The Passive Fire

Protection Handbook
The UK’s comprehensive guide
to passive fire protection

Chapter 2
User Guide

SEPTEMBER 2021
The Passive Fire Protection Handbook

Contents

Chapter 1:
Introduction

Chapter 2:
User guide  15
Promat DURASTEEL®���������������������������������16
Promat MASTERBOARD®�������������������������17
Promat TD Board®��������������������������������������19
Promat PROMASEAL®
Firestopping Products�������������������������������20
Promat PROMATECT®-250�����������������������21
Promat PROMATECT®-L500���������������������23
Promat SUPALUX®��������������������������������������25
Promat VERMICULUX®������������������������������27
CAFCO® 300����������������������������������������������29
Cafco MANDOLITE® CP2�������������������������30
Cafco FENDOLITE® MII�����������������������������31
Other Products from Promat���������������������32
Cutting, Fastening and Fixing�������������������33
Installation���������������������������������������������������34

Chapter 3:
Structural Steel

Chapter 4:
Ceilings, Floors and Roofs

Chapter 5:
Partitions and External Walls

Chapter 6:
Fire Rated Ductwork
and Service Enclosures

Chapter 7:
Penetration Seals

Chapter 8:
Smoke Barriers and Doors
CHAPTER 2: USER GUIDE
User Guide

Promat DURASTEEL® 16
Promat MASTERBOARD ®
18
Promat TD Board® 19
Promat PROMASEAL®
Firestopping Products 20
Promat PROMATECT®-250 21
Promat PROMATECT®-L500 24
Promat SUPALUX ®
26
Promat VERMICULUX® 27
Promat Spray Products 29
Other Promat Products 32
Cutting, Fastening and Fixing 33
Installation 34
Finishing of Board Systems 35

TECHNICAL SERVICES T: 0800 1456033 E: technical.promat@etexbp.co.uk 15

 The Passive Fire Protection Handbook

Chapter 2: User Guide

Promat DURASTEEL®

GENERAL DESCRIPTION
APPLICATIONS Promat DURASTEEL® is a non-combustible composite panel of fibre reinforced
• Ductwork and smoke extraction cement mechanically bonded to punched steel sheets on both surfaces.
• Service enclosures
Promat DURASTEEL® has been developed and supported through rigorous testing
• Walls, partitions, service shafts,
for use in partitioning, ducting, door and ceiling applications, with a wide range of
lift enclosures, cavity barriers
specifications available.
and smoke plenums
• Membrane ceilings and plenum Promat DURASTEEL® systems combine lightweight, strength, impact resistance and
chambers durability with exceptional fire resistance. These systems remain resistant to fire
• Industrial, valve box enclosures fighters’ hoses, leaving them capable of performing their original function even in
and fuel pipe protection the aftermath of a fire. Promat DURASTEEL® systems have been used successfully for
many years, including rail and metro projects, airports, military developments and in
• Fire doors
commercial, pharmaceutical and petrochemical facilities.
A safety information sheet is available from the Promat Technical Services
Department and, as with any other materials, should be read before working with
the board. The board is not classified as a dangerous substance and so no special
provisions are required regarding the carriage and disposal of the product to landfill.
They can be placed in an on-site skip with other general building waste which should
be disposed of by a registered contractor.

Table 2a Typical Mechanical Properties

Flexural strength Frupture 6mm Average, dry N/mm² 109

9.5mm Average, dry N/mm² 84

Modulus of elasticity E 6mm Average, dry N/mm² 55,000

9.5mm Average, dry N/mm² 40,000

Table 2b General Technical Data

Material class Non-combustible

Surface spread of flame Class 1

Building Regulations classification Class 0

Alkalinity (approximately) pH (core) 10-13

Thermal conductance (approximately) at 20ºC W/m²K 60 (9.5mm)

Coefficient of expansion (20-100ºC) m/mK 15 x 10-6 (9.5mm)

Nominal moisture content (air-dried) % 6

NOTE: All physical property values Moisture movement (ambient to saturated) % –

are averages based on standard
Thickness tolerance of standard board 6mm +1.5 to -0.0
production. The figures can change 9.5mm +1.0 to -1.0
dependent on the test methods
used. If a particular value is of prime Length x Width tolerance of standard boards mm ± 2.0
importance for a specification,
please contact Promat Technical Table 2c Board Format Data
Services Department.
Thickness (mm) Length x Width (mm) Approx. Weight (kg/m²)

Dry With approximately

6% moisture

6 2500 x 1200 15.9 16.8

9.5 2500 x 1200 19.8 21.0

2000 x 1200 19.8 21.0

16
Chapter 2: User Guide

Promat MASTERBOARD®

GENERAL DESCRIPTION
Promat MASTERBOARD® is a versatile Class 0 building board suitable for use in APPLICATIONS
a wide range of internal and semi-exposed applications. It is a material of limited • Partitions
combustibility and can be used in constructions providing up to 30 minutes fire • Ceilings
protection. • Swimming pool ceilings
Promat MASTERBOARD® is a calcium silicate board reinforced with selected • Wall and roof linings
fibres and fillers. It is formulated without inorganic fibres and does not contain • Soffit, porch or canopy linings
formaldehyde. • Service duct and pipe covers
• Boiler and airing
Promat MASTERBOARD® is off-white in colour and has a smooth finish on one face
cupboard linings
with a sanded reverse face. It can be left undecorated or can be easily decorated
with paints, wallpapers or tiles. • Door upgrades

