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Nine9 Indexable Milling Cutter

The document describes several types of Power Mill cutters: - A Series shoulder face mills that have a patented insert design with strong geometry and helical cutting edges for good cutting performance. - C Series torus radius mills for milling complex shapes. - R Series round insert mills that come in a range of sizes from 16mm to 100mm diameter. - Additional face mills for roughing and high speed milling from 32mm to 315mm diameter.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
81 views16 pages

Nine9 Indexable Milling Cutter

The document describes several types of Power Mill cutters: - A Series shoulder face mills that have a patented insert design with strong geometry and helical cutting edges for good cutting performance. - C Series torus radius mills for milling complex shapes. - R Series round insert mills that come in a range of sizes from 16mm to 100mm diameter. - Additional face mills for roughing and high speed milling from 32mm to 315mm diameter.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 16

Power Mill

Indexable milling cutter 10mm.


Patented Dual Relief Angle Insert!
Higher feed rate. Higher wearing resistance!

A Series-
Shoulder Face Mills
Dia. range: Ø10 ~ Ø25mm

90°

C Series-
4 Torus Radius Mills
Dia. range: Ø10 ~ Ø26mm
Power Mill

R Series-
Round Insert Mills
Dia. range: Ø16 ~ Ø100mm

Face Mills
Dia. range: Ø32 ~ Ø315mm

4- 1 Nine9 Power Mill


Modular Power Mill System
A Series C Series R Series
Shoulder Face Mills Torus Radius Mills Round Insert Mills

Ø10~Ø25 Ø20 & Ø25 Ø10~Ø25 Ø12~Ø25 Ø10~Ø26 Ø16~Ø35 Ø50~Ø100 Ø16~Ø35
99802-BC..A.. 99522.. 99802-M..A.. 99802-BC..C.. 99802-M..C.. 99802-BC..R.. 99802-MC..R.. 99802-M..R..
99805-M..A.. 99805-M..C..

A9MT06... C9MT04...
4
R9MT08...
A9MT10... C9MT15...

Power Mill
Indexable 16 cutting edge Aluminium alloy
insert face mills face mills

Ø32 Ø50~Ø125 Ø63, Ø80 and Ø100 Ø80~Ø315mm


99542-032 (Roughing) 99542-... (CW) 99543-063 99511-...
99542-... L (CCW) 99543-080
99543-100
(High speed)

3
Cartridges
1

N9MT11T3HR300 N9GJ11T3F2
N9GJ11T3F2-0 Mirror milling Mirror milling

Nine9 Power Mill 4- 2


A Series Shoulder Face Mills

90°

Features:
• Strong insert with high positive geometry and helical cutting edges.
• Shoulder mill with good cutting performance and
cutting edge strength.
ØD

Holder Ap
M
α°
DPM

L
Cylindrical Shank
Ød1
ØD

Ød

Ap
L1
L

No. of Ød
ØD

Part No. Type ØD


teeth h6
Ød1 α° Ap L1 L Insert type
M
00-99802-BC10-10A06 BC10-10A06-100 10 2 10 9.8 5.0 5 40 100
DPM

4
00-99802-BC12-10A06 BC12-10A06-80 10 2 12 9.8 5.0 5 20 80
Ød1

00-99802-BC12-11A06 BC12-11A06-80 11 2 12 10.8 4.5 5 22 80


ØD

Ød

00-99802-BC12-12A06 BC12-12A06-80 12 2 12 11.4 4.0 5 24 80


L1 A9...0602...
00-99802-BC16-13A06 LBC16-13A06-100 13 2 16 12.4 3.5 5 26 100
Power Mill

00-99802-BC16-14A06 BC16-14A06-100 14 2 16 13.4 3.0 5 28 100

00-99802-BC16-15A06 BC16-15A06-100 15 3 16 14.4 2.5 5 30 100

00-99802-BC16-16A06 BC16-16A06-100 16 3 16 15.4 2.0 5 32 100

00-99802-BC16-16A10 BC16-16A10-100 16 2 16 14.5 2.5 9 32 100

00-99802-BC20-20A10 BC20-20A10-120 20 3 20 18.5 2.0 9 40 120


A9...1035...
ØD

00-99802-BC25-25A10 BC25-25A10-150 25 3 25 23.5 1.3 9 50 150


M
DPM

Helical mills
Ød2

• Side lock shank.


