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BulkCatalog

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0% found this document useful (0 votes)
91 views

BulkCatalog

Uploaded by

Sud Haldar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 32

Bulk Storage Systems

Equipment for Cryogenic Service

BULK STORAGE | ACCESSORIES | SYSTEM DESIGN | MANUFACTURING | TRAINING | INSTALLATION | SERVICE

Bulk Storage Product Catalog


www.chartindustries.com
TABLE OF CONTENTS

About Chart Bulk Storage 3


Where does Bulk fit? 4-5
Turnkey System Solution 6
Composite Super Insulation™ 7
Vertical Bulk Storage 8-9
Vertical Distributor Storage Systems 10-11
Horizontal Bulk Storage 12
Compact Horizontal Bulk Storage 13
Bulk Carbon Dioxide Storage 14-15
Bulk Supply Management System 16-17
High Pressure Bulk Storage 18-19
Fill Plant Storage System 20
Engineered Tank Systems 21
Ambient Air Vaporizers 22
Medical Gas Accessories 23
Pressure Control Manifold 24
Medical Gas Manifold 25
Trifecta Gas Supply System 26
APPS & VJ Valves 27
VHR Series 28
Liquid Level Gauges & Telemetry 29
Online Resources 30
Conversion Data 31

2
A B O U T C H A R T B U L K S T O R A G E

Innovative Design, Technology & Reliability


Across Chart, we pride ourselves on designing innovative products
with advanced technology and high reliability to enhance customer
value. Our understanding of our customer’s business needs and end-
use applications has helped us achieve a wide product portfolio of
solutions. We provide the right product for the application – driving a
competitive advantage for our customer and our company.

Innovative Design
Our Bulk Storage advantage starts with our innovative composite super
insulation and finishes with ergonomic modular piping to offer you the
best in Bulk Storage Systems.

Quality Manufacturing
Our experience and code compliant ISO 9001:2008 and ISO
14001:2004 certifications ensure that our Bulk Storage Systems are
manufactured to high quality standards to provide the high reliability you
expect from Chart.

Application Ready
Chart allows you to custom build your Bulk Storage System to match
your customer’s needs and budget. With our wide range of products,
there’s a bulk tank to match your customer’s application and your
business strategy.

When you choose Chart, you get single-source accountability from the engineered
solution through post-installation service.

3
W H E R E D O E S B U L K F I T ?

Bulk Storage Applications


Metal Fabrication
Welding − GMAW/MIG, GTAW/TIG and Laser Beam Welding
Metal fabrication uses many different welding processes for the wide range of materials,
thickness and product applications. Many of these unique and specialized welding processes
use inert shielding gas or the combination of gases to obtain the maximum weld quality and
optimized productivity. For single gas requirements, Bulk Storage provides you with a
continuous supply of quality gas. And for mixed gas applications, a mixer solution provides
on-site gas blending directly from bulk storage for the most accurate mixture available and
at the lowest cost.

Cutting − Laser, Oxy Fuel and Plasma


All thermal cutting techniques utilize gases to assist in the cutting process. High-pressure
nitrogen and oxygen are used as an assist gas to rapidly remove the molten metal from the
cut zone or burn it away during the laser cutting process. To maintain maximum laser uptime
and achieve the best cut quality, it is critical that the gas supply be uninterrupted and the
required pressures and flows for the material and thickness being cut are maintained. Oxy
Fuel and Plasma cutting processes have similar requirements. Only Chart offers an engineered
“High-Pressure, High-flow Package” to customize your Bulk Storage System for these
demanding applications.

Aerospace
Space Fuels
Chart’s Bulk Storage and vacuum insulated pipe systems are used on launch pads delivering
extremely high flow rates of liquid hydrogen and oxygen to fuel today’s demanding space
programs. Aerospace applications are extremely precise, requiring higher pressures and
intense analysis of engineering stress and heat leak. Additionally, Chart is able to meet the
precision clean requirements common to these applications.

Medical/Laboratory
Bulk Biological Storage and Research
A sufficient supply of high-quality liquid nitrogen is needed to keep valuable biological
samples stored indefinitely. Today’s top medical research facilities depend on a reliable
liquid nitrogen supply to find cures for tomorrow’s diseases. Any interruption in supply
can result in the loss of many years of research. Chart’s experience in the biological
container market makes us the first choice in Bulk Storage Systems for these applications.

Medical Oxygen Therapy, O.R.


Medical applications have some of the most stringent gas requirements and the Bulk Storage
Systems meet these requirements with NF grade capability. Liquid oxygen for respiratory
therapy is easily and safely dispensed from bulk storage into smaller systems to lower
distribution costs. Similarly, the bulk storage and a reserve tank is an excellent solution
as the main oxygen gas supply for hospitals. NF grade nitrogen can also be supplied for
gas applications to operate pneumatic surgical tools and supply liquid for medical uses
such as cryotherapy.

4
W H E R E D O E S B U L K F I T ?

Metal Processing
Heat Treating, Cryotempering, Thermal Spray Coating
Heat treating and cryotempering processes are dependent on the quality of the nitrogen
gas and liquid supply to maintain production at peak performance. With our Bulk Storage
System directly piped to the equipment, these applications are assured of a consistent
supply of nitrogen with minimal operator intervention. In the thermal spray coating process,
oxygen or argon gas is used at high pressure and high flows. With optional packages, your
gas supply will exceed these requirements and provide long-term trouble-free service.

Food Processing
Food and Beverage Packaging
In beverage packaging, CO2 is used in carbonated drinks and liquid nitrogen is used to
create a positive pressure in non-carbonated drinks to improve container rigidity for lower-
cost handling. Additionally, this process eliminates oxygen to improve the products shelf life
(MAP- Modified Atmospheric Packaging). For meat packaging, nitrogen gas yields the same
benefits and when combined with carbon dioxide and carbon monoxide for processing meat,
a longer shelf life of the desired red color is maintained. Our Bulk Storage Systems give you
optimum control of your liquid and gas supply for maximum production uptime.

Food Freezing
Total system cost and efficiency is crucial in food freezing applications. Chart’s superior
insulation technology delivers liquid nitrogen and liquid CO2 with more cooling capacity,
using less gas per pound of frozen product. With our experience and capabilities in providing
complete Bulk Storage and vacuum insulated pipe system solutions, we help maintain the
lowest total cost of ownership by supplying the most efficient system.

Purging and Blanketing


Inert purging and blanketing with nitrogen or argon gas is a common processing step in
many manufacturing applications. These range from pharmaceutical to chemical to the
wine industry, and they require a secure supply of gas for optimum processing results.
With a dedicated Perma-Cyl tank and the optional telemetry system, you are assured of
a continuous, oxygen-free gas supply because cylinder change outs are eliminated.

General Processing
Electronic Manufacturing and Testing
Electronic grade manufacturing requires an Ultra High Purity gas stream void of
contamination. Our electronic grade tanks are built with all stainless steel construction
from the annular lines to the exterior plumbing to maintain gas purity. For electronic
component testing, Chart works with today’s leading equipment manufacturers to
design and manufacture Bulk Storage and vacuum insulated pipe systems that supply
the flows demanded by today’s thermal stress environmental test chambers.

5
T U R N K E Y S Y S T E M S O L U T I O N

Engineered for Efficiency—Built to Last


A Turnkey Approach
Chart’s Bulk Storage Systems are custom engineered to meet your
application’s specifications. Chart’s complete system solution package
ensures quality liquid or gas to keep your processes operating at peak
efficiency. Built for long-term integrity and industry-leading efficiency, these
systems give you the highest performance at the lowest operating cost.

1. Liquefied gases are stored at ultra-cold 3. Chart manufactures equipment that controls
temperatures in a vacuum insulated tank. and provides gas to other applications within
Controls on the tank keep the pressure at the facility. Our engineers can help provide
optimum levels to assure proper liquid delivery proper sizing for vaporizers, control manifolds,
to the application. etc. to serve both a liquid and gas application
from a single bulk tank liquid source.
2. Vacuum insulated pipe connects the tank’s
liquid withdrawal to the application equipment. 4. The application equipment is designed to utilize
The pipe is the foundation for the system’s liquid or gas at specific properties. The system
heat-loss efficiency and long-term integrity. design must take careful consideration of these
It must be engineered to work with the requirements so the equipment meets the
associated controls and accessories. user’s performance specifications.

