HEATING TECHNIQUE

Centrometal d.o.o. - Glavna 12, 40306 Macinec, Hrvatska, tel: +385 40 372 600, fax: +385 40 372 61 1

TECHNICAL INSTRUCTIONS

for installation, use and maintenance

of hot water boiler
and installation of additional equipment

THE FIRST START-UP MUST BE DONE BY AUTHORIZED PERSON

OTHERWISE PRODUCT WARRANTY IS NOT VALID

PelTec 12-48
PelTec-lambda 12-48
Technical data

TECHNICAL INFORMATION
PelTec / PeTec / PelTec / PelTec / PelTec /
PelTec-lambda PelTec-lambda PelTec-lambda PelTec-lambda PelTec-lambda
Tip
12 18 24 36 48
Nominal heat output (kW) 12 18 24 36 48
Heat output range (kW) 3,6-12 5,4-18 7,2-24 10,8-36 14,4-48
Boiler class 5 5 5 5 5
Required chimney underpressure (mbar) 0,05 0,05 0,05 0,05 0,05
Water amount in boiler (lit.) 78 76 100 108 135
Exhaust gas temperature at nominal heat output (°C) 120 120 120 120 120
Exhaust gas temperature at minimal heat output (°C) 100 100 100 100 100
Exhaust mass flow at nominal heat output (kg/s) 0,0131 0,0164 0,0197 0,031 0,041
Exhaust mass flow at minimal heat output (kg/s) 0,0005 0,0029 0,0052 0,0092 0,0131
Combustion period (h) - - - - -
Min. inlet water tem. at the boiler supply water connection (°C) - - - - -
Setting range for temperature controller (°C) 65-90 65-90 65-90 65-90 65-90
Minimal return temp.at boiler return tapping (°C) > 0°C
Standby heat losses (W)
Boiler resistance on water side at nominal output (mbar) 5 9 13 10 14
Fuel type C1, wood pellets
Fuel moisture content (%) maximum 12 %
Fuel size (mm) Ø6 x 50
Firebox volume (lit.) 0,942 1,59 1.59 2,56 2,56
Combustion chamber dimensions (mm) 465x300x300 650x300x300 650x300x300 620x385x385 770x385x385
Combustion chamber volume (lit.) 41,85 58,5 58.5 91,90 114,13
Combustion chamber type underpressure
Pellet tank volume (lit.) 340
Volume of ash boxes (left / right) (lit.) 9,9 / - 6,5 / 9,9 9,9 / 9.9 11,6 / 17,7 13 / 19,6
Required minimum accumulation next to boiler by EN 303-5, point 4.2.5
Auxiliray power requirements at QN (W) 1050 1050 1050 1100 1100
Auxiliray power requirements at Qmin (W)
Supply voltage (V~) 220
Frequency (Hz) 50
Lenght (A) (mm) 1105 1105 1080 1160 1175
Boiler body
Width (B) (mm) 1200 1420 1400 1485 1485
dimensions
Height (C) (mm) 1560 1560 1560 1560 1560
Total mass - (boiler with tank and feeder screw) (kg) 328 349 402 455 478
Max. operating overpressure (bar) 2.5
Test pressure (bar) 5
Max. operating temperature (°C) 90
Flue gas tube - external diameter (mm) 130 130 130 150 150
Dimension D**/D*** (mm) 1515 / 1235 1040 / 765 1140 / 855 1160 / 855 1310 / 995
Dimension E (mm) 135 125 130 120 115
Dimension F (mm) 555 510 495 555 555
Boiler Flow and return pipe (male thread) (R) 1" 1" 5/4" 5/4" 5/4"
connections Charge/discharge (female thread) (R) 1/2" 1/2" 1/2" 1/2" 1/2"
Heating appliance running with fan
Heating appliance running under non-condensing conditions

** possible way of installing the fan (output is directed up) *** possible way of installing the fan (output is directed sideways)

Dimensions of the boiler to enter the room 12 kW 18 kW 24 kW 36 kW 48 kW

Width (G) 650 880 880 965 965
Depth (H) 765 765 735 795 795
Height (I) 1565 1275 1345 1345 1495
I

I
I

G G G H
12 kW 18 kW 24-48 kW 12-48 kW

2 Technical instructions PelTec-lambda

 Dimensions and basic parts of the boiler

PLV - Boiler flow RP - Pellet level sensor

PVV - Boiler return SG* - Safety ventilation group (not included in delivery)
PP - Charge / Discharge PG - Pump group
DP - Flue gas tube PE - Connection for expansion vessel
VE - Fan (fan output can be mounted in any directions) FC - Flexible PVC tube
SP - Pellet tank
PT - Pellet feeder

Front view Side view

RE
RE
RE
C

C
A
B B B

12kW 18kW 24-48kW 12-48kW

Back view SG *
VE DP
SP SP
VE DP SG *

PT PT

PG
D**

PelTec / PelTec /
Peltec-lambda Peltec-lambda
D***

RP 12
RP 18 PG
PLV

D**
PLV
D***
PVV PVV
F

F
E

FC PE PP FC PE PP

SG *
SP VE DP SP
SG *

PT PT

PelTec / PelTec / PG
Peltec-lambda PG Peltec-lambda
RP 24-36 48
D**

RP
D**

PLV
D***
D***

PLV
PVV
PVV
F
F

E
E

FC PE PP FC PE PP
* not included in delivery
** possible way of installing the fan (output is directed up) *** possible way of installing the fan (output is directed sideways)

Technical instructions PelTec / PelTec-lambda 3

Basic parts and sensors
1 - Boiler sensor (NTC 5k) 7 - Fan speed sensor
1
2 - DHW sensor (NTC 5k) 8 - PVC tube bimetal sensor
3 - Presostat 9 - Pellet level in the tank
4 - Photocell *10 - Flow sensor (NTC 5k)1
5 - Electric heater 11 - Return sensor (NTC 5k)
6 - Flue gas sensor (Pt 1000) **12 - Lambda probe
1 **
12
1 2
*
1

PelTec-lambda 12 kW

3 3 3 12 **

4 4 4
5 5 5

12 kW 18 kW 24-48 kW PelTec-lambda 18-48 kW

7 6

7 6

8 *
12 kW 10 18-48kW 8
9 9 *
10

11 11

* Depending on the configuration can be used as: DHW sensor, flow temperature sensor,
accumulation tank sensor (CAS), hydraulic crossover (CRO)
** Only PelTec-lambda

ADDITIONAL EQUIPMENT
CAL - alarm Cm wifi-box GSM Alarm CM2K modul Pelet CMNET modul Increasing
box (Internet modul for regulation suction for boiler volume
(speaker/ supervision) for mobile 2 heating system cascade of pellet tank
LED) network circuits (+77kg, h=300mm)

4 Technical instructions PelTec / PelTec-lambda

 Introduction, boiler description, safety precautions, important informations

1.0. INTRODUCTION
The PelTec / PelTec-lambda has a modern construction and design and is made out of the controlled
materials of high quality, welded with most modern technology and is approved and tested under EN
303 - 5 norm and fulfil all special request for the connection on the installation of a central heating
system.

1.1. BOILER DESCRIPTION

Steel hot water boiler are engineered for wood pellet firing. In the boiler is installed the burner for wood
pellet firing with the automatic firing and automatic self-cleaning function which enables the reliable
operation also with the low quality wood pellets. The function of the automatic cleaning flue gas tubes
provides the unifying exchange of the heat and high and unifying level of boiler efficiency. Digital boiler
controller in a basic construction offers also the possibility of control with the additional equipment likes
lambda probe or level control of the wood pellets in the pellet tank. The pellet tank is the integral part of
the boiler. The boiler is delivered in pieces due to the easier transport into the boiler room.

1.2. SAFETY PRECAUTIONS

The boiler and related accessories are state of the art and meet all applicable safety regulations.
The control unit, wiring chamber, el. heater, safety cut-out STB thermostat, fan, grid cleaning
mechanism, flue gas tubes cleaning mechanism and pellet supply mechanism are integrated into the
PelTec / PelTec-lambda . They are operate at a voltage of 230 V AC. Improper installation or repair can
pose the danger of life-threatening electric shock. Installation may beperformed only by appropriately
qualified technicians.