• For used on BT40.
Ød1
ØD

Ød
Ød -0.005
-0.015
ØD

L1 L2
L

T
L 5
L1 L2

No. of
Part No. Type ØD Ød T L L1 L2 Insert type
teeth

00-99522-20 SB20-EM20x3T 20 3 20 18 24.5 35 50


A9..1035...
00-99522-25 SB25-EM25x6T
Ød 25 6 25 25 34.25 44 56

4- 3 Nine9 Power Mill


A Series Shoulder Face Mills

90°

Holder α°

Screw-Fit Type
ØD

M
Ap
DPM

No. of
Part No. Type ØD
teeth
α° Ap L M DPM Insert type
Ød1
ØD

Ød

00-99805-M05-10A06 M05-10A06 10 2 5.0 5 13 M5xP0.8 5.5


Ap

4
L1
00-99805-M05-11A06 M05-11A06 11 2 4.5 5 13 M5xP0.8 5.5
L

00-99805-M06-12A06 M06-12A06 12 2 4.0 5 13 M6xP1.0 6.5

Power Mill
00-99805-M06-13A06 M06-13A06 13 2 3.5 5 13 M6xP1.0 6.5
ØD

A9...0602...
00-99805-M08-14A06 M08-14A06 M 14 2 3.0 5 13 M8xP1.25 8.5
DPM

L
00-99805-M08-15A06 M08-15A06 15 3 2.5 5 15 M8xP1.25 8.5
Ød1
ØD

Ød

00-99805-M08-16A06 M08-16A06 16 3 2.0 5 15 M8xP1.25 8.5

L1
00-99805-M08-17A06
L M08-17A06 17 3 1.5 5 15 M8xP1.25 8.5

00-99802-M08-16A10 M08-16A10 16 2 2.5 9 25 M8xP1.25 8.5

00-99802-M10-20A10 M10-20A10 20 3 2.0 9 30 M10xP1.5 10.5

A9...1035...
00-99802-M12-25A10-3T M12-25A10-3T 25 3 1.3 9 35 M12xP1.75 12.5

00-99805-M12-25A10 M12-25A10 25 3 1.3 9 20 M12xP1.75 12.5


ØD

* For Nine9 extension bar, see page 6-3.


M
DPM

L
Ød2

Ød1
ØD

Ød

L1 L2
L

Nine9 Power Mill 4- 4


A Series Shoulder Face Mills

Features:
• Submicron carbide inserts are fully ground for high precision output.
• Good cutting performance and cutting edge strength,
which produce perfect 90° shoulders.
90°

Insert
A9MT060205-NC5072
Re=0.5
• High rigidity, special edge honing, resistance of impact during milling operation.
• Special chip breaker design for high removal rate.
• P40 tougher grade for smooth cutting, good for all kinds of steel.

A9GT060205H-NC2033
Re=0.5 • Sharp cutting edge and high positive rake angle, good for finishing milling
1.0 and surface roughness.
• Re 0.5 and Re1.0 for your option.
• Sutiable for all kinds of steel.

Re=0.5 A9GT060205H-NC9031
• Sharp cutting edge and high positive rake angle, low friction coefficient

4 for Non-Ferrous metal.


• Good for Al, Al-alloy, Copper, Copper alloy and Non-Ferrous metal.

Insert Dimensions Screw /


Parts No. Coating Grade
Power Mill

Size L W S Re Ap Key

A9MT0602 05 -NC5072 TiAlN P40 6.5 4 2.45 0.5 5

A9GT0602 05H-NC2033 TiAIN K20F 6.5 4 2.45 0.5 5


*NS-18037
Ap

0.6Nm
06
A9GT0602 10H-NC2033 TiAIN K20F 6.5 4 2.45 1.0 5 NK-T6

A9GT0602 05H-NC9031 TiN K20F 6.5 4 2.45 0.5 5

*Torque screwdriver is recommended, see page 6-4.

Re=0.4 A9MT1035-NC2032
• High rigidity, special edge honing, resistance of impact during milling operation.
• Special chip breaker design for high removal rate.
• Good for hard cutting carbon steel and alloy steel.

Re=0.5 A9GT103505H-NC9031
• Sharp cutting edge and high positive rake angle, low friction coefficient
for Non-Ferrous metal.
• Good for Al, Al-alloy, Copper, Copper alloy and Non-Ferrous metal.