6
C O M P O S I T E S U P E R I N S U L A T I O N ™

Our Composite
See The Difference Super Insulation™ System
At Chart we have always taken pride in developing the best thermal insulation system
possible in our cryogenic bulk tanks. Years of experience have driven us to engineer our
multi-layer Composite Super Insulation™ system to achieve the ultimate thermal protec-
tion in our cryogenic bulk storage equipment. Providing the best insulation system to
protect your valuable gases from harsh ambient conditions results in lower pressure ®

rise and lower losses, yielding better gas utilization. Our Composite Super Insulation and
Chart Vacuum Technology® is at the core of why Chart bulk tanks are recognized around
the world as the premier cryogenic bulk storage tank.

Pressure Rise Comparison from 125 psi to Relief Valve


250 Perlite Composite Super
Composite Super Insulation™ Insulation

Tanks Give You 50% Longer


Hold Time.
PRESSURE (PSIG)

125
0 15 30 45
Vertical 9000 gallon bulk tank in oxygen service under normal ambient conditions
HOLD TIME (DAYS)

Clearly, the Composite Super Insulation™ has it all.


COMPOSITE SI Key Features PERLITE
❑ 114 Diameter (in) ❑ 118
❑ 29,400 Tare Weight (lbs) ❑ 38,400
❑ 0.1 NER (%) ❑ 0.15
❑ 45 Hold Time (days) ❑ 30
❑ 1,035 Losses at MAWP (SCFD) ❑ 1,550
Note: All values based on a vertical 9000 gallon bulk tank half-full in oxygen service at 125 psig under normal ambient conditions.
Published values posted online.
SCFD = Standard Cubic Feet per Day

Chart Inc. • U.S. : 1-800-400-4683 • Worldwide: 1-952-758-4484 • www.chartindustries.com 7


©2016 Chart Inc. • P/N 12896262
V E R T I C A L B U L K S T O R A G E

VS-01 Series Premier Vertical Storage Systems

Chart’s VS-01 Series Storage Systems, available in liquid nitrogen, oxygen or argon service are offered
in a wide range of sizes for applications requiring Maximum Allowable Working Pressures of 175 and 250
psig (12 and 17 barg) as standard.

Our proprietary Composite Super Insulation™ system gives you the competitive edge with high thermal
performance, extended hold times, low life-cycle costs and lower weight to reduce operational and in-
stallation costs. Chart leads the industry with an innovative, modular piping system designed for perfor-
mance, durability and low maintenance.

Interchangeable
gauge systems with
digital telemetry
capable gauge and
flexible stainless steel
interconnection lines.

Patents - 6,782,339 • 6,944,570

Combination pressure
building/economizer
regulator for easy
in-field adjustments.

Long-life extended
stem packing
pressure builder
and economizer
isolating valves are
standard on the
VS-01 series.

Modular Piping Design Advantages

  Reduces your life-cycle costs by reducing the number of external piping joints, minimizing the risk of
external piping leaks and the cost to repair.
  Simple by design yet robust and able to support a broad range of customer applications.
  Combination pressure building/economizer regulator for easy pressure adjustment and extended bonnet
bronze control valves for ease of operation.
  Piping modules designed for ease-of-access to all operational control valves with stainless steel inter-
connecting piping for improved durability.

8
V E R T I C A L B U L K S T O R A G E

Product Advantages

  Sizes, pressures and configurations to meet most applications


  Backed by an industry-leading 5-year vacuum warranty
  Leg design provides better access to anchor bolts for quicker installation
  Plumbing built in accordance with ASME B31.3 code and leak tested at 1.1 times the MAWP
  Long-life Hentzen urethane paint system with optional zinc-rich primer
  Inner vessel designed and built to ASME Section VIII Division 1 code
  Tank mounted vaporizer optional on the 525, 900 and 1500 gallon models (2000 SCFH)

High-performance safety New, innovative vertical


system with dual relief fin pressure building
valves and rupture disks system improves
supplied as standard performance, while
reducing frost and ice
build up to further
reduce your
maintenance costs

Gross Capacity Net Capacity MAWP* Flow Capacity** Diameter Height Weight*** NER %/day NER %/day
Model Gal Liters Gal Liters psig bar SCFH Nm3/hr in mm in mm lbs. Kg in O 2 / Ar in N 2
VS 525SC 570 2,158 510 1,931 250 17.2 9,000 237 66 1,676 105 2,667 3,300 1,500 .55 .89

VS 900SC 940 3,558 850 3,218 250 17.2 9,000 237 66 1,676 136 3,454 4,400 2,000 .45 .73

VS 1500SC 1,640 6,208 1,580 5,981 250 17.2 9,000 237 66 1,676 196 4,978 6,200 2,818 .35 .56
175 12.1 11,100 4,990
VS 3000SC 3,150 11,924 3,030 11,470 250 17.2 18,000 473 86 2,184 228 5,791 12,800 5,806 .25 .40
175 12.1 19,900 9,026
VS 6000SC 6,010 22,750 5,770 21,842 250 17.2 18,000 4 73 86 2,184 383 9,728 21,500 9,752 .15 .24
175 12.1 29,400 13,364
VS 9000SC 9,360 35,431 8,990 34,031 250 17.2 42,000 1,104 114 2,896 348 8,840 32,300 14,682 .10 .16
175 12.1 35,200 16,000
VS 11000SC 11,410 43,192 10,960 41,488 250 17.2 42,000 1,104 114 2,896 407 10,338 38,700 17,591 .10 .16
175 12.1 41,700 18,955
VS 13000SC 13,470 50,989 13,060 49,437 250 17.2 42,000 1,104 114 2,896 466 11,837 45,700 20,773 .10 .16
175 12.1 48,000 21,818
VS 15000SC 15,520 58,750 15,060 57,008 250 17.2 42,000 1,104 114 2,896 525 13, 335 52,600 23,909 .10 .16

* MAWP - Maximum Allowable Working Pressure. 400, 500 psig tanks are available upon request ** Flow capacity rating down to a 20% contents level with a maximum fall of in tank
operating pressure of 15 psig (bar) *** Weights are for ASME designs (NER) = Normal Evaporation Rate

9
V E R T I C A L D I S T R I B U T O R S T O R A G E S Y S T E M S

VS-DSS Series Vertical Distributor Storage Systems

Chart’s VS-DSS (Distributor Storage System) Series of vertical bulk storage stations are engineered for
superior performance, durability and value. Equipped with our proprietary Composite Super Insulation™
(a light-weight system offering better thermal performance than Perlite), the VS-DSS series provides
reduced product losses and a slower rate of pressure rise during periods of non-use. Backing up this
performance is a competitive 2-year vacuum warranty.

Tank mounted vaporizer


optional on 525, 900
and 1500 gallon models
(1500 SCFH)

Available in 525, 900, 1500, 3000 and 6000 gallon (2000, 3400, 5700, 11,400 and 23,000 liter) models, the
VS-DSS series features the industry standard in thermal performance. The modular plumbing system has
been selectively optimized to meet the flow requirements of a complete range of liquid or gas applica-
tions. With a comprehensive set of plumbing features, each circuit has been carefully designed to match
the demands placed on these vessel sizes. Dual safety relief devices are standard, and tank mounted
vaporizers are optional on the 525, 900 and 1500 gallon sizes.