Caution symbols:
Please take careful note of the following symbols in this Operating Manual.

This symbol indicates measures for protection against

accidents and warning for the user and / or exposed
persons.

1.3. IMPORTANT INFORMATIONS

All local regulations, including those referring to national and European standards need to be
complied with when installing the appliance.
The boiler must not be modified unless using the tested original accessories we provide or if the
work is undertaken by our Customer Service.
Only fit original spare parts. These can be obtained from your customer service partner or directly
from ourselves. European standards need to be complied with when installing the appliance.
Regular care and cleaning of the appliance, flue gas outlets, connecting piece and flue.

CAUTION:

The flue may block if the boiler is heated again after a long period of it not being used. Before
starting the boiler, have the flue checked by a specialist (chimney sweep).
Ensure sufficient supply of fresh air in the installation room when heating. The air must be replaced
at least 0.8 times an hour through constant and reliable room venting. Fresh air may have to be
provided from outside if the windows and doors in the room where the boiler is installed are well
sealed or if this room contains other equipment, such as extractor hoods, clothes dryer, fan etc.
Technical instructions PelTec / PelTec-lambda 5
Status of delivery

1.4. STATUS OF DELIVERY

Equipment is delivered seperately:
1. Boiler with planking and thermal insulation
2. Pellet tank in a cardboard box (the parts need to be mounted, see instructions for mounting
the pellet tank)
3. Feeder screw with a flexible PVC tube (should be placed in the pellet tank)
4. Grating cleaning mechanism (requires installation on the boiler)
5. Fan (requires installation on the boiler)
6. Pump group (Tubes with 4-way mixing valve with actuator and circulation pump (need to be mounted
on boiler, Mandatory set the 3-speed pump on the speed 3.)

Figure 1. Status of delivery

Feeder screw Pellet tank

12kW

Boiler

Grate cleaning
mechanism
Pellet tank
Pump group
PelTec / PelTec / PelTec /
PelTec-lambda PelTec-lambda PelTec-lambda
12 18-36 48

Feeder screw

Fan

Boiler
18-48 kW

6 Technical instructions PelTec / PelTec-lambda

 Mounting parts

1.5. MOUNTING COMPONENTS

For ease of handling, transport and import of boiler, PelTec / PelTec-lambda is delivered in parts that
need be mounted on the boiler when the boiler is in the boiler room. These parts need to be installed on
the boiler:
Fan
- mount on the back of boiler, is obligatory to use the flange gaskets fan, fastened using M8 bolts and
nuts. Plug-connector for power supply fan and the fan tachometer in the back of the control box. Fan
output can be mounted in any directions.

Flange for mounting

on the boiler

Fan

(Fan output can be mounted in Flange for mounting fan

any directions)

Mechanism for grating cleaning

- mount on the right side of the boiler (in this side is pellet tank), must be fastened using M8 bolts
and nuts. After assembly, it is necessary to attach the lever burner grid with gear motor trail.
Plug-in two cables with connectors (motor and microswitches).

Flange for
mounting
Flange for mounting on the boiler
mechanism
for self-cleaning

Technical instructions PelTec / PelTec-lambda 7

Positions of mounted components

Pump group
- mount pump group with 4-way mixing valve to the boiler so that the T-piece is in the upper side. On
the upper connector of the T-piece incorporate safety ventilation group. On the back of boiler were
prepared two holenders for mounting connection tubes (connection tubes with 4- way mixing valve).
Be sure to use the seal for holenders. Set return temperature sensor in the socket for the sensor
between the 4-way mixing valve and the boiler. It is obligatory using the included thermal paste.
Plug-in return flow sensor on the back of the box control. Connect the pump cable with connector to
the back of the control box. Mandatory set the 3-speed pump on the speed 3.

Socket for temp.sensor

Seal
Socket

Socket

Example of installation pump group to the boiler PelTec/PelTec-lambda 18-36

Pump group
PelTec / PelTec / PelTec /
PelTec-lambda PelTec-lambda PelTec-lambda LEGEND:
12 18-36 48
6 1 - Boiler pump P1
6 2 - Angled T-piece -return flow
5 3 - 3-way mixing valve
6 4 - Motor actuator

1 3
5 - Connecting pipe
2
5 6 - T-piece -flow
5 * 7 - Lower pipe
4
2 1 3
*Only PelTec / PelTec-lambda 48
7*
2 1 3
4

NOTE: check the tightness of connection tubes. Fasten connections binding tubes if necessary, so
that a good seal.

8 Technical instructions PelTec / PelTec-lambda

 Positions of mounted components

Pellet level in the tank sensor

- mount this sensor on the back side inside of the pellet tank. First set the plastic glass distance for
sensor. After that, put the sensor on this glass. Attach the sensor and the plastic distance with 4 screws
supplied. Attach protective cover. Plug-in the cable with connector of the pellet level sensor on the back
of the box control.

Protection cover
Pellet level sensor
Plastic pad
Mounted position (be
sure to attach the cable
with cable ties

Pellet tank
- mount pellet tank according installation manual for mounting pellet tank. Set up pellet transporter in
the pellet tank. Place the pellet tank to the boiler and set PVC tube to conveyor and tube
supply on the boiler. Set up the PVC tube so as to allow the smooth falling pellet into the burner. If
necessary, cut the PVC tube to the required length. Plug-in the power connector on the back of the
control box.

Technical instructions PelTec / PelTec-lambda 9

Grate cleaning

1.5.1 MOUNTING MECHANISM FOR GRATE CLEANING

1. Remove the two screws (A), from cover (B) of the grate cleaning mechanism and remove cover
carefully .

B B

A
2. Remove the two screws (C) and just slightly loosen screws (D) as shown in picture below .
Carefully attach grate cleaning mechanism to loose screws (D), then fasten with screws (C) and
tighten the screws (D).

D C
10 Technical instructions PelTec / PelTec-lambda
 Grate cleaning

D D

3. Set the screw (E) into the jagged track (F), set the nut on the screw and tighten. Free space
(G) is required for the proper functioning of the mechanism.

cca 1-2mm
F F

4. Connect the connectors (H) so they have a good contact. Carefully set the cover and tighten with
the screws (A).

Technical instructions PelTec / PelTec-lambda 11

Setting photocell on the work position

1.5.3 SETTING PHOTOCELL TO THE WORK POSITION

Before first startup, be sure to set the photocell to the position as on
Figure 3, otherwise the boiler will not work properly!

The photocell should not be set too deep or too shallow in the box. So, limiter determines
the proper depth of photocell position. Make sure the limiter is set to black mark. Black
mark should be barely visible (see image below).

Limiter The limiter must be set so that the black

mark is barely visible like is shown below
Screw (partially covered by hose clamps)

Mark 57mm

Figure 2. Photocell position on delivery Figure 3. Carefully put the photocell

until the plastic holder

Figure 4. Photocell ready to work

12 Technical instructions PelTec / PelTec-lambda

 Safety elements, fuel

1.6. SAFETY ELEMENTS

Boiler have a few safety elements:

- Bimetal thermostat built on the burner pellet feeding tube. If the bimetal set temperature (80°C)
is exceeded, pellet feeding is stopped, the burner shuts down and the error E3 appears on the
control unit (LED diode switches on).

- If there is no flame (the built in photo-cell does not detect the flame within set time), control
stops the burner operation and error E2 is displayed or it goes to blowing off and error E6 is

- Displayed (LED diode switched on).Control unit has a built in protective function which protects the
boiler against overheating. If temperature in the boiler exceeds 93°C, regardless heating or
sanitary water is needed the boiler pump and/or the sanitary water turns on and works until
temperature in the boiler falls below 93°C.

- The fan has a built-in RPM counter and, if regulation is informed that the fan does not operate in
accordance with the requirement interrupts the process display fan error

- Drive for grate linear move have in-built two switches by wich control unit monitor position of grate.
If grate at given moment is not on provided place, control unit recieve information that grate is not
on provided place and interrupt proces and display information about grate error.

