SERVICE MANUAL meen @ YAMAHA YP-D4 STEREO TURNTABLE NIPPON GAKKI.CO., LTD. HAMAMATSU, JAPAN, “~~ [ooaser PRINTED IN JAPAN 2.79 2.36CONTENTS SPECIFICATIONS .......... 2 INTERNAL VIEW 1, TOP VIEW ... 2. BOTTOM VIEW... : DISASSEMBLY PROCEDURES . ADJUSTMENTS: 1, MECHANISM ADJUSTMENTS . . . 2. CIRCUIT BOARD ADJUSTMENTS . PACKAGE INSTRUCTION PARTS LIST. SCHEMATIC DIAGRAM ..... ee WIRING/PRINTED CIRCUIT BOARDS ROW BRouvo HISPECIFICATIONS TURNTABLE SECTION Motor ' Pole coreless DC serve Motor Turntable Platter 30.em (12°) diecast aluminum 1.1 ko ‘Speeds ‘38-113 and 45 rom (2peeds) Drive System Direct drive _ Signal-to-Noise Ratio 77 dB (IEC 98A weighted) Wow and Flutter £0.055% Peak (IEC 98A weighted), 0.08 XWems Speed Variation 24% (Independent for each speed) TONEARM SECTION Type ‘Shaped static balanced Erfective lenath 215 mm (84727 Overhang 16mm ‘Suitable Cartridge Weiaht 4 t0 10 grams Headshetl Plugsin type to EIA standard Cartridge ‘€G6600 (General and Australian modell GENERAL Power Supplies 720 V AG, 60 Hz USA and Conadian 220V AC, 50 Hz European. Germany 240 V AC, GO Hz British, Australian 110 -130/220 — 240 V AC, 60/60 Hz General Power Consumption 6 Watts Dimensions (W x Hx DD 435 x 140 x 360 mm 17-178" x 5-1/2" x 41/4") ‘Weight Bika 175) ‘Accessories ing serews, Overhang gauge Exterior Finish YP-D4 [Ebony] USA and Canadian YP-D4 [Century walnut) European, British, ~Australion and General ‘Specitications subject to change without notice. aGINTERNAL VIEW 1. TOP VIEW 2. BOTTOM VIEW YP-p4a © EP ADAPTOR HOLDER @ CABINET © CENTER SHAFT © CLUTCH PLATE © MAIN GEAR © COUNTER WEIGHT © ARM BASE © INSIDE FORCE CANCELER © ARM REST © TONE ARM @ HEAD SHELL © CUEING LEVER © CUT PUSH SWITCH © TURN TABLE GEAR © SPEED ADJUSTING KNOBS © SPEED SELECTOR SWITCHES © STROBE LAMP © FEED ARM @ TONEARM CENTER @ MICRO SWITCH © 5P LUG TERMINAL BOARD © SHIELD COVER @ MoTOR @ POWER TRANSFORMER @ CUE SEESAW © REJECT LEVER @ POWER CIRCUIT BOARD ® CONTROL CIRCUIT BOARD @ VARIABLE RESISTORS (8 cor x 2) ® SPEED SELECTOR SWITCHES MOUNTING BOARDYP-pD4 HDISASSEMBLY PROCEDURES Protect the arm and cabinet from damage. Before disassembling the unit, remove the platter, dust cover and cartridge, and securely tie the rest with string, etc. Then, gently turn the unit upsidedown and place it on books, etc. piled up on both sides to rm to the arm 1. Bottom cover Removal Remove 9 screws then take the rear panel out. (Photo 1) Photo 7 2. Tonearm Removal a. Remove the bottom cover, (refer to step 1) b. Remove the lead wires connected to the 5P lug terminal as shown in Fig. 1. d. Remove the bolts @ to @ in photo 2 with a hexagonal wrench (4mm) and remove the tone- arm, When you have changed the tonearm, do adjust the tonearm return and up and down. (Refer to Page 6 ). Photo 2 3. Motor Removal a. Remove the bottom cover. (Refer to step 1) b. Remove the lead-wires connected to the control circuit board. ©. Remove the screws @ to @ and remove the motor. Photo 3 SP LUG TERMINAL BOARD When mounting the motor, be careful to the Food arm ai'y is taken off by removing screws acetal tne eo Sear Oand@. 2) Mount the motor so that the center of tooth- less portion of the main gear is directed to- oh atm —t 44. Control Circuit Board Removal a. Remove the bottom cover. (Refer to step 1) bb, Put the circuit holders © to @ between a long nose plier in Fig. 4 and remove the control cir- cuit board, CONTROL CIRCUIT BOARD 5. Power Circuit Board Removal a. Remove the bottom cover (Refer to step 1) b. Put the circuit holders @ to @ in photo 5 between a long nose plier in Fig. 4 and remove the power circuit board. Photo 5 YP-D4 t cineult ROARD (() . LL 4 Lona wose PLIER. canner Fig. 4 6. Controls Removal 6-1. Removal of switch mounting board take off the screws ©, @ shown in photo 6. 