10
V E R T I C A L D I S T R I B U T O R S T O R A G E S Y S T E M S

Product Advantages

  Sizes, pressures and configurations to meet most applications


  Backed by our standard 2-year vacuum warranty
  Leg design provides better access to anchor bolts for quicker installation
  Lower tare weight reduces freight and pad costs
  Long-life Hentzen urethane paint system with optional zinc-rich primer
  Plumbing built in accordance with ASME B31.3 code and leak tested at 1.1 times the MAWP
  Inner vessel designed and built to ASME Section VIII Division 1 code

High performance safety New, innovative


system with dual relief vertical fin pressure
valves and rupture disks building system
supplied as standard improves perfor-
mance, while
reducing frost and
ice build up to fur-
ther reduce your
maintenance costs

Dual regulator econo- Full-trycock and


mizer and pressure economizer valves
builder supplied as come standard with
standard. non-extended pack-
ing

Model Gross Capacity Net Capacity MAWP* Flow Capacity** Diameter Height Weight*** NER % /day NER % /day
Gal Liters Gal Liters psig bar SCFH Nm3/hr in mm in mm lbs. Kg in O 2 / Ar in N 2
VS 525SC-DSS 570 2,158 510 1,931 250 17.2 9,000 237 66 1,676 105 2,667 3,300 1,500 .55 .89

VS 900SC-DSS 940 3,558 850 3,218 250 17.2 9,000 237 66 1,676 136 2,354 4,400 2,000 .45 .73

VS 1500SC-DSS 1,640 6,208 1,580 5,981 250 17.2 9,000 237 66 1,676 196 4,978 6,200 2,818 .35 .56

VS 3000SC-DSS 3,150 11,924 3,030 11,470 250 17.2 18,000 473 86 2,184 228 5,791 12,800 5,806 .25 .40

VS 6000SC-DSS 6,010 22,750 5,770 21,842 250 17.2 18,000 473 86 2,184 383 9,728 21,500 9,752 .15 .24

* MAWP - Maximum Allowable Working Pressure ** Flow capacity rating down to a 20% contents level with a maximum fall off in tank operating pressure of 15 psi (1 bar)
*** Weights are for ASME designs (NER) = Normal Evaporation Rate

11
H O R I Z O N T A L B U L K S T O R A G E

HS Series Horizontal Bulk Storage

The HS Series Bulk Stations are engineered and built with the same quality you have come to expect from
Chart. They have standard features along with pre-engineered options sure to satisfy all of your require-
ments. Chart’s HS Series Bulk Stations are designed to ASME code and available in 175 and 250 psig
(12 and 17 barg) as standard (other pressures available upon request).

Our composite insulation system gives you the competitive edge with high thermal performance and
extended hold times, resulting in low life-cycle costs. In addition, the light weight design reduces your
installation costs.
Interchangeable
gauge systems with
digital telemetry
capabilities and
flexible stainless
steel interconnec-
tion lines.

Chart leads the


industry with an
innovative
modular piping
system designed
for performance,
durability and low
maintenance.

Product Advantages
  Piping modules designed for ease-of-access to all operational control valves with stainless steel inter-
connecting piping minimizes the number of connections, reducing maintenance and cost of ownership
  Component selection to improve operational performance – combination pressure building/economizer
regulator for easy pressure adjustment and extended bonnet bronze control valves for ease of operation
  High performance safety system with dual relief valves and rupture disks supplied as standard
  New, innovative vertical fin pressure building system improves performance, while reducing frost and
ice build-up to further reduce your maintenance costs
  Backed by an industry-leading 5-year vacuum warranty
  Inner vessel designed and built to ASME Section VIII Division 1 code

Gross Capacity Net Capacity MAWP* Width Height Length Weight** NER %/day NER %/day
Model Gal Liters Gal Liters psig bar in mm in mm in mm lbs Kg in O2 / Ar in N 2

HS-1500SC 1,640 6,208 1,580 5,981 250 17.2 68 1,728 80 2,032 201 5,105 6,800 3,084 .56 .90

175 12.1 10,900 4,944


HS-3000SC 3,150 11,924 3,030 11,470
250 17.2
86 2,184 95 2,413 233 5,918 .32 .52
11,900 5,398

175 12.1 20,400 9,253


HS-6000SC 6,010 22,750 5,770 21,8 42 86 2,184 95 2,413 386 9,804 .22 .35
250 17.2 22,000 9,979

175 12.1 29,400 13,336


HS-9000SC 9,360 35,431 8,990 34,031 114 2,896 126 3,200 348 8,839 .15 .24
250 17.2 32,300 14,651

175 12.1 35,300 16,012


HS-11000SC 11,410 43,192 10,960 41,488 114 2,896 126 3,200 408 10,363 .15 .24
250 17.2 38,800 17,599

175 12.1 41,400 18,779


HS-13000SC 13,470 50,989 13,060 49,437 114 2,896 126 3,200 467 11,862 .15 .24
250 17.2 45,400 20,593

175 12.1 47,700 21,636


HS-15000SC 15,520 58,750 15,060 57,008 114 2,896 126 3,200 528 13,411 .15 .24
250 17.2 52,300 23,723

*MAWP - Maximum Allowable Working Pressure. ** Weights are for ASME design. (NER) = Normal Evaporation Rate

12
C O M P A C T H O R I Z O N T A L B U L K S T O R A G E

BulkLite® 1400 Horizontal Storage Unit

The BulkLite® 1400 Horizontal Storage Unit is a compact horizontal bulk storage tank designed for economical
turnkey installations. The tank can be installed on common precast concrete foundations, asphalt or directly on
to class 5 gravel. The integrated forklift channels provide for easy mobility without a crane, further reducing the
installation costs. The low profile and low cost installation is ideal for accounts that specify a height restriction
and/or pad restriction due to property constraints. The BulkLite storage tank is also a good solution for temporary
installations. The plumbing is conveniently located on one end of the vessel for easy access in tight locations and it
can be filled from a standard transport or an Orca™ MicroBulk Delivery System.

Product Advantages
 C  ompact, horizontal low profile: 69”H x 72”W x 187”L
  Integrated large forklift channels provide for easy mobility and secure mounting for an economical installation
  F orklift channels are 48” center to center (38-¾” min x 57-¼” max) and provide a stable and secure mounting
base without the need for a concrete pad
 O  n-board high-efficiency two-stage gas use vaporizer provides up to 2000 SCFH
  Integrated high-efficiencey pressure builder supports gas use flows up to 8000 SCFH
  Integrated flat fin pressure builder with PCV-1 (combo regulator) with single pressure adjusting screw for easy
changes to the pressure builder and economizer settings
 D  urable, ergonomic plumbing with isolation valves for long service life, easy operation and field maintenance
  L ow NER is ideal for low usage accounts with longer delivery cycles for low distribution costs
  L iquid withdrawal package option available: 1” vacuum insulated female bayonet, vent connected back
pressure regulator and low-range PCV-1 spring for low liquid loss and accurate tank pressure control
  Inner vessel designed and built to ASME Section VIII Division 1 code

Gross Capacity Net Capacity MAWP* Flow Capacity** Width Height Length Weight*** NER %/day
Model Gal Liters Gal Liters psig bar SCFH Nm3/hr in mm in mm in mm lbs Kg O2 / Ar N2

1400 1400 5300 1320 4996 250 17.2 2000 56.6 72 1829 69 1753 187 4750 4800 2177 .28 .45

* MAWP - Maximum Allowable Working Pressure, Section VIII Div. 1 ASME code. ** Eight hours continuous flow @ 80% duty cycle at 68˚F w/ LN2. *** Weights are for ASME design.
(NER) = Normal Evaporation Rate

13
B U L K C A R B O N D I O X I D E S T O R A G E

VSCO2 & HSCO2 Vertical and Horizontal Bulk CO2 Storage

Our VSCO2 and HSCO2 Series of Bulk Carbon Dioxide Storage Tanks continue our pioneering of user-
friendly engineered products. This product series offers strength and durability in an all-welded outer
container, while maintaining lower life-cycle costs. Utilizing our proprietary Composite Super Insulation™
system along with superior vacuum technology, we offer:
  An ultra-low heat leak – eliminating the need for a costly refrigeration system in most applications.
  No costly down time to refurbish water-soaked or deteriorated foam insulation.

