Nissan Navara Workshop Manual Automatic Transmission
Nissan Navara Workshop Manual Automatic Transmission
C TRANSMISSION/TRANSAXLE
B
SECTION
AUTOMATIC TRANSMISSION AT
E
CONTENTS
INDEX FOR DTC ........................................................ 5 Cruise Test - Part 3 ................................................. 52 F
Alphabetical Index .................................................... 5 Vehicle Speed at Which Gear Shifting Occurs ....... 54
DTC No. Index ......................................................... 6 Vehicle Speed at Which Lock-up Occurs/Releases... 55
PRECAUTIONS .......................................................... 7 Symptom Chart ....................................................... 56 G
Precautions for Supplemental Restraint System TCM Input/Output Signal Reference Values ........... 81
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN- CONSULT-II Function (A/T) .................................... 82
SIONER” .................................................................. 7 Diagnostic Procedure Without CONSULT-II ........... 94
H
Precautions .............................................................. 7 DTC U1000 CAN COMMUNICATION LINE .............. 96
PREPARATION ........................................................... 8 Description .............................................................. 96
Special Service Tools ............................................... 8 On Board Diagnosis Logic ...................................... 96
Commercial Service Tools ........................................ 9 Possible Cause ....................................................... 96 I
A/T FLUID ................................................................. 10 DTC Confirmation Procedure ................................. 96
Changing A/T Fluid ................................................ 10 Wiring Diagram — AT — CAN ................................ 97
Checking A/T Fluid ..................................................11 Diagnostic Procedure ............................................. 98 J
A/T CONTROL SYSTEM .......................................... 13 DTC P0615 START SIGNAL CIRCUIT ..................... 99
Cross-sectional View (YD25DDTi Models for 2WD)... 13 Description .............................................................. 99
Cross-sectional View (VQ40DE Models for 2WD)... 14 CONSULT-II Reference Value ................................ 99
K
Cross-sectional View (YD25DDTi Models for 4WD)... 15 On Board Diagnosis Logic ...................................... 99
Cross-sectional View (VQ40DE Models for 4WD)... 16 Possible Cause ....................................................... 99
Shift Mechanism ..................................................... 17 DTC Confirmation Procedure ................................. 99
TCM Function ......................................................... 28 Wiring Diagram — AT — STSIG .......................... 100 L
CAN Communication .............................................. 29 Diagnostic Procedure ........................................... 101
Input/Output Signal of TCM .................................... 29 DTC P0700 TCM ..................................................... 103
Line Pressure Control ............................................ 30 Description ............................................................ 103 M
Shift Control ........................................................... 31 On Board Diagnosis Logic .................................... 103
Lock-up Control ...................................................... 32 Possible Cause ..................................................... 103
Engine Brake Control ............................................. 33 DTC Confirmation Procedure ............................... 103
Control Valve .......................................................... 34 Diagnostic Procedure ........................................... 103
TROUBLE DIAGNOSIS ............................................ 35 DTC P0705 PARK/NEUTRAL POSITION SWITCH. 104
DTC Inspection Priority Chart ................................ 35 Description ............................................................ 104
Fail-safe ................................................................. 35 CONSULT-II Reference Value .............................. 104
How to Perform Trouble Diagnosis for Quick and On Board Diagnosis Logic .................................... 104
Accurate Repair ..................................................... 37 Possible Cause ..................................................... 104
A/T Electrical Parts Location .................................. 42 DTC Confirmation Procedure ............................... 104
Circuit Diagram ...................................................... 43 Wiring Diagram — AT — PNP/SW ....................... 105
Inspections Before Trouble Diagnosis .................... 44 Diagnostic Procedure ........................................... 106
Check Before Engine Is Started ............................. 48 DTC P0720 VEHICLE SPEED SENSOR A/T (REV-
Check at Idle .......................................................... 48 OLUTION SENSOR) ............................................... 108
Cruise Test - Part 1 ................................................ 49 Description ............................................................ 108
Cruise Test - Part 2 ................................................ 51 CONSULT-II Reference Value .............................. 108
AT-1
On Board Diagnosis Logic .................................... 108 Description ............................................................ 131
Possible Cause ..................................................... 108 CONSULT-II Reference Value ............................... 131
DTC Confirmation Procedure ............................... 108 On Board Diagnosis Logic .................................... 131
Wiring Diagram — AT — VSSA/T ......................... 110 Possible Cause ..................................................... 131
Diagnostic Procedure ............................................111 DTC Confirmation Procedure ................................ 131
DTC P0725 ENGINE SPEED SIGNAL ................... 113 Diagnostic Procedure ............................................ 132
Description ............................................................ 113 DTC P1730 A/T INTERLOCK ................................. 133
CONSULT-II Reference Value .............................. 113 Description ............................................................ 133
On Board Diagnosis Logic .................................... 113 On Board Diagnosis Logic .................................... 133
Possible Cause ..................................................... 113 Possible Cause ..................................................... 133
DTC Confirmation Procedure ............................... 113 DTC Confirmation Procedure ................................ 133
Diagnostic Procedure ........................................... 114 Judgement of A/T Interlock ................................... 134
DTC P0740 TORQUE CONVERTER CLUTCH Diagnostic Procedure ............................................ 134
SOLENOID VALVE ................................................. 115 DTC P1731 A/T 1ST ENGINE BRAKING ............... 136
Description ............................................................ 115 Description ............................................................ 136
CONSULT-II Reference Value .............................. 115 CONSULT-II Reference Value ............................... 136
On Board Diagnosis Logic .................................... 115 On Board Diagnosis Logic .................................... 136
Possible Cause ..................................................... 115 Possible Cause ..................................................... 136
DTC Confirmation Procedure ............................... 115 DTC Confirmation Procedure ................................ 136
Diagnostic Procedure ........................................... 116 Diagnostic Procedure ............................................ 137
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP). 117 DTC P1752 INPUT CLUTCH SOLENOID VALVE . 138
Description ............................................................ 117 Description ............................................................ 138
CONSULT-II Reference Value .............................. 117 CONSULT-II Reference Value ............................... 138
On Board Diagnosis Logic .................................... 117 On Board Diagnosis Logic .................................... 138
Possible Cause ..................................................... 117 Possible Cause ..................................................... 138
DTC Confirmation Procedure ............................... 117 DTC Confirmation Procedure ................................ 138
Diagnostic Procedure ........................................... 118 Diagnostic Procedure ............................................ 139
DTC P0745 LINE PRESSURE SOLENOID VALVE. 119 DTC P1754 INPUT CLUTCH SOLENOID VALVE
Description ............................................................ 119 FUNCTION .............................................................. 140
CONSULT-II Reference Value .............................. 119 Description ............................................................ 140
On Board Diagnosis Logic .................................... 119 CONSULT-II Reference Value ............................... 140
Possible Cause ..................................................... 119 On Board Diagnosis Logic .................................... 140
DTC Confirmation Procedure ............................... 119 Possible Cause ..................................................... 140
Diagnostic Procedure ........................................... 120 DTC Confirmation Procedure ................................ 140
DTC P1705 THROTTLE POSITION SENSOR ....... 121 Diagnostic Procedure ............................................ 141
Description ............................................................ 121 DTC P1757 FRONT BRAKE SOLENOID VALVE ... 143
CONSULT-II Reference Value .............................. 121 Description ............................................................ 143
On Board Diagnosis Logic .................................... 121 CONSULT-II Reference Value ............................... 143
Possible Cause ..................................................... 121 On Board Diagnosis Logic .................................... 143
DTC Confirmation Procedure ............................... 121 Possible Cause ..................................................... 143
Diagnostic Procedure ........................................... 122 DTC Confirmation Procedure ................................ 143
DTC P1710 A/T FLUID TEMPERATURE SENSOR Diagnostic Procedure ............................................ 144
CIRCUIT .................................................................. 124 DTC P1759 FRONT BRAKE SOLENOID VALVE
Description ............................................................ 124 FUNCTION .............................................................. 145
CONSULT-II Reference Value .............................. 124 Description ............................................................ 145
On Board Diagnosis Logic .................................... 124 CONSULT-II Reference Value ............................... 145
Possible Cause ..................................................... 124 On Board Diagnosis Logic .................................... 145
DTC Confirmation Procedure ............................... 124 Possible Cause ..................................................... 145
Wiring Diagram — AT — FTS ............................... 125 DTC Confirmation Procedure ................................ 145
Diagnostic Procedure ........................................... 126 Diagnostic Procedure ............................................ 146
Component Inspection .......................................... 128 DTC P1762 DIRECT CLUTCH SOLENOID VALVE.148
DTC P1716 TURBINE REVOLUTION SENSOR .... 129 Description ............................................................ 148
Description ............................................................ 129 CONSULT-II Reference Value ............................... 148
CONSULT-II Reference Value .............................. 129 On Board Diagnosis Logic .................................... 148
On Board Diagnosis Logic .................................... 129 Possible Cause ..................................................... 148
Possible Cause ..................................................... 129 DTC Confirmation Procedure ................................ 148
DTC Confirmation Procedure ............................... 129 Diagnostic Procedure ............................................ 149
Diagnostic Procedure ........................................... 130 DTC P1764 DIRECT CLUTCH SOLENOID VALVE
DTC P1721 VEHICLE SPEED SENSOR MTR ....... 131 FUNCTION .............................................................. 150
AT-2
Description ........................................................... 150 DTC P1846 ATF PRESSURE SWITCH 6 ............... 168
CONSULT-II Reference Value .............................. 150 Description ............................................................ 168 A
On Board Diagnosis Logic ................................... 150 CONSULT-II Reference Value .............................. 168
Possible Cause .................................................... 150 On Board Diagnosis Logic .................................... 168
DTC Confirmation Procedure ............................... 150 Possible Cause ..................................................... 168 B
Diagnostic Procedure ........................................... 151 DTC Confirmation Procedure ............................... 168
DTC P1767 HIGH AND LOW REVERSE CLUTCH Diagnostic Procedure ........................................... 169
SOLENOID VALVE ................................................. 153 MAIN POWER SUPPLY AND GROUND CIRCUIT. 170
Description ........................................................... 153 Wiring Diagram — AT — MAIN ............................ 170 AT
CONSULT-II Reference Value .............................. 153 Diagnostic Procedure ........................................... 171
On Board Diagnosis Logic ................................... 153 CLOSED THROTTLE POSITION AND WIDE OPEN
Possible Cause .................................................... 153 THROTTLE POSITION CIRCUIT ............................ 174 D
DTC Confirmation Procedure ............................... 153 CONSULT-II Reference Value .............................. 174
Diagnostic Procedure ........................................... 154 Diagnostic Procedure ........................................... 174
DTC P1769 HIGH AND LOW REVERSE CLUTCH BRAKE SIGNAL CIRCUIT ...................................... 175 E
SOLENOID VALVE FUNCTION ............................. 155 CONSULT-II Reference Value .............................. 175
Description ........................................................... 155 Diagnostic Procedure ........................................... 175
CONSULT-II Reference Value .............................. 155 1ST POSITION SWITCH ......................................... 176
On Board Diagnosis Logic ................................... 155 CONSULT-II Reference Value .............................. 176 F
Possible Cause .................................................... 155 Diagnostic Procedure ........................................... 176
DTC Confirmation Procedure ............................... 155 OVERDRIVE CONTROL SWITCH ......................... 178
Diagnostic Procedure ........................................... 156 CONSULT-II Reference Value .............................. 178 G
DTC P1772 LOW COAST BRAKE SOLENOID Diagnostic Procedure ........................................... 178
VALVE ..................................................................... 158 TROUBLE DIAGNOSIS FOR SYMPTOMS ............ 180
Description ........................................................... 158 Wiring Diagram — AT — NONDTC ...................... 180 H
CONSULT-II Reference Value .............................. 158 OD OFF Indicator Lamp Does Not Come On ....... 183
On Board Diagnosis Logic ................................... 158 Engine Cannot Be Started in “P” or “N” Position . 183
Possible Cause .................................................... 158 In “P” Position, Vehicle Moves When Pushed ...... 184
I
DTC Confirmation Procedure ............................... 158 In “N” Position, Vehicle Moves .............................. 185
Diagnostic Procedure ........................................... 159 Large Shock (“N” to “D” Position) ......................... 186
DTC P1774 LOW COAST BRAKE SOLENOID Vehicle Does Not Creep Backward in “R” Position. 188
VALVE FUNCTION ................................................. 160 Vehicle Does Not Creep Forward in “D” Position . 190 J
Description ........................................................... 160 Vehicle Cannot Be Started from D1 ...................... 192
CONSULT-II Reference Value .............................. 160 A/T Does Not Shift: D1 → D2 ................................ 194
On Board Diagnosis Logic ................................... 160 A/T Does Not Shift: D2 → D3 ................................ 196 K
Possible Cause .................................................... 160 A/T Does Not Shift: D3 → D4 ................................ 198
DTC Confirmation Procedure ............................... 160 A/T Does Not Shift: D4 → D5 ................................ 200
Diagnostic Procedure ........................................... 161 A/T Does Not Perform Lock-up ............................ 202 L
DTC P1841 ATF PRESSURE SWITCH 1 ............... 162 A/T Does Not Hold Lock-up Condition .................. 203
Description ........................................................... 162 Lock-up Is Not Released ...................................... 205
CONSULT-II Reference Value .............................. 162 Engine Speed Does Not Return to Idle ................ 205
On Board Diagnosis Logic ................................... 162 A/T Does Not Shift: 5th Gear → 4th Gear ............ 206 M
Possible Cause .................................................... 162 A/T Does Not Shift: 4th Gear → 3rd Gear ............ 208
DTC Confirmation Procedure ............................... 162 A/T Does Not Shift: 3rd Gear → 2nd Gear ........... 209
Diagnostic Procedure ........................................... 163 A/T Does Not Shift: 2nd Gear → 1st Gear ........... 210
DTC P1843 ATF PRESSURE SWITCH 3 ............... 164 Vehicle Does Not Decelerate by Engine Brake .... 212
Description ........................................................... 164 SHIFT CONTROL SYSTEM .................................... 214
CONSULT-II Reference Value .............................. 164 Control Device Removal and Installation .............. 214
On Board Diagnosis Logic ................................... 164 Control Cable Removal and Installation ............... 216
Possible Cause .................................................... 164 Adjustment of A/T Position ................................... 217
DTC Confirmation Procedure ............................... 164 Checking of A/T Position ...................................... 217
Diagnostic Procedure ........................................... 165 A/T SHIFT LOCK SYSTEM .................................... 218
DTC P1845 ATF PRESSURE SWITCH 5 ............... 166 Description ............................................................ 218
Description ........................................................... 166 Shift Lock System Electrical Parts Location ......... 218
CONSULT-II Reference Value .............................. 166 Wiring Diagram — A/T — SHIFT .......................... 219
On Board Diagnosis Logic ................................... 166 Diagnostic Procedure ........................................... 220
Possible Cause .................................................... 166 KEY INTERLOCK CABLE ...................................... 222
DTC Confirmation Procedure ............................... 166 Removal and Installation ...................................... 222
Diagnostic Procedure ........................................... 167 ON-VEHICLE SERVICE .......................................... 224
AT-3
Control Valve With TCM and A/T Fluid Temperature Front Sun Gear, 3rd One-way Clutch .................... 304
Sensor 2 ............................................................... 224 Front Carrier, Input Clutch, Rear Internal Gear ..... 306
Parking Components (2WD Models Only) ............ 236 Mid Sun Gear, Rear Sun Gear, High and Low
Rear Oil Seal ........................................................ 243 Reverse Clutch Hub .............................................. 312
Revolution Sensor Components (2WD Models High and Low Reverse Clutch .............................. 318
Only) ..................................................................... 244 Direct Clutch ......................................................... 320
AIR BREATHER HOSE ........................................... 249 ASSEMBLY ............................................................. 323
Removal and Installation ...................................... 249 Assembly (1) ......................................................... 323
A/T FLUID COOLER ............................................... 251 Adjustment ............................................................ 338
Removal and Installation ...................................... 251 Assembly (2) ......................................................... 340
TRANSMISSION ASSEMBLY ................................ 254 SERVICE DATA AND SPECIFICATIONS (SDS) .... 347
Removal and Installation (YD25DDTi Models) ..... 254 General Specifications .......................................... 347
Removal and Installation (VQ40DE Models) ........ 258 Stall Speed ............................................................ 347
OVERHAUL ............................................................. 262 Line Pressure ........................................................ 347
Components ......................................................... 262 Vehicle Speed at Which Gear Shifting Occurs ...... 348
Oil Channel ........................................................... 276 Vehicle Speed at Which Lock-up Occurs/Releases.349
Locations of Adjusting Shims, Needle Bearings, A/T Fluid Temperature Sensor .............................. 349
Thrust Washers and Snap Rings .......................... 278 Vehicle Speed Sensor A/T (Revolution Sensor) ... 350
DISASSEMBLY ....................................................... 282 Turbine Revolution Sensor .................................... 350
Disassembly ......................................................... 282 Reverse Brake ...................................................... 350
REPAIR FOR COMPONENT PARTS ...................... 301 Total End Play ....................................................... 350
Oil Pump ............................................................... 301
AT-4
INDEX FOR DTC
NOTE:
If DTC “U1000 CAN COMM CIRCUIT” is displayed with other DTCs, first perform the trouble diagnosis B
for “DTC U1000 CAN COMMUNICATION LINE”. Refer to AT-96 .
Items
DTC Reference page
(CONSULT- II screen terms) AT
A/T 1ST E/BRAKING P1731 AT-136
ATF PRES SW 1/CIRC P1841 AT-162
ATF PRES SW 3/CIRC P1843 AT-164 D
ATF PRES SW 5/CIRC P1845 AT-166
ATF PRES SW 6/CIRC P1846 AT-168
E
A/T INTERLOCK P1730 AT-133
A/T TCC S/V FNCTN P0744 AT-117
ATF TEMP SEN/CIRC P1710 AT-124 F
CAN COMM CIRCUIT U1000 AT-96
D/C SOLENOID/CIRC P1762 AT-148
G
D/C SOLENOID FNCTN P1764 AT-150
ENGINE SPEED SIG P0725 AT-113
FR/B SOLENOID/CIRC P1757 AT-143 H
FR/B SOLENOID FNCT P1759 AT-145
HLR/C SOL/CIRC P1767 AT-153
I
HLR/C SOL FNCTN P1769 AT-155
I/C SOLENOID/CIRC P1752 AT-138
I/C SOLENOID FNCTN P1754 AT-140 J
L/PRESS SOL/CIRC P0745 AT-119
LC/B SOLENOID/CIRC P1772 AT-158
LC/B SOLENOID FNCT P1774 AT-160 K
PNP SW/CIRC P0705 AT-104
STARTER RELAY/CIRC P0615 AT-99
L
TCC SOLENOID/CIRC P0740 AT-115
TCM P0700 AT-103
TP SEN/CIRC A/T P1705 AT-121 M
TURBINE REV S/CIRC P1716 AT-129
VEH SPD SE/CIR-MTR P1721 AT-131
VEH SPD SEN/CIR AT P0720 AT-108
AT-5
INDEX FOR DTC
NOTE:
If DTC “U1000 CAN COMM CIRCUIT” is displayed with other DTCs, first perform the trouble diagnosis
for “DTC U1000 CAN COMMUNICATION LINE”. Refer to AT-96 .
Items
DTC Reference page
(CONSULT- II screen terms)
P0615 STARTER RELAY/CIRC AT-99
P0700 TCM AT-103
P0705 PNP SW/CIRC AT-104
P0720 VEH SPD SEN/CIR AT AT-108
P0725 ENGINE SPEED SIG AT-113
P0740 TCC SOLENOID/CIRC AT-115
P0744 A/T TCC S/V FNCTN AT-117
P0745 L/PRESS SOL/CIRC AT-119
P1705 TP SEN/CIRC A/T AT-121
P1710 ATF TEMP SEN/CIRC AT-124
P1716 TURBINE REV S/CIRC AT-129
P1721 VEH SPD SE/CIR-MTR AT-131
P1730 A/T INTERLOCK AT-133
P1731 A/T 1ST E/BRAKING AT-136
P1752 I/C SOLENOID/CIRC AT-138
P1754 I/C SOLENOID FNCTN AT-140
P1757 FR/B SOLENOID/CIRC AT-143
P1759 FR/B SOLENOID FNCT AT-145
P1762 D/C SOLENOID/CIRC AT-148
P1764 D/C SOLENOID FNCTN AT-150
P1767 HLR/C SOL/CIRC AT-153
P1769 HLR/C SOL FNCTN AT-155
P1772 LC/B SOLENOID/CIRC AT-158
P1774 LC/B SOLENOID FNCT AT-160
P1841 ATF PRES SW 1/CIRC AT-162
P1843 ATF PRES SW 3/CIRC AT-164
P1845 ATF PRES SW 5/CIRC AT-166
P1846 ATF PRES SW 6/CIRC AT-168
U1000 CAN COMM CIRCUIT AT-96
AT-6
PRECAUTIONS
PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER” GCS00016
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual. AT
WARNING:
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. D
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. E
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors. F
Precautions GCS00017
AT-7
PREPARATION
PREPARATION PFP:00002
Tool number
Description
Tool name
5. ST25055000
Adapter
KV31103600 Measuring line pressure
Joint pipe adapter
(With ST25054000)
ZZA1227D
NT086
NT423
NT422
AT-8
PREPARATION
A
Tool name Description
AT
NT083
SCIA5338E
F
AT-9
A/T FLUID
1. Warm up ATF.
2. Stop engine.
3. Loosen level gauge bolt.
4. Remove A/T fluid level gauge.
5. Remove drain plug and drain ATF from drain hole.
6. Install drain plug gasket and drain plug to oil pan.
CAUTION:
Do not reuse drain plug gasket.
7. Tighten drain plug to the specified torque. Refer to AT-224,
"COMPONENTS" .
8. Refill with new ATF. Always refill same volume with drained ATF.
● To replace the ATF, pour in new ATF at A/T fluid charging pipe
SCIA4896E
with the engine idling and at the same time drain the old ATF
from A/T fluid cooler hose return side.
● When the color of the ATF coming out is about the same as the color of the new ATF, the replacement
is complete. The amount of new ATF to use should be 30 to 50% increase of the specified amount.
ATF: Genuine NISSAN ATF Matic Fluid J
Fluid capacity: 10.3 (9-1/8 lmp qt)
CAUTION:
● Use only Genuine NISSAN ATF Matic Fluid J. Do not mix with other ATF.
● Using ATF other than Genuine NISSAN ATF Matic Fluid J will cause deterioration in driveability
and A/T durability, and may damage the A/T, which is not covered by the NISSAN new vehicle
warranty.
● When filling ATF, take care not to spillover heat generating parts such as exhaust.
AT-10
A/T FLUID
A
1. Warm up engine.
2. Check for A/T fluid leakage.
3. Loosen level gauge bolt.
B
4. Before driving, A/T fluid level can be checked at A/T fluid tem-
peratures of 30 to 50°C (86 to 122°F) using “COLD” range on A/
T fluid level gauge as follows.
AT
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear posi-
tion. Leave selector lever in “P” position.
D
c. Check A/T fluid level with engine idling.
d. Remove A/T fluid level gauge and wipe clean with lint-free
paper.
E
CAUTION:
When wiping away A/T fluid level gauge, always use lint-
free paper, not a cloth one.
F
e. Reinsert A/T fluid level gauge into A/T fluid charging pipe as far
as it will go.
CAUTION:
To check A/T fluid level, insert A/T fluid level gauge until the G
cap contacts the end of A/T fluid charging pipe, with A/T
fluid level gauge reversed from the normal attachment con-
ditions. H
f. Remove A/T fluid level gauge and note reading. If reading is at
low side of range, add ATF to A/T fluid charging pipe.
SCIA7205E
CAUTION: I
Do not overfill.
5. Drive vehicle for approximately 5 minutes in urban areas.
6. Make the A/T fluid temperature approximately 65°C (149°F). J
NOTE:
A/T fluid level will be greatly affected by temperature as shown in figure. Therefore, be certain to
perform operation while checking data with CONSULT-II. K
SLIA0016E
a. Connect CONSULT-II to data link connector. Refer to AT-84, "CONSULT-II SETTING PROCEDURE" .
b. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T” with CONSULT-II.
c. Read the value of “ATF TEMP 1”.
AT-11
A/T FLUID
7. Recheck A/T fluid level at A/T fluid temperatures of approximately 65°C (149°F) using “HOT” range on A/
T fluid level gauge.
CAUTION:
● When wiping away A/T fluid level gauge, always use lint-free paper, not a cloth one.
● To check A/T fluid level, insert A/T fluid level gauge until
the cap contacts the end of A/T fluid charging pipe, with
A/T fluid level gauge reversed from the normal attach-
ment conditions as shown.
8. Check A/T fluid condition.
● If ATF is very dark or smells burned, check operation of A/T.
Flush cooling system after repair of A/T.
● If A/T fluid contains frictional material (clutches, bands, etc.),
replace radiator and flush cooler line using cleaning solvent
and compressed air after repair of A/T. Refer to CO-40,
"RADIATOR" (for YD25DDTi engine) or CO-13, "RADIATOR" SCIA2899E
SCIA4896E
AT-12
A/T CONTROL SYSTEM
AT
SCIA7318E
AT-13
A/T CONTROL SYSTEM
SCIA6946E
AT-14
A/T CONTROL SYSTEM
AT
I
SCIA5268E
AT-15
A/T CONTROL SYSTEM
SCIA6947E
AT-16
A/T CONTROL SYSTEM
A
The A/T uses compact triple planetary gear systems to improve power transmission efficiency, simplify con-
struction and reduce weight.
It also employs an optimum shift control and super wide gear ratios. They improve starting performance and
acceleration during medium and high-speed operation. B
CONSTRUCTION
AT
H
PCIA0002J
AT-17
A/T CONTROL SYSTEM
P PARK POSITION
REVERSE POSI-
R
TION
NEUTRAL POSI-
N
TION
1st
2nd
Automatic shift
D*1 3rd
1⇔2⇔3⇔4⇔5
4th
5th
1st
4th
1st
4th
1st
Locks (held sta-
2nd tionary in 1st
1
3rd gear)
1⇐2⇐3⇐4
4th
● —Operates
SCIA5642E
AT-18
A/T CONTROL SYSTEM
POWER TRANSMISSION
“N” Position A
Since both the forward brake and the reverse brake are released, torque from the input shaft drive is not trans-
mitted to the output shaft.
B
“P” Position
● The same as for the “N” position, both the forward brake and the reverse brake are released, so torque
from the input shaft drive is not transmitted to the output shaft.
AT
● The parking pawl linked with the select lever meshes with the parking gear and fastens the output shaft
mechanically.
D
PCIA0003J
AT-19
A/T CONTROL SYSTEM
SCIA1512E
AT-20
A/T CONTROL SYSTEM
K
SCIA1513E
AT-21
A/T CONTROL SYSTEM
SCIA1514E
AT-22
A/T CONTROL SYSTEM
K
SCIA1515E
AT-23
A/T CONTROL SYSTEM
SCIA1516E
AT-24
A/T CONTROL SYSTEM
AT
SCIA1517E
K
1. Front brake 2. Input clutch 3. Direct clutch
4. High and low reverse clutch 5. Reverse brake 6. Forward brake
7. Low coast brake 8. 1st one-way clutch 9. Forward one-way clutch L
10. 3rd one-way clutch 11. Front sun gear 12. Input shaft
13. Mid internal gear 14. Front internal gear 15. Rear carrier
16. Rear sun gear 17. Mid sun gear 18. Front carrier M
19. Mid carrier 20. Rear internal gear 21. Output shaft
22. Parking gear 23. Parking pawl
AT-25
A/T CONTROL SYSTEM
SCIA1518E
AT-26
A/T CONTROL SYSTEM
“R” position
● The front brake fastens the front sun gear. A
● The high and low reverse clutch is coupled and the mid sun gear and rear sun gear are connected.
● The reverse brake fastens the rear carrier.
B
AT
J
SCIA1519E
AT-27
A/T CONTROL SYSTEM
SCIA7404E
AT-28
A/T CONTROL SYSTEM
SYSTEM DESCRIPTION A
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other B
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only. For details, refer to LAN-26,
AT
"CAN Communication Unit" .
