National Power Corporation

Power Engineering Services

Project Management Department
Project/Cluster: Project Implementation Cluster - C

Status of Deficiencies (as of 13-October-2022)

Project Title:

Contractor:

Description or Deficiency

NINOY AQUINO DPP -

Steel pole, cross-arm and braces not yet supplied and installed.

Transformer cable box not yet installed.

AC Generator Space Heater not yet installed.

AC Generator Winding Temperature Detector not yet installed.

Training at site of at least 4 NPC

Personnel not yet accomplished.

Supplied current transformer at GCPP has a rating of 50 Hz.

Transformer protection tests for gas relay, pressure relief and

temperature not yet done.

Local-remote selection switch not yet installed.

Spare parts during warranty period of each D/Gs not yet

supplied.
Standard/special tools for genset not yet supplied.

Fuel day tank calibration table not yet provided.

Fuel day tank level sensor not yet installed.

Installation of control cable not in accordance with equipment

layout drawing.

Installation of fuse disconnect switch with lightning arrester and

insulator not in accordance with the take-off structure details.

Insulation Power Factor test for transformer not yet done.

Operation and maintenance manuals not yet submitted.

Installation of the waste oil discharge to existing oil-water

separator not yet done.

T&C Punchlists not yet conducted.

a) Fuel Day Tank level low
b) Exhaust Emission Test
c) Ground Protective Relay
d) Loss of excitation
e) Thermal Relay
f) Space Heater
g) Local Remote Selection Switch

PALIMBANG DPP -

Transformer cable box not yet installed.

AC Generator Space Heater not yet

installed.
AC Generator Winding Temperature Detector not yet installed.

Training at site of at least 4 NPC Personnel not yet done.

Supplied current transformer and mini breaker at GCPP are

50Hz.

Transformer protection tests for gas relay, pressure relief and

temperature are not yet done.

Local-remote selection switch not yet installed.

Spare parts of gensets during warranty period not yet supplied.

Standard/special tools of gensets not yet supplied.

Fuel day tank calibration table not yet provided.

Fuel day tank level sensor not yet installed.

Installation of control cable and power cable not in accordance

with the equipment layout drawing.

Insulation Power Factor Test for transformer not yet done.

No-Load and Load Loss Measurement Test for transformer not

yet done.

Operation and maintenance manuals not yet submitted.

Genset nameplate not yet provided.

Cable trench cover not leveled and painted.

T&C Punchlists not yet conducted.
a) Fuel day tank low and high alarm
b) Exhaust emission test
c) Ground protective relay
d) Loss of excitation
e) Thermal relay
f) Space heater
g) Generator parallel operation (regulation)
h) Load sharing test (regulation)

TALICUD DPP -

Transformer cable box not yet installed.

AC Generator Space Heater not yet

installed.

AC Generator Winding Temperature Detector not yet installed.

Training at site of at least four (4) NPC personnel not yet done
(BOP).

Supplied current transformer and mini breaker at GCPP are

50Hz.

Transformer protection tests for gas relay, pressure relief and

temperature not yet done.

Local-remote selection switch not yet installed.

Spare parts per unit of 300kW D/G set during the warranty
period not yet supplied (M-3.1).

Standard/special tools per total unit of 300kW generating set not

yet supplied.
Fuel day tank calibration table not yet provided.

Fuel day tank level sensor not yet installed.

Installation of control cable and power cable not in accordance

with the equipment layout drawing.

Insulation Power Factor or Dissipation Factor Test for

transformer is not yet done.

No-Load and Load Loss Measurement Test for transformer not

yet done.

Transformer turn ratio test not yet done.

Transformer winding resistance test not yet done.

Transformer insulation resistance test not yet done.

Transformer oil breakdown voltage test not yet done.

Operation and maintenance manuals not yet submitted.

Genset nameplate not yet provided.

Portable computer with licensed CD-ROM drive dongles of

genset control system and electronic/digital governing system
not yet supplied.

Genset anchor bolts not yet installed.

Transformer anchor bolts not yet installed.

Fuel piping installation not yet finished.

Transformer two points earthing not yet installed.

Power cable ladder with cover from trenches to Genset not yet
installed.

Following Test and Commissioning not yet conducted:

a) Fuel day tank low and high alarm
b) Exhaust emission test
c) Ground protective relay.
d) Thermal relay
e) Space heater
f) Genet parallel operation (regulation)
g) Load sharing test (regulation)

BALIMBING DPP -

The following test has not yet been conducted on the 200 kW
DG Set:
a) 24-Hour Reliability Test
b) Specific Fuel Consumption Test (at 100% load)
c) Vibration Test
d) Sound Level Test

The following test has not yet been conducted on the 300 kW
D/G Set:
a) Over Frequency Shutdown Test
b) Manual Synchronization Test and Fixed Load Sharing
The following testing is not yet conducted on both the 300 kW
DG set, and 200 kW DG set:
a) Lube Oil Temperature Alarm/Shutdown
b) Fuel Day Tank Level Low/High Alarm
c) Overcurrent Protection Test
d) Ground Protection Relay
e) Loss of Excitation Test
f) Short Circuit Test
g) Overload Test
h) Thermal Relay Test Space Heater Test
i) Water Tightness Test

Sound Level Test result on the 300 kW DG Set exceeded the

acceptance criteria of dB.

Injection pump/turbocharger became excessively hot during

100% Load Test on 200 kW DG set

Burned hole in the exhaust chamber and the top panel cover of
the container in the 200 kW D/G Set.

Presence of water inside the container of 300 kW and 200 kW

D/G Sets.

Space Heater and Winding Temperature Monitor is not yet

installed, and tested.
Alarms and Protection Relays were inactive/bypass during
Manual Operation.

The following test on both the 400 kVA and 250 kVA
Transformer is not yet conducted:
a) Insulation Resistance Test
b) Winding Resistance Test
c) Dielectric Breakdown Voltage Test
d) Transformer Turns Ratio Test
e) No Load and Load- Loss Measurement Test
f) Insulation Power Factor Test
g) PCB Analysis of Transformer Oil
h) Transformer Protection Tests (Gas Relay, Pressure Relief,
and Oil Temperature)

Emergency Stop Button at the GCPP is inactive during Remote

Operation on both D/G Sets.

Speed Trimmer and Voltage Trimmer on GCPP No. 5 (for 300

kW D/G Set) is not functioning.

The need to rectify the following indications on the controller of

both DG sets:
a) "Digital Input H" error displays at the controller consistently as
the genset is being shutdown.
b) "Failed to Stop" error displays at the controller consistently as
the genset is being powered on.

The need to fix the control/sensitivity of Voltage Trimmer on

GCPP No. 6 (for 200 kW D/G set).
Alarm Module on both GCPPs needs to be rectified to function
according to the Protection/Alarm triggered.

Negative Values displayed on the multi-function meter of GCPP

No. 5 (for 300 kW DG Set) needs to be rectified.

Oil pressure gauge at GCPP No. 5 (for the 300 kW DG Set) is

not functioning.

No Cooling down function of both DG Sets during Manual

Operation.

GCPP Circuit Breaker, Current Transformer, and Control Mode

Switch is at 50 Hz frequency.

Installation of analog meters and push buttons/controls on the

GCPP of 200 kW and 300 kW is showing inconsistency.

Side Cover and Bottom Cover of the GCPP body is not yet
installed.
Cable Box of the High-Voltage Side of both transformers is not
yet installed.