Thermal Performance
Vacuum Jacketed vs. Foam CO2 Tanks

14
B U L K C A R B O N D I O X I D E S T O R A G E

Product Advantages

  Stainless steel piping for greater strength and durability


  Stainless steel ball valves standard on all fill and process lines
  Minimum number of piping joints, reducing potential piping leaks and maintenance costs
  CGA fill and vapor return fittings with drain valves standard on all models
  High-performance safety system with dual relief valves and rupture disks supplied as standard on all models
  Interchangeable gauge systems with a choice of analog or digital telemetry capable systems are
available with flexible stainless steel interconnecting phase lines
  High-strength, dent resistant outer jacket eliminates deterioration of insulation, costly repairs, down-time
  Reduce potential of CO2 losses due to refrigeration failure (power failure)
  Reduce venting product loss to a minimum
  Hold time is 8 times longer than foam insulated tanks
  Refrigeration system not required for maintaining heat leak
  Inner vessel material: SA612 carbon steel, stainless steel option available
  Pressure Building and Vaporizer options available, inquire with factory for more details
  Refrigeration systems including internal coil available as options (vapor space)
  No monthly maintenance or electrical expense
  2–year payback vs. foam tank
  Backed by an industry-leading 5-year vacuum warranty
  Inner vessel designed and built to ASME Section VIII Division 1 code

VERTICAL
Gross Capacity Net Capacity MAWP* Diameter Height Weight** NER %/day
Model Ton Tonne Ton Tonne psig bar in mm in mm lbs Kg in CO2

6 Ton 6.8 6.2 6.4 5.8 350 24.1 68 1,728 188 4,775 9,300 4,130 .15
14 Ton 13.2 12.0 12.6 11.4 350 24.1 86 2,184 228 5,791 17,400 7,900 .08

30 Ton 31.1 28.2 29.6 26.9 350 24.1 114 2,900 287 7,290 39,600 17,970 .05

50 Ton 48.1 43.6 45.8 41.5 350 24.1 114 2,900 406 10,312 56,900 25,800 .04
* MAWP - Maximum Allowable Working Pressure. ** Weights are for ASME design. (NER) = Nominal Evaporation Rate

HORIZONTAL
Gross Capacity Net Capacity MAWP* Width Height Length Weight** NER %/day
Model Ton Tonne Ton Tonne psig bar in mm in mm in mm lbs Kg in CO2

6 Ton 6.8 6.2 6.4 5.8 350 24.1 68 1,728 80 2,032 188 4,775 9,300 4,130 .24
14 Ton 13.2 12.0 12.6 11.4 350 24.1 86 2,184 95 2,184 233 5,913 17,400 7,890 .12

30 Ton 31.1 28.2 29.6 26.9 350 24.1 114 2,900 127 3,226 280 7,112 39,700 18,008 .08
50 Ton 48.1 43.6 45.8 41.5 350 24.1 114 2,900 127 3,226 396 10,058 56,900 25,800 .06
* MAWP - Maximum Allowable Working Pressure. ** Weights are for ASME design. (NER) = Normal Evaporation Rate

15
B U L K S U P P LY M A N A G E M E N T S Y S T E M

ChillZilla® CO2 Bulk CO Food Freezing and Dry Ice Production System
2

The ChillZilla® bulk CO2 Liquid Supply


System for food freezing and dry ice
production increases the refrigeration Actual Test Data
capacity of the liquid CO2 by as much
as 24% over traditional bulk tanks. The
ChillZilla system incorporates a patent
pending design to lower the saturation
pressure of the liquid output without
reducing the delivery pressure. With the
aid of an external refrigeration system,
an internal heat exchanger coil and an
insulating baffle, the temperature of the
liquid CO2 is effectively reduced. This
system subcools the saturated liquid
CO2 from 300 psig to 120 psig while
the electric pressure builder maintains
the high tank vapor pressure neces-
sary for consistent CO2 delivery to the
application. The result is an increase in
refrigeration capacity in the liquid or an
improved snow yield from 41 to 51%.
Product Advantages
  Reduce liquid CO2 consumption by as much as 24%
  Reduce bulk tank minimum operating temperature
from -40°F to -320°F with stainless steel inner vessel
  T304 stainless steel inner complies with food grade
standards
  Improve bulk tank thermal efficiency with vacuum-
insulated super insulation system
  Control freezing process more accurately by
controlling liquid conditions
  Flexible system control allows lower tank operating
pressure to further reduce operating costs
  Reduce deliveries at bulk tank site
  Reduce CO2 emissions
  Liquid connection: 2” NPS, Python® Vacuum
Insulated Pipe Ready
  Inner vessel designed and built to ASME Section VIII
Division 1 code

System Requirements
  Chiller: 480 VAC/3Ph/60Hz
23kW
230 VAC/1Ph/60Hz
171" L x 45" D x 56" H
2500 lbs
  Pressure Builder:
480 VAC/3Ph/60Hz
12kW

Gross Capacity Net Capacity MAWP* Height Diameter Tare Weight** NER %/day
Model Ton Tonne Ton Tonne psig bar in mm in mm lbs. kg in CO2

50 Ton 48.1 43.6 45.8 41.5 350 24.1 406 10,312 114 2,900 56,900 25,810 .04
*MAWP - Maximum Allowable Working Pressure. ** Weights are for ASME design. (NER) = Normal Evaporation Rate

16
B U L K S U P P LY M A N A G E M E N T S Y S T E M

ChillZilla® LN2 Bulk LN Supply Management System 2

The ChillZilla® bulk LN2 Liquid Supply Sys- ™


tem is engineered to provide consistent liq- Keeps outlet pressure stable
uid nitrogen for optimum equipment perfor-
mance. Ideally suited for Individually Quick
Frozen (IQF), immersion freezers and cryo-
biological storage freezers, the ChillZilla LN2
system features a Dynamic Pressure Build-
er™ for precise saturated liquid supply to the
freezer regardless of the LN2 liquid level. The
ChillZilla system incorporates an insulation
baffle to inhibit the mixing of fresh liquid from
a trailer load delivery with the liquid supply
to the freezer for better liquid supply stability
during the refill.
With the aid of a patented high performance Product Advantages
two-stage ambient pressure building coil, the   Dynamic Pressure Builder System for precise saturated
heat management of this circuit is optimized LN2 supply regardless of liquid level
for fast pressure recovery and reduced heat   Insulation Baffle with dedicated upper fill port for uninter-
transfer to the contents. Coupling these rupted LN2 supply during transport refill
unique features with the temperature moni-   High performance two-stage ambient pressure builder
toring of the liquid supply, a Programmable vaporizer for maximum efficiency (20 gpm (4 tph) standard)
Logic Controller (PLC), VJ feed valve with   PLC controlled with actual LN2 storage temperature,
an extended VJ pod and extended legs, the pressure and level monitoring for precise tank pressure
ChillZilla LN2 system automatically provides control (PB and Vent) with automatic desaturation capability
the optimum liquid nitrogen supply to any   High flow automatic pressure building valve improves
liquid application. response time and performance after a fill along with a
tighter operating pressure dead-band
Ideally suited for other LN2 applications with   Extended legs and vacuum insulated pod for increased
the same demand, like cryogenic rubber and head pressure aids in dampening LN2 saturation pressure
tire deflashing. Optional gas use conversion fluctuations
assembly available.   Large 1½” vacuum insulated inner supply line provides 20
gpm flow
  Large 1½” vacuum insulated isolation valve with mating
female bayonet for plug-n-play to Chart VIP and ice-ball
free operation
  Dual 125 PSI main tank relief valves standard to protect
down stream VIP system (175 psig tank MAWP)
  Reduced deliveries and improved inventory turn-over with
95% bulk tank capacity utilization
Patent No. 6,799,429   High-performance Composite Super Insulation™ for ultra-
low heat leak
  Inner vessel designed and built to ASME Section VIII
Division 1 code

System Requirements Options


  PLC: 120 VAC/1Ph/60Hz   2” VIP supply line and valve for
15 Amp 40 gpm (8 tph) flow (300’ VIP +
5 elbows + 2 valves = 2 psi
1½" Vacuum Jacketed Valve
pressure drop)
and Female Bayonet
  40 gpm (8 tph) PB coil
Standard for Liquid Supply
  Vent muffler
Shown with optional   Gas use conversion assembly
40 gpm (8 tph) PB coil

Gross Capacity Net Capacity MAWP* Diameter Height Weight** NER % /day
Model Gal Liters Gal Liters psig bar in mm in mm lbs. Kg LN2

VS 9000CZ 9,354 35,410 8,990 34,031 175 12.1 114 2,896 398 10,109 32,100 14,560 .16

VS 11000CZ 11,410 43,192 10,960 41,438 175 12.1 114 2,896 457 11,608 37,900 17,191 .16

VS 13000CZ 13,470 50, 989 13,060 49,437 175 12.1 114 2,896 516 13,106 44,300 20,094 .16

VS 15000CZ 15,520 58,750 15,060 57,008 175 12.1 114 2,896 575 14,605 50,600 22,952 .16

*MAWP - Maximum Allowable Working Pressure. ** Weights are for ASME design. (NER) = Normal Evaporation Rate
17
H I G H P R E S S U R E B U L K S T O R A G E

VS High Pressure High Pressure Bulk Storage

Chart’s VS High Pressure Bulk Stations are engineered for superior performance in high pressure applica-
tions. To support these demands, the VS High Pressure Bulk Station comes standard with a larger pres-
sure-building regulator and coil. For more demanding applications with higher withdrawal rates, a remote
pressure-building system is available.

