Risk Assessment of Subsea Pipeline Due To Installa
Risk Assessment of Subsea Pipeline Due To Installa
*Email: destarifkyaldara@gmail.com
Abstract. Offshore exploration facilities located in remote areas require high investment and
high operational cost, the assets are classified as vital assets for the companies. The careful
study and examination is therefore required to ensure that the risk of the facility is acceptable.
Offshore exploration used subsea pipelines that has several risks if the accident occurs. Based
on historical data, most of subsea pipelines failures are caused by third party factors (dropped
anchor, dragged anchor, and ship sinking). This paper examines risk assessment of subsea
pipelines due to installation and operation of SPM is assessed used DNVGL RP F107 standard
and numerical simulations. Frequency is assessed by using Bayesian Network methods.
Whereas the consequences were assessed by using calculations on the DNVGL RP F107
standard and FEM simulation. The results of frequency and consequences are mapped within a
risk matrix according to DNVGL RP F107. Based on the calculation, the frequency of all types
of vessels is less than 10-5 (rank 1). While the lowest consequence was rank 3 with a
dent/diameter is 12.32% and the highest was rank 5 (>20%) which can damage the subsea
pipelines. The risk matrix shows that the risk level are in acceptable and ALARP condition.
Acceptable obtained by frequency in rank 1 and the consequence in rank 3 and 4. While
ALARP obtained by frequence rank 1 and consequence rank 5. Although it is not mandatory
for mitigation, it is recommended to provide the subsea pipeline with external protection. Rock
dumping is recommended as external protection for subsea pipelines due to the good ability to
protect the subsea pipelines and it has lower cost compared to concrete mattress.
1. Introduction
Energy is a primary need in social and economic development of every country [1]. The Indonesian
government still relies on oil and gas as the main energy source [2], where is the oil and gas industry
in contributing 42% of Non-Tax State Revenue in 2018 [3]. Exploration of oil and gas resources is
therefore to be continuously carried out to meet the energy demands. At present, the upstream oil and
gas industry in Indonesia has begun to shift from old onshore wells to offshore exploration where 70%
of the potential oil and gas reserves are in those areas [4]. Offshore exploration located in remote areas
requires high investment and operations cost, the assets are classified as vital assets for the companies
[5].
Offshore exploration is inseparable from the use of subsea pipeline as transportation to deliver
products. In addition, subsea pipeline should have an integrity that able to operate safely and be ably
to withstand the workload during its lifecycle [6]. However, the subsea pipeline has several risks that
can endanger the environment if the accident occurs [7]. In addition, the company will also bear
financial losses due to cessation of production, cleaning up the oil and gas spills, victims'
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Maritime Safety International Conference IOP Publishing
IOP Conf. Series: Earth and Environmental Science 557 (2020) 012031 doi:10.1088/1755-1315/557/1/012031
compensation costs, and repair of facilities [8, 9]. Subsea pipelines have been a special concern since
the 80s when there were accidents on subsea pipelines although the impact of these events has not
been deeply evaluated [10]. Historical and literature review of subsea pipeline failures and incidents
shows that the accident can be caused by several factors such as third parties damage, corrosion, and
operational errors [11, 12]. The third parties damage became the biggest contributor to the failure of
the subsea pipeline, which was 38%, then followed by corrosion by 36%.
Common factors of third party damage that can affect the subsea pipeline include: fishing activities,
commercial anchoring activities (i.e. emergency anchoring, dragged anchors, dropped containers, and
ship sinking), and construction vessel activities [8]. If an accident occurs in the pipeline under the last
in the production area, it will cause damage to the pipe and cause impacts such as deflection and
rupture. Approximately 11 incidents caused by ship anchors were recorded by the Health and Safety
Executive (HSE) and Pipeline and Riser Loss of Containment (PARLOC) on 25,000 km of subsea
pipelines in 1991-2001 [13]. The careful study and examination is therefore required to ensure that the
risk of the facility is acceptable [14].