Cover of the tap changer and installation of bolts and nuts at

Phase B for the 250 kVA Transformer is not yet installed.

Cable Cover, Cable Ladder and Cable entrance cover is not yet
installed at the 300 kW and 200 kW D/G Sets, and at the Low
Voltage side of the 400 kVA Transformer, and 250 kVA
Transformer.

Sealants and Conduit supports for electrical conduits is not yet

installed.

The following Tools and Spare Parts has not yet been delivered:
a) 600 AT, 600 V Molded Case Circuit Breaker
b) 350 AT, 600 V, Air Circuit Breaker system

Installation of Take-off Structure is not as per NPC-Approved for

Construction Drawing

Groundings for the following equipment is not yet installed:

a) 300 kW and 200 kW Diesel Gensets
b) 400 kVA and 250 kVA Transformers
c) Generator Control and Protection Panel
d) Seclusion Fence
e) Cable Trays
f) Fuel Day Tank
The following works for the (2 x 1000 L) Fuel Day Tank is yet to
be completed:
a) Installation of Fuel Day Tank
b) Calibration Table and Calibrated site glass of Day Tank is not
yet provided
c) Painting and Proper Labeling of Day Tank is not yet complete
d) Concrete foundation pad is not yet complete
e) Installation of accessories is not yet complete

Manufacturer's Standards and Recommended Spare Parts

required as per listed in Part Il — TDS (Mechanical Works is not
yet delivered:
a) M-3.2: Spare Parts per Unit of 300 kW Diesel Genset
including the Warranty Period
b) M-3.3: Spare Parts per Unit of 200 kW Diesel Gensets During
the Warranty Period
c) M-3.6: Spare Parts per Total Units of 300 kW Diesel Gensets
d) M-3.7: Spare Parts per Total Units of 200 kW Diesel Gensets

Manufacturer's Special/Standard and Specified Tools as listed in

Section "M-4.2" and "M-4.3" of Part Il — Technical Data Sheets
(Mechanical Works) is not yet delivered.

Pipe, Fittings, Supports, Valves and Other Accessories for the

interconnection of the supplied equipment and with existing fuel
supply and water supply lines is not yet completely installed and
tested:
a) Fuel Supply/FilIing to in-bed fuel day tanks and
interconnection works with the existing fuel supply line, from/to
day tanks and to/from the generating sets including flowmeters,
gaskets, and strainers, etc.
b) Cooling Water Supply to radiators to the interconnected with
the existing water supply lines.
c) Waste Oil Discharge to existing oil-water separator, including
the rectification of water forming at the canal, and the connection
of drain ditch to the existing drain.

Tagging and/or Labels for Equipment, Valves, Piping,

Instruments and its Fixing Accessories is not yet installed,
including the following:
a) Nameplate of both GCPPs
b) Identification of the Control Cables inside the GCPP cabinet
c) Tagging and Labeling of Piping, and Valves
Painting for Fuel Oil Piping & Equipment, Water Piping, Waste
Oil Piping and its associated Valves, Fittings, Supports and
Other Accessories is not yet complete and repainting works on
rusty/corroded part of Diesel Genset Containers.

Anchor Bolts for the following equipment is not yet installed:

a) 300 kW and 200 kW Diesel Gensets
b) 400 kVA and 250 kVA Transformers
c) Generator Control and Protection Panel of each Diesel
Genset
d) Fuel Day Tank

Seclusion fence, gravel surfacing and clearing of vegetation at

switchyard is not yet complete

Conduct of Training of at least four (4) NPC personnel is not yet

conducted.

Operation and Maintenance Manual for both D/G needs to be

replaced.

The following brochures is yet to be approved by the NPC-DDD:

a) Diesel Engine Generator Assembly Drawing.
b) Piping for Water system, level indicator for Day Tank, Fuel
and Water Piping Lay-out.
c) Tools and Spare parts including O & M Manuals
d) Generator Control and Protection Panel
e) Lightning Arresters

MANUK-MANGKAW DPP -
Tests for D/Gs not yet conducted during T&C:
a) Thermal Relay Test
b) Space Heater Test
c) Fuel Day Tank low/high alarm test
d) Exhaust emission test

Tests for Transformers not yet conducted:

a) Insulation Resistance test
b) Winding Resistance test
c) Dielectric Breakdown Voltage test
d) Transformer turns ratio test
e) no load and load loss measurement test
f) insulation power factor test
g) PCB analysis of transformer oil
h) transformer protection tests (Gas relay, Pressure Relief, and
Oil Temperature)

Cable box of high-voltage side of both transformers not yet

installed.

No cable ladder installed for cables entering both D/Gs and

Transformers.

No cable tray system installed for control cables.

The following works on Steel plate cover and cable trench not
yet completed:
a) Angle Bar framing of steel plate
b) Handle Bars
c) Painting

Anchor bolts for the following supplied equipments are not yet
installed:
a) Both 200 kW D/G sets
b) Both 2 x 250 kW Transformers
c) Both 1000L Fuel Day Tank

Concrete slab in the engine area not yet completed.

The following works on waste oil discharge appurtenances are
not yet completed:
a) Drain ditch to convey waste oil discharge from DG sets and
Fuel Day Tanks to clrain -pit is not yet completed;
b) Steel plate cover of drain pit including angle bar framing,
handle bar and painting
c) Drain pit is not yet connected to existing oil water separator;

The following works on switchyard seclusion fence are not yet

completed or needs to be rectified:
a) Size of Interlink wire installed is not in accordance with NPC
specifications (CW 4.5.2)
b) Installation of grounding wires/ earthings for seclusion fence
c) Installation of lockset of entrance gate
d) Painting

Oil temperature gauge at GCPP not functioning.

AC Generator space heater not connected to power supply.

AC Generator winding temperature detector for gensets not yet

installed.

Training at site of at least four (4) NPC Personnel not yet

conducted.

Supplied current transformer and mini breaker at GCPP has a

rating of 50Hz.

Transformer protection for gas relay, pressure relief and

temperature not yet connected to GCPP.

Manufacturer’s standard and spare parts not yet supplied and

delivered.
Manufacturer’s special/standard tools not yet supplied/delivered.

Two (2) sets of 1000 Liters Elevated Fuel Day Tank complete
with calibrated sight glass, fuel level switch, overflow pipe, drain
pipe, vent pipe, manhole, steel support, hand pumps, etc.
including painting and tank calibration report are not yet
delivered/ installed;

Fuel supply pipe complete with fittings, valves, pipe support and
other piping instrumentations for the interconnection of day tank,
DG sets and existing fuel oil supply line including hydro testing
are not yet delivered/ installed;

Piping complete with fittings and valves for the Interconnection

of cooling water supply of radiator to existing domestic water
supply line is not yet installed.