Input/Output Signal of TCM GCS0001I
Operation signal(*5) X X X
ASCD J
Overdrive cancel signal(*5) X
Direct clutch solenoid
X X X X
(ATF pressure switch 5) K
Input clutch solenoid
X X X X
(ATF pressure switch 3)
High and low reverse clutch solenoid L
X X X X
(ATF pressure switch 6)
Front brake solenoid
Output X X X X
(ATF pressure switch 1) M
Low coast brake solenoid
X X X X X
(ATF pressure switch 2)
Line pressure solenoid X X X X X X X
TCC solenoid X X X
Self-diagnosis table(*6) X
Starter relay X X
*1: Spare for vehicle speed sensor·A/T (revolution sensor)
*2: Spare for accelerator pedal position signal
*3: If these input and output signals are different, the TCM triggers the fail-safe function.
*4: Used as a condition for starting self-diagnosis; if self-diagnosis are not started, it is judged that there is some kind of error.
*5: Input by CAN communications.
*6: Output by CAN communications.
AT-29
A/T CONTROL SYSTEM
● When an input torque signal equivalent to the engine drive force is sent from the ECM to the TCM, the
TCM controls the line pressure solenoid.
● This line pressure solenoid controls the pressure regulator valve as the signal pressure and adjusts the
pressure of the operating oil discharged from the oil pump to the line pressure most appropriate to the
driving state.
PCIA0007E
PCIA0008E
PCIA0009E
AT-30
A/T CONTROL SYSTEM
AT
PCIA0010E
K
PCIA0011E
PCIA0012E
AT-31
A/T CONTROL SYSTEM
SHIFT CHANGE
The clutch is controlled with the optimum timing and oil pressure by the engine speed, engine torque informa-
tion, etc.
Shift Change System Diagram
PCIA0013E
*1: Full phase real-time feedback control monitors movement of gear ratio at gear change, and controls oil
pressure at real-time to achieve the best gear ratio.
Lock-up Control GCS0001L
The torque converter clutch piston in the torque converter is engaged to eliminate torque converter slip to
increase power transmission efficiency.
The torque converter clutch control valve operation is controlled by the torque converter clutch solenoid valve,
which is controlled by a signal from TCM, and the torque converter clutch control valve engages or releases
the torque converter clutch piston.
Lock-up Operation Condition Table
selector lever “D” position “3” position “2” position
Gear position 5 4 3 2
Lock-up × – – –
PCIA0014E
Lock-up Released
In the lock-up released state, the torque converter clutch control valve is set into the unlocked state by the
torque converter clutch solenoid and the lock-up apply pressure is drained.
In this way, the torque converter clutch piston is not coupled.
AT-32
A/T CONTROL SYSTEM
Lock-up Applied
In the lock-up applied state, the torque converter clutch control valve is set into the locked state by the torque A
converter clutch solenoid and lock-up apply pressure is generated.
In this way, the torque converter clutch piston is pressed and coupled.
SMOOTH LOCK-UP CONTROL B
When shifting from the lock-up released state to the lock-up applied state, the current output to the torque con-
verter clutch solenoid is controlled with the TCM. In this way, when shifting to the lock-up applied state, the
torque converter clutch is temporarily set to the half-clutched state to reduce the shock. AT
Half-clutched State
The current output from the TCM to the torque converter clutch solenoid is varied to gradually increase the D
torque converter clutch solenoid pressure.
In this way, the lock-up apply pressure gradually rises and while the torque converter clutch piston is put into
half-clutched status, the torque converter clutch piston operating pressure is increased and the coupling is
completed smoothly. E
● The forward one-way clutch transmits the drive force from the engine to the rear wheels. But the reverse F
drive from the rear wheels is not transmitted to the engine because the one-way clutch is idling.
Therefore, the low coast brake solenoid is operated to prevent the forward one-way clutch from idling and
the engine brake is operated in the same manner as conventionally.
G
SCIA1520E
● The operation of the low coast brake solenoid switches the low coast brake switching valve and controls M
the coupling and releasing of the low coast brake.
The low coast brake reducing valve controls the low coast brake coupling force.
AT-33
A/T CONTROL SYSTEM
AT-34
TROUBLE DIAGNOSIS
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart. B
NOTE:
If DTC “U1000 CAN COMM CIRCUIT” is displayed with other DTCs, first perform the trouble diagnosis
for “DTC U1000 CAN COMMUNICATION LINE”. Refer to AT-96 . AT
Priority Detected items (DTC)
1 U1000 CAN communication line
2 Except above D
Fail-safe GCS0001P
The TCM has an electrical fail-safe mode. This mode makes it possible to operate even if there is an error in a E
main electronic control input/output signal circuit. In fail-safe mode A/T is fixed in 2nd, 4th or 5th (depending
on the breakdown position), so the customer should feel “slipping” or “poor acceleration”.
Even when the electronic circuits are normal, under special conditions (for example, when slamming on the F
brake with the wheels spinning drastically and stopping the tire rotation), the transmission can go into fail-safe
mode. If this happens, switch OFF the ignition switch for 10 seconds, then switch it ON again to return to the
normal shift pattern. Therefore, the customer's vehicle has returned to normal, so handle according to AT-38,
"WORK FLOW" . G
FAIL-SAFE FUNCTION
If any malfunction occurs in a sensor or solenoid, this function controls the A/T to mark driving possible. H
Vehicle Speed Sensor
Signals are input from two systems - from vehicle speed sensor A/T (revolution sensor) installed on the A/T
and from combination meter so normal driving is possible even if there is a malfunction in one of the systems. I
And if vehicle speed sensor A/T (revolution sensor) has unusual cases, 5th gear is prohibited.
Accelerator Pedal Position Sensor
If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM according J
to a pre-determined accelerator angle to make driving possible. And if there are malfunctions in tow systems,
the engine speed is fixed by ECM to a pre-determined engine speed to make driving possible.
K
Throttle Position Sensor (VQ40DE Model Only)
If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM according
to a pre-determined accelerator angle to make driving possible. And if there are malfunctions in tow systems,
the accelerator opening angle is controlled by the idle signal sent from the ECM which is based on input indi- L
cating either idle condition or off-idle condition (pre-determined accelerator opening) in order to make driving
possible.
M
PNP Switch
In the unlikely event that a malfunction signal enters the TCM, the position indicator is switched OFF, the
starter relay is switched OFF (starter starting is disabled), the back-up lamp relay switched OFF (back-up lamp
is OFF) and the position is fixed to the “D” position to make driving possible.
Starter Relay
The starter relay is switched OFF. (Starter starting is disabled.)
AT-35
TROUBLE DIAGNOSIS
A/T Interlock
● If there is an A/T interlock judgment malfunction, the A/T is fixed in 2nd gear to make driving possible.
NOTE:
When the vehicle is driven fixed in 2nd gear, a turbine revolution sensor malfunction is displayed,
but this is not a turbine revolution sensor malfunction.
● When the coupling pattern below is detected, the fail-safe action corresponding to the pattern is per-
formed.
A/T INTERLOCK COUPLING PATTERN TABLE
●: NG X: OK
Clutch pressure output pattern after fail-safe func-
ATF pressure switch output
Fail-safe tion
Gear position
SW3 SW6 SW5 SW1 SW2 function
I/C HLR/C D/C FR/B LC/B L/U
(I/C) (HLR/C) (D/C) (FR/B) (LC/B)
Held in
3rd – X X – ● OFF OFF ON OFF OFF OFF
2nd gear
A/T interlock
Held in
coupling pat- 4th – X X – ● OFF OFF ON OFF OFF OFF
2nd gear
tern
Held in
5th X X – X ● OFF OFF ON OFF OFF OFF
2nd gear
AT-36
TROUBLE DIAGNOSIS
How to Perform Trouble Diagnosis for Quick and Accurate Repair GCS0001Q
INTRODUCTION A
The TCM receives a signal from the vehicle speed sensor, accelera-
tor pedal position sensor (throttle position sensor) or PNP switch and
provides shift control or lock-up control via A/T solenoid valves. B
Input and output signals must always be correct and stable in the
operation of the A/T system. The A/T system must be in good oper-
ating condition and be free of valve seizure, solenoid valve malfunc-
AT
tion, etc.
D
SAT631IB
H
SAT632I
AT-37
TROUBLE DIAGNOSIS
WORK FLOW
A good understanding of the malfunction conditions can make troubleshooting faster and more accurate.
In general, each customer feels differently about a malfunction. It is important to fully understand the symp-
toms or conditions for a customer complaint.
Make good use of the two sheets provided, AT-39, "Information from Customer" and AT-39, "Diagnostic Work-
sheet Chart" , to perform the best troubleshooting possible.
Work Flow Chart
SCIA6687E
AT-38
TROUBLE DIAGNOSIS
DIAGNOSTIC WORKSHEET
Information from Customer A
KEY POINTS
● WHAT..... Vehicle & A/T model
B
● WHEN..... Date, Frequencies
● WHERE..... Road conditions
● HOW..... Operating conditions, Symptoms AT
Customer name MR/MS Model & Year VIN
Trans. Model Engine Mileage
D
Malfunction Date Manuf. Date In Service Date
Frequency ❏ Continuous ❏ Intermittent (times a day)
Symptoms ❏ Vehicle does not move. (❏ Any position ❏ Particular position) E
❏ No up-shift (❏ 1st → 2nd ❏ 2nd → 3rd ❏ 3rd → 4th ❏ 4th → 5th)
❏ No down-shift (❏ 5th → 4th ❏ 4th → 3rd ❏ 3rd → 2nd ❏ 2nd → 1st)
❏ Lock-up malfunction F
❏ Shift point too high or too low.
❏ Shift shock or slip (❏ N → D ❏ Lock-up ❏ Any drive position)
G
❏ Noise or vibration
❏ No kick down
❏ No pattern select H
❏ Others
( )
OD OFF indicator lamp ❏ Continuously lit ❏ Not lit I
AT-39
TROUBLE DIAGNOSIS
❏ Perform all road tests and enter checks in required inspection items. AT-47
Check Before Engine Is Started AT-48
❏ AT-183, "OD OFF Indicator Lamp Does Not Come On"
❏ Perform self-diagnosis. Enter checks for detected items. AT-85 , AT-94
❏ AT-96, "DTC U1000 CAN COMMUNICATION LINE"
❏ AT-99, "DTC P0615 START SIGNAL CIRCUIT"
❏ AT-103, "DTC P0700 TCM"
❏ AT-104, "DTC P0705 PARK/NEUTRAL POSITION SWITCH"
❏ AT-108, "DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)"
❏ AT-113, "DTC P0725 ENGINE SPEED SIGNAL"
❏ AT-115, "DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE"
❏ AT-117, "DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)"
❏ AT-119, "DTC P0745 LINE PRESSURE SOLENOID VALVE"
❏ AT-121, "DTC P1705 THROTTLE POSITION SENSOR"
❏ AT-124, "DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT"
❏ AT-129, "DTC P1716 TURBINE REVOLUTION SENSOR"
❏ AT-131, "DTC P1721 VEHICLE SPEED SENSOR MTR"
4-1
❏ AT-133, "DTC P1730 A/T INTERLOCK"
❏ AT-136, "DTC P1731 A/T 1ST ENGINE BRAKING"
❏ AT-138, "DTC P1752 INPUT CLUTCH SOLENOID VALVE"
❏ AT-140, "DTC P1754 INPUT CLUTCH SOLENOID VALVE FUNCTION"
❏ AT-143, "DTC P1757 FRONT BRAKE SOLENOID VALVE"
❏ AT-145, "DTC P1759 FRONT BRAKE SOLENOID VALVE FUNCTION"
❏ AT-148, "DTC P1762 DIRECT CLUTCH SOLENOID VALVE"
❏ AT-150, "DTC P1764 DIRECT CLUTCH SOLENOID VALVE FUNCTION"
❏ AT-153, "DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE"
4 ❏ AT-155, "DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE
FUNCTION"
❏ AT-158, "DTC P1772 LOW COAST BRAKE SOLENOID VALVE"
❏ AT-160, "DTC P1774 LOW COAST BRAKE SOLENOID VALVE FUNCTION"
❏ AT-162, "DTC P1841 ATF PRESSURE SWITCH 1"
❏ AT-164, "DTC P1843 ATF PRESSURE SWITCH 3"
❏ AT-166, "DTC P1845 ATF PRESSURE SWITCH 5"
❏ AT-168, "DTC P1846 ATF PRESSURE SWITCH 6"
Check at Idle AT-48
❏ AT-183, "Engine Cannot Be Started in “P” or “N” Position"
❏ AT-184, "In “P” Position, Vehicle Moves When Pushed"
4-2 ❏ AT-185, "In “N” Position, Vehicle Moves"
❏ AT-186, "Large Shock (“N” to “D” Position)"
❏ AT-188, "Vehicle Does Not Creep Backward in “R” Position"
❏ AT-190, "Vehicle Does Not Creep Forward in “D” Position"
Cruise Test AT-49
Part 1
❏ AT-192, "Vehicle Cannot Be Started from D1"
❏ AT-194, "A/T Does Not Shift: D1 → D2"
❏ AT-196, "A/T Does Not Shift: D2 → D3"
4-3
❏ AT-198, "A/T Does Not Shift: D3 → D4"
❏ AT-200, "A/T Does Not Shift: D4 → D5"
❏ AT-202, "A/T Does Not Perform Lock-up"
❏ AT-203, "A/T Does Not Hold Lock-up Condition"
❏ AT-205, "Lock-up Is Not Released"
❏ AT-205, "Engine Speed Does Not Return to Idle"
AT-40
TROUBLE DIAGNOSIS
Part 2 AT-51
A
❏ AT-192, "Vehicle Cannot Be Started from D1"
❏ AT-194, "A/T Does Not Shift: D1 → D2"
❏ AT-196, "A/T Does Not Shift: D2 → D3"
❏ AT-198, "A/T Does Not Shift: D3 → D4" B
Part 3 AT-52
❏ AT-206, "A/T Does Not Shift: 5th Gear → 4th Gear"
❏ AT-208, "A/T Does Not Shift: 4th Gear → 3rd Gear" AT
❏ AT-209, "A/T Does Not Shift: 3rd Gear → 2nd Gear"
❏ AT-210, "A/T Does Not Shift: 2nd Gear → 1st Gear"
❏ AT-212, "Vehicle Does Not Decelerate by Engine Brake"
❏ Perform self-diagnosis. Enter checks for detected items. AT-85 , AT-94 D
❏ AT-96, "DTC U1000 CAN COMMUNICATION LINE"
❏ AT-99, "DTC P0615 START SIGNAL CIRCUIT"
❏ AT-103, "DTC P0700 TCM" E
❏ AT-104, "DTC P0705 PARK/NEUTRAL POSITION SWITCH"
❏ AT-108, "DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)"
❏ AT-113, "DTC P0725 ENGINE SPEED SIGNAL"
❏ AT-115, "DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE" F
❏ AT-117, "DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)"
4 4-3
❏ AT-119, "DTC P0745 LINE PRESSURE SOLENOID VALVE"
❏ AT-121, "DTC P1705 THROTTLE POSITION SENSOR"
❏ AT-124, "DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT" G
❏ AT-129, "DTC P1716 TURBINE REVOLUTION SENSOR"
❏ AT-131, "DTC P1721 VEHICLE SPEED SENSOR MTR"
❏ AT-133, "DTC P1730 A/T INTERLOCK"
H
❏ AT-136, "DTC P1731 A/T 1ST ENGINE BRAKING"
❏ AT-138, "DTC P1752 INPUT CLUTCH SOLENOID VALVE"
❏ AT-140, "DTC P1754 INPUT CLUTCH SOLENOID VALVE FUNCTION"
❏ AT-143, "DTC P1757 FRONT BRAKE SOLENOID VALVE" I
❏ AT-145, "DTC P1759 FRONT BRAKE SOLENOID VALVE FUNCTION"
❏ AT-148, "DTC P1762 DIRECT CLUTCH SOLENOID VALVE"
❏ AT-150, "DTC P1764 DIRECT CLUTCH SOLENOID VALVE FUNCTION"
❏ AT-153, "DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE" J
❏ AT-155, "DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE
FUNCTION"
❏ AT-158, "DTC P1772 LOW COAST BRAKE SOLENOID VALVE"
❏ AT-160, "DTC P1774 LOW COAST BRAKE SOLENOID VALVE FUNCTION" K
❏ AT-162, "DTC P1841 ATF PRESSURE SWITCH 1"
❏ AT-164, "DTC P1843 ATF PRESSURE SWITCH 3"
❏ AT-166, "DTC P1845 ATF PRESSURE SWITCH 5"
❏ AT-168, "DTC P1846 ATF PRESSURE SWITCH 6" L
5 ❏ Inspect each system for items found to be NG in the self-diagnosis and repair or replace the malfunctioning parts.
6 ❏ Perform all road tests and enter the checks again for the required items. AT-47
M
❏ For any remaining NG items, perform the “Diagnosis Procedure” and repair or replace the malfunctioning AT-56
7 parts. See the chart for diagnosis by symptoms. (This chart also contains other symptoms and inspection pro-
cedures.)
AT-87
8 ❏ Erase the results of the self-diagnostics from TCM.
AT-95
AT-41
TROUBLE DIAGNOSIS
SCIA7303E
AT-42
TROUBLE DIAGNOSIS
AT
MCWA0237E
AT-43
TROUBLE DIAGNOSIS
STALL TEST
Stall Test Procedure
1. Inspect the amount of engine oil. Replenish the engine oil if necessary.
2. Drive for about 10 minutes to warm up the vehicle so that the A/
T fluid temperature is 50 to 80°C (122 to 176°F). Inspect the
amount of ATF. Replenish if necessary.
SAT647B
3. Securely engage the parking brake so that the tires do not turn.
4. Engine start, apply foot brake, and place selector lever in “D”
position.
SAT513G
5. While holding down the foot brake, gradually press down the
accelerator pedal.
6. Quickly read off the stall speed, then quickly remove your foot
from the accelerator pedal.
CAUTION:
Do not hold down the accelerator pedal for more than 5 sec-
onds during this test.
Stall speed
YD25DDTi: 2,700 - 3,100 rpm
SAT514G
VQ40DE: 2,200 - 2,500 rpm
7. Move selector lever to the “N” position.
AT-44
TROUBLE DIAGNOSIS
SCIA2187E
M
AT-45
TROUBLE DIAGNOSIS
SCIA0574E
4. Securely engage the parking brake so that the tires do not turn.
SAT513G
5. Start the engine, then measure the line pressure at both idle and
the stall speed.
CAUTION:
● Keep the brake pedal pressed all the way down during
measurement.
● When measuring the line pressure at the stall speed.
Refer to AT-44, "STALL TEST" .
6. After the measurements are complete, install the oil pressure
detection plug and tighten to the specified torque. Refer to AT-
262, "Components" .
SAT493G
CAUTION:
● Do not reuse O-ring.
Line Pressure
Line pressure [kPa (bar, kg/cm2 , psi)]
Engine speed
“R” position “D” position
At idle speed 425 - 465 (4.3 - 4.6, 4.3 - 4.7, 62 - 67) 379 - 428 (3.8 - 4.3, 3.9 - 4.4, 55 - 62)
At stall speed 1,605 - 1,950 (16.0 - 19.5, 16.4 - 19.9, 233 - 283) 1,310 - 1,500 (13.1 - 15.0, 13.4 - 15.3, 190 - 218)
AT-46
TROUBLE DIAGNOSIS
Possible causes include malfunctions in the pressure supply system and low oil pump output.
For example
● Oil pump wear
B
Low for all positions
(“P”, “R”, “N” and “D”) ● Pressure regulator valve or plug sticking or spring fatigue
● Oil strainer Þ oil pump Þ pressure regulator valve passage oil leak
AT
● Engine idle speed too low
Only low for a specific Possible causes include an oil pressure leak in a passage or device related to the position
Idle speed position after the pressure is distributed by the manual valve.
D
Possible causes include a sensor malfunction or malfunction in the line pressure adjustment
function.
For example
● Accelerator pedal position signal malfunction E
High
● A/T fluid temperature sensor malfunction
● Line pressure solenoid malfunction (sticking in OFF state, filter clog, cut line)
● Pressure regulator valve or plug sticking
F
Only low for a specific Possible causes include an oil pressure leak in a passage or device related to the position
position after the pressure is distributed by the manual valve.
L
ROAD TEST
Description
● The road test inspects overall performance of A/T and analyzes possible malfunction causes. M
● The road test is perform in the following three stages.
1. Check before engine is started. Refer to AT-48 .
2. Check at idle. Refer to AT-48 .
3. Cruise test.
● Inspect all the items from Part 1 to Part 3. Refer to AT-49 , AT-51 , AT-52 .
● Before beginning the road test, check the test procedure and inspection items.
● Test all inspection items until the symptom is uncovered. Diagnose NG items when all road tests are com-
plete.
AT-47
TROUBLE DIAGNOSIS
AT-48
TROUBLE DIAGNOSIS
AT-49
TROUBLE DIAGNOSIS
2. CHECK SHIFT-UP D1 → D2
Press down accelerator pedal about half-way and inspect if the vehicle shifts up (D1 → D2 ) at the appropriate
speed. Refer to AT-54, "Vehicle Speed at Which Gear Shifting Occurs" .
With CONSULT-II
Read the gear position, throttle degree and vehicle speed. Refer to AT-88, "DATA MONITOR MODE" .
Does the A/T shift-up D1 → D2 at the correct speed?
YES >> GO TO 3.
NO >> Enter a check mark at “A/T Does Not Shift: D1 → D2 ” on AT-39, "DIAGNOSTIC WORKSHEET" ,
then continue the road test.
3. CHECK SHIFT-UP D2 → D3
Press down accelerator pedal about half-way and inspect if the vehicle shifts up (D2 → D3 ) at the appropriate
speed. Refer to AT-54, "Vehicle Speed at Which Gear Shifting Occurs" .
With CONSULT-II
Read the gear position, throttle degree and vehicle speed. Refer to AT-88, "DATA MONITOR MODE" .
Does the A/T shift-up D2 → D3 at the correct speed?
YES >> GO TO 4.
NO >> Enter a check mark at “A/T Does Not Shift: D2 → D3 ” on AT-39, "DIAGNOSTIC WORKSHEET" ,
then continue the road test.
4. CHECK SHIFT-UP D3 → D4
Press down accelerator pedal about half-way and inspect if the vehicle shifts up (D3 → D4 ) at the appropriate
speed. Refer to AT-54, "Vehicle Speed at Which Gear Shifting Occurs" .
With CONSULT-II
Read the gear position, throttle degree and vehicle speed. Refer to AT-88, "DATA MONITOR MODE" .
Does the A/T shift-up D3 → D4 at the correct speed?
YES >> GO TO 5.
NO >> Enter a check mark at “A/T Does Not Shift: D3 → D4 ” on AT-39, "DIAGNOSTIC WORKSHEET" ,
then continue the road test.
5. CHECK SHIFT-UP D4 → D5
Press down accelerator pedal about half-way and inspect if the vehicle shifts up (D4 → D5 ) at the appropriate
speed. Refer to AT-54, "Vehicle Speed at Which Gear Shifting Occurs" .
With CONSULT-II
Read the gear position, throttle degree and vehicle speed. Refer to AT-88, "DATA MONITOR MODE" .
Does the A/T shift-up D4 → D5 at the correct speed?
YES >> GO TO 6.
NO >> Enter a check mark at “A/T Does Not Shift: D4 → D5 ” on AT-39, "DIAGNOSTIC WORKSHEET" ,
then continue the road test.
6. CHECK LOCK-UP
When releasing accelerator pedal (closed throttle position signal: OFF) from D5 , check lock-up from D5 to L/
U. Refer to AT-54, "Vehicle Speed at Which Gear Shifting Occurs" .
With CONSULT-II
Select “TCC SOLENOID” with “MAIN SIGNALS” mode for “A/T”. Refer to AT-82, "CONSULT-II REFERENCE
VALUE" .
Does it lock-up?
YES >> GO TO 7.
NO >> Enter a check mark at “A/T Does Not Perform Lock-up” on AT-39, "DIAGNOSTIC WORKSHEET"
, then continue the road test.
AT-50
TROUBLE DIAGNOSIS
9. CHECK SHIFT-DOWN D5 → D4
H
Decelerate by pressing lightly on brake pedal.
With CONSULT-II
Read the gear position and engine speed. Refer to AT-88, "DATA MONITOR MODE" .
I
When the A/T shift-down D5 → D4 , does the engine speed drop smoothly back to idle?
YES >> 1. Stop the vehicle.
2. Go to AT-51, "Cruise Test - Part 2" . J
NO >> Enter a check mark at “Engine Speed Does Not Return to Idle” on AT-39, "DIAGNOSTIC WORK-
SHEET" , then continue the road test. Go to AT-51, "Cruise Test - Part 2" .
Cruise Test - Part 2 GCS0001X
K
1. CHECK STARTING FROM D1
1. Move selector lever to “D” position. L
2. Accelerate at half throttle.
With CONSULT-II M
Read the gear position. Refer to AT-88, "DATA MONITOR MODE" .
Does it start from D1 ?
YES >> GO TO 2.
NO >> Enter a check mark at “Vehicle Cannot Be Started from D1 ” on AT-39, "DIAGNOSTIC WORK-
SHEET" , then continue the road test.
2. CHECK SHIFT-UP D1 → D2
Press accelerator pedal down all the way and inspect whether or not the A/T shifts up (D1 → D2 ) at the cor-
rect speed. Refer to AT-54, "Vehicle Speed at Which Gear Shifting Occurs" .
With CONSULT-II
Read the gear position, throttle degree and vehicle speed. Refer to AT-88, "DATA MONITOR MODE" .
Does the A/T shift-up D1 → D2 at the correct speed?
YES >> GO TO 3.
NO >> Enter a check mark at “A/T Does Not Shift: D1 → D2 ” on AT-39, "DIAGNOSTIC WORKSHEET" ,
then continue the road test.
AT-51
TROUBLE DIAGNOSIS
3. CHECK SHIFT-UP D2 → D3
Press accelerator pedal down all the way and inspect whether or not the A/T shifts up (D2 → D3 ) at the cor-
rect speed. Refer to AT-54, "Vehicle Speed at Which Gear Shifting Occurs" .
With CONSULT-II
Read the gear position, throttle degree and vehicle speed. Refer to AT-88, "DATA MONITOR MODE" .
Does the A/T shift-up D2 → D3 at the correct speed?
YES >> GO TO 4.
NO >> Enter a check mark at “A/T Does Not Shift: D2 → D3 ” on AT-39, "DIAGNOSTIC WORKSHEET" ,
then continue the road test.
1. CHECK SHIFT-DOWN
1. Push overdrive control switch. (OD OFF indicator lamp is off.)
2. Confirm gear selector lever is in “D” position.
3. Accelerate vehicle using half throttle to D5 .
4. Release accelerator pedal.
5. Push overdrive control switch. (OD OFF indicator lamp is on.) while driving in D5 .
With CONSULT-II
Read the gear position. Refer to AT-88, "DATA MONITOR MODE" .
Does A/T shift from D5 to D4 (OD OFF)?
YES >> GO TO 2.
NO >> Enter a check mark at “A/T does not shift: 5th gear → 4th gear” on the AT-39, "DIAGNOSTIC
WORKSHEET" , then continue the road test.
2. CHECK SHIFT-DOWN
During D4 driving, is downshift from “D” → “3” → “2” → “1” performed?
With CONSULT-II
Read the gear position. Refer to AT-88, "DATA MONITOR MODE" .
Is downshifting correctly performed?
YES >> GO TO 3.
NO >> Enter a check mark at “A/T does not shift” at the corresponding position (4th → 3rd, 3rd → 2nd,
2nd → 1st) on the AT-39, "DIAGNOSTIC WORKSHEET" , then continue the road test.
AT-52
TROUBLE DIAGNOSIS
AT-53
TROUBLE DIAGNOSIS
2WD MODELS
Engine model YD25DDTi
4WD MODELS
Engine model YD25DDTi
AT-54
TROUBLE DIAGNOSIS
2WD MODELS A
Engine model YD25DDTi
Vehicle speed [km/h (MPH)]
Tire size Throttle position B
Lock-up ON Lock-up OFF
● At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF)
● At half throttle, the accelerator opening is 4/8 of the full opening.
AT-55
TROUBLE DIAGNOSIS
● The diagnostic item numbers show the sequence for inspection. Inspect in order from item 1.
● Overhaul and inspect inside the A/T only if A/T fluid condition is NG. Refer to AT-44, "A/T Fluid Con-
dition Check" .
