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Hammer Hyphoon Series Hygienic Air Handling Unit - Best Choice For Pharmaceutical Projects

The document discusses Hammer's Hyphoon series hygienic air handling unit. Some key points: - Hammer established in 2004 and now has factories covering 27,000 square meters that produce fan coil units, air handling units, and water chillers/heat pumps. - The Hyphoon series AHU uses a 25mm or 50mm thick modular design with strengthened internal panels to prevent deformation. It has low air leakage of less than 1% and a flat interior suitable for pharmaceutical projects. - Hammer AHUs are exported worldwide, particularly to Europe, Asia, Africa, and America. Major markets include Russia, South Africa, Iran, Bangladesh, and Turkey.

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0% found this document useful (0 votes)
92 views50 pages

Hammer Hyphoon Series Hygienic Air Handling Unit - Best Choice For Pharmaceutical Projects

The document discusses Hammer's Hyphoon series hygienic air handling unit. Some key points: - Hammer established in 2004 and now has factories covering 27,000 square meters that produce fan coil units, air handling units, and water chillers/heat pumps. - The Hyphoon series AHU uses a 25mm or 50mm thick modular design with strengthened internal panels to prevent deformation. It has low air leakage of less than 1% and a flat interior suitable for pharmaceutical projects. - Hammer AHUs are exported worldwide, particularly to Europe, Asia, Africa, and America. Major markets include Russia, South Africa, Iran, Bangladesh, and Turkey.

Uploaded by

Nicolae
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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HAMMER HYPHOON SERIES

HYGIENIC AIR HANDLING UNIT


----BEST CHOICE FOR PHARMACEUTICAL PROJECTS
Brand Prospects
• Establish a well world-known brand by
supplying high technology, green and energy
saving ,environment- friendly HVAC products.
• Strongest products: Fan coil unit, Hygienic air
handling unit, water screw chiller/heat pump
• Market position: chilled water system expert

• Operation Philosophy
• Sincerity-
• For employees, customers, suppliers, all
shareholders and partners
• Professional---
• Position in the field of professional air treatment
• Efficiency---
• Quick reaction to daily work, market and the client’ Factory covers 27000m2
requirements
• Care---
• Providing careful service for clients in pre-sale, sale
and after-sale
About Hammer
Hammer History Story:
Hammer Family Member
1) Year 2004: Hammer was established
2)Year 2007: Hammer(Hongkong) was
established and works as the brand holding
company
3)Year 2008: The 1st Chinese factory was
established in Jiangsu
4)Year 2011:The 2nd factory Zhejiang
Hammer was established
5)Year 2013:Zhejiang factory purchased land
covering 27000m2 and constructed factory
6)Year 2014:The share of Jiangsu factory
was sold and all production are put in
Zhejiang factory
7)Year 2014:Hammer(shanghai) was
established in charge of the China domestic
sales. The other countries sales are still
handled by Hammer(Hongkong)
The Main Market
• Our products have been widely exported to following
areas:
• a)Europe:Italy,France, Spain, Germany, Russia, Poland,
Finland, Turkey, Hungary,Baltic countries, Ukraine,
Bosnia etc,Bulgaria, Croatia,Romania,Cyprus etc.
• b) Asia:China, Iran, GCC countries, Israel,
Jordan,Philippines ,Korea,India,Sri Lanka Bangladesh,
Kazakhstan,Iraq, Serbia, Pakistan etc.
• c) Africa: Egypt ,Nigeria and South Africa;
• d) American:USA,Colombia, Peru and Chile
The Main Market

Russia-----The main supplier of fan coil units and takes market


share 15-18%
South Africa------The market share of fan coil units
more than50% in JNB

Iran------Supplied Hygienic AHU to around 10 Pharma Co.


