Category SN：ZY063－TuC

ZY063.00 HPU

Parts List

宏华

Sichuan Honghua Petroleum Equipment Co., Ltd.

October,2008
 Contents

I.ZY063.00 Hydraulic power unit general drawing¨¨¨¨¨2

II.Parts drawings of HPU¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨5

1、 ZY063.00YLT Hydraulic principle diagram¨¨¨¨¨¨¨¨¨5

2、 HTY01.00 Control valve set¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨8

3、 HTY02.00 37KW Motor pump set¨¨¨¨¨¨¨¨¨¨¨¨¨10

4、 HTY05.00 Brake pump set¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨¨11

5、 HTY06.00 Oil pump device¨¨¨¨¨¨¨¨¨¨¨¨¨¨12

6、 HTY06.01.00 Oil pump set¨¨¨¨¨¨¨¨¨¨¨¨¨¨14

7、 HTY07.00 Accumulator filter set¨¨¨¨¨¨¨¨¨¨¨¨15

8、 HTY09.00 Comprehensive oil tank assembling¨¨¨¨¨¨¨17

9、 HTY11.00 Air cooling device¨¨¨¨¨¨¨¨¨¨¨¨¨¨20

10、 HTY14.00 General drain block assembling¨¨¨¨¨¨¨22

11、 HTY16.00 Brake block assembly¨¨¨¨¨¨¨¨¨¨¨¨23

12、 HTY17.00 Remote control device¨¨¨¨¨¨¨¨¨¨¨¨25

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I.ZY063.00 Hydraulic power unit general drawing

ZY063.00 HPU

Warning of HPU operation

a) 在 启动液 压系统 前必须 开启Oi l tank 底部的 柱塞泵 泄油Ba ll val ve和加 Oil pu mp吸油B all va lve，否 则将

Do damage to oi l pump。

b) Pay a ttenti on to the oil level of hy drauli c oil， Fill once o il is in sho rt， To pr event from t he dam ages o f
hy drauli c pres sure p arts s uch as oil p ump。

c) When this s ystem releas es a w arning signa l,，Mu st sto p oper ation to che ck， Fault treat ment， No ope ration by
sic k man。

d) D uring m ainten ance， Power source shoul d be c ut off ，Syst em pres sure r eleasi ng，Wi th loc king e quipme nt to
pre vent f rom wr ong op eratio n

W ith vi sible warnin g sign， To a void sa fety m isadve nture doing damage to hu man an d equi pmnets 。

e) Durin g main tenanc e， System and c ircums tance should be ke pt clea n。

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Item Drawing code Name Qty.
1 HTY11.00 Air cooling device 1
2 Transition connector 2
3 Hose assembly 1
4 Straight thread connector 1
Check valve ： open pressure 0.05MPa
5 1
(7.14psi)
6 Reducing thread connector 1
7 Straight thread connector 1
8 Tee thread connector 1
9 JB982-77 Combined seal washer：12 1
10 Pressure switch:with 2m Long cable 1
Fine stainless steel tube ： φ 38 × 3
11 1
L=1000(φ1.50"×0.12" L=39.4")
Fine stainless steel tube：φ25×2.5
12 1
L=3000(φ0.985"×0.098" L=118.2")
13 Straight thread connector 1
14 Hose assembly 1
15 HTY13.02 Warning board of HPU 1
16 HTY13.01 Data plate 1
17 GB/T867-86 Rivet：3×10 8
18 HTY09.00 Comprehensive oil tank assembling 1
19 ZY063.01.00 Framework 1
20 Transparent hose：φ50(φ1.9685″) 1
21 Transparent hose：φ50(φ1.9685″) 1
22 Hose assembly， Single elbow 1
23 Hose assembly 1
24 HTY17.00 Remote control device 1
25 Rubber hose：φ10(φ0.3937″) 1
26 Bulkhead Quick connector 1
27 HTY16.00 Brake block assembly 1
28 Micro HP hose 7
29 HTY06.00 Oil pump set 1
30 Hose assembly 1
31 HTY05.00 Brake pump set 2
32 Hose assembly 2
33 Hose assembly 1