Reference
No. Items Symptom Condition Diagnostic Item
page
EC-1027
(for
YD25DDTi
engine),
EC-65
(for
VQ40DE
1. Engine idle speed
engine
type 1*) or
EC-608
(for
VQ40DE
engine
type 2*)
ON vehicle
2. Engine speed signal AT-113
Large shock. (“N”→“D”
position) 3. Accelerator pedal position sensor AT-121
1 Refer to AT-186,
4. Control cable adjustment AT-217
"Large Shock (“N” to
“D” Position)" . 5. A/T fluid temperature sensor AT-124
AT-162,
6. ATF pressure switch 1 and front brake solenoid valve
AT-143
7. CAN communication line AT-96
8. A/T fluid level and state AT-44
Shift
Shock 9. Line pressure test AT-45
10. Control valve with TCM AT-224
11. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-13, "Cross-
sectional View (YD25DDTi Models for 2WD)" , AT-14, "Cross-
OFF vehicle AT-282
sectional View (VQ40DE Models for 2WD)" , AT-15, "Cross-
sectional View (YD25DDTi Models for 4WD)" or AT-16,
"Cross-sectional View (VQ40DE Models for 4WD)" .)
1. Accelerator pedal position sensor AT-121
2. Control cable adjustment AT-217
AT-166,
3. ATF pressure switch 5 and direct clutch solenoid valve
AT-148
4. CAN communication line AT-96
Shock is too large ON vehicle 5. Engine speed signal AT-113
2 when changing D1
→D2 . 6. Turbine revolution sensor AT-129
AT-108,
7. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-131
8. A/T fluid level and state AT-44
9. Control valve with TCM AT-224
OFF vehicle 10. Direct clutch AT-320
AT-56
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. Accelerator pedal position sensor AT-121
2. Control cable adjustment AT-217
B
3. ATF pressure switch 6 and high and low reverse clutch AT-168,
solenoid valve AT-153
4. CAN communication line AT-96
AT
Shock is too large ON vehicle 5. Engine speed signal AT-113
3 when changing D2
→D3 . 6. Turbine revolution sensor AT-129
AT-108, D
7. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-131
8. A/T fluid level and state AT-44
9. Control valve with TCM AT-224 E
OFF vehicle 10. High and low reverse clutch AT-318
1. Accelerator pedal position sensor AT-121
F
2. Control cable adjustment AT-217
AT-164,
3. ATF pressure switch 3 and input clutch solenoid valve
AT-138
G
4. CAN communication line AT-96
Shock is too large ON vehicle 5. Engine speed signal AT-113
4 Shift when changing D3
6. Turbine revolution sensor AT-129 H
Shock →D4 .
AT-108,
7. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-131
8. A/T fluid level and state AT-44 I
9. Control valve with TCM AT-224
OFF vehicle 10. Input clutch AT-306
J
1. Accelerator pedal position sensor AT-121
2. Control cable adjustment AT-217
AT-162, K
3. ATF pressure switch 1 and front brake solenoid valve
AT-143
4. CAN communication line AT-96
ON vehicle 5. Engine speed signal AT-113 L
Shock is too large
5 when changing D4 6. Turbine revolution sensor AT-129
→D5 .
AT-108,
7. Vehicle speed sensor A/T and vehicle speed sensor MTR M
AT-131
8. A/T fluid level and state AT-44
9. Control valve with TCM AT-224
10. Front brake (brake band) AT-262
OFF vehicle
11. Input clutch AT-306
AT-57
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page
1. Accelerator pedal position sensor AT-121
2. Control cable adjustment AT-217
3. CAN communication line AT-96
4. Engine speed signal AT-113
ON vehicle 5. Turbine revolution sensor AT-129
Shock is too large for AT-108,
downshift when accel- 6. Vehicle speed sensor A/T and vehicle speed sensor MTR
6 AT-131
erator pedal is
pressed. 7. A/T fluid level and state AT-44
8. Control valve with TCM AT-224
9. Front brake (brake band) AT-262
10. Input clutch AT-306
OFF vehicle
11. High and low reverse clutch AT-318
12. Direct clutch AT-320
1. Accelerator pedal position sensor AT-121
2. Control cable adjustment AT-217
3. Engine speed signal AT-113
4. CAN communication line AT-96
ON vehicle 5. Turbine revolution sensor AT-129
Shift
Shock Shock is too large for AT-108,
6. Vehicle speed sensor A/T and vehicle speed sensor MTR
7 upshift when accelera- AT-131
tor pedal is released. 7. A/T fluid level and state AT-44
8. Control valve with TCM AT-224
9. Front brake (brake band) AT-262
10. Input clutch AT-306
OFF vehicle
11. High and low reverse clutch AT-318
12. Direct clutch AT-320
1. Accelerator pedal position sensor AT-121
2. Control cable adjustment AT-217
3. Engine speed signal AT-113
4. CAN communication line AT-96
5. Turbine revolution sensor AT-129
Shock is too large for ON vehicle
8 AT-108,
lock-up. 6. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-131
7. Torque converter clutch solenoid valve AT-115
8. A/T fluid level and state AT-44
9. Control valve with TCM AT-224
OFF vehicle 10. Torque converter AT-282
AT-58
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. Accelerator pedal position sensor AT-121
2. Control cable adjustment AT-217
B
ON vehicle 3. CAN communication line AT-96
4. A/T fluid level and state AT-44
Shift Shock is too large dur-
9 5. Control valve with TCM AT-224 AT
Shock ing engine brake.
6. Front brake (brake band) AT-262
7. Input clutch AT-306
OFF vehicle D
8. High and low reverse clutch AT-318
9. Direct clutch AT-320
1. A/T fluid level and state AT-44 E
AT-108,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-131
Gear does not change
AT-166, F
from D1 →D2 . ON vehicle 3. ATF pressure switch 5 and direct clutch solenoid valve
AT-148
10 Refer to AT-194, "A/T
Does Not Shift: D1 → 4. Line pressure test AT-45
D2" .
5. CAN communication line AT-96 G
6. Control valve with TCM AT-224
OFF vehicle 7. Direct clutch AT-320
H
1. A/T fluid level and state AT-44
AT-108,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-131
Gear does not change I
3. ATF pressure switch 6 and high and low reverse clutch AT-168,
from D2 →D3 . ON vehicle
11 solenoid valve AT-153
Refer to AT-196, "A/T
No Up Does Not Shift: D2 → 4. Line pressure test AT-45
Shift J
D3" .
5. CAN communication line AT-96
6. Control valve with TCM AT-224
OFF vehicle 7. High and low reverse clutch AT-318 K
1. A/T fluid level and state AT-44
AT-108,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR L
AT-131
AT-164,
Gear does not change 3. ATF pressure switch 3 and input clutch solenoid valve
AT-138
from D3 →D4 . ON vehicle M
12 Refer to AT-198, "A/T AT-162,
4. ATF pressure switch 1 and front brake solenoid valve
Does Not Shift: D3 → AT-143
D4" . 5. Line pressure test AT-45
6. CAN communication line AT-96
7. Control valve with TCM AT-224
OFF vehicle 8. Input clutch AT-306
AT-59
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page
1. A/T fluid level and state AT-44
2. Overdrive control switch AT-178
AT-108,
3. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-131
AT-162,
4. ATF pressure switch 1 and front brake solenoid valve
AT-143
Gear does not change
ON vehicle
from D4 →D5 . AT-166,
No Up 5. ATF pressure switch 5 and direct clutch solenoid valve
13 Refer to AT-200, "A/T AT-148
Shift
Does Not Shift: D4 →
6. Turbine revolution sensor AT-129
D5 " .
7. Line pressure test AT-45
8. CAN communication line AT-96
9. Control valve with TCM AT-224
10. Front brake (brake band) AT-282
OFF vehicle
11. Input clutch AT-306
1. A/T fluid level and state AT-44
AT-108,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-131
AT-162,
3. ATF pressure switch 1 and front brake solenoid valve
In “D” position, does AT-143
not downshift to 4th ON vehicle
AT-166,
gear. 4. ATF pressure switch 5 and direct clutch solenoid valve
14 AT-148
Refer to AT-206, "A/T
Does Not Shift: 5th 5. CAN communication line AT-96
Gear → 4th Gear" .
6. Line pressure test AT-45
7. Control valve with TCM AT-224
8. Front brake (brake band) AT-282
No Down OFF vehicle
9. Input clutch AT-306
Shift
1. A/T fluid level and state AT-44
AT-108,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-131
AT-60
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. A/T fluid level and state AT-44
AT-108,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR B
AT-131
In “D” or “2” position,
does not downshift to 3. ATF pressure switch 6 and high and low reverse clutch AT-168,
2nd gear. ON vehicle solenoid valve AT-153
16
Refer to AT-209, "A/T
4. CAN communication line AT-96
AT
Does Not Shift: 3rd
Gear → 2nd Gear" . 5. Line pressure test AT-45
6. Control valve with TCM AT-224
D
No Down OFF vehicle 7. High and low reverse clutch AT-318
Shift 1. A/T fluid level and state AT-44
AT-108, E
2. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-131
In “D” or “1” position,
does not downshift to AT-166,
ON vehicle 3. ATF pressure switch 5 and direct clutch solenoid valve
1st gear. AT-148 F
17
Refer to AT-210, "A/T
4. CAN communication line AT-96
Does Not Shift: 2nd
Gear → 1st Gear" . 5. Line pressure test AT-45
G
6. Control valve with TCM AT-224
OFF vehicle 7. Direct clutch AT-320
1. A/T fluid level and state AT-44 H
AT-108,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-131
AT-61
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page
1. A/T fluid level and state AT-44
AT-108,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-131
OFF vehicle 10. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-13, "Cross-
sectional View (YD25DDTi Models for 2WD)" , AT-14, "Cross-
AT-282
sectional View (VQ40DE Models for 2WD)" , AT-15, "Cross-
sectional View (YD25DDTi Models for 4WD)" or AT-16,
"Cross-sectional View (VQ40DE Models for 4WD)" .)
1. A/T fluid level and state AT-44
Slips/Will
Not AT-108,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR
Engage AT-131
ON vehicle
3. Line pressure test AT-45
4. CAN communication line AT-96
5. Control valve with TCM AT-224
6. 3rd one-way clutch AT-304
7. Gear system AT-262
When “D” position, 8. High and low reverse clutch AT-318
20 remains in 3rd gear.
9. Forward one-way clutch (Parts behind drum support is
impossible to perform inspection by disassembly. Refer to AT-
13, "Cross-sectional View (YD25DDTi Models for 2WD)" , AT-
AT-282
14, "Cross-sectional View (VQ40DE Models for 2WD)" , AT-
OFF vehicle
15, "Cross-sectional View (YD25DDTi Models for 4WD)" or
AT-16, "Cross-sectional View (VQ40DE Models for 4WD)" .)
10. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-13, "Cross-
sectional View (YD25DDTi Models for 2WD)" , AT-14, "Cross-
AT-282
sectional View (VQ40DE Models for 2WD)" , AT-15, "Cross-
sectional View (YD25DDTi Models for 4WD)" or AT-16,
"Cross-sectional View (VQ40DE Models for 4WD)" .)
AT-62
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. A/T fluid level and state AT-44
AT-108,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR B
AT-131
AT-164,
3. ATF pressure switch 3 and input clutch solenoid valve
AT-138
AT-166, AT
4. ATF pressure switch 5 and direct clutch solenoid valve
AT-148
ON vehicle 5. ATF pressure switch 6 and high and low reverse clutch AT-168,
solenoid valve AT-153 D
When “D” position, 6. Low coast brake solenoid valve AT-158
21
remains in 4th gear.
7. Front brake solenoid valve AT-143
E
8. Line pressure test AT-45
9. CAN communication line AT-96
10. Control valve with TCM AT-224 F
Slips/Will 11. Input clutch AT-306
Not 12. Gear system AT-262
Engage OFF vehicle G
13. High and low reverse clutch AT-318
14. Direct clutch AT-320
1. A/T fluid level and state AT-44 H
AT-108,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-131
AT-162, I
ON vehicle 3. ATF pressure switch 1 and front brake solenoid valve
AT-143
4. Line pressure test AT-45
When “D” position,
22 5. CAN communication line AT-96 J
remains in 5th gear.
6. Control valve with TCM AT-224
7. Front brake (brake band) AT-282
K
8. Input clutch AT-306
OFF vehicle
9. Gear system AT-262
10. High and low reverse clutch AT-318 L
AT-63
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page
1. A/T fluid level and state AT-44
2. Accelerator pedal position sensor AT-121
ON vehicle 3. Line pressure test AT-45
4. CAN communication line AT-96
5. Control valve with TCM AT-224
6. Torque converter AT-282
7. Oil pump assembly AT-301
8. 3rd one-way clutch AT-304
Vehicle cannot be 9. 1st one-way clutch AT-312
started from D1 .
10. Gear system AT-262
23 Refer to AT-192, "Vehi-
cle Cannot Be Started 11. Reverse brake AT-282
from D1" . 12. Forward one-way clutch (Parts behind drum support is
OFF vehicle impossible to perform inspection by disassembly. Refer to AT-
13, "Cross-sectional View (YD25DDTi Models for 2WD)" , AT-
AT-282
Slips/Will 14, "Cross-sectional View (VQ40DE Models for 2WD)" , AT-
Not 15, "Cross-sectional View (YD25DDTi Models for 4WD)" or
Engage AT-16, "Cross-sectional View (VQ40DE Models for 4WD)" .)
13. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-13, "Cross-
sectional View (YD25DDTi Models for 2WD)" , AT-14, "Cross-
AT-282
sectional View (VQ40DE Models for 2WD)" , AT-15, "Cross-
sectional View (YD25DDTi Models for 4WD)" or AT-16,
"Cross-sectional View (VQ40DE Models for 4WD)" .)
1. A/T fluid level and state AT-44
2. Line pressure test AT-45
3. Engine speed signal AT-113
Does not lock-up. ON vehicle 4. Turbine revolution sensor AT-129
Refer to AT-202, "A/T
24 5. Torque converter clutch solenoid valve AT-115
Does Not Perform
Lock-up" . 6. CAN communication line AT-96
7. Control valve with TCM AT-224
8. Torque converter AT-282
OFF vehicle
9. Oil pump assembly AT-301
AT-64
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. A/T fluid level and state AT-44
2. Line pressure test AT-45
B
3. Engine speed signal AT-113
Does not hold lock-up
ON vehicle 4. Turbine revolution sensor AT-129
condition.
25 Refer to AT-203, "A/T 5. Torque converter clutch solenoid valve AT-115 AT
Does Not Hold Lock-
6. CAN communication line AT-96
up Condition" .
7. Control valve with TCM AT-224
D
8. Torque converter AT-282
OFF vehicle
9. Oil pump assembly AT-301
1. A/T fluid level and state AT-44 E
2. Line pressure test AT-45
3. Engine speed signal AT-113
Lock-up is not F
ON vehicle 4. Turbine revolution sensor AT-129
released.
26 Refer to AT-205, 5. Torque converter clutch solenoid valve AT-115
"Lock-up Is Not
6. CAN communication line AT-96
Released" . G
7. Control valve with TCM AT-224
AT-65
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page
1. A/T fluid level and state AT-44
AT-108,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-131
3. ATF pressure switch 6 and high and low reverse clutch AT-168,
ON vehicle solenoid valve AT-153
4. CAN communication line AT-96
5. Line pressure test AT-45
6. Control valve with TCM AT-224
7. Torque converter AT-282
8. Oil pump assembly AT-301
No shock at all or the
9. 3rd one-way clutch AT-304
clutch slips when vehi-
28
cle changes speed D2 10. Gear system AT-262
→D3 .
11. High and low reverse clutch AT-318
12. Forward one-way clutch (Parts behind drum support is
impossible to perform inspection by disassembly. Refer to AT-
OFF vehicle 13, "Cross-sectional View (YD25DDTi Models for 2WD)" , AT-
AT-282
14, "Cross-sectional View (VQ40DE Models for 2WD)" , AT-
15, "Cross-sectional View (YD25DDTi Models for 4WD)" or
AT-16, "Cross-sectional View (VQ40DE Models for 4WD)" .)
AT-66
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. A/T fluid level and state AT-44
AT-108,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR B
AT-131
AT-162,
3. ATF pressure switch 1 and front brake solenoid valve
AT-143
ON vehicle
AT-166, AT
4. ATF pressure switch 5 and direct clutch solenoid valve
AT-148
No shock at all or the 5. CAN communication line AT-96
clutch slips when vehi- D
30 6. Line pressure test AT-45
cle changes speed D4
→D5 . 7. Control valve with TCM AT-224
8. Torque converter AT-282 E
9. Oil pump assembly AT-301
10. Front brake (brake band) AT-282
OFF vehicle
11. Input clutch AT-306 F
12. Gear system AT-262
Slips/Will 13. High and low reverse clutch AT-318
Not G
Engage 1. A/T fluid level and state AT-44
AT-108,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-131 H
AT-162,
3. ATF pressure switch 1 and front brake solenoid valve
AT-143
ON vehicle
AT-166, I
4. ATF pressure switch 5 and direct clutch solenoid valve
AT-148
When you press the
5. CAN communication line AT-96
accelerator pedal and
31 shift speed D5 →D4 6. Line pressure test AT-45 J
the engine idles or the
7. Control valve with TCM AT-224
A/T slips.
8. Torque converter AT-282
K
9. Oil pump assembly AT-301
10. Input clutch AT-306
OFF vehicle
11. Gear system AT-262 L
12. High and low reverse clutch AT-318
13. Direct clutch AT-320
M
AT-67
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page
1. A/T fluid level and state AT-44
AT-108,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-131
AT-164,
3. ATF pressure switch 3 and input clutch solenoid valve
AT-138
ON vehicle
AT-162,
4. ATF pressure switch 1 and front brake solenoid valve
AT-143
5. CAN communication line AT-96
6. Line pressure test AT-45
7. Control valve with TCM AT-224
8. Torque converter AT-282
When you press the
accelerator pedal and 9. Oil pump assembly AT-301
32 shift speed D4 →D3 10. 3rd one-way clutch AT-304
the engine idles or the
A/T slips. 11. Gear system AT-262
12. High and low reverse clutch AT-318
13. Forward one-way clutch (Parts behind drum support is
impossible to perform inspection by disassembly. Refer to AT-
OFF vehicle 13, "Cross-sectional View (YD25DDTi Models for 2WD)" , AT-
AT-282
14, "Cross-sectional View (VQ40DE Models for 2WD)" , AT-
15, "Cross-sectional View (YD25DDTi Models for 4WD)" or
AT-16, "Cross-sectional View (VQ40DE Models for 4WD)" .)
14. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-13, "Cross-
Slips/Will
sectional View (YD25DDTi Models for 2WD)" , AT-14, "Cross-
Not AT-282
sectional View (VQ40DE Models for 2WD)" , AT-15, "Cross-
Engage
sectional View (YD25DDTi Models for 4WD)" or AT-16,
"Cross-sectional View (VQ40DE Models for 4WD)" .)
1. A/T fluid level and state AT-44
AT-108,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-131
3. ATF pressure switch 6 and high and low reverse clutch AT-168,
solenoid valve AT-153
ON vehicle
AT-166,
4. ATF pressure switch 5 and direct clutch solenoid valve
AT-148
5. CAN communication line AT-96
6. Line pressure test AT-45
When you press the
accelerator pedal and 7. Control valve with TCM AT-224
33 shift speed D3 →D2
8. Torque converter AT-282
the engine idles or the
A/T slips. 9. Oil pump assembly AT-301
10. 3rd one-way clutch AT-304
11. Gear system AT-262
AT-68
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. A/T fluid level and state AT-44
AT-108,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR B
AT-131
AT-166,
ON vehicle 3. ATF pressure switch 5 and direct clutch solenoid valve
AT-148
4. CAN communication line AT-96
AT
5. Line pressure test AT-45
6. Control valve with TCM AT-224
D
7. Torque converter AT-282
8. Oil pump assembly AT-301
When you press the 9. 3rd one-way clutch AT-304 E
Slips/Will accelerator pedal and
34 Not shift speed D2 →D1 10. 1st one-way clutch AT-312
Engage the engine idles or the 11. Gear system AT-262
A/T slips. F
12. Reverse brake AT-282
13. Forward one-way clutch (Parts behind drum support is
OFF vehicle impossible to perform inspection by disassembly. Refer to AT-
G
13, "Cross-sectional View (YD25DDTi Models for 2WD)" , AT-
AT-282
14, "Cross-sectional View (VQ40DE Models for 2WD)" , AT-
15, "Cross-sectional View (YD25DDTi Models for 4WD)" or
AT-16, "Cross-sectional View (VQ40DE Models for 4WD)" .) H
14. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-13, "Cross-
sectional View (YD25DDTi Models for 2WD)" , AT-14, "Cross-
sectional View (VQ40DE Models for 2WD)" , AT-15, "Cross-
AT-282 I
sectional View (YD25DDTi Models for 4WD)" or AT-16,
"Cross-sectional View (VQ40DE Models for 4WD)" .)
J
AT-69
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page
1. A/T fluid level and state AT-44
2. Line pressure test AT-45
3. Accelerator pedal position sensor AT-121
ON vehicle 4. CAN communication line AT-96
5. PNP switch AT-104
6. Control cable adjustment AT-217
7. Control valve with TCM AT-224
8. Torque converter AT-282
9. Oil pump assembly AT-301
AT-70
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. A/T fluid level and state AT-44
2. Line pressure test AT-45
B
ON vehicle 3. Accelerator pedal position sensor AT-121
4. CAN communication line AT-96
5. Control valve with TCM AT-224 AT
6. Torque converter AT-282
7. Oil pump assembly AT-301
D
8. 3rd one-way clutch AT-304
9. 1st one-way clutch AT-312
While starting off by
accelerating in 1st, 10. Gear system AT-262 E
37
engine races or slip-
11. Reverse brake AT-282
page occurs.
12. Forward one-way clutch (Parts behind drum support is
OFF vehicle impossible to perform inspection by disassembly. Refer to AT- F
13, "Cross-sectional View (YD25DDTi Models for 2WD)" , AT-
AT-282
14, "Cross-sectional View (VQ40DE Models for 2WD)" , AT-
15, "Cross-sectional View (YD25DDTi Models for 4WD)" or
AT-16, "Cross-sectional View (VQ40DE Models for 4WD)" .) G
13. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-13, "Cross-
Slips/Will sectional View (YD25DDTi Models for 2WD)" , AT-14, "Cross- H
AT-282
Not sectional View (VQ40DE Models for 2WD)" , AT-15, "Cross-
Engage sectional View (YD25DDTi Models for 4WD)" or AT-16,
"Cross-sectional View (VQ40DE Models for 4WD)" .)
1. A/T fluid level and state AT-44
I
2. Line pressure test AT-45
3. Accelerator pedal position sensor AT-121 J
ON vehicle 4. CAN communication line AT-96
AT-166,
5. ATF pressure switch 5 and direct clutch solenoid valve
AT-148 K
6. Control valve with TCM AT-224
AT-71
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page
1. A/T fluid level and state AT-44
2. Line pressure test AT-45
3. Accelerator pedal position sensor AT-121
ON vehicle 4. CAN communication line AT-96
5. ATF pressure switch 6 and high and low reverse clutch AT-168,
solenoid valve AT-153
6. Control valve with TCM AT-224
7. Torque converter AT-282
8. Oil pump assembly AT-301
9. 3rd one-way clutch AT-304
While accelerating in
39 3rd, engine races or 10. Gear system AT-262
slippage occurs.
11. High and low reverse clutch AT-318
12. Forward one-way clutch (Parts behind drum support is
impossible to perform inspection by disassembly. Refer to AT-
OFF vehicle 13, "Cross-sectional View (YD25DDTi Models for 2WD)" , AT-
AT-282
14, "Cross-sectional View (VQ40DE Models for 2WD)" , AT-
15, "Cross-sectional View (YD25DDTi Models for 4WD)" , AT-
16, "Cross-sectional View (VQ40DE Models for 4WD)" .)
Slips/Will
Not 13. Forward brake (Parts behind drum support is impossible
Engage to perform inspection by disassembly. Refer to AT-13, "Cross-
sectional View (YD25DDTi Models for 2WD)" , AT-14, "Cross-
AT-282
sectional View (VQ40DE Models for 2WD)" , AT-15, "Cross-
sectional View (YD25DDTi Models for 4WD)" , AT-16, "Cross-
sectional View (VQ40DE Models for 4WD)" .)
1. A/T fluid level and state AT-44
2. Line pressure test AT-45
3. Accelerator pedal position sensor AT-121
ON vehicle 4. CAN communication line AT-96
AT-164,
5. ATF pressure switch 3 and input clutch solenoid valve
AT-138
While accelerating in
40 4th, engine races or 6. Control valve with TCM AT-224
slippage occurs. 7. Torque converter AT-282
8. Oil pump assembly AT-301
9. Input clutch AT-306
OFF vehicle
10. Gear system AT-262
11. High and low reverse clutch AT-318
12. Direct clutch AT-320
AT-72
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. A/T fluid level and state AT-44
2. Line pressure test AT-45
B
3. Accelerator pedal position sensor AT-121
ON vehicle 4. CAN communication line AT-96
AT-162, AT
5. ATF pressure switch 1 and front brake solenoid valve
AT-143
While accelerating in
41 5th, engine races or 6. Control valve with TCM AT-224
slippage occurs. 7. Torque converter AT-282 D
8. Oil pump assembly AT-301
9. Front brake (brake band) AT-282
OFF vehicle E
Slips/Will 10. Input clutch AT-306
Not
11. Gear system AT-262
Engage
12. High and low reverse clutch AT-318 F
1. A/T fluid level and state AT-44
2. Line pressure test AT-45
3. Engine speed signal AT-113
G
AT-73
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page
1. A/T fluid level and state AT-44
2. Line pressure test AT-45
3. Accelerator pedal position sensor AT-121
AT-166,
4. ATF pressure switch 5 and direct clutch solenoid valve
ON vehicle AT-148
5. PNP switch AT-104
6. CAN communication line AT-96
7. Control cable adjustment AT-217
8. Control valve with TCM AT-224
AT-74
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. A/T fluid level and state AT-44
2. Line pressure test AT-45
B
ON vehicle 3. PNP switch AT-104
4. Control cable adjustment AT-217
5. Control valve with TCM AT-224 AT
6. Torque converter AT-282
7. Oil pump assembly AT-301
D
8. 1st one-way clutch AT-312
AT-75
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page
1. A/T fluid level and state AT-44
2. Engine speed signal AT-113
3. Turbine revolution sensor AT-129
AT-108,
4. Vehicle speed sensor A/T and vehicle speed sensor MTR
ON vehicle AT-131
Judder occurs during
49
lock-up. 5. Accelerator pedal position sensor AT-121
6. CAN communication line AT-96
7. Torque converter clutch solenoid valve AT-115
8. Control valve with TCM AT-224
OFF vehicle 9. Torque converter AT-282
1. A/T fluid level and state AT-44
2. Engine speed signal AT-113
ON vehicle
3. CAN communication line AT-96
4. Control valve with TCM AT-224
Strange noise in “R”
50 5. Torque converter AT-282
position.
6. Oil pump assembly AT-301
OFF vehicle 7. Gear system AT-262
8. High and low reverse clutch AT-318
9. Reverse brake AT-282
Others
1. A/T fluid level and state AT-44
2. Engine speed signal AT-113
ON vehicle
3. CAN communication line AT-96
Strange noise in “N”
51 4. Control valve with TCM AT-224
position.
5. Torque converter AT-282
OFF vehicle 6. Oil pump assembly AT-301
7. Gear system AT-262
1. A/T fluid level and state AT-44
2. Engine speed signal AT-113
ON vehicle
3. CAN communication line AT-96
4. Control valve with TCM AT-224
5. Torque converter AT-282
Strange noise in “D” 6. Oil pump assembly AT-301
52
position.
7. Gear system AT-262
AT-76
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. PNP switch AT-104
2. A/T fluid level and state AT-44
B
3. Control cable adjustment AT-217
Vehicle dose not ON vehicle 4. 1st position switch AT-176
decelerate by engine
brake. 5. ATF pressure switch 5 AT-166 AT
53
Refer to AT-212, "Vehi- 6. CAN communication line AT-96
cle Does Not Deceler-
ate by Engine Brake" . 7. Control valve with TCM AT-224
D
8. Input clutch AT-306
OFF vehicle 9. High and low reverse clutch AT-318
10. Direct clutch AT-320 E
1. PNP switch AT-104
2. A/T fluid level and state AT-44
3. Control cable adjustment AT-217 F
ON vehicle
4. ATF pressure switch 6 AT-168
Engine brake does not
54 Others work operate in “2” 5. CAN communication line AT-96
position.