Product Advantages

  All welded stainless steel piping modules


  Heavy duty bronze valves with extended bonnets
  Valve bonnet uniformity to reduce spare parts inventory
  Highest grade components for low to zero maintenance
  Separate pressure building and economizer regulators are standard
on all 400 and 500 psi (27.6 and 34.5 bar) models
  High performance safety system with dual relief valves and rupture
disks supplied as a standard
  Inner vessel designed and built to ASME Section VIII Division 1 code

High flow pressure-building


regulator and coil are standard.

Gross Capacity Net Capacity MAWP* Flow Capacity** Diameter Height Weight*** NER %/day NER %/day
Model Gal Liters Gal Liters psig bar SCFH Nm3/hr in mm in mm lbs Kg in O 2 / Ar in N2
400 27.6 5,200 137 5,100 2,313
VS-900SC 940 3,558 850 3,218 66 1,676 136 3,454 .45 .73
500 34.5 3,100 82 5,800 2,631
400 27.6 5,900 155 7,600 3,447
VS-1500SC 1,640 6,208 1,580 5,981 500 34.5 3,600 97 66 1,676 196 4,978 8,700 3,946 .35 .56
400 27.6 6,400 168 15,100 6,849
VS-3000SC 3,150 11,924 3,030 11,470 500 34.5 3,800 100 86 2,184 228 5,791 .25 .40
15,100 6,849
400 27.6 7,900 208 27,000 12,247
VS-6000SC 6,010 22,750 5,770 21,842 4,700 124 86 2,184 383 9,728 27,100 12,292 .15 .24
500 34.5

VS-9000SC 9,360 35,431 8,990 34,031 400 27.6 7,500 197 114 2,896 348 8,840 38,900 17,645 .10 .16

VS-11000SC 11,410 43,192 10,960 41,488 400 27.6 8,100 213 114 2,896 407 10,338 46,700 21,183 .10 .16

VS-13000SC 13,470 50,989 13,060 49,437 400 27.6 8,600 226 114 2,896 466 11,837 55,100 24,993 .10 .16

VS-15000SC 15,520 58,750 15,060 57,008 400 27.6 14,400 378 114 2,896 525 13,335 63,400 28,758 .10 .16

*MAWP - Maximum Allowable Working Pressure. **Flow capacity rating down to a 20% contents level with a maximum fall off in tank operating pressure of 15 psi (1 bar).
*** Weights are for ASME design. (NER) = Normal Evaporation Rate

18
H I G H P R E S S U R E B U L K S T O R A G E

HP2™ High Pressure – High Performance Gas Supply System

An integrated state-of-the-art system, including an HP2™ Bulk Tank, a multi-function vaporizer and ad-
vanced control technology for delivering high-pressure high-performance gas flow. With the multi-func-
tional vaporizer, you get pressure building recovery in 10 minutes or less at 95% full. Pressure is easily
adjustable to within 50 psi/3.4 bar of tank MAWP, and flow rates up to 12,500 scfh / 328 Nm3H can be
achieved. The rattler valve (attached to the vaporizer) ensures sustained vaporizer performance. The HP2
bulk tank is available in sizes from 900 gallons / 3,406 liters and larger.

Cut Operating Costs


 R  educes deliveries by up to 36%
 R  educes delivery time by up to 33%
  Increases actual storage capacity by 27% or
reduces needed tank size
 R  educes service calls and maintenance
 Telemetry ready
  E asy to configure and install

Improve Customer Satisfaction


 R  educes customer downtime by up to 86%...or to
zero with optional fill assist unit
 C  uts blow-down and venting losses and increases
holding time
 B  uilds operating pressure in minutes
 P  rovides precision pressure control and eliminates
regulator pressure creep
 R  educes space required to provide the same gas
flow rates
  E asy to adjust pressure settings and contents
alarms – truly user-friendly Patent No. 6,799,429
  S upplies warmer outlet gas
  Inner vessel designed and built to ASME
Section VIII Division 1 code

HP2 ™ TANK ( See VS High Pressure Bulk Station literature ) Net Capacity* (gal./liters) MAWP (psi / bar)
VS-900SC 845 / 3,197 400 / 27.6 or 500 / 34.5
VS-1500SC 1,505 / 5,696 400 / 27.6 or 500 / 34.5
VS-3000SC 3,000 / 11,355 400 / 27.6 or 500 / 34.5
VS-6000SC 5,771 / 21,843 400 / 27.6 or 500 / 34.5
Larger High-Pressure Tanks Contact Chart Contact Chart

MULTI-FUNCTION VAPORIZER** (Ambient) 3.5 K Model 7.5 K Model 12.5 K Model


Rated Flow Capacity (scfh / Nm3H)*** 3,500 / 92 7,500 / 197 12,500 / 328
Design Pressure (psi / bar) 600 / 41 600 / 41 600 / 41
Overall Height (in. / mm) 132 / 3,353 132 / 3,353 156 / 3,962
Length / Width (in. / mm) 35 x 27 / 889 x 686 35 x 50 / 889 x 1,270 47 x 50 / 1,194 x 1,270
Rattler Valve for Snow and Ice Removal Optional Included Included
Footnotes: Specifications are subject to change without prior notification. *HP2 tanks can be filled to 95% of gross capacity. For traditional high-pressure bulk tanks the recommended fill
level is only 75% of gross capacity. **Components used in the HP2 Retrofit Kit for converting existing high-pressure tanks to HP2 technology. ***Flow rate based on nitrogen under
standardized conditions with minimum 1" liquid feed and gas return lines.

19
F I L L P L A N T S T O R A G E S Y S T E M

Siphon 100® Fill Plant Storage System

Chart has engineered the Siphon 100® Bulk Storage Tank to provide an economical, reliable and high-
performance storage system for pump filling high-pressure cylinders, liquid cylinders and transports.
Current cryogenic tanks have worked for years, but increased efficiencies are now available with the
Siphon 100 system allowing you to utilize 100% of the liquid contents.

The Siphon 100 system combines two revolutionary technologies in cryogenic bulk tanks. Its improved
and patented “thermal-siphoning” system reduces and efficiently reprocesses the heat from pumping.
Additionally, this system’s Composite Super Insulation™ is 30% to 70% more efficient than Perlite in
reducing the heat transfer from the atmosphere.

Product Advantages
  Thermal-siphon design manages heat from pump cool down,
keeping storage tank pressure down
  Simple and reliable automatic pump start-up in three minutes
  Pump priming at tank pressure of 10 psi (0.69 bar) or less without
the necessity for pressure building*
  Vacuum insulated pod provides colder liquid to pump reducing
cavitation
  Extended legs add head pressure to pump without increasing
liquid inventory for improved pump performance
  Reduce liquid cylinder & Orca™ MicroBulk Delivery System filling
losses
  Longer life of high-wear pump parts
  Capability to operate two pumps at once (liquid and HP pump)
  Adapters available to match all standard pumps
  Inner vessel designed and built to ASME Section VIII Division 1 code

*Pump filling only. Add pressure builder if liquid filling large quantities from Siphon 100
tank.

