Electromagnetic Flow Meter

Operation Manual
Side 1

Electromagnetic Flow Meter

Electromagnetic Flow Meter

Operation Manual

Version Number: 910000 REV.D

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Electromagnetic Flow Meter
Operation Manual
Side 2

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Electromagnetic Flow Meter
Operation Manual
Side 3

1. General Information......................................................................... 4
1.2 Unpacking and Inspection .......................................................... 5

2. Technical Data ................................................................................ 6

3. Model and Selection ........................................................................ 11

3.1 Flange Type ............................................................................ 11

3.2 Sanitary Type ............................................................................. 13

3.3 Insertion Type ............................................................................ 15

4. Cautions for Installation.................................................................... 17

5. Electrical Wiring .............................................................................. 25

6. Description of Outputs ..................................................................

…….. 31

7. Operation & Setup ............................................................................... 34

8. Infrared Interface ............................................................................... 43

9. Alarm Information ............................................................................... 43

10. Trouble Shooting ............................................................................... 44

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Electromagnetic Flow Meter
Operation Manual
Side 4

HARDWARE
1. GENERAL INFORMATION
This manual will assist you in installing, using and maintaining Electromagnetic Flow meter.
It is your responsibility to make sure that all operators have access to adequate instructions
about safe operating and maintenance procedure.

Warning

For your safety, review the major warnings and cautions below before operating your
equipment.

1. Use only fluids that are compatible with the 5. Handle the sensor carefully. Even small
housing material and wetted components scratches or nicks can affect accuracy.
of your Electromagnetic Flow Meter.
6. For best results, calibrate the meter at
2. When handling hazardous liquids, always least 1 time per year.
exercise appropriate safety precautions.
7. Do not purge the flow meter with
3.  When measuring flammable liquids, observe compressed air.
precautions against fire or explosion.
8. During Electromagnetic Flow Meter
4. When working in hazardous environments, removal, liquid may spill.Follow the
always exercise appropriate safety precautions. manufacturer’s safety precautions for
clean up of minor spills

1.1 Product Description

Electrocmagnetic flow meters are intended for fluid measurement in most industries including
water, wastewater, food and beverage, pharmaceutical and chemical.

There are two basic components of SURE electromagnetic flow meter: 1) The Detector, which
includes the flow tube, isolating liner and measuring electrodes, and 2) The Converter, which is the
electronic device responsible for signal processing, flow calculation, display and output signals.

The materials of construction of the wetted parts (liner and electrodes) should be appropriate for
the specifications on the intended type of service. Review of the compatibilities consistent with
the specifications is recommended.

Our's electromagnetic flow meters are factory tested and calibrated. A calibration certificate is
included in the shipment of each meter.

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 Electromagnetic Flow Meter
Operation Manual
Side 5

1.2 Unpacking and Inspection

Upon receipt, examine your meter for visible damage. The meter is a precision measuring
instrument and handled carefully. Remove the protective plugs and caps for a thorough
inspection. If any items are damaged or missing, contact us.

Make sure the flow meter model meets your specific needs. For your future reference, it might
be useful to record this information on nameplate in the manual in case it becomes unreadable
on the meter.

Transportation and Handling

Do not lift the detector from the Converter housing, the
junction box or the connecting cable. Use lifting lugs for
larger sizes is recommended. Very large meter sizes are
packed and crated with the meter laying on its side for
shipping safety and stability reasons. In order to lift the
meter in vertical position, it's recommended to use a sling
rigged method as shown below.

Warning: NEVER introduce the forklift, chains ,

wire slings or any other sharp object inside the flow
tube for lifting or handling purpose.This could permanently
damage the isolating liner and could render the meter
inoperable .

If using a forklift, do not lift the detector from its body

between the flanges. The housing could be accidentally
dented and permanent damage could be caused to the
internal coil assemblies.

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Electromagnetic Flow Meter
Operation Manual
Side 6

2. TECHNICAL DATA

Measuring System

Measuring Principle Faraday’s Law

Application range Electrically conductive fluids

Measured Value

Primary measured value Flow velocity

Secondary measured value Volume flow

Design

Fully welded maintenance-free sensor

Flange version with full bore flow tube

Standard as well as higher pressure ratings

Features
Large diameter range from DN25...3000 with rugged liners
approved for drinking water

Industry specific insertion lengths

Modular The measurement system consists of a flow sensor and a signal

Construction converter. It is available as compact and as remote version.

With 511B converter: 110-240V AC Power

Compact Version With 521B converter: 18-36V DC Power

With W800L/W800W: Battery Power

In wall mount version with 211B converter (110-240V AC)

or 221B converter (18-36V DC)
Remote Version
With W800F converter: Battery Power

Measurement Range 0.3...+10 m/s

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Electromagnetic Flow Meter
Operation Manual
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Measuring Conditions

Flow conditions similar to EN 29104

Medium: Water

Electrical conductivity: ≥20 μs/cm
Reference Conditions
Temperature: +10...+50°C( +50°F. . . +120°F)

Inlet section: ≥ 5DN

Operating pressure: 1 bar( 14.5 psig)

Standard: ±0.5% of rate

Flow Meter Accuracy
Optional: ±0.2% of rate

Operating Conditions

Temperature

Hard rubber liner: -5...+60°C or 90°C

Process Temperature Polypropylene liner: -5..+90°C
PTFE liner: -5...+120°C; PFA: 180°C
Standard (with aluminum converter housing)
Ambient Temperature
(all versions) -20…+60°C (Protect electronics against self-heating with
ambient temperatures above 55
Storage Temperature -20...+70°C

Pressure

DN2200…DN3000: PN2.5
DN1200…DN2000: PN 6
DN200…DN1000: PN10
EN 1092-1
DN65…DN150: PN 16
DN10…DN50: PN 40
Other pressures on request
1/2”. ..8’’: 150 lb RF
ASME B16.5
Other pressures on request
1/2”. ..8’’: 10 K
JIS
Other pressures on request
Pressure Drop Negligible