- Flue gas connection have in-built sensor for flue gas temperature meassuring. If flue gas tube
temperature is over 250°C, control unit interrupt proces and display information about too high flue
gas temperature.

When temperature in the boiler exceeds 110°C (+0°C / - 9°C), power supply is turned off by the
safety thermostat (via control unit).

Thermal protection built in coils of the fan electric motor at the burner and the screw feeder motor,
protects them against overheating caused by failure or locking.

A flexible tube connecting the pellet burner and pellet tank is made of plastic material reinforced with
metal wire which, in case of back flame from the burner to the tank, melts and prevents flame to
penetrate to the pellet tank.

1.7. FUEL
Only wood pellets are used as fuel in PelTec / PelTec-lambda. Wooden pellets are bio-fuel made of
wooden wastes. Pellets can be packed in different packaging: in bags (15 kg or 1000 kg), or as bulk in
large (underground) tanks ( 4 - 15 m3) or in basement spaces. Recommended properties of pellets for
firing in PelTec / PelTec-lambda boilers are the following:
- heating value >= 5 kWh/kg (18 MJ/kg)
-diameter <= 6 mm
-max. moisture content <= 12 %
-max. dust content <= 1,5 %.
Technical instructions PelTec / PelTec-lambda 13
Boiler positioning

2.0. BOILER POSITIONING AND ASSEMBLY

Boiler positioning, assembly and building in must be performed by a qualified person. We recommend that
boiler is placed on a concrete base with height of 50 to 100 mm above the floor. Boiler room must be frost-
proof and well ventilated. Boiler has to be positioned so that it can be properly connected to the chimney (see
Figure 2) and simultaneously, enabling tending of boiler and additional equipment, control during operation,
cleaning and maintenance.
WARNING!
Flammable items must not be placed on the boiler and within the minimum distances shown in
Figure 1.
2.1. MINIMUM DISTANCE FROM THE ROOM WALLS

Figure 5. Minimum distance from the room walls for PelTec / PelTec-lambda

2
max 1500 mm
min. 300 mm

min. 550 mm

min. 450 mm
1
min. 1000 mm

1 - Boiler PelTec / PelTec-lambda

2 - Chimney
3 - Flue (Chimney connection; must be insulated)

2.2. OPENING FOR FRESH AIR (FRESH AIR SUPPLY)

Each boiler room must be equipped with an opening for supply of fresh air which is dimensioned in
accordance with boiler output (minimum opening area according to the below shown equation). Such
opening must be protected with a net or grate. All installation works have to be performed in accordance
with valid national and European standards. Boiler must not operate in flammable and explosive
environment.

2
A = 6,02 x Q A - opening area in cm
Q - boiler output in kW

14 Technical instructions PelTec / PelTec-lambda

 Connection to the chimney

3.0. CONNECTION TO THE CHIMNEY

IProperly dimensioned and built chimney is the main condition for safe and economical
functioning of the boiler. The thermal insulation of the chimney has to be done properly, it has
to be absolutely gas-proof and smooth. On its lower part there has to be built in the opening for
cleaning with the door. An brick-layed chimney has to have three layers with an insulation of 30 mm
in the middle, if the chimney is built inside the house (i.e. inside the heated area), or an insulation of
50 mm if it is built outside the house (i.e. outside the heated area). The flue gas temperature has to
be at least 30°C higher then the temprerature of their consdensation point. The choice and the
construction of the chimney has to be performed by the authorized person. Inside dimensions of the
chimney intersection selected in accordance with diagram for chimney selection, they depend of its
height and of the capacity of the boiler.

Chimney must be dimenensioned by "diagram for chimney selection" and maximum permetted
lenght of connection flue gas tube between connection on fan and chimney is 2000 mm and
minimum light diameter xx0 mm with maximum two 90° bends. Connection flue gas tube can be
mounted horizontally or at any angle which allows to gas, on his way to chimney, a constant
increase of height with condidering of exit point from fan. Connection flue gas tube must have
openings for cleaning through which is possible to clean entire lenght of flue gas tube or must
ensure easy removal part of flue gas tube which allow complete cleaning of connection flue gas
tube. To prevent entry of condensate form chimney into the boiler, flue gas tube must be mounted 10
mm deeper into the chimney. Connection flue gas tube between fan and chimney must be insulated
with 30-50 mm mineral wool.

The chimney must be resistant against flue condensate!

Figure 6. Dimensioning of the chimney for PelTec / PelTec-lambda

20
50
Chimney light diameter (cm)

18
45
40 Chimney dimensioning example:
16
Rated thermal output of the boiler (kW)

for boiler PelTec / PelTec-lambda 36

35

30 Boiler heat output: 36 kW

15 Fuel: wood pellets
25
Required usable chimney height: 7 m
20
Required chimney light
diameter: 18 cm
15

Wood pellets

10
5 6 7 8 9 10 15
Useful height of the chimney (m)

Technical instructions PelTec / PelTec-lambda 15

Installation, connection to central heating system

4.0. INSTALLATION
All local regulations, including those referring to national and European standards need to be complied
with when installing the appliance.

4.1. CONNECTION TO CENTRAL HEATING SYSTEM

All installation work must be made in accordance with valid national and European standards.
Boiler PelTec / PelTec-lambda can be built in closed and open central heating systems. In both cases
boiler can be fired with wood pellets. Installation has to be made, in according to technical standards, by
a professional who will be responsible for proper boiler operation. Before connecting boiler to central
heating system, the system has to be flushed to remove impurities remaining after system installation. It
prevents boiler overheating, noise within the system, disturbances at a pump and mixing valve. Boiler
should always be connected to central heating system by connectors, never by welding. Figure 1.
shows safe distances required for boiler cleaning and maintenance.

4.1.1. CONNECTION TO OPEN HEATING SYSTEM

In open system it is necessary to put an open expansion vessel min. 0,5 m above the height of the
highest heating body. If expansion vessel is located in a room without heating, it should be insulated.
The system pump could be connected on the inline or back line of the boiler.

4.1.2. CONNECTION TO CLOSED HEATING SYSTEM

In closed heating system it is obligatory to build in certified safety valve with opening pressure of 2,5 bar
and a membrane expansion vessel. Safety valve and expansion vessel must be built in accordance with
professional rules and between safety valve and expansion vessel and boiler must not be any valve.
Schemes for possible configurations are on following pages.

Figure 7. Connections to connect the boiler to a closed heating system

1
1

PelTec /
1 PelTec-lambda
48

3
PelTec / PelTec / 2
PelTec-lambda PelTec-lambda
12 18-36

4
3
3

2
4
2
4

1 - Safety ventilation group connection 3 - Main flow to installation

2 - Expansion vessel connection 4 - Return flow from installation

16 Technical instructions PelTec / PelTec-lambda

 Configuration DHW, DHC

Scheme 1. Configuration DHW Required sensors: - return flow temp. sensor

- DHW sensor

2
bar

6
7

1 M

4 3
5 P1
VH

1 - Boiler PelTec / PelTec-lambda 5 - Return flow sensor

2 - Air self-venting group 2,5 bar 6 - DHW tank
3 - Motor 4-ways mixing valve 7 - DHW sensor
4 - Closed type expansion vessel

Required sensors: - return flow temp. sensor

Scheme 2. Configuration DHC - flow temperature sensor

7
2
bar

P2
1
M

3 6
5 4
P1

1 - Boiler PelTec / PelTec-lambda 5 - Return flow sensor

2 - Air self-venting group 2,5 bar 6 - Flow temperature sensor
3 - Motor 4-ways mixing valve 7 - Heating circuit
4 - Closed type expansion vessel 8 - Room thermostat

Technical instructions PelTec / PelTec-lambda 17

Configuration DHC || DHW, BUF

Required sensors: - return flow temp. sensor

Scheme 3. Configuration DHC || DHW - flow temperature sensor
- DHW sensor
11

2
bar
10
P 7
P2 P3

M 8
1

4 3 6
5 P1
VH

1 - Boiler PelTec / PelTec-lambda 6 - Flow sensor

2 - Air self-venting group 2,5 bar 7 - DHW tank
3 - Motor 4-ways mixing valve 8 - DHW tank sensor
4 - Closed type expansion vessel 9 - Heating circuit
5 - Return flow sensor 10 - 3-way diverter valve
11 - Room thermostat