Rain water penetrates the container of both D/G sets;

Operation and maintenance manual tar both DG sets are not yet
submitted (BPS.2);

Portable computer with licensed CD-ROM drive dongles of

genset control system and electronic/digital governing system
not yet supplied;

XLPE's uPVC conduit has no proper metal strap support and

concrete encasement provided;

Laying/ placing of gravel surfacing including stripping/ removal of

top soils and vegetation inside switchyard is not yet completed;
Painting works for the following appurtenant structure and
equipments are not yet completed:
a) Painting of cable trench steel plate cover
b) Painting of switchyard's seclusion fence
c) Painting of Fuel day tank (yet to be installed) and fuel oil
piping (yet to be Installed)
d) Touch up paint for Transformers, DG sets container and
GCPP

Groundings for the following equipment and metallic structures

are not yet installed or lacking (EW 8.D):
a) Both DG sets are lacking one (1) grounding ccnnections
b) Cable Tray (yet to be installed)
c) Seclusion fence;

Tagging and labeling of DG sets, transformers, fuel day tank

(yet to be installed), fuel piping and piping instrumentations (yet
to be installed) and control cables inside GCPP are not yet
affixed;

Name plate for both D/G sets are not yet affixed;

Repair spalling/ peeling concrete on DG sets foundation;

Spare Parts Catalog for both DG sets are not yet submitted

Overheating/ red-hot exhaust manifold and turbocharger was

observed during 75% and 100% load test;

Results of fuel consumption tests at 100% on both DG sets are

not satisfactory.
Replace exhaust pipe drain hose with high temperature type
hose;

TANDUBAS DPP -

The following tests on all DG Sets have yet to be conducted:

a) Space Heater Test
b) Thermal Winding Temperature Test
c)Fuel Day Tank High/Low Alarm Test

Water Tightness Tests have not yet been conducted on the

Ix100 kW DG Set (SN No. G2105061 / Unit No. 7).

The following tests on all the Transformers have not yet been
conducted:
a) Insulation Resistance Test
b) Winding Resistance Test
c) Di-electric Voltage Breakdown Test
d) Transformer Turns Ratio Test
e) Insulation Power Factor Test
f) PCB Analysis of Transformer Oil
g) Transformer Protection Tests (Gas Relay, Pressure Relief,
and Oil Temperature)
h) No Load and Loading Test is not yet conducted on the 400
kVA and 150 kVA (with SN No. 2105A2708) Transformers

The 300 kW Modular D/G Set was installed inside the

powerhouse instead in the outdoor as required in the NPC-
Approved Drawing.

Accumulated water found inside the containers of the 2 x 100

kW DG Sets.
The following works on the Fuel Day Tanks are yet to be
completed:
a) Fuel Day Tank and support
b) Graduation of Site Glass and its Calibration Certificate
c) Calibration of Fuel Day Tank
d) Installation of Level Switch (including conduits, supports, and
sealants for control cables)
e) Installation of Piping (Supply, Return, and Overflow
Connections), Valves, Flowmeters, Strainers, and other
accessories is not yet installed

Hydrostatic Testing on Fuel Pipelines are not yet conducted;

Space Heater and Thermal Relay (Winding Temperature)

Monitor are not yet installed on all D/G Sets;

Pipe, Fittings, Supports, Valves, and Other Accessories for the

interconnection of the supplied equipment and with the existing
fuel supply and water supply lines is not yet installed, including
the following works:
a) Interconnection works with existing fuel supply lines, from/to
fuel day tanks, and from/to generating sets
b) Cooling Water Supply
c) Gasket of Exhaust Pipe on all DG Sets is not yet installed
d) Waste Oil Discharge to existing oil-water separator

Manufacturer's Standard and Recommended Spare Parts

required as per listed in
Part Il — TDS (Mechanical Works) is not yet delivered;
a) M-3.4: Spare Pans per Unit of 100 kW Diesel Generating Sets
including the Warranty Period
b) M-3.8: Spare Parts per Total Units of 100 kW Diesel
Generating Sets
c) M-3.2: Spare Parts per Unit of 300 kW Diesel Generating Sets
including the Warranty Period
d) M-3.6: Spare Pans per Total Units of 300 kW Diesel
Generating Set

Manufacturer's Special/Standard and Specified Tools as listed in

Section "M-4.2" and "M-4.4" of Part Il — Technical Data Sheets
(Mechanical Works) are not yet delivered.
Paintings of Fuel Oil Piping and Equipment, Water Piping, Waste
Oil Piping, and its associated Valves, Fittings, Supports and
other Accessories are not yet completed (including painting of
surfaces with corrosion, cable trench cover and damaged
painting of FDTs).

Governor Speed Control (including Speed Adjustment Knobs) is

not yet installed on the GCPP of the 300 kW DG Set.

Readings from the Oil Pressure Indicators on the GCPPs are not
similar values to those in the Controllers.

Frequency ratings of the Miniature Circuit Breakers, Current

Transformers and Control Mode Switches are 50 Hz.

The right-side cover of GCPP No. 7 is not yet installed.

Negative readings indicated in the Multi-Function Meters on all

GCPPs.

Obtained Lube Oil Pressure readings of the 300 kW DG Set

ranges from 2.4 to 2.6 Bar which is below indicated in the NPC-
Approved SAT Procedureof 4 to 6 Bars.

Local-Remote Selector Switches of all DG Sets are not yet

installed.

The following have yet to be installed on the transformers:

a) Cable Box of the High-Voltage Side (all transformers)
b) Bolts and Nuts on Phase B (for Transformer No. 7)
c) Transformer Protection Devices such as Gas Relay, Pressure
Relief, and Oil Temperature (all transformers)
The following electrical works have not yet been installed:
a) Sealant at the end of all the electrical conduits.
b) Neutral cables from DG Sets to GCPPs and from GCPPs to
Transformers are not yet installed (for all units)
c) Neutral Cables from each phase of the XLPE cable are not
yet installed (for all units)
d) Conduit Supports in the Take-Off Structures

The Control Cable and Power Cable from DG Set Unit No. 7 to
its GCPP were installed not in accordance with NPC-Approved
Drawing. (need to be laid on the cable trays and not in the trench
as found).

The following Tools and Spare Parts have yet to be delivered:

a) 600 AT, 600 V, Molded case Circuit Breaker
b) 175 AT, 600 V, Molded Case Circuit Breaker

Grounding Systems for the following equipment is not yet

installed (not connected to the grounding mat)
a) All DG Sets
b) All Transformers
c) Cable Trays
d) All Fuel Day Tanks
e) Lightning Arrester
f) Seclusion Fence

Covers for the Low-Voltage Side cable of all Transformers and

for the Power Cables of all DG Sets are not yet installed

Following repair works have yet to done:

a) Restorations of the demolished walls of the powerhouse and
control room
b) Damaged concrete pad of all DG Sets and all Transformers
c) Damaged Zocalo Wall
d) Damaged Cable Trenches

Following have yet to be provided with anchor bolts:

a) All Diesel Gensets
b) All Transformers
c) All GCPPs
d) All Fuel Day Tanks
Concreting of areas between the zocalo wall and drain ditch at
the switchyard and outside lot of DG Sets have yet to be done
and the finishing works on the cable trench and zocalo walls
have yet to be completed.

The foundation of the Fuel Day Tank for the 300 kW DG Set has
yet to be completed.

The foundation of the Fuel Day Tank for the 300 kW DG Set has
yet to be completed.

Take-off structures were installed not in accordance with NPC-

Approved Drawing.

Cable entrance structures (all DG Sets and Transformer) are

welded to the cable tray covers which are required to be readily
remove anytime.

Construction of the Drain Ditch to be connected to the drain pit

has yet to be done.

Construction of the Drain Pit has yet to be done.

Tagging and/or Labeling of Equipment, Valves, Piping,

Instruments and its Fixing Accessories have yet to be done;
a) Flow Direction of Pipes
b) Label of Control Cables inside the GCPP.
c) Label of Control/Monitoring Instruments in the GCPP

Conduct of Training of at least four (4) NPC personnel has yet to

be completed.
The following has not yet been delivered/supplied:
a) Operation and Maintenance Manual for all DG Sets
b) Manual Fuel Hand Pump

Obtained Fuel Consumption Rates of both 100 kW DG Sets (SN.