6-2. Removal of variable resistors take off the screws@, @shown in photo 6. Photo 6 7. Power Transformer Removal Remove the screws @ and @ and remove the trans- former with a fixture metal.HADJUSTMENTS | MECHANISM ADJUSTMENTS 1, Adjustment of Auto Return If there is an excessive gap between the feed arm and the REJECT Lever, adjust the gap. (Refer to Fig. 1) A] When there is a small gap BB) When there is an excessive gap. 1. Adjust the eccentric shaft at middle point. 2. Loosen the set screw of the feed arm and the gap between the feed arm and Reject lever becomes about 7mm and tighten the screw softly. 3. Turn the eccentric shaft and adjust the return operation. 2. Arm Lifter Height Adjustment 1, Remove the tonearm from the arm rest and putting it on the elevation plate, turn the main gear in 45° range adjust the set screw of the cue seesaw so that the gap between the record sur- face and the stylus tip becomes about 6mm, a) Raising the stylus tip Turn the set screw clockwise, bb) Lowering the stylus tip. Turn the set screw counter-clockwise. ABOUT 2mm J FEED ARM > ee; Se ererme SHAFT Fig. 1 2. Turn the main gear counter-clockwise and return at the original point. Turn the screw so that the stylus tip is 4 to 10mm from Record surface. STYLUS THF HEIGHT ‘ADJUSTING SCREW a — RECORD SURFACE Fig. 2yP-p4 IMCIRCUIT BOARD ADJUSTMENTS 1. Rotational Speed Adjustment [HALL ELEMENTS OUTPUT WAVE FORM ADs CONTROL CIRCUIT BOARD First set the speed controls “33” and “45” on the upper surface of the body to the center of the variable range. Then, adjust VR2 and VR1 in that order so as to make the specified stroboscope stop at the respective rational speed. Adjust again, using the speed controls. VAI: 33 r.p.m. VR2: 45 r.p.m. Fig. 3 2. Motor DRIVING wave from Adjustment Adjust VR3 and VR4 in Fig. 3, connecting the BAD Wave FORM: oscilloscope to 7 and 12 terminals on the Control Circuit Board as shown in Fig.3 Go00 Wave FORM Fig. 4 HEPACKAGE INSTRUCTIONyp-p44 New Parts Se eeseeeenene eeees eeeeee Ret No, Part No. Deseriptian wae Markets | Remarks 3___|4200.00 sx 97.20.80] amo cover 97208, BIH 4 | 2.00.00 sx_97 20.90] selector Lever 96646 mA '5 [42.0000 $x 97.21.00] Reject Button Assembly 896641 Yeo BRD Ass 6 |4200.00 sx 97 21 10] Reject Lever 296655, Wao Rem 7 [420000 sx_97 21 20] varabie Resistor 897205, yank 2 [42.0000 sx_ 97 21 30] Knob vA. ‘397204 VRYZE ‘2 [42.0000 sx_97 21 40] Push Switen 297209 Pye aRtyF 10 | 420000 sx_97 21 60|_sP Botton Assembi 297202 S Pad YASS W 42.00 00 Sx_97 21.60|_Rest Stand goats? | vabee 12 [420000x 97 21 70] PU Assembly 1851430, Puass' 12a |420000sx_97 21 60| Counter Ring 2929 =I27 12 [420000 5x_97 2190] Main Weight s4eoE4b 12e [420000 Sx_97 27 00| Head Shell Ay tosh 12d [42000080 0602 10] Carriage 66-6800 aa bye lon Rana Amarke 13 |420000x 97 22 20| Elevation Plate 1396080 EUNSvave—F 14 |#2.0000Sx_97 22 40] Feed Arm Assembly 2 196830 | HU 7—LAssy 2 15 [22.0000 5x 9723 70| Neon Lamp ees7192 | aavor7 16 [82.0000 Sx 972390| SR Bushing sors6a0 | sRFvEya 17 /42.0000sx 0724 00| AC Cord Stepper e00242 | Sees A 18 |4200008x_97 14.00] Lock Plato 205269 By27E=F 19 [42.00005x_97 14 10| Dust Cover Assomb asia | FARAH Age' 20 [420000 sx 97 24 40| Turn Tobie 1620084 gn2F—9n 21 [42.00.00 Sx_97 24 50] Turn Table Seat yniawsi| sy e— 7m y— uv 2 [42.0000 sx 97 2460| — do. — 871283 ” CORB, 22 |4200008x 97.24 70| Adsotor Shaft 00007 | 779-4 23 |42.00008x 97 24 80| EP Adoptor 390876 EPTyT9— 24 42.0000 €: 03.0060| Screw BT + 3x8. 