Site Acceptance Test (SAT)

SITE ACCEPTANCE TEST (SAT)

CUSTOMER : Chilime jalavidhyut company Limited

PROJECT : Chilime Hydro Electric Project,2x11.28MW
DOCUMENT NAME : Generator Relay Metering Panel-1
DOCUMENT NO. : NICPL-137-01

Doc Type Site Acceptance Test report NICPL Doc No NICPL-137-01

Title: Generator Relay metering Panel-1 Project Title: Chilime Hydro Electric Project 2X11.28MW
Nelumbo Icona Controls Pvt Ltd
Noida India - 201301 Sheet: 1 of 19
 Site Acceptance Test (SAT)

Introduction
This document describes the Generator Relay Metering Panel item to be tested on a SAT period. The
SAT will demonstrate the operation and integration of the UCB,TRMP system and verify the hardware
being supplied.

References
The following documents will be available as references during the SAT.

Ref Document Reference Description

1 NICPL-137-06-103 Wiring drawings

Manufacturer/Model Number Serial Number Cal Cert Ref Cal Exp Date
Relay tester / ISA DRTS 33 2119/48617

Digital Multimeter / Fluke 46311178WS

Health and Safety

The tests to be conducted involve test and measurement operations with hazardous voltages present. All
tests must be performed by skilled persons taking due care and attention to avoid electrical shocks. The
tests are to be performed in the stated sequence to avoid danger. All faults during electrical testing must
be rectified or deemed by a qualified and competent person not to compromise safety before further
testing can proceed.

Doc Type Site Acceptance Test report NICPL Doc No NICPL-137-01

Title: Generator Relay metering Panel-1 Project Title: Chilime Hydro Electric Project 2X11.28MW
Nelumbo Icona Controls Pvt Ltd
Noida India - 201301 Sheet: 2 of 19
 Site Acceptance Test (SAT)

Generator Specification

Generator Description
Make Alstom France
Type Three phase
Connection Y
Standard IEC
Rated capacity 13,000KVA
Active power 11.05MW
Rated Voltage 11,000V
Rated Current 682A
Power factor 0.85
Rated speed 428rpm
Frequency 50HZ
Reactive Power 6.848 Mvar
Excitation Brushless
Excitation Nominal current 16.6A
Excitation Nominal Voltage 116VDC

Doc Type Site Acceptance Test report NICPL Doc No NICPL-137-01

Title: Generator Relay metering Panel-1 Project Title: Chilime Hydro Electric Project 2X11.28MW
Nelumbo Icona Controls Pvt Ltd
Noida India - 201301 Sheet: 3 of 19
 Site Acceptance Test (SAT)

Generator Protection Relay (P3G32)-Main 1 Protection Relay

RELAY TEST REPORT

Nomenclature Generator Protection Relay Settings:

CT rated primary current
Relay Type P3G32-CGGTA-AAECA-BAAAA 800A

CT rated secondary current 1A

Sr.N. EB183360073
Make Schneider Electric Ignd-CT rated primary current 4000A
Aux. Volts 110VDC Ignd-CT rated secondary 5A

Nominal Current 5A Rated primary voltage (L-L) 11kV

Nominal Voltage 110-250VDC Rated secondary voltage 110V
110-240VAC

Protection Functions

Over Current I-Stage:(IDMT)

S.NO. Pick Up Value Applied Current Trip Time with Status

TMS=0.500

CS TMS 2x Iset 4x Iset 2x Iset 4x Iset

1 1A 0.200 2.01A 4.02A 2.084Sec 1.04 Sec OK

Over Current II-Stage:(INSTANTANEOUS)

S.NO. CS Applied Current Operational Delay Trip Time Status

(DMT)

Doc Type Site Acceptance Test report NICPL Doc No NICPL-137-01

Title: Generator Relay metering Panel-1 Project Title: Chilime Hydro Electric Project 2X11.28MW
Nelumbo Icona Controls Pvt Ltd
Noida India - 201301 Sheet: 4 of 19
 Site Acceptance Test (SAT)

1 2A 2.1A 0.04 Sec 0.0454Sec OK

Over Voltage – 1st Stage

S.NO. Voltage Setting Applied Voltage Operational Delay Trip Time Status

1 110% 70V 3.00 Sec 3.0094 OK

Sec

Over Voltage – 2nd Stage

S.NO. Voltage Setting Applied Voltage Operational Delay Trip Time Status

1 125% 78V 5.00 Sec 5.0023 OK

Sec
New Setting=0.5
Sec

Under Voltage – 1st Stage

S.NO. Voltage Setting Applied Voltage Operational Delay Alarm Status

Time

1 90% 57V 3.00 Sec 3.0042 OK

Sec
New Setting= 1
Sec

Doc Type Site Acceptance Test report NICPL Doc No NICPL-137-01

Title: Generator Relay metering Panel-1 Project Title: Chilime Hydro Electric Project 2X11.28MW
Nelumbo Icona Controls Pvt Ltd
Noida India - 201301 Sheet: 5 of 19
 Site Acceptance Test (SAT)

Under Voltage – 2nd Stage

S.NO. Voltage Setting Applied Voltage Operational Delay Trip Time Status

1 80% 51V 5.00 Sec 4.996 Sec OK

New Setting=3
Sec.

