CA3524 IntersilCorporation
CA3524 IntersilCorporation
CA1524, CA2524
BSO
CA2
524
IS A
PRO
NO
DUC
T CA3524
Regulating Pulse Width Modulator
October 2000
Features Description
• Complete PWM Power Control Circuitry The CA1524 and CA3524 are silicon monolithic integrated
circuits designed to provide all the control circuitry for use in
• Separate Outputs for Single-Ended or Push-Pull
a broad range of switching regulator circuits.
Operation
The CA1524 and CA3524 have all the features of the indus-
• Line and Load Regulation . . . . . . . . . . . . . . . 0.2% (Typ)
try types SG1524, SG2524, and SG3524, respectively. A
• Internal Reference Supply with 1% (Max) Oscillator block diagram of the CA1524 series is shown in Figure 1.
and Reference Voltage Variation Over Full The circuit includes a zener voltage reference, transconduc-
Temperature Range tance error amplifier, precision R-C oscillator, pulse-width
modulator, pulse-steering flip-flop, dual alternating output
• Standby Current of Less Than 10mA switches, and current-limiting and shutdown circuitry. This
• Frequency of Operation Beyond 100kHz device can be used for switching regulators of either polarity,
transformer-coupled dc-dc converter, transformerless volt-
• Variable-Output Dead Time of 0.5µs to 5µs age doublers, dc-ac power inverters, highly efficient variable
• Low VCE(sat) Over the Temperature Range power supplies, and polarity converter, as well as other
power-control applications.
Applications
Ordering Information
• Positive and Negative Regulated Supplies
PART TEMPERATURE
• Dual-Output Regulators NUMBER RANGE PACKAGE
• Flyback Converters CA1524E -55oC to +125oC 16 Lead Plastic DIP
• DC-DC Transformer-Coupled Regulating Converters CA1524F -55oC to +125oC 16 Lead CerDIP
Pinout
CA1524, CA3524
(PDIP, CERDIP)
TOP VIEW
CT 7 10 SHUTDOWN
COMPENSATION
GND 8 9
AND COMPARATOR
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures. File Number 1239.4
1-888-INTERSIL or 321-724-7143 | Copyright © Intersil Corporation 2000
1
CA1524, CA2524, CA3524
REFERENCE
REGULATOR +5V TO ALL
15 INTERNAL CIRCUITS
V+ 5V
+5V CA
12
16
VREF
FLIP SA
FLOP
3 11
OSC OUT EA
+5V
CB
13
6 OSCILLATOR
RT
SB
+5V
7 14
CT COMPARATOR EB
+5V +5V
1 -
+ 4
INV. INPUT ERROR + SENSE
C.L.
AMP -
2 + 5
NON-INV. - SENSE
INPUT
1kΩ
10 9
SHUTDOWN COMPENSATION AND COMPARATOR
10kΩ
8
GND
Test Circuit
8 - 40V
2kΩ 2kΩ
ls 1W 1W
V+ 12 OUT A
15
13 OUT B
CA1524
3 11
16 14
8 6 7 2 1 9 10 4 5
2kΩ 2kΩ
10
kΩ
0.1µF RT CT 10kΩ
1kΩ
2kΩ
2
Specifications CA1524, CA2524, CA3524
Absolute Maximum Ratings Thermal Information
Input Voltage (Between VIN and GND Terminals). . . . . . . . . . . . 40V Thermal Resistance θJA
Operating Voltage Range (VIN to GND) . . . . . . . . . . . . . . . . 8 to 40V Plastic DIP Package . . . . . . . . . . . . . . . . . . . . . . . . 100oC/W
Output Current Each Output: Device Dissipation
(Terminal 11, 12 or 13, 14) . . . . . . . . . . . . . . . . . . . . . . . . . 100mA Up to TA = +25oC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.25W
Output Current (Reference Regulator) . . . . . . . . . . . . . . . . . . . 50mA Above TA = +25oC . . . . . . . . . . . . . . .Derate Linearly at 10mW/oC
Oscillator Charging Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5mA Operating Temperature Range . . . . . . . . . . . . . . . . -55oC to +125oC
Storage Temperature Range . . . . . . . . . . . . . . . . . . -65oC to +150oC
Lead Temperature (During Soldering)
At distance 1/16 ± in. (1.59mm ±0.79mm)
from case for 10s Max . . . . . . . . . . . . . . . . . . . . . . . . . . . . +265oC
CAUTION: Stresses above those listed in “Absolute Maximum Ratings” may cause permanent damage to the device. This is a stress only rating and operation
of the device at these or any other conditions above those indicated in the operational sections of this specification is not implied.