G
6. Control valve with TCM AT-224
7. Front brake (brake band) AT-282
OFF vehicle 8. Input clutch AT-306 H
9. High and low reverse clutch AT-318
1. PNP switch AT-104
I
2. A/T fluid level and state AT-44
3. Control cable adjustment AT-217
ON vehicle 4. 1st position switch AT-176 J
Engine brake does not 5. ATF pressure switch 5 AT-166
55 work operate in “1”
position. 6. CAN communication line AT-96
K
7. Control valve with TCM AT-224
8. Input clutch AT-306
OFF vehicle 9. High and low reverse clutch AT-318 L
10. Direct clutch AT-320
AT-77
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page
1. A/T fluid level and state AT-44
2. Line pressure test AT-45
3. Accelerator pedal position sensor AT-121
ON vehicle
4. CAN communication line AT-96
5. Direct clutch solenoid valve AT-148
6. Control valve with TCM AT-224
7. Torque converter AT-282
8. Oil pump assembly AT-301
9. Input clutch AT-306
10. Gear system AT-262
56 Maximum speed low. 11. High and low reverse clutch AT-318
12. Direct clutch AT-320
13. Forward one-way clutch (Parts behind drum support is
OFF vehicle impossible to perform inspection by disassembly. Refer to AT-
13, "Cross-sectional View (YD25DDTi Models for 2WD)" , AT-
AT-282
14, "Cross-sectional View (VQ40DE Models for 2WD)" , AT-
15, "Cross-sectional View (YD25DDTi Models for 4WD)" or
AT-16, "Cross-sectional View (VQ40DE Models for 4WD)" .)
Others 14. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-13, "Cross-
sectional View (YD25DDTi Models for 2WD)" , AT-14, "Cross-
AT-282
sectional View (VQ40DE Models for 2WD)" , AT-15, "Cross-
sectional View (YD25DDTi Models for 4WD)" or AT-16,
"Cross-sectional View (VQ40DE Models for 4WD)" .)
EC-1027
(for
YD25DDTi
engine),
EC-65
(for
VQ40DE
1. Engine idle speed
engine
ON vehicle type 1*) or
57 Extremely large creep. EC-608
(for
VQ40DE
engine
type 2*)
2. CAN communication line AT-96
3. ATF pressure switch 5 AT-166
OFF vehicle 4. Torque converter AT-282
AT-78
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page A
With selector lever in 1. PNP switch AT-104
“P” position, vehicle ON vehicle
2. Control cable adjustment AT-217
does not enter parking B
condition or, with
selector lever in
AT-244
another position, park-
58 (2WD
ing condition is not
models) or
AT
cancelled. OFF vehicle 3. Parking pawl components
AT-282
Refer to AT-184, "In
(4WD
“P” Position, Vehicle
models) D
Moves When Pushed"
.
1. PNP switch AT-104
2. A/T fluid level and state AT-44 E
ON vehicle
3. Control cable adjustment AT-217
4. Control valve with TCM AT-224
F
Vehicle runs with A/T AT-244
59
in “P” position. (2WD
models) or
5. Parking pawl components G
OFF vehicle AT-282
(4WD
models)
6. Gear system AT-262 H
1. PNP switch AT-104
AT-79
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page
PG-4, SC-
1. Ignition switch and starter
Engine starts in posi- 30
62 tions other than “N” or ON vehicle
2. Control cable adjustment AT-217
“P”.
3. PNP switch AT-104
1. A/T fluid level and state AT-44
2. Engine speed signal AT-113
3. Turbine revolution sensor AT-129
ON vehicle
63 Engine stall. 4. Torque converter clutch solenoid valve AT-115
5. CAN communication line AT-96
6. Control valve with TCM AT-224
OFF vehicle 7. Torque converter AT-282
1. A/T fluid level and state AT-44
2. Engine speed signal AT-113
3. Turbine revolution sensor AT-129
Engine stalls when ON vehicle
64 Others selector lever shifted 4. Torque converter clutch solenoid valve AT-115
“N”→“D”, “R”.
5. CAN communication line AT-96
6. Control valve with TCM AT-224
OFF vehicle 7. Torque converter AT-282
1. A/T fluid level and state AT-44
AT-166,
2. ATF pressure switch 5 and direct clutch solenoid valve
AT-148
AT-162,
3. ATF pressure switch 1 and front brake solenoid valve
AT-143
Engine speed does not
ON vehicle
return to idle. 4. Accelerator pedal position sensor AT-121
65 Refer to AT-205,
AT-108,
"Engine Speed Does 5. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-131
Not Return to Idle" .
6. CAN communication line AT-96
7. Control valve with TCM AT-224
8. Front brake (brake band) AT-282
OFF vehicle
9. Direct clutch AT-320
*: Refer to EC-15, "APPLICATION NOTICE" .
AT-80
TROUBLE DIAGNOSIS
AT
D
SCIA1658E
1 SB
Power supply
Always Battery voltage
F
(Memory back-up)
Power supply
2 R Always Battery voltage
(Memory back-up) G
3 L CAN-H – –
K-line (CONSULT-
4 GR The terminal is connected to the data link connector for CONSULT-II. –
II signal) H
5 B Ground Always 0V
– Battery voltage I
6 Y Power supply
– 0V J
8 P CAN-L – –
L
Selector lever in “N” or “P” position. Battery voltage
9 BR Starter relay
Selector lever in other positions. 0V
M
10 B Ground Always 0V
AT-81
TROUBLE DIAGNOSIS
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
FUNCTION
Diagnostic test mode Function Reference page
Self-diagnostic results Self-diagnostic results can be read and erased quickly. AT-85
Data monitor Input/Output data in the TCM can be read. AT-88
CAN diagnostic support
The results of transmit/receive diagnosis of CAN communication can be read. AT-91
monitor
Conducted by CONSULT-II instead of a technician to determine whether each system
Function test —
is “OK” or “NG”.
DTC work support Select the operating condition to confirm Diagnostic Trouble Codes. AT-91
ECU part number TCM part number can be read. —
AT-82
TROUBLE DIAGNOSIS
AT-83
TROUBLE DIAGNOSIS
BBIA0369E
BCIA0029E
5. Touch “A/T”.
If “A/T” is not indicated, go to GI-47, "CONSULT-II Data Link
Connector (DLC) Circuit" .
BCIA0030E
BCIA0031E
AT-84
TROUBLE DIAGNOSIS
BCIA0031E
AT-85
TROUBLE DIAGNOSIS
AT-86
TROUBLE DIAGNOSIS
M
BCIA0031E
PCIA0061E
AT-87
TROUBLE DIAGNOSIS
BCIA0031E
GEAR RATIO — X
AT-88
TROUBLE DIAGNOSIS
PNP SW 2 (ON/OFF) X —
D
PNP SW 3 (ON/OFF) X —
PNP SW 4 (ON/OFF) X —
E
1 POSITION SW (ON/OFF) X — 1st position switch
POWERSHIFT SW (ON/OFF) X — G
HOLD SW (ON/OFF) X —
SFT UP ST SW (ON/OFF) — —
J
SFT DWN ST SW (ON/OFF) — —
ASCD-CRUISE (ON/OFF) — —
K
AT-89
TROUBLE DIAGNOSIS
TRGT GR RATIO — —
SHIFT PATTERN — —
AT-90
TROUBLE DIAGNOSIS
NEXT GR POSI — —
AT
SHIFT MODE — —
MANU GR POSI — —
D
VEHICLE SPEED (km/h) — X Vehicle speed recognized by TCM.
BCIA0031E
L
DTC WORK SUPPORT MODE
Operation Procedure
1. Perform AT-84, "CONSULT-II SETTING PROCEDURE" . M
2. Touch “DTC WORK SUPPORT”.
BCIA0031E
AT-91
TROUBLE DIAGNOSIS
SCIA7151E
4. Touch “START”.
SCIA7152E
SCIA5160E
SCIA5161E
6. Stop vehicle.
SCIA5164E
AT-92
TROUBLE DIAGNOSIS
AT
SCIA5162E
D
7. Perform test drive to check gear shift feeling in accordance with
instructions displayed.
E
8. Touch “YES” or “NO”.
9. CONSULT-II procedure is ended.
F
G
SCIA5163E
H
● If “NG” appears on the screen, a malfunction may exist.
Go to “Diagnostic Procedure”.
K
SCIA5162E
AT-93
TROUBLE DIAGNOSIS
2. JUDGEMENT PROCEDURE
1. Turn ignition switch OFF.
2. Keep pressing shift lock release button.
3. Move selector lever from “P” to “D” position.
4. Release accelerator pedal. (Set the closed throttle position signal ON.)
5. Depress brake pedal. (Stop lamp switch signal ON.)
6. Turn ignition switch ON.
7. Wait 3 seconds.
8. Move selector lever from “D” to “3” position.
9. Release brake pedal. (Stop lamp switch signal OFF.)
10. Move selector lever from “3” to “2” position.
11. Depress brake pedal. (Stop lamp switch signal ON.)
12. Release brake pedal. (Stop lamp switch signal OFF.)
13. Depress accelerator pedal fully and release it.
>> GO TO 3.
AT-94
TROUBLE DIAGNOSIS
SCIA6862E
Erase Self-diagnosis
● In order to make it easier to find the cause of hard-to-duplicate malfunctions, malfunction information is
stored into the control unit as necessary during use by the user. This memory is not erased no matter how
many times the ignition switch is turned ON and OFF.
● However, this information is erased by turning ignition switch OFF after executing self-diagnosis or by
erasing the memory using the CONSULT-II.
AT-95
DTC U1000 CAN COMMUNICATION LINE
Description GCS00025
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent malfunction detection ability.
Many electronic control units are equipped onto a vehicle, and each control unit shares information and links
with other control units during operation (not independent). In CAN communication, control units are con-
nected with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission
with less wiring. Each control unit transmits/receives data but selectively reads required data only.
On Board Diagnosis Logic GCS00026
Diagnostic trouble code “U1000 CAN COMM CIRCUIT” with CONSULT-II or 17th judgement flicker without
CONSULT-II is detected when TCM cannot communicate to other control units.
Possible Cause GCS00027
Harness or connectors
(CAN communication line is open or shorted.)
DTC Confirmation Procedure GCS00028
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II.
3. Start engine and wait for at least 6 seconds.
4. If DTC is detected, go to AT-98, "Diagnostic Procedure" .
BCIA0031E
WITHOUT CONSULT-II
1. Start engine and wait for at least 6 seconds.
2. Perform self-diagnosis. Refer to AT-94, "Diagnostic Procedure Without CONSULT-II" .
3. If DTC is detected, go to AT-98, "Diagnostic Procedure" .
AT-96
DTC U1000 CAN COMMUNICATION LINE
AT
MCWA0194E
AT-97
DTC U1000 CAN COMMUNICATION LINE
Data are reference value and are measured between each terminal and ground.
Terminal Wire color Item Condition Data (Approx.)
3 L CAN-H – –
8 P CAN-L – –
PCIA0061E
AT-98
DTC P0615 START SIGNAL CIRCUIT
● Harness or connectors F
(starter relay and TCM circuit is open or shorted.)
● Starter relay
DTC Confirmation Procedure GCS0002F G
CAUTION:
Always drive vehicle at a safe speed.
H
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated. I
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
J
2. Select “SELECTION FROM MENU” in “DATA MONITOR” mode
for “A/T” with CONSULT-II and check monitor “STARTER
RELAY” ON/OFF.
3. Start engine. K
4. Drive vehicle for at least 2 consecutive seconds.
5. If DTC is detected, go to AT-101, "Diagnostic Procedure" .
L
BCIA0031E
M
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle for at least 2 consecutive seconds.
3. Perform self-diagnosis. Refer to AT-94, "Diagnostic Procedure Without CONSULT-II" .
4. If DTC is detected, go to AT-101, "Diagnostic Procedure" .
AT-99
DTC P0615 START SIGNAL CIRCUIT
MCWA0195E
AT-100
DTC P0615 START SIGNAL CIRCUIT
Data are reference value and are measured between each terminal and ground.
Terminal Wire color Item Condition Data (Approx.) A
Selector lever in “N” or “P” position. Battery voltage
9 BR Starter relay
Selector lever in other positions. 0V
B
Diagnostic Procedure GCS0002H
PCIA0056E
G
Without CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
H
2. Check voltage between IPDM E/R connector and ground.
Voltage
Item Connector Terminal Shift position
(Approx.) I
“N” or “P” Battery voltage
Starter relay E17 48 Ground “R”, “D”, “3”,
0V J
“2” or “1”
OK or NG
OK >> GO TO 5.
NG >> GO TO 2. K
SCIA7211E
2. CHECK HARNESS BETWEEN A/T ASSEMBLY HARNESS CONNECTOR AND IPDM E/R CONNEC-
L
TOR
1. Turn ignition switch OFF.
2. Disconnect A/T assembly harness connector and IPDM E/R connector. M
3. Check continuity between A/T assembly harness connector and
IPDM E/R connector.
Item Connector Terminal Continuity
A/T assembly harness connector F36 9
Yes
IPDM E/R connector E17 48
4. If OK, check harness for short to ground and short to power.
5. Reinstall any part removed.
OK or NG
OK >> GO TO 3. SCIA6254E
AT-101
DTC P0615 START SIGNAL CIRCUIT
5. CHECK DTC
Perform AT-99, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
AT-102
DTC P0700 TCM
TCM consists of a microcomputer and connectors for signal input and output and for power supply. TCM con-
trols A/T. B
On Board Diagnosis Logic GCS0002J
Diagnostic trouble code “P0700 TCM” with CONSULT-II is detected when TCM is malfunctioning. AT
Possible Cause GCS0002K
TCM
D
DTC Confirmation Procedure GCS0002L
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and E
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II F
1. Turn ignition switch ON. (Do not start engine.)
2. Select “ECU INPUT SIGNALS” or “MAIN SIGNALS” in “DATA
MONITOR” mode for “A/T” with CONSULT-II. G
3. Start engine.
4. Run engine for at least 2 consecutive seconds at idle speed.
H
5. If DTC is detected, go to AT-103, "Diagnostic Procedure" .
I
BCIA0031E
AT-103
DTC P0705 PARK/NEUTRAL POSITION SWITCH
Description GCS0002N
Diagnostic trouble code “P0705 PNP SW/CIRC” with CONSULT-II or 9th judgement flicker without CONSULT-
II is detected under the following conditions.
● When TCM does not receive the correct voltage signal from PNP switches 1, 2, 3 and 4 based on the gear
position.
● When no other positions but “P” position is detected from “N” position.
Possible Cause GCS0002Q
● Harness or connectors
(PNP switches 1, 2, 3 and 4 and TCM circuit is open or shorted.)
● PNP switches 1, 2, 3 and 4
DTC Confirmation Procedure GCS0002R
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “ECU INPUT SIGNALS” or “MAIN SIGNALS” in “DATA
MONITOR” mode for “A/T” with CONSULT-II.
3. Touch “START”.
4. Start engine.
5. Drive vehicle and maintain the following conditions for at least 2
consecutive seconds.
ACCELE POSI: More than 1.0/8
6. If DTC is detected, go to AT-106, "Diagnostic Procedure" .
BCIA0031E
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle and maintain the following conditions for at least 2 consecutive seconds.
Accelerator opening: More than 1.0/8
3. Perform self-diagnosis. Refer to AT-94, "Diagnostic Procedure Without CONSULT-II" .
4. If DTC is detected, go to AT-106, "Diagnostic Procedure" .
AT-104
DTC P0705 PARK/NEUTRAL POSITION SWITCH
AT
MCWA0196E
AT-105
DTC P0705 PARK/NEUTRAL POSITION SWITCH
AT-106
DTC P0705 PARK/NEUTRAL POSITION SWITCH
4. CHECK SUB-HARNESS A
1. Remove control valve with TCM. Refer to AT-224, "Control Valve With TCM and A/T Fluid Temperature
Sensor 2" .
2. Disconnect park/neutral position switch connector and TCM connector. B
3. Check continuity between park/neutral position switch connector
terminals and TCM connector terminals.
AT
Item Connector Terminal Continuity
Park/neutral position switch
F505 1
connector Yes
D
TCM connector F503 13
Park/neutral position switch
F505 2
connector Yes E
TCM connector F503 11
SCIA5457E
Park/neutral position switch
F505 3
connector Yes F
TCM connector F503 12
Park/neutral position switch
F505 5
connector Yes G
TCM connector F503 14
5. CHECK DTC J
AT-107
DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)
Description GCS0002U
Revolution sensor detects the revolution of the idler gear parking pawl lock gear and emits a pulse signal. The
pulse signal is sent to TCM which converts it into vehicle speed.
CONSULT-II Reference Value GCS0002V
Diagnostic trouble code “P0720 VEH SPD SEN/CIR AT” with CONSULT-II or 1st judgement flicker without
CONSULT-II is detected under the following conditions.
● When TCM does not receive the proper voltage signal from the sensor.
● After ignition switch is turned ON, irregular signal input from vehicle speed sensor MTR before the vehicle
starts moving.
Possible Cause GCS0002X
● Harness or connectors
(The sensor circuit is open or shorted.)
● Revolution sensor
● Vehicle speed sensor MTR
DTC Confirmation Procedure GCS0002Y
CAUTION:
● Always drive vehicle at a safe speed.
● Be careful not to rev engine into the red zone on the tachometer.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “ECU INPUT SIGNALS” in “DATA MONITOR” mode for
“A/T” with CONSULT-II.
3. Touch “START”.
4. Start engine.
5. Drive vehicle and check for an increase of “VHCL/S SE-A/T”
value in response to “VHCL/S SE-MTR” value.
If the check result is NG, go to AT-111, "Diagnostic Procedure" .
If the check result is OK, go to following step.
6. Select “DATA MONITOR” mode for “A/T” with CONSULT-II. BCIA0031E
AT-108
DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test. A
If is detected, go to AT-111, "Diagnostic Procedure" .
WITHOUT CONSULT-II
1. Start engine. B
2. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.
Vehicle speed: 30 km/h (19 MPH) or more
Accelerator opening: More than 1.0/8 AT
Selector lever position: “D” position
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test. D
3. Perform self-diagnosis. Refer to AT-94, "Diagnostic Procedure Without CONSULT-II" .
4. If DTC is detected, go to AT-111, "Diagnostic Procedure" .
E
AT-109
DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)
MCWA0197E
AT-110
DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)
With CONSULT-II
1. Turn ignition switch ON. (Do not start engine) B
2. Select “ECU INPUT SIGNALS” in “DATA MONITOR” mode for
“A/T” with CONSULT-II.
3. Start engine. AT
4. Read the value of “VHCL/S SE-A/T” while driving.
Check the value changes according to driving speed.
D
Item name Condition Display value
Approximately matches the
VHCL/S SE-A/T During driving
speedometer reading. E
SCIA2148E
OK or NG
OK >> GO TO 6.
NG >> GO TO 2. F
AT-111
DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)
4. CHECK SUB-HARNESS
1. Remove control valve with TCM. Refer to AT-224, "Control Valve With TCM and A/T Fluid Temperature
Sensor 2" .
2. Disconnect park/neutral position switch connector and TCM connector.
3. Check continuity between park/neutral position switch connector
terminals and TCM connector terminals.
Item Connector Terminal Continuity
Park/neutral position switch
F505 8
connector Yes
TCM connector F503 20
Park/neutral position switch
F505 9
connector Yes
TCM connector F503 17
SCIA5458E
Park/neutral position switch
F505 10
connector Yes
TCM connector F503 16
6. CHECK DTC
Perform AT-108, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
AT-112
DTC P0725 ENGINE SPEED SIGNAL
Diagnostic trouble code “P0725 ENGINE SPEED SIG” with CONSULT-II or 16th judgement flicker without D
CONSULT-II is detected when TCM does not receive the ignition signal from ECM during engine cranking or
running.
Possible Cause GCS00034
E
Harness or connectors
(ECM to TCM circuit is open or shorted.)
F
DTC Confirmation Procedure GCS00035
CAUTION:
Always drive vehicle at a safe speed. G
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test. H
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.) I
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II.
3. Touch “START”. J
4. Start engine.
5. Drive vehicle and maintain the following conditions for at least
10 consecutive seconds. K
VHCL/S SE-A/T: 10 km/h (6 MPH) or more
ACCELE POSI: More than 1.0/8
SLCT LVR POSI: “D” position BCIA0031E
L
6. If DTC is detected, go to AT-114, "Diagnostic Procedure" .
WITHOUT CONSULT-II
1. Start engine. M
2. Drive vehicle and maintain the following conditions for at least 10 consecutive seconds.
Vehicle speed: 10 km/h (6 MPH) or more
Accelerator opening: More than 1.0/8
Selector lever position: “D” position
3. Perform self-diagnosis. Refer to AT-94, "Diagnostic Procedure Without CONSULT-II" .
4. If DTC is detected, go to AT-114, "Diagnostic Procedure" .
AT-113
DTC P0725 ENGINE SPEED SIGNAL
OK or NG
PCIA0041E
OK >> GO TO 3.
NG >> Perform self-diagnosis for “ENGINE” with CONSULT-II.
● Refer to EC-1050, "SELF-DIAGNOSTIC MODE" (for YD25DDTi engine), EC-111, "SELF-DIAG
RESULTS MODE" (for VQ40DE engine type 1*), EC-654, "SELF-DIAG RESULTS MODE" (for
VQ40DE engine type 2*).
*: Refer to EC-15, "APPLICATION NOTICE" .
3. CHECK DTC
Perform AT-113, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 4.
AT-114
DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE
● The torque converter clutch solenoid valve is activated, with the gear in D5 by the TCM in response to sig-
nals sent from the vehicle speed sensor and accelerator pedal position sensor (throttle position sensor). B
Torque converter clutch piston operation will then be controlled.
● Lock-up operation, however, is prohibited when A/T fluid temperature is too low.
● When the accelerator pedal is depressed (less than 1.0/8) in lock-up condition, the engine speed should AT
not change abruptly. If there is a big jump in engine speed, there is no lock-up.
CONSULT-II Reference Value GCS00038
D
Item name Condition Display value (Approx.)
TCC SOLENOID When performing lock-up 0.4 - 0.6 A
E
On Board Diagnosis Logic GCS00039
Diagnostic trouble code “P0740 TCC SOLENOID/CIRC” with CONSULT-II or 3rd judgement flicker without
CONSULT-II is detected under the following conditions.
F
● When TCM detects an improper voltage drop when it tries to operate the solenoid valve.
● When TCM detects as irregular by comparing target value with monitor value.
Possible Cause GCS0003A
G
CAUTION: I
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and J
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II K
1. Turn ignition switch ON. (Do not start engine.)
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II. L
3. Touch “START”.
4. Start engine.
M
5. Drive vehicle and maintain the following conditions for at least 5
consecutive seconds.
VHCL/S SE-A/T: 80 km/h (50 MPH) or more
ACCELE POSI: 0.5/8 - 1.0/8
SLCT LVR POSI: “D” position BCIA0031E
Driving location: Driving the vehicle uphill (increased
engine load) will help maintain the driving conditions required for this test.
6. If DTC is detected go to AT-116, "Diagnostic Procedure" .
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.
Vehicle speed: 80 km/h (50 MPH) or more
Accelerator opening: 0.5/8 - 1.0/8
Selector lever position: “D” position
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
3. Perform self-diagnosis. Refer to AT-94, "Diagnostic Procedure Without CONSULT-II" .
AT-115
DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE
OK or NG
OK >> GO TO 4. SCIA4793E
NG >> GO TO 2.
4. CHECK DTC
Perform AT-115, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
AT-116
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)
This malfunction is detected when A/T does not shift into 5th gear position or the torque converter clutch does
not lock-up as instructed by TCM. This is not only caused by electrical malfunction (circuits open or shorted) B
but also by mechanical malfunction such as control valve sticking, improper solenoid valve operation, etc.
CONSULT-II Reference Value GCS0003E
AT
Item name Condition Display value (Approx.)
TCC SOLENOID When performing lock-up 0.4 - 0.6 A
D
On Board Diagnosis Logic GCS0003F
Diagnostic trouble code “P0744 A/T TCC S/V FNCTN” with CONSULT-II or 3rd judgement flicker without
CONSULT-II is detected under the following conditions.
E
● When A/T cannot perform lock-up even if electrical circuit is good.
● When TCM detects as irregular by comparing difference value with slip rotation.
Possible Cause GCS0003G
F
● Harness or connectors
(The solenoid circuit is open or shorted.)
G
● Torque converter clutch solenoid valve
● Hydraulic control circuit
DTC Confirmation Procedure GCS0003H H
CAUTION:
Always drive vehicle at a safe speed.
NOTE: I
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated. J
WITH CONSULT-II
1. Start engine and Select “TCC SOL FNCTN CHECK” of “DTC
WORK SUPPORT” mode for “A/T” with CONSULT-II and touch K
“START”.
2. Accelerate vehicle to more than 80 km/h (50 MPH) and maintain
the following condition continuously until “TESTING” has turned L
to “COMPLETE”. (It will take approximately 30 seconds after
“TESTING” shows.)
ACCELE POSI: More than 1.0/8 (at all times during step 4) M
TCC SOLENOID: 0.4 - 0.6 A
SLCT LVR POSI: “D” position
[Reference speed: Constant speed of more than 80 km/h (50 BCIA0031E
MPH)]
GEAR: “5” position
– For shift schedule, refer to AT-55, "Vehicle Speed at Which Lock-up Occurs/Releases" .
– If “TESTING” does not appear on CONSULT-II for a long time, select “SELF-DIAG RESULTS”. In
case a DTC other than P0744 is shown, refer to applicable “TROUBLE DIAGNOSIS FOR DTC”.
3. Make sure that “OK” is displayed. (If “NG” is displayed, refer to AT-118, "Diagnostic Procedure" .)
Refer to shift schedule AT-55, "Vehicle Speed at Which Lock-up Occurs/Releases" .
AT-117
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle and maintain the following conditions for at least 30 consecutive seconds.
Vehicle speed: 80 km/h (50 MPH) or more
Accelerator opening: More than 1.0/8
Selector lever position: “D” position
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
– For shift schedule, refer to AT-55, "Vehicle Speed at Which Lock-up Occurs/Releases" .
3. Perform self-diagnosis. Refer to AT-94, "Diagnostic Procedure Without CONSULT-II" .
4. If DTC is detected go to AT-118, "Diagnostic Procedure" .
Diagnostic Procedure GCS0003I
OK or NG
OK >> GO TO 4. SCIA4793E
NG >> GO TO 2.
4. CHECK DTC
Perform AT-117, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
AT-118
DTC P0745 LINE PRESSURE SOLENOID VALVE
Line pressure solenoid valve regulates oil pump discharge pressure to suit the driving condition in response to
a signal sent from TCM. B
CONSULT-II Reference Value GCS0003K
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and H
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
I
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
J
with CONSULT-II.
3. Touch “START”.
4. Start engine and wait at least 5 second.
K
5. If DTC is detected, go to AT-120, "Diagnostic Procedure" .
BCIA0031E
WITHOUT CONSULT-II M
1. Start engine and wait at least 5 second.
2. Perform self-diagnosis. Refer to AT-94, "Diagnostic Procedure Without CONSULT-II" .
3. If DTC is detected, go to AT-120, "Diagnostic Procedure" .
AT-119
DTC P0745 LINE PRESSURE SOLENOID VALVE
OK or NG
OK >> GO TO 4. SCIA4793E
NG >> GO TO 2.
4. CHECK DTC
Perform AT-119, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
AT-120
DTC P1705 THROTTLE POSITION SENSOR
The accelerator pedal position sensor sends a signal to ECM, and ECM sends signals to TCM with CAN com-
munication. B
CONSULT-II Reference Value GCS0003Q
Diagnostic trouble code “P1705 TP SEN/CIRC A/T” with CONSULT-II or 15th judgement flicker without CON-
SULT-II is detected when TCM does not receive the proper accelerator pedal position signals (input by CAN E
communication) from ECM.
Possible Cause GCS0003S
F
Harness or connectors
(The sensor circuit is open or shorted.)
DTC Confirmation Procedure GCS0003T G
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test. H
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.) I
2. Select “ECU INPUT SIGNALS” in “DATA MONITOR” mode for
“A/T” with CONSULT-II.
3. Touch “START”. J
4. Start engine and let it idle for 1 second.
5. If DTC is detected, go to AT-122, "Diagnostic Procedure" .
K
BCIA0031E
L
WITHOUT CONSULT-II
1. Start engine and let it idle for 1 second. M
2. Perform self-diagnosis. Refer to AT-94, "Diagnostic Procedure Without CONSULT-II" .
3. If DTC is detected, go to AT-122, "Diagnostic Procedure" .
AT-121
DTC P1705 THROTTLE POSITION SENSOR
4. CHECK DTC
Perform AT-121, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 5.
AT-122
DTC P1705 THROTTLE POSITION SENSOR
AT-123
DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT
Description GCS0003V
A/T fluid temperature sensor detects the A/T fluid temperature and sends a signal to TCM.