G2105060 and G2105061) exceeded the guaranteed values.

Red-hot of the Exhaust Manifold of both 100 kW DG Sets were

observed during full load.

Two (2) hold down bolts of the Exhaust pipes of both 100 kW
DG Sets were detached during the full load resulting to leaking.

TANDUBANAK DPP -

The 24-Hour Reliability Test of the D/G Set No. 6 (SN:

G2105055) was stopped due to tripping of the unit caused by the
Low Lube Oil Pressure Alarm.

The following tests on both D/G Sets have yet to be conducted:

a) Space Heater Test
b) Thermal Winding Temperature Test
c) Fuel Day Tank High/Low Alarm Test
d) Water Tightness Test
The following tests on the 2 x 400 kVA Transformers have yet to
be conducted:
a) Insulation Resistance Test
b) Winding Resistance Test
c) Di-electric Voltage Breakdown Test
d) Transformer Turns Ratio Test
e) No Load and Loading Test
f) Insulation Power Factor Test
g) PCB Analysis of Transformer Oil
h) Transformer Protection Tests (Gas Relay, Pressure Relief,
and Oil Temperature)

Results of the Sound Level Tests for both DG Sets exceeded the
acceptance criteria of 85 dB.

Need for corrective actions on the contamination of the lube oil

system in D/G No. 6 (including the rectification of the locking
mechanism in the lube oil pump lever for both DG sets)

The Automatic Voltage Regulation of DG Set. No 7 is not

properly functioning.

Water leaking inside the containers of both DG Sets.

The following works on the Fuel Day Tanks have yet to be

completed/installed:
a) Calibrations/Graduations of Site Glasses
b) Calibrations of tanks
c) Installations of Level Switches
d) Overflow Pipe Lines at Fuel Day Tanks

Hydrostatic Testings on the Fuel Pipeline is not yet conducted.

Space Heater and Thermal Relay (Winding Temperature)

Monitor is not yet installed on both D/G Sets.
Manufacturer's Standard and Recommended Spare Parts
required as per listed in Part Il — TDS (Mechanical Works) is not
yet supplied:
a) M-3.2: Spare Parts per Unit of 300 kW Diesel Generating Set
including the Warranty Period
b) M-3.6: Spare Parts per Total Units of 300 kW Diesel
Generating Set

Manufacturer's Special/Standard and Specified Tools as listed in

Section "M-4.2" of Part Il — Technical Data Sheets (Mechanical
Works) have yet to be supplied.

Paintings of Fuel Oil Piping & Equipment, Water Piping, Waste

Oil Piping and its associated Valves, Fittings, Supports and
Other Accessories have yet to be completed (including rusted
surfaces inside the container of DG Sets).

Installations of Pipes, Fittings, Supports, Valves and Other

Accessories for the interconnections of the supplied equipment
to the existing fuel supply and water supply lines have yet to be
done which include the following:
a) Interconnection works to the existing fuel supply lines, from/to
fuel day tanks, and to/from generating sets (including the
rectification of leaks in the joints of fuel pipeline, and incorrect
installation of flow meter from the FOST to FDT)
b) Cooling water Supply
c) Structural Steel Support for Exhaust Chamber for DG Set No.
6 is not attached
d) Waste Oil Discharge to existing oil-water separator

Metal covers of the Control Cable, Current Transformer, Busbar,

and the Busbar of D/G Set No. 6 are found damaged.

Both D/G Sets could not be operated at their Local Control

Panel.

Obtained Lube Oil Pressure readings range from 2.4 to 2.6 Bars
which are below the indicated range value in the SAT Procedure
of 4 to 6 Bars.
Governor Speed Controls (including Speed Adjustment Knobs)
have yet to be installed in both GCPPs.

Oil Pressure Indicators on both GCPPs and LCPs of both DG

Sets are not set to
zero.

The Mini Breakers, Current Transformers, and Control Mode

Switches of both GCPPs have frequency ratings of 50.

Need to rectify the incorrect display on both GCPPs of the higher

Battery Voltage value than the Charge Alternator Voltage.

Lock of the cabinet lock at the back of GCPP No. 7 was

damaged.

Cable Boxes of the High-Voltage Side of both 2x400 kVA

Transformers have yet to be installed.

Transformer Protection Devices (Gas Relay, Pressure Relief,

and Oil Temperature) have yet to be installed.

The following electrical works have yet to be done:

a) Installations of the neutral cables from DG Sets to GCPPs
and from GCPPs to Transformers
b) Installations of supports of the conduit supports in the take-off
structure

Three (3) pieces of 16 A Fuse Link were busted during the

tripping of the Unit no. 6 and its eventual stoppage of Reliability
Test.

The following Tools and Spare Parts have yet to be delivered:

a. 600 AT, 600 V Molded Case Circuit Breaker
Groundings of the following equipment have yet to be done:
a) Both Generator Control and Protection Panel
b) Cable Trays
c) Both Fuel Day Tanks
d) Lightning Arrester

The foundation concrete pads for the following equipment need

to be installed/repaired:
a) Both DG Set (for rectification as the constructed concrete pad
is not as per drawing)
b) Transformers (for repair)
c) Both Fuel Day Tank (for installation)
d) Concrete pedestal on the Electrical Conduit of High-Voltage
Side of the Transformer No. 6 (for repair)

Anchor Bolts for the following equipment have not yet to be

provided:
a) Both 300 kW Diesel Gensets
b) Both 400 kVA Transformer
c) Both GCPP of each DG sets
d) Both Fuel Day Tanks

Cable Ladder and Cable Cover are not yet installed on both DG
Set and Low-Voltage Side of both Transformers.

Gravel Surfacing of Switchyard to cover the exposed electrical

conduit pipe and Clearing of Vegetation have yet to be
completed.

Construction of Drain Ditch is not sloped directly to drain pit.

Tagging and/or Labeling of Equipment, Valves, Piping,

Instruments and its Fixing Accessories have yet to be done;
a) Flow Direction of pipes
b) Label of Control Cables inside the GCPP.

Conduct of Training of at least four (4) NPC personnel has yet to

be completed.
Operation and Maintenance Manual for both D/G Sets has yet to
be made available at the plant.

Manual Fuel Hand Pump has yet to be supplied

SIBUTU DPP -

Cable box of high-voltage side of both transformers are not yet

installed (DWG- No- BDE-17.503).

AC generator space heater is not yet connected to power supply

(E-3.9).

AC generator winding temperature detector is not yet installed

(E-3.8).

Training at site of at least four (4) personnel is not yet

conducted.

The supplied current transformer and mini breaker at GCPP is

50Hz.

Transformer protection for gas relay, pressure relief and

temperature are not yet been connected to the GCPP (EW-5.5).

Local-remote selection switch not yet installed (MW4.4 m).

Manufacturer's standards and recommended spare parts per

unit of 300kW diesel generating set during the warranty period is
not yet supplied/ delivered (M-3- t);
Manufacturer's special/standard tools per unit of 300 kW
generating set is not yet supplied/ delivered (M-4.1);

Fuel day tank calibration table and calibrated sight glass is not
yet completed (DWG- No. BDW 17.502);

Fuel day tank level sensor is not yet installed (DWG. No-
BDM17.502);

The following tests for DG sets are not yet conducted:

a) Thermal relay test
b) Space heater test
c) Fuel day tank low/high alarm test

The following results of tests conducted on both 400kVA

transformers are not yet submitted:
a) Insulation resistance test
b) Winding resistance test
c) Dielectric breakdown voltage test
d) Transformer tums ratio test
e) No load and load loss measurement test
f) Insulation power factor test
g) PCB analysis of transformer oil
h) Transformer protection tests (gas relay, pressure relief and oil
temperature);

Operation and maintenance manual for both DG sets are not yet
submitted (BPS-2);

Portable computer with licensed CD-ROM drive dongles of

genset control system and electronic/digital governing system
not yet supplied;

Gensets two-point earthing is not yet installed.