One of oil and gas company utilizes a subsea pipeline to distribute oil and gas. Gas products are
channelled to onshore facilities using subsea pipelines, while oil products are channelled from
platforms to onshore facilities using Floating Storage and Offloading units (FSO). Due to subsea
pipeline maintenance that used to distribute oil from the platform to the FSO, a temporary Single Point
Mooring (SPM) will be installed to accommodate crude oil production from a platform. This paper
examines risk assessment of subsea pipelines due to the installation and operation of Single Point
Mooring (SPM) based on DNVGL RP F107 standard. Frequency is assessed by using Bayesian
Network methods. Whereas the consequences were assessed by using calculations on the DNVGL RP
F107 standard and Finite Element Method (FEM).
2. Methods
Risk is a parameter to determine the safety level of a system in which risk has two important
parameters namely frequency and consequences. If the frequency and consequences of a hazard are
high, it can be concluded that the hazard has a high-risk level [11]. In offshore exploration using
subsea pipelines proven to be safe and reliable in distributing oil and gas. However, some risk factors
might cause subsea pipeline failure, where external factors are the highest contributor in the subsea
pipeline failure [12].
Risk assessment applied as a methodology on this paper which consisted of several processes:
• Hazard Identification
• Frequency Assessment
• Consequency Assessment
• Risk Assessment and Mitigation
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Maritime Safety International Conference IOP Publishing
IOP Conf. Series: Earth and Environmental Science 557 (2020) 012031 doi:10.1088/1755-1315/557/1/012031
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Maritime Safety International Conference IOP Publishing
IOP Conf. Series: Earth and Environmental Science 557 (2020) 012031 doi:10.1088/1755-1315/557/1/012031
(1)
Where:
mp : plastic moment capacity of the wall
D : steel outer diameter.
T : wall thickness (nominal)
δ : pipe deformation, dent depth
σy : yield stress
(2)
Where:
Y : Crushing Strength
b x h : Area of Impacting Object
x0 : Concrete Coating Thickness
The traffic of vessel can cause several accident such as dropped anchor, dragged anchor, and ship
sinking. The impact of damage can be calculate by comparing the kinetic energy of dropped object
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Maritime Safety International Conference IOP Publishing
IOP Conf. Series: Earth and Environmental Science 557 (2020) 012031 doi:10.1088/1755-1315/557/1/012031
and the energy needed to make a dent the subsea pipeline [21]. The impact energy of dropped anchor
is given in equation 3.
(3)
Where:
m : Mass of the object (kg)
g : Gravitation acceleration (9.81 m/s2)
V : Volume of the object (m3)
ρwater : Density of water (1025 kg/m3)
CD : Drag-coefficient of the object
A : Projected area of the object in the flow-direction (m2)
vT : Terminal velocity through the water (m/s).
The effective impact energy of dropped anchor is given in equation 4.
(4)
Where:
m : Mass of the object (kg)
ma : Added mass (kg)
:
vt : terminal velocity (m/s)
Ca : Added mass coefficient
Based on DNVGL RP F107, drag and added mass coefficient shown in Table 4. The initial value of
1.0 is recommended for drag coefficient that used for consequency calculation according to DNVGL
RP F107 standard.
Consequence analysis of dragged anchor is done by using Autopipe software simulation. The drag
force of the anchor depends on the thrust generated by the ship where the drag anchor will deliver
kinetic energy to the subsea pipeline [22]. The simulation on Autopipe software is done by applying
force to the subsea pipeline according to the maximum breaking load of the ship's anchor chain.
Ship sinking is one of the hazard that also be calculate into consideration the underwater pipeline is
an important asset. Damage to the subsea pipeline due to the sinking ship is a complex system and
involves a number of specific variables related to the hull, subsea pipeline and interactions on the
seabed [17,23]. Therefore, for consequence analysis of ship sinking, the model is simplified, where the
ship is considered to be sinking slowly in a horizontal position as shown in Figure 3. Another
assumption is that the density of the ship's steel plate is 7850 kg/m3. Ship deadweight tonnage (DWT)
is used in the calculation and estimation of the weight immersed in water.