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Electromagnetic Flow Meter
Operation Manual
Side 8

Fluid

Physical condition Conductive liquids

Electrical conductivity  ≥20μs/cm

Permissible gas content (volume)  ≤ 5%

Permissible solid content (volume)  ≤ 30%

Installation Conditions

Take care that flow sensor is always fully filled

Installation
For detailed information see chapter "Cautions for Installation"

Forward and reverse

Flow Direction
Arrow on flow sensor indicates positive flow direction

Inlet Run ≥ 5 DN

Outlet Run ≥ 2 DN

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Electromagnetic Flow Meter
Operation Manual
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Materials
Sheet steel, Polyurethane coated
Sensor Housing
Other materials on request
Measuring Tube Austenitic stainless steel

Carbon steel; Polyurethane coated

Flanges
Other materials on request

Standard

DN10...40 : PTFE
Liner
DN50 ...300: PTFE or Hard Rubber

DN300 ...2200 : Hard Rubber or PTFE Option

Connection Box (only remote versions) Standard : Polyurethane coated die-cast aluminum

Standard : Stainless steel 316L

Measuring Electrodes Option: Hastelloy C, Titanium, Tantalum

Other materials on request

Grounding Rings Standard: Stainless steel
Grounding Electrodes (option) Same material as measuring electrodes

Process Connections

Flange

EN 1092-1 DN4...300 in PN6...40

ASME 1/6”…120" in 150 lb RF

JIS 10…1000 in 10...20K

Design of gasket surface RF

Other sizes or pressure ratings on request

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Electromagnetic Flow Meter
Operation Manual
Side 10

Flow Range
Flow Rate (m 3 /h)
Diameter
V=0.3m/s V=6m/s V=10m/s

(mm) (Inch) (Min) (Calibrated) (Max)

6 1/4" 0.0306 0.611 1.018

10 3/8" 0.0849 1.696 2.827

15 1/2" 0.1909 3.817 6.362

20 3/4" 0.3393 6.786 11.31

25 1" 0.5301 10.60 17.67

32 1-1/4" 0.8686 17.37 28.95

40 1-1/2" 1.357 27.14 45.24

50 2" 2.121 42.14 70.69

65 2-1/2" 3.584 71.68 119.5

80 3" 5.429 108.6 181.0

100 4" 8.482 169.6 282.7

125 5" 13.25 265.1 441.8

150 6" 19.09 381.7 636.2

200 8" 33.93 678.6 1131

250 10" 53.01 1060 1767

300 12" 76.34 1527 2545

350 14" 103.9 2078 3465

400 16" 135.7 2714 4524

450 18" 171.8 3435 5726

500 20" 212.1 4241 7069

600 24" 305.4 6107 10179

700 28" 415.6 8310 13850

800 32" 542.9 10860 18100

900 36" 662.8 13740 22900

1000 40" 848.2 16962 28270

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Electromagnetic Flow Meter
Operation Manual
Side 11

3. MODEL AND SELECTION

3.1 Flange Type

B Series Y Series

Remote

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Operation Manual
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Model Suffix Code Description

Electromagnetic Flowmeter
B B type
Type
T T type( DN15- DN100 only)
Stand for diameter
Diameter XXXX 0004: DN4; 0015: DN15
0100: DN100; 2200: DN2200
S Compact Type with local display
Structure
L Remote Type; 10 meters cable default
M SS316L
T Titanium
Electrode
D Tantalum
Material
H Hastelloy Alloy C
P Platinum-Iridium
0 No Output
Signal Output
1 4-20mA / Pulse
X Hard Rubber
P Propylene Oxide
Liner Material
F PTFE
A PFA
-0 110-240V AC
Power Supply -1 24V DC (20-36V DC)
-2 Battery Power Supply
0 No Communication
1 Modbus RS485
Communication 2 HART
3 GPRS
4 Profibus DP
0 No Grounding
Sensor Grounding 1 Grounding Ring
2 Grounding Electrode
DXX D16:DIN PN16 Flange ; D25: DIN PN25 Flange...
AXX A15: ANSI150# Flange; A30: ANSI 300# Flange...
Connection
JXX J10: JIS 10K Flange; J20: JIS 20K Flange...
XXX On request
CS Carbon Steel
Body Material S4 Stainless Steel 304
S6 Stainless Steel 316
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Electromagnetic Flow Meter
Operation Manual
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3.2 Sanitary Type

Length
DN10-DN25: L= 200mm
DN32-DN100: L= 300mm

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Operation Manual
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Model Suffix Code Description

Sanitary Electromagnetic Flowmeter

Stand for diameter
Diameter XXXX 0010: DN10
0100: DN100
S Compact Type with local display
Structure
L Remote Type;10 meters cable default
M SS316L
T Titanium

Electrode Material D Tantalum

H Hastelloy Alloy C
P Platinum-Iridium
0 No Output
Signal Output
1 4-20mA / Pulse
F PTFE
Liner Material
A PFA
-0 110-240V AC

Power Supply -1 24V DC (20-36V DC)

-2 Battery Power Supply
0 No Communication
1 Modbus RS485

Communication 2 HART

3 GPRS

4 Profibus DP

0 No Grounding

Sensor Grounding 1 Grounding Ring

2 Grounding Electrode

Connection TRC Tri-clamp for sanitary connection

Body Material S4 Stainless steel 304

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 Electromagnetic Flow Meter
Operation Manual
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3.3 Insertion Type

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Operation Manual
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Model Suffix Code Description

Insertion Magnetic Flowmeter

Stand for diameter

Diameter XXXX 0200: DN200
3000: DN3000

S Compact type with local display

Structure
L Remote type 10 meters cable default

M SS316L
T Titanium

Electrode Material D Tantalium

H Hastelloy Alloy C
P Platinum-Iridium
0 NO Output
Signal output
1 4-20mA / Pulse
-0 110-240V AC

Power Supply -1 24V DC (20-36V DC)

-2 Battery Power Supply
0 No Communication
1 Modbus RS485

Communication 2 Hart
3 GPRS
4 Profibus DP
S Simple Type
Connection
B Ball Valve Type

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 Electromagnetic Flow Meter
Operation Manual
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4. CAUTIONS FOR INSTALLATION

4.1 Mounting Positions

★ Pipes must be fully filled with liquids. It is essential that pipes remain fully filled at all times,
otherwise flow rate indications may be affected and measurement errors may be caused.