Promat MASTERBOARD® is resistant to the effects of moisture, will not physically

deteriorate when used in damp or humid conditions and can withstand temperatures
up to 80ºC and frequent temperature changes.
A safety information sheet is available from the Promat Technical Services
Department and, as with any other materials, should be read before working with
the board. The board is not classified as a dangerous substance and so no special
provisions are required regarding the carriage and disposal of the product to landfill.
They can be placed in an on-site skip with other general building waste which should
be disposed of by a registered contractor.

Table 2e Typical Mechanical Properties

Flexural strength* Average, dry N/mm² ≥ 4.5

Modulus of elasticity E Average, dry N/mm² 6500

Tensile strength (parallel)* Average, dry N/mm² 0.99

Compressive strength* Average, dry N/mm² 9.3

*Reference ETA 09/0250

TECHNICAL SERVICES T: 0800 1456033 E: technical.promat@etexbp.co.uk 17

 The Passive Fire Protection Handbook

Chapter 2: User Guide

Promat MASTERBOARD®

Table 2f General Technical Data

Designation Calcium silicate

Material class Limited combustibility

Surface spread of flame Class 1

Building Regulations classification Class 0

Nominal dry density (average) kg/m³ 975

Alkalinity (approximately) pH 7-10

Thermal conductivity (approximately) at 20ºC W/mK 0.22

Coefficient of expansion (20-100ºC) m/mK 9 x 10-6

Nominal moisture content (ambient) % 6

Moisture movement (ambient to saturated) % ≤ 0.15

Note: All physical property values
are averages based on standard Water vapour resistivity MNs/gm (BS 7374: 1990) 80
production. The figures can change
dependent on the test methods Thickness tolerance of standard boards (mm) +0.5 to -0.5 (6 & 9mm boards)
used. If a particular value is of prime +1.0 to -1.0 (12mm boards)
importance for a specification,
Length x Width tolerance of standard boards (mm) ± 3.0
please contact Promat Technical
Services Department. Surface condition Front face Smooth, unsanded
Back face Sanded

Table 2g Board Format Data

Thickness (mm) Length x Width (mm) Approx. Weight (kg/m2)

Dry With approximately 6%

moisture

6 2500 x 1200 5.9 6.3

2440 x 1220 5.9 6.3
2134 x 914 5.9 6.3

9 2500 x 1200 8.8 9.3

2440 x 1220* 8.8 9.3

12 2500 x 1200 11.7 12.4

2440 x 1220 11.7 12.4

Note: *9mm rebated edge board also available.

Other sizes are available upon request.

18
Chapter 2: User Guide

Promat TD Board®

GENERAL DESCRIPTION
Promat TD Board® is an inert rock wool board. It is green/brown in colour and is APPLICATIONS
used for the fire protection of structural steel. Structural steelwork

Promat TD Board® is available unfaced or faced with aluminium foil. It is

manufactured in accordance with an independently accredited BS EN ISO 9001
quality management system. FIXING OPTIONS
Promat TD Board® is resistant to the effects of moisture and is suitable for internal A comprehensive range of practical
and semi-exposed applications. systems is available to meet
a variety of site requirements.
Promat TD Board® is generally installed using spiral screws made from 16 s.w.g.
Dry joint systems can be joined
galvanised wire.
together using purpose-made clips,
glued rock wool noggings or stud
PERFORMANCE AND PROPERTIES
welded pins to secure the insulation
Fire Performance
to structural steel sections. All
Up to 240 minutes fire resistance for structural steelwork, assessed to
board-to-board joints are straight
BS 476: Part 21: 1987 at 550°C and 620°C failure criteria. The unfaced, foil and
butt joints, without the need for
tissue faced products achieve reaction to fire Euroclass A1 in accordance with
glue. Spiral screws (minimum twice
BS EN 13501-1.
the insulation thickness, less 5mm)
Moisture are used to secure the insulation
Promat TD Board® fibres are randomly oriented, avoiding any tendency to promote boards to each other and/or to the
capillary action or hygroscopic moisture absorption. noggings.

Moisture content 0% in air-dried state The glued joint system can be

Moisture absorption 0.004% by volume at 20°C and 90°C relative humidity joined together using an inorganic
and non-toxic Promat VICUBOND®
Water absorption Maximum 60 grammes/m² after 24 hour total water
WR ADHESIVE to bind board-
immersion testing (i.e. approximately 1.5% by weight for
to-board joints and/or to the
25mm plain board)
noggings. Standard flat head nails,
twice the thickness of the insulation,
Table 2h General Technical Data are used as initial supports.