Insert Dimensions Screw /


Parts No. Coating Grade
Size L W S Re Ap Key

A9MT1035-NC2032 TiAIN K20F 10 6.6 3.5 0.4 9 *NS-25060


Ap

10 0.9Nm

A9GT103505H-NC9031 TiN K20F 10 6.6 3.5 0.5 9 NK-T7

*Torque screwdriver is recommended, see page 6-4.


4- 5 Nine9 Power Mill
A Series Shoulder Face Mills
Surface Roughness Comparison
28mm • Nine9 A series shoulder face mill
insert receive a better result of
21mm
surface finish.
14mm

7mm

0mm

32µm 20.2µm 14.5µm


Competitor B Competitor A Nine9
A9MT1035 NC2033

Cutting Data
• Reduce the feed rate 30% from the below table for slotting operation.
• Ramping Angle should be Under α°.

Insert Size: 6.5mm (Holder dia. Ø10~Ø17mm) : >>


Sample
Vc fz
Work Material Code Grade
(m/min) (mm/tooth) Ae
(JIS) Ap(mm) Ap(mm) Ae(mm)
NC5072
Carbon Steel P5 80~150 0.03~0.07 1.5 4 1.5
NC2033

NC5072
Low-alloy Steel, C ≤ 0.3% SCM440 80~150 0.03~0.07 1.5 4 1
NC2033

NC5072
4
High-alloy Steel, C > 0.3% SKD11 60~120 0.03~0.07 1 2.5 1
NC2033

Power Mill
NC5072
Stainless Steel SUS304 60~120 0.01~0.05 0.5 2 1
NC2033

NC5072
Casting Iron FC25 60~120 0.03~0.07 1 2.5 1
NC2033

Malleable Cast Iron, NC5072


100~150 0.03~0.07 1.5 4 1.5
Grey Cast Iron NC2033

AI, AI-alloy A6061 NC9031 200~500 0.03~0.07 2 4 2

Insert Size: 10mm (Holder Ø16~Ø25mm) : >>


Sample
Vc fz
Work Material Code Grade
(m/min) (mm/tooth) Ae
(JIS) Ap(mm) Ap(mm) Ae(mm)
Carbon Steel P5 NC2032 150~250 0.08~0.15 3 8 3

Low-alloy Steel, C ≤ 0.3% SCM440 NC2032 150~250 0.08~0.15 3 8 2

High-alloy Steel, C > 0.3% SKD11 NC2032 120~200 0.08~0.15 2 4 2

Stainless Steel SUS304 NC2032 80~120 0.04~0.08 1 4 2

Casting Iron FC25 NC2032 120~200 0.08~0.12 2 5 2


Malleable Cast Iron,
NC2032 100~150 0.06~0.10 3 8 3
Grey Cast Iron
AI, AI-alloy A6061 NC9031 200~500 0.03~0.07 5 8 3

Nine9 Power Mill 4- 6


C Series Torus Radius Mills

ØD
M
Ap

DPM
L

Features:
Ød1
ØD

Ød
• Good for corner finishing.
Ap • Series C is developed for replacement of the other milling
L1
L cutters with ram feed.

Holder α°
ØD

Cylindrical Shank L DPM


M
Ød1
ØD

Ød
ØD

L1
L
M
Ap
DPM

L No. of Ød
Part No. Type ØD
teeth h6
Ød1 α° L1 L Insert type

00-99802-BC12-12C5 BC12-12C5 12 2 12 10.5 8.0 30 100


00-99802-BC16-16C5 BC16-16C5 16 3 16 14.5 5.5 40 120 C9MT05T105
00-99802-BC20-20C5 BC20-20C5 20 3 20 18 4.0 50 130 C9MT05T110H
Ød1
ØD

Ød
ØD

00-99802-BC25-25C5 BC25-25C5 25 4 25 23 3.0 60 150


Ap
L1

4
M
DPM

L L
Screw-Fit Type
Ød2
ØD
Power Mill

M
Ød1
ØD

Ød
DPM

L1 L2
L No. of
Ød1
ØD

Part No. Type ØD α° L M DPM Insert type


Ød

teeth

L1 00-99802-M05-10C4 M05-10C4 10 2 8 15 M5xP0.8 5.5 C9MT040105


L
00-99802-M05-11C4 M05-11C4 11 2 6 15 M5xP0.8 5.5 C9MT040110

00-99802-M06-12C5 M06-12C5 12 2 8 25 M6xP1.0 6.5


00-99802-M06-13C5 M06-13C5 13 2 7.5 25 M6xP1.0 6.5
00-99802-M08-16C5 M08-16C5 16 3 5.5 25 M8xP1.25 8.5
00-99802-M08-17C5 M08-17C5 17 3 5 25 M8xP1.25 8.5 C9MT05T105
00-99802-M10-20C5 M10-20C5 20 3 4 30 M10xP1.5 10.5 C9MT05T110H
Ød
00-99802-M10-21C5 M10-21C5 21 3 3.5 30 M10xP1.5 10.5
ØD