CONSULT-II Reference Value GCS0003W
Diagnostic trouble code “P1710 ATF TEMP SEN/CIRC” with CONSULT-II or 10th judgement flicker without
CONSULT-II is detected when TCM receives an excessively low or high voltage from the sensor.
Possible Cause GCS0003Y
● Harness or connectors
(The sensor circuit is open or shorted.)
● A/T fluid temperature sensors 1 and/or 2
DTC Confirmation Procedure GCS0003Z
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II.
3. Touch “START”.
4. Start engine
5. Drive vehicle and maintain the following conditions for at least
10 minutes (Total). (It is not necessary to maintain continuously.)
VHCL/S SE-A/T: 10 km/h (6 MPH) or more
ACCELE POSI: More than 1.0/8
SLCT LVR POSI: “D” position BCIA0031E
6. If DTC is detected, go to AT-126, "Diagnostic Procedure" .
WITHOUT CONSULT-II
1. Start engine
2. Drive vehicle and maintain the following conditions for at least 10 minutes (Total). (It is not necessary to
maintain continuously.)
Vehicle speed: 10 km/h (6 MPH) or more
Accelerator opening: More than 1.0/8
Selector lever position: “D” position
3. Perform self-diagnosis. Refer to AT-94, "Diagnostic Procedure Without CONSULT-II" .
4. If DTC is detected, go to AT-126, "Diagnostic Procedure" .
AT-124
DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT
AT
MCWA0231E
AT-125
DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT
OK or NG
OK >> GO TO 8.
NG >> GO TO 5. PCIA0039E
4. CHECK SUB-HARNESS
1. Disconnect park/neutral position switch connector and TCM connector.
2. Check continuity between park/neutral position switch connector
terminals and TCM connector terminals.
Item Connector Terminal Continuity
Park/neutral position switch
F505 6
connector Yes
TCM connector F503 19
Park/neutral position switch
F505 7
connector Yes
TCM connector F503 18
SCIA5461E
AT-126
DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT
1. Check TCM power supply and ground circuit. Refer to AT-170, "MAIN POWER SUPPLY AND GROUND
CIRCUIT" . J
2. Reinstall any part removed.
OK or NG
OK >> Replace control valve with TCM. Refer to AT-224, "Control Valve With TCM and A/T Fluid Temper- K
ature Sensor 2" .
NG >> Repair or replace damaged parts.
8. CHECK DTC L
AT-127
DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT
AT-128
DTC P1716 TURBINE REVOLUTION SENSOR
Turbine revolution sensor detects input shaft rpm (revolutions per minute). It is located on the input side of A/T.
Monitors revolution of sensor 1 and sensor 2 for non-standard conditions. B
CONSULT-II Reference Value GCS00044
CAUTION:
● Always drive vehicle at a safe speed. H
● Be careful not to rev engine into the red zone on the tachometer.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and I
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
J
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
K
with CONSULT-II.
3. Touch “START”.
4. Start engine. L
5. Drive vehicle and maintain the following conditions for at least 5
consecutive seconds.
VHCL/S SE-A/T: 40 km/h (25 MPH) or more
ENGINE SPEED: 1,500 rpm or more M
ACCELE POSI: More than 0.5/8 BCIA0031E
SLCT LVR POSI: “D” position
GEAR (Turbine revolution sensor 1): “4” or “5” position
GEAR (Turbine revolution sensor 2): All positions
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
6. If DTC is detected, go to AT-130, "Diagnostic Procedure" .
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.
Vehicle speed: 40 km/h (25 MPH) or more
Engine speed: 1,500 rpm or more
Accelerator opening: More than 0.5/8
Selector lever position: “D” position
Gear position (Turbine revolution sensor 1): “4” or “5” position
Gear position (Turbine revolution sensor 2): All positions
AT-129
DTC P1716 TURBINE REVOLUTION SENSOR
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
3. Perform self-diagnosis. Refer to AT-94, "Diagnostic Procedure Without CONSULT-II" .
4. If DTC is detected, go to AT-130, "Diagnostic Procedure" .
Diagnostic Procedure GCS00048
OK or NG
OK >> GO TO 4. PCIA0041E
NG >> GO TO 2.
4. CHECK DTC
Perform AT-129, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
AT-130
DTC P1721 VEHICLE SPEED SENSOR MTR
The vehicle speed sensor MTR signal is transmitted from combination meter to TCM by CAN communication
line. The signal functions as an auxiliary device to revolution sensor when it is malfunctioning. TCM will then B
use the vehicle speed sensor MTR signal.
CONSULT-II Reference Value GCS0004A
AT
Item name Condition Display value
VHCL/S SE-MTR During driving Approximately matches the speedometer reading.
D
On Board Diagnosis Logic GCS0004B
Diagnostic trouble code “P1721 VEH SPD SE/CIR-MTR” with CONSULT-II is detected when TCM does not
receive the proper vehicle speed sensor MTR signal (input by CAN communication) from combination meter.
E
Possible Cause GCS0004C
Harness or connectors
(The sensor circuit is open or shorted.) F
CAUTION: G
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and H
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II I
1. Turn ignition switch ON. (Do not start engine.)
2. Select “ECU INPUT SIGNALS” in “DATA MONITOR” mode for
“A/T” with CONSULT-II. J
3. Touch “START”.
4. Start engine.
5. Drive vehicle and maintain the following conditions for at least 5 K
consecutive seconds.
ACCELE POSI: 1.0/8 or less
VHCL/S SE-MTR: 30 km/h (17 MPH) or more L
6. If DTC is detected, go to AT-132, "Diagnostic Procedure" . BCIA0031E
AT-131
DTC P1721 VEHICLE SPEED SENSOR MTR
OK or NG
OK >> GO TO 4. SCIA2148E
NG >> GO TO 3.
4. CHECK DTC
Perform AT-131, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 5.
AT-132
DTC P1730 A/T INTERLOCK
● Diagnostic trouble code “P1730 A/T INTERLOCK” with CONSULT-II or 12th judgement flicker without
CONSULT-II is detected when TCM does not receive the proper voltage signal from the sensor and AT
switch.
● TCM monitors and compares gear position and conditions of each ATF pressure switch when gear is
steady.
D
Possible Cause GCS0004H
● Harness or connectors
(The solenoid and switch circuit is open or shorted.) E
● Low coast brake solenoid valve
● ATF pressure switch 2
F
DTC Confirmation Procedure GCS0004I
CAUTION:
Always drive vehicle at a safe speed. G
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test. H
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.) I
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II.
3. Touch “START”. J
4. Start engine.
5. Drive vehicle and maintain the following conditions for at least 2
consecutive seconds. K
SLCT LVR POSI: “D” position
6. If DTC is detected, go to AT-134, "Diagnostic Procedure" .
BCIA0031E L
WITHOUT CONSULT-II
1. Start engine.
M
2. Drive vehicle and maintain the following condition for at least 2 consecutive seconds.
Selector lever: “D” position
3. Perform self-diagnosis. Refer to AT-94, "Diagnostic Procedure Without CONSULT-II" .
4. If DTC is detected, go to AT-134, "Diagnostic Procedure" .
AT-133
DTC P1730 A/T INTERLOCK
When A/T Interlock is judged to be malfunctioning, the vehicle should be fixed in 2nd gear, and should be set
in a condition in which it can travel.
When one of the following fastening patterns is detected, the fail-safe function in correspondence with the indi-
vidual pattern should be performed.
NOTE:
When the vehicle is driven fixed in 2nd gear, a turbine revolution sensor malfunction is displayed, but
this is not a turbine revolution sensor malfunction.
A/T INTERLOCK COUPLING PATTERN TABLE
●: NG, X: OK
Clutch pressure output pattern after fail-safe
ATF pressure switch output
Fail-safe function
Gear position
SW3 SW6 SW5 SW1 SW2 function
I/C HLR/C D/C FR/B LC/B L/U
(I/C) (HLR/C) (D/C) (FR/B) (LC/B)
Held in
3rd – X X – ● OFF OFF ON OFF OFF OFF
2nd gear
A/T interlock Held in
4th – X X – ● OFF OFF ON OFF OFF OFF
coupling pattern 2nd gear
Held in
5th X X – X ● OFF OFF ON OFF OFF OFF
2nd gear
BCIA0031E
Without CONSULT-II
1. Drive vehicle.
2. Stop vehicle and turn ignition switch OFF.
3. Turn ignition switch ON. (Do not start engine.)
4. Perform self-diagnosis. Refer to AT-94, "Diagnostic Procedure Without CONSULT-II" .
OK or NG
OK >> GO TO 2.
NG >> Check low coast brake solenoid valve circuit and function. Refer to AT-158, "DTC P1772 LOW
COAST BRAKE SOLENOID VALVE" , AT-160, "DTC P1774 LOW COAST BRAKE SOLENOID
VALVE FUNCTION" .
2. CHECK DTC
Perform AT-133, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 3.
AT-134
DTC P1730 A/T INTERLOCK
AT-135
DTC P1731 A/T 1ST ENGINE BRAKING
Description GCS0004L
Fail-safe function to prevent sudden decrease in speed by engine brake other than at “1” position.
CONSULT-II Reference Value GCS0004M
Diagnostic trouble code “P1731 A/T 1ST E/BRAKING” with CONSULT-II or 13th judgement flicker without
CONSULT-II is detected under the following conditions.
● When TCM does not receive the proper voltage signal from the sensor.
● When TCM monitors each ATF pressure switch and solenoid monitor value, and detects as irregular when
engine brake of 1st gear acts other than at “1” position.
Possible Cause GCS0004O
● Harness or connectors
(The sensor circuit is open or shorted.)
● Low coast brake solenoid valve
● ATF pressure switch 2
DTC Confirmation Procedure GCS0004P
CAUTION:
● Always drive vehicle at a safe speed.
● Be careful not to rev engine into the red zone on the tachometer.
NOTE:
If “DTC Confirmation Procedure” has been previously preformed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II.
3. Touch “START”.
4. Start engine.
5. Drive vehicle and maintain the following conditions for at least 2
consecutive seconds.
ENGINE SPEED: 1,200 rpm or more
SLCT LVR POSI: “1” position
GEAR: “1” position BCIA0031E
6. If DTC is detected, go to AT-137, "Diagnostic Procedure" .
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle and maintain the following conditions for at least 2 consecutive seconds.
Engine speed: 1,200 rpm or more
Selector lever position: “1” position
Gear position: “1” position
3. Perform self-diagnosis. Refer to AT-94, "Diagnostic Procedure Without CONSULT-II" .
4. If DTC is detected, go to AT-137, "Diagnostic Procedure" .
AT-136
DTC P1731 A/T 1ST ENGINE BRAKING
With CONSULT-II
1. Start the engine. B
2. Select “SELECTION FROM MENU” in “DATA MONITOR” mode
for “A/T” with CONSULT-II.
3. Drive vehicle in the “1 ” position (1st gear), and confirm the ON/ AT
OFF actuation of “ATF PRES SW 2” and “ON OFF SOL”.
Item name Condition Display value D
Low coast brake engaged. Refer to AT-18 . ON
ON OFF SOL
Low coast brake disengaged. Refer to AT-18 . OFF
Low coast brake engaged. Refer to AT-18 . ON E
SCIA4670E
ATF PRES SW 2
Low coast brake disengaged. Refer to AT-18 . OFF
OK or NG F
OK >> GO TO 4.
NG >> GO TO 2.
Check TCM power supply and ground circuit. Refer to AT-170, "MAIN POWER SUPPLY AND GROUND CIR-
CUIT" . H
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts. I
AT-137
DTC P1752 INPUT CLUTCH SOLENOID VALVE
Description GCS0004R
Input clutch solenoid valve is controlled by TCM in response to signals sent from PNP switch, vehicle speed
sensor and accelerator pedal position sensor (throttle position sensor). Gears will then be shifted to the opti-
mum position.
CONSULT-II Reference Value GCS0004S
Diagnostic trouble code “P1752 I/C SOLENOID/CIRC” with CONSULT-II or 5th judgement flicker without
CONSULT-II is detected under the following conditions.
● When TCM detects an improper voltage drop when it tries to operate the solenoid valve.
● When TCM detects as irregular by comparing target value with monitor value.
Possible Cause GCS0004U
● Harness or connectors
(The solenoid circuit is open or shorted.)
● Input clutch solenoid valve
DTC Confirmation Procedure GCS0004V
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II.
3. Touch “START”.
4. Start engine.
5. Drive vehicle and maintain the following conditions for at least 5
consecutive seconds.
ACCELE POSI: 1.5/8 - 2.0/8
SLCT LVR POSI: “D” position
GEAR: “3” Þ “4” (I/C ON/OFF) BCIA0031E
Driving location: Driving the vehicle uphill (increased
engine load) will help maintain the driving conditions required for this test.
6. If DTC is detected go to AT-139, "Diagnostic Procedure" .
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.
Accelerator opening: 1.5/8 - 2.0/8
Selector lever position: “D” position
Gear position: “3” Þ “4” (I/C ON/OFF)
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
3. Perform self-diagnosis. Refer to AT-94, "Diagnostic Procedure Without CONSULT-II" .
4. If DTC is detected, go to AT-139, "Diagnostic Procedure" .
AT-138
DTC P1752 INPUT CLUTCH SOLENOID VALVE
With CONSULT-II
1. Turn ignition switch ON. (Do not start engine.) B
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II.
3. Start engine. AT
4. Read the value of “I/C SOLENOID” while driving.
OK or NG
OK >> GO TO 4.
NG >> GO TO 2. F
4. CHECK DTC L
Perform AT-138, "DTC Confirmation Procedure" .
OK or NG
M
OK >> INSPECTION END
NG >> GO TO 2.
AT-139
DTC P1754 INPUT CLUTCH SOLENOID VALVE FUNCTION
Description GCS0004X
● Input clutch solenoid valve is controlled by TCM in response to signals sent from PNP switch, vehicle
speed sensor and accelerator pedal position sensor (throttle position sensor). Gears will then be shifted to
the optimum position.
● This is not only caused by electrical malfunction (circuits open or shorted) but also by mechanical mal-
function such as control valve sticking, improper solenoid valve operation.
CONSULT-II Reference Value GCS0004Y
Diagnostic trouble code “P1754 I/C SOLENOID FNCTN” with CONSULT-II or 5th judgement flicker without
CONSULT-II is detected under the following conditions.
● When TCM detects that actual gear ratio is irregular, and relation between gear position and condition of
ATF pressure switch 3 is irregular during depressing accelerator pedal. (Other than during shift change)
● When TCM detects that relation between gear position and condition of ATF pressure switch 3 is irregular
during releasing accelerator pedal. (Other than during shift change)
Possible Cause GCS00050
● Harness or connectors
(The solenoid and switch circuits are open or shorted.)
● Input clutch solenoid valve
● ATF pressure switch 3
DTC Confirmation Procedure GCS00051
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Start engine.
2. Accelerate vehicle to maintain the following conditions.
ACCELE POSI: 1.5/8 - 2.0/8
SLCT LVR POSI: “D” position
GEAR: “3” Þ “4” (I/C ON/OFF)
Driving location: Driving the vehicle uphill (increased
engine load) will help maintain the driving conditions
required for this test.
3. Perform step 2 again.
4. Turn ignition switch OFF, then perform step 1 to 3 again.
BCIA0031E
5. Check “SELF-DIAG RESULTS” mode for “A/T” with CONSULT-
II. If DTC (P1754) is detected, go to AT-141, "Diagnostic Procedure" .
If DTC (P1752) is detected, go to AT-139, "Diagnostic Procedure" .
If DTC (P1843) is detected, go to AT-165, "Diagnostic Procedure" .
AT-140
DTC P1754 INPUT CLUTCH SOLENOID VALVE FUNCTION
WITHOUT CONSULT-II
1. Start engine. A
2. Accelerate vehicle to maintain the following conditions.
Accelerator opening: 1.5/8 - 2.0/8
Selector lever position: “D” position B
Gear position: “3” Þ “4” (I/C ON/OFF)
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
AT
3. Perform step 2 again.
4. Turn ignition switch OFF position, then perform step 1 to 3 again.
5. Perform self-diagnosis. Refer to AT-94, "Diagnostic Procedure Without CONSULT-II" . D
6. If DTC is detected, go to AT-141, "Diagnostic Procedure" .
Diagnostic Procedure GCS00052
E
1. CHECK INPUT SIGNALS
With CONSULT-II
F
1. Start engine.
2. Select “SELECTION FROM MENU” in “DATA MONITOR” mode
for “A/T” with CONSULT-II.
G
3. Drive vehicle in “D” position (3rd Þ 4th gear), and confirm the
ON/OFF actuation of “ATF PRES SW 3” and electrical current
value of “I/C SOLENOID”.
H
Display value
Item name Condition
(Approx.)
Input clutch disengaged. Refer to AT-18 . 0.6 - 0.8 A I
I/C SOLENOID SCIA4795E
Input clutch engaged. Refer to AT-18 . 0 - 0.05 A
Input clutch engaged. Refer to AT-18 . ON
ATF PRES SW 3 J
Input clutch disengaged. Refer to AT-18 . OFF
OK or NG
OK >> GO TO 4. K
NG >> GO TO 2.
AT-141
DTC P1754 INPUT CLUTCH SOLENOID VALVE FUNCTION
4. CHECK DTC
Perform AT-140, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
AT-142
DTC P1757 FRONT BRAKE SOLENOID VALVE
Front brake solenoid valve is controlled by TCM in response to signals sent from PNP switch, vehicle speed
sensor and accelerator pedal position sensor (throttle position sensor). Gears will then be shifted to the opti- B
mum position.
CONSULT-II Reference Value GCS00054
AT
Item name Condition Display value (Approx.)
Front brake engaged. Refer to AT-18 . 0.6 - 0.8 A
FR/B SOLENOID
Front brake disengaged. Refer to AT-18 . 0 - 0.05 A D
Diagnostic trouble code “P1757 FR/B SOLENOID/CIRC” with CONSULT-II or 6th judgement flicker without E
CONSULT-II is detected under the following conditions.
● When TCM detects an improper voltage drop when it tries to operate the solenoid valve.
● When TCM detects as irregular by comparing target value with monitor value. F
Possible Cause GCS00056
● Harness or connectors G
(The solenoid circuit is open or shorted.)
● Front brake solenoid valve
DTC Confirmation Procedure GCS00057
H
CAUTION:
Always drive vehicle at a safe speed.
I
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated. J
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
K
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II.
3. Touch “START”.
L
4. Start engine.
5. Drive vehicle and maintain the following conditions for at least 5
consecutive seconds.
M
ACCELE POSI: 1.5/8 - 2.0/8
SLCT LVR POSI: “D” position
GEAR: “3” Þ “4” (FR/B ON/OFF) BCIA0031E
Driving location: Driving the vehicle uphill (increased
engine load) will help maintain the driving conditions required for this test.
6. If DTC is detected go to AT-144, "Diagnostic Procedure" .
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.
Accelerator opening: 1.5/8 - 2.0/8
Selector lever position: “D” position
Gear position: “3” Þ “4” (FR/B ON/OFF)
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
3. Perform self-diagnosis. Refer to AT-94, "Diagnostic Procedure Without CONSULT-II" .
4. If DTC is detected, go to AT-144, "Diagnostic Procedure" .
AT-143
DTC P1757 FRONT BRAKE SOLENOID VALVE
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.
4. CHECK DTC
Perform AT-143, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
AT-144
DTC P1759 FRONT BRAKE SOLENOID VALVE FUNCTION
● Front brake solenoid valve is controlled by TCM in response to signals sent from PNP switch, vehicle
speed sensor and accelerator pedal position sensor (throttle position sensor). Gears will then be shifted to B
the optimum position.
● This is not only caused by electrical malfunction (circuits open or shorted) but also by mechanical mal-
function such as control valve sticking, improper solenoid valve operation. AT
CONSULT-II Reference Value GCS0005A
● Harness or connectors I
(The solenoid and switch circuits are open or shorted.)
● Front brake solenoid valve
● ATF pressure switch 1 J
DTC Confirmation Procedure GCS0005D
CAUTION:
K
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test. L
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
M
1. Start engine.
2. Accelerate vehicle to maintain the following conditions.
ACCELE POSI: 1.5/8 - 2.0/8
SLCT LVR POSI: “D” position
GEAR: “3” Þ “4” (FR/B ON/OFF)
Driving location: Driving the vehicle uphill (increased
engine load) will help maintain the driving conditions
required for this test.
3. Perform step 2 again.
4. Turn ignition switch OFF, then perform step 1 to 3 again.
BCIA0031E
5. Check “SELF-DIAG RESULTS” mode for “A/T” with CONSULT-
II. If DTC (P1759) is detected, go to AT-146, "Diagnostic Procedure" .
If DTC (P1757) is detected, go to AT-144, "Diagnostic Procedure" .
If DTC (P1841) is detected, go to AT-163, "Diagnostic Procedure" .
AT-145
DTC P1759 FRONT BRAKE SOLENOID VALVE FUNCTION
WITHOUT CONSULT-II
1. Start engine.
2. Accelerate vehicle to maintain the following conditions.
Accelerator opening: 1.5/8 - 2.0/8
Selector lever position: “D” position
Gear position: “3” Þ “4” (FR/B ON/OFF)
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
3. Perform step 2 again.
4. Turn ignition switch OFF position, then perform step 1 to 3 again.
5. Perform self-diagnosis. Refer to AT-94, "Diagnostic Procedure Without CONSULT-II" .
6. If DTC is detected, go to AT-146, "Diagnostic Procedure" .
Diagnostic Procedure GCS0005E
AT-146
DTC P1759 FRONT BRAKE SOLENOID VALVE FUNCTION
4. CHECK DTC A
Perform AT-145, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END B
NG >> GO TO 2.
AT
AT-147
DTC P1762 DIRECT CLUTCH SOLENOID VALVE
Description GCS0005F
Direct clutch solenoid valve is controlled by TCM in response to signals sent from PNP switch, vehicle speed
sensor and accelerator pedal position sensor (throttle position sensor). Gears will then be shifted to the opti-
mum position.
CONSULT-II Reference Value GCS0005G
Diagnostic trouble code “P1762 D/C SOLENOID/CIRC” with CONSULT-II or 2nd judgement flicker without
CONSULT-II is detected under the following conditions.
● When TCM detects an improper voltage drop when it tries to operate the solenoid valve.
● When TCM detects as irregular by comparing target value with monitor value.
Possible Cause GCS0005I
● Harness or connectors
(The solenoid circuit is open or shorted.)
● Direct clutch solenoid valve
DTC Confirmation Procedure GCS0005J
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II.
3. Touch “START”.
4. Start engine.
5. Drive vehicle and maintain the following conditions for at least 5
consecutive seconds.
ACCELE POSI: 1.5/8 - 2.0/8
SLCT LVR POSI: “D” position
GEAR: “1” Þ “2” (D/C ON/OFF) BCIA0031E
Driving location: Driving the vehicle uphill (increased
engine load) will help maintain the driving conditions required for this test.
6. If DTC is detected, go to AT-149, "Diagnostic Procedure" .
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.
Accelerator opening: 1.5/8 - 2.0/8
Selector lever position: “D” position
Gear position: “1” Þ “2” (D/C ON/OFF)
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
3. Perform self-diagnosis. Refer to AT-94, "Diagnostic Procedure Without CONSULT-II" .
4. If DTC is detected, go to AT-149, "Diagnostic Procedure" .
AT-148
DTC P1762 DIRECT CLUTCH SOLENOID VALVE
With CONSULT-II
1. Turn ignition switch ON. (Do not start engine.) B
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II.
3. Start engine. AT
4. Read the value of “D/C SOLENOID” while driving.
OK or NG
OK >> GO TO 4.
NG >> GO TO 2. F
4. CHECK DTC L
Perform AT-148, "DTC Confirmation Procedure" .
OK or NG
M
OK >> INSPECTION END
NG >> GO TO 2.
AT-149
DTC P1764 DIRECT CLUTCH SOLENOID VALVE FUNCTION
Description GCS0005L
● Direct clutch solenoid valve is controlled by TCM in response to signals sent from PNP switch, vehicle
speed sensor and accelerator pedal position sensor (throttle position sensor). Gears will then be shifted to
the optimum position.
● This is not only caused by electrical malfunction (circuits open or shorted) but also by mechanical mal-
function such as control valve sticking, improper solenoid valve operation.
CONSULT-II Reference Value GCS0005M
Diagnostic trouble code “P1764 D/C SOLENOID FNCTN” with CONSULT-II or 2nd judgement flicker without
CONSULT-II is detected under the following conditions.
● When TCM detects that actual gear ratio is irregular, and relation between gear position and condition of
ATF pressure switch 5 is irregular during depressing accelerator pedal. (Other than during shift change)
● When TCM detects that relation between gear position and condition of ATF pressure switch 5 is irregular
during releasing accelerator pedal. (Other than during shift change)
Possible Cause GCS0005O
● Harness or connectors
(The solenoid and switch circuits are open or shorted.)
● Direct clutch solenoid valve
● ATF pressure switch 5
DTC Confirmation Procedure GCS0005P
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Start engine.
2. Accelerate vehicle to maintain the following conditions.
ACCELE POSI: 1.5/8 - 2.0/8
SLCT LVR POSI: “D” position
GEAR: “1” Þ “2” (D/C ON/OFF)
Driving location: Driving the vehicle uphill (increased
engine load) will help maintain the driving conditions
required for this test.
3. Perform step 2 again.
4. Turn ignition switch OFF, then perform step 1 to 3 again.
BCIA0031E
5. Check “SELF-DIAG RESULTS” mode for “A/T” with CONSULT-
II. If DTC (P1764) is detected, go to AT-151, "Diagnostic Procedure" .
If DTC (P1762) is detected, go to AT-149, "Diagnostic Procedure" .
If DTC (P1845) is detected, go to AT-167, "Diagnostic Procedure" .
AT-150
DTC P1764 DIRECT CLUTCH SOLENOID VALVE FUNCTION
WITHOUT CONSULT-II
1. Start engine. A
2. Accelerate vehicle to maintain the following conditions.
Accelerator opening: 1.5/8 - 2.0/8
Selector lever position: “D” position B
Gear position: “1” Þ “2” (D/C ON/OFF)
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
AT
3. Perform step 2 again.
4. Turn ignition switch OFF position, then perform step 1 to 3 again.
5. Perform self-diagnosis. Refer to AT-94, "Diagnostic Procedure Without CONSULT-II" . D
6. If DTC is detected, go to AT-151, "Diagnostic Procedure" .
Diagnostic Procedure GCS0005Q
E
1. CHECK INPUT SIGNALS
With CONSULT-II
F
1. Start engine.
2. Select “SELECTION FROM MENU” in “DATA MONITOR” mode
for “A/T” with CONSULT-II.
G
3. Drive vehicle in the “D” position (1st Þ 2nd gear), and confirm
the display actuation of “ATF PRES SW 5” and electrical current
value of “D/C SOLENOID”.
H
Display value
Item name Condition
(Approx.)
Direct clutch disengaged. Refer to AT-18 . 0.6 - 0.8 A I
D/C SOLENOID SCIA4797E
Direct clutch engaged. Refer to AT-18 . 0 - 0.05 A
Direct clutch engaged. Refer to AT-18 . ON
ATF PRES SW 5 J
Direct clutch disengaged. Refer to AT-18 . OFF
OK or NG
OK >> GO TO 4. K
NG >> GO TO 2.
AT-151
DTC P1764 DIRECT CLUTCH SOLENOID VALVE FUNCTION
4. CHECK DTC
Perform AT-150, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
AT-152
DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE
DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE PFP:31940
A
Description GCS0005R
High and low reverse clutch solenoid valve is controlled by TCM in response to signals sent from PNP switch,
vehicle speed sensor and accelerator pedal position sensor (throttle position sensor). Gears will then be B
shifted to the optimum position.
CONSULT-II Reference Value GCS0005S
AT
Item name Condition Display value (Approx.)
High and low reverse clutch disengaged. Refer to AT-18 . 0.6 - 0.8 A
HLR/C SOL
High and low reverse clutch engaged. Refer to AT-18 . 0 - 0.05 A D
Diagnostic trouble code “P1767 HLR/C SOL/CIRC” with CONSULT-II or 8th judgement flicker without CON- E
SULT-II is detected under the following conditions.
● When TCM detects an improper voltage drop when it tries to operate the solenoid valve.
● When TCM detects as irregular by comparing target value with monitor value. F
Possible Cause GCS0005U
● Harness or connectors G
(The solenoid circuit is open or shorted.)
● High and low reverse clutch solenoid valve
DTC Confirmation Procedure GCS0005V
H
CAUTION:
Always drive vehicle at a safe speed.
I
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated. J
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
K
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II.