Cooperating with No.1& No.2 biggest players for fcu

Bangladesh------ Supplied Hygienic AHU

Pakistan------comfort central AC

Turkey------ The main supplier of fan coil units and


takes marekt share 8-10%
Technique Power and Certificates
Cooperative R&D------with Italy
and England

Independent design------National Patents

Professional production------The advanced ERP


production management system

10/17/2014
Perfect Processing Machinery
High speed
punching machine

copper tube bending machine

Copper tube straightening and cutting

machine

10/17/2014
Perfect Processing Machinery

CNC processing machine

CNC cutting
machine

CNC bending machine

10/17/2014
Hyphoon Series--Hygienic AHU
1)Airflow:2,500-200,000m3/h
2)Installation :Modular type
3)Number of coil :4R,6R,8R
(can custom-made depend on
cooling capacity)
4)A variety of functions for
choice

10/17/2014
General Features for Hyphoon AHU

Hyphoon
series
General features

10/17/2014
General Features for Hyphoon AHU
Low Air Leakage and High Strength

Hammer 25mm panel structure

Bended inner panel

Hammer no-frame structure solves:


1.Stiffness of coil units-strengthen inner
panel bending
2.Sealing-Self-tight sealing
3.Flate inside,no falling off,strong and
fixed inner structure.

Self-tight seal rubber


25mm Thick No-frame structure comparison
Item Hammer structure Labyrinth structure No-frame impro.1 No-frame impro.2

Structure
picture

Structure Strengthening inside panel The thickness of aluminum The thickness of aluminum The thickness of
strength bending,it will not is small,the intensity is small,the intensity aluminum is small,the
deformed by cars rolling is not good and positive improves a little bit, intensity improves a
pressure is easy to make and positive pressure is little bit, and positive
it deformed. also easy to make it pressure is also easy to
deformed make it deformed.
Sealing Air leakage rate is less than 1%, Air leakage rate is 3%, when Air leakage rate is 3%, when Air leakage rate is 3%, when
performan when under 1000Pa pressure under 1000Pa pressure under 1000Pa pressure under 1000Pa pressure
ce

Flatness The inner surface is flat and The inner surface is not flat The inner surface is not flat The inner surface is not flat
not easy to keep dust. enough and easy to keep dust. enough and easy to keep dust. enough and easy to keep dust.

Corrosion Cutting point of galvanized Cutting point of galvanized Cutting point of galvanized Cutting point of galvanized
resistance steel edge not touch the air and steel edge touches the air and steel edge touches the air and steel edge touches the air and
is not easy to rust. is easy to dust. is easy to dust. is easy to dust.

Anti cold Self-tight sealing,it has good Single-sided gum sealing strip, Single-sided gum sealing strip, Single-sided gum sealing strip,
bridge sealing, no matter it is positive the interface is easy to occur the interface is easy to occur the interface is easy to occur
pressure or negative pressure. air leakage and cold bridge. air leakage and cold bridge. air leakage and cold bridge.
10/17/2014
It can also cut off cold bridge.
Hammer 50mm panel structure
Hammer’s frame structure solves:
1.Intensity of units-bolt connection type frame and reinforcement of inner panel
bending
2.Sealing performance-self-tight sealing and outer sealing,it adopts automatic three-
dimensional dispensing machine to foam polyurethane material on the panel and frame by
using soft foam process. It has features of environmental protection, no smells,
highly sealed, no obvious connection, no glue coating,anti fire , etc, and can really
solve the air leakage problem of AHU with big air volume and high pressure
3.Self-positon panel,it realizes seamless combination between frame and panel or
between panel and panel.
4.Flat inside,no falling off,fixed and steady inner structure Connection type of panel’s
surface

Aluminum frame Locating slot Outer seal Auxiliary outer connection of box
section

Bended inner panel

Insulation strip
Self-tight seal rubber

10/17/2014
50mm Thick structure comparison
Item Hammer’s structure Other structures

Structure
pircture Ling type Inside triangular
Straight square Circular
form

Structure units-bolt connection type frame and Positive pressure section is easy to deform. The direction of rectangular pendulum
strength reinforcement of inner panel bending determines the strengthen of casing is not strong enough

Sealing Self-tight sealing and outer sealing 1、Firstly, building aluminum frame, then mounting
Performance to assure air leakage is less than 1%, panels
when under 1000Pa pressure 2、Gap fitting,hard to seal
3、If using sheet metal frame,precision is not
enough and gap will be bigger.
4、Because plane sealing can not seal high-pressure
cold air, air leakage rate will be more than 3%.
Flatness Flat inside Inside is not flat It is easy to dust
Suitable for and not easy to clean.
hygienic demand

Corrison Cutting point of galvanized steel edge can’t Cutting point of galvanized steel edge touches the air and is easy to dust.
resistence touch the air and is not easy to rust.