Under Frequency Stage-1st

S.NO. Set Frequency Applied Frequency Operational Delay Alarm Status

Time

1 47.5Hz 47.4Hz@63.5V 3.00 Sec 3.0381Sec OK

Under Frequency Stage-2nd

S.NO. Set Frequency Applied Frequency Operational Delay Trip Time Status

1 47.0Hz 46.5Hz@63.5V 0.20 Sec 0.189Sec OK

Over Frequency Stage-1st

S.NO. Set Frequency Applied Operational Trip Time Status

Frequency Delay

1 52.5Hz 52.53Hz@63.5V 3.00 Sec 3.0384 OK

Sec

Doc Type Site Acceptance Test report NICPL Doc No NICPL-137-01

Title: Generator Relay metering Panel-1 Project Title: Chilime Hydro Electric Project 2X11.28MW
Nelumbo Icona Controls Pvt Ltd
Noida India - 201301 Sheet: 6 of 19
 Site Acceptance Test (SAT)

Over Frequency Stage-2nd

S.NO. Set Frequency Applied Operational Trip Time Status

Frequency Delay

1 53.0Hz 53.1Hz@63.5V 0.10 Sec 0.1291 OK

Sec

Negative Phase Sequence Over Current:

S.NO. CS Applied Current Operational Trip Time Status

Delay (DMT)

1 7% 0.072A 5.00 Sec 4.9991 OK

Sec

Reverse Power:-Stage 1ST

S.NO. Reverse Applied Applied Operational Alarm Status

power Voltage Current Delay Time
setting

1 -3.5% 63.5V 0.037A 7.00 Sec 7.031 Sec OK

New New
Setting= Setting= 10
-5% Sec.

Doc Type Site Acceptance Test report NICPL Doc No NICPL-137-01

Title: Generator Relay metering Panel-1 Project Title: Chilime Hydro Electric Project 2X11.28MW
Nelumbo Icona Controls Pvt Ltd
Noida India - 201301 Sheet: 7 of 19
 Site Acceptance Test (SAT)

Reverse Power:-Stage 2ND

S.NO. Reverse Applied Applied Operational Trip Time Status

power Voltage Current Delay
setting

1 -10% 63.5V 0.11A 4.00 Sec 4.032 Sec OK

Voltage Dependent Overcurrent:

S.NO. Voltage Applied Applied Operational Trip Time Status

Dep OC Voltage Current Delay
setting

1 1A 63.5V 1.05A 5.00 Sec 5.003 Sec OK

Loss Of Field

S.NO. CS Applied Current Operational Trip Time Status

Delay

1 -30% kvar 0.42A 10.00 Sec 10.009Sec OK

Doc Type Site Acceptance Test report NICPL Doc No NICPL-137-01

Title: Generator Relay metering Panel-1 Project Title: Chilime Hydro Electric Project 2X11.28MW
Nelumbo Icona Controls Pvt Ltd
Noida India - 201301 Sheet: 8 of 19
 Site Acceptance Test (SAT)

Stator Earth Fault:

S.NO. CS Applied Current Operational Trip Time Status

Delay

TMS=0.2

1 0.2A 0.4A 0.2 2.027Sec OK

New
Setting=0.1A

Differential Protection

S.NO. CS Applied Current Operational Trip Time Status

Delay

1 0.10A 0.0946A 0.00 Sec 0.0590 OK

Sec

PT Fuse Fail

S.NO. Voltage Setting Applied Voltage Operational Delay Alarm Status

Time

1 R-N=63.5V R-N= 0V 0.10 Sec 0.1049 OK

Sec

Y-N=63.5V Y-N=63.5V

B-N=63.5V B-N=63.5V

Doc Type Site Acceptance Test report NICPL Doc No NICPL-137-01

Title: Generator Relay metering Panel-1 Project Title: Chilime Hydro Electric Project 2X11.28MW
Nelumbo Icona Controls Pvt Ltd
Noida India - 201301 Sheet: 9 of 19
 Site Acceptance Test (SAT)