(Correct) (Incorrect)
h
(Correct) (Incorrect) h>0
h
h>0

Mounting Positions

★ Avoid Air Bubbles. If air bubbles enter a measurement pipe, flow rate indications may be
affected and measurement errors may be caused.

(Correct) (Incorrect)
(Correct)

(Incorrect) Valve

Avoiding Air Bubbles

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Operation Manual
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★ If the electrodes are ver tical to the ground, air bubbles near the top or precipitates at the
bottom may cause measurement error. Ensure that the terminal box is mounted above the
piping to prevent water from entering them.
(Correct)

(Incorrect) (Incorrect)

Air bubble

Electrode Electrode Precipitate

Water can
seep into the
terminal box.

Mounting Orientation

★ Avoid all pipe locations where the flow is pulsating, such as in the outlet side of piston or
diaphragm pumps.

★ Avoid locations near equipment producing electrical interference such as electric motors,
transformers, variable frequency, etc.

★ Install the meter with enough room for future access for maintenance purposes.

★ The magnetic meter isolating liner, whether if it is PTFE or Rubber, is not intended to be
used as gasket material. Standard gaskets (not provided) should be installed to ensure a
proper hydraulic seal. When installing the gaskets, make sure they are properly centered to
avoid flow restriction or turbulence. Do not use graphite or any electrically conductive
sealing compound to hold the gaskets in place during installation. This could affect the
reading accuracy of the measuring signal.

Warning: Precaution for direct sunshine and rain when the meter is installed outside.

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Electromagnetic Flow Meter
Operation Manual
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4.2 Required Lengths Of Straight Runs

For optimum accuracy performance, it is required to provide sufficient inlet and outlet straight
pipe runs. An equivalent to 3 diameters of straight pipe is required on the inlet side, and 2
diameters on the outlet side. There are no special requirements for standard concentric pipe
reducers. See diagram1 for required straight runs when there is altering device.

Gate valve Reducer

fully open pipe

5D or more 2D or more 0 is allowable 0 is allowable

Expander Tee
pipe

10D or more 2D or more 5D or more 0 is allowable

90-degree bent Various valves

5D or more 0 is allowable 10D or more 2D or more

Note: D: Flowtube Size

Diagram 1. Required straight runs

Special Notice

When the meter contains removable coverplates , leave the coverplate installed
unless
accessory modules specify removal. Don't remove the coverplates when the meter is

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 Electromagnetic Flow Meter
Operation Manual
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4.3 Grounding

In this section the term “grounding” will be defined as: the arrangement of process wetted metal
materials(piping, ground rings, ground electrodes), cabling ( ground straps, ground wires),
and connections to stable references (often, but not always ear th ground) required to achieve
satisfactory operation of a magnetic flowmeter. As such, it applies to the instrumentation aspect
of grounding, rather than to “safety grounding”.

Proper installation and grounding of magnetic flowmeter is impor tant for accurate, reliable
measurement performance. Stray AC or DC currents through the fluid or instrument can produce
noise signals that may in turn interfere with the relatively low flow signals generated in today's
modern pulsed DC magmeter.

Manufacturers provide a variety of elements (ground straps, ground electrodes, ground rings)
and directions for the standard grounding of the magmeter.

Applications exist in which the user can not or should not make use of the traditional grounding
connection to adjacent piping or to ear th ground. These flow measurement applications are
frequently encountered in electrolytic processes. In this case, the fluid passing through the
magmeter flow tube may be at a potential significantly higher or lower than earth ground, and a connection
to earth ground may be detrimental to the performance and even the reliability of the magmeter.
These applications are typically compounded by the use of non-conductive or lined pipe and
may feature acid or caustic flows which may necessitate the use of expensive wetted electrodes
and grounding materials such as titanium, platinum, or tantalum.

4.4 Connections
Use a gasket between the meter flange and mating flange. Determine the material of the gasket
based on the operating conditions and type of fluid.

Note: Do not over tighten the flange bolts . This may cause the gasket to be compressed into
the flow stream and may decrease the accuracy of the meter.

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Electromagnetic Flow Meter
Operation Manual
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4.5 Installation Dimensions

See Figure 1, Figure 2 and Table 2 for detailed dimensions.

110.5 202

116
34
151
n*Ød
H

D1

D2

Figure 1 Drawings of Compact Electromagnetic Flow Meter

n*Ød

H1
D1

L D2

Figure 2 Drawings of Remote Electromagnetic Flow Meter

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Table 1. Dimensions (DIN PN16, JIS 10K, ANSI 150#; Unit: mm)

2.1 Flange: DIN PN16

B Type H H1 D D1 D2 n×Φd
Diameter DN L(mm) (mm) (mm) (mm) (mm) (mm) (mm)

10 120 360 220 90 60 41 4×14

15 160/120 200 360 220 95 65 45 4×14

20 160/120 200 360 220 105 75 58 4×14

25 200 200 360 220 115 85 68 4×14

32 200 200 370 235 140 100 78 4×18

40 200 200 370 235 150 110 88 4×18

50 200 200 385 242 165 125 102 4×18

65 250 200 400 256 185 145 122 4×18

80 250/200 200 415 275 200 160 138 8×18

100 250/200 250 435 295 220 180 158 8×18

125 250 NA 465 325 250 210 188 8×18

150 300 NA 497 355 285 240 212 8×22

200 350 NA 550 410 340 295 268 12×22

250 450 NA 610 488 405 355 320 12×22

300 500 NA 660 520 460 410 375 12×22

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Electromagnetic Flow Meter
Operation Manual
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2.2 Flange: JIS 10K