Scheme 4. Configuration BUF Required sensors: - return flow temp. sensor

- accumulation tank sensor (upper)
- accumulation tank sensor (lower)

bar

2 7 6

M
1 8
5 4 3
P1

1 - Boiler PelTec / PelTec-lambda 5 - Back flow sensor

2 - Air self-venting group 2,5 bar 6 - Accumulation tank CAS
3 - Motor 4-ways mixing valve 7 - Accumulation tank sensor CAS 1 (upper)
4 - Closed type expansion vessel 8 - Accumulation tank sensor CAS (lower)
NOTES:
- In this configuration is possible to upgrade up to 4 unit "CM2K-P module for regulation 2 heating circuits“.
- In this configuration is possible to connect external control (external start)

18 Technical instructions PelTec / PelTec-lambda

 Configuration DHW || BUF, BUF -- IHC

Required sensors: - return flow temp. sensor

Scheme 5. Configuration DHW || BUF - DHW tank sensor
- accumulation tank sensor (upper)
- accumulation tank sensor (lower)

2
bar
11
P
6 9 8
P3

1 M

7 10
4 3
5 P1
VH

1 - Boiler PelTec / PelTec-lambda 7 - DHW tank sensor

2 - Air self-venting group 2,5 bar 8 - Accumulation tank CAS
3 - Motor 4-ways mixing valve 9 - Accumulation tank sensor CAS 1 (upper)
4 - Closed type expansion vessel 10 - Accumulation tank sensor CAS 2 (lower)
5 - Return flow sensor 11 - 3-way diverter valve
6 - DHV tank
NOTE:
In this configuration is possible to upgrade up to 4 unit "CM2K-P module for regulation 2 heating circuits“.

Required sensors: - return flow temp. sensor

Scheme 6. Configuration BUF -- IHC - accumulation tank sensor (upper)
- accumulation tank sensor (lower)

10
9 P2

bar

2 7 6

M
1 8
5 4 3
P1

1 - Boiler PelTec / PelTec-lambda 6 - Accumulation tank CAS

2 - Air self-venting group 2,5 bar 7 - Accumulation tank sensor CAS 1 (upper)
3 - Motor 4-ways mixing valve 8 - Accumulation tank sensor CAS 2 (lower)
4 - Closed type expansion vessel 9 - 3-way manual mixing valve
5 - Return flow sensor 10 - Room thermostat
NOTES:
- In this configuration is possible to upgrade up to 4 unit "CM2K-P module for regulation 2 heating circuits“.
- In this configuration is possible to connect external control (external start)
Technical instructions PelTec / PelTec-lambda 19
Configuration DHW || BUF -- IHC, BUF -- DHW

Required sensors: - return flow temp. sensor

Scheme 7. Configuration DHW || BUF -- IHC - DHW tank sensor
- accumulation tank sensor (upper)
- accumulation tank sensor (lower)
14

11 P2

2
bar
12 13
P
6 9 8
P3

1 M

7 10
4 3
5 P1
VH

1 - Boiler PelTec / PelTec-lambda 8 - Accumulation tank CAS

2 - Air self-venting group 2,5 bar 9 - Accumulation tank sensor CAS 1 (upper)
3 - Motor 4-ways mixing valve 10 - Accumulation tank sensor CAS 2 (lower)
4 - Closed type expansion vessel 11 - Heating circuit
5 - Return flow sensor 12 - 3-way diverter valve
6 - DHV tank 13 - 3-way manual mixing valve
7 - DHV tank sensor 14 - Room thermostat
NOTE:
In this configuration is possible to upgrade up to 4 unit "CM2K-P module for regulation 2 heating circuits“.

Required sensors: - return flow temp. sensor

Scheme 8. Configuration BUF -- DHW - DHW tank sensor
- accumulation tank sensor (upper)
- accumulation tank sensor (lower)

bar

2 7 6 9
P3
M
1 8 10
5 4 3
P1
VH

1 - Boiler PelTec / PelTec-lambda 6 - Accumulation tank CAS

2 - Air self-venting group 2,5 bar 7 - Accumulation tank sensor CAS 1 (upper)
3 - Motor 4-ways mixing valve 8 - Accumulation tank sensor CAS 2 (lower)
4 - Closed type expansion vessel 9 - DHV tank
5 - Return flow sensor 10 - DHV tank sensor
NOTES:
- In this configuration is possible to upgrade up to 4 unit "CM2K-P module for regulation 2 heating circuits“.
- In this configuration is possible to connect external control (external start)

20 Technical instructions PelTec / PelTec-lambda

 Configuration BUF -- IHC || DHW, CRO

Required sensors: - return flow temp. sensor

Scheme 9. Configuration BUF -- IHC || DHW - DHW tank sensor
- accumulation tank sensor (upper)
- accumulation tank sensor (lower)

13

bar 11

7 6
2
P3
M P2
1 9
8
5 4 3 12
P1 10
VH

1 - Boiler PelTec / PelTec-lambda 8 - Accumulation tank sensor CAS 2 (lower)

2 - Air self-venting group 2,5 bar 9 - DHV tank
3 - Motor 4-ways mixing valve 10 - DHV tank sensor
4 - Closed type expansion vessel 11 - Heating circuit
5 - Return flow sensor 12 - 3-way manual mixing valve
6 - Accumulation tank CAS 13 - Room thermostat
7 - Accumulation tank sensor CAS 1 (upper)
NOTES:
- In this configuration is possible to upgrade up to 4 unit "CM2K-P module for regulation 2 heating circuits“.
- In this configuration is possible to connect external control (external start)

Scheme 10. Configuration CRO Required sensors: - return flow temp. sensor
- hydraulic crossover sensor

2
bar

1 M
6
4 3
5 P1

1 - Boiler PelTec / PelTec-lambda 5 - Return flow sensor

2 - Air self-venting group 2,5 bar 6 - Hydraulic crossover
3 - Motor 4-ways mixing valve 7 - Hydraulic crossover sensor
4 - Closed type expansion vessel
NOTES:
- In this configuration is possible to upgrade up to 4 unit "CM2K-P module for regulation 2 heating circuits“.
- In this configuration is possible to connect external control (external start)

Technical instructions PelTec / PelTec-lambda 21

Configuration CRO / BUF, IHC || DHW (2)

NOTE: USED ONLY IN CASCADES AND EXTERNAL CONTROL

Scheme 11. Configuration CRO / BUF
Version 1: (display shows 1 temperature, eg hidraulic crossover) Version 2: (Display shows 2 temperatures (eg. accumulation tank)

2
bar
bar

9
2 7 6b

M
1 M
1 8
6a
4 5 4 3
5 3
P1 P1

1 - Boiler PelTec / PelTec-lambda 6a - Hydraulic crossover

2 - Air self-venting group 2,5 bar 6b - Accumulation tank
3 - Motor 4-ways mixing valve 7 - Accumulation tank sensor 1 (upper)
4 - Closed type expansion vessel 8 - Accumulation tank sensor 2 (lower)
5 - Return flow sensor 9 - Hydraulic crossover sensor

Required sensors: - return flow temp. sensor

Possible control: - hydraulic crossover sensor (only in version 1)
- accumulation tank sensor (upper)(only in version 2)
- manually (ON/OFF) - accumulation tank sensor (lower)
- by scheduled starting times
- by external controller(START/STOP)**
- by cascade manager * Imposible control:
- by external controller (start/stop) + cascade manager** - by room thermostat
* Note: Connecting the sensor 9 (version 1) and 7,8 (version 2) is not required because these temperatures
are only informative, if sensors are not connected, regulation will show temperature " - °C". The boiler
regulation will not report any error even if the sensors are defective.
**Additional equipment.
NOTES:
- In this configuration is possible to upgrade up to 4 unit "CM2K-P module for regulation 2 heating circuits“.
- In this configuration is possible to connect external control (external start)