25 |420000€1 03.01 60] Screw BT-+ 3x16 26 (42.00.00 EV 90.03 0] Washer FW 63.2 x 913 x 10.8 27 [42.0000 €A 02.00 40| Screw FM + 2x4 28__|4200000 Sx 97 1500] Washer BY 64.5 x 09.8 x05 29_|420000€z 0004 80] bolt Max 18. AMRIT 30 [82.0000 Sx 97 1910] Screw FT = Zoxe 3 142000062 000870] Bolt Mae 32__|42.0000x 97 1540] Screw TPM 3x18 ‘33 [42.0000 sx 971550] screw Watt 31x16 34 [42.0000 £0 34 00 60| Screw Truss + 4x8 35 [420000 8x 971260] click Spring 1896707 DVDR 36 |4200005x 9713 10] Button Spring ‘992084 RRYAT VLD ‘37 |4200008x 97.25 10| REJ Spring o0a64.2 | RE RFV>7 38 |4200008x 972520] ARM Spring eeorsss | 7=Aka 39 [420000 sx 972300] Pomer Cors onis55 | @Ra-F UCR ‘29 |4200008x 9729 10] ~ wv. ‘096017 ” cc 39 |a200008x 972320| — ao. — 70103, " 8 39 |42.0000sx 972390] — ao. — 97772 ” [42.00.00 KB 00 10 10] Fuse 05a, 250v 704305 ean 05a, 250V uc [42.0000 KB 0007 10] — do. — 1993791-8 * GBA [4200006 0003 10] — do. 139790, 7 R [42.0000 SX_97 25 30) Fuse 01a, 2507043051 | Ea—ZX OIA, 250 Uc [42.0000 KB 0006 10) — do. — 1993791-7 " GABA [42.00.00 Sx_97 23 40| Spark Killer Cap. genoa | a7 89- ay 57H wu [42.00.00 sx_97 23 60] — do. — "295007 c [42.00 00 5x 97 29.60] — vo. — ‘0924202 " GABASee eee RRR Eee eR YP-pa New Parts — Ret No. Part No. Description wae Markets | Remarks 4 42 0000 SX_97 20 10| fi Gear Asembiy 2 eost9 | RAY —Assy 2 2 42 0000 SX_97 2020] Operation Arm 2709331 | tear — a 3 42.0000 SX_96 11.60] Micro Switch emot | v47natye Uc 3 42.0000 Sx_97 2030] — do. — 895430 w GRA 4 42.0000 SX 972040] D.0.Motor ODM -5U-F32 D.DE-7— 5 42.0000 SX 97 22.30] SP LugTerminal Assembly 606528 SPS OoReay é 42 0000X_97 2250] Power Transformer erie | mem. od 6 420000SX_ 97 2260] — do. — 871725 # G. 6 4200000 SX_97.2270| —do. = 871726 4 a 6 42.0000 x 872280] —do.— 871727 » RE 7 42.0000 Sx 9722 90|_ Power Circuit Board ans | a9 YF v 2 32.00.00 NA 9901 80] — do. — 871983 a c 7 32.0000 NA 99.01 90) — do. — 71988 a S 7 32.0000 NA 990200] _— do. — 71989) a 8 7 32.0000 NA 980210] — do. 871980) a 7 32.0000 NA 980220, do. — 871991 A 8 42.00.00 Sx_97 23 80| Cord Stonper 294408 DARA 77 AF 2 42.0000SX 972410 Bottom Plate Assembly —871809_—| IRAs 10 420000 Sx_97 2420 Foot 0967321 | Job u 10 42.0000 Sx_97.24 3 — do. — 896732 ” CORBA a 42.0000 EA 026140 Screw EMH 26x14 [12 42000068 026160 Screw FM 26x16 13 42.0000 €i 030080 _Serew BT 3x8. 14 420000 6A 2301 4d Screw FM 3x14 [.15___| 420000 sx 97 249d spring (1) 895251 AFF IN 16. 42000 00 SX 97 2504 Lock Spring eerzeat | ay ca 42 0000 Sx 97 2290] Power Circuit Board ic1o1 | 42.0000iG 00 1040] 1¢_TA75DAM ena eee ow ‘TRIO1 | 42.0000iC 9901 60| Transistor 2561278 =a pio1__| 4200001 99.00 10] Diode Frac =a pror__|4200001H 000330) Diode 151887 =a icz | 4200001F 98.0040 Diode 15953 al pic2 | 420000iF 00004 Diode TST855 =n z0101_| 420000iF 99.043 Zener Diode RO 6.8E (8) zp102_| 42 0000iF 9801 8 Zener Diode RO9.1E (8) 32.00.00 NA 99.01 6 Control Grevit Board uc 320000.NA 99017 ~ do. — CORBA re) 42000016 990040, 1G NIMASSED ‘Une weve et TEE [42.0000i¢ 09 4500) Transistor 2945 =do.— Tra [4200001a_08 44 00, — do, — 2saeia TR [420000iA 07 3300] — do. — 2SA733 TRA |420000iA 06 4190] — do. — 2SA641 TRE 7 [42000010 0667 10] —do.— 280667 TRA 9 [42000016 06 47 10] —do.— 288647 201,2 | 420000iF 000320) Zener Diode W206 oF 42.00.001F 99 04 40] Diode 181210 "EE [4200001 99.00 10] oi Fac WHISCHEMATIC DIAGRAMYP-D4 D E r G | 5YP-p4 HIWIRING/PRINTED CIRCUIT BOARDS| CONTROL C. BOARD