00-99802-M12-25C5 M12-25C5 25 4 3 35 M12xP1.75 12.5


M
DPM

00-99802-M12-26C5
L M12-26C5 26 4 2.5 35 M12xP1.75 12.5
00-99805-M05-11C5 M05-11C5 11 2 10 13 M5xP0.8 5.5
L

00-99805-M06-12C5 M06-12C5 12 2 8 13 M6xP1.0 6.5


Ød2

00-99805-M06-13C5 M06-13C5 13 2 7.5 13 M6xP1.0 6.5


00-99805-M08-16C5 M08-16C5 16 3 5.5 15 M8xP1.25 8.5
Ød1

ØD
ØD

C9MT05T105
Ød

00-99805-M08-17C5 M08-17C5 17 3 5 15 M8xP1.25 8.5


C9MT05T110H
00-99805-M10-20C5 M10-20C5 20 3 4 15 M10xP1.5 10.5
L1 L2
00-99805-M10-21C5
L M10-21C5 21 3 3.5 15 M10xP1.5 10.5
00-99805-M12-25C5 M12-25C5 25 4 3 20 M12xP1.75 12.5
00-99805-M12-26C5 M12-26C5 26 4 2.5 20 M12xP1.75 12.5
* For Nine9 extension bar, see page 6-3.
4- 7 Nine9 Power Mill
C Series Torus Radius Mills
Y

Features:
• Submicron carbide inserts are fully ground.
• Special design milling cutter and ground insert for semi-finishing 3D surface
milling for mold industry.
Re1.0
X

Insert
Re= 0.5 Dual Relief Angle Insert
Re= 1.0
C9MT040105-NC30 7。

C9MT040110-NC30
C9MT05T105-NC30
• Flat cutting edge design, universal type for
15。
all kind of materials.
Higher feed rate!
Re= 0.5 Higher wearing resistance!
Re= 1.0

C9MT05T110H-NC2032
• High positive angle, special chip breaker design,
higher wearing resistance.
• Good for hardened material.

4
Dimensions
Parts No. Coating Grade Screw Key
L S Re

Power Mill
C9MT040105-NC30 AITiN K10F 4 1.59 0.5
*NS-18037 NK-T6
0.6Nm
C9MT040110-NC30 AITiN K10F 4 1.59 1.0

C9MT05T105-NC30 AITiN K10F 5 2.0 0.5


*NS-20045 NK-T6
0.6Nm
C9MT05T110H-NC2032 AITiN K20F 5 2.0 1.0

*Torque screwdriver is recommended, see page 6-4.

Cutting Data
Sample Code Vc fz Cutting Depth
Work Material Grade
(JIS) (m/min) (mm/tooth) Ap(mm)
NC30
Carbon Steel P5 150~300 0.2~0.5 0.2~0.5
NC2032

NC30
Alloy Steel SCM440 120~250 0.2~0.5 0.2~0.5
NC2032

NC30
Stanless Steel SUS304 120~200 0.2~0.4 0.2~0.4
NC2032

Hardened Steel ˂ HRC52 SKD61 NC2032 100~150 0.1~0.3 0.1~0.3

* Recommand Ae below 2.5mm.

Nine9 Power Mill 4- 8


L1 M
Ap L

DPM
L

Round Insert Mills

ØD
M

Ød1

DPM
ØD
L

Ød
Ap
L1

Ød1
L
ØD

Ød
L1
Features:
L • High feed rate capability.
ØD

• Corner radius, especially good for 3D corner milling, reliable tool life
M and high performance.