Scheme 12. Configuration DHC || DHW(2) Required sensors: - return flow temp. sensor
- flow temperature sensor
- DHW sensor
10

2 P2

bar

P3
M 8
1

4 3 11
5 P1
VH

1 - Boiler PelTec / PelTec-lambda 7 - DHW tank

2 - Air self-venting group 2,5 bar 8 - DHW tank sensor
3 - Motor 4-ways mixing valve 9 - Heating circuit
4 - Closed type expansion vesse 10 - Room thermostat
5 - Return flow sensor 11 - Hydraulic crossover
6 - Flow sensor
22 Technical instructions PelTec / PelTec-lambda
 Configuration DHC 2X, BUF--IHC 2X

Scheme 13. Configuration DHC 2X 12

2.krug grijanja

2
11
bar 1.krug grijanja

7
1 6
P3
M
P2
13
5 4
P1 Required sensors:
3 8 - return flow temp. sensor
10 - main flow temperature sensor

1 - Boiler PelTec / PelTec-lambda 8 - 3-way manual mixing valve 1.circuit

2 - Air self-venting group 2,5 bar 9 - Heating circuit 2
3 - Motor 4-ways mixing valve 10 - 3-way manual mixing valve 2.circuit
4 - Closed type expansion vessel 11- Room thermostat 1. circuit
5 - Return flow sensor 12- Room thermostat 2. circuit
6 - Main flow temperature sensor 13 - Hydraulic crossover
7 - Heating circuit 1

Required sensors: - return flow temp. sensor

Shema 14. Configuration BUF--IHCX2 - accumulation tank sensor (upper)
- accumulation tank sensor (lower)

14
2. heating circuit

11

13
1. heating circuit

bar

9
7 6
2
P3
M P2
1
8
5 4 3 10
P1 12

1 - Boiler PelTec / PelTec-lambda 8 - Accumulation tank sensor CAS 1 (lower)

2 - Air self-venting group 2,5 bar 9 - Heating circuit 1
3 - Motor 4-ways mixing valve 10 - 3-way manual mixing valve 1.circuit
4 - Closed type expansion vessel 11- Heating circuit 2
5 - Return flow sensor 12- 3-way manual mixing valve 2.circuit
6 - Accumulation tank CAS 13- Room thermostat 1. circuit
7 - Accumulation tank sensor CAS 1 (upper) 14- Room thermostat 2. circuit
NOTES:
- In this configuration is possible to upgrade up to 4 unit "CM2K-P module for regulation 2 heating circuits“.
- In this configuration is possible to connect external control (external start)
Technical instructions PelTec / PelTec-lambda 23
Configuration CRO / DHW

Scheme 15. Configuration CRO -- DHW Required sensors: - return flow temp. sensor
- DHW tank sensor
- hydraulic crossover sensor

9
bar

2 8
7 P3
M
1

5 3 6
4
P1

1 - Boiler PelTec / PelTec-lambda 6 - Hydraulic crossover

2 - Air self-venting group 2,5 bar 7 - Hydraulic crossover sensor
3 - Motor 4-ways mixing valve 8 - DHW tank
4 - Closed type expansion vessel 9 - DHW tank sensor
5 - Return flow sensor

NOTE:
In this configuration is possible to upgrade up to 4 unit "CM2K-P module for regulation 2 heating circuits“.

24 Technical instructions PelTec / PelTec-lambda

 Electrical connections

5.0. ELECTRICAL CONNECTIONS

All electrical works must be performed by a certified professional in accordance with valid national and
European standards. If the supply cord is damaged, it must be replaced by the manufacturer, its service
agent or similarly qualified persons in order to avoid a hazard. A device for switching of all power supply
poles must be installed in electrical installation in accordance with the national regulations on electrical
installations. Pump of heating system should be connected to boiler control unit PelTec / PelTec-lambda .
CAUTION: When connecting any electrical part be sure to unplug the boiler at the main
switch and disconnect the power supply.

The main switch

Display
The main electronic board
Electronic board inputs
Connectors for pump /
diverter valve

Figure 8. Connectors for power supply, el. components and sensors

1 POWER SUPPLY *8 S1* - Sanitary water sensor 14 S7 - Return sensor
2 M1 - Pellet feeder Room thermostat 2.circuit 15 S8 - PVC tube bimetal sensor
3 M2 - Actuator for 4-way 9 S2 - Accumulation tank 1 sensor (up) / ** 16 S9 - Room thermostat / External control**
mixing valve Hydraulic crossover sensor 17 S10 - Alarm 1
4 M3 - Fan 10 S3 - Accumulation tank 2 sensor (down) 18 S11 - Alarm 2 / Reserve
11 S4 - Flue gas sensor 19 S12 - Pellet level in the tank sensor
5 P1 - Heating pump 12 S5 - Outside temp. sensor 20 - UTP connector
6 P2 - Domestic water pump **13 S6 - Flow sensor / External control ** 21 - Reserve
7 P3 - Tank pump 22 - Reserve
*** 23 - Lambda probe cable
1
5
8 14
6
9 15
7
14 15 16 17 18 19 22 20 1
2 10 16

3 11 17

12 18
2
4 19
13
3

*** 23

8 9 10 11 12 13 21
***23 5 6 7 4
21 20 22
* If heating system contains DHW, on the connector S1 is connected hot water sensor, and if the heating system
contains 2 heating circuit, on the connector S1 is connected the room thermostat.
**External control can be connected only in configurations: 4: BUF, 6: BUF--IHC, 8: BUF--DHW, 9: BUF-IHC||DHW,
10: CRO, 14: BUF--IHCX2 into the connector S6 and configuration 11:CRO/BUF into connector S9.
*** Only PelTec-lambda
Note: It is obligatory mount the sensor in the socket for sensors using thermal paste
Technical instructions PelTec / PelTec-lambda 25
Fuses

5.1. FUSES

Main Board * Lambda board

PelTec / PelTec-lambda (only PelTec-lambda)

Mark: F3 Mark: F2 Mark: F1 Mark: F1

Fuse: 3,15 A Fuse: 500 mA Fuse: 3,15 A Fuse: 3,15 A

MAIN BOARD
MARK FUSE DEVICES
- all pumps
F1 fast acting fuse 3,15 A - regulation (power supply)
- all other devices who are not on the F1
and F3 (motor mechanism for the grating
F2 fast acting fuse 500 mA
self-cleaning, pellet conveyor motor, flu
gas tube cleaning motor...)

fast acting fuse 3,15 A - heater

F3
- fan

*LAMBDA BOARD (only PelTec-lambda)

MARK FUSE DEVICES
- all pumps
F1 fast acting fuse 3,15 A - regulation (supply)

Note:
Be sure to use fast acting fuses!

IMPORTANT:

When replacing a fuse, be sure turn off the boiler at the main switch and unplug the power cord.