Material class Non-combustible

Surface spread of flame Class 1 PROMAT VICUBOND® WR

A ready-to-use, one part non-
Building Regulations classification Class 0
combustible cement for fixing
Alkalinity (approximately) pH 7–9
Promat TD Board® and other
Promat boards. It may also be used
Thickness tolerance of standard boards (mm) ± 2 mm for gap filling. Delivered as semi
liquid in 10 litre drums. Allow 1 litre
Tolerance of standard boards (mm) Length ± 5 mm for each 1.5m2 of 25mm Promat TD
Width ± 3 mm Board®. Other thicknesses require a
pro-rata amount.

Table 2i Board Format Data

Note: All physical property values
Size (mm) 2000 x 1200 are averages based on standard
Thickness (mm) 25 30 35 40
production. The figures can change
dependent on the test methods
Approx. weight (kg/m²) 4.5 5.4 6.3 7.2 used. If a particular value is of prime
importance for a specification,
Nominal density (kg/m³) 180 180 180 180
please contact Promat Technical
Services Department.

TECHNICAL SERVICES T: 0800 1456033 E: technical.promat@etexbp.co.uk 19

 The Passive Fire Protection Handbook

Chapter 2: User Guide

Promat PROMASEAL® Firestopping Products

GENERAL DESCRIPTION
APPLICATIONS The Promat PROMASEAL® range of fire stopping products is one of the most
• Pipes penetrating partitions comprehensive in the industry. It is comprised of a number of sealing solutions, from
and walls Intumescent andSilicone sealants, through to Fire Pillows and the unique Promat
• Temporary closing of voids PROMASEAL® UniCollar®.
• Sealing of gaps and joints The Promat PROMASEAL® range also includes elements such as the Promat
• Movement joints PROMASEAL® RSB-N and RSB-V, designed to prevent the spread of flame in cavities.
Systems such as these have a proven track record of sealing the penetrations found
in buildings during construction, such as power cables, plumbing and heating pipes,
ventilation ducts, movement joints etc.
The range is designed to offer specific protection for individual penetrating
elements. Every service passing through fire resistant building elements reacts in a
different way in the event of a fire, so there is no single solution or product that will
protect all services.
All Promat PROMASEAL® products are tested to the highest standards and
are manufactured using the highest quality materials in accordance with an
independently accredited BS EN ISO:9001 quality management system.
For further technical information on the entire Promat PROMASEAL® fire stopping
range, please contact the Promat Technical Services Department.

THE PROMAT PROMASEAL® RANGE:

• PROMASEAL® RSB-V & RSB-N
• PROMASEAL® Intumescent Sealant
• PROMASEAL® Silicone Sealant
• PROMASEAL® Fire Barrier
• PROMASEAL® Fire Compound
• PROMASEAL® Fire Compound Extra Strength
• PROMASEAL® Fire Pillows
• PROMASEAL® Expansion Joint Strip
• PROMASEAL® UniCollar
• PROMASEAL® Pipewrap

20
Chapter 2: User Guide

Promat PROMATECT®-250

GENERAL DESCRIPTION
Promat PROMATECT®-250 is a non-combustible mineral bound light weight board. APPLICATIONS
It has a smooth matt upper surface and is off-white in appearance. • F
 ire protection of
structural steelwork
Promat PROMATECT®-250 provides a high degree of strength, dimensional stability
• Fire protection of
and fire performance to structural steelwork. Promat PROMATECT®-250 also offers a
mezzanine floors
quickly installed solution for the fire protection of mezzanine floors.
A safety information sheet is available from the Promat Technical Services
Department and, as with any other materials, should be read before working with
the board. The board is not classified as a dangerous substance and so no special
provisions are required regarding the carriage and disposal of the product to landfill.
They can be placed in an on-site skip with other general building waste which should
be disposed of by a registered contractor.

Table 2j Typical Mechanical Properties

Flexural Strength* Average, dry N/mm² 3.0

Tensile Strength (parallel)* Average, dry N/mm² 1.2

Compressive Strength* Average, dry N/mm² 6.6

*Reference ETA 08/0161

Table 2k General Technical Data

Designation Mineral bound calcium silicate

Material class Non-combustible

Surface spread of flame Class 1

Building Regulations classification Class 0

Nominal dry density (average) kg/m³ 875 (12mm)

750 (15-30mm)

Alkalinity (approximately) pH 9

Thermal conductivity (approximately) at 20ºC W/mK 0.189

Nominal moisture content % 1-2

Thickness tolerance of standard boards (mm) +0.5 to -0.5

Length x Width tolerance of standard boards (mm) +0.0 to -3.0

Surface condition Smooth, unsanded

TECHNICAL SERVICES T: 0800 1456033 E: technical.promat@etexbp.co.uk 21

 The Passive Fire Protection Handbook

Chapter 2: User Guide

Promat PROMATECT®-250

Table 2l Board Format Data

Thickness (mm) Length x Width (mm) Approx. Weight (kg/m2)

Dry With approximately

2% moisture

12 2500 x 1200 10.5 10.8

15 2500 x 1200 11.3 11.5

18 2500 x 1200 13.5 13.8

20 2500 x 1200 15 15.3

22 2500 x 1200 16.5 16.8

25 2500 x 1200 18.8 19.1

30 2500 x 1200 22.5 22.9

Note: All physical property

values are averages based on
standard production. The figures
can change dependent on the
test methods used. If a particular
value is of prime importance for a
specification, please contact Promat
Technical Services Department.