 V
 acuum insulated
pod & extended
legs provides
colder liquid
 B
 acked by an
industry-leading
5-year warranty

Gross Capacity Net Capacity MAWP* Diameter Height Weight** NER % /day NER % /day
Model Gal Liters Gal Liters psig bar in mm in mm lbs. Kg in O 2 / Ar in N 2
VS 1500SC 1,640 6,208 1,580 5,981 250 17.2 66 1,676 240 6,096 6,200 2,818 .35 .56

VS 3000SC 3,150 11,924 3,030 11,470 175 12.1 86 2,184 271 6,883 12,800 5,810 .25 .40

VS 6000SC 6,010 22,750 5,770 21,842 175 12.1 86 2,184 425 10,795 21,300 9,660 .15 .24

VS 9000SC 9,354 35,410 8,990 34,031 175 12.1 114 2,896 398 10,109 32,100 14,560 .10 .16

VS 11000SC 11,410 43,192 10,960 41,438 175 12.1 114 2,896 457 11,608 37,900 17,191 .10 .16

VS 13000SC 13,470 50,989 13,060 49,437 175 12.1 114 2,896 516 13,106 44,300 20,094 .10 .16

VS 15000SC 15,520 58,750 15,060 57,008 175 12.1 114 2,896 575 14,605 50,600 22,952 .10 .16
* MAWP - Maximum Allowable Working Pressure. ** Weights are for ASME design. (NER) = Normal Evaporation Rate

20
E N G I N E E R E D T A N K S Y S T E M S

Engineered Tanks Bulk Storage Systems

Chart’s Engineered Bulk Tanks are designed and manufactured with the highest quality standards to
satisfy the most stringent applications. Featuring the latest plumbing designs and technologies, Chart’s
Engineered Bulk Tanks are assembled with state-of-the-art fabrication techniques for maximum
cleanliness and durability. Consult the factory for more details.

Product Advantages
 P
 remium materials, joint designs and fabrication methods minimize particle entrapment
 Vertical and horizontal tanks available from 1500 to 264,000 gallon (6 to 1000 m3) capacities
 D
 esigned in accordance with ASME code, 40 to 250 psig (2.8 to 17.2 barg) or custom pressure
  S tandard and custom grades available to comply with any specifications
  Internal cleaning and surface treatment options available
 A
 pplications: Ozone, LNG, Hydrogen (pictured above, left), Electronic Grade (pictured above, right), Air
Separation Unit (ASU), and Engineered-To-Order
  Inner vessel designed and built to ASME Section VIII Division 1 code

21
A M B I E N T A I R V A P O R I Z E R S

Ambient Air Vaporizers High-Performance Ambient Vaporizers

Thermax Supergap™ Ambient Vaporizers have become the industry standard for ambient air vaporization.
Supergap vaporizers use natural convection of air to vaporize liquefied gases. Finned aluminum tubes
absorb heat from the air and transfer that heat to the product gas. The huge four inch gap between fin tips
provides room for ice growth allowing for more than 500 hours of continuous operation without defrost,
making Supergaps vaporizers ideal for severe climates and long-duration operation. Extended operation
requires a vaporizer switching system. In addition to the standard aluminum construction, units are avail-
able with stainless steel and other alloy liners for high-pressure and corrosive applications.

Product Advantages

  12-inch fin tube center-to-center spacing


  4-inch gap between fins
  Standard models rated up to 200 MSCFH
  Aluminum corrosion-resistant construction
  High-strength welded base frame
  Withstands 100 mph winds and Zone 4 seismic forces
  600 psig standard design pressure on all aluminum units
  Severe thermal cycling design
  Enhanced internal 16-fin heat transfer area, highest in industry
  No-crate shipping design for larger models
  Perimeter frame and legs for unrestricted airflow
  ANSI B31.3, CRN (all provinces), and PED Category IV Module B
& D compliant

Chart Thermax Flow Rate* Inlet/Outlet Dimensions


Part Model 8hrs, SCFH, Nitrogen Connection W x D x H Weight Design
Number Number Aluminum SS Lined Size (inches) (inches) (Lbs) Pressure
12956561 SG20HF 1,700 3/4 MPT 22 x 22 x 128 135 600
12956579 SG25HF 2,600 2,100 3/4 MPT 22 x 22 x 152 155 600
12956608 SG35HF 3,900 3,100 3/4 MPT 32 x 22 x 152 215 600
12956616 SG50HF 5,200 4,200 3/4 MPT 44 x 22 x 152 275 600
12956587 SG70HF 7,800 6,200 3/4 MPT 48 x 36 x 152 405 600
12956632 SG110HF 11,700 9,400 1 Mueller** 48 x 36 x 213 580 450
12956641 SG140HF 15,600 12,500 1 Mueller** 48 x 48 x 213 760 450
12956659 SG180HF 19,400 15,500 1 Mueller** 48 x 60 x 213 935 450
12956667 SG270HF 29,200 23,400 1-1/2 Mueller** 60 x 72 x 224 1,425 450
12956675 SG360HF 38,900 31,100 1-1/2 Mueller** 75 x 62 x 284 1,890 450
12959631 SG770HF 82,900 68,300 2 Mueller** 98 x 98 x 284 3,875 450
For nominal flow rate: O2 - multiply by 0.92, Ar - multiply by 1.14.
* Nominal flow rate is based on eight hours continuous service between defrosts, an ambient temperature of 70˚, relative humidity 70%, and a 70˚ approach temperature.
Please consult your Chart sales person for ratings for other conditions.
**Mueller Flanges supplied with mating brass flange, bolts, nuts and gaskets.
All tables and information are intended as guides only. Actual performance and dimensions may vary. Thermax does not make any representations or warranties, express
or implied, of fitness for a particular purpose. Request a copy of Thermax’s Limited Warranty and Remedy for further details. Speak to a Thermax representative for specific
design considerations and application criteria.

22
M E D I C A L G A S A C C E S S O R I E S

Automatic Switching Manifold Ambient Vaporizer

The Chart Automatic Ambient Vaporizer Switching Manifold reduces the amount of ice build-up in your va-
porizer process to keep them performing at peak efficiency. Designing a vapor system with two indepen-
dent vaporizers provides the most efficient vaporization solution. Minimizing the amount of ice build-up
from overworking a single vaporizer, the controller automatically alternates vaporizers based on the size
and usage of your vaporizer system.
While the unit is operated by electricity, the loss of power does not shut down the vaporizing system; it
simply continues to supply gas through the same vaporizer until power is restored.

Product Advantages

  110 Volt, 60 Hz Single Phase


  3-way valve for long service life
  Electric actuator operation
  Oxygen Cleaned for Medical Service
  NEMA-4 Enameled Steel or SS Enclosure
  ½", 1" and 1½" NPT sizes available

Local Signal Panel Medical Gas Supply

Chart offers two medical local signal panels that are designed to meet all National Fire Protection Associa-
tion (NFPA) alarm requirements for medical bulk oxygen storage systems.

Product Advantages
  Meets 2005 NFPA 99 lock signal panel design requirements
  Provides local visual indication of alarms at the tank pad
  Provides dry contacts for all alarms, allowing
hospital alarm loop connection
  Includes 24VDC power supply for powering all local alarm loops
  Compatible with most liquid level and pressure indicating
systems that provide contacts for system low liquid level and
pressure
  Designed to fail safe – any loss of power or abnormal condition
will send the appropriate channel into alarm
  Durable weather-resistant construction meets NEMA-4 standards
and will withstand years of outdoor use
  Available for high-pressure gas or liquid backup systems

23
P R E S S U R E C O N T R O L M A N I F O L D

Final Line Pressure Control Manifold Industrial Gas

The Final Line Pressure Control Manifold is the last key piece of equipment for the gas to pass through
before entering the house line. It is critical that the regulators can supply sufficient flow without adding
significant pressure drop to the system while maintaining the required house line pressure. The Final Line
Pressure Control Manifold from Chart offers a simple ergonomic solution in a complete package for easy
installation.