26 Technical instructions PelTec / PelTec-lambda

 F1 - 3 ,15 A F 2 - 5 0 0m A F 3 - 3 ,15 A

6 ,3 A
L
outputs - i z l a z i
N TO 5 TO 4 TO 1 PO W 1 TO 2 TO 3
PE
Lt Lt N Lt N Lt Lt L Lt Lt N N Lt N L Lp Lp N Lt N Lt Lt N Lt N Lt N
1 2 3 1 2 3 4 1 2 3 4 5 6 1 2 3 4 1 2 3 4 1 2 3 4 5 6

Technical instructions PelTec / PelTec-lambda

1 Connector 3-bit black
3 1' Connector 3-bit black
3
3 P C RNI 3 P BI JE L I 3 P BI JE L I
M UŠ K I M UŠ K I Ž E NS K I
2 Connector 3-bit white
1 L1 N 2 L1 N L1 N

2' Connector 3-bit white

1' L1 N 3 P C RNI
Ž E NS K I
2' L1 N 3 P BI JE L I
Ž E NS K I
L1 N 3 P BI JE L I
3 Connector 3-bit white
3' M UŠ K I

3' Connector 3-bit white

3
ST - safety thermostat
GS - Main switch
* - sticker with a number on the connector

Brown
Black
Blue
5.2.a ELECTRICAL SCHEME OUTPUTS 1 (PelTec)

Pellet conveyor Mixing valve SMS motor Flu gas tube

mechanism Electric heater
motor actuator cleaning motor
for the
M1 M2 grating
self-cleaning
Sheet:

PELTEC SCHEME SHEET 1 / 4 Date: Total sheets: Next sheet:

27
Electrical scheme (PelTec)
28
Electrical scheme (Peltec)

3 P SI V I
2 3 P Z E L E NI 3 P SM E ĐI
M UŠ K I M UŠ K I M UŠ K I 7 P CR / S M
M UŠ K I
1 L1 N L1 N L1 N 3 L1 N T1 T2 S3 B4 4

1 Connector 3-pin grey

1' L1 N 3 P SI V I L1 N 3 P Z E L E NI L1 N 3 P SM E ĐI
3' L1 N T1 T2 S3 B4 7 P CR / S M 4'
Ž E NS K I Ž E NS K I Ž E NS K I Ž E NS K I

2' 1' Connector 3-pin grey

2 Connector 3-pin green
2' Connector 3-pin green
3 Connector 3-pin brown
3' Connector 3-pin brown
4 Connector 7-pin black/brown
Red
Black
White
Black

Yellow/Green
Brown

Blue

4' Utičnica 7-polna crna/smeđa

5.3.a ELECTRICAL SCHEME OUTPUTS 2 (PelTec)

Pump Pump Pump

P1 P2 P3
Flue gas fan with
P1 P2 P3 speed senzor M3
Sheet:
SCEME REGULATION
PELTEC SCHEME SHEET 2 / 4 Date: Total sheets: Next sheet:

Technical instructions PelTec / PelTec-lambda

 inputs
inputs UT P 1 UTP 2
HAL 1 Ai 2 Ai 3 Ai 1 Ro 1
+5 V S I G G ND +1 2 V RE L 1 RE L 2 GND

1 2 3 1 2 3 4 1 2 3 4 1 2 1 2 3 4

2 P C RNI 2 2 P SI V I
1 Ž E NS K I MUŠK I
2 1 1 2 1 2

1' 2 1
2 1 2 P CRNI 2 P SI V I
MUŠK I Ž ENSK I
1 2' 2

Technical instructions PelTec / PelTec-lambda

2
3
1

Boiler sensor

Code key for

5.4.a ELECTRICAL SCHEME INPUTS (PelTec)

Microswitches for Photocell boiler power Presostat

motor mechanism
for the self-cleaning 1 Connector 2-bit black
1' Connector 2-bit black
2 Connector 2-bit grey
2' Connector 2-bit black
* - sticker with a number on the connector

Sheet:
SCHEME REGULATION
PELTEC SCHEME SHEET 3 / 4 Date: Total sheets: Next sheet:

29
Electrical scheme (PelTec)
30
di s p l U T P CABLE

UTP
USB

S E N Z O RI
UT P 1 UTP 2
S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14
Electrical scheme (PelTec)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 3 1 2 3 1 2 3
SIG GN D S IG GND SIG G ND SIG GN D S IG GND SIG G ND SIG GN D S IG GND SIG G ND SIG GN D S IG GND +5V S IG GND +5V SIG GN D +5V SIG G ND

Depending
on the type of
installation
heating

Pellet level in
the tank
sensor
Room thermostat
DHW or for second
3 2 1
heating G ND S IG +5V
sensor
circuit
5.5.a ELECTRICAL SCHEME SENSORS (PelTec)

Flue The flow Return Bimetallic Room Alarm sound

S12
Accumulation Accumulation
gas sensor sensor thermostat thermostat max. 100 mA
tank 1 sensor tank 2 sensor
sensor /
(up) (down)
/ External control
Hydraulic S3 S4 S6 S7 S8 S10
crossover S9
sensor

S1 S2
Sheet:

SHEM A RE GUL A CIJ A Date: Total sheets:

PELTEC SCHEME SHEET 4 / 4 Next sheet:

Technical instructions PelTec / PelTec-lambda

 F1 - 3 ,15 A F 2 - 5 0 0m A F 3 - 3 ,15 A

6 ,3 A
L
outputs - i z l a z i
N TO 5 TO 4 TO 1 PO W 1 TO 2 TO 3
PE
Lt Lt N Lt N Lt Lt L Lt Lt N N Lt N L Lp Lp N Lt N Lt Lt N Lt N Lt N
1 2 3 1 2 3 4 1 2 3 4 5 6 1 2 3 4 1 2 3 4 1 2 3 4 5 6

Technical instructions PelTec / PelTec-lambda

1 Connector 3-bit black
3 1' Connector 3-bit black
3
3 P C RNI 3 P BI JE L I 3 P BI JE L I
M UŠ K I M UŠ K I Ž E NS K I
2 Connector 3-bit white
1 L1 N 2 L1 N L1 N

2' Connector 3-bit white

1' L1 N 3 P C RNI
Ž E NS K I
2' L1 N 3 P BI JE L I
Ž E NS K I
L1 N 3 P BI JE L I
3 Connector 3-bit white
3' M UŠ K I

3' Connector 3-bit white

3
ST - safety thermostat
GS - Main switch
* - sticker with a number on the connector

Brown
Black
Blue
Pellet conveyor Mixing valve SMS motor Flu gas tube
5.2.b ELECTRICAL SCHEME OUTPUTS 1 (PelTec-lambda)

mechanism Electric heater

motor actuator cleaning motor
for the
M1 M2 grating
self-cleaning
Sheet:
SCHEME REGULATION Date:
PELTEC-LAMBDA SCHEME SHEET 1 / 5 Total sheets: Next sheet:

31
Electrical scheme (PelTec-lambda)
32
Electrical scheme (PelTec-lambda)

3 P SI V I
2 3 P Z E L E NI 3 P SM E ĐI
M UŠ K I M UŠ K I M UŠ K I 7 P CR / S M
M UŠ K I
1 L1 N L1 N L1 N 3 L1 N T1 T2 S3 B4 4

1 Connector 3-pin grey

1' L1 N 3 P SI V I L1 N 3 P Z E L E NI L1 N 3 P SM E ĐI
3' L1 N T1 T2 S3 B4 7 P CR / S M 4'
Ž E NS K I Ž E NS K I Ž E NS K I Ž E NS K I

2' 1' Connector 3-pin grey

2 Connector 3-pin green
2' Connector 3-pin green
3 Connector 3-pin brown
3' Connector 3-pin brown
4 Connector 7-pin black/brown
Red
Black
White
Black

Yellow/Green
Brown

Blue

4' Utičnica 7-polna crna/smeđa

Pump Pump Pump

5.3.b ELECTRICAL SCHEME OUTPUTS 2 (PelTec-lambda)

P1 P2 P3
Flue gas fan with
P1 P2 P3 speed senzor M3
Sheet:
SCEME REGULATION
PELTEC-LAMBDA SCHEME SHEET 2 / 5 Date: Total sheets: Next sheet:

Technical instructions PelTec / PelTec-lambda

 inputs
inputs UT P 1 UTP 2
HAL 1 Ai 2 Ai 3 Ai 1 Ro 1
+5 V S I G G ND +1 2 V RE L 1 RE L 2 GND

1 2 3 1 2 3 4 1 2 3 4 1 2 1 2 3 4

2 P C RNI 2 2 P SI V I
1 Ž E NS K I MUŠK I
2 1 1 2 1 2

1' 2 1
2 1 2 P CRNI 2 P SI V I
MUŠK I Ž ENSK I
1 2' 2

Technical instructions PelTec / PelTec-lambda

2
3
1

Boiler sensor

Code key for

Microswitches for Photocell boiler power Presostat
motor mechanism
for the self-cleaning 1 Connector 2-bit black
1' Connector 2-bit black
2 Connector 2-bit grey
5.4.b ELECTRICAL SCHEME INPUTS (PelTec-lambda)