22
Chapter 2: User Guide

Promat PROMATECT®-L500

GENERAL DESCRIPTION
Promat PROMATECT®-L500 is a non-combustible low density calcium silicate board, APPLICATIONS
used for the construction of fire resistant ducts. It is a Class 0 product as defined in • Ventilation and smoke
the Building Regulations. extract ducts
• Mechanical and electrical
Promat PROMATECT®-L500 is off-white in colour and has a smooth sanded surface service enclosures
on one face with a lightly honeycombed texture on the reverse face.
• Service enclosures
Promat PROMATECT®-L500 is resistant to the effects of moisture and will not • Cable protection
physically deteriorate when used in damp or humid conditions. Performance
characteristics are not degraded by age or moisture. Untreated surfaces will absorb
water which can cause some loss of strength, but full strength is regained after
drying. It will not encourage mould growth and is resistant to attack by insect or
vermin.
Promat PROMATECT®-L500 is chemically inert and is resistant to dilute acids and
alkalis. Boards should be protected where high chemical concentrations are likely to
occur.
A safety information sheet is available from the Promat Technical Services
Department and, as with any other materials, should be read before working with
the board. The board is not classified as a dangerous substance and so no special
provisions are required regarding the carriage and disposal of the product to landfill.
They can be placed in an on-site skip with other general building waste which should
be disposed of by a registered contractor.

Table 2m Typical Mechanical Properties

Flexural Strength* Average, dry N/mm² ≥ 1.7

Tensile Strength (parallel)* Average, dry N/mm² 0.44

Compressive Strength* Average, dry N/mm² 4.2

*Reference ETA 06/0218

TECHNICAL SERVICES T: 0800 1456033 E: technical.promat@etexbp.co.uk 23

 The Passive Fire Protection Handbook

Chapter 2: User Guide

Promat PROMATECT®-L500

Table 2n General Technical Data

Note: All physical property
values are averages based on Designation Calcium silicate
standard production. The figures
Material class Non-combustible
can change dependent on the
test methods used. If a particular Surface spread of flame Class 1
value is of prime importance for a
Building Regulations classification Class 0
specification, please contact Promat
Technical Services Department. Nominal dry density (average) kg/m³ 480

Alkalinity (approximately) pH 9

Thermal conductivity (approximately) at 20ºC W/mK 0.09

Coefficient of expansion (25-105ºC) m/mK 7.0 x 10-6

Nominal moisture content (ambient) % 3-5

Moisture movement (ambient to saturated) % ≤ 0.15

Thickness tolerance of standard boards (mm) ± 0.5

Length x Width tolerance of standard boards (mm) ± 3.0

Surface condition Front face Smooth, sanded

Back face Honeycomb pattern

Table 2o Board Format Data

Thickness (mm) Length x Width (mm) Approx. Weight (kg/m²)

Dry With approximately

5% moisture

20 2500 x 1200 10.0 10.5

25 2500 x 1200 12.5 13.1

30 2500 x 1200 15.0 15.8

35 2500 x 1200 17.5 18.4

40 2500 x 1200 20.0 21.0

50 2500 x 1200 25.0 26.3

52 2500 x 1200 26.0 27.4

24
Chapter 2: User Guide

Promat SUPALUX®

Promat SUPALUX® is a non-combustible calcium silicate board reinforced with

selected fibres and fillers. It is formulated without inorganic fibres and does not APPLICATIONS
contain formaldehyde. • Timber and steel frame partitions
• Single skin solid wall
Promat SUPALUX® is off-white in colour and has a smooth finish on one face with a
• Fire protection to timber floors
sanded reverse face. Promat SUPALUX® can be left undecorated or easily finished
and mezzanine floors
with paints, wallpapers or tiles.
• Wall, ceiling linings and
Promat SUPALUX® is resistant to the effects of moisture and will not physically suspended ceilings
deteriorate when used in damp or humid conditions. Performance characteristics are
• Construction and upgrading of
not degraded by age or moisture.
timber or panelled doors
Promat SUPALUX® is also produced as bevelled edge panels for suspended ceilings • Soffits
using a concealed grid system. • Fire protection of thatched roofs
A safety information sheet is available from the Promat Technical Services
Department and, as with any other materials, should be read before working with
the board. The board is not classified as a dangerous substance and so no special
provisions are required regarding the carriage and disposal of the product to landfill.
They can be placed in an on-site skip with other general building waste which should
be disposed of by a registered contractor.