Product Advantages

  Oxygen, nitrogen, argon and CO2 industrial gas


service
  Field adjustable mounting stand
  High flow, quarter turn isolation ball valves
  Minimum design temperature: -40°C/°F
  All brazed stainless steel and copper piping
for premium quality
  Ergonomic design allows for easy operation
and maintenance

Model IG-200D4000FS - Free Standing - Dual Regulator

Model Gas Flow *


Application Control Design
Final Line PCM SCFH Nm3h
IG-110BPS3500FS Industrial Gas (N2, Ar, O2) 40-110 PSI w/By-Pass Single Regulator 0-3,500 0-99
IG-110D4000FS Industrial Gas (N2, Ar, O2) 40-110 PSI Dual Regulator 0-4,000 0-113
IG-200BPS3500FS Industrial Gas (N2, Ar, O2) 100-200 PSI w/By-Pass Single Regulator 0-3,500 0-99
IG-200D4000FS Industrial Gas (N2, Ar, O2) 100-200 PSI Dual Regulator 0-4,000 0-113
CO2-110BPS3500FS I ndustrial CO2 40-110 PSI w/By-Pass Single Regulator 0-3,500 0-99
CO2-110S3500FS Industrial CO2 100-200 PSI Single Regulator 0-3,500 0-99
CO2-200D4000FS I ndustrial CO2 100-200 PSI Dual Regulator 0-4,000 0-113
Medical Gas Manifold Primary Supply Reserve Supply
MO-LHP3500FS Medical Oxygen Liquid High Pressure Cylinder 0-3,500 0-99
MO-LHP3500CAB Medical Oxygen Liquid High Pressure Cylinder 0-3,500 0-99
MO-LL3500FS Medical Oxygen Liquid Liquid 0-3,500 0-99
MO-LL3500CAB Medical Oxygen Liquid Liquid 0-3,500 0-99
HO-L4000FS Hyperbaric Oxygen** Liquid N/A 0-4,000 0-113
HO-L4000CAB Hyperbaric Oxygen** Liquid N/A 0-4,000 0-113
* Flow rates are approximate. Contact Chart for your application.
**Hyperbaric Oxygen Manifold must be used with a Medical Oxygen Manifold (includes tie in).
24
M E D I C A L G A S M A N I F O L D

Medical Gas Manifold Oxygen Service

The Medical Gas Manifold is the final piece of equipment for gasified liquid oxygen to pass through before
entering the house oxygen line to the hospital. It is the command center and ensures that the oxygen stor-
age and distribution system is functioning properly. The Medical Gas Manifold monitors the liquid levels
and pressures of the primary and secondary gas supply, and interfaces with the hospital’s alarm system.
All manifolds are free standing and are available with an aluminum rain shield or a heavy gauge stainless
steel cabinet for NFPA compliance.

Product Advantages

  Liquid supply tanks monitored


with economizer regulators to
reduce product loss
  All brazed stainless steel and
copper piping for premium quality
  Ergonomic design allows for easy
operation and maintenance
  All models for Medical Oxygen
include tie in for Hyperbaric
Chambers

Model MO-LL3500FS - Liquid Reserve - Model MO-LL3500CAB - Liquid Reserve -


Free Standing - Economizer Regulator - Economizer Regulator - Hyperbaric Tie In
Hyperbaric Tie In - Stainless Steel Cabinet Mounted

Pipe Width Height Depth Weight


Cabinet
Connections in cm in cm in cm lbs kg
Free standing no cover 1" Nom Copper 36 91 60 152 8 20 35 16
Free standing no cover 1" Nom Copper 36 91 60 152 8 20 40 18
Free standing no cover 1" Nom Copper 36 91 60 152 8 20 35 16
Free standing no cover 1" Nom Copper 36 91 60 152 8 20 40 18
Free standing no cover 1" Nom Copper 36 91 60 152 8 20 35 16
Free standing no cover 1" Nom Copper 36 91 60 152 8 20 40 18
Free standing no cover 1" Nom Copper 36 91 60 152 8 20 40 18

Free Standing w/Alum Rain Cover 1" Nom Copper 36 91 72 183 8 20 125 57
Standing Stainless Steel Cabinet w/Door 1" Nom Copper 36 91 72 183 12 30 200 91
Free Standing w/Alum Rain Cover 1" Nom Copper 36 91 72 183 8 20 125 57
Standing Stainless Steel Cabinet w/Door 1" Nom Copper 36 91 72 183 12 30 200 91
Free Standing w/Alum Rain Cover 1" Nom Copper 36 91 72 183 8 20 60 27
Standing Stainless Steel Cabinet w/Door 1" Nom Copper 36 91 60 152 12 30 150 68

25
T R I F E C T A G A S S U P P LY S Y S T E M

Trifecta® X-Series Laser Assist Gas Supply System

The Trifecta® X-Series Gas Supply System is the preferred solution for reliable and continuous laser assist
gases for delivery pressures up to 550 psig and flow rates up to 15,000 scfh. Drawing liquid from a stan-
dard bulk tank, the Trifecta system boosts the liquid pressure by alternately feeding two liquid cylinders
equipped with innovative multi-function pressure building vaporizers. Each cylinder alternates dispensing
liquid to a vaporizer, providing gas to the application. The Trifecta solution has no down-time during liquid
delivery and minimal losses when compared with other laser assist gas solutions. This convenient solution
eliminates high-pressure pumps, compressors, cylinder cradles and surge tanks.

Product Advantages

  System utilizes standard low-pressure bulk tank to


lower investment and use existing assets
  No downtime – system maintains pressure and flow
when bulk tank is filled and eliminates excessive prod-
uct losses associated with high-pressure bulk tanks
  Cylinders switch by pressure instead of level to fur-
ther reduce product loss and protect against pressure
decay
  Robust design features streamlined all stainless steel
piping with only five control valves and one integrated
electronic control system (PLC) for increased durability
and reliability
  Computer-controlled design simplifies installation, start-
up and continuous operation
  Frame assembly features a protective top cover in a
compact footprint with an elevated base for improved
ventilation
  Available for Oxygen (350 & 500 MAWP), or Nitrogen
and Argon service (500 & 600 MAWP) Models X5, X10, X15
  Inconel and copper material used where required on
high-pressure oxygen unit

Visual Indication for Integrated Bulk Tank Dual Relief Valve Two Main Connections
Operation Modes Pressure Sensor Assembly/Tank Simplify Installation

Dimensions & Weights System Requirements


Length 53 in 1347 mm   15 amp, 110 VAC power, dedicated circuit (230 VAC
Width 55 in 1400 mm panel also available)
Height 96 in 2440 mm   Bulk storage tank with 100 psig minimum pressure
Weight X5 1700 lbs 770 kg   External vaporizer, minimum 600 psig working pres-
sure (700 psig for 600 MAWP model), sized for maxi-
Weight X10 1750 lbs 795 kg mum flow rate per model
Weight X15 1800 lbs 815 kg   Two piping connections to bulk storage tank (liquid
withdrawal and pressure)
See Trifecta Systems Product Catalog   High-flow pressure regulation
P/N 20783956 for more details.   Gaseous nitrogen source for pneumatic actuators
(600 MAWP model)
26
A P P S & V J V A L V E S

APPS-160 Adjustable Pressure Phase Separator

The APPS-160 offers a convenient method of providing low pressure liquid to an installation that is sup-
plied from a bulk tank at higher pressure without the cost of installing two bulk tanks. Liquid nitrogen
saturated at a high pressure flows into the APPS-160 and exits at a much lower saturation pressure and
temperature. Liquid nitrogen enters the APPS-160 unit through an automatic solenoid valve, and exits
through a one-inch vacuum insulated female bayonet. A differential pressure switch maintains the liquid
level in the cylinder.

The internal pressure of the cylinder is controlled by the combination of a pressure switch connected to
the solenoid valve and a back-pressure regulator. If the pressure exceeds the set point of the back-pres-
sure regulator, the pressure switch activates a solenoid valve that rapidly vents the APPS-160 down to the
desired working pressure.
Product Advantages
  Allows low pressure liquid and high pressure gas from a single storage vessel
  More precise pressure control on liquid use
  Mini-bulk storage for under-sized vacuum lines
  Two operating pressure ranges available
  Stainless steel plumbing
  Low cost alternative to two bulk tanks

Height 61 9/16 in / 1564 mm


Width 30 3/16 in (20 in OD cyl) / 767 mm
Weight (tare) 210 lbs / 138 kg
Capacity 160 liters / 42.27 gallons
Cryogenic Service * Nitrogen, Oxygen, Argon
Inlet Connection 1/2 in male 45˚ Flare
Outlet Connection 1 in female MVE bayonet (MPT adapter option available)
Vent Connection 1/2 in female pipe thread
Max. Allowable Working Pressure 100 psi / 6.9 bar
Operating Pressure Range Options 10-50 psi or 40-85 psi / .7-3.4 bar or 2.8-5.9 bar
Max. Inlet Pressure 235 psi / 16.2 bar
Max. Withdrawal Rate 15 gallons per minute continuous
Steady State Noise 98-106 dB
Power Requirements 110 Volt / 60 Hz 200 watts or 220 Volt / 50 Hz Option
Applicable Codes ASME Section VIII, Division 1
Evaporation Rate (% per day of LN2) 2.0
Generation 3 APPS-160 Evaporation Rate (% per day of O2 / Ar) 1.4
* Oxygen and argon service available upon special request. Specifications subject to change at any time without notice.