Anti cold Self-tight sealing,it has good sealing, no Single-sided gum sealing strip,the interface is easy to occur air leakage and cold
bridge 10/17/2014
matter it is positive pressure or negative bridge.
pressure. It can also cut off cold bridge.
General Features for Hyphoon AHU
Outer seal
polyurethane material
foaming
General Features for Hyphoon AHU
3- dimension dispensing machine

The sealing strip has automatic three-


dimensional dispensing equipment. By foaming
craft, polyurethane material is coated on the
panel. It has features with environmental
protection, no smells, high sealed, no obvious
connection, no glue coating, anti fire, no fall off
and good resilience, ect. It can really solve the
air leakge problem for big air volume and high
pressure AHU
General Features for Hyphoon AHU
Sealing Material Certificates

PDS

ROHS

UL
General Features for Hyphoon AHU
No Dew、No Water Leakage、Nor Dust
Defects of normal frame structures:condensation →rust (other suppliers)

Short distance between cold bridges 14oC

30oC

Dew Rust

Anti cold bridge prevent


heat transfer
When surface temperature of aluminum alloy is lower than the dew
point temperature, it is easily to occur condensation and dust.
General Features for Hyphoon AHU
Anti cold bridge--Hammer Patent Design
Design of anti cold bridge Good sealing propriety and anti cold
bridge measures

No condensation
General Features for Hyphoon AHU
No leakage--Hammer Special Coil Design

12MPa water pressure expansion,


tube to prevent water leakage! Coil adopts the seamless copper
tue and open window aluminum fin,
form through 12 MPa water
Traditional
General design
Kingair
Hammer
pressure expansion tube.
Piping Piping design

Coil’s winter anti freeze design,in the


winter, when machine doesn’t work, it can
drain the water of cooling coil into none
under the condition of natural drainage.
General Features for Hyphoon AHU
The Selection Software for Heat Exchanger

Computair--Famous Coil
Software provider from U.K.
General Features for Hyphoon AHU
Dry Drain Pan—Drainage Completely

1.The standard configuration of drain pan is made of SUS and


insulated
2.The drain pan has drainage slope, which can drain to outlet from all
directions.
Sections Introduction
Mixing section:
1、New air inlet and return air inlet are
equipped with manual air valve,which can
also be equipped with power-driven air valve
according to the client’s need.
2、Mixing section is installed with service door,
which is convenient for the maintenance of the
filter.
3、Mixing section can install 36V maintenance
lights according to the client’s requirements

Accessories for option:


a. Aluminum alloy air damper
b. Motorized damper (On/Off)
c. Motorized damper(Modulating type)
d.36V maintenance lights and sight glass
Sections Introduction
Galvanized air damper
Inspection doors and sight glass

Aluminum alloy air damper

10/17/2014
Sections Introduction
Primary filter section
Type:
Three kinds: plate type, folding type and bag type.
Material of frame:
Paper aluminum frame and galvanized steel
Filter material:
Non-woven fabrics, nylon mesh, activated
carbon filter material, metal mesh
Protect net:
Double-sided plastic spraying barbed net
and two-sided galvanized barbed net

Filter installation framework


(new type polyurethane sealant seal)

Foaming seal

G series has eight kinds of efficiency air filter, which include G1,G2,G3,G4,
GN(nylon mesh filter),GH(metal cloth filter),GC(activated carbon filter),
GT(CAGT).
Sections Introduction
Secondary filter section
Secondary fitler belongs to F series filter.
F series filter includes:
1、Bag type
F5,F6,F7,F8,F9
2、non-bag type
FB(plate ilter),
FS(diaphragm filter),
FV(combined filter).
Remark:(F5、F6、F7、F8、F9)is filtering efficiency (colorimetric
method)
F5:40~50%
F6:60~70%
F7:75~85%
F8:85~95%
F9:99%
It is mainly used in secondary filter of
central air conditioning ventilation system,
pharmaceutical, hospitals, electronics, food,
and other industrial hygienic demand
Sections Introduction
Hepa Filter section
Hepa efficiency filter adopts superfine glass fiber filter paper or
polypropylene filter paper as filter material,which made from close fold.
The close folded filter paper is divided by several small plug-ins which
are made of paper plate or aluminum foil separator,to keep smooth
channel. The outer boarder is galvanized sheet, stainless steel or
aluminum alloy profile, which is sealed by new type polyurethane sealant.
It can be widely used in the general filtering of electronics, pharmacy,
hospital, food industry, etc. It can also be used for places
of resistance to high temperature.