Table 2p Typical Mechanical Properties

Flexural Strength* Average, dry N/mm² ≥ 4.5

Modulus of elasticity E Average, dry N/mm² 6000

Tensile Strength (parallel)* Average, dry N/mm² 0.99

Compressive Strength* Average, dry N/mm² 9.3

*Reference ETA 07/0176

TECHNICAL SERVICES T: 0800 1456033 E: technical.promat@etexbp.co.uk 25

 The Passive Fire Protection Handbook

Chapter 2: User Guide

Promat SUPALUX®

Table 2q General Technical Data

Designation Calcium silicate

Material class Non-combustible

Surface spread of flame Class 1

Building Regulations classification Class 0

Nominal dry density (average) kg/m³ 950

Alkalinity (approximately) pH 7-10

Thermal conductivity (approximately) at 20ºC W/mK 0.17

Coefficient of expansion (20-100ºC) m/mK 9 x 10-6

Nominal moisture content (ambient) % 6

Moisture movement (ambient to saturated) % ≤ 0.1

Thickness tolerance of standard boards (mm) (6-12mm) ± 0.5

(15-20mm) ± 1.0
(25mm) ± 1.5
Note: All physical property
values are averages based on Water vapour resistivity MNs/gm 98
standard production. The figures Length x Width tolerance of standard boards (mm) ± 3.0
can change dependent on the
test methods used. If a particular Surface condition Front face Smooth, un-sanded
Back face Sanded
value is of prime importance for a
specification, please contact Promat
Technical Services Department. Table 2r Board Format Data

Thickness (mm) Length x Width (mm) Approx. Weight (kg/m²),

Dry With approximately

6% moisture

6 2440 x 1220 5.7 6.0

2500 x 1200 5.7 6.0

9 1220 x 1220 8.6 9.1

2440 x 1220 8.6 9.1
2500 x 1200 8.6 9.1

12 1220 x 1220 11.4 12.1

2440 x 1220 11.4 12.1
2500 x 1200 11.4 12.1

15 2440 x 1220 14.3 15.1

2500 x 1200 14.3 15.1

20 2500 x 1250 19.0 20.1

25 2500 x 1250 23.8 25.2

Note: Bevelled edge ceiling tiles are also available. Other sizes are available upon request.

26
 l e
Chapter 2: User Guide

Promat VERMICULUX®

l a tive b s
i
a a
av
GENERAL DESCRIPTION

n
APPLICATIONS

r
er
Promat VERMICULUX® is a lightweight non-combustible board specially designed to

te
provide fire protection to structural steelwork. Up to 240 minutes fire resistance can • Fire protection to

l
structural steelwork

a
be achieved depending on the thickness of material used based on the dimensions

ng
r
and critical temperature of the beam or column being protected. • Fire protection upgrade

fo
of concrete structures
Promat VERMICULUX® is a low density calcium silicate board containing vermiculite

l o hnic a l
and reinforced with selected fibres and fillers. It is formulated without any inorganic
fibres.

o c
tn
Promat VERMICULUX® is off-white in colour with a sanded finish on both faces. It
can be left undecorated or it can be easily painted. It is resistant to moisture, will

T e
uc
not disintegrate, warp or swell and can be installed at any time during the building

t
programme, even before the external wall has been completed and the building

a
closed in.

o d ro m
A safety information sheet is available from the Promat Technical Services

r P
Department and, as with any other materials, should be read before working with

t
P u l
the board. The board is not classified as a dangerous substance and so no special
provisions are required regarding the carriage and disposal of the product to landfill.

s
They can be placed in an on-site skip with other general building waste which should

o n
be disposed of by a registered contractor.

C
e
Table 2s Typical Mechanical Properties

l
b s
Flexural strength Frupture Average, dry N/mm² 2.0

l a tive
Modulus of elasticity E Average, dry N/mm² 1000

i
a a
v tern
Table 2t General Technical Data

a
Designation Calcium silicate

e for r al
Material class Non-combustible

g
Surface spread of flame Class 1

n al
Building Regulations classification Class 0

l o hnic
Nominal dry density (average) kg/m³ 500

o c
Alkalinity (approximately) pH 7-10

n
Thermal conductivity (approximately) at 20ºC W/mK 0.13

c oma t T e
Coefficient of expansion (20-60ºC) m/mk 7.5 x 10-6

t
u
Nominal moisture content (air-dried) % 3

o d r
Moisture movement (ambient to saturated) % ≤ 0.1

r P
Thickness tolerance of standard boards (mm) +0 to -0.8

t
P u l
Length x Width tolerance of standard boards (mm) +0 to -1.5

ns
Surface condition Smooth, sanded

Co

TECHNICAL SERVICES T: 0800 1456033 E: technical.promat@etexbp.co.uk 27

 The Passive Fire Protection Handbook

e
Chapter 2: User Guide

l
Promat VERMICULUX®

l a tive b s
i
a a
av
Table 2u Board Format Data

r n
r r al te
Thickness (mm) Length x Width (mm) Approx. Weight (kg/m²),

e
g fo
Dry With approximately
3% moisture

o n
20 1220 x 1220 10.0 10.3

al
l nic
25 1220 x 1220 12.5 12.9

o Te
30 1220 x 1220 15.0 15.5

n ch
t t
35 1220 x 1220 17.5 18.0

co
40 1220 x 1220 20.0 20.6

u
d r ma
45 1220 x 1220 22.5 23.2

o
50 1220 x 1220 25.0 25.8

r
P su t P
55 1220 x 1220 27.5 28.3

l 60 1220 x 1220 30.0 30.9

o n
C
Note: All physical property values are
averages based on standard production.