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34 HTY02.00 Motor set, main oil pump 2
35 ZY063.04 Tag 1 1
36 HTY01.04 Bulkhead Connector：15－NPT3/8 3
Fine stainless steel tube: φ 10 × 1
37 3
L=3000(φ0.394"×0.039" L=118.2")
38 Self-sealing quick connector 3
Fine stainless steel tube:φ15×1.5
39 1
L=5000(φ0.591"×0.059" L=197")
40 Hose assembly 1
41 HTY14.00 Drain block assembly 1
42 Hose assembly 1
43 HTY01.00 Master control valve set 1
44 Hose assembly 1
45 Hose assembly 2
46 HTY07.00 Accumulator filter set 1
47 Hose assembly 1
48 4N-12 Plug：NPT3/4 inside 1
Shock-resistance pressure gauge：0～
49 YN63-Ⅲ 1
4MPa(0～571.4psi)
Shock-resistance pressure gauge：0～
50 YN63-Ⅲ 2
25MPa(0～3571.4psi)
51 GB/T93-87 Washer：4 21
52 GB/T818-85 Bolt：M4×10 21
Shock-resistance pressure gauge：0～
53 YN63-Ⅲ 4
16MPa(0～2285.7psi)

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II. Parts drawings of HPU

1、ZY063.00YLT Hydraulic principle diagram

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Item Drawing code Name Qty.
1 Fluid level and temperature gauge 1
2 Temperature sensor, EX-PRF 1
3 Liquid level controller,EX-PRF 1
4 Electric heater, EX-PRF 2
5 Air cleaner 1
6 Ball valve：DN=6 4
7 Ball valve：DN=15 3
8 3-way ball valve 1
9 Oil suction filter 1
10 EX-proof motor：1.1kW(1.4751HP) 1
11 Gear pump 1
12 Ball valve：DN20 1
13 Propositional overflow valve, EX-PRF 1
14 One-way throttle valve 1
Check valve ： open pressure ：
15 1
0.05MPa(7.14psi)
16 Air cooler, EX-PRF 1
17 Oil suction filter 2
18 Motor pump set：37KW(49.617HP) 2
19 Check valve 2
20 Oil return filter 1
Pressure transducer ： 0 ～ 35MPa(0 ～
21 3
5000psi)
22 Accumulator 1
23 High pressure filter 1
24 EX pressure switch 1
25 Pressure test connector 7
26 Pressure test hose 8
27 YN60-Ⅲ(0～4MPa) Pressure gauge 1
28 Check valve 2
29 Ball valve 2
30 Pressure test connector 2
31 YN60-Ⅲ(0～25MPa) Pressure gauge 2
32 Change valve set, EX-PRF 1
Plug type direct-acting overflow
33 1
valve

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35 YN60-Ⅲ（0～16MPa） Shock-resistance pressure gauge 5
36 Self-sealing quick connector 9
37 Self-sealing quick connector 2
38 Quick connector 2
39 Quick connector 2
40 Self-sealing quick connector 2
41 Self-sealing quick connector 2
Shock-resistance pressure gauge：0～
42 YN100-I 2
25MPa(0～3571.4psi)
43 Hydraulic cathead 2
44 Substructure bufferring cylinder 2
45 Mast buffer cylinder 2
47 Oil suction filter 2
48 EX-proof motor：3 kW(4.023HP) 2
49 Axial plunger pump 2
50 Oil return filter 1
51 Check valve of plug-in type 5
52 Overflow valve of plug-in type 1
53 HP oil filter 1
54 HP hydraulic ball valve 3
55 Accumulator 4
Explosion proof proportion pressure
56 1
reduction valve
Proportional amplifier board of
57 2
EX-PRF
3-position 4-way electromagnetic
58 2
change Valve
59 Mis-operation protection valve 1
60 Relay valve 2
61 Pneumatic change valve 1
Ex proof electromagnetic change
62 1
valve
63 Pneumatic change valve 1
64 pilot operated change valve 2
Pressure transducer ： 0 ～ 10MPa(0 ～
65 3
1428.57psi)
66 Self-sealing quick connector 6

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2、HTY01.00 Control valve set

