/-45 (Note 8)
2 198 B02G00C 300 LTCS 3.0 mm Fuel Gas 18.5 85 Gate, Globe, Check, Ball TR12
2 199 B22E25A 300 TP304L SS 1.0 mm Sour Sour Water 3.5 150
2 200 Lean Amine 3.5 155
Gate TR12
2A 201 Cyanide corrosion inhibitor 18.5 155
2A 202 Anti-foaming Agent 28.0 200
3 203 B23F00A 300 TP 316 SS 1.5 mm Solvent 38.0 70
3 204 COS Solvent 34.0 65 Gate TR12
3 205 Caustic 34.0 65
5 206 B26E14A 300RF 321 SS 1 Stabilizing heat treatment HHPS liquid 343 C 28 Gate, Globe, Check, Ball, Y-globe 321SS stel.
5 207 Hydrogen Fractionator feed 420 C 5
5 208 HLPS vapor 343 C 28
5 209 Reactor product 343 C 28
5 210 HLPS liquid 343 C 28
2 211 B56G00A 300 5Cr-1/2Mo 3.0 mm Coker Feed 15.5 365
212 HCGO Product 24.5 360 Gate, Globe, Check TR8
213 HCGO Pumparound 20.5 390
2A 214 B57F00A 300 9Cr-1Mo 1.5 mm Heavy Diesel Product 15.0 343
2A 215 (Note 7) Heavy Diesel OVHD 4.5 343 Gate, Globe, Check TR8
2A 216 Hydrocracker feed 9.0 343

Page 5 of 6
 RNP DCU Plant Project
Service Index List - General for all units
Project No.: 172784-00-PR-LS-00001
Revision: 5

Piping Class Service Design Pressure Design Temperature Valve Trim

Rev

Rating Material C. A. Process Description Valve Types

(Note 1) (Note 2) (Note 3)
bar(g) °C
217 B57G00A 300 9Cr-1Mo 3.0 mm Coke Drum Overhead Vapor 5.0 465
2 218 Fractionator Recirculation 10.5 425
219 HCGO Product 24.5 415
220 HCGO Pumparound 20.5 450 Gate, Globe, Check TR8
221 HCGO Stripper Feed 6.0 450
222 HCGO Stripper Vapor 4.5 450
223 Heater Charge 6.0 425
224 D01F26A 600 CS 1.5 mm Steam HP Boiler Feed Water 88.0 130
2A 225 HP Boiler Feed Water 53.0 290
Gate, Globe, Check TR5
2A 226 HP Steam 53.0 290
2A 227 HP Blowdown 53.5 290
228 D01G00A 600 CS 3.0 mm LCGO Flushing Oil 62.0 170 Gate, Globe, Check TR8
229 D54F26A 600 1 1/4Cr-1/2Mo 1.5 mm HP Steam 53.0 450 Gate, Globe, Check TR5
230 D56G00A 600 5Cr-1/2Mo 3.0 mm HCGO Product 68.0 260 Gate, Globe, Check TR8
231 D57G00A 600 9Cr-1Mo 3.0 mm Heater Charge 48.5 425 Gate, Globe, Check TR8
1 232 E01F26A 900 CS 1.5 mm Preheated Boiler Feed Water 88.0 210
Gate, Globe, Check TR5
2A 233 Heater HP Steam Injection 51.5 450
1 234 E28A00A 900 TP347H SS 0.0 mm Coker Heater Outlet 48.5 (Note 5) 520 (Note 5)
235 E57G00A 900 9Cr-1Mo 3.0 mm Coker Heater Outlet 48.5 520 Gate, Globe, Check TR8
2 236 F01G25A 1500 CS 3.0 mm Sour Coke cutting pump discharge 233.0 100 Gate, Globe, Check TR12
3 237 F26F14A 1500 TP321 SS 1.5 mm Hot H2S/Hydrogen HHPS Liquid 127.0 343
5 238 F54F16A 1500 1.1/4 Cr. 1.5 mm Hydrogen Recycle gas + Make up H2 159 349 y-globe globe check TR12
5 239 100% RTG, PWHT HHPS vapor 127 343 Orbit (metal seated) for full bore valves

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