e
The figures can change dependent on

l
the test methods used. If a particular

b s
value is of prime importance for a

l a tive
specification, please contact Promat

i
Technical Services Department.

a a
v tern
a
r al
g e for
l o hnic n al
n o c
c oma t t T e
u
d r
P r o u l t P
n s
C o

28
Chapter 2: User Guide

CAFCO® 300

CAFCO® 300 is a spray or trowel applied, single package factory controlled premix,
based on vermiculite and gypsum, for internal use. Packaging: 20kg bags

CAFCO® 300 is a lightweight coating that provides very efficient fire resistance with Storage: Protect from frost,
minimal thickness to steel and concrete frames, metal floor and roof decks, and to excessive heat (above
return air plenums. 45ºC) and strong
radiant sunlight
Building types that will benefit from the use of CAFCO® 300 include a wide range of
educational, leisure and entertainment centres, and commercial projects. Shelf life: 6 months maximum

FIRE RESISTANCE
Structures protected with CAFCO® 300 have undergone fire resistance tests up This product may be used
to 240 minutes in approved independent laboratories to recognised standards alongside other Promat products.
throughout the world, including: For further information contact
– UK (BS 476: Part 21) Promat Technical Services
Department.
– USA (ASTM E119)

Table 2z Properties and Performance

Colour and finish Off-white, with a monolithic spray texture

Theoretical coverage 217m²/tonne at 15mm thickness

Number of coats One or more as required

Cure By hydraulic set

Initial set 10 to 15 hours at 20ºC and 50% RH without accelerator

Density 310kg/m³ ± 15% without accelerator.

Approximately 10% less with accelerator

Bond impact No cracks or delaminations to ASTM E760

Air erosion resistance No erosion to ASTM E859

Compressive strength 1.22kg/cm² to ASTM E761

Deflection No spalling, delamination or cracking to ASTM E759

Flame spread Class 0 as defined by the Building Regulations A safety data sheet is available
from the Promat Technical Services
Thermal conductivity 0.078W/mK
Department and, as with any
pH value 8.0 – 8.5 other materials, should be read
before working with the product.
The product is not classified as a
dangerous substance and so no
special provisions are required
regarding the carriage and
disposal of the product to landfill.
It can be placed in an on-site skip
with other general building waste
which should be disposed of by a
registered contractor.

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 The Passive Fire Protection Handbook

Chapter 2: User Guide

Cafco MANDOLITE® CP2

Packaging: 12.5kg bags

Storage: Off the ground and Cafco MANDOLITE® CP2 is a spray applied, single package factory controlled
kept dry until ready premix, based on vermiculite and Portland cement, for internal use.
for use Cafco MANDOLITE® CP2 produces a monolithic coating able to withstand the
Shelf life: 12 months maximum thermal shocks experienced in a high intensity cellulosic fire. Concrete structures
in particular, will be protected from explosive spalling when coated with Cafco
MANDOLITE® CP2.

This product may be used Although low in density, thus significantly reducing dead load, Cafco MANDOLITE®
alongside other Promat CP2 is highly durable and will not crack or spall under mechanical impact.
products. For further information Cafco MANDOLITE® CP2 may be applied within environments where limited
contact Promat Technical Services exposure to the elements is likely throughout the building phase of the project,
Department. eg. perimeter beams. Cafco MANDOLITE® CP2 does not release toxic or hazardous
fumes, and presents no known health hazards either before, during or after
application.
FIRE RESISTANCE
Cafco MANDOLITE® CP2 is used for application to steel and concrete frames, metal
Structures protected with
floor or roof decks, and return air plenums. It may be easily removed and reinstated
Cafco MANDOLITE® CP2 have
locally when additional fixings are required.
undergone fire resistance tests
up to 240 minutes in approved Building types that will benefit from the use of Cafco MANDOLITE® CP2 include
independent laboratories to a wide range of educational, leisure and entertainment centres, commercial or
recognised standards throughout industrial projects.
the world, including:
– UK (BS 476: Parts 20-24: 1987)
Table 2aa Properties and Performance
– USA (ASTM E119 UL 263)
Colour and finish Off-white, with a monolithic spray texture

Minimum practical thickness 8mm when unreinforced. 15mm when reinforced

Theoretical coverage 172m²/tonne at 15mm thickness

Number of coats One or more as required

Cure By hydraulic set

Initial set 2 to 6 hours at 20ºC and 50% RH

Density 390kg/m³ ± 15% (when dry and in place)

Air erosion resistance No erosion to ASTM E859

Bond impact No cracks or delaminations

Deflection effect No cracks or delaminations within normal code limits

Compressive strength 563kPa (81.6lb/in²) to ASTM E761

A safety data sheet is available
from the Promat Technical Services Combustibility Non-combustible to BS 476: Part 4
Department and, as with any
Flame spread Class 0 as defined by the Building Regulations
other materials, should be read
before working with the product. Smoke generation Does not contribute to smoke generation
The product is not classified as a
Thermal conductivity 0.095 W/mK at 20ºC
dangerous substance and so no
special provisions are required Corrosion resistance Does not promote corrosion of steel. However, a primed
regarding the carriage and substrate is recommended for long term corrosion
disposal of the product to landfill. resistance.
It can be placed in an on-site skip ph value 12.0 – 12.5
with other general building waste
which should be disposed of by a
registered contractor.