8
Item Drawing code Name Qty.
1 GB95-85 Flat shim：10 6
2 GB93-87 Spring washer：10 6
3 GB/T70-85 Inner-hexagon bolt：M10×50 4
4 ZY009.10.09.01 Filling block 4
5 Straight thread connector：25-G1 10
Fine stainless steel tube ： φ
6 1
25/L=8000(φ0.985"/L=315.2")
7 HTY01.01.00 Valve support 1
8 Straight thread connector：30-G1 1/4 1
Fine stainless steel tube：φ30/L=600
9 1
（φ1.182"/L=23.64")
10 Change valve set, EX-PRF（ With 6m cable） 1
90°elbow adjustable thread Connector：
11 1
30-G1 1/4
12 Reducing thread connector 1
13 Straight thread connector：30-M42×2 1
14 Plug type direct-acting overflow valve 1
15 GB5782-86 Bolt：M10×20 2
16 Quick connector 3
17 NPT transition connector：NPT1 3
18 NPT transition connector：NPT3/4-NPT1 1
19 90° Elbow thread connector 1
20 Straight thread connector：25-M33×2 1
21 JB982-76 Combined seal gasket：14 2
22 Pressure test connector 1
23 HTY01.02 Oil Return block body 1
24 Straight connector：38-M48×2 1
25 JB982-77 Combined washer：33 1
26 JB1000-77 Screw Plug：M33×2 1
27 ZY062.04.04.00 Proportional relief valve assembly 1
28 HTY01.03 Cover plate of control valve set 1
29 GB819-85 Cuntersink Screw：M6×20 6
30 Thread hinge connector：6-G1/8 2
31 Fine stainless steel tube：φ6/L=1500(φ0.236"/L=59.1") 1
32 Pressure test connector 1
33 HTY01.04 Bulkhead thread connector：25-NPT3/4 9
34 Quick connector 10

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 3、HTY02.00 37KW Motor pump set

Drawing
Item Name Qty.
code
1 GB1235-76 O-RING：70×3.5 2
2 HTY02.01 Oil outlet flange of machinery tool pump 1
3 GB70-85 Bolt：M20×35 8
90° Adjustable thread connector：25-M33
4 1
×2
5 GB93-87 Washer：20 4
6 GB5782-86 Bolt：M20×55 4
7 HTY02.02 Pad 4
oil suction Welded flange, machinery
8 HTY02.03.00 1
tool pump
9 Straight thread connector 1
Oil pump motor set：37KW(49.617HP)(460V、
10 1
60Hz)

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 4、HTY05.00 Brake pump set

Item Drawing code Name Qty.

1 Oil inlet pipe connection, brake pump 1
2 Oil outlet pipe connection of brake pump 1
3 Explosion proof motor：3KW(4.023HP) 1
4 JB93-87 Spring Washer：10 4
5 GB5781-86 Hexagon bolt：M10×30 4
6 HTY05.01 Brake pump motor connecting plate 1
7 GB93-87 Spring Washer：12 4
8 GB5780-86 Hexagon bolt：M12×55 4
9 GB6170-86 Hexagonal Nut：M12 4
10 HTY05.02 Sleeve of brake coupling 1
11 HTY05.03 coupling 1
12 GB93-87 Spring Washer：10 2
13 GB5781-86 Hexagon bolt：M10×30 2
14 Axial plunger pump 1
15 Oil drain pipe connector, brake pump 1

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5、HTY06.00 Oil pump device

12
 Drawing
Item Name Qty.
code
One-way throttle valve：( open pressure
1 1
4.5bar)(64.29psi)
2 Tee thread connector：25-M36×2/G1" 1
3 Inner thread straight connector：25-M36 1
4 Straight thread connector：25-G3/4" 1
5 ZY011.17.04 Bottom board of motor 2
6 HTY06.01.00 Oil pump set 1
7 ZY011.17.02 Pad 1
8 ZY011.17.01 Pressing board 1
9 GB5781-86 Bolt：M6×30 2
10 GB93-87 Spring washer：6 2
11 Straight thread connector：25-G1" 4
Fine stainless steel tube ： φ 25( φ
12 2
0.985")
13 3-way ball valve 1
14 Pressure test connector 1
15 JB982-76 Combined seal gasket：14 1
16 ZY011.17.10 Oil filling filter flange 2
17 GB1235-76 O-RING：φ55×3.1 2
18 Oil suction filter 1
Transparent hose:φ25(φ0.985")
19 1
with C type Connector G1-M30×1
20 ZY011.03.17 Pipe joint：G1-M30×1.5C 1

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 6、HTY06.01.00 Oil pump set

Item Drawing code Name Qty.