Application of sealant and installation of metal strap support to

XLPEs uPVC conduit is not yet complete (DWG. No-
BDE17.503);
Laying/placing of switchyard's gravel surfacing is not yet
completed (DWG- No- BOC-17.505 and BPS 3.1);

Install zocalo walls and concrete ramp at the pedestrian gate of

switchyard;

Painting works for the following are not yet completed (GW 11.3
and BPS 4.2):
a) Painting on cable trench MS plate cover.
b) Painting on exhaust pipe and support.
c) Repainting on corroded parts of both transformers.

XLPE Power Cable grounding braid not connected to the

grounding system;

Interconnection of cooling water supply of radiator to existing

domestic water supply line is not yet installed;

Anchor bolts are not yet installed for both transformers and fuel
oil day tank:

Tagging and labeis for transformers, fuel day tank, fuel piping,
piping instrumentations and control cables inside GCPP are not
yet installed;

Repair spalling/peeling concrete of D/G sets foundation;

Level the Fuel day tank finished floor to D/G sets finished floor
for proper discharge of waste oil to existing oil water separator

Provide connection of new drain ditch to old ditch for proper

discharge of waste oil to existing oil water separator.

Parts Catalog for both D/G sets are not yet submitted (BPS.2);
Rectify the reverse connection of power cable to main breaker
as per NPC's requirements.

Speed trimmer is not fuctioning during droop mode operation;

Oil lube pressure reading is below NPC minimum;

Provide lock for lube oil hand pump.

The following works for fuel oil day tanks are not yet completed
or rectify:
a) Air vent not yet installed.
b) Observed leaks in fuel oil day tank
c) Hand pump not yet installed

LIMASAWA DPP -

The following tests have yet to be conducted on 2x200 kW and

2x300 kW D/G Sets:
a) Specific Fuel Consumption Test (at 75% load and 100% load)
b) Manual Synchronization Test on 300 kW DG Sets
c) Fuel Day Tank Level Low/High Alarm
d) Oil Temperature High Test
e) Thermal Relay Test
f) Space Heater Test
g) Vibration Test

The follpwing tests have yet to be conducted on the 2x300 kW

and 1x200 kW (SN G2107006) DG Sets:
a) Sound Level Test
b) Water Tightness Test
The following test on both the 400 kVA and 250 kVA
Transformer have yet to be conducted:
a) Winding Resistance Test
b) Di-electric Breakdown Voltage Test
c) Transformer Turns Ratio Test
d) No Load and Load Loss Measurement Tests
e) Insulation Power Factor Test
f) PCB Analysis of Transformer Oil
g) Transformer Protection Tests (Gas Relay, Pressure Relief,
and Oil Temperature)

Annunciator with audio alarm device did not function/trigger for

the following protection tests of each DG Set:
a. Unit No 8:
1. Water Temperature High Test
b) Unit No. 9:
1 . Over/Under Voltage Test
2. Under/Over Frequency Test
c) Unit No. 10:
1 .AII Protection Tests
d) Unit No. 11
1 . All Protection Tests

All emergency stop button should trigger in any mode of

operation(Local/Remote) as per approved SAT procedure.

RPM Meter on GCPPs of Unit No. 10 and Unit No. 11 were not
functioning.

AC Voltage Meter on GCPP of Unit No. 11 is not functioning.

Oil Pressure Indicator on GCPPs of Unit No. 9. Unit No. 10, and
Unit No. 11 were not functioning.

Water Temperature Indicator and Time Meter Indicator on GCPP

of Unit No. 11 were not displaying similar measurements to the
DeepSea Controller.

Annunciator/Siren on GCPP of Unit 10 and 11 were not

functioning.

Local Control Panel were not working on all DG Sets kW and

kW) during remote operation.
Governor Speed Control (including Speed Adjustment Knobs)
have yet to be installed on the GCPP's of both 2x300 kW DG
Sets.

Insulating covers of busbars of all GCPP's have yet to be

installed.

Need to fix the damaged handle of the cabinet door on GCPP's

unit 8 & 9.

GCPP miniature Circuit Breaker, Current Transformer, and

Control Mode Switch have rating of 50 Hz.

Cover of the tap changer for the 2x250 kVA Transformers have
yet to be installed.

Cable Cover, Cable Ladder and Cable entrance cover on all DG

Sets and at the Low Voltage side of all Transformers have yet to
be installed.

The following items have yet to be installed on the transformers:

a) Cable Box of the High-Voltage Side (all transformers)
b) Bolts and Nuts on several phases of 2x250 kVA Transformers
c) Transformer Protection Devices such as Gas Relay, Pressure
Relief, and Oil Temperature (all transformers)

Lift handle bars on all cable tray covers have yet to be installed.

12 pcs. of Fuse cut-outs have yet to be supplied and installed.

Sealants for electrical conduits have yet to be installed.

The following Tools and Spare Parts have yet to be delivered:

a) 350 AT, 600 V Molded Case Circuit Breaker
b) 600 AT, 600 V Molded Case Circuit Breaker
Proper groundings (insulated grounding) for the following
equipment have yet to be installed:
a) All D/G Sets
b) All Transformers
c) All GCPPs
d) Seclusion Fence
e) Cable Trays
f) Fuel Day Tank
g) Fuel and Water Pipeline

Cable Trays from DG Sets to GCPPs of each unit have yet to be

installed.

Presence of water inside the container of the 300 kW and 200

kW D/G Sets.

Space Heater and Winding Temperature Monitor have yet to be

installed on all D/G Sets.

The following works on all Fuel Day Tankshave yet to be

completed:
a) Graduation of Site Glass and its Calibration Certificate
b) Installation of Level Switch (including conduits, supports, and
sealants for control cables)
c) Installation of Piping (Supply, Return, and Overflow
Connections) is not yet completely installed.

Manufacturer's Standards and Recommended Spare Parts

required as per listed in Part Il — TDS (Mechanical Works have
yet to be delivered.
a) M-3.2: Spare Parts per Unit of 300 kW Diesel Genset
including the Warranty Period
b) M-3.3: Spare Parts per Unit of 200 kW Diesel Gensets During
the Warranty Period
c) M-3.6: Spare Parts per Total Units of 300 kW Diesel Gensets
d) M-3.7: Spare Parts per Total Units of 200 kW Diesel Gensets

Manufacturer's Special/Standard and Specified Tools as listed in

Section "M-4.2" and "M-4.3" of Part Il — Technical Data Sheets
(Mechanical Works) have yet to be delivered.

The following have yet to be installed:

a) Cooling Water Supply to radiators to the interconnected with
the existing water supply lines
b) Waste Oil Discharge to existing oil-water separator
Hydrostatic Testing and Flushing on the Fuel and Water
pipelines has yet to be conducted.