DPM
L

Holder
Ød1
ØD

Ød
α°
ØD

L1
L
Cylindrical Shank M
DPM

L
Ød2

Ød1
ØD

Ød
ØD

L1 L2 M
L
DPM

No. of
Part No. Type ØD Ød Ød1 Ød2 α° L1 L2 L Insert type
Ød2

teeth

00-99802-BC16-16R4 BC16-16R4-120 16 2 16 14.5 - 4.5 - 40 120


4
Ød1
ØD

Ød

00-99802-BC20-20R4 BC20-20R4-130 20 3 20 18 17 2.5 20 50 130


R9MT0803
R9MT0803F
L1 L2
00-99802-BC25-25R4-45˚ BC25-25R4-150-45˚ 25 3 25 23 21 1.5 30 60 150
L
Power Mill

00-99802-BC32-35R4 BC32-35R4-200
Ød 35 3 32 30 - 1.0 - 80 200

The insert pocket of the cutter 25R4-45° has rotated 45°. The cutter can take advantage of the reverse side of
the used insert for second use.
L

Radius Cutter with Bore Type


Ød ØD
L

ØD

No. of
Part No. Type ØD Ød L Insert type
teeth

00-99802-MC22-50R4 MC22-50R4 50 4 22 51

00-99802-MC25-63R4 MC25-63R4 63 5 25.4 51


R9MT0803
R9MT0803F
00-99802-MC25-80R4 MC25-80R4 80 5 25.4 51

00-99802-MC31-100R4 MC31-100R4 100 6 31.75 61

4- 9 Nine9 Power Mill


L

D
Round Insert Mills
Ød1
ØD

Ød
Ap
L1
L
ØD

DPM M
L
Ød1

Holder Ød
L1 α°
L

Screw Fit Type


ØD

M
DPM

L
Ød2

No. of
Part No. Type ØD
teeth
α° L M DPM Insert type
Ød1

Ød

00-99802-M08 -16R4 M08-16R4 16 2 4.5 25 M8 x P1.25 8.5

L1 L200-99802-M08-17R4 M08-17R4 17 2 4.0 25 M8 x P1.25 8.5


R9MT0803
R9MT0803F 4
L
00-99802-M10-20R4 M10-20R4 20 3 2.5 30 M10 x P1.5 10.5

Power Mill
00-99802-M10-21R4 M10-21R4 21 3 2.0 30 M10 x P1.5 10.5
R9MT0803
00-99802-M12-25R4-3T M12-25R4-3T 25 3 1.5 35 M12 x P1.75 12.5
R9MT0803F
00-99802-M12-26R4-3T M12-26R4-3T 26 3 1.3 35 M12 x P1.75 12.5

00-99802-M16-35R4 M16-35R4-4T 35 4 1.0 40 M16 x P2.0 16.5

* For Nine9 extension bar, see page 6-3.


Ød
L

ØD

Nine9 Power Mill 4- 10


Round Insert Mills

Features:
• Round insert with square seating pocket for exact positioning,
especially for unstable cutting condition.
• Maximum number of teeth for feed operation.

Square
seating pocket

Insert
Dual Relief Angle Insert
R9MT0803F-NC2032 7。
• Universal grade for all kinds of material.

15。
R9MT0803-NC40 Higher feed rate!
• Sharp cutting edge and high positive angle. Higher wearing resistance!
Good for stainless steel.

Dimensions
Part No. Coating Grade Screw Key
Ic S R

4 R9MT0803-NC40 TiN K20F


NS-30072
R
8 3.17 4 2.0Nm
NK-T9
Power Mill

R9MT0803F-NC2032 AlTiN K20F

Cutting Data
Sample Code Vc fz Cutting Depth
Work Material Grade
(JIS) (m/min) (mm/tooth) Ap(mm)
NC2032 150~250 0.3~0.8 0.4~1.0
Carbon Steel P5
NC2032 120~180 0.3~0.5 0.4~0.6

NC2032 120~180 0.3~0.6 0.4~0.6


Alloy steel SCM440
NC2032 100~150 0.2~0.4 0.3~0.6

Stainless Steel SUS304 NC40 100~140 0.3~0.5 0.3~0.6

Hardened Steel ˂ HRC52 SKD61 NC2032 60~120 0.2~0.4 0.3~0.4

Casting Iron FC25 NC2032 120~180 0.3~0.8 0.4~0.6

Vc X 1000 * S: Spindle Speed (r.p.m.). Vc: Cutting Speed (m/min.)