30
Chapter 2: User Guide

Cafco FENDOLITE® MII

Cafco FENDOLITE® MII is a spray applied, single package factory controlled premix,
based on vermiculite and Portland cement. Cafco FENDOLITE® MII produces a Packaging: 20kg bags
monolithic coating able to withstand the thermal shocks experienced in a high Storage: Off the ground and
intensity cellulosic and hydrocarbon fires. Concrete structures in particular, will be kept dry until ready
protected from explosive spalling when coated with Cafco FENDOLITE® MII. for use
Although low in density, thus significantly reducing dead load, Cafco FENDOLITE® Shelf life: 12 months maximum
MII is highly durable and will not crack or spall under mechanical impact. Cafco
FENDOLITE® MII does not release toxic or hazardous fumes, and presents no known
health hazards either before, during or after application. The surface may either be
spray textured or float finished. This product may be used
alongside other Promat products.
Cafco FENDOLITE® MII is used for application on construction elements such as For further information contact
individual steel or concrete sections particularly where off-site application is required. Promat Technical Services
Building types that will benefit from the use of Cafco FENDOLITE® MII include a wide Department.
range of educational, leisure and entertainment centres or commercial projects.

Table 2ab Properties and Performance FIRE RESISTANCE

Structures protected with Cafco
Colour and finish Off-white, with a monolithic spray texture or floated FENDOLITE® MII have undergone
Minimum practical thickness 8mm when unreinforced. 15mm when reinforced fire resistance tests up to 240
minutes in approved independent
Theoretical coverage 92m²/tonne at 15mm thickness laboratories to recognised
Number of coats One or more as required
standards in the UK (to BS 476:
Parts 20-22: 1987 Appendix D).
Cure By air drying

Initial set 2 to 6 hours at 20ºC and 50% RH

Drying time After initial set: 50% strength 5 days

75% strength 12 days, 98% strength 28 days

Density 750kg/m³ ± 15% (when dry and in place)

Cohesion/adhesion 169kPa (3533lb/ft²) to ASTM E736

Compressive strength 3933kPa (569psi) to ASTM E761

Hardness No penetration by a load less than 2.5kgf

(BS 3900: Part E2 - scratch test)

Combustibility Non-combustible to BS 476: Part 4

Flame spread Class 0 as defined by the Building Regulations

Smoke generation Does not contribute to smoke generation

Thermal conductivity 0.225W/mk at 20ºC

A safety data sheet is available
Specific heat 0.97kJ/kg at 25ºC to 35ºC from the Promat Technical Services
Corrosion resistance Does not promote corrosion of steel. However, a primed Department and, as with any
substrate is recommended for long term corrosion other materials, should be read
resistance, particularly when the structure is to be fully before working with the product.
exposed to the elements. The product is not classified as a
pH value 12.0 – 12.5 dangerous substance and so no
special provisions are required
Sound absorption Noise reduction coefficient (NRC) 0.35 regarding the carriage and
disposal of the product to landfill.
It can be placed in an on-site skip
with other general building waste
which should be disposed of by a
registered contractor.

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 The Passive Fire Protection Handbook

Chapter 2: User Guide

Other Products from Promat

As well as the products shown in this manual, Promat also manufacture a number of
other products, including:

Promat PROMATECT®-HD
• Non-combustible cladding and infill panel
• Non-combustible rainscreen cladding
• Non-combustible external board
Promat PROMATECT®-T/Promat PROMATECT®-H
• Fire Protection of Tunnel Linings
Promat TL BOARD®
• Thermal upgrade of concrete floors and soffits (from below)
• Thermal insulation of concrete soffits (ie car parks)
Promat TLFR BOARD®
• Thermal and fire resistance upgrade of concrete floors and soffits (from below)

For further information on any of the above products, please contact the
Promat Technical Services Department.

32
Chapter 2: User Guide

Cutting, Fastening and Fixing

Fig 2.10.1
CUTTING
Promat boards can be worked with conventional woodworking equipment although
the use of hand saws with hardened teeth is recommended.
Promat boards greater than 6mm in thickness may be more easily cut using a power
circular saw in conjunction with tungsten carbide tipped blades, or a jigsaw. For
rough cutting, 6mm sheets can be deeply scribed and broken over a straight edge.
Promat DURASTEEL® can be cut with a jigsaw around services etc. For the cutting of
straight edges, a guillotine is recommended for large areas.
Promat recommend that all cutting should be carried out in well ventilated spaces,
using dust extractors. Operators should wear protective face masks.