2' Connector 2-bit black

* - sticker with a number on the connector

Sheet:
SCHEME REGULATION
PELTEC-LAMBDA SCHEME SCHEET 3 / 5 Date: Total sheets: Next sheet:

33
Electrical scheme (PelTec-lambda)
34
U T P CABLE

di s p l

UTP
USB

S E N Z O RI
UT P 1 UTP 2

U T P K A BE L S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 3 1 2 3 1 2 3
SIG GN D S IG GND SIG G ND SIG GN D S IG GND SIG G ND SIG GN D S IG GND SIG G ND SIG GN D S IG GND +5V S IG GND +5V SIG GN D +5V SIG G ND
Electrical scheme (PelTec-lambda)

Depending
on the type of
installation
heating

Pellet level in
the tank
sensor
Room thermostat
DHW or for second
3 2 1
heating G ND S IG +5V
sensor
circuit

Flue The flow Return Bimetallic Room Alarm sound

S12
Accumulation Accumulation
gas sensor sensor thermostat thermostat max. 100 mA
tank 1 sensor tank 2 sensor
sensor / /
(up) (down)
/ External control External control
Hydraulic S3 S4 S7 S8 S10
crossover S6 S9
5.5.b ELECTRICAL SCHEME SENSORS (PelTec-lambda)

sensor

S1 S2
Sheet:

SHEM A RE GUL A CIJ A Date: Total sheets:

PELTEC-LAMBDA SCHEME SHEET 4 / 5 Next sheet:

Technical instructions PelTec / PelTec-lambda

 1
U T P K A B EL

U TP 1
8
1
U T P K A B EL

U TP 2
8
A B G H H L! L+ 1 2 G S T O Sf N F

RS 485 L A MB D A S E N Z O R T f g. S DI/ AO DI 230 V

SI V A
CR N A

BI JE L A
BI JE L A

Technical instructions PelTec / PelTec-lambda

H _ +
λ
H

L A MBD A
S O ND A
5.6.b ELECTRICAL SHEME LAMBDA PROBE (PelTec-lambda)

CONTROL UNIT SCHEME

PELTEC-LAMBDA SCHEME SHEET 5 / 5

35
Elektrical sheme (PelTec-lambda)
Operating the system, safety, startup

6.0. OPERATING THE SYSTEM

Boiler must not be used in flammable and explosive environment.
It must not be used by children or disabled persons (either physically or mentally), as well as by person
without knowledge or experience, unless they are under control or trained by s person responsible for
their safety.
Children must be supervised in the vicinity of the product. If the supply cord is damaged, it must be
replaced by the manufacturer, its service agent or similarly qualified.

6.1. SAFETY INSTRUCTIONS FOR THE INSTALLATION ROOM

Boiler room must be frost-proof and well ventilated. Boiler has to be positioned so that it can be properly
connected to the chimney (see point 4.0) and simultaneously, enabling tending of boiler and additional
equipment, control during operation, and cleaning and maintenance

6.2. INITIAL STARTUP

See technical instructions for PelTec / PelTec-lambda digital control unit where is explained initial
startup.

Note:
The start up has to be done by the authorized person, otherwise the warranty for this product is not valid
and the product must not be used.

Note:
If condensation escapes during the initial heatup phase, this does not indicate a fault.
If this occurs, clean up using a cleaning rag.

6.3. FILLING / REFILLING PELLET TANK WITH FUEL

CAUTION:

Use only permitted pellets!

36 Technical instructions PelTec / PelTec-lambda

 Boiler use

6.3. BOILER USE

Boiler must not be used in flammable and explosive environment.
It must not be used by children or disabled persons (either physically or mentally), as well as by person
without knowledge or experience, unless they are under control or trained by s person responsible for
their safety. Children must be supervised in the vicinity of the product. If the supply cord is damaged, it
must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a
hazard. Protective gloves are obligatory.
Check whether boiler and equipment are installed and connected in accordance with these Technical
instructions. Check whether chimney meets requirements of point 3.0 therein. Check whether boiler
room meets all requirements therein. Check if fuel fulfils all requirements therein. Check whether the
boiler and the entire heating system are filled with water and vented.

Note:
Before every use chech if the boiler doors and cover door are closed (Figure 4).

If you smell flue gas:

- shut down the heating system

- Ventilate the boiler room
- Close all doors leading to the living space

Flue gas can lead to life-threating poisoning!

Slika 9. PelTec / PelTec-lambda boiler door

Turbulators of flue gas Flue gas tubes
tubes door

Upper boiler
door

Left low boiler Right low boiler

door door
(Behind the door is a box of ashes) (Behind the door is a box of ashes)

Technical instructions PelTec / PelTec-lambda 37

Cleaning and maintenance

7.0. CLEANING AND MAINTENANCE

Every millimeter of soot on the exchange surfaces and in the flues means about 5 % more fuel
consumption. A clean boiler saves fuel and protects the environment.
Save fuel – always clean the boiler in good time!

PROTECTIVE GLOVES ARE OBLIGATORY!!

Cleaning interval Boiler type Description

After spent 150-250 kg

12kW Discharge ash boxes
of pellets

After spent 250-350 kg 18kW

of pellets Discharge ash boxes

After spent 300-450 kg 24kW

Discharge ash boxes
of pellets

After spent 400-600 kg 36-48kW Discharge ash boxes

of pellets
Emptying the ash box:
1 2 3 4

1. Take out ash boxes.

2. For carrying ash boxes, use a protective cover which is located on the inside of front
door. For boilers 18,24, 36 and 48 kW take out one by one box in order to
use the same cover (Figure 2).
3. Attach the cover to the 3 holes (Figure 3.4) .
4. Put the cover and ash box back to original position.

IMPORTANT! The ash can be disposed of only in a metal container!

38 Technical instructions PelTec / PelTec-lambda

 Cleaning intervals

Cleaning interval Boiler type Description

At least once per year
(This procedure is very simple and is 12-48 kW Cleaning of exchanging surfaces
recommends even more often) (above the burner)

Claning of exchanging surfaces (above the burner)

1 1. Maintenance 2 Man. Boiler Cleaning 3
1.
Man. Boiler Cleaning
2000
2.
Filling feeder screw
15k
3.
Airvent

3.
Weighing 0%

1 - Press the ''maintenance'' on the regulation and then ''Boiler Cleaning''.

2 - Press ''START'' (it will start the fan and it will open a grate.)
3 - By using scraper, brush or vacuum cleaner, through the door clean exchanging surfaces
4 - After you finish cleaning, press ''back'' ( ) on regulation to control the boiler back to normal mode
and close the front door of the boiler.

Cleaning interval Boiler type Description

Cleaning the blades and box of

When needed 12-48 kW
the fan

Cleaning the blades and box of the fan 6

A

V 1. Switch off the boiler and disconnect from electric. power.

2. Pull out the 7 pin connector (Figure 6) from boiler control unit. Then
unscrew four screws (V) and remove the fan, clean the fan blades (A),
check the condition of the fan box (B) and clean it when is necessary
by using vacuum cleaner or remove it from the boiler and clean
thoroughly.
3. Set back the fan into original position and secure it with screws,
then connect 7-pin connector on the M3 (see page 24, figure 5) and
connect the power supply to the boiler.

Cleaning interval Boiler type Description

Every 6 months 12-48 kW Check the correctness of security

valve
C

Checking the correctness of security valve

By briefly turning the cap of safety valve (C) check whether water coming
out from the safety valve. If no water comes out after several repeated
checks, then is necessary to replace the safety valve.