S= r.p.m F= fz x S x n mm/min.
Xd F: Feed Rate (mm/min.) fz: Feed per Tooth D: Drill Dia. n: No. of Flute

4- 11 Nine9 Power Mill


Extension Bar for A, C, R

Steel Type
●T is the maximum overhang length.

Line Marking
M

T ØD
L

Part No. Type ØD T L M Assemble Torque

00-99801-10S BC10-075M05S 10 25 75 M5xP0.8 6.5Nm

00-99801-12S BC12-075M06S 12 25 75 M6xP1.0 11.0 Nm

00-99801-14S BC14-090M08S 14 30 90 M8xP1.25 25.0 Nm

00-99801-16S BC16-090M08S 16 35 90 M8xP1.25 25.0 Nm

00-99801-18S BC18-100M10S 18 40 100 M10xP1.5 50.0 Nm

00-99801-20S BC20-100M10S 20 40 100 M10xP1.5 50.0 Nm

Ød -0.005
-0.015
ØD

00-99801-25S BC25-120M12S 25 50 120 M12xP1.75 60.0 Nm


T
00-99801-32S BC32-150M16S 32 65 150 L M16xP2.0
5 -
L1 L2

Solid Carbide Type 4


• T is the maximum overhang length.
• Carbide extension bar with longer tool length is available on request. (REVA brand)

Power Mill
TiN Coated
M
ØD

T
L

Part No. Type ØD T L M Assemble Torque

00-99801-10W BC10-100M05W 10 50 100 M5xP0.8 6.5 Nm

00-99801-12W BC12-100M06W 12 60 100 M6xP1.0 11.0 Nm

00-99801-14W BC14-120M08W 14 70 120 M8xP1.25 25.0 Nm

00-99801-16W BC16-150M08W 16 80 150 M8xP1.25 25.0 Nm

00-99801-18W BC18-150M10W 18 90 150 M10xP1.5 50.0 Nm

00-99801-20W BC20-200M10W 20 100 200 M10xP1.5 50.0 Nm

00-99801-25W BC25-200M12W 25 125 200 M12xP1.75 60.0 Nm

* For more extension bar, please refer to P6-3.

Nine9 Power Mill 4- 12


Face milling cutter for steel

Features:
• Target M/C user.
• High power for metal removal.
• High feed Rate 0.5 mm/tooth.
• An economical 8 corners per side (16 corners in total)
3mm maximum depth of cut.

Cutter
Ød1

1 2 3
Ød2
Ød2 Ød1
Ød1
L

L
L
ap

ap
ap

3
1

ØD ØD ØD
ØD2 ØD2 ØD2

Multi-edge rough milling cutter - Clockwise


4
Fig. Part No. Type ØD ØD2 No. of teeth Ød1 Ød2 ap L Insert type

1 00-99542-032 SB20-32R-11J 32 40 3 20 - 3 80
Power Mill

00-99542-050 MC22-50R-11J 50 58 3 22 50 3 45

00-99542-063 MC22-63R-11J 63 71 4 22 50 3 45

2 00-99542-080 MC25.4-80R-11J 80 88 5 25.4 50 3 50

00-99542-100 MC31.75-100R-11J 100 108 6 31.75 70 3 50 N9GJ11T3F2-0

00-99542-125 MC38.1-125R-11J 125 133 6 38.1 85 3 63

00-99543-063 MC22-63R-11J-6T 63 75 6 22 50 1.5 45.5

3 00-99543-080 MC27-80R-11J-8T 80 92 8 27 60 1.5 50.5

00-99543-100 MC32-100R-11J-10T 100 113 10 32 70 1.5 50

Multi-edge rough milling cutter - Counterclockwise


Fig. Part No. Type ØD ØD2 No. of teeth Ød1 Ød2 ap L Insert type

00-99542-050L MC22-50L-11J 50 58 3 22 50 3 45

00-99542-063L MC22-63L-11J 63 71 4 22 50 3 45

2 00-99542-080L MC25.4-80L-11J 80 88 5 25.4 50 3 50 N9GJ11T3F2-0

00-99542-100L MC31.75-100L-11J 100 108 6 31.75 70 3 50

00-99542-125L MC38.1-125L-11J 125 133 6 38.1 85 3 63

4- 13 Nine9 Power Mill


Face milling cutter for steel
1 9
10
2 16
8

15
7 3
11 Features:
• Double-sided inserts for low costs.
14 12 • Easy to indentify the sequence.
6 4
5 13

Insert
ided
ble-s
Dou

N9GJ11T3F2-0
• Good for carbon steel and alloy steel, stainless steel
and cast iron.
• Each insert has 16 cutting edges.