Electrical Specifications TA = -550C to +125oC for CA1524, 0oC to +70oC for the CA2524 and CA3524; V+ = 20V and
f = 20kHz, Unless Otherwise Stated.
PARAMETER TEST CONDITIONS MIN TYP MAX MIN TYP MAX UNITS
REFERENCE SECTION
OSCILLATOR SECTION
3
Specifications CA1524, CA2524, CA3524
Electrical Specifications TA = -550C to +125oC for CA1524, 0oC to +70oC for the CA2524 and CA3524; V+ = 20V and
f = 20kHz, Unless Otherwise Stated. (Continued)
PARAMETER TEST CONDITIONS MIN TYP MAX MIN TYP MAX UNITS
Output Voltage TA = 25oC 0.5 - 3.8 0.5 - 3.8 V
COMPARATOR SECTION
Sense Voltage for 25% Output Duty Terminal 9 = 2V with Error 190 200 210 180 200 220 mV
Cycle Amplifier Set for Max Out,
TA = 25oC
Collector-Emitter Voltage 40 - - 40 - - V
NOTES: High
1. Ramp voltage at Pin 7 Low where t = OSC period in microseconds
t t ≅ RTCT with CT in microfarads and RT in ohms.
Output frequency at each output transistor is half OSC frequency when each output is used separately and is equal to the OSC frequency
when each output is connected in parallel.
2. Excluding oscillator charging current, error and current limit dividers, and with outputs open.
4
CA1524, CA2524, CA3524
Schematic Diagram
15 VIN
A
R1 R5 R7
500 1K 1K
B
Q1
Q2 Q7 Q13
Q17
Q6 Q18
R12
10K
Q3 Q4 Q9 C1 Q16
20pF R11
500 R13
R2 RD 6Ω
2.7K R16
16.2K
Q10 16
RC 10K 1.9K
10K Q11 VREF
R14 +5V
R3 450
6.3K C4 R17 R18
D2 18.7 18.7
D1
Q19 K K
PULSE
RA STEERING Q21 Q23
5.3K FLIP-FLOP
R8 C
8.4K
QA R19 R18
18.7 18.7
K K D
RB C2 E
4.8K Q5 Q12 20pF
Q14 Q15 Q20
N+ P Q22 Q24
R4 R6 R9 R10 R15
500 500 500 1K 25K
8 F
GND G
OSC SECTION H
I
ERROR
AMP
Q42 Q43 Q47 Q48
Q59 Q60
R43
7.4K
6 Q44 Q61
Q55 INV. NON-INV.
RT IN INPUT
Q49 Q50 1 Q56 Q57 2 J
R44
7 1.8K
CT Q51 Q58 Q62
Q46 OSC.
R41 OUT
Q45
24K Q52 3
R45 R47 R48
R39 R40 R42 25K 1K 2K
1K 560 19.8K Q53 Q54
R46
3.3K K
L
5
CA1524, CA2524, CA3524
A
OUTPUT B
OUTPUT A
B Q33
R32 R37
1K CA CB 1K
1pF 1pF
Q36 Q39
R34 R35
500 D3 D4 500
R31 R38
RE RF
4.7Ω 4.7Ω
500 500
EMIT A 11 14 EMIT B
Q37 Q38
C
R21 NOR NOR R30
43.3K 43.3K
D
E R25 R26
R23 5K 5K R28
R24 Q29
8.7K 5K 8.7K
Q26 Q30
R27
Q27 5K Q31
F
G
H
I
R52 R54 COMPARATOR
1.96K 1.96K
Q68 Q70
J Q68 Q71
C3
45pF
R53
R49 1.8K
1K
Q64
R51
Q63 10K
Q66
5 4
(-) C.L. (+) C.L.
