Service Manual: T/Pump®
Service Manual: T/Pump®
Service Manual
SYMBOLS
General Warning
Caution
Water Levels
Water Flow
Dangerous Voltage
Medical Electrical Equipment with Respect to Electrical Shock, Fire, and Mechanical hazards in ac-
cordance with UL 60601-1, and CAN/CSA C22.2 No. 601.1, ASTM F 2196-2002
Manufacturer
Table of Contents
Symbols and Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Receiving Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
To Return Pumps To Factory For Repair Or Exchange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Connecting the Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Catalog Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Pump Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Keypad Features TP600 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Keypad Features TP700 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Keypad Features TP702 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Clik-Tite Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Quick Disconnects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Start-Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Storage / Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Institutional (Hospital) Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Pads / Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Water Temperature Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Functional Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Disassembly / Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Parts Illustration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Parts Illustration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Replacement Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Warranties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Pad, Single Patient Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Pad, Reusable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4 101176 REV E
Safety Precautions
WARNING
• Risk of explosion. Do not use in the presence of flammable anesthetics.
• Risk of electric shock. Disconnect power before servicing the T/Pump.
• Do not attach the power cord to any moving parts of the bed frame or any location that may be a pinch point or
cause power cord damage. If routed improperly, the power cord may become pinched and could cause electrical
shock.
• This device pumps temperature controlled water through a pad. Set the pad temperature only as directed by and
under the guidance of the prescriber.
• Check the skin integrity of the body surface to which therapy is applied. Evaluate patient response to temperature
application.
• Check patient’s skin for adverse reactions every 30 minutes or as directed by the prescriber. Patients at greatest
risk are those who are unconscious, diabetic, and/or incapacitated.
• Failure to adhere to these warnings could result in patient injury.
• The following Groups/Conditions require additional surveillance:
• Only qualified medical service personnel should repair the T/Pump. Improper repair may result in death or serious
injury, equipment damage, or malfunction.
• Use T/Pump TP600 & TP700 series controls with Mul•T•Pads®. For catalog numbers and descriptions, see page
8.
• Do not place additional heat sources between the patient and pad. Skin damage may result.
• Do not modify the product or any components of the product. Modifying the product can cause unpredictable
operation resulting in injury to the patient or operator. Modifying the product aslo voids the product warranty.
• Do not use accessories other than those specified by Stryker. Using competitor accessories may result in
unpredictable operation resulting in injury to the patient or operator or damage to the product.
• To avoid the risk of shock, unplug the unit before filling the reservoir.
CAUTION
• U.S. Federal law restricts this device to sale by or on the order of a physician.
• Set fluid temperature and monitor patient’s temperature and skin condition as directed by a physician to prevent
injury.
• Additional surveillance required for pediatric patients and patients with impaired circulation.
• Closely monitor areas of application under pressure as well as with use with topical solutions and other heat
sources to prevent injury.
• The use of quaternary disinfectant products may cause damage to the product.
• Frequent or prolonged exposure to higher concentration disinfectant solutions may result in damage to the product.
• Do not cover the control unit with blankets, pillows or other insulating materials. Air flow is required to maintain
system performance.
101176 REV E 5
Introduction
BEFORE YOU BEGIN
Read and understand this T/PUMP OPERATOR’S MANUAL and all SAFETY PRECAUTIONS
(see page 5) prior to using the T/Pump.
Only qualified medical service personnel should repair or perform function tests on the T/Pump. Contact your dealer
or Stryker’s Technical Service Department for assistance:
Telephone: 1-800-327-0770
RECEIVING INSPECTION
Check the shipping carton for damage immediately upon receipt. If package damage is discovered, the device should
be unpacked with the carrier’s agent present. Any claims for shortage or damage must be filed with the delivering
carrier by the purchaser. Do not return pumps that were damaged in shipment to Stryker without contacting our
Technical Service Department for advice (see phone numbers below). If damaged goods are returned to Stryker
without notifying the carrier, Stryker will assume the repairs will be made at the customer’s expense.
6 101176 REV E
Introduction
INTRODUCTION
WARNING
• Do not modify the product or any components of the product. Modifying the product can cause unpredictable
operation resulting in injury to the patient or operator. Modifying the product aslo voids the product warranty.
• Do not use accessories other than those specified by Stryker. Using competitor accessories may result in
unpredictable operation resulting in injury to the patient or operator or damage to the product.