Dimensions
Parts No. Coating Grade Screw Key
L S Re

4
N9GJ11T3F2-0-NC2032 AITiN K20F 12.2 3.97 0.8 NS-35080 NK-T15
2.5Nm

Power Mill

Cutting Data
Sample Code Vc fz
Work Material Grade
(JIS) (m/min.) (mm / tooth)

Carbon steel P5 NC2032 120~250 0.1~0.5

Alloy steel SCM440 NC2032 120~200 0.1~0.3

Stainless Steel SUS304 NC2032 80~120 0.1~0.3

Casting iron FC25 NC2032 100~200 0.1~0.5

Nine9 Power Mill 4- 14


Aluminum alloy face mill for aluminum
Ød

63.5
ØD

Cutter
Milling cutter body
• Ideal for cutting aluminum alloy material.
• Aluminum alloy face milling cutter series provides the opportunity to assemble
the body with different cartridges for a wide range of applications.
• Extra lightweight, only 1/3 to 1/2 the weight of steel body cutters.
(Weight of 160mm steel cutter is about 8.5kgs, 99511 is only 2.9kgs.)
• Suitable for machining centers, fine milling on big surface or when the weight of
the cutter is restricted.

Part No. Type ØD No. of teeth Ød Kg

00-99511-080 80S-AL 80 4 22 1.1


00-99511-100 100S-AL 100 4 22 1.4

4 00-99511-125
00-99511-160
125S-AL
160S-AL
125
160
4
4
38.1
38.1
2.1
2.9
00-99511-200 200S-AL 200 4 38.1 4.2
00-99511-250 250S-AL 250 4 38.1 6.5
Power Mill

00-99511-315 315S-AL 315 6 38.1 8.0

Cartridges
Part No. Type Insert (Insert to be used) ap Screw Key

00-99511-00A SSFER-D25 SEHW1204 0.7 NS-45095


00-99511-05A STGCR-D25 TCGT16T3 0.5 NS-35080
00-99511-10A SSFER0°-D25 SEHW1204 0.5 NS-45095
T15
00-99511-20A SAFPR-D25 APKT1604 0.7 NS-35080
00-99511-39A SNF9R-D25 N9MT11T3HR300 0.1 NS-35080
00-99511-41A SGFGR-D25 N9GJ11T3F2 0.3 NS-35080

Spare
1
Part No.

Cutter bodies 1
99511-00H Screw sheath 2
2
MS1364 Eccentric adjustment screw 3 3
99511-00G Seat Clamp Bolt 4 5

Cartridges 5
6
99511-00I M8 Set Screws 6
4
NK-DT25 Adjustment Wrench
NK-T15 Key

4- 15 Nine9 Power Mill


Aluminum alloy face mill for mirror finishing
Excellent Surface Finish
Mirror finish Insert N9MT11T3HR300 SEHW1204
Cutting Data (Nine9) (Diamond insert)

VC m/min. 1000 1000

fz mm / tooth 0.10 0.20 0.10

Ap mm 0.05 0.10

Surface roughness (Ra) µm 0.056 0.092 0.800

Insert
ided
Dou
ble-s N9GJ11T3F2-NC2033
• Double-sided insert for low costs.
• Easy to indentify the sequence.
• Each insert has 8 cutting edges.

N9MT11T3HR300-NC9031
• For mirror finishing. Surface roughness below Ra 0.10 μm.
• Each insert has 2 cutting edges.

4
Dimensions
Parts No. Coating Grade Screw Key
L S Re

Power Mill
Re
NS-35080
N9GJ11T3F2-NC2033 TiAlN K20F 10.9 3.97 0.6 NK-T15
2.5Nm

NS-35080
N9MT11T3HR300-NC9031 - K20F 11.11 3.98 - NK-T15
2.5Nm

Cutting Data
Sample Code Vc fz Cutting Depth
Work Material Grade
(JIS) (m/min.) (mm / tooth) Ap(mm)

NC9031 200~500 0.1~0.3 0.05~0.15


Non-ferrous metal (Al, Cu) A6061
NC2033 200~500 0.05~0.15 0.1~0.5

Nine9 Power Mill 4- 16

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