Generator Protection Relay (P3G32)-Main 2 Protection Relay

RELAY TEST REPORT

Nomenclature Generator Protection Relay Settings:
P3G32-CGGTA-AAECA-BAAAA CT rated primary current 800A
Relay Type
EB204250035 CT rated secondary current 1A
Sr.N.
Schneider Electric Ignd-CT rated primary current 4000A
Make
110VDC Ignd-CT rated secondary 5A
Aux. Volts
5A Rated primary voltage (L-L) 11kV
Nominal Current
110-250VDC Rated secondary voltage 110V
Nominal Voltage 110-240VAC

Protection Functions

Over Current I-Stage:(IDMT)

S.NO. Pick Up Value Applied Current Trip Time with Status

TMS=0.500

CS TMS 2x Iset 4x Iset 2x Iset 4x Iset

1 1A 0.200 2.01A 4.02A 2.085Sec 1.06 Sec OK

Over Current II-Stage:(INSTANTANEOUS)

S.NO. CS Applied Current Operational Delay Trip Time Status

(DMT)

1 2A 2.1A 0.04 Sec 0.0453 OK

Sec

Doc Type Site Acceptance Test report NICPL Doc No NICPL-137-01

Title: Generator Relay metering Panel-1 Project Title: Chilime Hydro Electric Project 2X11.28MW
Nelumbo Icona Controls Pvt Ltd
Noida India - 201301 Sheet: 10 of 19
 Site Acceptance Test (SAT)

Over Voltage – 1st Stage

S.NO. Voltage Setting Applied Voltage Operational Delay Trip Time Status

1 110% 70V 3.00 Sec 3.0095 OK

Sec

Over Voltage – 2nd Stage

S.NO. Voltage Setting Applied Voltage Operational Delay Trip Time Status

1 125% 78V 5.00 Sec 5.003 Sec OK

New Setting=0.5
Sec

Under Voltage – 1st Stage

S.NO. Voltage Setting Applied Voltage Operational Delay Alarm Status

Time

1 90% 57V 3.00 Sec 3.0542 OK

Sec
New Setting= 1
Sec.

Doc Type Site Acceptance Test report NICPL Doc No NICPL-137-01

Title: Generator Relay metering Panel-1 Project Title: Chilime Hydro Electric Project 2X11.28MW
Nelumbo Icona Controls Pvt Ltd
Noida India - 201301 Sheet: 11 of 19
 Site Acceptance Test (SAT)

Under Voltage – 2nd Stage

S.NO. Voltage Setting Applied Voltage Operational Delay Trip Time Status

1 80% 51V 5.00 Sec 4.997 Sec OK

New Setting=3
Sec

Under Frequency Stage-1st

S.NO. Set Frequency Applied Frequency Operational Delay Alarm Status

Time

1 47.5Hz 47.4Hz@63.5V 3.00 Sec 3.0382 OK

Sec

Under Frequency Stage-2nd

S.NO. Set Frequency Applied Frequency Operational Delay Trip Time Status

1 47.0Hz 46.5Hz@63.5V 0.20 Sec 0.190Sec OK

Over Frequency Stage-1st

S.NO. Set Frequency Applied Operational Trip Time Status

Frequency Delay

1 52.5Hz 52.53Hz@63.5V 3.00 Sec 3.0385Sec OK

Doc Type Site Acceptance Test report NICPL Doc No NICPL-137-01

Title: Generator Relay metering Panel-1 Project Title: Chilime Hydro Electric Project 2X11.28MW
Nelumbo Icona Controls Pvt Ltd
Noida India - 201301 Sheet: 12 of 19
 Site Acceptance Test (SAT)

Over Frequency Stage-2nd

S.NO. Set Frequency Applied Operational Trip Time Status

Frequency Delay

1 53Hz 53.1Hz@63.5V 0.10 Sec 0.1293Sec OK

Negative Phase Sequence Over Current:

S.NO. CS Applied Current Operational Trip Time Status

Delay (DMT)

1 7% 0.072A 5.00 Sec 4.9992 OK

Sec

Reverse Power:-Stage 1ST

S.NO. Reverse Applied Applied Operational Alarm Status

power Voltage Current Delay Time
setting

1 -3.5% 63.5V 0.037A 7.00 Sec 7.025 Sec OK

New New
Setting= - Setting=10
5% Sec.