CAUTION
• U.S. Federal law restricts this device to sale by or on the order of a physician.
• Do not cover the control unit with blankets, pillows or other insulating materials. Air flow is required to maintain
system performance.
Heat therapy is effective in the dilation of blood vessels, thereby increasing the blood flow to the heated area. Heat
therapy has a variety of uses, the most common being treatment of aches and pains in joints and muscles.
Cooling therapy assists in vasoconstriction, decreasing blood flow and decreasing the metabolism in the affected area.
Cooling therapy is applied in the acute phase of injury minimizing blood loss, inflammation of the tissue, and can be
effective in pain management.
The Stryker T/Pump® Localized Temperature Therapy System provides therapy by warming or cooling the enclosed
water, and circulating it through the Stryker Mul•T•Pad. The pad is connected to the Stryker T/Pump with
easy‑to‑use Clik‑Tite® or quick disconnects.
The Mul•T•Pad® provides the interface for delivering the temperature therapy. The unique button design allows water
to flow and provides trouble-free operation when the pad is folded to form a customized fit. This reduces the number
of pads your facility must keep in inventory. The pads are applied to the part of the body requiring therapy, and the
circulating water maintains the pad at the setpoint temperature. The setpoint temperature (TP700 series only) can be
locked to prevent tampering.
The Mul•T•Pads® can be interconnected using Clik-Tite® connectors to provide therapy to more than one body site at
a time.
101176 REV E 7
Introduction
CATALOG DESCRIPTIONS
*Non-CE Products
To order any of these products contact your dealer or Stryker’s Customer Service Department at:
Telephone: 1-800-327-0770
8 101176 REV E
Features
PUMP FEATURES
Easy to Use Keypad See KEYPAD FEATURES on page 10 (TP600 series) and page 11 (TP700 series).
Attached hose 10 ft (305 cm) dual hose. Connectors allow pads to be connected to the pump (Figures 1A
and 1B, page 7).
Flow indicator Indicates no flow. Turns off heater if pump is tipped.
Warm/Cool Delivery Three setpoints on the TP600 series.
Four temperature setpoints on the TP700 series.
Therapy Cycles (TP700 Choose from 20-minute, 30-minute, or Continuous cycles.
series only)
On/Standby Button Indicates power is supplied to the unit.
Over Temp Safety Limit thermostat shuts off heater if the high temperature limit is exceeded.
Thermostat
Self Check Automatic system check at startup.
Hose/cord Management Convenient and easy storage areas for hose and cord.
Comfortable Designed for a more comfortable grip when moving the pump.
Handle Design
Dual Micro Processor Two electronic circuits, one over temperature sensing circuit.
Tethered Easy-Open Prevents misplacing the cap. Only 1/4 of a turn is needed to remove or secure the cap.
Cap
Handle Vents The vents in the handle allow air flow to keep the motor and heater inside the unit cool.
Flow Indicator
Tethered Easy-Open Cap
Cord storage
Temperature
Setpoints for warm
or cool delivery
Hose Connections
101176 REV E 9
Features
Indicator/
Warning Light
See the Troubleshooting section on page 28.
Water Flow
Check hoses and clamps for kinks or occlusions.
Water Level
Check water level.
Setpoints Press the button at the bottom of the setpoint indicator to
toggle through the three setpoints.
High Heat is 107°F (42°C).
Low Heat is 100°F (38°C).
Cooling is 50°F (10°C).
10 101176 REV E
Features
Indicator/
Warning Light
See the Troubleshooting section on page 28.
Water Flow
Check hoses or clamps for kinks or occlusions.
Water Level
Check water level.
Setpoints Press the button at the bottom of the setpoint indicator
to toggle through the four setpoints. Temperatures are
identified in °C and °F.
101176 REV E 11
Features
Indicator/
Warning Light
See the Troubleshooting section on page 28.
Water Flow
Check hoses or clamps for kinks or occlusions.
Water Level
Check water level.
Setpoints Press the button at the bottom of the setpoint indicator
to toggle through the four setpoints. Temperatures are
identified in °C.
12 101176 REV E
Specifications
Electrical Classification Class I equipment with Type BF applied part suitable for continuous operation. Not
classified for protection against ingress of liquid. Not classified for use in the presence
of flammable anesthetics.