SENSE SENSE
6
CA1524, CA2524, CA3524
Voltage Reference Section Transistors Q42, Q43 and Q44, in conjunction with an
external resistor RT, establishes a constant charging current
The CAl524 series contains an internal series voltage regu- into an external capacitor CT to provide a linear ramp voltage
lator employing a zener reference to provide a nominal 5-volt at terminal 7. The ramp voltage has a value that ranges from
output, which is used to bias all internal timing and control 0.6V to 3.5V and is used as the reference for the comparator
circuitry. The output of this regulator is available at terminal in the device. The charging current is equal to (5-2VBE)/RT or
l6 and is capable of supplying up to 50mA output current. approximately 3.6/RT and should be kept within the range of
Figure 1 shows the temperature variation of the reference 30pA to 2mA by varying RT. The discharge time of CT deter-
voltage with supply voltages of 8V to 40V and load currents mines the pulse width of the oscillator output pulse at termi-
up to 20mA. Load regulation and line regulation curves are nal 3. This pulse has a practical range of 0.5µs to 5µs for a
shown in Figures 2 and 3, respectively. capacitor range of 0.001 to 0.1µF. The pulse has two internal
uses: as a dead-time control of blanking pulse to the output
stages to assure that both outputs cannot be on simulta-
5.02
V+ = 40V, IL = 0mA neously and as a trigger pulse to the internal flip-flop which
REFERENCE VOLTAGE (V)
V+ = 20V, IL = 0mA controls the switching of the output between the two output
5.00 V+ = 40V, IL = 20mA channels. The output dead-time relationship is shown in Fig-
V+ = 8V, IL = 0mA ure 4. Pulse widths less than 0.5µs may allow false trigger-
V+ = 20V, IL = 20mA
ing of one output by removing the blanking pulse prior to a
4.98 V+ = 8V, IL = 20mA
stable state in the flip-flop.
4.96 100
TA = +25oC
V+ = 8V - 40V
5.1 1.0
V+ = 40V
4.9
REFERENCE VOLTAGE (V)
4.7
0.1
4.5
V+ = 20V 0.0001 0.001 0.01 0.1 1.0
4.3 TIMING CAPACITOR, CT (µF)
TA = +25oC
4.1
V+ = 20V FIGURE 4. TYPICAL OUTPUT STAGE DEAD TIME AS A
3.9 FUNCTION OF TIMING CAPACITOR VALUE
V+ = 8V
3.7 If a small value of CT must be used, the pulse width can be
3.5 further expanded by the addition of a shunt capacitor in the
0 8 16 24 32 40 48 56 64 72 80 order of 100pF but no greater than 1000pF, from terminal 3
REFERENCE OUTPUT CURRENT (mA) to ground. When the oscillator output pulse is used as a sync
input to an oscilloscope, the cable and input capacitances
FIGURE 2. TYPICAL REFERENCE VOLTAGE AS A FUNCTION
may increase the pulse width slightly. A 2-KΩ resistor at
OF REFERENCE OUTPUT CURRENT
terminal 3 will usually provide sufficient decoupling of the
cable. The upper limit of the pulse width is determined by the
8
maximum duty cycle acceptable.
7 TA = +25oC
REFERENCE VOLTAGE (V)
7
CA1524, CA2524, CA3524
of the output duty cycle as a function of the voltage at The output amplifier terminal is also used to compensate the
terminal 9 are shown in Figure 7. To synchronize two or system for ac stability. The frequency response and phase
more CAl524’s, one must be designated as master, with RT shift curves are shown in Figure 7. The uncompensated
CT set for the correct period. Each of the remaining units amplifier has a single pole at approximately 250Hz and a
(slaves) must have a CT of 1/2 the value used in the master unity gain cross-over at 3MHz.
and approximately a 1010 longer RTCT period than the mas- Since most output filter designs introduce one or more
ter. Connecting terminal 3 together on all units assures that additional poles at a lower frequency, the best network to
the master output pulse, which occurs first and has a wider stabilize the system is a series RC combination at terminal9
pulse width, will reset the slave units. to ground. This network should be designed to introduce a
zero to cancel out one of the output filter poles. A good start-
TA = +25oC
105
ing point to determine the external poles is a 1000-pF
V+ = 8V - 40V
TIMING RESISTANCE, RT (Ω)
ROUT RL 24
CT =1000pF
where R = ROUT + , RL = ∞, AV ∝ 104 16 RT = 5k
fOSC = 20kHz
RL 8
RL = 3MΩ
PHASE ANGLE (DEGREES)
60 RL = 1MΩ
VOLTAGE GAIN (dB)
1.0
RL = 300kΩ
50
40 RL =100kΩ 0.9
0o
0.8
90o
OPEN LOOP PHASE
50 0.7
10 102 103 104 105 -75 -50 -25 0 25 50 75 100 125 150 175
FIGURE 6. OPEN-LOOP ERROR AMPLIFIER RESPONSE FIGURE 8. TYPICAL OUTPUT SATURATION VOLTAGE AS A
CHARACTERISTICS. FUNCTION OF AMBIENT TEMPERATURE.