Explosion proof motor ：
1 1
1.1KW(1.4751HP)
2 GB5782-86 Bolt：M8×30 4
3 GB93-87 Spring washer：8 8
4 GB5782-86 Bolt：M10×40 4
5 GB93-97 Spring washer：10 4
6 GB6170-86 Nut：M10 4
7 ZY011.17.03.01 Bell-shaped guard 1
8 ZY011.17.03.02 Cloupling 1
9 GB70-85 Bolt：M8×20 4
10 Oil pump 1

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7、HTY07.00 Accumulator filter set

15
Item Drawing code Name Qty.
1 JB982-76 Combined seal gasket：10 2
2 ZY009.13.01 Pipe joint：M27 1
3 Accumulator 1
4 GB93-87 Washer：16 4
5 GB70-85 Bolt：M16×80 4
6 Filter 1
7 GB70-85 Bolt：M8×80 4
8 GB93-87 Washer：8 4
9 ZY009.13.04 Pad 4
10 HTY07.01 Accumulator filter oil block 1
Pressure sensor ： 0 ～ 35MPa(0 ～
11 1
5000psi)
12 JB982-76 Combined seal gasket：12 1
13 JB/ZQ4444-86 Screw Plug：M33×2 1
14 JB/ZQ4444-86 Screw Plug：M8×1 1
15 JB982-76 Combined seal gasket：8 1
16 ZY009.13.02 Pipe joint：M33 2
17 JB982-76 Combined seal gasket：33 5
18 Check valve 2
Straight thread connector：25/M33
19 3
×2

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8、HTY09.00 Comprehensive oil tank assembling

17
Item Drawing code Name Qty.
1 HTY09.01 Right cover for cleaning 1
2 Liquid level sensor 1
3 GB/T70-85 Bolt：M10×25 3
4 HTY09.02 Shim for liquid level sensor 1
5 GB/T70-85 Bolt：M12×40 4
Flange of machinery tool oil return
6 HTY09.03 1
filter
7 GB1235-76 O-ring：90×3.1 1
8 GB/T70-85 Bolt：M8×35 6
9 Machinery tool Oil return filter 1
Straight thread connector：38/M48×
10 1
2
11 GB/T93-87 Washer：12 4
12 YWZ-400T Liquid level gauge 1
13 Air filter 1
14 HTY09.04 Shim 2
15 GB/T93-87 Washer：16 24
16 HTY09.05 Clean cover, left 1
17 GB/T70-85 Bolt：M16×30 24
18 HTY09.06.00 Oil tank 1
19 Oil suction filter 2
20 GB/T70-85 Bolt：M10×35 8
21 GB/T93-87 Washer：10 8
Flange of machinery tool oil suction
22 HTY09.07.01 2
filter
23 GB1235-76 O-ring：75×3.1 2
Welded flange of oil suction filter
24 HTY09.07.00 2
of machinary tools
25 Oil suction filter 2
26 Straight thread connector 2
27 GB70-85 Inner hexagon screw：M8×25 12
28 Electrical heater, EX-PRF 2
29 HTY09.08 Heater shim 2
30 Ball valve：DN15 3
31 JB982-77 Combined seal gasket：22 3
32 GB1235-76 O-ring：20×2.4 6
33 Pipe joint：G1/2-M27A 3

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34 Straight thread connector 3
35 GB1235-76 O-ring：11×1.9 5
36 Ball valve：DN6 3
37 JB982-77 Combined seal gasket：14 5
38 Pipe joint：G1/4-M16A 5
39 Straight thread connector 3
40 Ball valve：DN25 4
41 JB982-77 Combined seal gasket：33 4
42 Pipe joint：G1/M36A 4
43 Straight thread connector 4
44 Oil return filter 1
45 GB/T70-85 Bolt：M8×20 4
46 GB/T93-87 Washer：8 4
47 Straight thread connector 1
48 GB/T5783-86 Bolt：M16×40 8
49 HTY09.09 Connection plate 4
50 Temperature sensor 1
51 JB982-77 Combined seal gasket：16 1