3. Touch “START”.
L
4. Start engine.
5. Drive vehicle and maintain the following conditions for at least 5
consecutive seconds.
M
ACCELE POSI: 1.5/8 - 2.0/8
SLCT LVR POSI: “D” position
GEAR: “2” Þ “3” (HLR/C ON/OFF) BCIA0031E
Driving location: Driving the vehicle uphill (increased
engine load) will help maintain the driving conditions required for this test.
6. If DTC is detected, go to AT-154, "Diagnostic Procedure" .
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.
Accelerator opening: 1.5/8 - 2.0/8
Selector lever position: “D” position
Gear position: “2” Þ “3” (HLR/C ON/OFF)
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
3. Perform self-diagnosis. Refer to AT-94, "Diagnostic Procedure Without CONSULT-II" .
4. If DTC is detected, go to AT-154, "Diagnostic Procedure" .
AT-153
DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE
4. CHECK DTC
Perform AT-153, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
AT-154
DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE FUNCTION
DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE FUNCTION
PFP:31940 A
Description GCS0005X
● High and low reverse clutch solenoid valve is controlled by TCM in response to signals sent from PNP B
switch, vehicle speed sensor and accelerator pedal position sensor (throttle position sensor). Gears will
then be shifted to the optimum position.
● This is not only caused by electrical malfunction (circuits open or shorted) but also by mechanical mal-
function such as control valve sticking, improper solenoid valve operation. AT
Diagnostic trouble code “P1769 HLR/C SOL FNCTN” with CONSULT-II or 8th judgement flicker without CON-
SULT-II is detected under the following conditions. G
● When TCM detects that actual gear ratio is irregular, and relation between gear position and condition of
ATF pressure switch 6 is irregular during depressing accelerator pedal. (Other than during shift change)
● When TCM detects that relation between gear position and condition of ATF pressure switch 6 is irregular H
during releasing accelerator pedal. (Other than during shift change)
Possible Cause GCS00060
I
● Harness or connectors
(The solenoid and switch circuits are open or shorted.)
● High and low reverse clutch solenoid valve
J
● ATF pressure switch 6
DTC Confirmation Procedure GCS00061
CAUTION: K
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and L
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II M
1. Start engine.
2. Accelerate vehicle to maintain the following conditions.
ACCELE POSI: 1.5/8 - 2.0/8
SLCT LVR POSI: “D” position
GEAR: “2” Þ “3” (HLR/C ON/OFF)
Driving location: Driving the vehicle uphill (increased
engine load) will help maintain the driving conditions
required for this test.
3. Perform step 2 again.
4. Turn ignition switch OFF, then perform step 1 to 3 again.
BCIA0031E
5. Check “SELF-DIAG RESULTS” mode for “A/T” with CONSULT-
II. If DTC (P1769) is detected, go to AT-156, "Diagnostic Procedure" .
If DTC (P1767) is detected, go to AT-154, "Diagnostic Procedure" .
If DTC (P1846) is detected, go to AT-169, "Diagnostic Procedure" .
AT-155
DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE FUNCTION
WITHOUT CONSULT-II
1. Start engine.
2. Accelerate vehicle to maintain the following conditions.
Accelerator opening: 1.5/8 - 2.0/8
Selector lever position: “D” position
Gear position: “2” Þ “3” (HLR/C ON/OFF)
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
3. Perform step 2 again.
4. Turn ignition switch OFF position, then perform step 1 to 3 again.
5. Perform self-diagnosis. Refer to AT-94, "Diagnostic Procedure Without CONSULT-II" .
6. If DTC is detected, go to AT-156, "Diagnostic Procedure" .
Diagnostic Procedure GCS00062
AT-156
DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE FUNCTION
4. CHECK DTC A
Perform AT-155, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END B
NG >> GO TO 2.
AT
AT-157
DTC P1772 LOW COAST BRAKE SOLENOID VALVE
Description GCS00063
Low coast brake solenoid valve is turned ON or OFF by TCM in response to signals sent from PNP switch,
vehicle speed sensor and accelerator pedal position sensor (throttle position sensor). Gears will then be
shifted to the optimum position.
CONSULT-II Reference Value GCS00064
Diagnostic trouble code “P1772 LC/B SOLENOID/CIRC” with CONSULT-II or 7th judgement flicker without
CONSULT-II is detected when TCM detects an improper voltage drop when it tries to operate the solenoid
valve.
Possible Cause GCS00066
● Harness or connectors
(The solenoid circuit is open or shorted.)
● Low coast brake solenoid valve
DTC Confirmation Procedure GCS00067
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II.
3. Touch “START”.
4. Start engine.
5. Drive vehicle and maintain the following conditions for at least 5
consecutive seconds.
SLCT LVR POSI: “1” or “2” position
GEAR: “1” or “2” (LC/B ON/OFF)
6. If DTC is detected, go to AT-159, "Diagnostic Procedure" . BCIA0031E
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.
Selector lever position: “1” or “2” position
Gear position: “1” or “2” (LC/B ON/OFF)
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
3. Perform self-diagnosis. Refer to AT-94, "Diagnostic Procedure Without CONSULT-II" .
4. If DTC is detected, go to AT-159, "Diagnostic Procedure" .
AT-158
DTC P1772 LOW COAST BRAKE SOLENOID VALVE
With CONSULT-II
1. Turn ignition switch ON. (Do not start engine.) B
2. Select “SELECTION FROM MENU” in “DATA MONITOR” mode
for “A/T” with CONSULT-II.
3. Start engine. AT
4. Read the value of “ON OFF SOL” while driving.
Item name Condition Display value D
Low coast brake engaged. Refer to AT-18 . ON
ON OFF SOL
Low coast brake disengaged. Refer to AT-18 . OFF
E
OK or NG SCIA4794E
OK >> GO TO 4.
NG >> GO TO 2.
F
2. CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-170, "MAIN POWER SUPPLY AND GROUND CIR- G
CUIT" .
OK or NG
OK >> GO TO 3. H
NG >> Repair or replace damaged parts.
4. CHECK DTC
L
Perform AT-158, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END M
NG >> GO TO 2.
AT-159
DTC P1774 LOW COAST BRAKE SOLENOID VALVE FUNCTION
Description GCS00069
● Low coast brake solenoid valve is turned ON or OFF by TCM in response to signals sent from PNP
switch, vehicle speed sensor and accelerator pedal position sensor (throttle position sensor). Gears will
then be shifted to the optimum position.
● This is not only caused by electrical malfunction (circuits open or shorted) but also by mechanical mal-
function such as control valve sticking, improper solenoid valve operation.
CONSULT-II Reference Value GCS0006A
Diagnostic trouble code “P1774 LC/B SOLENOID FNCT” with CONSULT-II or 7th judgement flicker without
CONSULT-II is detected under the following conditions.
● When TCM detects that actual gear ratio is irregular, and relation between gear position and condition of
ATF pressure switch 2 is irregular during depressing accelerator pedal. (Other than during shift change)
● When TCM detects that relation between gear position and condition of ATF pressure switch 2 is irregular
during releasing accelerator pedal. (Other than during shift change)
Possible Cause GCS0006C
● Harness or connectors
(The solenoid and switch circuits are open or shorted.)
● Low coast brake solenoid valve
● ATF pressure switch 2
DTC Confirmation Procedure GCS0006D
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Start engine.
2. Accelerate vehicle to maintain the following conditions.
SLCT LVR POSI: “1” or “2” position
GEAR: “1” or “2” (LC/B ON/OFF)
3. Perform step 2 again.
4. Turn ignition switch OFF, then perform step 1 to 3 again.
5. Check “SELF-DIAG RESULTS” mode for “A/T” with CONSULT-
II. If DTC (P1774) is detected, go to AT-161, "Diagnostic Proce-
dure" .
If DTC (P1772) is detected, go to AT-159, "Diagnostic Proce- BCIA0031E
dure" .
AT-160
DTC P1774 LOW COAST BRAKE SOLENOID VALVE FUNCTION
WITHOUT CONSULT-II
1. Start engine. A
2. Accelerate vehicle to maintain the following conditions.
Selector lever position: “1” or “2” position
Gear position: “1” or “2” (LC/B ON/OFF) B
3. Perform step 2 again.
4. Turn ignition switch OFF position, then perform step 1 to 3 again.
5. Perform self-diagnosis. Refer to AT-94, "Diagnostic Procedure Without CONSULT-II" . AT
6. If DTC is detected, go to AT-161, "Diagnostic Procedure" .
Diagnostic Procedure GCS0006E
D
1. CHECK INPUT SIGNALS
With CONSULT-II E
1. Start engine.
2. Select “SELECTION FROM MENU” in “DATA MONITOR” mode
for “A/T” with CONSULT-II. F
3. Drive vehicle in the “1” or “2” position (11 or 22 gear), and con-
firm the ON/OFF actuation of “ATF PRES SW 2” and “ON OFF
SOL”. G
Item name Condition Display value
Low coast brake engaged. Refer to AT-18 . ON
ON OFF SOL H
Low coast brake disengaged. Refer to AT-18 . OFF
SCIA4794E
Low coast brake engaged. Refer to AT-18 . ON
ATF PRES SW 2
Low coast brake disengaged. Refer to AT-18 . OFF I
OK or NG
OK >> GO TO 4.
NG >> GO TO 2. J
4. CHECK DTC
Perform AT-160, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
AT-161
DTC P1841 ATF PRESSURE SWITCH 1
Description GCS0006F
Diagnostic trouble code “P1841 ATF PRES SW 1/CIRC” with CONSULT-II is detected when TCM detects that
actual gear ratio is normal, and relation between gear position and condition of ATF pressure switch 1 is irreg-
ular during depressing accelerator pedal. (Other than during shift change)
Possible Cause GCS0006I
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Start engine.
2. Accelerate vehicle to maintain the following conditions.
ACCELE POSI: 1.5/8 - 2.0/8
SLCT LVR POSI: “D” position
GEAR: “3” Þ “4” (FR/B ON/OFF)
Driving location: Driving the vehicle uphill (increased
engine load) will help maintain the driving conditions
required for this test.
3. Perform step 2 again.
4. Turn ignition switch OFF, then perform step 1 to 3 again.
BCIA0031E
5. Check “SELF-DIAG RESULTS” mode for “A/T” with CONSULT-
II.
If DTC (P1841) is detected, go to AT-163, "Diagnostic Procedure" .
If DTC (P1757) is detected, go to AT-144, "Diagnostic Procedure" .
AT-162
DTC P1841 ATF PRESSURE SWITCH 1
With CONSULT-II
1. Start engine. B
2. Select “ECU INPUT SIGNALS” or “MAIN SIGNALS” in “DATA
MONITOR” mode for “A/T” with CONSULT-II.
3. Drive vehicle in the “D” position (3rd Þ 4th gear), and confirm AT
the ON/OFF actuation of “ATF PRES SW 1”.
Item name Condition Display value D
Front brake engaged. Refer to AT-18 . ON
ATF PRES SW 1
Front brake disengaged. Refer to AT-18 . OFF
E
OK or NG PCIA0067E
OK >> GO TO 4.
NG >> GO TO 2.
F
2. CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-170, "MAIN POWER SUPPLY AND GROUND CIR- G
CUIT" .
OK or NG
OK >> GO TO 3. H
NG >> Repair or replace damaged parts.
4. CHECK DTC
Perform AT-162, "DTC Confirmation Procedure" . L
OK or NG
OK >> INSPECTION END
M
NG >> GO TO 2.
AT-163
DTC P1843 ATF PRESSURE SWITCH 3
Description GCS0006L
Diagnostic trouble code “P1843 ATF PRES SW 3/CIRC” with CONSULT-II is detected when TCM detects that
actual gear ratio is normal, and relation between gear position and condition of ATF pressure switch 3 is irreg-
ular during depressing accelerator pedal. (Other than during shift change)
Possible Cause GCS0006O
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Start engine.
2. Accelerate vehicle to maintain the following conditions.
ACCELE POSI: 1.5/8 - 2.0/8
SLCT LVR POSI: “D” position
GEAR: “3” Þ “4” (I/C ON/OFF)
Driving location: Driving the vehicle uphill (increased
engine load) will help maintain the driving conditions
required for this test.
3. Perform step 2 again.
4. Turn ignition switch OFF, then perform step 1 to 3 again.
BCIA0031E
5. Check “SELF-DIAG RESULTS” mode for “A/T” with CONSULT-
II.
If DTC (P1843) is detected, go to AT-165, "Diagnostic Procedure" .
If DTC (P1752) is detected, go to AT-139, "Diagnostic Procedure" .
AT-164
DTC P1843 ATF PRESSURE SWITCH 3
With CONSULT-II
1. Start engine. B
2. Select “ECU INPUT SIGNALS” or “MAIN SIGNALS” in “DATA
MONITOR” mode for “A/T” with CONSULT-II.
3. Drive vehicle in the “D” position (3rd Þ 4th gear), and confirm AT
the ON/OFF actuation of “ATF PRES SW 3”.
Item name Condition Display value D
Input clutch engaged. Refer to AT-18 . ON
ATF PRES SW 3
Input clutch disengaged. Refer to AT-18 . OFF
E
OK or NG PCIA0067E
OK >> GO TO 4.
NG >> GO TO 2.
F
2. CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-170, "MAIN POWER SUPPLY AND GROUND CIR- G
CUIT" .
OK or NG
OK >> GO TO 3. H
NG >> Repair or replace damaged parts.
4. CHECK DTC
Perform AT-164, "DTC Confirmation Procedure" . L
OK or NG
OK >> INSPECTION END
M
NG >> GO TO 2.
AT-165
DTC P1845 ATF PRESSURE SWITCH 5
Description GCS0006R
Diagnostic trouble code “P1845 ATF PRES SW 5/CIRC” with CONSULT-II is detected when TCM detects that
actual gear ratio is normal, and relation between gear position and condition of ATF pressure switch 5 is irreg-
ular during depressing accelerator pedal. (Other than during shift change)
Possible Cause GCS0006U
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Start engine.
2. Accelerate vehicle to maintain the following conditions.
ACCELE POSI: 1.5/8 - 2.0/8
SLCT LVR POSI: “D” position
GEAR: “1” Þ “2” (D/C ON/OFF)
Driving location: Driving the vehicle uphill (increased
engine load) will help maintain the driving conditions
required for this test.
3. Perform step 2 again.
4. Turn ignition switch OFF, then perform step 1 to 3 again.
BCIA0031E
5. Check “SELF-DIAG RESULTS” mode for “A/T” with CONSULT-
II.
If DTC (P1845) is detected, go to AT-167, "Diagnostic Procedure" .
If DTC (P1762) is detected, go to AT-149, "Diagnostic Procedure" .
AT-166
DTC P1845 ATF PRESSURE SWITCH 5
With CONSULT-II
1. Start engine. B
2. Select “ECU INPUT SIGNALS” or “MAIN SIGNALS” in “DATA
MONITOR” mode for “A/T” with CONSULT-II.
3. Drive vehicle in the “D” position (1st Þ 2nd gear), and confirm AT
the ON/OFF actuation of “ATF PRES SW 5”.
Item name Condition Display value D
Direct clutch engaged. Refer to AT-18 . ON
ATF PRES SW 5
Direct clutch disengaged. Refer to AT-18 . OFF
E
OK or NG PCIA0067E
OK >> GO TO 4.
NG >> GO TO 2.
F
2. CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-170, "MAIN POWER SUPPLY AND GROUND CIR- G
CUIT" .
OK or NG
OK >> GO TO 3. H
NG >> Repair or replace damaged parts.
4. CHECK DTC
Perform AT-166, "DTC Confirmation Procedure" . L
OK or NG
OK >> INSPECTION END
M
NG >> GO TO 2.
AT-167
DTC P1846 ATF PRESSURE SWITCH 6
Description GCS0006X
Fail-safe function to detect high and low reverse clutch solenoid valve condition.
CONSULT-II Reference Value GCS0006Y
Diagnostic trouble code “P1846 ATF PRES SW 6/CIRC” with CONSULT-II is detected when TCM detects that
actual gear ratio is normal, and relation between gear position and condition of ATF pressure switch 6 is irreg-
ular during depressing accelerator pedal. (Other than during shift change)
Possible Cause GCS00070
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Start engine.
2. Accelerate vehicle to maintain the following conditions.
ACCELE POSI: 1.5/8 - 2.0/8
SLCT LVR POSI: “D” position
GEAR: “2” Þ “3” (HLR/C ON/OFF)
Driving location: Driving the vehicle uphill (increased
engine load) will help maintain the driving conditions
required for this test.
3. Perform step 2 again.
4. Turn ignition switch OFF, then perform step 1 to 3 again.
BCIA0031E
5. Check “SELF-DIAG RESULTS” mode for “A/T” with CONSULT-
II.
If DTC (P1846) is detected, go to AT-169, "Diagnostic Procedure" .
If DTC (P1767) is detected, go to AT-154, "Diagnostic Procedure" .
AT-168
DTC P1846 ATF PRESSURE SWITCH 6
With CONSULT-II
1. Start engine. B
2. Select “ECU INPUT SIGNALS” or “MAIN SIGNALS” in “DATA
MONITOR” mode for “A/T” with CONSULT-II.
3. Drive vehicle in the “D” position (2nd Þ 3rd gear), and confirm AT
the ON/OFF actuation of “ATF PRES SW 6”.
Item name Condition Display value D
High and low reverse clutch engaged.
ON
Refer to AT-18 .
ATF PRES SW 6
High and low reverse clutch disengaged. E
OFF PCIA0067E
Refer to AT-18 .
OK or NG
OK >> GO TO 4. F
NG >> GO TO 2.
4. CHECK DTC L
AT-169
MAIN POWER SUPPLY AND GROUND CIRCUIT
MCWA0226E
AT-170
MAIN POWER SUPPLY AND GROUND CIRCUIT
Data are reference value and are measured between each terminal and ground.
Terminal Wire color Item Condition Data (Approx.) A
Power supply
1 SB Always Battery voltage
(Memory back-up)
Power supply B
2 R Always Battery voltage
(Memory back-up)
5 B Ground Always 0V
AT
– Battery voltage
6 Y Power supply
D
– 0V
10 B Ground Always 0V E
1 - Ground
Battery voltage
TCM F36 2 - Ground
I
6 - Ground 0V
OK or NG
OK >> GO TO 2. J
NG >> GO TO 3. SCIA2104E
AT-171
MAIN POWER SUPPLY AND GROUND CIRCUIT
6. PERFORM SELF-DIAGNOSIS
Perform self-diagnosis. Refer to AT-85, "SELF-DIAGNOSTIC RESULT MODE" .
OK or NG
OK >> INSPECTION END
NG - 1 >> Self-diagnosis does not activate: GO TO 7.
NG - 2 >> DTC is displayed: Check the malfunctioning system. Refer to AT-85, "SELF-DIAGNOSTIC
RESULT MODE" .
AT-172
MAIN POWER SUPPLY AND GROUND CIRCUIT
F
4. Check continuity between A/T assembly harness connector ter-
minals and TCM connector terminals.
Item Connector Terminal Continuity G
A/T assembly harness connector F36 5
Yes
TCM connector F504 21
H
A/T assembly harness connector F36 10
Yes
TCM connector F504 22
5. If OK, check harness for short to ground and short to power. I
SCIA5465E
OK or NG
OK >> Replace control valve with TCM. Refer to AT-224, "Control Valve With TCM and A/T Fluid Temper-
ature Sensor 2" . J
NG >> Replace open circuit or short to ground and short to power in harness or connectors.
AT-173
CLOSED THROTTLE POSITION AND WIDE OPEN THROTTLE POSITION CIR-
CUIT
OK or NG
OK >> INSPECTION END
NG >> Check the following. If NG, repair or replace damaged parts.
● Perform self-diagnosis for “ENGINE” with CONSULT-II. Refer to EC-1050, "SELF-DIAGNOS-
TIC MODE" (for YD25DDTi engine), EC-111, "SELF-DIAG RESULTS MODE" (for VQ40DE
engine type 1*), EC-654, "SELF-DIAG RESULTS MODE" (for VQ40DE engine type 2*).
*: Refer to EC-15, "APPLICATION NOTICE" .
● Open circuit or short to ground or short to power in harness or connectors.
AT-174
BRAKE SIGNAL CIRCUIT
● Harness for short or open between stop lamp switch and combination meter.
AT-175
1ST POSITION SWITCH
Without CONSULT-II
1. Turn ignition switch ON. (Do not start engine)
2. Check voltage between A/T control device connector terminal and ground. Refer to AT-180, "Wiring Dia-
gram — AT — NONDTC" .
Item Connector Terminal Condition Data (Approx.)
Selector lever in “1” position. 0V
A/T device M79 9 - Ground
Selector lever in other positions. Battery voltage
OK or NG
OK >> GO TO 5.
NG >> GO TO 3.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace 1st position switch.
AT-176
1ST POSITION SWITCH
Check the combination meter. Refer to DI-18, "HOW TO PERFORM TROUBLE DIAGNOSIS" .
OK or NG E
OK >> INSPECTION END
NO >> Repair or replace damaged parts.
F
AT-177
OVERDRIVE CONTROL SWITCH
Without CONSULT-II
1. Turn ignition switch ON. (Do not start engine)
2. Check voltage between A/T control device connector terminal and ground. Refer to AT-180, "Wiring Dia-
gram — AT — NONDTC" .
Item Connector Terminal Condition Data (Approx.)
Releasing overdrive control switch Battery voltage
A/T device M79 7 - Ground
Holding overdrive control switch 0V
OK or NG
OK >> GO TO 5.
NG >> GO TO 3.
AT-178
OVERDRIVE CONTROL SWITCH
Check the combination meter. Refer to DI-18, "HOW TO PERFORM TROUBLE DIAGNOSIS" .
OK or NG E
OK >> INSPECTION END
NO >> Repair or replace damaged parts.
F
AT-179
TROUBLE DIAGNOSIS FOR SYMPTOMS
MCWA0238E
AT-180
TROUBLE DIAGNOSIS FOR SYMPTOMS
AT
MCWA0207E
AT-181
TROUBLE DIAGNOSIS FOR SYMPTOMS
MCWA0228E
AT-182
TROUBLE DIAGNOSIS FOR SYMPTOMS
Data are reference value and are measured between each terminal and ground.
Wire A
Terminal Item Condition Data (Approx.)
color
3 L CAN-H – –
K-line (CONSULT- B
4 GR The terminal is connected to the data link connector for CONSULT-II. –
II signal)
Selector lever in “R” position. 0V
Back-up lamp
7 LG
relay
AT
Selector lever in other positions. Battery voltage
8 P CAN-L – –
Selector lever in “N” or “P” position. Battery voltage D
9 BR Starter relay
Selector lever in other positions. 0V
E
OD OFF Indicator Lamp Does Not Come On GCS0007E
SYMPTOM:
OD OFF indicator lamp does not come on for about 2 seconds when turning ignition switch ON.
F
DIAGNOSTIC PROCEDURE
1. CHECK CAN COMMUNICATION LINE
G
Perform self-diagnosis. Refer to AT-85, "SELF-DIAGNOSTIC RESULT MODE" , AT-94, "Diagnostic Procedure
Without CONSULT-II" .
Is a malfunction in the CAN communication indicated in the results? H
YES >> Check CAN communication line. Refer to AT-96, "DTC U1000 CAN COMMUNICATION LINE" .
NO >> GO TO 2.
I
2. CHECK OD OFF INDICATOR LAMP CIRCUIT
Check combination meter. Refer to DI-4, "COMBINATION METERS" .
OK or NG J
OK >> GO TO 3
NG >> Repair or replace damaged parts.
K
3. CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-170, "MAIN POWER SUPPLY AND GROUND CIR- L
CUIT" .
OK or NG
OK >> INSPECTION END M
NG >> Repair or replace damaged parts.
Engine Cannot Be Started in “P” or “N” Position GCS0007F
SYMPTOM:
● Engine cannot be started with selector lever in “P” or “N” position.
● Engine can be started with selector lever in “R”, “D”, “3”, “2” or “1” position.
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Perform self-diagnosis. Refer to AT-85, "SELF-DIAGNOSTIC RESULT MODE" , AT-94, "Diagnostic Procedure
Without CONSULT-II" .
Do the self-diagnosis results indicate PNP switch?
YES >> Check malfunctioning system. Refer to AT-104, "DTC P0705 PARK/NEUTRAL POSITION
SWITCH" .
NO >> GO TO 2.
AT-183
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM:
Even though selector lever is set in the “P” position, the parking mechanism is not actuated, allowing
the vehicle to be moved when it is pushed.
DIAGNOSTIC PROCEDURE
1. CHECK PNP SWITCH CIRCUIT
Perform self-diagnosis. Refer to AT-85, "SELF-DIAGNOSTIC RESULT MODE" , AT-94, "Diagnostic Procedure
Without CONSULT-II" .
Do the self-diagnosis results indicate PNP switch?
YES >> Check malfunctioning system. Refer to AT-104, "DTC P0705 PARK/NEUTRAL POSITION
SWITCH" .
NO >> GO TO 2.
AT-184
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM: A
Vehicle moves forward or backward when selecting “N” position.
DIAGNOSTIC PROCEDURE B
1. CHECK PNP SWITCH CIRCUIT
Perform self-diagnosis. Refer to AT-85, "SELF-DIAGNOSTIC RESULT MODE" , AT-94, "Diagnostic Procedure AT
Without CONSULT-II" .
Do the self-diagnostic results indicate PNP switch?
YES >> Check malfunctioning system. Refer to AT-104, "DTC P0705 PARK/NEUTRAL POSITION D
SWITCH" .
NO >> GO TO 2.
5. CHECK SYMPTOM L
6. CHECK TCM
1. Check TCM input/output signals. Refer to AT-81, "TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
AT-185
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM:
A noticeable shock occurs when selector lever is shifted from the “N” to “D” position.
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT-85, "SELF-DIAGNOSTIC RESULT MODE" , AT-94, "Diagnostic Procedure
Without CONSULT-II" .
Is any malfunction detected by self-diagnostic results?
YES >> Check malfunctioning system. Refer to AT-85, "SELF-DIAGNOSTIC RESULT MODE" , AT-95,
"Judgement Self-diagnosis Code" .
NO >> GO TO 2.
AT-186
TROUBLE DIAGNOSIS FOR SYMPTOMS
1. Check control valve with TCM. Refer to AT-224, "Control Valve With TCM and A/T Fluid Temperature Sen- E
sor 2" .
2. Disassemble A/T. Refer to AT-282, "DISASSEMBLY" .
3. Check the following. F
– Oil pump assembly. Refer to AT-301, "Oil Pump" .
– Power train system. Refer to AT-282, "DISASSEMBLY" .
– Transmission case. Refer to AT-282, "DISASSEMBLY" . G
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts. H
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-56, "Symp-
tom Chart" (Symptom No.1). L
OK or NG
OK >> GO TO 10.
NG >> Repair or replace damaged parts. M
AT-187
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM:
The vehicle does not creep in the “R” position. Or an extreme lack of acceleration is observed.
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT-85, "SELF-DIAGNOSTIC RESULT MODE" , AT-94, "Diagnostic Procedure
Without CONSULT-II" .
Is any malfunction detected by self-diagnostic results?
YES >> Check malfunctioning system. Refer to AT-85, "SELF-DIAGNOSTIC RESULT MODE" , AT-95,
"Judgement Self-diagnosis Code"
NO >> GO TO 2.
AT-188
TROUBLE DIAGNOSIS FOR SYMPTOMS
1. Check control valve with TCM. Refer to AT-224, "Control Valve With TCM and A/T Fluid Temperature Sen- E
sor 2" .
2. Disassemble A/T. Refer to AT-282, "DISASSEMBLY" .
3. Check the following. F
– Oil pump assembly. Refer to AT-301, "Oil Pump" .
– Power train system. Refer to AT-282, "DISASSEMBLY" .
– Transmission case. Refer to AT-282, "DISASSEMBLY" . G
OK or NG
OK >> GO TO 9.
NG >> Repair or replace damaged parts. H
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-56, "Symp-
tom Chart" (Symptom No.43). L
OK or NG
OK >> GO TO 11.
NG >> Repair or replace damaged parts. M
AT-189
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM:
Vehicle does not creep forward when selecting “D” position.
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT-85, "SELF-DIAGNOSTIC RESULT MODE" , AT-94, "Diagnostic Procedure
Without CONSULT-II" .
Is any malfunction detected by self-diagnostic results?
YES >> Check malfunctioning system. Refer to AT-85, "SELF-DIAGNOSTIC RESULT MODE" , AT-95,
"Judgement Self-diagnosis Code" .
NO >> GO TO 2.
AT-190
TROUBLE DIAGNOSIS FOR SYMPTOMS
1. Check control valve with TCM. Refer to AT-224, "Control Valve With TCM and A/T Fluid Temperature Sen- E
sor 2" .