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Maritime Safety International Conference IOP Publishing
IOP Conf. Series: Earth and Environmental Science 557 (2020) 012031 doi:10.1088/1755-1315/557/1/012031
to DNVGL RP F107 standard. The risk matrix consists of 5x5 matrix to determine risk level according
to the frequency and consequency ranking [15].
Risk mitigation is carried out to minimize the risk of hazard if risk level is not acceptable. Cost-
Benefit Analysis method used to select the best method to minimize the risk due to the hazard. The
costs and benefits of a mitigation method are calculated and compared so as to get the right
mitigaation steps with low costs and high benefits. Installation of concrete mattress and rock dumping
are possible method to mitigate the risk due to hazard to subsea pipeline.
Consequence Ranking
1 2 3 4 5
Very Low Low Moderate High Major
Frequent
5
Probable
4
Frequency Ranking
Occasional
3
Remote
2
Acceptable
Improbable
ALARP Region
1
Not Acceptable
3. Results
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IOP Conf. Series: Earth and Environmental Science 557 (2020) 012031 doi:10.1088/1755-1315/557/1/012031
frequency assessment of dropped anchors is carried out at the SPM Installation and Operation
condition. Bayesian Network of dropped anchors can be seen in Figure 5.
Figure 5. Bayesian Network of Dropped Anchor Figure 6. Bayesian Network of Dragged Anchor
2. Dragged Anchor: Frequency assessment on dragged anchors is based on the probability of the
ship dropped anchor on the Critical Anchor Dragged Zone (CADRZ), the vessel in CADRZ, the
annual frequency of the ship passing CADRZ, and in a state of loss of control that is influenced
by several factors: weather, human performance, engine failure, or steering system failure. The
frequency assessment of dragged anchors is carried out at the SPM Installation and Operation
condition. Bayesian Network of dropped anchors can be seen in Figure 6.
3. Ship Sinking: Frequency assessment on ship sinking is based on the probability of the annual
frequency of the ship passing Critical Sinking Zone (CSZ), vessel in cross area, collision in
cross area, hull damage due to collision, and in a state of loss of control that is influenced by
several factors: weather, human performance, engine failure, or steering system failure. The
frequency assessment of ship sinking is carried out at the SPM Installation and Operation
condition. Bayesian Network of dropped anchors can be seen in Figure 7.
The result of frequency assessment is then classified into the frequency ranking according to
DNVGL RP F107 standard as seen on Table 6.
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IOP Conf. Series: Earth and Environmental Science 557 (2020) 012031 doi:10.1088/1755-1315/557/1/012031
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IOP Conf. Series: Earth and Environmental Science 557 (2020) 012031 doi:10.1088/1755-1315/557/1/012031
In addition to using calculations based on DNVGL RP F107 standards, this paper also evaluates the
impact of the dropped anchor by using Finite Element Method (FEM). Anchor and subsea pipeline
modelled in 3 dimensions to be simulated by using FEM software as shown in Figure 8. The
simulation considered the material and environmental condition as shown in Table 10. FEM
simulation is able to visualize the impact of the dropped anchor to the subsea pipeline as shown in
Figure 9.
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Maritime Safety International Conference IOP Publishing
IOP Conf. Series: Earth and Environmental Science 557 (2020) 012031 doi:10.1088/1755-1315/557/1/012031
Table 10. Summary of the simulation results with FEM software shown in Table
FEM
Type of Vessel Total Impact Dent/Diamete
Dent (mm) Rank
(kJ) r
Passenger 45.853 58.036 14.28% 3
Cargo 107.31 141.71 34.87% 5
Tanker 161.54 210.88 47.56% 5
Container 96.559 122.52 30.15% 5
Tug 33.221 44.33 10.91% 3
Figure 11 is a comparison of the results of the impact energy due to dropped anchor between
DNVGL RP F107 and FEM. Based on the graph, there are differences in the results between
calculations and FEM simulations. The smallest difference in the impact energy value is in the
Passenger vessel, where the calculation result is 46.16 kJ and the simulation result is 45,853 kJ so the
difference between the calculation and FEM simulation is 0.303 kJ. While the largest difference in
value on a cargo vessel, where the impact energy value on the calculation is 119.04 kJ and FEM
simulation results are 107.31 kJ with the difference between the two is 11.72 kJ.