8
CA1524, CA2524, CA3524
Output Section The internal 5V reference can be used for conventional regu-
The CA1524 series outputs are two identical n-p-n lator applications if divided as shown in Figure 11. If the error
transistors with both collectors and emitters uncommitted. amplifier is connected as a unity gain amplifier, a fixed duty
Each output transistor has antisaturation circuitry that cycle application results.
enables a fast transient response for the wide range of
oscillator frequencies. Current limiting of the output section VREF R2 POSITIVE
is set at 100mA for each output and 100mA total if both OUTPUT
outputs are paralleled. Having both emitters and collectors 5K VOLTAGES
TA = +25oC 5K NEGATIVE
V+ = 8V to 40V OUTPUT
1.5 GND R2 VOLTAGES
0.5
16 VREF
0 VT CA1524
0 20 40 60 80 100 15 REFERENCE
OUTPUT CURRENT, IL (mA) SECTION
IL TO IA
DEPENDING 16
ON CHOICE
100Ω CA1524 FOR Q1
15 REFERENCE 16
V+ SECTION VREF 5KΩ 9
+
10µF
-
8
GND 8
9
CA1524, CA2524, CA3524
VO = 5V
TABLE 1. INPUT vs. OUTPUT VOLTAGE, AND FEEDBACK
SA//SB RESISTOR VALUES FOR IL = 40mA (FOR CAPACI-
R1 TOR-DIODE OUTPUT CIRCUIT IN FIGURE 18)
VO (V) R2 (KΩ) V+ (Min.) (V)
R2
IMAX = I
RS ( VTH +
VOR2
R1 + R2 ) -0.5
-2.5 10
6 8
9
- RS VTH
ISC = WHERE
5 RS -3 11 10
+ SENSE -4 13 11
VTH = 200mV
4
-5 15 12
-6 17 13
FIGURE 14. FOLDBACK CURRENT-LIMITING CIRCUIT USED -7 19 14
TO REDUCE POWER DISSIPATION UNDER
-8 21 15
SHORTED OUTPUT CONDITIONS
-9 23 16
D1 -10 25 17
-11 27 18
V+ +VO
SA -12 29 19
SB V+ > VO
-13 31 20
-14 33 21
-15 35 22
D1
-16 37 23
V+ +VO
SA -17 39 24
SB V+ < VO
-18 41 25
-19 43 26
D1
-20 45 27
V+ -VO
SA V+
SB | V+ | > | VO | VO
V+
SA/SB
SB
V+ +VO
PUSH-PULL
V+ > VO
+ CAN BE SA OR
VO SA CAN DRIVEQ1
SA Q1
V+ CAN BE SB OR
V+ +VO SB CAN DRIVEQ2
SB Q2
SA/SB V+ < VO -
V+
SA/SB
+
V+ -VO VO
-
| V+ | < | VO |
10
CA1524, CA2524, CA3524
V+
+15V
R2
15KΩ 61
5KΩ
1 12
1
IN4001
5KΩ 21 11
1
R1 20µF IN4001
0.1µF
5KΩ -5V
161 13
1
CA3524 20mA
2KΩ
61 14
1
71 41
IN4001
0.01µF
31 15 50µF
10
1 9
1 R1 = 5KΩ
0.01µF R1 ( | VO | + 2.5)
18 R2 =
(VREF - 2.5)
V+
+28V +5V IA
R1 0.9mH
R2 5KΩ 15
5KΩ 1 2N6388
5KΩ Q1
1 12
1 500µF
21 11
1
5KΩ
0.1µF 2KΩ
16
1 13
1 RURD410
CA3524
3KΩ
61 14
1
71 41
0.02µF
31 15
10
1 9
1
0.001µF
18 50KΩ
V- 0.1Ω
11
CA1524, CA2524, CA3524
V+ RURD620
+5V +15V
+
100µF 25K 5K 15
1 300Ω 1MΩ 200Ω 50T
Ω Ω 50µF
20T
1 12
1 50T
5KΩ 0.1µF
21 11
1 50µF
5KΩ -15V
16
1 13
1
CA3524 RURD620
2KΩ
61 14
1 2N6290
V+
+28V
5K 15
1 1KΩ 1KΩ
Ω 1W 1W RURD620 1mH
2N6292
5KΩ
1 12
1
5KΩ + 5V
21 11
1 20T 1500µF
5KΩ 1KΩ 5T 5A
0.1µF
16
1 13
1
2KΩ 5T
1KΩ 20T
61 14
1
0.01µF
71 41
2N6292 RURD620
31 15
10
1 9
1 +
0.001µF 0.1µF
100µF
18 20KΩ
12