2. Disassemble A/T. Refer to AT-282, "DISASSEMBLY" .
3. Check the following. F
– Oil pump assembly. Refer to AT-301, "Oil Pump" .
– Power train system. Refer to AT-282, "DISASSEMBLY" .
– Transmission case. Refer to AT-282, "DISASSEMBLY" . G
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts. H
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-56, "Symp-
tom Chart" (Symptom No.43). L
OK or NG
OK >> GO TO 10.
NG >> Repair or replace damaged parts. M
AT-191
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM:
Vehicle cannot be started from D1 on “Cruise Test - Part 1” and “Cruise Test - Part 2”.
DIAGNOSTIC PROCEDURE
1. CONFIRM THE SYMPTOM
Check if vehicle creeps in “R” position.
OK or NG
OK >> GO TO 2.
NG >> Refer to AT-188, "Vehicle Does Not Creep Backward in “R” Position" .
AT-192
TROUBLE DIAGNOSIS FOR SYMPTOMS
1. Check control valve with TCM. Refer to AT-224, "Control Valve With TCM and A/T Fluid Temperature Sen- E
sor 2" .
2. Disassemble A/T. Refer to AT-282, "DISASSEMBLY" .
3. Check the following. F
– Oil pump assembly. Refer to AT-301, "Oil Pump" .
– Power train system. Refer to AT-282, "DISASSEMBLY" .
– Transmission case. Refer to AT-282, "DISASSEMBLY" . G
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts. H
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-56, "Symp-
tom Chart" (Symptom No.23). L
OK or NG
OK >> GO TO 10.
NG >> Repair or replace damaged parts. M
AT-193
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM:
The vehicle does not shift-up from D1 to D2 gear at the specified speed.
DIAGNOSTIC PROCEDURE
1. CONFIRM THE SYMPTOM
Check if vehicle creeps forward in “D” position and vehicle can be started from D1.
OK or NG
OK >> GO TO 2.
NG >> Refer to AT-190, "Vehicle Does Not Creep Forward in “D” Position" , AT-192, "Vehicle Cannot Be
Started from D1" .
AT-194
TROUBLE DIAGNOSIS FOR SYMPTOMS
1. Remove oil pan. Refer to AT-224, "Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT-44, "A/T Fluid Condition Check" . F
OK or NG
OK >> GO TO 8.
NG >> GO TO 11. G
9. CHECK SYMPTOM J
Check again. Refer to AT-49, "Cruise Test - Part 1" , AT-51, "Cruise Test - Part 2" .
OK or NG K
OK >> INSPECTION END
NG >> GO TO 10.
1. Check TCM input/output signals. Refer to AT-81, "TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness M
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
AT-195
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM:
The vehicle does not shift-up from D2 to D3 gear at the specified speed.
DIAGNOSTIC PROCEDURE
1. CONFIRM THE SYMPTOM
Check if vehicle creeps forward in “D” position and vehicle can be started from D1.
OK or NG
OK >> GO TO 2.
NG >> Refer to AT-190, "Vehicle Does Not Creep Forward in “D” Position" , AT-192, "Vehicle Cannot Be
Started from D1" .
AT-196
TROUBLE DIAGNOSIS FOR SYMPTOMS
1. Remove oil pan. Refer to AT-224, "Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT-44, "A/T Fluid Condition Check" . F
OK or NG
OK >> GO TO 8.
NG >> GO TO 11. G
9. CHECK SYMPTOM J
Check again. Refer to AT-49, "Cruise Test - Part 1" , AT-51, "Cruise Test - Part 2" .
OK or NG K
OK >> INSPECTION END
NG >> GO TO 10.
1. Check TCM input/output signals. Refer to AT-81, "TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness M
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
AT-197
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM:
The vehicle does not shift-up from D3 to D4 gear at the specified speed.
DIAGNOSTIC PROCEDURE
1. CONFIRM THE SYMPTOM
Check if vehicle creeps forward in “D” position and vehicle can be started from D1.
OK or NG
OK >> GO TO 2.
NG >> Refer to AT-190, "Vehicle Does Not Creep Forward in “D” Position" , AT-192, "Vehicle Cannot Be
Started from D1" .
AT-198
TROUBLE DIAGNOSIS FOR SYMPTOMS
1. Remove oil pan. Refer to AT-224, "Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT-44, "A/T Fluid Condition Check" . F
OK or NG
OK >> GO TO 8.
NG >> GO TO 11. G
9. CHECK SYMPTOM J
Check again. Refer to AT-49, "Cruise Test - Part 1" , AT-51, "Cruise Test - Part 2" .
OK or NG K
OK >> INSPECTION END
NG >> GO TO 10.
1. Check TCM input/output signals. Refer to AT-81, "TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness M
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
AT-199
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM:
● The vehicle does not shift-up from D4 to D5 gear at the specified speed.
● The vehicle does not shift-up from D4 to D5 gear unless A/T is warmed up.
DIAGNOSTIC PROCEDURE
1. CONFIRM THE SYMPTOM
Check if vehicle creeps forward in “D” position and vehicle can be started from D1.
OK or NG
OK >> GO TO 2.
NG >> Refer to AT-190, "Vehicle Does Not Creep Forward in “D” Position" , AT-192, "Vehicle Cannot Be
Started from D1" .
AT-200
TROUBLE DIAGNOSIS FOR SYMPTOMS
1. Remove oil pan. Refer to AT-224, "Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT-44, "A/T Fluid Condition Check" . F
OK or NG
OK >> GO TO 9.
NG >> GO TO 12. G
1. Check TCM input/output signals. Refer to AT-81, "TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness M
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
AT-201
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM:
A/T does not perform lock-up at the specified speed.
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT-85, "SELF-DIAGNOSTIC RESULT MODE" , AT-94, "Diagnostic Procedure
Without CONSULT-II" .
Is any malfunction detected by self-diagnostic results?
YES >> Check malfunctioning system. Refer to AT-85, "SELF-DIAGNOSTIC RESULT MODE" , AT-95,
"Judgement Self-diagnosis Code" .
NO >> GO TO 2.
AT-202
TROUBLE DIAGNOSIS FOR SYMPTOMS
8. CHECK SYMPTOM
F
Check again. Refer to AT-49, "Cruise Test - Part 1" .
OK or NG
OK >> INSPECTION END G
NG >> GO TO 9.
9. CHECK TCM H
1. Check TCM input/output signals. Refer to AT-81, "TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector. I
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts. J
AT-203
TROUBLE DIAGNOSIS FOR SYMPTOMS
5. CHECK SYMPTOM
Check again. Refer to AT-49, "Cruise Test - Part 1" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 6.
6. CHECK TCM
1. Check TCM input/output signals. Refer to AT-81, "TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
AT-204
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM: A
The lock-up condition cannot be cancelled even after releasing accelerator pedal.
DIAGNOSTIC PROCEDURE B
1. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT-85, "SELF-DIAGNOSTIC RESULT MODE" , AT-94, "Diagnostic Procedure AT
Without CONSULT-II" .
Is any malfunction detected by self-diagnostic results?
YES >> Check malfunctioning system. Refer to AT-85, "SELF-DIAGNOSTIC RESULT MODE" , AT-95, D
"Judgement Self-diagnosis Code" .
NO >> GO TO 2.
2. CHECK SYMPTOM E
AT-205
TROUBLE DIAGNOSIS FOR SYMPTOMS
5. CHECK SYMPTOM
Check again. Refer to AT-49, "Cruise Test - Part 1" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 6.
6. CHECK TCM
1. Check TCM input/output signals. Refer to AT-81, "TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
SYMPTOM:
When shifted from D5 to D4 position, does not downshift from 5th to 4th gear.
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Perform self-diagnosis. Refer to AT-85, "SELF-DIAGNOSTIC RESULT MODE" , AT-94, "Diagnostic Procedure
Without CONSULT-II" .
Is any malfunction detected by self-diagnostic results?
YES >> Check malfunctioning system. Refer to AT-85, "SELF-DIAGNOSTIC RESULT MODE" , AT-95,
"Judgement Self-diagnosis Code" .
NO >> GO TO 2.
AT-206
TROUBLE DIAGNOSIS FOR SYMPTOMS
8. CHECK TCM
1. Check TCM input/output signals. Refer to AT-81, "TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
AT-207
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM:
When shifted from D4 to 33 position, does not downshift from 4th to 3rd gear.
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Perform self-diagnosis. Refer to AT-85, "SELF-DIAGNOSTIC RESULT MODE" , AT-94, "Diagnostic Procedure
Without CONSULT-II"
Is any malfunction detected by self-diagnostic results?
YES >> Check malfunctioning system. Refer to AT-85, "SELF-DIAGNOSTIC RESULT MODE" , AT-95,
"Judgement Self-diagnosis Code" .
NO >> GO TO 2.
6. CHECK SYMPTOM
Check again. Refer to AT-52, "Cruise Test - Part 3" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 7.
AT-208
TROUBLE DIAGNOSIS FOR SYMPTOMS
7. CHECK TCM A
1. Check TCM input/output signals. Refer to AT-81, "TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector. B
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts. AT
AT-209
TROUBLE DIAGNOSIS FOR SYMPTOMS
6. CHECK SYMPTOM
Check again. Refer to AT-52, "Cruise Test - Part 3" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 7.
7. CHECK TCM
1. Check TCM input/output signals. Refer to AT-81, "TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
SYMPTOM:
When shifted from 22 to 11 position, does not downshift from 2nd to 1st gear.
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT-85, "SELF-DIAGNOSTIC RESULT MODE" , AT-94, "Diagnostic Procedure
Without CONSULT-II"
Is any malfunction detected by self-diagnostic results?
YES >> Check malfunctioning system. Refer to AT-85, "SELF-DIAGNOSTIC RESULT MODE" , AT-95,
"Judgement Self-diagnosis Code" .
NO >> GO TO 2.
AT-210
TROUBLE DIAGNOSIS FOR SYMPTOMS
1. Remove oil pan. Refer to AT-224, "Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT-44, "A/T Fluid Condition Check" . F
OK or NG
OK >> GO TO 6.
NG >> GO TO 9. G
7. CHECK SYMPTOM J
AT-211
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM:
No engine brake is applied when the gear is shifted from the 22 to 11 gear.
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT-85, "SELF-DIAGNOSTIC RESULT MODE" , AT-94, "Diagnostic Procedure
Without CONSULT-II"
Is any malfunction detected by self-diagnostic results?
YES >> Check malfunctioning system. Refer to AT-85, "SELF-DIAGNOSTIC RESULT MODE" , AT-95,
"Judgement Self-diagnosis Code" .
NO >> GO TO 2.
7. CHECK SYMPTOM
Check again. Refer to AT-52, "Cruise Test - Part 3" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 8.
AT-212
TROUBLE DIAGNOSIS FOR SYMPTOMS
8. CHECK TCM A
1. Check TCM input/output signals. Refer to AT-81, "TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector. B
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts. AT
AT-213
SHIFT CONTROL SYSTEM
COMPONENTS
SCIA7212E
AT-214
SHIFT CONTROL SYSTEM
REMOVAL
1. Remove knob cover (2) below selector lever knob (1) down- A
ward.
2. Pull lock pin (3) out of selector lever knob (1).
3. Remove selector lever knob (1) and knob cover (2). B
4. Remove center console. Refer to IP-16, "CENTER CONSOLE" .
AT
SCIA7296E
D
SCIA7297E
H
9. Remove control device assembly.
: Bolt (4)
I
K
SCIA7298E
INSTALLATION
Note the following, and install in the reverse order of removal. L
● After installation is completed, adjust and check A/T position. Refer to AT-217, "Adjustment of A/T Posi-
tion" and AT-217, "Checking of A/T Position" .
M
AT-215
SHIFT CONTROL SYSTEM
COMPONENTS
SCIA7295E
REMOVAL
1. Disconnect control cable from control device assembly. Refer to AT-214, "Control Device Removal and
Installation" .
2. Remove control cable from manual lever.
3. Remove lock plate from control cable.
4. Remove control cable from bracket.
5. Remove bracket from A/T assembly.
6. Remove manual lever from A/T assembly.
SCIA6784E
SCIA6785E
INSTALLATION
Note the following, and install in the reverse order of removal.
● After installation is completed, adjust and check A/T position. Refer to AT-217, "Adjustment of A/T Posi-
tion" and AT-217, "Checking of A/T Position" .
AT-216
SHIFT CONTROL SYSTEM
A
1. Loosen nut of control cable.
2. Place manual lever and selector lever in “P” position.
3. Push control cable in the direction shown with a force of 9.8 N (1
B
kg, 2.2 lb), release it. This is in the natural state, tighten nut to
the specified torque. Refer to AT-216, "COMPONENTS" .
AT
D
SCIA6789E
AT-217
A/T SHIFT LOCK SYSTEM
Description GCS00083
SCIA7299E
AT-218
A/T SHIFT LOCK SYSTEM
AT
MCWA0239E
AT-219
A/T SHIFT LOCK SYSTEM
SYMPTOM 1:
● Selector lever cannot be moved from “P” position with key in ON position and brake pedal
applied.
● Selector lever can be moved from “P” position with key in ON position and brake pedal released.
● Selector lever can be moved from “P” position when key is removed from key cylinder.
SYMPTOM 2:
● Ignition key cannot be removed when selector lever is set to “P” position.
● Ignition key can be removed when selector lever is set to any position except “P” position.
1. CHECK KEY INTERLOCK CABLE
Check key interlock cable for damage.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace key interlock cable. Refer to AT-222, "Removal and Installation" .
AT-220
A/T SHIFT LOCK SYSTEM
Check following items. If any items are damaged, repair or replace damaged parts.
● Harness for short or open between ignition switch and stop lamp switch harness connector E109 terminal G
3.
● Harness for short or open between stop lamp switch harness connector E109 terminal 4 and A/T device
harness connector M79 terminal 1.
H
● 10 A fuse [No.12, located in fuse block (J/B)].
● Ignition switch.
OK or NG I
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
J
7. CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect A/T device harness connector. K
3. Check continuity between A/T device harness connector M79
terminal 2 and ground.
L
Continuity should exist.
OK or NG
OK >> Replace shift lock solenoid and park position switch M
assembly.
NG >> Repair open circuit in harness or connectors.
SCIA2125E
AT-221
KEY INTERLOCK CABLE
COMPONENTS
SCIA6791E
CAUTION:
● Install key interlock cable in such a way that it will not be damaged by sharp bends, twists or inter-
ference with adjacent parts.
● After installing key interlock cable to control device, make sure that casing cap and bracket are
firmly secured in their positions. If casing cap can be removed with an external load of less than
39 N (4.0 kg, 8.8 lb), replace key interlock cable with new one.
AT-222
KEY INTERLOCK CABLE
REMOVAL
1. Remove center console. Refer to IP-16, "CENTER CONSOLE" . A
2. Remove lower instrument panel RH and cluster lid A. Refer to IP-12, "LOWER INSTRUMENT PANEL LH"
, IP-15, "LOWER INSTRUMENT PANEL RH AND GLOVE BOX" , IP-10, "INSTRUMENT PANEL" .
3. Unlock slider by squeezing lock tabs on slider from adjuster B
holder.
4. Remove casing cap from bracket of control device assembly
and remove interlock rod from adjuster holder. AT
SCIA6793E
E
SCIA6900E
I
INSTALLATION
1. Set key interlock cable to key cylinder and install holder.
2. Turn ignition key to lock position. J
3. Set selector lever to “P” position.
SCIA6900E
M
4. Insert interlock rod into adjuster holder.
5. Install casing cap to bracket.
6. Move slider in order to secure adjuster holder to interlock rod.
CAUTION:
Do not touch any other areas than slider or apply any force
to slider except in the sliding direction.
7. Install lower instrument panel RH and cluster lid A. Refer to IP-
12, "LOWER INSTRUMENT PANEL LH" , IP-15, "LOWER
INSTRUMENT PANEL RH AND GLOVE BOX" , IP-10,
"INSTRUMENT PANEL" . SCIA1232E
8. Install center console. Refer to IP-16, "CENTER CONSOLE" .
AT-223
ON-VEHICLE SERVICE
Control Valve With TCM and A/T Fluid Temperature Sensor 2 GCS00088
COMPONENTS
SCIA5478E
AT-224
ON-VEHICLE SERVICE
SCIA5021E
F
6. Push A/T assembly harness connector.
CAUTION:
Be careful not to damage connector. G
I
SCIA5022E
SCIA2308E
M
SCIA5199E
AT-225
ON-VEHICLE SERVICE
SCIA5200E
SCIA5023E
11. Straighten terminal clip to free terminal cord assembly A/T fluid
temperature sensor 2 harness.
SCIA5446E
SCIA5024E
SCIA7022E
AT-226
ON-VEHICLE SERVICE
AT
SCIA5139E
D
15. Remove control valve with TCM from transmission case.
CAUTION:
When removing, be careful with the manual valve notch and E
manual plate height. Remove it vertically.
G
SCIA5142E
16. Remove A/T fluid temperature sensor 2 with bracket from con- H
trol valve with TCM.
SCIA5301E K
SCIA5264E
SCIA5155E
AT-227
ON-VEHICLE SERVICE
SCIA5447E
SCIA5448E
SCIA5449E
Installation
CAUTION:
After completing installation, check A/T fluid leakage and A/T fluid level. Refer to AT-11, "Checking A/T
Fluid" .
1. Connect TCM connector and park/neutral position switch con-
nector.
SCIA5449E
AT-228
ON-VEHICLE SERVICE
AT
SCIA5450E
D
3. Connect TCM connectors.
G
SCIA5447E
SCIA5155E
K
5. Install A/T fluid temperature sensor 2 to bracket.
SCIA5264E
SCIA5301E
AT-229
ON-VEHICLE SERVICE
SCIA5034E
SCIA5142E
SCIA5139E
SCIA5140E
AT-230
ON-VEHICLE SERVICE
AT
SCIA5023E
D
11. Securely fasten terminal cord assembly and A/T fluid tempera-
ture sensor 2 harness with terminal clips.
E
G
SCIA5446E
SCIA5024E
K
13. Securely fasten revolution sensor harness with terminal clips.
SCIA7022E
SCIA5200E
AT-231
ON-VEHICLE SERVICE
● Completely remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
SCIA2308E
SCIA5038E
SCIA5039E
AT-232
ON-VEHICLE SERVICE
AT
E
SCIA2308E
SCIA5199E
I
5. Disconnect A/T fluid temperature sensor 2 connector.
CAUTION:
Be careful not to damage connector. J
L
SCIA5023E
SCIA5146E
AT-233
ON-VEHICLE SERVICE
SCIA5253E
SCIA5264E
Installation
CAUTION:
After completing installation, check for A/T fluid leakage and A/T fluid level. Refer to AT-11, "Checking
A/T Fluid" .
1. Install A/T fluid temperature sensor 2 to bracket.
SCIA5264E
SCIA5253E
AT-234
ON-VEHICLE SERVICE
AT
SCIA5023E
D
4. Securely fasten A/T fluid temperature sensor 2 harness with ter-
minal clip.
E
G
SCIA5146E
● Completely remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
J
b. Install oil pan (with oil pan gasket) to transmission case.
CAUTION:
● Install it so that drain plug comes to the position as
shown in the figure. K
● Be careful not to pinch harnesses.
M
SCIA2308E
AT-235
ON-VEHICLE SERVICE
SCIA7030E
Removal
1. Drain ATF through drain hole.
2. Remove rear propeller shaft. Refer to PR-8, "Removal and Installation" .
3. Remove control cable from A/T assembly. Refer to AT-216, "Control Cable Removal and Installation" .
4. Support A/T assembly using a transmission jack.
CAUTION:
When setting transmission jack, be careful not to allow it to collide against the drain plug.
5. Remove A/T cross member. Refer to AT-254, "Removal and Installation (YD25DDTi Models)" (for
YD25DDTi engine) or AT-258, "Removal and Installation (VQ40DE Models)" (for VQ40DE engine).
6. Remove engine mounting insulator (rear). Refer to AT-254, "Removal and Installation (YD25DDTi Mod-
els)" (for YD25DDTi engine) or AT-258, "Removal and Installation (VQ40DE Models)" (for VQ40DE
engine).
AT-236
ON-VEHICLE SERVICE
: Bolt (10)
B
AT
SCIA7176J
D
8. Tap rear extension assembly with a soft hammer.
G
SCIA3432E
SCIA3431E
K
10. Remove bearing race from output shaft.
SCIA5245E
SCIA5246E
AT-237
ON-VEHICLE SERVICE
SCIA5247E
SCIA5209E
SCIA6179J
SCIA3423E
16. Remove parking pawl (with return spring) and pawl shaft from
rear extension.
SCIA3424E
AT-238
ON-VEHICLE SERVICE
AT
SCIA6180J
D
18. Remove rear oil seal from rear extension.
CAUTION:
Be careful not to scratch rear extension. E
G
SCIA3524E
Inspection
H
● If the contact surface on parking actuator support, parking pawl,
etc. has excessive wear, abrasion, bend, or any other damage,
replace the components.
I
K
SCIA5143E
SCIA5144E
AT-239
ON-VEHICLE SERVICE
Installation
CAUTION:
After completing installation, check A/T fluid leakage, A/T fluid level and A/T position. Refer to AT-11,
"Checking A/T Fluid" , AT-217, "Checking of A/T Position" .
1. As shown in the figure, use a drift to drive rear oil seal into the
rear extension until it is flush.
CAUTION:
● Apply ATF to rear oil seal.
SCIA6694E
SCIA6180J
3. Install parking pawl (with return spring) and pawl shaft to rear
extension.
SCIA3424E
SCIA3423E
AT-240
ON-VEHICLE SERVICE
AT
SCIA6179J
D
6. Install seal rings to output shaft.
G
SCIA5209E
SCIA5247E
K
8. Install output shaft in transmission case.
SCIA5246E
SCIA5245E
AT-241
ON-VEHICLE SERVICE
SCIA4934E
SCIA3431E
: Bolt (10)
SCIA7176J
13. Install engine mounting insulator (rear). Refer to AT-254, "Removal and Installation (YD25DDTi Models)"
(for YD25DDTi engine) or AT-258, "Removal and Installation (VQ40DE Models)" (for VQ40DE engine).
14. Install A/T cross member. Refer to AT-254, "Removal and Installation (YD25DDTi Models)" (for
YD25DDTi engine) or AT-258, "Removal and Installation (VQ40DE Models)" (for VQ40DE engine).
15. Install control cable to A/T assembly. Refer to AT-216, "Control Cable Removal and Installation" .
16. Install rear propeller shaft. Refer to PR-8, "Removal and Installation" .
17. Install drain plug gasket and drain plug to oil pan. Tighten a necessary drain plug with specified torque.
Refer to AT-224, "COMPONENTS" .
CAUTION:
Do not reuse drain plug gasket.
18. Pour ATF into A/T assembly. Refer to AT-10, "Changing A/T Fluid" .
AT-242
ON-VEHICLE SERVICE
H
SCIA5254E
Installation I
CAUTION:
After completing installation, check for A/T fluid leakage and A/T fluid level. Refer to AT-11, "Checking
A/T Fluid" . J
1. As shown in the figure, use the drift to drive rear oil seal into rear
extension assembly (2WD models) or adapter case assembly
(4WD models) until it is flush.
K
CAUTION:
● Do not reuse rear oil seal.
SCIA7121E
AT-243
ON-VEHICLE SERVICE
SCIA7075E
Removal
1. Disconnect the battery cable from the negative terminal.
2. Drain ATF through drain hole.
3. Remove rear propeller shaft. Refer to PR-8, "Removal and Installation" .
4. Remove control cable from A/T assembly. Refer to AT-216, "Control Cable Removal and Installation" .
AT-244
ON-VEHICLE SERVICE
AT
SCIA2308E
D
6. Check foreign materials in oil pan to help determine causes of
malfunction. If the ATF is very dark, smells burned, or contains
foreign particles, the frictional material (clutches, band) may
E
need replacement. A tacky film that will not wipe clean indicates
varnish build up. Varnish can cause valves, servo, and clutches
to stick and can inhibit pump pressure.
● If friction material is detected, replace radiator after repair F
of A/T. Refer to CO-40, "RADIATOR" (for YD25DDTi
engine) or CO-13, "RADIATOR" (for VQ40DE engine).
7. Support A/T assembly using a transmission jack. G
CAUTION: SCIA5199E
: Bolt (10) J
SCIA7176J L
SCIA3432E
AT-245
ON-VEHICLE SERVICE
SCIA3431E
SCIA5024E
SCIA7022E
● Do not disassemble.
SCIA3997E
AT-246
ON-VEHICLE SERVICE
Installation
CAUTION: A
After completing installation, check A/T fluid leakage, A/T fluid level and A/T position. Refer to AT-11,
"Checking A/T Fluid" , AT-217, "Checking of A/T Position" .
1. Install revolution sensor in transmission case. Tighten a neces- B
sary bolt for revolution sensor with specified torque. Refer to AT-
244, "REMOVAL AND INSTALLATION" .
CAUTION: AT
● Do not subject it to impact by dropping or hitting it.
● Do not disassemble.
SCIA3997E E
SCIA5024E
I
3. Securely fasten revolution sensor harness with clips.
L
SCIA7022E
SCIA4934E
AT-247
ON-VEHICLE SERVICE
SCIA3431E
: Bolt (10)
7. Install A/T cross member. Refer to AT-254, "Removal and Instal-
lation (YD25DDTi Models)" (for YD25DDTi engine) or AT-258,
"Removal and Installation (VQ40DE Models)" (for VQ40DE
engine).
8. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan. SCIA7176J
CAUTION:
● Do not reuse oil pan gasket.
● Completely remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
SCIA2308E
AT-248
AIR BREATHER HOSE
YD25DDTI MODELS
Refer to the figure below for A/T air breather hose removal and installation procedure. B
AT
J
SCIA7258E
CAUTION: L
● When installing A/T air breather hose, do not to crush or block by folding or bending the hose.
● When inserting A/T air breather hose to air breather tube, be sure to insert it fully until its end
reaches the tube bend portion. M
● Install A/T air breather hose to air breather tube so that the paint mark is facing upward.
● Ensure clips are securely installed to brackets when installing A/T air breather hose to brackets.
● Install A/T air breather hose (1) to A/T breather tube bracket
(2) so that the paint mark (A) is facing upward as shown in
the figure.
NOTE:
● The paint mark (A) on A/T air breather hose (1) indicates “1”.
● The paint mark (A) on transfer control device air breather hose
(3) indicates “2”. (4WD models)
● The paint mark (A) on transfer air breather hose (4) indicates
“3”. (4WD models)
SCIA7312E
AT-249
AIR BREATHER HOSE
VQ40DE MODELS
Refer to the figure below for air breather hose removal and installation procedure.
SCIA7122E
CAUTION:
● When installing A/T air breather hose, do not to crush or block by folding or bending the hose.
● When inserting A/T air breather hose to air breather tube, be sure to insert it fully until its end
reaches the tube bend portion.
● Install A/T air breather hose to air breather tube so that the paint mark is facing upward.
● Ensure clips are securely installed to brackets when installing A/T air breather hose to brackets.
● Install A/T air breather hose (1) to air breather tube bracket
(2) so that the paint mark (A) is facing upward as shown in
the figure.
NOTE:
● The paint mark (A) on A/T air breather hose (1) indicates “1”.
● The paint mark (A) on transfer control device air breather hose
(3) indicates “2”. (4WD models)
● The paint mark (A) on transfer air breather hose (4) indicates
“3”. (4WD models)
SCIA7123E
AT-250
A/T FLUID COOLER
COMPONENTS
B
AT
SCIA7214E
K
1. Radiator core support lower 2. Hose clamp 3. A/T fluid cooler hose (fluid cooler
tube to A/T)
4. Fluid cooler tube 5. A/T fluid cooler hose (lower) 6. A/T fluid cooler hose (upper) L
7. A/T fluid cooler hose (radiator to 8. A/T fluid cooler 9. Radiator
fluid cooler tube)
M
REMOVAL
1. Remove front bumper. Refer to EI-15, "Removal and Installation" .
2. Remove A/T fluid cooler hose (upper) and A/T fluid cooler hose
(lower) from A/T fluid cooler.
SCIA6897E
AT-251
A/T FLUID COOLER
3. Pull A/T fluid cooler (1) toward the front of the vehicle to release
from radiator core support lower (2), and then slide A/T fluid
cooler (1) downward to remove radiator (3).
SCIA7257E
INSTALLATION
CAUTION:
After completing installation, check for A/T fluid leakage and fluid level. Refer to AT-11, "Checking A/T
Fluid" .