Size (approx.) 11.5” x 8” x 8”
29.2cm x 20.3cm x 20.3cm
Weight 6.5 lbs (2.9 kg) when empty
9 lbs (4.0 kg) with unit filled with water to heating level
EN 60601-1-2
101176 REV E 13
Operating Instructions
CLIK-TITE CONNECTORS
The TP600 & 700 Series T/Pump is supplied with Clik-Tite® connectors.
To connect and disconnect Clik-Tite® connectors from hose to pad:
1. Insert male fittings into female fittings with a twisting motion
(Figures 6A and 6B).
2. When fittings are fully inserted, snap locking ring into place
(Figures 6C and 6D).
3. To disconnect, reverse the procedure.
4. To open or close the hose pinch clamps:
• Open the clamp by pushing the serrated end (Figure 7B).
• Close the clamp by pressing the clamp together (Figure 7C).
Note: Refer to Figure 1B on page 7 when connecting multiple pads.
6A 6B
6C 6D
7B 7C
14 101176 REV E
Operating Instructions
QUICK DISCONNECTS
To connect and disconnect quick disconnects to a pad:
1. Push the male coupling onto the female coupling. When you hear an audible click, the connectors are joined
(Figure 7A).
2. To open or close the hose pinch clamps:
• Open the clamp by pushing the serrated end (Figure 7B).
• Close the clamp by pressing the clamp together (Figure 7C).
3. To disconnect, press down on the thumb tab of the female coupling. The couplings will partially disconnect.
4. Pull the male coupling out fully to disconnect (Figure 7D).
7A
7B 7C
7D
101176 REV E 15
Operating Instructions
START-UP PROCEDURE
WARNING
• Pump must be filled with water prior to operation.
• To avoid the risk of shock, unplug the unit before filling the reservoir.
1. Before filling the pump, attach a pad to the connector hose. Make sure that
there are no kinks in the hose or pad. Open the hose clamps.
2. Open the fill cap on top of the pump.
3. To fill for cooling:
a. Fill with cold water to the Cooling water line.
b. Fill with ice to the full capacity of the reservoir.
4. To fill for heating, fill with room temperature
water to the Heating water line.
5. Plug the T/Pump into a properly grounded Hospital Grade receptacle.
6. Press the On/Standby button. The light next to the selected temperature begins to flash.
7. Use the keypad to set the temperature as directed by the prescriber. For the TP700 only, after setting the
temperature, press and hold the lock Temperature Setpoint button for 2 seconds to lock the setpoint.
Note: If you toggle past the desired setpoint, keep toggling to start at the beginning of
the setpoint column. The selected water temperature will be reached in approximately
15 minutes and the light next to the selected temperature becomes steady.
8. Check the water level. If it drops below the operating level, add water.
9. Apply the Mul•T•Pad to the patient as prescribed. Follow the Mul•T•Pad instructions.
10. Position the pump at or above the level of the pad.
Note: If the pump is placed below the pads, water will drain into the pump when it is shut off. If
the pump has been overfilled or if multiple pads are connected, excess water can leak.
11. When using for cooling, the ice will eventually melt and the setpoint will start flashing. Press on/
standby button so the standby light is lit. Unplug pump from power receptacle. Open fill cap and
invert pump over sink to drain water. Refer back to step #3 and follow through procedure.
SHUTDOWN PROCEDURE
16 101176 REV E
Cleaning
STORAGE / CLEANING
101176 REV E 17
Cleaning
INSTITUTIONAL (HOSPITAL) CLEANING INSTRUCTIONS
CAUTION
• The use of quaternary disinfectant products may cause damage to the product.
• Frequent or prolonged exposure to higher concentration disinfectant solutions may result in damage to the product.
Clean the outer surfaces of the T/Pump with one of the following:
• A damp cloth and soapy water.
• Phenolic Disinfectant or 10% bleach solution.
Note: If water is contaminated or not changed for a month, please follow the internal cleaning procedure below.
1. Prepare a germicidal solution according to the manufacturer’s instructions. Stryker, product catalog MTA33.
2. Drain the pump.
3. Connect hose set together, where applicable, or attach a pad to the connector hose.
4. Fill the reservoir to the Heating water line on the back of the reservoir.
5. (TP650) Select Low Heat on the keypad.
(TP700) Select the 95°F (35°C) temperature setpoint on the keypad.