Tagging and/or Labels for Equipment, Valves, Piping,

Instruments and its Fixing vAccessories is yet to be installed,
including the following:
a) Identification of the Control Cables inside the GCPP cabinet
b) Tagging and Labeling of Piping, and Valves
c) Label of Control/Monitoring Instruments in the GCPPs

Painting for Fuel Oil Piping & Equipment, Water Piping, Waste
Oil Piping and its associated Valves, Fittings, Supports and
Other Accessories is not yet complete (including painting of
surfaces with corrosion, seclusion fence, GCPPs and cable
trench cover)

Need to fix the damaged container of DG Set Unit No. 8.

Anchor Bolts for the following equipment have yet to be installed:

a) All Transformers
b) All GCPPs

Drain Ditch is not yet sloped and not connected to the drain pit.

Gravel Surfacing (150 mm thick) and Clearing of vegetation at

Switchyard have yet to be completed.

Conduct of Training of at least four (4) NPC personnel have yet

to be conducted.

The following have yet to be delivered/supplied:

a) Operation and Maintenance Manual of all DG Sets
b) Parts Book Manual of all DG Sets

Borrowed Fuel from the Limasawa DPP during Start-up,

Functional Test, precommissioning test and Load Tests using
dummy load have yet to be replaced.

Drain Canal of Cable Trench have yet to be connected to

existing canal.
SACOL DPP -

The following tests for D/G Set are not yet conducted:
a) Thermal relay test
b) Space heater test
c) Fuel day tank low/high alarm test
e) Exhaust emission test
f)Emergency device trip test
g Lube oil temperature alarm test
k) Over Current protection
l) Loss of excitation
v) Insulation Resistance Test (Generator)
w) Insulation Resistance Test (Bus Bar)
y) water tightness test

The following tests results for transformer are not yet submitted:
a) Insulation resistance test.
b) Winding resistance test.
c) Dielectric breakdown voltage test.
d) Transformer turns ratio.
e) No load and load loss measurement.
f) Insulation power factor
g) Transformer protection test (a. Gas relay b. Pressure relief
and c. Oil Temperature.)

Cable box of high-voltage side of transformer is not yet installed.

Anchor bolts for the following supplied equipment are not yet
installed:
a) D/G set.
b) Transformer.
c) Fuel day tank

AC generator space heater is not yet connected to power

supply.

AC generator winding temperature detector is not yet installed

on DG set.
Training at site of at least four (4) NPC personnel is not yet
conducted

The supplied current transformer and mini breaker at GCPP has

a rating of 50HZ.

Transformer protection for gas relay, pressure relief and

temperature are not yet connected to the GCPP.

Manufacture's standards and recommended spare parts per unit

of 200kW DG set during the warranty period is not yet delivered.

Manufacturer's special/standard tools per total unit of 200kW

generating set is not yet delivered.

One set of 1000-liter Fuel Daytank is not yet installed.

Fuel supply pipe complete with fittings, valves, pipe support are
not yet installed.

Piping complete with fittings and valves for the interconnection of

cooling supply line are not yet installed.

Operation and maintenance manual for DG set are not yet

submitted.

Portable computer with licensed CD-ROM drive dongles of

genset control system and electronic/digital governing system is
not yet supplied.

Laying/placing of gravel surfacing including stripping/removal of

topsoil and vegetation inside switchyard is not yet completed.

Tagging and labeling of D/G set, transformer fuel day tank fuel
piping & control cables are not yet affixed.
Nameplate of D/G set is not yet affixed

Repair spalling/peeling concrete of D/G foundation.

Spare parts catalog for DG set are not yet submitted.

Smokestack/pipe and associated structural steel supports are

not yet installed.

GCPP panel cover not yet installed.

Radiator fan air outlet is partially exhausted inside the power

plant.

Generator output cable trench cover not yet installed.

Cable ladders for transformer low voltage side and generator

output not yet painted.

Result of the Fuel Consumption Test Exceeded the Contractors

Guaranteed Fuel Rate of 0.29L/kW-hr at Full Load.

Overheating/Red-Hot of Exhaust Manifold and Turbocharger

was observed during the conduct of Load Test at 100% Load.

Hinge of the Local Control Panel Door is not working properly.

Need to replace the installed improvised Angle Brace and PVC

Conduit Strap of the Take-Off Structure.
Result of the Sound Level Test Exceeded the Acceptance
Criteria of 85dBA.

Changes/Modifications was made on the Push Buttons and

Switches Functions of the GCPP.

HIKDOP DPP -

The following tests for D/G Set are not yet conducted:
a) Thermal relay test
b) Space heater test
c) Fuel day tank low/high alarm test
e) Lube oil temperature alarm test.
f) Reliability
g) Emergency device trip test.
h) Vibration test conducted but failed and needs retest

The following tests results for transformer are not yet submitted:
a) Insulation resistance test.
b) Winding resistance test.
c) Dielectric breakdown voltage test.
d) Transformer turns ratio.
e) No load and load loss measurement.
f) Insulation power factor
g) PCB analysis of transformer oil
h) Transformer protection test (a. Gas relay b. Pressure relief
and c. Oil Temperature.)

Cable box of high-voltage side of transformer is not yet installed.

No cable ladder installed for cables entering DC set and

Transformer;

Cable tray system installed not in accordance with the

specifications;
The following works on steel plate cover of cable trench are not
yet completed:
a) Handle bars
b) Painting;
c) Plate cover at engine enclosure
Anchor bolts for the following supplied equipment are not yet
installed:
a) DG set
b) 250kVA Transformer

Reinforced concrete uPVC encasement for transformer not yet

done;

Smoke stack/pipe and associated structural steel suppoj-ts not

yet installed;

kW indicator at multifunction meter reading low compared to

reading at Deep Sea 8610 synchronizing controller;

AC generator space heater is not yet connected to power supply

(EW-3.9);

AC generator winding temperature detector is not yet installed;

Training at site of at least four (4) NPC personnel is not yet

conducted (BPS.2);

The supplied current transformer and mini breaker at GCPP has

a rating of 50Hz instead of 60Hz;

Transformer protection for gas relay, pressure relief and

temperature are not yet connected to the GCPP (EW-5.5);

Manufacturer's special/ standard tools per total unit of 200kW

generating set is not yet supplied/ delivered (MW-4.1 );

Laying/placing of gravel surfacing including stripping/removal of

topsoil and vegetation inside switchyard is not yet completed.
One (1) set of 1000 Liters Elevated Fuel Day Tank complete with
calibrated sight glass, fuel level switch, overflow pipe, drain pipe,
vent pipe, manhole, steel support, hand pumps, etc.
including painting and tank calibration are not yet installed;

Fuel supply pipe complete with fittings, valves, pipe support and
other piping instrumentations including interconnection with
existing Fuel Oil supply line are not yet delivered/ installed;

Piping complete with fittings and valves for the Interconnection

of cooling water supply of radiator to existing domestic water
supply line is not yet installed;

Operation and maintenance manual for both D/G set are not yet
submitted (BPS.2);

Portable computer with licensed CD-ROM drive dongles of

genset control system and electronic/digital governing system
not yet supplied;

Laying/ placing of gravel surfacing including stripping/ removal of

top soils and vegetation inside switchyard is not yet completed;

Painting works for the following appurtenant structure and

equipment are not yet completed:
a) Painting of cable trench steel plate cover
b) Painting of Fuel day tank (yet to be installed) and fuel oil
piping (yet to be installed)
c) Touch up paint for Transformer, DG set container and GCPP;

Groundings for the following equipment and metallic structures

are not yet installed or lacking (EW 8.0):
a. D/G set is lacking one (1) grounding connection
b. Transformer is lacking one (1) grounding connection
c. Cable Tray (yet to be installed)

Tagging and labeling of DG set, transformer, fuel day tank (yet

to be installed), fuel piping and piping instrumentations (yet to be
installed) and control cables inside GCPP are not yet affixed;

Name plate for DG set is not yet affixed;

Parts Catalog for DG set is not yet submitted (BPS-2);

Overheating of exhaust manifold and turbocharger was

observed during 75% - 100% load test;

Results of fuel consumption tests at 100% on DG set are not

satisfactory.