Features
1、The unique seamless sealing technology of sup-
high efficiency filter make the sealing effect better,
more durable and not easy to leak.
2、One-by-one laser scanning count MPPS
efficiency:95%-99.95%(EN1882).
3、Filtering level:H10-H12(EN1882).
Sections Introduction
Optional parts for filter section:
1. Differential pressure gauge:Pointer type and Red oil type differential
pressure gauge
2.Differential pressure switch

Pointer type
differential pressure gauge
Red oil type differential pressure gauge

10/17/2014
Sections Introduction
Cooling section No matter heating coils or
cooling coils, they are all
calculated by professional
coil selection software

The aluminum fin of cooling coil adopts secondary


flanging shutters to ensure the disturbance of
heating air exchange and make it under flowing
condition, which can Significantly improves the heat
exchange efficiency.
Heat exchanger

1、Heat exchange coil adopts the seamless copper tube and aluminum fin ,
is made by combining expand tubes tightly.
2、Standard coil has 2 to 12rows for option. Standard aluminum fin space is
2.5mm, other fin space is for option.
3、Type selection calculation program can provide the best design for rows
of coil, fins space and loop number ,etc under demand work condition to
make sure of meeting the demand of actual use.
4、The unique coil design ensures draining thoroughly and utmost
prevents coil frost crack.
Sections Introduction
Eleminator for option

Aluminum
eleminator
stainless
steel frame

PVC profile eleminator


Sections Introduction
Heating coil section
1,Hot water heating

2,Steam heating

3,Electrical heating
Sections Introduction
Humidifier section Common way of humidification :
1、Dry steam heating:requested steam heating0.1~
0.4MPa,advantage:stability, high efficiency, long life, high
control precision.
2、 Wet film humidification:certain requirements in water
quality,advantage:clean and no noise, disadvantage: small
humidification quantity, easy to mildew and rot and breed
bacteria
3、 Electrode type humidification: certain requirements in
water quality ,can’t use deionized water, purified water and
distilled water, water tep. 4~40 ℃,water supply pressure is
0.1 ~ 1.0 MPa.
Sections Introduction
Fan section According to the explosion-proof and hygienic or not
to choose
(Belt drive, direct drive and external mounted motor)
1、Well-known brand fan, professional selection software to
select the best efficiency
2、Narrow V belt,Tape-lock belt pulley
3、Adjustable base, can easily adjust the length of the belt
Sections Introduction

◇Double inlet air leafy high- ◇Fully enclosed three-


efficiency centrifugal fan,
fan, phase asynchronous,
asynchronous,
Fan selection software is certificated by AMCA protection grade is IP55,
IP55,F
Standard standard certification and level insulation.
configuration equipped by permanently
choose the Yilida sealed lubrication
bearings.Smooth
centrifugal motor,
operation, low noise, high
Krugar fan can also efficiency.
be for option.
10/17/2014
Sections Introduction

One motor equipped by one or two pairs


of double inlet air centrifuge

Direct-drive fan

Double fans, one for use,


another for standby
Sections Introduction

Belt adjusting device

vibration
absorber device

Ground connection

With tapered hub and SPZ-


SPA-SPB-SPC belt pulley Steel structure
Sections Introduction
Static and dynamic balance of fan reaches G2.5. Fan
set meeting the higher requirements can be
achieved through the following suspension
measures

•fan diameter≤ 630 mm:rubber


shock(45 Sh)and flexible canvas joint

•fan diameter ≥710 mm: Spring


shock and flexible canvas joint
Sections Introduction
杀菌段

According to the demand of sterilization, equipped with


Sterilization section UV sterilization, electrostatic sterilization or ozone
sterilization.
☆ Amount of ozone is calculated according to the
volume of air supply area.

Electrostatic sterilizer
UV sterilizer
Sections Introduction
Sound attenuator section

Using the chip resistance sound attenuator to make noise control under national standard
allowing range
☆ Features: Sturdy and durable, stable performance, beautiful appearance, easy to
maintain
☆ Charactoristics:Good (high, medium, low) frequency noise elimination performance and
small resistance loss
☆ Type:Impedance sound attenuator mainly uses sound-absorbing porous material to low
the noise.
Sections Introduction
Heat recovery section
It makes energy loss to a minimum, through rotating wheel heat
recovery device.
When system requires a lot of fresh air,heat exchanger can pre-
cool fresh air in the summer or pre-heat fresh air in the winter.
It saves cooling or heat load of main engine in order to reduce
energy consumption.