6. Start the T/Pump, and circulate the solution for one hour.
7. Drain the solution and refill the pump with clean water.
Note: In a home environment, perform only step 2 and the refill instructions in step 7.
PADS / ACCESSORIES
Only use Mul•T•Pads®. The unique button design allows optimal water flow and provides trouble-free operation when
the pad is folded. This reduces the number of different sizes of pads your facility must keep in inventory.
The Mul•T•Pads with Clik-Tite® connectors can be interconnected to provide therapy to more than one body site at
a time (Figure 1B, page 7). Refer to Catalog Descriptions on page 8 for a list of various pads and ordering
information.
18 101176 REV E
Water Temperature Control
WATER TEMPERATURE CONTROL
There are three devices that control the operation of the heater in the Stryker T/Pump:
• The temperature is thermistor controlled (Figure 8, item 8). This temperature is selectable from the
operator’s keypad (Figure 8, item 10). To prevent unauthorized temperature setting changes, a lockout
key is available on the TP700 / TP702 “Professional” model.
• The limit thermostat (Figure 8, item 2) is mounted on the brass manifold block (figure 8, item 6).
This thermostat senses water temperature flowing to the pad and will shut off the heater if the water
temperature exceeds specific limits (120ºF). The purpose of the limit thermostat is to prevent the pump
from providing water at too high a temperature to the pad.
• The control of the selected temperature is performed by a dual thermistor (Figure 8, item 1) Dual
Processor design. The Control Processor reads its thermistor and determines if heat is required. If heat
is required it sends a signal to an Over Temperature Processor. The Over Temperature Processor reads
its thermistor, and insures the temperature is below the over temperature value, before it allows the
heater (Figure 8, item 5) to turn on.
FLUID SYSTEM
The pump is a sump configuration magnetically coupled to an impedance protected, shaded pole AC Motor (Figure 8,
item 3).
The return hose fitting (Figure 8, item 7) is machined internally to act as an orifice. This maintains a back pressure in
the pad to make it resistant to flow restrictions.
101176 REV E 19
Theory of Operation
10
1
3
8
4
5
Item Description
1 PC Board (Temperature
Controller)
2 Manifold Backup Limit
Thermostat
3 Pump Motor
4 Tray Assembly
5 Cartridge Heater
6 Brass Manifold Block
7 Return Hose Fitting
8 Temperature Sensor
9 Housing Front Assembly
10 Ribbon to Front Keypad
20 101176 REV E
Functional Check
FUNCTIONAL CHECK - INTERNAL REQUIRED EQUIPMENT
WARNING
• Only qualified service personnel should perform this Functional Check. Improperly fol-
lowing the test procedure may result in equipment damage.
• Do not perform this Functional Check with an empty reservoir. Damage to the T/Pump may result.
• Read through and understand each step before performing the test.
• After any field service, the functional check must be completed to ensure operation.
To assure optimum performance, dependability and safety, the following Functional Check should be performed once
per year (or as specified in the facility's preventive maintenance program).
• TPT9 is used to measure the temperature and the flow of the water entering the pad. (To use quick
disconnects, also order adapter hose P/N 77926000)
• Stop Watch
• Mul•T•Pad
• Test Probe, T/Pump P/N:100925000
• Current Leakage meter
• Ohm Meter
Note: To order a TPT9, Test Probe and Mul•T•Pad, contact your dealer or Stryker's Customer Service Department.
TPT9:
7 gph (26.5 lph)
minimum.
Read at top
of float.
Fitting and tube Male Clik-Tite
closest to front of connector
Plug into a properly T/Pump (black O ring)
grounded outlet.
Figure 9a: Functional Check Setup (Clik-Tite)
TPT9:
7 gph (26.5 lph)
minimum.
Read at top
of float.
101176 REV E 21
Functional Check
OPERATING TEMPERATURES, FLOW AND OVER-TEMPERATURE SAFETY CIRCUIT CHECK
This section provides a complete check of all T/Pump functions. Refer to Functional Check and Safety Inspection
Form to record test data. Follow the steps in this section carefully, paying particular attention to each step, and its
expected result. If at any time the expected result can not be verified, press the On/Standby button to stop the test,
then restart the procedure. If after a second attempt the expected result can not be verified, press the On/Standby
button to stop the test, then unplug the T/Pump and call your dealer or Stryker’s Technical Service Department for
assistance.