B Type T Type H H1 D D1 D2 n×Φd

L(mm) L(mm) (mm) (mm) (mm) (mm) (mm) (mm)

160/120 120 360 220 90 64 46 4×15

15 160/120 200 360 220 95 70 52 4×15

20 160/120 200 360 220 100 75 58 4×15

25 200 200 360 220 125 90 70 4×19

32 200 200 370 235 135 100 76 4×19

40 200 200 370 235 140 105 85 4×19

50 200 200 385 242 155 120 100 4×19

65 250 200 400 256 175 140 120 4×19

80 250/200 200 415 275 185 150 130 8×19

100 250/200 250 435 295 210 175 155 8×19

125 250 NA 465 325 250 210 185 8×23

150 300 NA 497 355 280 240 215 8×23

200 350 NA 550 410 330 290 265 12×23

250 450 NA 610 488 400 355 325 12×25

300 500 NA 660 520 415 400 370 16×25

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Electromagnetic Flow Meter
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2.3 Flange: ANSI 150#

B Type T Type H H1 D D1 D2 n×Φd

Diameter DN L(mm) L(mm) (mm) (mm) (mm) (mm) (mm) (mm)

15 160/120 200 360 220 90 60 40 4×15

20 160/120 200 360 220 98 70 43 4×15

25 200 200 360 220 108 79.5 51 4×15

40 200 200 370 235 127 98.5 73 4×15

50 200 200 385 242 152 120.5 92 4×19

65 250 200 400 256 178 139.5 105 4×19

80 250/200 200 415 275 190 152.5 127 4×19

100 250/200 250 435 295 229 190.5 157 8×19

125 250 NA 465 325 254 216 186 8×23

150 300 NA 497 355 279 241.5 216 8×23

200 350 NA 550 410 343 298.5 270 8×23

250 450 NA 610 488 406 362 324 12×25

300 500 NA 660 520 483 432 381 12×25

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Electromagnetic Flow Meter
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5. ELECTRICAL WIRING
Warning: Electrical Hazard
Disconnect power before beginning electrical wiring.

5.1 Terminal Configuration Diagram

5.1.1 Compact Converter (110-240V AC; 18-24V DC)

FUSE
COMM

COMM
ALM1
POUT

ALM2

TRX+
IOUT
TRX-

IVIN

LN+
LN-

Terminal Configuration
Terminal Wiring For Compact Converter

POUT Frequency(Pulse) Output for Bi-directional Flow

ALM1 Alarm Output for Upper Limit
ALM2 Alarm Output for Low Limit

COMM Frequency, Pulse and Current Common (GND)

COMM Frequency, Pulse and Current Common (GND)

IOUT Current Output of Flow Rate
IVIN 24V DC Power Supply for 2-wire 4-20mA Output
TRX+ +Communication RS485(+)

TRX- -Communication RS485(-)

LN+ L: Live Wire of 110-240V AC; +24V DC power supply

LN- N: Naught Wire of 110-240V AC; -24V DC power supply

Note: Don't connect 110-240V AC Power on 521B converter which is DC Power Supply Type.
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Electromagnetic Flow Meter
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5.1.2 Remote Converter ( 110-240V AC; 18-24V DC)

Terminal Configuration

SGND
ALMH
POUT
ALML

ICOM
VDIN
IOUT

SIG1

SIG2
POWER
SUPPLY

MTSR
DS1

DS2
TRX-

EXT+
TRX+

EXT-
TCOM
PCOM
ACOM
ACOM

FUSE L/+ N/-

PE
PE

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Terminal Wiring for Remote Conver ter

POUT Frequency(Pulse) Output for Bi-directional Flow

Pulse Output
PCOM Pulse Output Ground
ALMH Alarm Output for Upper Limit
Alarm Output
ACOM Alarm Output Ground
ALML Alarm Output for Low Limit
Alarm Output
ACOM Alarm Output Ground

TRX+ Communication RS485+

RS485(Function Optional)
TRX- Communication RS485-
VDIN 24VDC Power Supply for 2-wire 4-20mA Output

Analog Current Output IOUT Analog Current Output

ICOM Analog Current Output Ground
L/+ L: Live Wire of 110-240Vac; +: 24V DC +
Power Supply
N/- N: Naught Wire of 110-240VAC; - : 24V DC -

SIG1 Signal 1

SGND Signal Ground

SIG2 Signal 2

TCOM Reserved
Signal from Sensor EXT+ Exciting Current+
EXT- Exciting Current-
DS1 Shielded Exciting1
MTSR Reserved
DS2 Shielded Exciting2

Note: Don't connect 110-240V AC Power on 221B converter which is DC Power Supply Type.

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Electromagnetic Flow Meter
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Warning: Electrical Hazard

Disconnect power before beginning electrical wiring.

5.2 Terminal Configuration Diagram

5.2.1 Compact Converter (110-240V AC; 18-24V DC)

COM
COM
LN+
LN-

AH
AL
P+
I+

FUSE
T+

T-
G

Terminal Configuration

Terminal Wiring For Compact Converter

I+ Frequency(Pulse) Output for Bi-directional Flow

COM Alarm Output for Upper Limit
P+ Alarm Output for Low Limit

COM Frequency, Pulse and Current Common (GND)

AL Frequency, Pulse and Current Common (GND)

COM Current Output of Flow Rate
FUSE 24V DC Power Supply for 2-wire 4-20mA Output
T+ +Communication RS485(+)

T- -Communication RS485(-)
LN+ L: Live Wire of 110-240V AC; +: 24V DC +

LN- N: Naught Wire of 110-240V AC; -: 24V DC -

Note: Don't connect 110-240V AC Power on 521B converter which is DC Power Supply Type.
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Electromagnetic Flow Meter
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5.2.2 Electrical Wiring for Remote Housing