BALUT DPP -

The following tests have yet to be conducted on the 2 x 200 kW

DG Sets:
a. Fuel Day Tank Level Low/High Alarm
b. Oil Temperature High Test
c. Thermal Relay Test
d. Space Heater Test
e. Vibration Test

The following tests have yet to be conducted on the 2x 250 kVA

Transformers:
a. Insulation Resistance Test
b. Winding Resistance Test
c. Dielectric Breakdown Voltage Test
d. Transformer Turns Ratio Test
e. No Load and Load Loss Measurement Tests
f. Insulation Power Factor Test
g. PCB Analysis of Transformer Oil
h. Transformer Protection Tests (Gas Relay, Pressure Relief,
and Oil Temperature)

Cable boxes at High-voltage terminal of Transformers are not

yet installed.

Cable ladders and covers for two (2) DG sets are not yet
installed.
Cable Trays installed are not in accordance with specifications.

AC generator space heaters are not yet connected to power

supply.

Anchor bolts for the following equipment are not yet installed:
a. 2 x 200 kW DG sets
b. 2x 250 kVA Transformers

AC generator winding Temperature detectors are not yet

installed.

Smoke stack/pipe and associated structural steel supports are

not yet done.

Rating of the current transformers and mini breakers in the two

(2) GCPP is 50 Hz instead of 60 Hz.

Transformers protections for gas relay, pressure relief and

temperature are not yet connected to the GCPP (EW-5.5)

Control Cables of the two DG sets need to be replaced with the

correct length
as those installed had spliced.

Training of four (4) personnel is not yet conducted.

The following accessories of the two (2) units of 1000 liters

Elevated Fuel Day Tanks are not yet installed/provided:
a. Calibrated fuel level gauge sight glass
b. Fuel level switch
c. Tanks calibration

Piping complete with fittings and valve for the interconnection of

cooling water supply of radiator to existing domestic water
supply line are not yet installed.
Operation and Maintenance Manual are not yet made available
at the plant.

Tagging and labeling of fuel piping are not yet completed.

Portable computer with licensed CD-ROM drive dongles of

genset control system and electronic/digital governing system is
not yet supplied.

Painting works for the following are not yet completed:

a. Painting of Fuel Day Tanks
b. Touch up paint for two (2) Transformers and DG sets
Containers.

Leaking enclosures of the two DG sets as evidence of the

presence of rain water at the flooring.

Manufacturer's standard and recommended spare parts per unit

of 2x 200kW diesel generating set during warranty period are not
yet supplied/delivered (MW-3.1)

Manufacturer's special/standard tools per total unit of 200kW

generating set are not yet supplied/delivered (MW-4.1)

Occurrence of red-hot of Exhaust Manifold at 75% and 100%

Loads of the 2 x 200kW DG Sets.

Burnt exhaust chamber of Unit No.1. (S/N G2107007 - Engine

S/N 74757202).

Unsatisfactory results of the Fuel Consumption Tests of the 2x

200KW DG Sets.
 Description or Deficiency

1
2

1.   100KW GCPP Outline Drawings

2.   200KW GCPP Outline Drawings

3.   300KW GCPP Outline Drawings

4.   500KW GCPP Outline Drawings

5.   Brochure/Technical Data of Piping for Water System

6.   Fuel Oil Piping Layout (per site)

7.   Water Piping Layout (per site)

8.   Fuel Piping Layout (P & I DIAGRAM)

9.   Local Control Panel Module Brochure for 100kW

10. Local Control Panel Module Brochure for 200kW

11. Local Control Panel Module Brochure for 300kW

12. Local Control Panel Module Brochure for 500kW

13. Flow Meter Brochure (Brand: Guan Binshi Power Tech.)

 14. Paint brochures for “Local Control Panel Metering/Indicators”

15. 100kW Diesel Engine Generator Assembly Drawing with Weatherproof/Soundproof Enclosure

16. 200kW Diesel Engine Generator Assembly Drawing with Weatherproof/Soundproof Enclosure

17. 300kW Diesel Engine Generator Assembly Drawing with Weatherproof/Soundproof Enclosure

18. 500kW Diesel Engine Generator Assembly Drawing with Weatherproof/Soundproof Enclosure

19. 150kVA, 3-Phase Generator Transformer Nameplate

20. 250kVA, 3-Phase Generator Transformer Nameplate

21. 400kVA, 3-Phase Generator Transformer Nameplate

22. 750kVA, 3-Phase Generator Transformer Nameplate

23. Equipment Layout for Limasawa DPP

24. Equipment Layout for Balimbing DPP

25. Engine Area Plan (For all D/G SETS – Diesel Power Plant)

26. Transformer Pad & Pull Box (Plan, Section & Details)

27. Grouted Riprap (Elevation, Section & Details)

1.     List of Standard/ Special Tools for Genset

2.     Operation & Maintenance Training Program

3.     O & M Manual

 Supply, Delivery, Installation, Test and Commissioning of Twenty-Two (22) Units of Modular Di

AG Araja Construction and Development Corporation

No. of Manpower
Work to be done to address deficiency
deployed
 No. of Manpower
Work to be done to address deficiency
deployed

I.              REMAINING WORKS/PUNCHLISTS

II.             SUBMISSION OF DRAWINGS/BROCHURE

II.A RETURNED FOR CORRECTIONS

PREPARING TO BE SUBMITTED

PREPARING TO BE SUBMITTED

PREPARING TO BE SUBMITTED

PREPARING TO BE SUBMITTED

II.B TO BE SUBMITTED

ONGOING GENERATION OF DRAWINGS

ONGOING GENERATION OF DRAWINGS

ONGOING GENERATION OF DRAWINGS

ONGOING GENERATION OF DRAWINGS

II.C APPROVED WITH CORRECTIONS INDICATED

4.1Verify if the synchronizer will be used for Local Control, if so, the same shall also be
provided for the Generator Control and Protection panel (GCPP). Accordingly, Submit
outline drawings/system architecture/block diagram showing the location of equipment
required in the genset local Control panel as specified in the technical data sheets (Section
VI, Part II , MW-2.0); required metering as follows:
4.1.1 RPM Meter
4.1.2 Hours Run Counter
4.1.3 Oil Pressure
4.1.4 Oil Temperature
4.1.5 Cooling Water Temperature
4.1.6 Manual Start/Stop Push Buttons
4.1.7 Emergency Stop Push Button
4.2 Submit complete brochures/ drawings for the equipment/metering device needed in the
Genset Local Control Panel.