FASTENING AND FIXING

1. Nailing
The most economical method of fastening is to use pneumatic nailing and stapling
equipment.
Nails can be driven directly through boards, without pre-drilling (excluding Promat
DURASTEEL®), provided they are at least 12mm from the edge of the board, and the
back face of the board is fully supported.
In areas of high humidity, galvanised nails should be used. Panel pins, oval or lost
head nails should not be used. Nails should be located minimum 40mm from
corners.
For applications such as direct fix, single-sided protection to structural steelwork,
it is permissible to fix Promat VERMICULUX®, SUPALUX® and PROMATECT®-250
using shot-fired nails. Promat PROMATECT®-250 minimum thickness for shot-firing
is 15mm. Refer to application specifications for further information.

Table 2ac Fixing guide as below, used with drawing opposite

From Edge From Corner Centres at Edge Centres from Mid Point

Min. 12mm Min. 40mm Min. 150mm Max. 300mm

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 The Passive Fire Protection Handbook

Chapter 2: User Guide

Installation

2. Screw Fixing
Pilot holes should be pre-drilled not less than 12mm from the edge of the boards
and countersunk (minimum 9mm) if required. Use self-drilling or self-tapping screws
when securing boards to steel. For all other situations, drywall screws e.g. Hilo are
generally suitable.
Boards of thicknesses greater than 15mm can be edge screwed. Self-drilling or self-
tapping screws are suitable. If edge screwing the board, minimum screw penetration
should be 30mm. If screws do not have a deep thread, pilot holes should be drilled
and care should be taken not to over tighten. Screws should be minimum 40mm
from corners.
Screws at corners should be positioned at a distance equal to the board thickness
from the corner, or a minimum of 40mm, whichever is the greater. Boards can be
edge screwed or screwed face to face. Care should be taken not to overtighten
screws. For best results using screws, variable speed electric screw drivers with a
torque control have proven the most successful.

BUTT JOINTING
Boards can be simply butt jointed with sheets having square, bevelled or chamfered
edges. If required, a filler may be used to finish joints before decoration. Adhesives
are not required.

INSTALLATION OPTIONS
a) Promat
 boards can be fastened with self-tapping screws and drivers with torque
control.
b) Promat boards are easily fixed with pneumatically operated stapling equipment.
c) Boards can be trimmed and shaped using hand-held handsaws.
d) For on-site cutting use tungsten carbide tipped blades fitted to circular saws.

34
Chapter 2: User Guide

Installation

PLASTERING
All calcium silicate boards have a high suction and therefore it is generally difficult to FINISHING OF BOARD SYSTEMS
apply gypsum plaster. Promat materials provide a surface
ready to receive most forms of
Plastering boards: If a skim coat is desired, apply a sealing coat of diluted universal
decoration. Where finishes such
primer/PVA (e.g. 1 part PVA and 5 parts water). Sealing coat should be allowed to
as wallpaper are to be used,
dry thoroughly (approximately 24 hours). Apply bonding coat (3 parts PVA and
application can be made easier
1 part water).
by first sealing the board with a
Apply plaster skim (5mm thick) while the bonding coat is wet and tacky. proprietary sealer or paint.
It is recommended that a small test area is plastered initially to ensure that the
boards have been adequately sealed. It is advisable that self-adhesive or hessian
scrim is applied over joints and internal angles. Paper scrim is not recommended.
NOTE: The bonding agent and plaster manufacturers’ recommendations should be
followed at all times.
The plaster manufacturers’ recommendations should be followed at all times.

TILING
Promat SUPALUX® and Promat MASTERBOARD®
Promat MASTERBOARD® and Promat SUPALUX® can be tiled with ceramic, marble,
granite and natural stone tiles (maximum 30kg/m2). In order to tile successfully, the
following guidelines must be followed:
Supports: Vertical timber supports (minimum 50mm x 50mm) or steel studs should
be installed at 400mm centres and all board joints must be supported.
Board preparation and fixing: The minimum board thickness to be used should be
9mm. The board should be sealed on both faces with PVA or watered down tile
adhesive and allowed to dry. Fix the boards, preferably with the back (textured)
face outward, to the supports at 200mm centres. The screws should be countersunk
and corrosion resistant. The tiles should then be fixed using standard tile adhesive.
Do not use Promat SUPALUX® or Promat MASTERBOARD® as a tile backer when they
are part of a fire resistant constuction.
Note: For tiling all other Promat products, please contact Promat Technical Services
Department.

PAINTING
All coatings should be supplied by a reputable manufacturer and their
recommendations regarding surface preparation, sealing and finish coat should be
followed at all times.
Promat boards have an attractive, smooth finish but if required they can be painted
with emulsion or oil based paints. With water based paints, a diluted first coat
should be used.For oil based paints a suitable alkali resisting primer should be used.
Painted vapour barriers may be formed by the application of chlorinated rubber,
epoxy resin or polyurethane paint. Backsealing may be required.

TECHNICAL SERVICES T: 0800 1456033 E: technical.promat@etexbp.co.uk 35

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The Passive Fire Protection Handbook

For placing orders, delivery enquiries

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AUGUST
2017