Terminal Configuration

SGND
ALMH
POUT
ALML

ICOM
VDIN
IOUT

SIG1

SIG2
POWER
SUPPLY

MTSR
DS1

DS2
TRX-

EXT+
TRX+

EXT-
TCOM
PCOM
ACOM
ACOM

FUSE L/+ N/-

PE
PE

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Electromagnetic Flow Meter
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Terminal Wiring for Remote Conver ter

POUT Frequency(Pulse) Output for Bi-directional Flow

Pulse Output
PCOM Pulse Output Ground
ALMH Alarm Output for Upper Limit
Alarm Output
ACOM Alarm Output Ground
ALML Alarm Output for Low Limit
Alarm Output
ACOM Alarm Output Ground

TRX+ Communication RS485+

RS485(Function Optional)
TRX- Communication RS485-
VDIN 24VDC Power Supply for 2-wire 4-20mA Output

Analog Current Output IOUT Analog Current Output

ICOM Analog Current Output Ground
L/+ L: Live Wire of 110-240Vac; +: 24V DC +
Power Supply
N/- N: Naught Wire of 110-240VAC; - : 24V DC -

SIG1 Signal 1

SGND Signal Ground

SIG2 Signal 2

TCOM Reserved
Signal from Sensor EXT+ Exciting Current+
EXT- Exciting Current-
DS1 Shielded Exciting1
MTSR Reserved
DS2 Shielded Exciting2

Note: Don't connect 110-240V AC Power on 221B converter which is DC Power Supply Type.

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Electromagnetic Flow Meter
Operation Manual
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6 Description of Outputs

6.1 Digital Frequency Output

Frequency Output Range 1 to 5000 Hz

Output Electric isolate Photoelectric Isolate > 1000V

Field-effect transistors Output Maximum

Frequency Output Capacity
Voltage: 36V DC Maximum Current: 250 mA

6.2 Digital Pulse Output

Pulse Output Range 1 to 100 Pulse/s

Pulse Output Value 0.001- 1.000m3/cp; 0.001-1.000 Liter/cp

Pulse Output Capacity Field-effect transistors Output Maximum

Voltage: 36V DC Maximum Current: 250mA

6.3 Alarm Output

Alarm Output Junction ALMH: Upper Limit; ALML: Lower Limit

Field-effect transistors Output Maximum

Alarm Output Capacity
Voltage: 36V DC Maximum Current: 250 mA

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 Electromagnetic Flow Meter
Operation Manual
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6.4 Connection Diagrams Of Outputs

6.4.1 Current Output(On special request)

mA
+ -
IOUT
RL

IVIN 24V+
+ -

Current Output -Two Wire Connection

24V+
LN+
+ -
DC Supply

LN-

IOUT

mA
COMM + -
RL

Uext
LN+
=
AC Supply

LN-

mA
+ -
IOUT
RL

COMM

Current Output -Four Wire Connection(Isolated)

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 Electromagnetic Flow Meter
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6.4.2 Digital Voltage Output

PCOM
R User
Equipment
Voltage Input
E
POUT
+ -

6.4.3 Digital Output To Photoelectricity Coupling

E
PCOM
- +
R

User
POUT
Equipment

Generally, photoelectricity coupling current is about 10mA. When E/R=10mA, E=5~24V.

6.4.4 Digital Output To Relay

E
PCOM K
- +

Relay
POUT

Digital Output To Relay

Generally, E (Voltage) of the relay is 12V or 24V; D is extended diode, most middle relays have this
diode inside. If not, user should connect one outside.

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Electromagnetic Flow Meter
Operation Manual
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Table of digital output parameter: POUT

Parameter Test Condition Mini Typical Max Unit

Voltage IC=100 mA 3 24 36 V

Current Vol=1.4V 0 300 350 mA

IC=100 mA
Frequency 0 5000 7500 Hz
Vcc=24V

High Voltage IC=100 mA Vcc Vcc Vcc V

Low Voltage IC=100 mA 0.9 1.0 1.4 V

7. OPERATION AND SETUP

7.1 Display and Keys

7.1.1 Compact Type

② ③

④
⑥
⑤

① Flow Rate
② Alarm Symbol and Message: FQH; FQL; FGP; SYS

③ Flow Rate Unit

④ Flow Velocity; Percentage; Positive, Negative or Net Total (Switchable)

⑤ Keys (See table below for function and representation in text)

⑥ Infrared Sensor (not present in all signal converter versions)

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Electromagnetic Flow Meter
Operation Manual
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7.1.2 Remote Type

①
② ③
④

① Flow Rate
② Alarm Symbol and Message: FQH; FQL; FGP; SYS

③ Flow Rate Unit

④ Flow Velocity; Percentage; Positive, Negative or Net Total (Switchable)

⑤ Keys (See table below for function and representation in text)

Menu Mode Sub-menu or Parameter and

Key Measuring Mode
Function Mode Data Mode
Function Selection
(1)Parameters Set
+ (2)CIr Total Rec:
Reset Totaliser
(3)Fact Modif Rec: check
the modification recorel
Return to the
Press 1 time, Return to sub-
Enter the function measuring
returnto menu menu or
selection mode but prompt
mode, data function,
whether the data
(Enter Key)
Key) saved data saved
(Enter should be saved
At any modes, Press and hold “Enter” for 3 seconds to return to measuring mode
Use cursor
Switch between display
highlighted to
pages: Flow velocity, Select sub-
or change number,
Percentage, Positive Select menu menu or unit,setting and
Total, Negative Total, function to move the
NetTotal
decimal point
For numerical
+ values, move
or Adjust LCD Contrast cursor one
+ position to the
right or left
It returns to the measuring mode automatically after 3 minutes without any action under
parameter setting mode.
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Electromagnetic Flow Meter
Operation Manual
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7.2 Function Selection Menu

At measuring mode, press + can lead to function selection menu including three
sub-menu.

Key Function
(Measuring mode) Selection Description

Choose this menu and one page with

password protect can be displayed.Input the
(1) Parameters Set
correct password and press + to
enter the parameters set.