1. Connect the T/Pump to the TPT9 and Mul•T•Pad as shown in Figure 9a, 9b. Un-kink the pad and hose. Open
the hose clamps.
2. Open the fill cap on top of the pump.
3. Fill with room temperature water to the Heating water line.
4. Plug the T/Pump into a properly grounded Hospital Grade receptacle.
The T/Pump performs its self test of the lights and audible alarm, with light pattern and short audible beep.
The T/Pump goes to Standby mode with only the Standby light on.
5. Press the On/Standby button.
6. Set the temperature to 107ºF (42ºC). For TP700 Series pumps, select Continuous Therapy Mode. Allow
temperature to stabilize. Stabilization is indicated by a steady (not flashing) light at the temperature setpoint.
7. After stabilization, allow 5 minutes before proceeding. The T/Pump controls to 107°F (42°C) at the inlet to the pad
for the duration of the test.
8. On the TPT9, take a temperature reading every 1/2 minute for 5 minutes, average the 10 readings and record the
flow reading from the TPT9. Verify the average temperature is at 107°F +/- 2°F (42ºC+/-1°C) and flow is 7 gph
(26.5 lph) minimum.
Note: If the T/Pump does not reach the temperature and flow, press the On/Standby button, unplug the unit,
check the pad and hoses for kinks and start over.
9. Press the On/Standby button and unplug the unit.
Note: If at any time the Function test needs to be stopped, press the On/Stanby button.
22 101176 REV E
Functional Check
BACKUP LIMIT THERMOSTAT TEST
This test is used to insure the temperature at the pad stays below a safe level in an over temperature condition.
101176 REV E 23
Functional Check
LEAK TEST
• Immediately upon completion of the previous test, tilt unit towards you so the front is down. Hold for three (3)
minutes.
• Return the unit to upright position and carefully check the reservoir tray joint for leaks. Repeat process turning
pump on back face. If leakage is found, refer to DISASSEMBLY/REASSEMBLY, Reservoir section.
1. Use a ground resistance meter to measure the resistance between the ground pin on the plug and the brass
manifold block (Figure 8, item 6). Contact is available through the hole where the hoses connect to the pump.
This value should not be more than 0.5 ohm.
1. Measure the maximum current leakage in all combinations of heater “ON” or “OFF” and On/Standby “ON” or
Standby. Access to chassis ground for current leakage testing is available through the hole where the hose
connects to the pump. The highest reading is typically less than 100 microamperes (200 microamperes for 230
volt model). Record the highest reading.
2. Disconnect leakage meter setup.
This completes the recommended functional test for the Stryker T/Pump. If the pump passes all the requirements of
this section and the Functional Check and Safety Inspection Form, the pump should be considered operational and
suitable for return to service.
24 101176 REV E
Functional Check
Inspection forms vary from hospital to hospital. The following sample form is intended as a guide so that the important
parameters are recorded.
Date:_______________
2
Measure flow, >7 gph (26.5 lph)...indicate value
3
Measure operating temperature @ 107ºF +2ºF
(42ºC+1ºC)...Indicate average
4
Backup limit test 110ºF - 120ºF (43.3ºC - 49ºC)
5
Leak Test
6
Measure ground resistance, <0.5 ohm...indicate value
7
Measure current leakage, <100µA (120 V), <200µA (230
V)
Signature:______________________________________________________________________
101176 REV E 25
Disassembly / Reassembly
RESERVOIR
• Unplug the Unit.
• Drain the Reservoir.
• Remove the nine (9) screws which retain the Reservoir to the Tray assembly.
• Lift the Tray assembly from the Reservoir and set aside.
Note: Be careful to keep the Upper Housing with the tray. It can be lifted from the tray, but there are wires
connecting the two parts.
PC BOARD
• Perform the steps for Reservoir and Upper Front &Rear Housing disassembly.
• Lift the Upper Front Housing from the Tray assembly.
• Remove the Keypad Ribbon cable (Figure 8, Item 10) from the PC Board (Figure 8, item 1).
• Remove the Temperature Sensor (Figure 8, Item 8) from the PC Board.
• Remove the 6 wires from the PC Board.
• Remove the 3 Screws from the PC Board.
26 101176 REV E
Disassembly / Reassembly
HEATER ASSEMBLY
Perform the Steps for Reservoir and Upper Front & Rear Housing disassembly.