The dent comparison of the results of DNVGL RP F107 standard calculations and FEM simulation
can be seen in Figure 12. Based on these graphs, it can be seen that there is a dent value difference that
occurs in the subsea pipeline. The smallest dent value difference in the Tug vessel, which based on the
calculation results has a dent value of 50.07 mm and the FEM simulation result is 44.33 mm so that it
has a value difference of 5.74 mm. While the largest difference in value occurs in ships with the type
of Container, where the dent value in the calculation is 144.01 mm and the results of FEM simulation
are 122.52 mm so that it has a value difference of 21.49 mm. The difference between the DNVGL RP
F107 standard calculation and FEM simulation is likely to occur due to the different of approaches on
the two methods, where the DNVGL RP F107 standard is based on modelling on the knife hit the
object while FEM simulation is done by dividing the shape of the object into a net mesh for numerical
calculations.
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Maritime Safety International Conference IOP Publishing
IOP Conf. Series: Earth and Environmental Science 557 (2020) 012031 doi:10.1088/1755-1315/557/1/012031
Figure 12 and Figure 13 are examples of stress and displacements analysis using Autopipe software
for passenger-type vessels. From the stress analysis can be seen that the allowable stress on the pipe is
151.68 N / mm2, however, the stress value generated as a result of a given external force is 365 N /
mm2 where the value exceeds the value of the allowable stress and cause displacement of 92.94 mm.
All references should be numbered in square brackets in the text and listed in the References section in
the order they appear in the text.
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IOP Conf. Series: Earth and Environmental Science 557 (2020) 012031 doi:10.1088/1755-1315/557/1/012031
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Maritime Safety International Conference IOP Publishing
IOP Conf. Series: Earth and Environmental Science 557 (2020) 012031 doi:10.1088/1755-1315/557/1/012031
3,212,851,249.15 for material and installation cost of Rp. 4,991,622,921.83. While rock dumping
need Rp. 976,671,169.00 for material and installation cost of Rp 3,876,510,294.00.
4. Conclusions
During the Single Point Mooring (SPM) installation, there are such potential hazard to the subsea
pipeline such as dropped anchors and dragged anchors. Whereas, during the SPM operation there are
potential risks such as dropped anchors, dragged anchors, and ship sinking.
The risk to subsea pipeline due to dropped anchor during SPM installation for Tug vessel is
acceptable and tankers is on ALARP condition. The risk to subsea pipeline due to dropped anchor at
the SPM operation for Tug and Passenger is acceptable, while the cargo , tankers , and containers are
in ALARP condition. The risk to subsea pipeline due to dragged anchor and ship sinking for all types
of ship are in ALARP condition.
Based on the Finite Element Method (FEM) simulation, the concrete coating has cracked due to
dropped anchors on all types of vessels. While subsea pipeline dent due to dropped anchor of
passenger ships, tugs, cargo, tankers, and containers are 58,036 mm, 44.33 mm, 141.71 mm, 193.27
mm, 122.52 mm.
There is an ALARP category on the hazard due dropped anchors, dragged anchors and ship
sinking where the risk mitigation is not mandatory on acceptable and ALARP condition. Although it is
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Maritime Safety International Conference IOP Publishing
IOP Conf. Series: Earth and Environmental Science 557 (2020) 012031 doi:10.1088/1755-1315/557/1/012031
not mandatory for mitigation, it is still recommended to equip the underwater pipeline with external
protection such as rock dumping and concrete mattress. In terms of costs and benefits rock dumping is
proposed as external protection for subsea pipeline because it has a good ability to protect the subsea
pipeline pipeline from collisions and has a lower material and installation cost compared to concrete
mattresses, which is Rp. 3,876,510,294 for 2,514 meter of subea pipeline.
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