+ Choose this menu and one page with

password protect can be displayed.Input the
correct password and press + + to
(2) Clr Total Rec perform the total flow reset.
Note: factory default password is “10000";
change this password when get the
flowmeter to avoid unintended reset on
total flow.

(3) Fact Modif Rec Track the modification record on factor

7.3 Parameters Set

Press + , it leads to function selection menu and the first menu is “Parameters Set”,
press to confirm the enter “Parameters Set”. Input the pssword, and press +

There are total 54 menus in “Parameters Set” and users can access and modify these menus
depending on the input password grade. See table in next page for more information on password
grade.
Table. Description of Password Grade

Password Grade Password Login Privileges Menu Access

Grade 1 00521 Read Only Menu 1 to 54

Grade2 03210 Read and Edit Read: Menu 1 to 54

Edit: Menu 1 to 24
Read: Menu 1 to 54
Grade3 06108 Read and Edit Edit: Menu 1 to 25

Read: Menu 1 to 54
07206 Read and Edit Edit: Menu 1 to 38
Grade4

Please consult your Read: Menu 1 to 54

Grade5 local representative Read and Edit Edit: Menu 1 to 52
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Electromagnetic Flow Meter
Operation Manual
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Specific Menu­ Parameters Set

Menu Parameter Name Setting Method Grades Range

M1 Language Select Parameter 2 English

M2 Comm Addres Input Value 2 0~99

M3 Baud Rate Select Parameter 2 600~14400

M4 Snsr Size Select Parameter 2 3~3000

M5 Flow Unit Select Parameter 2 L/h, L/m, L/s, m 3 /h, m3 /m, m 3/s

M6 Flow Range Input Value 2 0~99999

M7 Flow Rspns Select Parameter 2 1~50

M8 Flow Direct Select Parameter 2 Rlus/Reverse

M9 Flow Zero Input Value 2 0~±9999

M10 Flow Cutoff Input Value 2 0~599.99%

M11 Cutoff Ena Select Parameter 2 Enable/Disable

M12 Total Unit Select Parameter 2 0.001m3~1m 3, 0.001L~1L

M13 SegmaN Ena Select Parameter 2 Enable/Disable

M14 Analog Type Select Parameter 2 0~10mA/4~20mA

M15 Pulse type Select Parameter 2 Freque / Pulse

M16 Pulse Fact Select Parameter 2 0.001m3~1m 3, 0.001L~1L

M17 Freque Max Select Parameter 2 1~5999HZ

M18 Mtsnsr Ena Select Parameter 2 Enable/Disable

M19 Mtsnsr Trip Input Value 2 59999%

M20 Alm Hi Ena Slect Parameter 2 Enable/Disable

M21 Alm Hi Val Input Value 2 000.0~599.99%

M22 Alm Lo Ena Select Parameter 2 Enable/Disable

M23 Alm Lo Val Input Value 2 000.0-599.99%

M24 Sys Alm Ena Select Parameter 2 Enable/Disable

M25 Clr Sum Key Input Value 3 0-99999

M26 Snsr Code 1 User set 4 Finished Y M

Snsr Code 2 User set 4 Product Number

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Menu Parameter Name Setting Method Grades Range

M28 Field Type Select Parameter 4 Type1,2,3

M29 Sensor Fact Input Value 4 0.0000-5.9999

M30 Line Crc Ena Select Parameter 4 Enable/Disable

M31 Lineary CRC 1 User Set 4 Set Velocity

M32 Lineary Fact 1 User Set 4 0.0000-1.9999

M33 Lineary CRC 2 User Set 4 Set Velocity

M34 Lineary Fact 2 User Set 4 0.0000-1.9999

M35 Lineary CRC 3 User Set 4 Set Velocity

M36 Lineary Fact 3 User Set 4 0.0000-1.9999

M37 Lineary CRC 4 User Set 4 Set Velocity

M38 Lineary Fact 4 User Set 4 0.0000-1.9999

M39 FwdTotal Lo Correctable 5 00000-99999

M40 FwdTotal Hi Correctable 5 00000~9999

M41 RevTotal Lo Correctable 5 00000~99999

M42 RevTotal Hi Correctable 5 00000~9999

M43 PlsntLmtEna Select Parameter 5 Enable/Disable

M44 PlsntLmtVal Select Parameter 5 0.010-0.800m/s

M45 Plsnt Delay Select Parameter 5 400-2500ms

M46 PassWord 1 User Correct 5 00000-99999

M47 PassWord 2 User Correct 5 00000-99999

M48 PassWord 3 User Correct 5 00000-99999

M49 PassWord 4 User Correct 5 00000-99999

M50 Analog Zero Input Value 5 0.0000-1.9999

M51 Anlg Range Input Value 5 0.0000-3.9999

M52 Meter Fact Input Value 5 0.0000-5.9999

M53 MeterCode 1 Factory Set 6 Production Date:Y/M

M54 MeterCode 2 Factory Set 6 Product Serial No

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 Electromagnetic Flow Meter
Operation Manual
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7.4 Parameter Function Table

No. Function Settings/Descriptions

language
English / Chinese Language selection depends on the device
M1 Language
version.
RS485 Communication
Value: Integer 01 to 99 Device Address for RS485 (Not Present in all
M2 Comm Addres
converter)
M3 Baud Rate Selectable: 600,1200, 2400, 4800, 9600, 19200

Sensor Diameter
M4 Sensor Size Select the sensor size (See the nameplate)

Flow Parameter:Unit,Range,Response Time,Direction,Zero Calibration,Small Flow Cutoff