Vacuum Jacketed (VJ) Valves Cryogenic Pipe Systems

Cryogenic pipe systems often require valves to properly control the liquid flow to the application. Strategi-
cally located valves control flow to a branch of the system or into a use-point drop. A vacuum insulated
valve has the benefit of extremely low heat leak for minimum gas boil-off, and it eliminates ice build-up
and dripping water.
Product Advantages
  Available in many sizes and styles such as T or Y pattern.
  Actuators can be installed on valves for control from a remote location or signal. Standard pneumatic
actuators are often used to control flow rate or open and close valves based on the state of a switch,
control system, or oxygen system E-stop switch.
  Vacuum Insulated Pipe (VIP) ready with female bayonet termination

Bulk Tank Liquid Withdrawal T-Pattern Y-Pattern


Vacuum Jacketed Valve Option Vacuum Insulated Vacuum Insulated
Globe Valve Globe Valve
with Female Bayonet

27
V H R S E R I E S

VHR Series Vertical Hospital Reserve Storage System

The VHR Series high-performance storage system creates a competitive advantage with industry-leading
hold times and a stainless steel, low maintenance outer shell. The VHR liquid bulk systems are economi-
cal customer stations designed to receive and hold liquid oxygen at a low temperature and pressure. This
low-cost storage system is ideal for applications requiring liquid or reserve supply, such as hospitals,
nursing homes and health care facilities, or as back-up to membrane/PSA systems.

Product Advantages
  Dual relief and rupture disc vent system with a 3-way diverter valve
  Extended Stem Valve on all liquid lines
  Analog liquid level gauge with low level alarm
  Stainless steel interconnecting piping
  All stainless steel outer vessel eliminates the need for paint and
surface maintenance
  Internal product vaporizer saves pad space and reduces
maintenance costs
  Super-insulation system provides industry leading NER
performance and extended product hold times
  Optional Certified lab test reports for medical oxygen service
available
  Inner vessel designed and built to ASME Section VIII Division 1 code

Model VHR-120 VHR-260 VHR-400


Capacity - Liquid (gal / liters)
Net 112 / 424 255 / 964 387 / 1,479
Gross 118 / 447 268 / 1,015 407 / 1,553
Capacity - Gas @ 1 atm of 70˚F (SCF / NM3)
Nitrogen 10,500 / 280 23,800 / 630 36,100 / 950
Oxygen 12,900 / 340 29,400 / 780 44,600 / 1,180
Argon 12,600 / 340 28,700 / 760 43,600 / 1,150
Dimensions (in / cm)
Diameter 30 / 76 42 / 107 48 / 122
Height 80 / 203 94 / 239 100 / 254
Weight (lbs / kg)
Tare 700 / 320 1,700 / 770 2,100 / 950
Nitrogen 1,400 / 640 3,500 / 1,590 4,800 / 2,180
Oxygen 1,710 / 780 4,200 / 1,910 5,800 / 2,630
Argon 1,950 / 890 4,700 / 2,130 6,600 / 2,990
Maximum Pressure (psig / bar) 250 / 17 250 / 17 250 / 17
Gas Delivery Rate (SCFH O2 / Nm3H O2)
Normal* 340 / 10 620 / 18 790 / 22
Peak** 490 / 14 890 / 25 1,140 / 32
Evaporation Rate (% per day of O2 / Ar) 1.1 0.62 0.62
Evaporation Rate (% per day of N2) 1.8 1.0 1.0

* Normal flow rate is for eight hours with a minimum exit temperature of 32˚F at an ambient temperature of 68˚F.
** Peak flow rate is for one hour with a minimum exit temperature of 32˚F at an ambient temperature of 68˚F.
28
L I Q U I D L E V E L G A U G E S & T E L E M E T R Y O P T I O N S

Tank-Tel® Liquid Level Gauge


Go digital with Chart’s Tank-Tel® system, the industry leading hands-free tank monitoring solution. Forget the time
and hassles of calibration charts associated with traditional analog tank monitoring. The Tank-Tel system brings
you a low cost, reliable and userfriendly differential pressure (DP) gauge for industrial bulk tank applications.

Product Advantages
  Choice of digital liquid level and pressure readouts
(8) level choices: percent full, standard cubic feet, gallons, inches
of water, pounds, normal cubic meters, liters or kilograms
(3) pressure choices: pounds per square inch, kilopascals or bars
  Oxygen, Nitrogen Argon, CO2 and N2O gas densities pre-programmed for
accurate level read-out.
  Operates on 12 VDC (12 VDC required for telemetry) or batteries
  Standard on new Chart bulk tanks
  Improved level accuracy program automatically adjusts for changes in
liquid density
  Programmable to match any custom tank dimensions
  Upgrade existing tank by adding to or replacing existing gauges
 Telemetry ready – two choices:
(1) Analog phone line up to 4 signals
(2) Cellular battery power for level and easy install
  Available in a low DP model for horizontal tanks
Patents - 6,782,339 • 6,944,570

Analog Pressure & Liquid Level Gauges


Analog pressure and liquid level gauges option replaces the Tank-Tel®
Liquid Level Gauge assembly. Phase Line tee connections allow for a
convenient connection point of high and low phase lines for an owner
supplied telemetry system or remote level gauge.

Product Advantages
  Equalization valve standard
 P hase line tee connections optional
 C ustom liquid level chart (Calibration Chart) available upon request

OnSite Telemetry SM
System

The OnSite TelemetrySM System is an integrated telemetry solution for


distribution. It provides distributors the access to levels, tank pressure
and line pressure at customer locations via the Internet. Centralized
reports, information management tools and integrated fleet routing/
scheduling software allows distributors to operate more efficiently.

Product Advantages
 A  ccurate, up-to-date measurements of liquid levels
  S elf-administered system for maximum service and flexibility
 A  ccount customization for best cost/benefit
 U  p to four data ports per call on analog phone option
 Tank and line pressure readings for troubleshooting capabilities
  E mail or cell phone alarm capability
 A  nalog telephone line or cellular based
  E asy integration with other gas markets

29
O N L I N E R E S O U R C E S

Chart Online Marketing Services

As Chart Inc. continues to provide distributors and customers with the best products and services in the
industry, we would like to introduce you to an innovative marketing support tool designed to assist you in
growing your business faster! Chart Online Marketing Services is like having your very own 24/7 marketing
department providing you the marketing materials needed to drive customers to you. But this is much more
than just a site to download product photos, you now have the ability to truly customize brochures, spec
sheets and posters with your local contact information and company logo.

3 Easy Steps To Getting Onto Our Website To Order Marketing Materials!

1. Go to http://literature.chart-ind.com.

2. Enter your User ID and Password. Click Log In, or click on Sign Up to create an account.

3. Choose a category that you are interested in.

Chart Parts Website

It’s Easy to Use!


Check out the Benefits
• Personalized account information
• Order history & shipment tracking
• Shopping cart stores your parts before you buy
• Parts available for all makes and models
• 24/7 ordering and order tracking
• Same-day shipment on all stock parts
For All Your Parts Needs...www.chartparts.com

App

Chart Tank Sizing App


Correctly sizing your cryogenic equipment supply is easy when you know how
– or know who to ask. For decades, Chart has helped gas distributors select
the optimal cryogenic storage products for their customers. But now, Chart
has developed a new Tank Sizing App that can advance your mode-change
sales process faster and more accurately. No matter the challenge, Chart will
provide the tools you need to succeed.
Download the app today for free at your app store and start
learning from our experience.

30
C O N V E R S I O N D A T A

31
Chart Inc.
www.chartindustries.com

407 7th Street NW, New Prague, MN 56071


Phone 800.400.4683
Fax 952.758.8275
Worldwide 952.758.4484

©2016 Chart Inc. P/N 13608592

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