NEEDS CALIBRATION REPORT

 TO BE SUBMITTED

3. Provide the model of the Diesel Generator Set (DG Set) on the drawing;
4. Confirm if the louvers on the DG set enclosure roofing is provided with drain or designed
to prevent the entry of rainwater inside the enclosure;
5. Reflect/indicate the drawing details of engine-alternator assembly as indicated on the
outline drawing on ACDC/MED-SCH3-008.
6. Indicate/provide the following (on the drawing):
6.1. Size, location and material of anchor bolts;
6.2. Safety glass viewing window for local control panel located on a lockable access
door. Accordingly, indicate the location of emergency stop push button which is accessible
from the outside of the enclosure through the safty glass viewing window;
6.3. Engine crankcase breather pipe directed outside the container, under the radiator
air discharge louver;
6.4. Tail pipe extension shall be provided for the 500kW DG sets;
6.5. Exhaust system shall include stainless steel expansion bellows, tail end pipe
terminating in a horizontal plane and cut at a 45° angle of per manufacturer's installation
standard, and necessary bracing needed for mounting to prevent transsmission of engine
vibration to the enclosing structure.
6.6. Auxiliary interface box shall be provided which contains the electrical/instrument
connection terminals as required in the technical specifications.
7. Add a "Note", as applicable" on each of the drwaing to enumerate the following
specification and information/technical data to confirm with the technical specifications, but
no limited to:
7.1. Confirm if the material used for the Genset Enclosure is conforming to ASTM A-36
as required in the technical specifications;
7.2 Locks and washers shall also be stainless steel as required in technical
specifications. For roof bolts, Watertight neoprene flat washers shall be used;
7.3. Confirm if the DG Set enclosure can withsstand the 120 MPH (190KPH) wind
velocity as specified in MW-6.0 of the technical specifications.
7.4 Specify the material of exhaust silencer taking consideration of the exhaust
temperature. Verify/confirm the material of exhaust pipe/silencer to be installed, the materal
shall be conforming toASTM A 106 or approved high grade material suitable for the exhaust
temperature of the unit as required in the technical specifications (MW-4.2.11- Intake Air
and Exhaust System).
7.5 Rain test equivalent to 100mm/hr shall be conducted to ensure that the rainwater is
prevented from entering the enclosure; and;
7.6 All louvers shall be provided with bird screen to prevent the entrance of driving
rainwater but shall have sufficient free area to allow for 120% of the genset air requirements
of per Manufacturer's standard.

TO BE SUBMITTED

TO BE SUBMITTED

TO BE SUBMITTED

TO BE SUBMITTED

TO BE SUBMITTED

TO BE SUBMITTED
 TO BE SUBMITTED

TO BE SUBMITTED

TO BE SUBMITTED

III.            SUBMISSION OF OTHER DOCUMENTS

III.A RETURNED FOR CORRECTIONS

WAITING FOR MANUFACTURER'S RESPONSE

Prepared by: __________________ Approved

Position: __________________ Position:
Contact No.: __________________ Contact N
enty-Two (22) Units of Modular Diesel Gensets and Electrical Equipment for Mindanao SPUG Areas Under Schedule III (Contr

Target Completion/ Submission Responsible Person/

Estimated Duration
Date Contact No.
 Target Completion/ Submission Responsible Person/
Estimated Duration
Date Contact No.

EMAINING WORKS/PUNCHLISTS

ISSION OF DRAWINGS/BROCHURES
ETURNED FOR CORRECTIONS

DUNAMIS

DUNAMIS

DUNAMIS

DUNAMIS

II.B TO BE SUBMITTED

HLYC AGACDC

HLYC AGACDC

HLYC AGACDC

HLYC AGACDC

ED WITH CORRECTIONS INDICATED

DUNAMIS

DUNAMIS

DUNAMIS

DUNAMIS

DUNAMIS
 DUNAMIS

DUNAMIS

DUNAMIS

DUNAMIS

DUNAMIS

DUNAMIS

DUNAMIS

DUNAMIS

DUNAMIS

HLYC
AGACDC

HLYC
AGACDC
 HLYC
AGACDC

HLYC
AGACDC

HLYC
AGACDC

BMISSION OF OTHER DOCUMENTS

ETURNED FOR CORRECTIONS

DUNAMIS

DUNAMIS

DUNAMIS

Approved by: _________________

Position: _________________
Contact No.: _________________
ent for Mindanao SPUG Areas Under Schedule III (Contract No. LOG MSSP 2019-08-054-ZCT)

Remarks/Status
 Remarks/Status

TBS

TBS

TBS

TBS

TBS

TBS

TBS

TBS

4.1Verify if the synchronizer will be used for Local Control, if so, the same shall also be provided for the Generator Control
and Protection panel (GCPP). Accordingly, Submit outline drawings/system architecture/block diagram showing the
location of equipment required in the genset local Control panel as specified in the technical data sheets (Section VI, Part II
, MW-2.0); required metering as follows:
4.1.1 RPM Meter
4.1.2 Hours Run Counter
4.1.3 Oil Pressure
4.1.4 Oil Temperature
4.1.5 Cooling Water Temperature
4.1.6 Manual Start/Stop Push Buttons
4.1.7 Emergency Stop Push Button
4.2 Submit complete brochures/ drawings for the equipment/metering device needed in the Genset Local Control Panel.

NEEDS CALIBRATION REPORT

 TO BE SUBMITTED

3. Provide the model of the Diesel Generator Set (DG Set) on the drawing;
4. Confirm if the louvers on the DG set enclosure roofing is provided with drain or designed to prevent the entry of
rainwater inside the enclosure;
5. Reflect/indicate the drawing details of engine-alternator assembly as indicated on the outline drawing on ACDC/MED-
SCH3-008.
6. Indicate/provide the following (on the drawing):
6.1. Size, location and material of anchor bolts;
6.2. Safety glass viewing window for local control panel located on a lockable access door. Accordingly, indicate the
location of emergency stop push button which is accessible from the outside of the enclosure through the safty glass
viewing window;
6.3. Engine crankcase breather pipe directed outside the container, under the radiator air discharge louver;
6.4. Tail pipe extension shall be provided for the 500kW DG sets;
6.5. Exhaust system shall include stainless steel expansion bellows, tail end pipe terminating in a horizontal plane and
cut at a 45° angle of per manufacturer's installation standard, and necessary bracing needed for mounting to prevent
transsmission of engine vibration to the enclosing structure.
6.6. Auxiliary interface box shall be provided which contains the electrical/instrument connection terminals as required
in the technical specifications.
7. Add a "Note", as applicable" on each of the drwaing to enumerate the following specification and information/technical
data to confirm with the technical specifications, but no limited to:
7.1. Confirm if the material used for the Genset Enclosure is conforming to ASTM A-36 as required in the technical
specifications;
7.2 Locks and washers shall also be stainless steel as required in technical specifications. For roof bolts, Watertight
neoprene flat washers shall be used;
7.3. Confirm if the DG Set enclosure can withsstand the 120 MPH (190KPH) wind velocity as specified in MW-6.0 of the
technical specifications.
7.4 Specify the material of exhaust silencer taking consideration of the exhaust temperature. Verify/confirm the material
of exhaust pipe/silencer to be installed, the materal shall be conforming toASTM A 106 or approved high grade material
suitable for the exhaust temperature of the unit as required in the technical specifications (MW-4.2.11- Intake Air and
Exhaust System).
7.5 Rain test equivalent to 100mm/hr shall be conducted to ensure that the rainwater is prevented from entering the
enclosure; and;
7.6 All louvers shall be provided with bird screen to prevent the entrance of driving rainwater but shall have sufficient
free area to allow for 120% of the genset air requirements of per Manufacturer's standard.

TO BE SUBMITTED

TO BE SUBMITTED

TO BE SUBMITTED

TO BE SUBMITTED

TO BE SUBMITTED

TO BE SUBMITTED
TO BE SUBMITTED

TO BE SUBMITTED

TO BE SUBMITTED

TBS

RWOA

RFC