Selectable: L/h(liter/hour), L/m(liter/minute), L/s(liter/second)m 3 /h

M5 Flow Unit (cubic meter/hour), m 3 /m(cubic meter/min), m 3 /s(cubic meter/second)
Value: 0-99999 (This parameter represents the Max,Flow Rate of
flowmeter)
M6 Flow Range
Change this value will affect other parameter (M10) and current
output value.
Damping time / Time constant, default value: 3 second
Set large value can enhance the stability of flow display and output
M7 Flow Rspns
digital, which is suitable for accumulative total from pulse output; the
small value means fast respond rate, which is suitable for production
control.
Selectable:Plus/Reverse
Define polarity of flow direction. Plus/Forwards(according to the
M8 Flow Direct
arrow on the measuring sensor) or Reverse/Backwards(in the
opposite direction to the arrow)
Zero Calibration
First row - small words: FS-new zero calibration value
M9 Flow Zero Second row - large words: zero point correction value
To ensure the flowmeter's accuracy, FS should be 0.
Change the value at second row to make sure FS is 0. Note: ONLY
perform “Flow Zero” when the pipe is full filled static fluid.
Sets output value of all outputs to “0”: (Low flow cutoff)
For example: Flow Cutoff value = 20%
M10 Flow Cutoff
Then the Min. Flow rate = 20% of Max. Flow rate (the value in M6)
Note: this function is ONLY effective if M11 (SegmaN Ena) is Enable.
M11 Cutoff Ena Selectable: Enable / Disable The switch on M10(Flow Cutoff)
Selectable: 0.001m 3 , 0.01m 3 , 0.1m 3 , 1m 3 , 0.001L, 0.01L, 0.1L, 1L
M12 Total Unit 9Digitals, this parameter can control the resolution for accumulative
flow.
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Electromagnetic Flow Meter
Operation Manual
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No. Function Settings/Descriptions

Outputs:
The switch to control outputs of reverse Flow: current or pulse
output.
M13 SegmaN Ena The output function is ONLY effective for reverse flow if M13 is
Enable.For example, M13 = “Disable” , then there is still no output
even though there is reverse flow rate in pipe.Note: this switch
can't control output of Plus Flow Rate.
Selectable: 4-20mA / 0-10mA
M14 Analog Type
Select the correct current output mode base on user's application.

Selectable: Freque (Frequency) / Pulse

M15 Pulse Type Freque: Frequency Output
Pulse: Scaled Pulse Output
Selectable: 0.001L, 0.01L, 0.1L, 1L; 0.001 m 3 , 0.01 m 3 , 0.1 m 3 , 1 m 3
M16 Pulse Fact The scaled pulse output value for each pulse, ONLY effective if
M15 is selected as “Pulse”. For example, M16=“0.1L”, it means
each pulse is 0.1L Max. Pulse Output: 100 Pulses/Second.

Freque Max Value: 1-5000Hz

M17
Max. Frequency is corresponding to M6 (Flow range).
Alarms:
Selectable: Enable / Disable
M18 Mtsnsr Ena Empty Pipe Detect is ONLY valid if M18 (Mtsnsr Ena) = Enable.

First row: measured conductivity value (V1)

Second row: the value (V2) which can trigger the Empty Pipe
M19 Mtsnsr Trip Alarm. Generally, set V2 as three to five times of V1. Flow
indication, pulse output and current output “=0” when pipe empty
Note: perform this parameter set when the pipe is full filled with fluid.

Selectable: Enable / Disable

M20 Alm Hi Ena
Upper Flow Limit Alarm is ONLY valid if M20 (Alm Hi ENa) = Enable
Value: 0% - 199.9% (The value to trigger the Upper Flow Limit
Alarm)
M21 Alm Hi Val
Upper Flow Limit Alarm is ONLY triggered
when M20= Enable and Flow rate > M21*M6
Selectable: Enable / Disable
M22 Alm Lo Ena Low Flow Limit Alarm is ONLY valid if M22 (Alm Lo Ena) = Enable
Value: 0% - 199.9% (The value to trigger the Low Flow Limit
M23 Alm Lo Val Alarm)
Low Flow Limit Alarm is ONLY triggered

When M22= Enable and Flow rate < M10*M6

M24 Sys Alm Ena Selectable: Enable / Disable
System
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Electromagnetic Flow Meter
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No. Function Settings/Descriptions

Reset Totaliser Password:

The password is used to reset the totalizer.

M25 Clr Sum Key Note: please set M25 “Clr Sum Key” first, and use this password to
perform reset according to Section 3.29 (Page 51)

Sensor:
User can set sensor production date in M26 to track whether the
M26 Snsr Code1 Sensor Factor is correct
M27 Snsr Code2 Sensor Serial Number

Selectable: 1/16; 1/20; 1/25

M28 Field Type Three types of Exciting frequency.
Usually use 1/16 for small size sensor, and others two for large size
sensor.
Input Measuring Sensor Constant: GK
M29 Sensor Fact User can get this factor from the calibration cer tificate.

Linearity Correction:

Selectable: Enable / Disable

M30 Line Crc Ena This parameter is used to control the linearity correction function.
Enable: use the linearity correction;
Disable: linearity correction is not used even M31 to M38 are set.

M31 Lineary CRC 1 Correction Point 1: the velocity of point 1

M32 Lineary Fact 1 Linearity Fact 1: the correction factor for point 1

M33 Lineary CRC2 Correction Point 2: the velocity of point 2

M34 Lineary Fact 2 Linearity Fact 2: the correction factor for point 2

M35 Lineary CRC3 Correction Point 3: the velocity of point 3

M36 Lineary Fact 3 Linearity Fact 3: the correction factor for point 3

M37 Lineary CRC4 Correction Point 4: the velocity of point 4

M38 Lineary Fact4 Linearity Fact 4: the correction factor for point 4

Set Value for Total Flow:

For flowmeter maintenance or replacement, maybe the previous total flow should be set. And
change M39 to M42 can accomplish this function.