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9、HTY11.00 Air cooling device

20
Item Drawing code Name Qty.
90 ° Adjustable thread connector ：
1 2
30-M42×2
2 Ex-proof air cooler 1
3 GB/T70-85 Bolt：M10×25 4
4 GB/T93-87 Washer：10 4
5 ZY062.03.01 Pad 2
6 Thread Connector：M42×2/G1 1/4 2
Check valve ： ( open
7 1
pressure0.5bar)(7.14psi)
Inner thread straight connector ：
8 1
30-M42×2
9 Reducing thread connector 2

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 10、HTY14.00 General drain block assembling

Item Drawing code Name Qty.

1 Straight thread connector：18/M22×1.5 1
2 ZY018.13.01 Drain block 1
3 JB1000-77 Screw Plug：M14×1.5 4
4 Straight thread connector：10/M14×1.5 1
5 ZY009.08.02 Pipe joint：NPT1/4 6
6 Quick connector 6

22
11、HTY16.00 Brake block assembly

A view

A View

23
Item Drawing code Name Qty.
1 GB93-87 Spring Washer：12 8
2 HTY16.01 Connection plate 1
3 GB70-85 Bolt：M12×30 8
4 HTY16.02 Base plate, brake block 2
5 HTY16.03 Valve block〈 1〉 1
6 Straight thread connector 5
7 GB1235-76 O-ring：φ24×2.4 2
8 Filter 1
9 GB5781-87 Bolt：M12×45 2
10 GB6170-86 Nut：M12 2
11 HTY16.04 Valve block〈 2〉 1
12 GB1235-76 O-ring：φ18×2.4 6
13 GB70-85 Bolt：M6×50 12
14 HP hydraulic ball valve 3
15 HTY16.05 Valve block〈 3〉 1
16 JB982-76 Combined seal gasket：14 5
17 Mini Pressure Metering Connection 4
18 Accumulator 4
19 GB70-85 Bolt：M16×45 24
20 GB1235-76 O-ring：φ50×3.1 4
21 Check valve of plug-in type 5
22 GB1235-76 O-ring：φ27×3.1 6
23 GB70-85 Inner hexagon screw：M12×150 4
24 Right-angle joint：M36 1
25 Hinge thread connector 1
26 GB70-85 Inner hexagon screw：M12×160 4
27 Overflow valve of plug-in type 1
28 GB70-85 Bolt：M10×50 4
29 JB982-76 Combined seal gasket：12 2
30 JB/ZQ4444-86 Inner hexagon screw plug：M12×1.25 2
31 JB/ZQ4444-86 Inner hexagon screw plug：M10×1 1
32 JB982-76 Combined seal gasket：10 1
33 Straight thread connector 1

24
12、HTY17.00 Remote control device

25
Item Drawing code Name Qty.
1 HTY17.01.00 Valve set1 1
2 GB/T70-85 Bolt：M5×50 16
Seamless pipe：φ10×1
3 1
L=1500(φ0.394"×0.0394" L＝59.1")
4 Tee thread connector 1
5 HTY17.02.00 Valve set2 1
6 HTY17.03.00 Frame 1 1
7 GB/T70-85 Bolt：M8×20 4
8 HTY17.04.00 Frame 2 1
9 Straight thread connector 2
10 HTY17.05.00 Frame 3 1
11 GB/T70-85 Bolt：M8×20 4
12 GB/T93-1987 Washer：8 4
13 Relay valve 2
14 Rubber hose：φ10(φ0.394") 1
15 Quick connector 1
16 GB/T65-85 Sloted column-head bolt：M6×40 2
17 Quick connector 2
18 Ex proof electromagnetic change valve 1
19 GB/T70-85 Bolt：M6×40 2
20 Ball hinge connector 6
Shared Baseplate：415×315
21 1
δ8(163.86"×12.4" δ0.315")
22 GB/T93-87 Washer：10 8
23 GB/T70-85 Bolt：M10×25 8

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