CA1524, CA2524, CA3524
+5
VREFERENCE
1/ S2
DUTY CYCLE 1 16 2
R2 ADJUSTMENT TO PIN 12 TO PIN 13
10K 2 15 V+ = 9V OUTPUT 1 OUTPUT 2
3 14 OUTPUT 1A
2K 1/
4 13 1.5K 2S1
CA3524 1/
2S2
5 12
6 11 OUTPUT 2A
R1 1.5K 1/
50K 7 10 2S1
FREQUENCY
ADJUSTMENT 9
0.1µF 8
20K
OUTPUT DUTY
TO PIN 1
SILVER SWITCH PULSES CYCLE
MICA
S1 0V - 5V 0% - 45%
S2 - 0% - 90%
D1 D3
2N6385 7V - 30V
(PNP DARLINGTON) 0A - 3A
36 VDC
AC Q1
IN VOUT
L1 C5
R2 20mH 25µF
1.5
D2 D4 R1 10W D5
RURD410 C4
1K 0.1µF NON-POLAR
5100µF C3
100V 1W
0.01µF 10000µF L2
D1-D4 - A15A 100V 50mH
RETURN
BIFILAR C6
WINDING 25µF
NON-POLAR
C7
0.1µF
16 15 14 13 12 11 10 9
R3 R10
10K 16K
R6 CA1524
2K
C11
1 2 3 4 5 6 7 8 0.01µF
R4
5K
R7
10K C10
R9 C9 1100pF
15K 3300 SILVER
R5 1% pF MICA
2K R8 C8 1%
2K 0.1µF
VOLTAGE
CONTROL fOSC = 20KHz
13
CA1524, CA2524, CA3524
PL1 DC
VOLTAGE
OSCILLATOR ≈ 20KHz AC PEAK TO PEAK LOW PASS
S AMP DETECTOR FILTER
(PART OF CA1524)
PL2 CA3130
COUPLED TO
MECHANICAL
SCALE MECHANISM DISPLAY DRIVE
(PART OF CA1524)
FULL SCALE
NO WEIGHT
DIGITAL METER
AND DISPLAY
2.5V
+5V
0.27 0.1
50K µF µF
ZERO
ADJUSTMENT POWER 2N2907
OR EQUIVALENT
8 9 12 14 16
MSD NSD LSD COMMON-
ANODE LED
A DISPLAYS
B (NOTE 1)
C 5
4 13
CA3162E CA3161E 12
DIGIT
DRIVERS 11
11 16 6 10
HIGH
15 2 9
INPUTS:
1 1 15
LOW
10 2 7 14
13 7 8 3
BCD NOTE:
OUTPUTS
GAIN 10KΩ 1. FAIRCHILD FND507 OR EQUIVALENT
ADJUSTMENT
14
CA1524, CA2524, CA3524
9V
10K
200pF
100µF
PL1
9V 1
8
7
TO SCALE S 3 + 0.1µF 910K 910K
MECHANISM
100 CA3160 6
22MΩ
PL2 MΩ -
39K 2 68K 6.2K 0.47
4 2µF 2µF
µF
430K 22MΩ 10K 10µF
30K
300K A
2N4037 2.5V
9V B
125µH
C
470µF
200Ω
4.7K
5V
16 15 14 13 12 11 10 9
CA1524
4.7K
1 2 3 4 5 6 7 8 0.01µF
24K
6.2K
4.7K
4700pF
4.7K
NOTE: Dimensions in parentheses are in millimeters and are de- the wafer. When the wafer is cut into chips, the cleavage angles are
rived from the basic inch dimensions as indicated. Grid graduations 57o instead of 90o with respect to the face of the chip. Therefore, the
are in mils (10-3 inch). The layout represents a chip when it is part of isolated chip is actually 7 mils (0.17mm) larger in both dimensions.
15
All Intersil semiconductor products are manufactured, assembled and tested under ISO9000 quality systems certification.
Intersil products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design and/or specifications at any time without notice.
Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and reli-
able. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may
result from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries.
For information regarding Intersil Corporation and its products, see web site http://www.intersil.com
File Number
16