Set Value: 00000 - 99999

M39 FwdTotal Lo
Low
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Electromagnetic Flow Meter
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No. Function Settings/Descriptions

Set Value: 0000 - 9999

M40 FwdTotal Hi
High Byte of Positive Total Flow

Set Value: 00000 - 99999

M41 RevTotal Lo
Low Byte of Negative Total Flow

Set Value: 0000 - 9999

M42 RevTotal Hi
High Byte of Negative Total Flow

Peak Suppression Function:

The switch for Peak Suppression
Enable: Peak Suppression ON; Disable: Peak Suppression OFF.
M43 PlsntLmtEna For paper pulp, slurry and other serosity, “Peak Interference” can
occur when the solid grain scrubs or strikes the electrodes. Peak
suppression arithmetic can restrain this interference via the setting
of M43, M44 and M45.
This parameter determines the change rate of Peak Interference,
based on the percent of flow velocity; ten grades: 0.010m/s
M44 PlsntLmtVal (Grade 1), 0.020m/s, 0030m/s, 0.050m/s, 0.080m/s, 0.100m/s,
0.200m/s, 0.300m/s, 0.500m/s, 0.800m/s (Grade 10) The sensitivity
of Peak Suppression is highest for Grade 1.
This parameter can determine the width of time to restrain Peak
Interference and the unit is ms.
M45 Plsnt Delay If the duration of one signal is less than the value in M45, this signal
can be determined as Peak Interference and will be suppressed;
otherwise it will be determined as normal signal.
Password Management:

M46 PassWord 1

M47 PassWord 2 M46 to M49 can be changed using Grade 5 Password to enter
parameter setting.
M48 PassWord 3
M49 PassWord 4
Factory Use ONLY: Zero point calibration or Full scale calibration
Zero Point Calibration for current output to make sure the Zero
M50 Analog Zero
point is 0 mA/ 4 mA.

M51 Anlg Range Full scale calibration for current output to make sure the Full Scale is
10mA or 20mA.
M52 Meter Fact Factory Use ONLY.
M53 MeterCode 1 Converter Production Date

M54 MeterCode 2 Converter Serial Number

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 Electromagnetic Flow Meter
Operation Manual
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8. INFRARED INTERFACE

Note: the infrared interface is optional with extra charge. Infrared interface can read and
write writing all parameters with IR interface (option) without opening the front cover.

L≤1m
L≤1m

Key
Remot e
Mag
Fig 4.1 Infrared Interface for operating converter without opening the front cover

9. ALARM INFORMATION
Converters have self-diagnose function. This information displays at the left of LCD.
The explanations of Alarm are as below:

FQH: Upper Flow Limit Alarm

FQL: Low Flow Limit Alarm
FGP: Empty Pipe Alarm
SYS: System Excitation Alarm

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Electromagnetic Flow Meter
Operation Manual
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10. TROUBLESHOTTING

Symptom Probable Cause Solution

Check the parameters (Transmitter, K-factor
Measurement is 1. Parameter wrong
and size)
not accurate
2. Pipe is not fully filled  Check if meter is fully filled
(1) Make sure meter is properly grounded to
a good earth grounding
1. Grounding issue (2) Please use grounding ring when the pipe
Flow rate is not conductive, such as PVC or other
indication is plastic pipe
unstable
2. Air  Make sure fluid does not contain air bubbles
3. Converter location outside Make sure converter is not too close to
electrical interference sources of electrical interference
1. No power Apply correct power

2. Incorrect power Check power supply

No Display 3. Wiring connections Check power input/output connections

4. Fuse blown Replace fuse

5. Contrast of LCD is too low Increase the contrast

1. Fluid is not full filled the
  Increase the flow rate
pipe
Clean the electrode if voltage of Ds1 and
2. Electrode was polluted
DS2>1V
Empty Pipe Alarm
If connect three terminals SIG 1, SIG 2,
3. Fluid’s conductivity is too SGND and the alarm disappears, which
small means the fluid's conductivity is small.
Replace other kind of flowmeter

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Electromagnetic Flow Meter
Operation Manual
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11.Limited Warranty Policy

We hereby provides a limited warranty against defects in materials and workmanship. This
product includes a 1-year warranty. The warranty period shall begin on the date of the original
new equipment purchase. Warrantor's obligation hereunder shall be limited to repairing
defective workmanship or replacing or repairing any defective par ts.

In the event purchaser believes the product is defective, the product must be returned to us,
transportation prepaid by Purchaser, within the appropriate warranty period relative to the
product. If our's inspection determines the workmanship or materials are defective and the
required maintenance has been performed and, has been properly installed and operated,
the product will be either repaired or replaced, at our's sole determination, free of additional
charge, and the goods will be returned, transportation paid by us, using a transportation
method selected by us.

Prior to returning the product to us, Purchaser must obtain a Returned Material.

Authorization (RMA) Number from our’ s Customer Service Department within 30 days after
discovery a purported breach of warranty, but not later than the warranty period; otherwise,
such claims shall be deemed waived.

If our' s inspection reveals the product to be free of defects in material and workmanship or
such inspection reveals the goods were improperly used, improperly installed, and/or
improperly selected for service intended, we will notify the purchaser in writing and will
deliver the goods back to Purchaser upon receipt of Purchaser's written instructions and
agreement to pay the cost of transportation. If Purchaser does not respond within thirty (30)
days after notice from us, the goods will be disposed of in our's discretion.

We do not warrant the product to meet the requirements of any safety code or other
jurisdiction, and Purchaser assumes all risk and liability whatsoever resulting from the use
thereof, whether used singlely or in combination with other machines or apparatus.

This warranty shall not apply to any our product or par ts thereof, which have been repaired
outside our's factory or altered in any way, or have been subject to misuse, negligence, or
accident, or have not been operated in accordance with our's printed instructions or have
been operated under conditions more severe than, or otherwise exceeding, those set in the
specifications.

FOR NON-WARRANTYA repairs or calibrations, consult us for current repair/ calibration

charges. Have the following information available BEFORE contacting us:
1. P.O. number to cover the COST of the repair/calibration,
2. Model and serial number of the product.
3. Repair instructions and/or specific problems relative to the product.

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KLINGER Danmark A/S
Nyager 12-14
DK-2605 Broendby
Denmark
Phone +45 4364 6611

www.klinger.dk