Note the following, and install in the reverse order of removal.
Hose name Hose end Paint mark Position of hose clamp*
A/T fluid cooler hose (fluid cooler A/T side Facing upward A
tube to A/T) Fluid cooler tube side Facing to the right of the vehicle B
A/T fluid cooler side Facing upward B
A/T fluid cooler hose (lower)
Fluid cooler tube side Facing upward C
A/T fluid cooler side Facing upward B
A/T fluid cooler hose (upper)
Fluid cooler tube side Facing upward A
A/T fluid cooler hose (radiator to fluid Radiator side Facing upward D
cooler tube) Fluid cooler tube side Facing upward E
*: Refer to the illustrations for the specific position each hose clamp tab.
SCIA6914E
AT-252
A/T FLUID COOLER
AT
SCIA6919E
D
● Insert A/T fluid cooler hose (1) 30 - 33 mm (1.18 - 1.30 in) from
the end of A/T fluid cooler tube (2).
Distance “A”: 30 - 33 mm (1.18 - 1.30 in) E
G
SCIA7203E
AT-253
TRANSMISSION ASSEMBLY
COMPONENTS
2WD models
SCIA7419E
AT-254
TRANSMISSION ASSEMBLY
4WD models
A
AT
J
SCIA7125E
AT-255
TRANSMISSION ASSEMBLY
● Do not disassemble.
19. Remove protector (fuel tube), and then disconnect fuel tubes.
(4WD models) Refer to FL-19, "FUEL COOLER" .
20. Remove A/T cross member.
21. Remove engine mounting insulator (rear) from A/T assembly.
22. Disconnect the following:
● A/T assembly harness connector
AT-256
TRANSMISSION ASSEMBLY
SCIA2203E
D
INSPECTION
Installation and Inspection of Torque Converter
● After inserting a torque converter to a A/T, be sure to check dis- E
tance “A” to ensure it is within the reference value limit.
Distance “A”: 25.0 mm (0.98 in) or more
F
SCIA5694E H
INSTALLATION
Install the removed parts in the reverse order of the removal, while paying attention to the following work.
● When installing A/T assembly to engine assembly, tighten bolts I
to the specified torque using sequence shown.
Bolt No. 1 2* J
Number of bolts 9 1
Tightening torque
44 (4.5, 32)
N·m (kg-m, ft-lb) K
*: Tightening the bolt with air breather tube bracket.
L
SCIA7217E
● Align the positions of tightening bolts for drive plate with those of
M
the torque converter, and temporarily tighten the bolts. Then,
tighten the bolts with the specified torque. Refer to AT-254,
"COMPONENTS" .
CAUTION:
● When turning crankshaft, turn it clockwise as viewed from
the front of engine.
● When tightening the tightening bolts for the torque con-
verter after fixing the crankshaft pulley bolts, be sure to
confirm the tightening torque of the crankshaft pulley
mounting bolts. Refer to EM-229, "INSTALLATION" . SCIA6828E
AT-257
TRANSMISSION ASSEMBLY
COMPONENTS
2WD models
SCIA7425E
AT-258
TRANSMISSION ASSEMBLY
4WD models
A
AT
J
SCIA7420E
AT-259
TRANSMISSION ASSEMBLY
● Do not disassemble.
AT-260
TRANSMISSION ASSEMBLY
27. Remove transfer from A/T assembly. (4WD models) Refer to TF- B
116, "Removal and Installation" .
AT
SCIA2203E
D
INSPECTION
Installation and Inspection of Torque Converter
● After inserting a torque converter to a A/T, be sure to check dis- E
tance “A” to ensure it is within the reference value limit.
Distance “A”: 25.0 mm (0.98 in) or more
F
SCIA5694E H
INSTALLATION
Install the removed parts in the reverse order of the removal, while paying attention to the following work.
● When installing A/T assembly to engine assembly, tighten bolts I
to the specified torque using sequence shown.
Transmission bolts: 75 N·m (7.7 kg-m, 55 ft-lb) J
L
LCIA0370E
● Align the positions of tightening bolts for drive plate with those of
the torque converter, and temporarily tighten the bolts, and then M
tighten the bolts with the specified torque. Refer to AT-258,
"COMPONENTS" .
CAUTION:
● When turning crankshaft, turn it clockwise as viewed from
the front of engine.
● When tightening the tightening bolts for the torque con-
verter after fixing the crankshaft pulley bolts, be sure to
confirm the tightening torque of the crankshaft pulley
mounting bolts. Refer to EM-62, "INSTALLATION" . LCIA0335E
AT-261
OVERHAUL
OVERHAUL PFP:00000
Components GCS0008F
YD25DDTi models
SCIA7069E
AT-262
OVERHAUL
AT-263
OVERHAUL
VQ40DE models
SCIA7040E
AT-264
OVERHAUL
AT-265
OVERHAUL
YD25DDTi models
SCIA5181E
1. Bearing race 2. High and low reverse clutch assembly 3. Needle bearing
4. Direct clutch assembly 5. Needle bearing 6. Reverse brake dish plate
AT-266
OVERHAUL
AT
AT-267
OVERHAUL
VQ40DE models
SCIA6419E
1. Needle bearing 2. Bearing race 3. High and low reverse clutch assembly
4. Needle bearing 5. Direct clutch assembly 6. Reverse brake dish plate
AT-268
OVERHAUL
AT
AT-269
OVERHAUL
2WD models
SCIA7253E
AT-270
OVERHAUL
AT-271
OVERHAUL
SCIA7313E
AT-272
OVERHAUL
AT-273
OVERHAUL
SCIA7445E
AT-274
OVERHAUL
AT-275
OVERHAUL
2WD models
SCIA5185E
AT-276
OVERHAUL
4WD models
A
AT
SCIA5189E
AT-277
OVERHAUL
SCIA7317E
AT-278
OVERHAUL
AT
SCIA7409E
AT-279
OVERHAUL
SCIA7336E
AT-280
OVERHAUL
AT
SCIA7446E
AT-281
DISASSEMBLY
DISASSEMBLY PFP:31020
Disassembly GCS0008I
CAUTION:
Do not disassemble parts behind drum support. Refer to AT-13, "Cross-sectional View (YD25DDTi
Models for 2WD)" , AT-14, "Cross-sectional View (VQ40DE Models for 2WD)" , AT-15, "Cross-sectional
View (YD25DDTi Models for 4WD)" or AT-16, "Cross-sectional View (VQ40DE Models for 4WD)" .
1. Drain ATF through drain hole.
2. Remove torque converter by holding it firmly and turing while
pulling straight out.
SCIA5010E
SCIA3171E
SCIA5171E
AT-282
DISASSEMBLY
AT
SCIA5011E
D
6. Remove tightening bolts for oil pump assembly and transmis-
sion case.
E
G
SCIA2300E
SCIA4608E
SCIA5172E
AT-283
DISASSEMBLY
SCIA6529E
SCIA2808E
11. Remove front sun gear assembly from front carrier assembly.
NOTE:
Remove front sun gear by rotating left/right.
SCIA5014E
SCIA2470E
13. Remove front carrier assembly, input clutch assembly and rear
internal gear as a unit.
CAUTION:
Be careful to remove it with needle bearing.
SCIA5173E
AT-284
DISASSEMBLY
14. Loosen lock nut and remove band servo anchor end pin from
transmission case. A
AT
SCIA6512E
D
15. Remove brake band from transmission case.
G
SCIA2580E
SAT655
K
SCIA5017E
SCIA5174E
AT-285
DISASSEMBLY
18. Remove needle bearing (front side) from mid carrier assembly.
SCIA5176E
19. Remove needle bearing (rear side) from mid carrier assembly.
SCIA5177E
SCIA5178E
SCIA5179E
22. Remove mid sun gear assembly, rear sun gear assembly and
high and low reverse clutch hub as a unit.
CAUTION:
Be careful to remove them with bearing races and needle
bearing.
SCIA5018E
AT-286
DISASSEMBLY
23. Remove high and low reverse clutch assembly from direct clutch
assembly. A
CAUTION:
Make sure that needle bearing is installed to high and low
reverse clutch assembly edge surface. B
AT
SCIA2306E
D
24. Remove direct clutch assembly from reverse brake.
G
SCIA5019E
SCIA5198E K
SCIA5021E
SCIA5022E
AT-287
DISASSEMBLY
SCIA2308E
SCIA5199E
SCIA5200E
SCIA5023E
32. Straighten terminal clips to free terminal cord assembly and A/T
fluid temperature sensor 2 harness.
SCIA5446E
AT-288
DISASSEMBLY
AT
SCIA5024E
D
34. Straighten terminal clips to free revolution sensor harness.
G
SCIA7023E
SCIA5025E K
SCIA5260E
37. Remove A/T fluid temperature sensor 2 with bracket from con-
trol valve with TCM.
SCIA5301E
AT-289
DISASSEMBLY
SCIA5264E
SCIA5155E
SCIA5447E
SCIA5448E
SCIA5449E
AT-290
DISASSEMBLY
43. Remove rear extension assembly (2WD models) or adapter case assembly (4WD models) according to
the following procedures. A
a. 2WD models
i. Remove tightening bolts for rear extension assembly and trans-
mission case. B
● Self-sealing bolt (1)
: Bolt (10)
AT
D
SCIA7176J
SCIA5028E H
SCIA5029E
AT-291
DISASSEMBLY
SCIA6842E
SCIA5204E
SCIA5205E
SCIA5231E
AT-292
DISASSEMBLY
AT
G
SCIA7220E
SCIA5201E
K
iii. Remove adapter case assembly from transmission case. (With
needle bearing)
L
SCIA5186E
SCIA5231E
AT-293
DISASSEMBLY
SCIA5245E
SCIA5030E
SCIA5247E
SCIA5209E
SCIA5031E
AT-294
DISASSEMBLY
● Do not disassemble.
B
● Do not allow metal filings, etc. to get on sensor's front
edge magnetic area.
● Do not place in an area affected by magnetism.
AT
SCIA2320E
D
50. Remove reverse brake snap ring (fixing plate) using 2 flat-
bladed screwdrivers.
NOTE: E
Press out snap ring from transmission case oil pan side
gap using a flat-bladed screwdriver, and remove it using a
another screwdriver.
F
51. Remove reverse brake retaining plate from transmission case.
● Check facing for burns, cracks or damage. If necessary,
replace the plate. G
SCIA5032E
SCIA5214E K
53. Remove reverse brake drive plates, driven plates and dish plate
from transmission case.
L
● Check facing for burns, cracks or damage. If necessary,
replace the plate.
SCIA2322E
AT-295
DISASSEMBLY
54. Set SST on spring retainer and remove snap ring (fixing spring
retainer) from transmission case while compressing return
spring.
SCIA6843E
SCIA2324E
SCIA3333E
SCIA2796E
AT-296
DISASSEMBLY
58. Remove reverse brake piston from transmission case with com-
pressed air. Refer to AT-276, "Oil Channel" . A
CAUTION:
Care should be taken not to abruptly blow air. It makes pis-
tons incline, as the result, it becomes hard to disassemble B
the pistons.
AT
G
SCIA5047E
SCIA6330E
K
60. Knock out retaining pin using a pin punch [commercial service
tool: 4 mm (0.16 in) dia.].
L
SCIA2328E
SCIA5218E
AT-297
DISASSEMBLY
62. Remove manual plate (with parking rod) from manual shaft.
SCIA5219E
SCIA5220E
SCIA5716E
SCIA2331E
SCIA5248E
AT-298
DISASSEMBLY
67. Remove snap ring from transmission case using pair of snap
ring pliers. A
AT
SCIA2333E
D
68. Remove servo assembly (with return spring) from transmission
case.
E
G
SCIA5679E
SCIA5717E K
SCIA5719E
71. Remove needle bearing (1) from rear extension (2WD models)
or adapter case (4WD models).
SCIA6179J
AT-299
DISASSEMBLY
SCIA3423E
73. Remove parking pawl (with return spring) and pawl shaft from
rear extension (2WD models) or adapter case (4WD models).
SCIA3424E
SCIA6180J
75. Remove rear oil seal from rear extension (2WD models) or
adapter case (4WD models).
CAUTION:
Be careful not to scratch rear extension (2WD models) or
adapter case (4WD models).
SCIA7219E
AT-300
REPAIR FOR COMPONENT PARTS
COMPONENTS
B
AT
G
SCIA6920E
DISASSEMBLY
1. Remove oil pump housing from oil pump cover. I
SCIA5228E L
SCIA2840E
AT-301
REPAIR FOR COMPONENT PARTS
SCIA2841E
SCIA5230E
ASSEMBLY
1. Install O-ring to oil pump cover.
SCIA5230E
SCIA2841E
AT-302
REPAIR FOR COMPONENT PARTS
3. Install oil pump housing oil seal to oil pump housing until it is
flush using the drift. A
CAUTION:
● Do not reuse oil seal.
AT
SCIA4609E
D
4. Install oil pump housing to oil pump cover.
5. Tighten bolts to the specified torque in numerical order shown in
the figure after temporarily tightening them. Refer to AT-301, E
"COMPONENTS" .
G
SCIA6388E
AT-303
REPAIR FOR COMPONENT PARTS
COMPONENTS
SCIA3114E
DISASSEMBLY
1. Remove snap ring from front sun gear using a flat-bladed screw-
driver
SCIA3110E
SCIA3111E
AT-304
REPAIR FOR COMPONENT PARTS
INSPECTION
3rd One-way Clutch A
● Check frictional surface for wear or damage.
CAUTION:
If necessary, replace 3rd one-way clutch. B
ASSEMBLY
1. Install 3rd one-way clutch in front sun gear. F
SCIA3111E
I
SCIA3110E
M
3. Check operation of 3rd one-way clutch.
a. Hold oil pump assembly and turn front sun gear.
b. Check 3rd one-way clutch for correct locking and unlocking
directions.
CAUTION:
If not as shown in figure, check installation direction of 3rd
one-way clutch.
SCIA3131E
AT-305
REPAIR FOR COMPONENT PARTS
COMPONENTS
YD25DDTi models
SCIA7070E
AT-306
REPAIR FOR COMPONENT PARTS
VQ40DE models
A
AT
SCIA6734E
AT-307
REPAIR FOR COMPONENT PARTS
DISASSEMBLY
1. Compress snap ring using 2 flat-bladed screwdrivers.
2. Remove front carrier assembly and input clutch assembly from
rear internal gear.
3. Remove front carrier assembly from input clutch assembly.
SCIA5339E
SCIA5232E
SCIA5233E
SCIA5234E
AT-308
REPAIR FOR COMPONENT PARTS
AT
SCIA5235E
D
b. Remove needle bearing from input clutch assembly.
G
SCIA2853E
SCIA2864E
K
INSPECTION
Front Carrier Snap Ring L
● Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace snap ring. M
Input Clutch Snap Ring
● Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace input clutch assembly.
Input Clutch Drum
● Check for deformation, fatigue or damage or burns.
CAUTION:
If necessary, replace input clutch assembly.
Input Clutch Drive Plates
● Check facing for burns, cracks or damage.
CAUTION:
If necessary, replace input clutch assembly.
Input Clutch Retaining Plate and Driven Plates
● Check facing for burns, cracks or damage.
AT-309
REPAIR FOR COMPONENT PARTS
CAUTION:
If necessary, replace input clutch assembly.
Front Carrier
● Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace front carrier assembly.
Rear Internal Gear
● Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace rear internal gear assembly.
ASSEMBLY
1. Install input clutch.
a. Install drive plates, driven plates and retaining plate in input
clutch drum.
● Snap ring (1)
CAUTION:
Take care with order of plates.
SCIA7133E
SCIA2864E
SCIA2853E
AT-310
REPAIR FOR COMPONENT PARTS
AT
SCIA5235E
D
2. Install front carrier assembly.
a. Install snap ring to front carrier assembly.
CAUTION: E
Do not expand snap ring excessively.
G
SCIA5234E
SCIA5233E
K
c. Install bearing race in front carrier assembly.
d. Install front carrier assembly to input clutch assembly.
L
SCIA5232E
SCIA5339E
AT-311
REPAIR FOR COMPONENT PARTS
Mid Sun Gear, Rear Sun Gear, High and Low Reverse Clutch Hub GCS0008M
COMPONENTS
YD25DDTi models
SCIA7072E
VQ40DE models
SCIA7071E
AT-312
REPAIR FOR COMPONENT PARTS
DISASSEMBLY
1. Remove needle bearing and bearing races from high and low reverse clutch hub. A
● YD25DDTi models
AT
D
SCIA5238E
● VQ40DE models E
H
SCIA2854E
2. Remove snap ring from mid sun gear assembly using pair of
snap ring pliers. I
CAUTION:
Do not expand snap ring excessively.
J
SCIA2855E
L
3. Remove high and low reverse clutch hub from mid sun gear
assembly.
M
SCIA2856E
AT-313
REPAIR FOR COMPONENT PARTS
a. Remove needle bearing from high and low reverse clutch hub.
SCIA2857E
4. Remove rear sun gear assembly from mid sun gear assembly.
SCIA2858E
a. Remove snap ring from rear sun gear using a flat-bladed screw-
driver.
SCIA2859E
SCIA4633E
SCIA2861E
AT-314
REPAIR FOR COMPONENT PARTS
INSPECTION
A
High and Low Reverse Clutch Hub Snap Ring, Rear Sun Gear Snap Ring
● Check for deformation, fatigue or damage.
CAUTION: B
If necessary, replace snap ring.
1st One-way Clutch
● Check frictional surface for wear or damage. AT
CAUTION:
If necessary, replace 1st one-way clutch.
D
Mid Sun Gear
● Check for deformation, fatigue or damage.
CAUTION: E
If necessary, replace mid sun gear.
Rear Sun Gear
● Check for deformation, fatigue or damage. F
CAUTION:
If necessary, replace rear sun gear.
G
High and Low Reverse Clutch Hub
● Check for deformation, fatigue or damage.
CAUTION: H
If necessary, replace high and low reverse clutch hub.
ASSEMBLY
I
1. Install seal rings to mid sun gear.
L
SCIA2861E
SCIA4633E
AT-315
REPAIR FOR COMPONENT PARTS
SCIA2859E
SCIA2858E
SCIA2857E
6. Install high and low reverse clutch hub to mid sun gear assem-
bly.
SCIA2856E
7. Install snap ring to mid sun gear assembly using pair of snap
ring pliers.
CAUTION:
Do not expand snap ring excessively.
SCIA2855E
AT-316
REPAIR FOR COMPONENT PARTS
SCIA3132E
D
9. Install needle bearing and bearing races to high and low reverses clutch hub.
CAUTION:
Take care with order of bearing races. E
● YD25DDTi models
H
SCIA5238E
● VQ40DE models I
L
SCIA2854E
AT-317
REPAIR FOR COMPONENT PARTS
COMPONENTS
SCIA5239E
1. High and low reverse clutch drum 2. Driven plate 3. Retaining plate
4. Snap ring 5. Drive plate 6. Bearing race
DISASSEMBLY
1. Remove bearing race from high and low reverse clutch drum.
SCIA5240E
2. Remove snap ring from high and low reverse clutch drum using
a flat-bladed screwdriver.
3. Remove retaining plate, drive plates and driven plates from high
and low reverse clutch drum.
SCIA2868E
INSPECTION
● Check the following, and replace high and low reverse clutch assembly if necessary.
High and Low Reverse Clutch Snap Ring
● Check for deformation, fatigue or damage.
High and Low Reverse Clutch Drive Plates
● Check facing for burns, cracks or damage.
AT-318
REPAIR FOR COMPONENT PARTS
High and Low Reverse Clutch Retaining Plate and Driven Plates
● Check facing for burns, cracks or damage. A
ASSEMBLY
1. Install driven plates, drive plates and retaining plate in high and low reverse clutch drum. B
CAUTION:
Take care with order of plates.
AT
● YD25DDTi models
F
SCIA6735E
● VQ40DE models
G
– Snap ring (1)
– Retaining plate (2)
– Drive plate (3) H
– Driven plate (4)
– Drive plate/Driven plate: 5/5
I
SCIA7134E
J
2. Install snap ring in high and low reverse clutch drum using a flat-
bladed screwdriver.
K
M
SCIA2868E
SCIA5240E
AT-319
REPAIR FOR COMPONENT PARTS
COMPONENTS
YD25DDTi models
SCIA7213E
VQ40DE models
SCIA7128E
AT-320
REPAIR FOR COMPONENT PARTS
DISASSEMBLY
1. Remove snap rings from direct clutch drum using a flat-bladed A
screwdriver.
2. Remove retaining plate, drive plates and driven plates from
direct clutch drum. B
AT
SCIA2868E
D
INSPECTION
● Check the following, and replace direct clutch assembly if necessary. E
SCIA5243E
AT-321
REPAIR FOR COMPONENT PARTS
● VQ40DE models
– Snap ring (1)
– Retaining plate (2)
– Drive plate (3)
– Driven plate (4)
– Drive plate/Driven plate: 5/5
SCIA7407E
SCIA2868E
AT-322
ASSEMBLY
ASSEMBLY PFP:00000
A
Assembly (1) GCS0008P
SCIA5259E
E
2. Install detent spring and spacer to transmission case and then
tighten mounting dolts to the specified torque. Refer to AT-262,
"Components" .
F
H
SCIA5248E
SCIA5716E
L
4. Install parking rod to manual plate.
SCIA5220E
AT-323
ASSEMBLY
SCIA5219E
SCIA7165E
SCIA2427E
SCIA7166E
SCIA5717E
AT-324
ASSEMBLY
AT
SCIA5679E
D
11. Install snap ring to transmission case using pair of snap ring pli-
ers.
E
G
SCIA2333E
SCIA6330E K
SCIA2325E
SCIA2796E
AT-325
ASSEMBLY
SCIA3333E
SCIA2324E
17. Set the SST on spring retainer and install snap ring (fixing spring
retainer) in transmission case while compressing return spring.
CAUTION:
Securely assemble them using a flat-bladed screwdriver so
that snap ring tension is slightly weak.
SCIA6843E
AT-326
ASSEMBLY
18. Install reverse brake dish plate, drive plates and driven plates in
transmission case. A
CAUTION:
Take care with order and direction of plates.
● YD25DDTi models B
AT
G
SCIA6851E
● VQ40DE models
H
SCIA5250E
AT-327
ASSEMBLY
SCIA5249E
SCIA2439E
22. Measure clearance between retaining plate and snap ring. If not
within specified clearance, select proper retaining plate. Refer to
“Parts Information” for retaining plate selection.
Specified clearance “A”
Standard: Refer to AT-350, "Reverse Brake" .
SCIA3129E
SCIA5031E
AT-328
ASSEMBLY
SCIA2320E
D
25. As shown in the figure, drive to rear oil seal into rear extension
(2WD models) or adapter case (4WD models) until it is flush
using a drift.
E
SCIA7221E
K
26. Install return spring (1) to parking pawl (2).
SCIA6180J
27. Install parking pawl (with return spring) and pawl shaft to rear
extension (2WD models) or adapter case (4WD models).
SCIA3424E
AT-329
ASSEMBLY
SCIA3423E
SCIA6179J
SCIA5209E
SCIA5247E
SCIA5030E
AT-330
ASSEMBLY
AT
SCIA5245E
D
34. Install rear extension assembly (2WD models) or adapter case assembly (4WD models) according to the
following procedures.
a. 2WD models E
i. Apply Anaerobic Liquid Gasket (Loctite 518) or equivalent to
rear extension assembly as shown in the figure.
CAUTION: F
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and rear extension assembly
mounting surfaces. G
SCIA4934E H
SCIA5029E
L
iii. Tighten rear extension assembly mounting bolts to the specified
torque. Refer to AT-262, "Components" .
● Self-sealing bolt (1)
M
: Bolt (10)
SCIA7176J
AT-331
ASSEMBLY
SCIA5231E
SCIA5205E
SCIA6842E
SCIA5231E
AT-332
ASSEMBLY
AT
SCIA5186E
D
iii. Tighten adapter case assembly mounting bolts (1) to specified
torque [With terminal bracket (2)]. Refer to AT-262, "Compo-
nents" .
E
● Self-sealing bolt (3)
SCIA7220E
K
35. Install needle bearing in drum support edge surface.
SCIA5198E
SCIA5019E
AT-333
ASSEMBLY
37. Install high and low reverse clutch assembly in direct clutch.
SCIA2306E
SCIA3169E
39. Install high and low reverse clutch hub, mid sun gear assembly
and rear sun gear assembly as a unit.
SCIA5018E
CAUTION:
Make sure that portion “A” of high and low reverse clutch
drum protrudes approximately 2 mm (0.08 in) beyond por-
tion “B” of rear sun gear.
SCIA3130E
AT-334
ASSEMBLY
AT
SCIA5179E
D
41. Install bearing race in rear carrier assembly.
G
SCIA5178E
SCIA2462E
K
43. Install needle bearing (rear side) in mid carrier assembly.
SCIA5177E
SCIA5176E
AT-335
ASSEMBLY
SCIA5017E
46. Install front carrier assembly, input clutch assembly and rear
internal gear as a unit.
SCIA5173E
SCIA5269E
48. Install band servo anchor end pin and lock nut in transmission
case.
SCIA6512E
SCIA5498E
AT-336
ASSEMBLY
AT
SCIA5014E
D
51. Install needle bearing to front sun gear.
G
SCIA2808E
52. Adjust brake band tilting using a clip so that brake band contacts H
front sun gear drum evenly.
SCIA5033E K
SCIA5498E
AT-337
ASSEMBLY
Adjustment GCS0008Q
SCIA2810E
SCIA7073E
SCIA7074E
SCIA5352E
AT-338
ASSEMBLY
AT
SCIA3125E
D
a. Place bearing race and needle bearing on oil pump assembly.
G
SCIA3124E
SCIA3126E K
SCIA3127E
SCIA3125E
AT-339
ASSEMBLY
SCIA2810E
SCIA5172E
SCIA6529E
SCIA2811E
AT-340
ASSEMBLY
AT
SCIA4636E
D
5. Tighten oil pump mounting bolts to the specified torque. Refer to
AT-262, "Components" .
CAUTION: E
Apply ATF to oil pump bushing.
G
SCIA2300E
SCIA5011E
K
7. Install converter housing to transmission case, and then tighten
mounting bolts to the specified torque. Refer to AT-262, "Com-
ponents" L
SCIA5171E
8. Make sure that brake band does not close turbine revolution
sensor hole.
SCIA5034E
AT-341
ASSEMBLY
SCIA5449E
SCIA5450E
SCIA5447E
SCIA5155E
SCIA5264E
AT-342
ASSEMBLY
AT
SCIA5301E
D
g. Install control valve with TCM in transmission case.
CAUTION:
● Make sure that turbine revolution sensor securely installs E
turbine revolution sensor hole.
● Hang down revolution sensor harness toward outside so
as not to disturb installation of control valve with TCM. F
● Adjust A/T assembly harness connector of control valve
with TCM to terminal hole of transmission case.
G
SCIA5034E
SCIA5035E K
SCIA5025E
SCIA5037E
AT-343
ASSEMBLY
SCIA5023E
11. Securely fasten terminal cord assembly and A/T fluid tempera-
ture sensor 2 harness with terminal clips.
SCIA5446E
SCIA5024E
SCIA7023E
SCIA5299E
AT-344
ASSEMBLY
AT
SCIA5300E
D
16. Install magnets onto oil pan.
G
SCIA5200E
● Completely remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
J
b. Install oil pan to transmission case.
CAUTION:
● Install it so that drain plug comes to the position as
K
shown in the figure.
● Be careful not to pinch harnesses.
M
SCIA2308E
AT-345
ASSEMBLY
SAT428DA
SCIA5010E
SCIA5694E
AT-346
SERVICE DATA AND SPECIFICATIONS (SDS)
AT-347
SERVICE DATA AND SPECIFICATIONS (SDS)
2WD MODELS
Engine model YD25DDTi
4WD MODELS
Engine model YD25DDTi
AT-348
SERVICE DATA AND SPECIFICATIONS (SDS)
2WD MODELS A
Engine model YD25DDTi
Vehicle speed [km/h (MPH)]
Tire size Throttle position B
Lock-up ON Lock-up OFF
● At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF)
● At half throttle, the accelerator opening is 4/8 of the full opening.
AT-349
SERVICE DATA AND SPECIFICATIONS (SDS)
Data
Name Condition
(Approx.)
Turbine revolution
When running at 50 km/h (31 MPH) in 4th gear with the closed throttle position signal “OFF”.
sensor 1
1.3 kHz
Turbine revolution
When running at 20 km/h (12 MPH) in 1st gear with the closed throttle position signal “OFF”.
sensor 2
AT-350