Remove the 2 wires from the Cartridge Heater. One goes to the PC-Board, the other goes to a neutral wiring connector.
Remove the (2) brass fittings on the bottom of the Tray assembly which holds the brass manifold block to the tray.
To assemble, reverse the disassembly steps. Special attention is required for the following:
1. Gray hose can be placed in warm water (<50°C) to facilitate installation on manifold fittings.
2. All o-rings must be seated. The reservoir o-ring is shaped, and shape must be aligned with the reservoir.
3. All fittings on the manifold should have teflon tape applied to prevent leaks.
4. Insure wires are cleared from between enclosures and away from enclosure screws.
5. Insure wires are routed away from the cooling fan blades.
6. For proper screw size and location for reservoir and housing, refer to parts illustration and replacement parts list.
7. Transfer the serial number to the new reservoir and cover with serial number label window.
8. When needed, the membrane ribbon must be routed as shown in Figure 11. This prevents interference between
the ribbon and moving components.
Membrane Ribbon
Front Housing
PCB Kit
101176 REV E 27
Troubleshooting
Defective Motor / Defective Impeller Replace the motor if the fan is NOT
magnet or magnet driver assembly. spinning when the unit is plugged in
and in run mode. Otherwise, check the
impeller for any obstruction or replace the
Impeller magnet assembly.
28 101176 REV E
Troubleshooting
Water level is low or reservoir is EMPTY. Refill with room temperature water to
proper level.
T/Pump is filled with water that is too
HOT. Refill with room temperature water to
proper level.
Warning indicator & A High Heat (107°F / 42°C) or Cooling Indication only: A Setpoint outside body
Audible alarm (Flash / Setpoint was selected temperature range is selected.
Beep). (50°F / 10°C).
Insert the plug fully into the receptacle,
Loss of Power while unit was in a place the unit into Standby mode, then
Therapy mode. (Possible Power Fail.) unplug the
T/Pump. If Power is removed while unit
is in On-Mode, the Power Fail alarm will
beep for approximately 10 minutes.
Both the Temperature and Unit is in “OFF” Therapy Cycle time. Indication only.
Therapy Cycle Setpoint
lights are BLINKING
(TP700 Series Only).
Temperature Setpoint light Unit is warming up to the selected Indication only.
BLINKING. Setpoint.
Unit is in Cooling mode, for longer than Follow the "shutdown" procedure. Drain
40 minutes. the water in reservoir to ice fill level,
and refill with ice. Follow the "start-up"
procedure.
101176 REV E 29
Troubleshooting
Heater is NOT receiving Power, or is Check if the Set Point is set too low.
defective. Remove cover and check Power
(TP650(C)/TP700(C) - 120V ± 10% or
TP702 - 230V ± 10% ) to the heater at
J2 on the PCB (See Figure 12). NOTE:
Power to J2 cycles ON and OFF.
30 101176 REV E
Troubleshooting
101176 REV E 31
Parts Illustration
1K
19
2K
3K
4K
5K
6K
32 101176 REV E
Parts Illustration
21
39 40 43 44
33
25 14
52
37 3 41
12
15
53 16
49 38
17 16
26 2 11
8
28
28
1 7
5 6
36 1 7
51
12 10
9
13 29 31
50
27 32
12
30
20
18
101176 REV E 33
Replacement Parts List
34 101176 REV E
Replacement Parts List
101176 REV E 35
Warranty
WARRANTIES
Stryker equipment and products are warranted against defects in material and workmanship under normal use, and
operation from the date of purchase, for the time periods listed below for the respective equipment and products.
Except for such warranty, Stryker disclaims all other expressed and/or implied warranties including, but not limited to,
the implied warranties of merchantability and of fitness for a particular purpose.
PUMP
All labor performed and parts provided free of charge for a period of one (1) full year from the date of purchase,
provided the equipment is returned with prior authorization prepaid to Stryker. The expected service life for this
product is two (2) years.
PAD, REUSABLE
Free replacement of product where defects in materials and/or workmanship occur within 90 days from date of
delivery, provided the product is returned with prior authorization prepaid to Stryker.
PARTS
Defective parts will be exchanged free of charge where defects in materials and/or workmanship occur within 90 days
from date of delivery, provided the parts are returned with prior authorization prepaid to Stryker.
36 101176 REV E