Doc Type Site Acceptance Test report NICPL Doc No NICPL-137-01

Title: Generator Relay metering Panel-1 Project Title: Chilime Hydro Electric Project 2X11.28MW
Nelumbo Icona Controls Pvt Ltd
Noida India - 201301 Sheet: 13 of 19
 Site Acceptance Test (SAT)

Reverse Power:-Stage 2ND

S.NO. Reverse Applied Applied Operational Trip Time Status

power Voltage Current Delay
setting

1 -10% 63.5V 0.11A 4.00 Sec 4.028 Sec OK

Voltage Dependent Over current:

S.NO. Voltage Applied Applied Operational Trip Time Status

Dep OC Voltage Current Delay
setting

1 1A 63.5V 1.05A 5.00 Sec 5.003 Sec OK

Loss Of Field

S.NO. CS Applied Current Operational Trip Time Status

Delay

1 -30% kvar 0.42A 90* 10.00 Sec 10.0093 OK

Sec

Doc Type Site Acceptance Test report NICPL Doc No NICPL-137-01

Title: Generator Relay metering Panel-1 Project Title: Chilime Hydro Electric Project 2X11.28MW
Nelumbo Icona Controls Pvt Ltd
Noida India - 201301 Sheet: 14 of 19
 Site Acceptance Test (SAT)

Stator Earth Fault:

S.NO. CS Applied Current Operational Trip Time Status

Delay

TMS=0.2

1 0.2A 0.4A 0.2 2.0273Sec OK

New
Setting=0.1A

Diff Pickup:

S.NO. CS Applied Current Operational Trip Time Status

Delay

1 0.10A 0.0943A 0.00 Sec 0.0585 OK

Sec

PT Fuse Fail

S.NO. Voltage Setting Applied Voltage Operational Delay Alarm Status

Time

1 R-N=63.5V R-N= 0V 0.10 Sec 0.1048 OK

Sec

Y-N=63.5V Y-N=63.5V

B-N=63.5V B-N=63.5V

Doc Type Site Acceptance Test report NICPL Doc No NICPL-137-01

Title: Generator Relay metering Panel-1 Project Title: Chilime Hydro Electric Project 2X11.28MW
Nelumbo Icona Controls Pvt Ltd
Noida India - 201301 Sheet: 15 of 19
 Site Acceptance Test (SAT)

Multi function Meter

Specification

Nomenclature Multi function Meter

Make Secure Elite 440-446
Aux. Volts 110VDC
Nominal Current 1/5A
Nominal Voltage 110-250VDC
110-240VAC

S.NO. CT Ratio Applied Current Applied Current Injected Status

with
0.5A 1A secondary
injection
kit

1 0.499A 0.99A ISA DRTS OK

33

SL .No MFM Serial Number Remarks

1 X1285288 Found Ok

Doc Type Site Acceptance Test report NICPL Doc No NICPL-137-01

Title: Generator Relay metering Panel-1 Project Title: Chilime Hydro Electric Project 2X11.28MW
Nelumbo Icona Controls Pvt Ltd
Noida India - 201301 Sheet: 16 of 19
 Site Acceptance Test (SAT)

Energy Meter

Specification

Nomenclature Energy Meter

Make Secure Premier 300
Aux. Volts 110VAC
Nominal Current 1/5A

SL .No EM Serial Number Remarks

1 X1295986 Found Ok

Master Trip Relay

Specification

Nomenclature Master Trip Relay

Make Alstom
Aux. Volts 110 –125 V DC
Nominal Current 25A
Nominal Voltage VX 110-125 VDC

SL .No MTR Serial Number Remarks

1 34972226/01/20 (86G) Functional Checked Found Ok

2 34980438/01/20 (86GZ) Functional Checked Found Ok

3 34980444/01/20 (LBB) Functional Checked Found Ok

Doc Type Site Acceptance Test report NICPL Doc No NICPL-137-01

Title: Generator Relay metering Panel-1 Project Title: Chilime Hydro Electric Project 2X11.28MW
Nelumbo Icona Controls Pvt Ltd
Noida India - 201301 Sheet: 17 of 19
 Site Acceptance Test (SAT)

Trip Circuit Supervision Relay

Specification

Nomenclature Trip Supervision Relay

Make Alstom

Aux. Volts 110 –125 V DC

Nominal Voltage VX 110-125 VDC

SL .No TCSR Serial Number Remarks

1 34982119/01/20 Found Ok

2 34982124/01/20 Found Ok

Annunciator

Specification

Nomenclature 24W Annunciator

Make SECO
Aux. Volts 75 –275 V AC/DC

SL .No Serial Number Remarks

1 20-01-4950 Found Ok

Doc Type Site Acceptance Test report NICPL Doc No NICPL-137-01

Title: Generator Relay metering Panel-1 Project Title: Chilime Hydro Electric Project 2X11.28MW
Nelumbo Icona Controls Pvt Ltd
Noida India - 201301 Sheet: 18 of 19
 Site Acceptance Test (SAT)

Nelumbo Chilime Electrical Engineer Chilime Project Manager

Chilime Consultant

Doc Type Site Acceptance Test report NICPL Doc No NICPL-137-01

Title: Generator Relay metering Panel-1 Project Title: Chilime Hydro Electric Project 2X11.28MW
Nelumbo Icona Controls Pvt Ltd
Noida India - 201301 Sheet: 19 of 19