With speed control or not

Total heat and sensible heat recovery

Heat exchange efficiency can


reach 60~80%
Sections Introduction
Plate type cross-flow heat
exchanger:50-60%

Fin can be coated aluminum and health


level of stainless steel#316

Different length and sizes meet internal space of


different AHU .
Sections Introduction
Cross flow heat exchanger:

With or without damping cycles

With or without by-pass section

Different layout and the location of the damper

* Mounting G3 or
G4 or F6 or F7
filter at the fresh
inlet

double deck single Single layer


deck combination
Sections Introduction
Coil type heat recovery

Setting 6 or 8 rows coil in exhaust air units and air supply units at
the same time. Through pump cycle, processing heat exchange of
exhaust air and air supply between two coils. It is usually applied for
places which is far apart from exhaust air units and air supply units.
Sections Introduction
Clean class level C
Basic type
AD AD

AD F S
G3
H 2O
G4 F7 F9
R DX

F8

M-混 合 段 F1-初 效 过 滤 段 C-表 冷 器 段 V-风 机 段 K-中 间 段 F3-中 效 过 滤 段 E-出 风 段


F2-中 效 过 滤 段

Technical type
AD AD

AD F S
G3
H2O H2O
G4 F7 F9 H10
R DX

F8

M-混合段 F1-初效过滤段 C-表冷器段 H-加热段 W-加湿段 V-风机段 K-中间段 F3-中效过滤段 K-中间段 F4-亚高效过滤段 E-出风段
F2-中效过滤段

Synthesizing type
AD AD

AD F S
G3
H 2O H2O
G4 F7 F9 H10
R DX

F8

M-混合段 F1-初效过滤段 C-表冷器段 H-加热段 W-加湿段 V-风机段 K-中间段 F3-中效过滤段 K-中间段 F4-亚高效过滤段 K-中间段 S-1节消声段 E-出风段
F2-中效过滤段 D-灭菌段
Sections Introduction
•Rotary dehumidifier

10/17/2014
Control Panel
Control System is for option -------which can be designed
according to specific projects demand

• Electric-equipped electrical box:


•   Common diagram of motor, electric heating, electrode type humidifier, ozone
generator and inspection and repair lights, etc in AHU offers convenience for installation
and usage.

• Control Instruction :
• ☆ Constant temperature and humidity control
• ☆ ON/OFF control
• ☆ Touch screen system--PLC control
Control Panel
Low humidity and constant temp. in pharmaceutical industry
Providing a complete
control system
System control
box(microcompute
r controller,
sensors,
actuators )and
power control box
Item Description Parameter specification
High precision temperature and humidity
1 sensor Temp. range:0~50℃,Humidity range:0~100%R.H.
High precision temperature and humidity
2 Temp. range:0~50℃,Humidity range:0~100%R.H.
sensor
3 Heating control valve and actuator Proportional-integral control .
4 Humidity control valve and actuator Proportional-integral control.
Chilled water three-way valve and
5 Proportional-integral control.
actuator
6 Differential pressure switch Setting between 50~300Pa,passive contact alarm.

7 Supply fan Fan start-stop mode: direct start


Project Reference

Jiangsu HaiciPharma Co Iran's well-known pharmaceutical


factory--SANAMED

Iran's well-known Iran's well-known


pharmaceutical factory--- pharmaceutical
Darou Pharma Co. factory--Dana Pharma
10/17/2014 Co.
Project Reference

Pars Do.Pharam--Iran Nanjing Bai Jingyu Pharma Co

Teheran AFA Pharam--


Iran Zhejiang Dier Pharma Co

10/17/2014
Project Reference

Balkan Pharam--Biggest Pharma Abidi Pharma Co--Iran's Oldest


Co in Moldova adopts 40pcs pharmaceutical factory with more
Hygienic AHU with heat than 50 years and it adopts more
recovery ,dehumidifer and than 13pcs hygienic AHU and
complete control system &screw condensing unit
chillers

10/17/2014

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