Technical instructions PelTec / PelTec-lambda 39

Cleaning intervals

Cleaning interval Boiler type Description

Cleaning of exchanging surfaces

At least once per year 12 kW
(around the entire boiler)

1 1. Maintenance 2 Man. Boiler Cleaning

1.
Man. Boiler Cleaning
2000
2.
Filling feeder screw

3.
15k
Airvent
D
3.
Weighing
0%

Metal E
tube

1. Press ''Maintenance'' on the regulation and then ''Cleaning the boiler''.

2. Press ''START'' (it will start the fan and it will open a grate.) F
3. Lift the top cover (D), then unscrew the four screws and remove the
upper door (E).
4. By using scraper, brush and vacuum cleaner, through the upper side
and trough the front door clean exchanging surfaces(F,G).
5. When you have finished cleaning, set upper door back to
original position and tighten them well, then set the top cover
back to position and close the front door of the boiler. Then press
G
''back'' on the regulation ( ) to return boiler to normal 12 kW
mode.
Metal vacuum cleaner

Cleaning interval Boiler type Description

Cleaning of exchanging surfaces

At least once per year 18-48 kW
(around the entire boiler)
1 1. Maintenance 2 Man. Boiler Cleaning
1.
Man. Boiler Cleaning
2000
2.
Filling feeder screw

3.
15k
Airvent
D
3.
Weighing
0%

E
1. Press ''Maintenance'' on the regulation and then ''Cleaning the boiler''.
2. Press ''START'' (it will start the fan and it will open a grate.)
3. Lift the top cover (D), then unscrew the four screws G
Metal
and remove the upper door (E). tube F
4. By using scraper, brush and vacuum cleaner, through
the upper side clean exchanging surfaces(F,G).
5. When you have finished cleaning, set upper door back to
original position and tighten them well, then set the top cover
back to position. Then press ''back'' on the regulation ( ) to
return boiler to normal mode. 18-48 kW
Metal vacuum cleaner

40 Technical instructions PelTec / PelTec-lambda

 Cleaning intervals

Cleaning interval Boiler type Description

At least once a year
(or if you have problems 18-48 kW Photocell cleaning
with the ignition)

Dirty photocell which can result Valid photocell

error in ignition or flame dissapear
error

Carefully remove the photocell from the box and then gently with a cotton swab clean the body
and lens of photocell. After cleaning, carefully return photocell to work position.

Work position

Cleaning interval Boiler type Description

At least once per year Cleaning and checking the

12-48 kW
flue installation sealing

Cleaning and checking the flue installation sealing

Clean flue installation between the boiler and the chimney through the revision openings
for cleaning or if not incorporated revision opened by removing the flue installation. After
cleaning, inspect flue installation good sealing and seal it if the seal is not satisfactory.

The ecological rules and standards must be applied for disposal of

changed spare parts, wrapping material, all parts of the boiler after it’s
expire.
1. Electric heater
2. Failure on distribution power box with digital boiler control unit
3. Fan failure
4. Pellet feeder Motor failure
5. Temperature sensors failure
6. Photocell failure
Every seven years to call an authorized service provider for routine maintenance and
control.
Technical instructions PelTec / PelTec-lambda 41
Cleaning and maintenance

7.1. EXTRACTION OF TURBULATORS

1 2 3

4 5 6

6.a i 6.b Samo u slučaju da nije moguće odjednom izvaditi sve turbulatore (korak 6)
6.a 6.b

1 - Remove the casing cover.

2 - Unscrew the 4 srews and remove the flue ducts door.
3,4 - Unscrew the 2 srews and lift turbulators (first pass) with bracket as shown in picture.
5 - Unscrew the 2 srews from carrier on second pass.
6 - Remove all turbulators with carrier. (If you can’t remove all turbulators together, then
unscrew all screws on all turbulators (6.a) and remove turbulators one by one (6b).
NOTE:
Place turbulators back in the same way but in the reverse order!
There are 1 or 2 sets of turbulators (depending on the model of boiler)

PROTECTIVE GLOVES ARE OBLIGATORY!

42 Technical instructions PelTec / PelTec-lambda

 Extraction of helical metal plate from second pass turbulators

7.2. EXTRACTION OF HELICAL METAL PLATE FROM SECOND PASS

TURBULATORS
For extracting of helical metal plate from turbulators is neccessary to unscrew nut and pull out helical
metal plate from the bottom. With this action the flue gas temperature (in boiler work) will be increased
but if there si no other solution for chimney condensation prevention (reduction to acceptable level)
that procedure is neccessary.

PROTECTIVE GLOVES ARE OBLIGATORY!!

Turbulatior with helial metal plate

Extracted helical metal plate

This procedure should do only authorized serviceman!

Technical instructions PelTec / PelTec-lambda 43

Replacement of the electric heater

7.3 REPLACEMENT OF THE ELECTRIC HEATER

7.3.1 REPLACEMENT OF THE EL.HEATER WITH NEW EL. HEATER DIAMETER Ø35mm

Heater clamp for heater

diameter Ø35mm

The heater holder

(Heater holder is identical with
heaters diameter Ø20mm and
Ø35mm)

Electric heater with a diameter of Ø 35 mm The heater holder with clamp for electric heater with
a diameter of Ø35 mm

1.Unplug the safety pressure switch tube (detail A), and disconnect the wires of the electric heater
from the terminal block (Detail B).

Detail B

Detail A

2. Unscrew the 4 screws and remove the primary air regulation. Then unscrew the 2 heater holder screw
and pull out heaters holder together with the el. heater.

44 Technical instructions PelTec / PelTec-lambda

 Replacement of the electric heater
3. Unscrew the two screws and remove the heater clamp. Insert the new el. heater, turn it so that
the shaft at the front part of the el heater is turned vertically (see detail C) and gently attach it
to the heater holder (Still not fully tightened).

(Shaft at the front part of the

el. heater is turned vertically)

Detail C

4. Place the el. heater with the holder in place and fasten it with two screws. The heater set to the inner
edge of the hole burner (see detail D). If necessary, loosen the clamp of the heater holder and push the
holder until the edge of the burner hole and then tighten the clamp. Place the primary air regulation and
connect with 4 screws. Connect the el. heater wires to the terminal block (detail B) and connect pressure
switch tube (detail A).

Detail B

Detail A

Detail D

To the inner edge of the burner hole.

Technical instructions PelTec / PelTec-lambda 45

Replacement of the electric heater

7.3.2 REPLACEMENT OF THE EL.HEATER WITH NEW EL. HEATER DIAMETER Ø20mm

The upper part of the heater

clamp diameter Ø20mm

The lower part of the heater

clamp diameter Ø20mm
The heater holder
(Heater holder is identical with
heaters diameter Ø20mm and
Ø35mm)
Electric heater with a diameter of Ø 20 mm The heater holder with clamp for electric
heater with a diameter of Ø 20 mm

1.Unplug the safety pressure switch tube (detail A), and disconnect the wires of the electric heater
from the terminal block (Detail B).

Detail B

Detail A

2. Unscrew the 4 screws and remove the primary air regulation. Then unscrew the 2 heater holder screw
and pull out heaters holder together with the el. heater.

46 Technical instructions PelTec / PelTec-lambda

 Replacement of the electric heater
3. Unscrew the two screws and remove the heater clamp. Insert the new el. heater, turn it so that
the shafts at the front part of the el heater are turned vertically (see detail C) and gently attach
it to the heater holder (Still not fully tightened).

(Shafts at the front part

of the el. heater are
turned vertically)

Detail C

4. Place the el. heater with the holder in place and fasten it with two screws. Set the heater to the inner
edge of the hole burner (see detail D). If necessary, loosen the clamp of the heater holder and push the
holder until the edge of the burner hole and then tighten the clamp. Place the primary air regulation and
connect with 4 screws. Connect the el. heater wires to the terminal block (detail B) and connect pressure
switch tube (detail A).

Detail B

Detail A

Detail D

To the inner edge of the burner hole.

Technical instructions PelTec / PelTec-lambda 47

Company assumes no responsibility for possible inaccuracies in this book originated typographical errors or rewriting, all the pictures and diagrams are principal and it is necessary to adjust each actual situation
on the field, in any case the company reserves the right to enter their own products such modifications as considered necessary.

Centrometal d.o.o. Glavna 12, 40306 Macinec, Croatia

central tel: +385 40 372 600, fax: +385 40 372 611

service tel: +385 40 372 622, fax: +385 40 372 621

www.centrometal.hr
e-mail: servis@centrometal.hr HEATING TECHNIQUE

TUPLT/PLT-L-07-2017-sms-pg-ENG